SEA Certified Piping Design Engineer
Certification Course Course Title
: SEA CERTIFIED PIPING PI PING DESIGN DESIG N ENGINEER
Eligibility Criteria
: Mechanical Engineer , Chemical & Petroleum Engineer
Duration Duratio n of Cours Course e : 50 Da Days ys Daily Classes
: Two Hours Pe Perr Day Firs t 15 days : Second 15 days : Thir d 15 days :
No. of Se Seats ats
: 20
Venue Ve nue
: M/s Sa Sanjary njary Educati Educational onal Academy ,
`
- 11 AM to 1:00 PM - 11 AM to 2:00PM - 11 AM to 3:00PM
rd
5-9-233 / 234 , S. No. 24 & 25 , 3 Floor , SANALI MALL , Opposi te Chermas Showro om , Abid s , Hyderabad , A.P. , India
Overview This comprehensive course which provides a systematic development of skills and knowledge of Piping Design Engineer inline with international standards, this certification course is design and developed by Sanjary Educational Academy. A comprehensive course covering in depth the design of process piping systems including process engineering, pipe stress analysis , detailed engineering etc. This course also provides two ( 2 ) design projects per ASME B 31.3 and B31.1 This course is more concentrated on manual design calculation of piping sizing, pressure integrity , pipe stress analysis , pipe support ,pump calculation and as well as software CAESAR – II including piping isometric ,process flow diagram (PFD) ,piping & instrumentation diagram (P&ID), equipment layout ,piping arrangement , selection of material etc. and Submission of Process Piping Design Project Report as per ASME B31.
Course Syllabus Syllabus : PART - 1
PIPING SYSTEMS DETAILED ENGINEERING LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING MECHANICAL AND PROCESS EQUIPMENT EQUIPMENT
Module – 1
Fundamentals Fundamentals of pipi ng
Modul e – 2
ASME codes cod es and stand ards
Module – 3
Classifi Classifi cation of pipe
Modul e – 4
Pipin g Material Material Specif Specif icati ons – ASME / ASTM
Module – 5
Calcul Calcul ation of standards property of pipin g materials
Modul e – 6
Pipe Fitti ngs
Modul e – 7
Types of Flanges
Modul e – 8
Types of Valves Valves
Modul e – 9
Mechani Mechani cal and Process Equip ment
Modul e –10 –10
Flow Diagrams
Module – 11 Piping Isometric Module – 12
Piping and Equipment Layout
Modul e – 13
Pipe Suppor ts
PART - 2
PIPING SYSTEMS DESIGN
Modul e – 14
Desig Desig n of process pipin g requi rements per ASME B31.3 B31.3
Module – 15
Design Design pressure integrit y
Module – 16 Typical wall wall thic kness calculation for Oil and Gas Gas , Petrochemical Petrochemical , Refineries ( eg. Saudi Saudi A ramco ) Module – 17
Hydraulic Design Design of Piping Systems
Module – 18
Design Design Calculation Calculation s of Piping sizing
Modul e – 19
Pump Calcu Calcu latio ns PART - 3
PIPE STRESS STRESS ANAL YSIS
Module – 20
Introduct ion
Modul e – 21 Strains and
Stresses due to Sust Sust ained Loads , Stresses due to Disp Disp lacement Stresses Stresses due to Occasional Occasional Loads
Modul e – 22
Pipe Flexibi lit y Analy sis per ASME B31.3 B31.3
Modul e – 23 Sustained
Desig Desig n Calcu Calculatio latio n of Pipe Pipe Stresses by Thermal Expansio n Stress / Loads
Module – 24
Design Design Calculation Calculation s of Occasional Occasional Loads
Module – 25 Terrain
Design Design Calculations Calculations of Wind Load on a Piping Support in Open Open
Module – 26 Span
Determination Determination types of Pipe Support and Maximum Maximum Allowable
PART - 4
CAESAR II – STATIC ANA ANALYSIS LYSIS
PART- 5 Modu le – 27 Design Proj ect Calc Calc ulat io ns – 01 Per ASME B31.1 Modu le – 28 Design Proj ect Calcu Calcu lati ons – 02 Per ASME B31.3
PART- 6 Module – 29 Submiss ion of Process Pipin Pipin g Design Design Project Report as as per ASME B31. B31.3 3
D E TA I L E D C OU R SE S Y L L A B U S – O UT L I N E PART - 1
Module – 1
Modul e – 2
Module – 3
PIPING SYSTEMS DETAILED ENGINEERING LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING MECHANICAL AND PROCESS EQUIPMENT EQUIPMENT
Fundamentals Fundamentals of pipi ng
Definition and Application of Piping
Pipe Manufacturing
Pipe Fabrication
Pipe Designations
ASME codes cod es and stand ards
ASME Boiler and Pressure vessels Codes
ASME Pressure Piping Design Codes.
API Codes
Other Codes & Standards
Classifi Classifi cation of pipe
Manufacturing Methods
Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
Modul e – 4
Module – 5
Applications or Uses
Pressure Temperature Rating System
Pipin g Material Material Specif Specif icati ons – ASME / ASTM
Ferrous Material Specifications
Non Ferrous Material Specifications
Calculation Calculation of Sanda Sandards rds Properties Properties of Commercial Piping Materials
Several Examples of Calculation of Standards Properties of Commercial Piping Materials
Modul e – 6
Pipe Fitti ngs
Types of Fitting - Butt Weld , Threaded and Socket Weld
_ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
_ Branch Connections – Straight & Out let Tees
Reducers – Concentric & Eccentric, Reducer Offsets.
Fabricated Branch Connections – Stub In & Stub On,
Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
_ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets
Modul e – 7
Types of Flanges
Definition of Flange.
Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges
Modul e – 8
Gaskets – Types, Thickness, Bolts & Nuts.
Types of Valves Valves
Definition & basic function
Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control Control , Needle , Diaphragm , Safety ”Pop
Modul e – 9
Application of Check Valve
Valve Storage Procedure
Valve Testing
Control Valve Manifold. – Layout Representation & Requirements.
Mechani Mechani cal and Process Equip ment
Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns
Modul e – 10
Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.
Flow Diagrams
Process Flow Diagram – PFD
Piping & Instrumentation Diagram – P & ID.
Utility Flow Diagram
Line Numbering
P& ID Requirements
Flow Diagram Exercises.
Symbols & Abbreviations.
Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
Flow Plan arrangement etc.
Module – 11 Piping Isometric
Definition
Drawing Piping Isometrics
Isometric Dimensions, Notes & Callouts.
Isometric Offsets.
Exercises on Creation of Isometrics form Piping Plans and Sections.
Module – 12 Piping and Equipm Equipm ent Layout Layout – (Plot (Plot Plan, Plan, Equipment Layout, & Piping GA Drawings )
Modul e – 13
Plot Plan Development & Requirements.
Equipment Layout Terminology, Control Point & Battery Limits
Preparation of Equipment Layout.
Piping GA Drawing Requirements and Layout Procedure.
Pump GA Drawing and Layout Consideration.
Tank & Vessel Layout Consideration .etc.
Pipe Suppor ts
Types and Functions of Supports
Anchors
Pipe Guides
Limit Stops
Pipe Shoe
Dummy Leg / Trunion
Field Support / Base Support
Rigid Hangers
Flexible or Resilient Supports - Variable & Constant Load
Pipe Rack and Yard Piping Design
PART - 2
Modul e – 14
Desig Desig n of process pipin g requi rements per ASME B31.3 B31.3
Scope of ASME B 31.3, B31.1
Design Pressure & Design Temperature for Piping Systems.
Module – 15
PIPING SYSTEMS DESIGN AND CAL CALCULATIONS CULATIONS
Ratings of Flanges etc. Reinforcement of Branch Connection
Design Design pressure integrit y
Concept of Pressure Integrity
Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations
Module – 16 Typical wall wall thic kness calculation for Oil and and Gas Gas , Petrochemical , Refineries ( eg. Saudi Aramco )
Module – 17
Several Several Examples Examples of w all thic kness calculation for Oil and Gas Gas , Petroc Petroc hemic al , Refineri Refineri es ( eg. eg. Saudi Saudi Aramc o )
Hydraulic Design Design of Piping Systems
Fluid Flow Sizing
Pipe Sizing
Recommended Velocities for Water and Steam Piping etc.
Reynolds Number
Types of Flow in Piping
Pressure Drop due to Friction / viscosity
Darcy Weisbach Equation
Friction Factor
Moody Diagram
Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method
Module – 18
Design Design Calculation Calculation s of Piping sizing
Modul e – 19
Several Examples of Calculation of Pipe Sizing
Pump Calcu Calculatio latio ns
Head
Section and Flooded Lift
Velocity Head
Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head
Cavitation in Pumps
NPSH Required & NPSH Available for Pumps.
Several Several Examples Examples of Design Design o f Pump Calculatio Calculatio n s
PART - 3
Module – 20
PIPE STRESS STRESS ANAL YSIS
Introduct ion
Objectives & Definition of Stress Analysis
Critical Line List
Information Required for Stress Analysis
Piping Loads – Static & Dynamic
Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.
Modul e – 21
Stresses due to Sust Sust ained Loads , Stresses due to Displacement Displacement Strainsand Stresses Stresses due to Occasional Occasional Loads
Longitudinal Stress,
Longitudinal Stress from Pressure
Modul e – 22
Modul e – 23
Longitudinal stress due to weight
Allowable Displacement Stress range
Basic Allowable Stress at maximum material temperature.
Pipe Flexibi lit y Analy sis per ASME B31.3 B31.3
Pipe Stress Analysis Logic
Minimum Flexibility Requirements
Stress Range Reduction Factor - f
Piping Flexibility – General Consideration
Stress Analysis Flexibility Requirements
Stress Analysist’s Function
Scope of Code Requirements
Desig Desig n Calcu Calcu latio n of Pipe Pipe Stresses by Thermal Thermal Expansion Expansion Stress / Sustained Loads Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads
Module – 24
Design Design Calculations Calculations of Occasional Occasional Loads
Module – 25
Several Several Examples Examples of Design Design Calculation of Occasional Load
Design Design Calculations Calculations of Wind Load on a Piping Support in Open Terrain
Calculating Civil / Mechanical Load on Pipe Systems
Hydrostatic Test Weight
Wind Force
Wind Shielding
Several Several Examples Examples of Calculation Calculation s of Wind Load on a Piping Support in Open Open Terrain Terrain
Module – 26
Determination Determination types of Pipe Support and Maximum Maximum Allo Al lowab wable le Span Sp an
Maximum Support Spacing Based on Weight , Deflection Criteria and Design Loads
Suggested Pipe Support Spacing
Several Several Examples Examples of Types of Support Support and Maximum Maximum Allo Al lo wable wab le Span Sp an PART - 4
CAESAR II – STATIC ANA ANALYSIS LYSIS Introduction
Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.
Modelling of Piping elements & Isometrics – Bends, Reducers, Valves, Loops
Performing Static Analysis. / Modifying Load Cases. /
Hanger Selection
Set up of Wind Load Cases.
Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
Load Case Editor / Viewing Reports
Equipment Nozzle Load Qualifications
Coding technique of Vessel piping includes both piping and vessel
Local vessel flexibilities flexibilitie s
Evaluation of local vessel stresses
Practical Examples – Input, Analysis & Results
PART- 5 Modu le – 27 Design Proj ect Calc Calc ulat io ns – 01 Per ASME B31.1 Modu le – 28 Design Proj ect Calcu Calcu lati ons – 02 Per ASME B31.3
PART- 6 Module – 29 Submiss ion of Process Pipin Pipin g Design Design Project Report as as per ASME B31. B31.3 3
Note : Certi Certi ficate , Marks Sheet Sheet and and Qualificati on Card will be awarded awarded to the student s / candidate afte afterr successful completion of course & exam examination and project Report Re port Submission .
