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Audubon Audu bon Eng Engine ineeri ering ng Solu Solution tionss
Petrochemical & Refining Services
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AUDUBON COMP COMPANIES ANIES SINCE 1997 14 Million+ Safe Man-Hours Worked | Zero OSHA Recordable Incidents Lost Workday Case Rate of Zero | Lost Time Rate of Zero
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WHO WE ARE Audubon Engineering Solutions is a global EPCM services provider serving the oil & gas, petrochemical, rening, and pipeline industries. From the wellhead to the renery, we deliver turnkey solutions throughout the project life cycle on time and within budget. Our reputation is centered on providing engineering excellence and exibility without compromising safety, value or quality.
OUR COMMITMENT TO SAFETY At Audubon Companies, we rmly believe that
Safeguarding the workplace begins with our
people are at the center of what we do. The safety
teamwork and leadership, and everyone has
and health of those we call co-workers and clients
the authority and obligation to stop any work
are of utmost importance to us. Whether in the
believed to be hazardous. We take every possible
ofce or on site, we are co mmitted to creating an
preventative and corrective measure to ensure
incident-free environment that complies with all
all personnel make it home safely each day.
safety procedures and regulations.
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AUDUBON
ENGINEERING SOLUTIONS
CONTENTS 5 Petrochemical & Rening Facilities 7 Terminal & Storage Facilities 9 Process Safety Management (PSM) Support
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11 3D Laser Scanning 13 Project: Lights End Recovery Unity Revamp 15 Project: Bayamon Products Terminal 17 Project: Burnside Terminal 19 Project: Garyville Renery 21 Project: Acid Regneration Plant
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PETROCHEMICAL &
REFINING SERVICES
PETROCHEMICAL & REFINING SERVICES Audubon Engineering Solutions is committed to delivering engineering excellence to the petrochemcial and rening market.
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Our Petrochemical & Rening Services Include: › Project management › Stage-gated conceptual engineering › Full-service detailed engineering and design › Process control and automation › Construction management and inspection › Procurement services › Operations and maintenance › Capital alliance programs › Contract stafng
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PETROCHEMICAL &
REFINING SERVICES
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PETROCHEMICAL & REFINING FACILITIES Audubon Engineering Solutions provides a team of experienced personnel in the petrochemical and rening markets to manage and execute projects ranging from maintenance projects to complete capital solutions to meet regulatory and safety requirements and increase production efciency.
› Crude/vacuum distillation
› Hydrogen plants
› Hydrotreating/cracking
› Flare gas recovery
› Reforming
› Relief systems
› Cat cracking
› Sour water stripping
› Alkylation
› BFW treating and efuent treating
› Cryogenic recovery
› Ethylene treating
› Amine treating
› CCR reforming and PSA hydrogen
› Sulfur recovery
› Aromatics production
› Coker
› Catalytic polymerization
› Isomerization
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TERMINAL & STORAGE
FACILITIES
TERMINAL & STORAGE FACILITIES Audubon Engineering Solutions helps reduce risk, waste and cost with our full-service terminal and storage facilities. We specialize in planning, design and construction management for fuel terminals and work closely with our clients to design cost-ef fective, operational storage units.
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› Truck loading › Rail loading storage terminals › Basic and conceptual engineering design for grassroot terminals › Structural design of terminal asset components › Tank foundation › Rail and truck loading and unloading bays › Ship and barge dock conceptual layouts › Pipeline design › Pipe rack design › Complete manifold design › Tank farm design › API 650 tank design and verications
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PROCESS SAFETY
MANAGEMENT SUPPORT
PROCESS SAFETY MANAGEMENT SUPPORT Audubon Engineering Solutions maintains personnel experienced in Process Safety Management (PSM) to provide industry expertise and guidance in the development and improvement of the client’s PSM department to offer solutions for compliance with OSHA PSM regulation (1910.119). The areas of support include:
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› PSM/RMP program consulting and compliance audits › Training courses › Process Hazards Analysis (PHA) and revalidations › Layer of Protection Analysis (LOPA) for Safety Integrity Level (SIL) verication
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3D LASER SCANNING
3D LASER SCANNING Designed for speed, accuracy and mobility, our state-of-the-art 3D laser scanners can map complex terrain in minutes. This innovative tool outperforms traditional data collection in both speed and accuracy and our clients
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benet from increased safety and reduced manpower requirements. In addition, the 3D laser scanner seizes millions of data points for use in comprehensive 3D models and is ideal for detailed grassroots, retro-t and as-built design projects.
› “Clash detection” between new designs and existing conditions › Document as-built conditions to support engineering › Provide physical data for asset management › Identify piping tie-in points and clearances › Monitor structural deection › Improve safety through reduced time onsite and required personnel for data collection › Increase exibility to accommodate scope change › Eliminate return visits to the site
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PROJECT HIGHLIGHT
PROJECT: Light Ends Recovery Unit Revamp Location: Alliance Renery, Belle Chasse, LA
Audubon Engineering Solutions completed the Front-end Engineering Design (FEED) for the cryogenic plant
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modication to maximize recovery of FCCU fuel gas. The scope of work also included the detailed design and construction support, leading to the successful restart of the unit after being idle for 10 years. Audubon Engineering Solutions provided onsite assistance during the startup phase, which produced record LPG recoveries from unit.
Project Scope › Front-end Engineering Design (FEED) › Detailed design › Construction support › Total Installed Cost (TIC)
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PROJECT HIGHLIGHT
PROJECT: Bayamon Products Terminal Location: Bayamon, Puerto Rico
Audubon Engineering Solutions performed detailed engineering design for Phase I of a 4-million barrel storage
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terminal, including storage tanks, piping and pumping systems, re protection, pipeline connection to a marine terminal, a truck loading facility and support services. The system was tied to a central manifold and controlled by a tank management system. The scope of work also included multidisciplinary efforts that required close coordination with the site contractors for design interface and project schedule.
Project Scope › Detailed engineering › Schedule coordination
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PROJECT HIGHLIGHT
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PROJECT: Burnside Terminal Location: Darrow, LA
Audubon Engineering Solutions performed the Front-end Engineering Design (FEED) study for the truck loading, rail loading, and marine terminal. The scope included developing the design basis, Total Installed Cost (TIC) estimates, project schedule coordination as well as providing Process Flow Diagrams (PFDs) and site layout drawings.
Project Scope › Front-end Engineering Design (FEED) › Design basis development › Cost estimation
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PROJECT HIGHLIGHT
PROJECT: Garyville Refinery Location: Garyville, LA
Audubon Engineering Solutions provided project management and detail engineering design for various small
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capital projects for the Garyville Renery including: pipe design and pipe stress analysis; utility systems piping design/replacements (nitrogen, air, water); truck loading rack design; analyzer and building detail design; and equipment relocation.
HAZ Solids Delisting Expansion › Detailed Design and Engineering
▪
Preconstruction scope
· · ▪
Demolition of vessels Demolition of electrical, instrumentation and piping
Construction scope
· · · · ·
New pile foundations (tanks/pipe bridge) Utility station piping/lighting MCC modications Dike rerouting/modications Pump hydraulics and trench design
Crude and Vacuum Heater SIS Upgrade › Detailed design and engineering
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I&E drawings P&IDs Construction scope documents Specing instruments New construction/demolition
Recycle Scrubber Repair › Construction package for removal and replacement of 30 ft can in 90 ft tall vessel
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PROJECT HIGHLIGHT
PROJECT: Acid Regeneration Plant Location: Baton Rouge, LA
Audubon Engineering Solutions provided project management and detail engineering design for various small
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capital projects for the Baton Rouge plant including: pipe design and pipe stress analysis; relief valve study; structural and foundation design; and equipment replacement.
Sulfuric Acid Absorber Tower › Civil/structural engineering for 23 ft diameter x 54 f t high vessel › Design weight (upset)= 1MM lbs › Engineered augured cast piles, pile cap, structural steel › Conducted FEA on all structural and civil components
Exhaust Scrubber Tower › Civil/structural engineering 120 ft tall FRP exhaust structure, access platform and caustic storage tank › Engineered piles, pile cap and structural steel › Conducted FEA on all structural and civil components
Detailed SOW, cost and schedule for T/A projects › Cooling tower repairs › Gas duct replacement › Cooling coil replacement › Sulfur tank rehab
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Petrochemical & Rening Locations New Orleans
Houston
111 Veterans Blvd, Suite 1200
10205 Westheimer, Suite 100
Metairie, LA 70005
Houston, TX 77042
O: 504.833.5669
O: 281.669.0590
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La Porte 1200 Hwy 146, Suite 190 La Porte, TX 77571
O: 713.452.3180
People | Flexibility | Relationships | Experience
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