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Information Component Table Tap Table Fluid Power Symbols Electrical Symbols
Schematic Machine Views Front Frame Rear Frame Tap Views
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E-C60 E-C61
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EC-C1
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KENR6275-02 November 2013
CB54, CB54 XW, and CB64 Vibratory Compactor Hydraulic System CB54: K3J1-UP JLM1-UP
CB64: DJM1-UP CB51-UP
With Drum Offset and Edge Cutter Options © 2013 Caterpillar, All Rights Reserved
Printed in U.S.A.
COMPONENT LOCATION Part Number
Machine Location
Schematic Location
Pump and Valve Gp - Brake, Manual Release
193-8539
1
C-8
Cylinder Gp - Hydraulic, Steering
196-3856
2
B-5
Filter Gp - Oil, Hydraulic
192-0717
3
B-5
Manifold Gp - Control, 2 Speed
326-3103
4
D-7
Motor Gp - Fan
325-2597
5
B-3
Motor Gp - Propel, Front Left
323-1086
6
D-7
Motor Gp - Propel, Rear Right
236-7615
7
E-7
197-6465 197-6467
8
F-5
Pump Gp - Metering, HMU Steering
213-6314
9
B-6
Pump Gp - Propel
286-2477
10
C-6
Pump Gp - Steering
378-7718
11
B-7
187-3602 197-6166 300-0124
12
D-3
Radiator and Hydraulic Oil Cooler Gp
280-7967
13
B-4
Straner - Suction, Hydraulic Tank
257-2022
14
A-7
Tank Gp - Hydraulic
279-2575
15
A-7
Valve and Mtg Gp - Control, Vibratory
311-6358
16
C-3
Valve and Mtg Gp - Solenoid, Shunt
279-6525
17
E-6
Valve Gp - Bypass, Hydraulic Oil Cooler
162-2453
18
E-3
Description
Motor Gp - Vibratory 5 Amp / EC2 Amp: VersaVibe / Non EC 2 Amp:
Pump Gp - Vibratory : 5 Amp / EC 2 Amp: Versa-Vibe / Non EC 2 Amp: CB64 5 Amp:
Attachments - Drum Offset and Edge Cutter
Cylinder Gp - Edge Cutter
254-1714
20
C-1
Cylinder Gp - Offset
196-5087
21
E-1
Valve Gp - Check and Relief, Edge Cutter
209-1408
22
C-1
Valve Gp - Control, Edge Cutter
209-6806
23
C-1
Valve Gp - Control, Offset Drum
205-7186
24
E-1
Note: Check Part Number in Parts Manual for your Specific Machine.
TAP LOCATION Tap Number
Description
Schematic Location
AA
Propel Forward
D-5
BB
Propel Reverse
C-5
CC
Vibratory Ma
C-3
DD
Vibratory Mb
D-3
EE
Vibratory X1
C-4
FF
Vibratory X2
C-4
GG
Vibratory MP
B-3
HH
Filter Charge Pressure
B-5
SOS
SOS Port
A-5
JJ
Steering Charge Pressure
B-6
KK
Offset Valve Relief
E-2
LL
Edge Cutter Valve Relief
B-2
FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP or MOTOR
SPRING (ADJUSTABLE)
VARIABILITY
CONTRO L VALVES
SPRING
FLUID CONDITIONER
LINE RESTRICTION (FIXED)
RESTRICTION
PRESSURE COMPENSATION
LINE RESTRICTION (VARIABLE)
2-SECTION PUMP
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
TWO POSITION
PUMP: VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED
VALVES
VALVE ENVELOPES
ONE POSITION
VALVE PORTS
TWO-WAY
THREE POSITION
THREE-WAY
CONTROL VALVES
FOUR-WAY
CHECK VALVES
A B
A B
P T SHIFTED POSITION
P T NORMAL POSITION
INFINITE POSITION
SHUTTLE
SPRING LOADED
BASIC SYMBOL
PILOT CONTROLLED
FLUID STORAGE RESERVOIRS
VENTED
RETURN ABOVE FLUID LEVEL
PRESSURIZED
RETURN BELOW FLUID LEVEL
MEASUREMENT
PRESSURE
TEMPERATURE
ROTATING SHA FTS
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID or MANUAL
SOLENOID and PILOT or MANUAL
SOLENOID and PILOT
SERVO
THERMAL
DETENT
MANUAL CONTROL SYMBOLS
PUSH-PULL LEVER
MANUAL SHUTOFF
RELEASED PRESSURE
EXTERNAL RETURN
SPRING LOADED
HYDRAULIC PUMPS VARIABLE DISPLACEMENT NON-COMPENSATED
LINES CROSSING
LINES JOINING
PEDAL
VARIABLE DISPLACEMENT NON-COMPENSATED
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
COMPLETE
INTERNAL SUPPLY PRESSURE
HYDRAULIC AND PNEUMATIC CYLINDERS
SINGLE ACTING
HYDRAULIC MOTORS FIXED DISPLACEMENT
SPRING
REMOTE SUPPLY PRESSURE
SIMPLIFIED
CROSSING AND JOINING LINES
GAS CHARGED
PUSH BUTTON
PILOT CONTROL SYMBOLS
INTERNAL RETURN
ACCUMULATORS
FIXED DISPLACEMENT
GENERAL MANUAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS INFINITE POSITIONING
FLOW IN ONE DIRECTION
THREE POSITION
PARALLEL FLOW
TWO POSITION
CROSS FLOW
FLOW ALLOWED IN EITHER DIRECTION
ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical)
M
G Transducer (Fluid)
Transducer (Gas / Air)
Pressure Switch (Adjustable)
Pressure Switch
Generator
Electric Motor
Electrical Wire
Temperature Switch
Electrical Symbols (Electrical)
T
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Wire Number Identifi cation Codes
Electrical Schematic Example
Hydraulic Schematic Example Current Standard
Current Standard Harness identification code This example indicates wire 135 in harness "AG".
Wire Circuit Number Identification
Wire Color
325-AG135 PK-14 325-PK Circuit Identification Number
Wire Color
Wire Gauge
Previous Standard Wire Color
Wire
325-PK-14 B Circuit Number Identification
A
Wire Gauge (EXAMPLE VALVE)
8
7
6
5
4
3
2
1
PORTBFOR5 AMP/E C2AMP
F
F
T1FOR5AMP/EC2AMP T2FOR5AMP/EC2AMP PORTAFOR5AMP/EC2AMP
U
(7)MOTORGP PROPEL REARRIGHT 236-7615
X
B
(LINES ROUTING SHOWNFOR VERSAVIBE/NONEC2 AMP)
REAR VIBE MOTOR
T1 B
T2
T1 A
T2
B
(21)CYLINDERAND MTG GP OFFSET 196-5087
FRONT VIBE MOTOR
A
LEFT
RIGHT
(8)MOTORGP VIBRATORY 5 A M P /E C 2 A M P : 197-6465 VERSAVIBE / NONEC2 AMP: 197-6467
TOSTEER/CHARGEPUMPPORTS(B-6) B1
A1
P
E
E
G T
T
TC
(24)VALVE GP CONTROL OFFSETDRUM 205-7186
C X
(17)VALVE ANDMTG GP SOLENOID SHUNT 279-6525
T1
(18)VALVE GP BYPASS HYDRAULIC OILCOOLER 162-2453
AR
KK T
TO FANMOTOR“IN”PORT(B-3)OR AIF EQUIPPEDWITHTHE EDGE CUTTEROPTION: TO “P”PORTOF EDGE CUTTERVALVE (C-2)
(6)MOTORGP PROPEL FRONTLEFT 323-1080
TO HYDRAULICTANK TEE
T2
(12)PUMPGP VIBRATORY 5 A M P / E C 2 A M P : 187-3602 VERSA-VIBE /NONEC 2AMP: 197-6466 CB645AMP: 300-0124
D
AA
(1)PUMP ANDVALVE GP BRAKE MANUALRELEASE 193-8539
(4)MANIFOLDGP CONTROL 2SPEED 326-3103
R
T2
b
PS
a
P
G
Fa
Fe R T1 MB
a
PS
b
T2
G
Mb
PILOT B FWD
IN
B
T1
D
DRUM OFFSET
DD
(20)CYLINDER GP EDGE CUTTER 254-1714
TANK
T B
AUX
X1
REV A
C S X1
EE
(10)PUMPGP PROPEL 286-2477
X2
B1
C2
V1
V2
(22)VALVE GP CHECK ANDRELIEF (EDGECUTTER) 209-1408
Ma
A1
C
CC
Ma
MH
X2
C1
A
FF
TOSTEER/CHARGEPUMPPORTS(B-6) ORIF EQUIPPEDWITHTHE OFFSETOPTION: TO CPORTOF OFFSETVALVE (E-2)
B A1
A
BB
B1
(23)VALVE GP CONTROL EDGE CUTTER 209-6806
P
(2)CYLINDER GP HYDRAULIC STEERING 196-3856
JJ (11)PUMPGP STEERING 378-7718
(16)VALVE ANDMTG GP CONTROL VIBRATORY 311-6358 CP
LS
P CF
P
MP
S EF R
GG LL
TP7
L
T
(9)PUMPGP METERING HMU STEERING 213-6314
B
C X
T
TO FANMOTOR“IN”PORT(B-3)
(3)FILTERGP OIL HYDRAULIC 192-0717
SUCTION
(13)RADIATORAND HYD. OILCOOLER GP 280-7967
TOHYDRAULICTANKTEE
M
IN
EDGE CUTTER
(5)MOTORGP FAN 325-2597
HH LD
PressureLine
EDGE CUTTERCURCUIT STEERANDCHARGEPUMPOUTPUT VIBRATORYPUMPOUTPUT PROPELPUMPOUTPUT VIBRATORYCONTROLCIRCUIT SUPPLY LINE BRAKEVALVECONTROLCURCUIT VIBRATORYMOTORCIRCUIT PROPELPUMPCONTROLCIRCUIT DRAIN/ RETURNLINE VIBRATORYPUMPCONTROLCIRCUIT STEERORBITALANDCYLINDERCIRCUIT OFFSETCIRCUIT 2SPEEDVALVECONTROLCIRCUIT
SOS P
LINE PATTERNS
HYDRAULICCIRCUIT COLORDESCRIPTIONS
OUT
(14)STRAINER SUCTION HYDRAULICTANK 257-2022
B
FLUSHINGVALVE
T
(15)TANK GP HYDRAULIC 279-2575
A
Pilot / LoadSensingPressure Drain/ ReturnLines ComponentGroup Attachment AirLine
CALLOUTS Taps (Pressure,Sampling,Sensor-byletter)
YY
A
THIS SCHEMATICIS FOR THE CB54,CB54XW, ANDCB64 VIBRATORY COMPACTORHYDRAULIC SYSTEM
MEDIA NUMBER: KENR6275-02 SCHEMATICPART NUMBER: 281-6571, CHANGE: 01, VERSION: Componentsareshowninstalledona fullyoperablemachinewiththekeyand engineoff,transmissionshifter inneutralandwithparkingbrakeset. RefertotheappropriateServiceManualforTroubleshooting, Specifications andSystemsOperations. Note:RefertothePartsManualusinga specificserialnumberprefixinSISbeforeorderingpartsfromthisschematic.
8
7
6
5
4
3
2
1
MACHINE COMPONENT LOCATIONS VIEW ALL CALLOUTS
17 3
14 15
18 13 5
9
8
MACHINE COMPONENT LOCATIONS VIEW ALL CALLOUTS
17
14
3
15
18 13 5
9
8
11
23 6
7
16
10
20 12 24 21 22
2
HYDRAULIC OIL FILTER VIEW ALL CALLOUTS
SOS
HH
RIGHT SIDE OF MACHINE LOWER HYDRAULIC TANK
MANUAL BRAKE RELEASE
NEEDLE VALVE
1 HAND PUMP
UNDER HOOD, RIGHT SIDE
OPTION TAP LOCATIONS VIEW ALL CALLOUTS
LL
OPTION TAP LOCATIONS VIEW ALL CALLOUTS
LL
EDGE CUTTER CONTROL VALVE LOCATED ON LEFT SIDE, UNDER PLATFORM
KK
OFFSET DRUM CONTROL VALVE LOCATED ON RIGHT SIDE, BELOW VIBRATORY PUMP
TAP LOCATIONS VIEW ALL CALLOUTS
GG
PROPEL AND VIBRATORY PUMPS
VIBRATORY CONTROL VALVE
PROPEL PUMP
VIBRATORY PUMP
EE
CC FF DD
BB JJ
AA
SERVICE PANEL UNDER HOOD, RIGHT SIDE
