Paver Complet Diagram

Wire Number

Wire Color

Power Circuits RD/BK

E708

PK

YL

Horn / Trblight / Start Heat Lamp

892

BR

CAT Data Link +

104

YL

Operator Station Select Relay

893

GN

CAT Data Link -

105

BR

Start Breaker / Ignition Switch

870

OR

3 Point Hitch Control Down Solenoid

106

WH

Towpoint Switch / Grade Breaker

872

YL

3 Point Hitch Control Up Solenoid

108

BU

Monitor Control Power

896

GN

L Auger Reverse Solenoid

109

RD

Alternator

944

OR

Cat Data Link (-)

111

YL

Fuel Spray Pump

945

BR

Cat Data Link (+)

112

PU

Start Relay

A841

WH

L Operator Select Switch

115

PK

Worklights

A844

BU

R Operator Select Switch

116

YL

Paddle Sensor

118

GY

Burner Timer Delay Relay

Component

119

PK

Screed Power

0248

Data Link:

0263

8 Volt Sensor Power Supply:

0271

Alarm (Action):

0324

Lamp (Action):

0600

Temperature Sensor (Hydraulic Oil):

0650

Harness Code:

0819

Display Data Link:

0821

9 Volt Power Supply:

Propel Control (MID No. 039)

Battery (+) 24V

SPI Clock

A845

BR

L Operator Station LED

A845A

BR

R Operator Station LED

A856

OR

Fuel Spray Pump Motor

70

Switch (parking brake)

120

YL

Glow Plug

A858

GN

Hopper Down Solenoid

150

Speed Sensor (Tamper Bar)

122

BU

Propel Breaker

A859

PU

Hopper Up Solenoid

151

Solenoid (Piston Pump) for Tamper

128

PK

Implement Breaker

A866

WH

Propel Mode

153

Speed Sensor (Right Motor)

131

BR

Key Input

A885

GN

Operator Select Relay #1

154

Speed Sensor (Left Motor)

133

OR

Battery (+) 24V

A894

YL

Ground Slope On / Off Relay

168

System Voltage

134

BK

Ground Slope Ground to Starter

A895

GN


254

Electronic Control Module (Machine)

140

BU

L External Power Breaker

A910

PU

L Feeder Override Switch

291

Solenoid Valve (Engine Cooling Fan)

141

PK

R External Power Breaker

A911

BU

L Feeder Off Switch

447

Relay (Fuel Shutdown) AP-655C

144

GN

Speed Buffer

A912

PU

L Auger Forward Solenoid

681

Solenoid (Parking Brake)

150

RD

Generator Breaker

A936

PU

R Feeder Override Switch

972

Toggle Switch (Left Auger Mode) on L Station

150

OR

Engine Breaker

973

Toggle Switch (Left Conveyor Mode) on L Station

151

974

Toggle Switch (Feeder Mode) onL Side of Screed

975

Potentiometer (Speed Dial) for Left Conveyor on L Station

976

Position Sensor (Material Height) (Paddle Type) forL Side

AC101

BK

977

Grade Sensor (Material Height) (Sonic Type) forL Side

AC102

BK

978

Potentiometer (Material Height Dial) onL Side of Screed

AC103

BK

20A GFI Breaker 2

981

Proportional Solenoid (Auger Reverse) forL Side

AC104

BK

983

Toggle Switch (Auger Reverse) on L Station

AC105

BK

986

Toggle Switch (Right Auger Mode) on L Station

AC110

RD

987

Toggle Switch (Right Conveyor Mode) on L Station

AC111

988

Toggle Switch (Feeder Mode) on R Side of Screed

AC112

989

Potentiometer (Speed Dial) for Right Conveyor on L Station

990

Position Sensor (Material Height) (Paddle Type) for R Side

991

Grade Sensor (Material Height) (Sonic Type) for R Side

AC115

RD

Outlet Breaker 1

E770

PK

R Auger V Switch

992

Potentiometer (Material Height Dial) on R Side of Screed

AC116

RD

Outlet Breaker 1

E963

BK

Engine Speed Timing

995

Proportional Solenoid (Auger Reverse) for R Side

AC117

BK

Outlet Breaker 2

E964

WH

Engine Speed Timing

997

Toggle Switch (Auger Reverse) on R Station

AC118

BK

20A GFI Breaker 6

E965

BU

Engine Speed Timing

1703

Proportional Solenoid (Fwd) Piston Pump (Propel) forL Side

AC119

RD

20A GFI Breaker 6

E966

YL

Engine Speed Timing

1704

Proportional Solenoid (Rev) Piston Pump (Propel) forL Side

AC120

BK

20A GFI Breaker 5

E984

BU

Grade/Slope Relay

1705

Proportional Solenoid (Fwd) Piston Pump (Propel) for R Side

AC121

RD

20A GFI Breaker 5

F711

GN

CAN (+)

1706

Proportional Solenoid (Rev) Piston Pump (Propel) for R Side

AC199

WH

Panel Buss to 120V GFI Outlets

F712

GY

CAN (-)

1723

Potentiometer of Propel Speed Dial (L Station)

AC200

GN

Outlets to Panel Ground Ground Circuits

F715

PU

Ground Level Shutdown

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

A984

GN

Hydraulic Generator Solenoid

Part No.

A995

GN


193-7310

20A GFI Breaker 4

A996

GN

Screed Solenoid Retract

¹ At room temperature unless otherwise noted.

20A GFI Breaker 3

C892

GY

Tamper Bar Pump Solenoid

C924

YL

Vibrator Enable Relay

20A GFI Breaker 1

C925

GN

Reverse Vibratory Valve

Outlet Breaker 2

C934

BU

Vibratory Switch

AC Generator Source

C967

BU

Passive Speed -2

RD

20A GFI Breaker 4

C987

RD

Engine Heat Relay

RD

20A GFI Breaker 3

C991

PK

TDC Probe

AC113

RD

20A GFI Breaker 2

E766

GN

R Auger Auto Switch

AC114

RD

20A GFI Breaker 1

E767

BU

R Auger Man Switch

Potentiometer of Propel Speed Dial (R Station)

F716

WH


Position Sensor (Decel Pedal) for Oper Panel (L Station)

200

BK

Main Chassis Ground

F733

GN

R Paddle Sensor Signal

1726

Position Sensor (Decel Pedal) for Oper Panel (R Station)

202

BK

Driver Return 1 - 4

F734

YL

L Paddle Sensor Signal

1727

Position Sensor (Steering Wheel) for Oper Panel (L Station)

277

BK

On/Off Return 1 - 4

F735

BR

R Sonic Select Switch

1728

Position Sensor (Steering Wheel) for Oper Panel (R Station)

290

BK

Service Switch

F736

BU

L Sonic Select Switch

1729

Potentiometer of Propel Lever of Control Panel (L Station)

291

BK

Clear Switch

F742

PU

Screed Lift Solenoid

1730

Potentiometer of Propel Lever of Control Panel (R Station)

292

BK

Mode O Switch

F760

PU

Return 5 - 8

1731

Toggle Switch (Propel Mode Sel) of Control Panel (L Station)

A275

BK

Switch / Sensor Return

F761

BR

Return 9 - 12

1732

Toggle Switch (Propel Mode Sel) of Control Panel (R Station)

A283

BK

1733

Solenoid (Propel Mode Shift)

A287

BK

1735

Proportional Solenoid (Auger Forward) forL Side

1736

Proportional Solenoid (Auger Forward) for R Side

374

PK

1737

Proportional Solenoid (Left Conveyor)

304

WH

1738

Proportional Solenoid (Right Conveyor)

307

OR

Engine Start / Stop Switches

G827

BU

TDC Probe

1763

Toggle Switch (Operator Station Select)

308

YL

Main Power

G828

WH

Atmospheric Pressure Sensor

1767

Toggle Switch (Tamper Bar Mode)

322

GY

Backup Alarm

G829

GN


1769

Potentiometer (Speed Dial) for Left Conveyor on R Station

334

BU

Shift Solenoid

G833

PK

Engine Coolant Temperature Sensor

1770

Potentiometer (Speed Dial) for Right Conveyor on R Station

335

BR

L Forward EDC

G849

BR


1771

Toggle Switch (Left Auger Mode) on R Station

336

GY

R Forward EDC

G850

BU

Engine Heat Relay

1782

Toggle Switch (Right Auger Mode) on R Station

343

PK

Start Relay Power

G854

PK

IAP Control Solenoid

1783

Toggle Switch (Left Conveyor Mode) on R Station

350

PK

Engine Control B+

G855

PU


1784

Toggle Switch (Right Conveyor Mode) on R Station

360

GN


G856

WH

TDC Probe

Operator Station Relay 2

F780

PK

Parking Brake Switch

F853

BR

LP/RP Travel Speed Signal

G808

BU

RH Speed Sensor Return

Track Limphome Switches

G809

GN

L Speed #2

Starter Motor

G826

BR

TDC Probe

Digital Sensor Return Basic Machine Circuits

¹ The CID is a diagnostic code that indicates which circuit is faulty.

362

PU

Operator Shutdown 1

G857

YL

TDC Probe

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

363

WH

Operator Shutdown 2

H746

YL

Cooling Fan Solenoid

Failure Description

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

R Feeder Off Switch

1725

FMI No.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

RP Diode Block

AC Generator Source

Component Description Resistors:

Resistance (Ohms)¹

Propel Resistor 1-2

33

AP-1055D: FAC592-UP A6P123-UP

Title

BG-2455D: BNW131-UP BXW103-UP

Form Number

Monitoring System:

KENR5038

Propel Control:

KENR5044

Component Location Component

BR

Return 17 - 20

Alarm - Action

Schematic Location

Machine Location

A-3

A

Schematic Location

Machine Location

Gauge Cluster

B-1

A

Component

A305

YL

Horn

J775

GY


Breaker - Alternator

C-5

A

Lamp - Hazard

C-2

A

A314

OR

Park Brake Switch Release

J900

WH

Throttle Input -1

Breaker - Auto-Burner

C-5

A

Lamp - Start Heat

A-2

A

A327

WH

R Forward Override Switch

J901

OR

Throttle Input -2

Breaker - EMS

D-5

A

LED - Bi-Color ATCH

D-3

A

A330

PU

Travel Mode Input

K708

BU

Propel Lever Input

Breaker - Engine

C-5

A

Meter - Hour

B-7

A

A331

GY

Maneuver Mode Input

K720

WH

R Conveyor Manual Switch

Breaker - External Power L

D-5

A

Monitor

B-2

A

A332

YL

L Reverse EDC

K721

OR

R Conveyor Auto Switch

Breaker - External Power R

D-5

A

Relay - Burner Timer Delay

B-8

A

A333

PK

R Reverse EDC

K722

YL

L Conveyor Manual Switch

Breaker - Fuel Spray Pump

D-5

A

Relay - Grade / Slope

D-7

A

A334

BU

Steer Wheel Input

K723

PU

L Conveyor Auto Switch

Breaker - Generator

D-5

A

Relay - Grade /Slope On / Off

B-7

A

A335

GY

Speed Dial Input

K727

GY

L Conveyor Dial

Breaker - Glow Plug

D-5

A

Relay - Main

C-5

A

A340

YL

L Reverse Override Switch

K727A

GY

R Conveyor Forward Solenoid

Breaker - Grade

D-5

A

Relay - Operator Station 1

C-7

A

P310

GN

RP Traction Assist Switch Monitoring Circuits

K731

OR

R Conveyor Dial

Breaker - Headlight

C-5

A


C-7

A

Data valid but above normal operational range.

1

Data valid but below normal operational range.

K792

GN

Ground Slope On / Off Relay / L Towpoint Sw

2

Data erratic, intermittent, or incorrect.

Breaker - Horn

C-5

A


C-7

A

403

GN

Alternator R Terminal

K793

BU


3

Voltage above normal or shorted high.

Breaker - Implement

D-5

A


C-7

A

404

YL

Hydraulic Oil Temp Sender

K794

YL

Ground Slope On / Off Relay / R Towpoint Sw

4

Voltage below normal or shorted low.

Breaker - Main

C-5

A

Relay - Start

C-7

A

411

PK

Action Alarm

K795

BR


5

Current below normal or open circuit.

Breaker - Propel

D-5

A

Relay - Vibrate Enable

C-7

A

414

PK

Fuel Level Sender

K966

PU

L Auger Auto Switch

6

Current above normal or grounded circuit.

Breaker - Propel Control

C-5

A

Resistor - Propel 1

B-7

A

419

YL

Park Brake Switch Set

K967

WH

R Auger Reverse Solenoid

7

Mechanical system not responding properly.

Breaker - Screed Power

D-5

A

Resistor - Propel 2

B-7

A

A408

PK

Vibrator Motor Speed Sensor

K968

GN

L Auger Man Switch

8

Abnormal frequency, pulse width, or period.

Breaker - Sensor

D-5

A

Switch - Generator

C-2

A

A487

PU

Action Lamp

K970

OR

L Auger Rev Switch

9

Abnormal update.

Breaker - Start

C-5

A

Switch - Hazard Lights

C-2

A

C413

YL

SPI Data

K983

BU

8V Supply

10

Abnormal rate of change.

Breaker - Vibrate

D-5

A

Switch - Horn

A-1

A

C414

BU

SPI Load

L983

WH

Cylinder Injector Solenoid 1 - 2

11

Failure mode not identifiable.

Breaker - Worklight

C-5

A

Switch - Ignition

A-2

A

E454

GN

Hydraulic Oil Filter Switch

L984

OR


12

Bad device or component.

Buss Bar

C-5

A

Switch - Increment/Store

A-3

A

H424

YL

Left Takeup Pressure Switch

L985

YL


13

Out of calibration.

Buss Bar - 15X

D-5

A

Switch - Mode Scroll

A-2

A

H425

BR

Right Takeup Pressure Switch

M798

PK

RP Diode Block

14

Parameter failures.

Control - MSS ATCH

E-2

A

Switch - Operator Select

B-2

A

H438

YL

Tamper Speed -

M799

GN

RP Diode Block

15

Parameter failures.

Control - Product Link 1

E-2

A

Switch - Screed Counterbalance

C-2

A

H479

OR

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

642

WH

20

Parameter failures.

652

YL

A602

PK

Glow Plug Breaker Screed Power Breaker

Operator Select Switch Sensor Breaker Hazard Lamp Grade Breaker Hazard Lights Switch

Switch - Service Mode Control

A-3

A

Switch - Worklights

C-2

A

FWA Solenoid Lighting Circuits

M996

PK

Screed Hoist Switch

Diode - Limphome

N700

YL

LP R Conversion Ratio Dial

Machine locations are repeated for components located close together.


Flasher to Flasher Lamps

N701

PK

LP L Conversion Ratio Dial

A = Located in Control Panel


Worklights

N707

PU

+5V Pressure Sensor

Start Heat Lamp Control Circuits

R718

BU

Hydraulic Oil Level Switch

R746

PK

Boost Pressure Sensor

Vibrator Solenoid

YL

Vibrator Solenoid

781

PK

Auger Buffer Box / Neutral Start Control

T826

BU

Screed Counter Balance Switch

787

WH

Auger Buffer Box

T827

BU

L Ext In / Out

A701

GY

Cylinder Injector Solenoid 1

T828

PU

L Ext In / Out

A702

PU


T829

GY

R Ext In / Out

A703

BR


T830

WH

R Ext In / Out

A704

GN


T841

PK

Screed Assist Solenoid

A705

BU


T858

GY

Engine Control to Cylinder Injector Solenoid

A706

GY


T860

OR


A751

YL

Brake Solenoid LH

T957

PU


B787

PU

Fuel Pump Relay

T958

YL

Injector 1 - 3 Common

C736

WH

L Conveyor Forward Solenoid

T959

BR

Injectors 4-6 Common

C743

PK


T960

BU


C778

BR

R Auger Forward Solenoid

T961

GN


E707

GN

+V Cluster

T962

WH

Brake Commons

B-7

Generator Switch Gauge Cluster Screed Counterbalance Switch Monitor Mode Scroll Switch Horn Switch

Start Heat Lamp

CONN 6 (Back Wall)

A

PU

Wire Gauge

Main Relay

A

T824

Wire Color

Hour Meter

F-2

T825

Circuit Identification Number

Ignition Switch

F-4

Transmission Speed Buffer

Ground Connection

200-L32 BK-14

Printed in U.S.A.

Warning Alarm

Control - Propel


2

Buss Bar Auto Burner Breaker Engine Breaker Machine Control Breaker Start Breaker

Control - Product Link 2

YL

Component Part Number

Worklights Switch

RH Material Height Dial

OR

Fuse (5 Amps)

Horn Breaker

VIB Breaker Propel Breaker EMS Breaker Implement Breaker

LH Material Height Dial

714

9X-1123

Buss Bars

BU

713

Pin or Socket Number

Headlight Breaker

GY


Receptacle

Worklight Breaker

M907

TDC Probe

5A

Fuel Spray Pump Breaker

L Ext Power Breaker

M906

GY

1

Generator Breaker

R Ext Power Breaker

Fuel Level Sender Accessory Circuits

WH

Part Number For Connector Recepticle

© 2008 Caterpillar All Rights Reserved

H805

T725

Socket

Harness identification code: This example indicates wire 135 in harness "AG".

Volume 1 of 2: Center Control Panel

Park Brake Solenoid

R747

L-C12 3E-5179

AG-C4 111-7898

Plug

PK

Tamper Speed +

Part Number for Connector Plug

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Single Wire Connector

374


Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

AG-C3 130-6795

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

1 2

325-AG135 PK-14

Propel Return 13 - 15

GN

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Pin

GN

OR

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

C-C4 130-6795

H804

709

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Related Electrical Service Manuals

Decel Pedal Input

710

T

Harness and Wire Symbols

0

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

BU

YL

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

AP-1055D & BG 2455D Asphalt Paver Electrical System

Resistor and Solenoid Specifications

370

A566

Circuit Breaker Symbol

Flow Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

BU

BK

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

BU

AC100

Temperature Symbol

Symbols and Definitions

A937

1724

Failure Mode Identifiers (FMI)¹

T

Pressure Symbol

A960

GN Propel Control Breaker Generator / Auxiliary Power Box Circuits

Symbols

Control Circuits Continued

101

Sender (Fuel Level):

Harness And Wire Electrical Schematic Symbols

KENR8694 July 2008

Description

103

0096

CID

Description

Alternator Breaker Main Breaker

A

CONN 7

Operator Station Select Relay 3

Increment/Store Switch

Propel Control

Operator Station Select Relay 4

Service Mode Control Switch

VIB Enable Relay Grade / Slope Relay

Connector Location Connector Number

Schematic Location

CONN 8 (Inside Wall)

Machine Location

CONN 1

F-8

A

CONN 2

C-8

A

CONN 3

A-7

A

CONN 4

F-7

A

(Left Wall) CONN 5

CONN 5

A-6

A A

(Left Wall) CONN 9-13 Product Link Control

CONN 6

B-3

CONN 7

E-3

A

CONN 8

D-3

A

CONN 9

D-2

A

CONN 10

E-1

A

CONN 11

F-1

A

CONN 12

F-1

A

CONN 13

F-1

A

(Left Wall) CONN 2

CONN 3 Burner Timer Delay Relay Limphome Diode

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONN 4 CONN 1

Start Relay Propel Resistor 1 G/S On/Off Relay Propel Resistor 2

(Dimensions: 39 inches x 28 inches)

Component

Wire Color

30 Page,

CID

Wire Description Wire Number

KENR8694 VOL 1 of 2

Component Identifiers (CID¹) Module Identifier (MID²) Monitoring System (MID No. 030)

8

7

6

5

4

3

2

1 DATALINK (USING SERVICE KIT HARNESSES)

C-C1 PRODUCT LINK CONTROL 2 1607690

YL-16 PK-16 PK-16 WH-16 WH-16

362-CC835 PU-16 362-CC417 PU-16 A275-CC425 BK-16 A275-CC228 BK-16 A275-CC820 BK-16 343-CC822 PK-16 A314-CC825 OR-16

D

CONN 2

C

TO MH HARNESS CONNECTOR MH-C2 VOL 2 LOC B-8

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

YL-16 PK-16 PK-16 YL-16 BU-16 PK-16

334-CC214 BU-16 374-CC215 PK-16

277-CC212 334-CC214 709-CC222 A910-CC233 A911-CC238 A936-CC239 A937-CC240 H438-CC253 M906-CC104 M907-CC127

E984-CC616 BU-16

C924-CC603 YL-16 H804-CC613 A885-CC614 H805-CC612 E984-CC616 C924-CC603

A856-CC444 OR-16

30

108-CC705 BU-16 108-CC10A BU-16 128-CC849 128-CC207 128-CC549 128-CC035

104-CC802 144-CC805 A283-CC823 C934-CC852

87

86

87

H804-CC038 GN-16

BK-16 YL-16 GN-16 BU-16

86

87

116-CC302 YL-16 106-CC301 WH-16

A885-CC17 GN-16

15A

WORKLIGHT BRKR 6T-3644 20A

HEADLIGHT BRKR 6T-3643

15A

15A

H804-CC015 GN-16

86

87

105-CC704 BR-16

A275-CC036 BK-16

87A

85

86

87

144A-CC505 GN-16 144-CC805 GN-16

H804-CC334 GN-16

30

K731-CC859 OR-16 K966-CC860 PU-16 K968-CC861 GN-16 K970-CC862 K970-CC259 T826-CC866 T827-CC867 T827-CC266 T828-CC267 T828-CC868 T829-CC268 T829-CC869 T830-CC870 T830-CC269

150-CC708 OR-16 115-CC706 PK-16

1 2

CC-C13 3E3364 308-CC1301 YL-16 200-CC1302 BK-16

K983-CC037 BU-16

87A

F711-CC5501 GN-16 F711-CC247 GN-16 F712-CC455 GY-16 F712-CC5801 GY-16

BUSS BAR 7V-9275

F712-CC5509 GY-16 F712-CC248 GY-16

101-CC042 RD-10 F761-CC459 J900-CC842 J900-CC463 J901-CC843 J901-CC453

15A

BK-18 BK-18

1 2

E984-CC244 BU-16 E984-CC441 BU-16 308-CC413 YL-16 308-CC1301 YL-16

-

+

2

122-CC041 307-CC901 403-CC110C A275-CC036 K983-CC037

13

K792-CC256 K793-CC255 K794-CC258 K795-CC257

GN-16 BU-16 YL-16 BR-16

K794-CC258 YL-16 K793-CC255 BU-16

K792-CC256 GN-16

K795-CC336 BR-16

9

A894-CC319 YL-16

6

K794-CC335 YL-16

A895-CC320 GN-16

K793-CC466 BU-16

11

7

A996-CC447 GN-16

K792-CC465 GN-16

12

8

A995-CC446 GN-16

GRADE/SLOPE ON/OFF RLY RLY 105-4684 BASE 8T-5570

B

133-CC042 OR-16

2 C 6

-

+

3 NO

308-CC030 YL-16 308-CC110A YL-16 BURNER TIMER DELAY RLY 196-9895 CC-C16 1552269 LIMPHOME 1 343-CC3202 PK-16 DIODE 2 350-CC3201 PK-16 106-8704 A408-CC724 PK-16 F734-CC759 YL-16 T841-CC270 PK-16 CC-C15 1552269 1 122-CC2101 BU-16 PROPEL RESISTOR 1 2 193-7310 A340-CC2102 YL-16 CC-C14 1552269 122-CC2001 BU-16 A327-CC2002 WH-16

YL-16 PK-16 YL-16 OR-16 YL-16 BK-16 YL-16 BR-16 BR-16 OR-16 BU-16 BU-16 404-CC306 414-CC420 652-CC308 870-CC309 872-CC310 A275-CC311 A305-CC312 F761-CC323 H425-CC331 H479-CC332 K983-CC337 R718-CC339

GY-16 GN-16 BR-16 BU-16 GN-16 YL-16 322-CC305 F733-CC160 F735-CC150 G808-CC329 G809-CC330 H746-CC333

H804-CC334 GN-16

106-CC301 WH-16 116-CC302 YL-16

YL-16 GN-16 BR-16 YL-16 A894-CC319 A895-CC320 K795-CC336 K794-CC335

200-CC304 BK-16

122-CC504 BU-16 128-CC549 PK-16

103-CC501 YL-16

200-CC508 BK-16

WH-16 OR-16 PK-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 BU-16 BU-16 PU-16 GY-16 WH-16

BK-16 BK-16 BK-16 BK-16

307-CC521 OR-16 343-CC522 PK-16 335-CC509 BR-16 336-CC510 GY-16 350-CC511 PK-16 360-CC815 GN-16 362-CC535 PU-16 363-CC536 WH-16 370-CC512 BU-16 374-CC513 PK-16 419-CC514 YL-16 642-CC551 WH-16 781-CC516 PK-16 787-CC517 WH-16 870-CC518 OR-16 872-CC519 YL-16 A275-CC520 BK-16 A287-CC507 BK-16 A305-CC524 YL-16 A314-CC525 OR-16 A327-CC526 WH-16 A340-CC533 YL-16 A330-CC527 PU-16 A331-CC528 GY-16 A332-CC529 YL-16 A333-CC530 PK-16 A334-CC531 BU-16 A335-CC532 GY-16 A487-CC534 PU-16 A845A-CC537 BR-16 A858-CC538 GN-16 A859-CC539 PU-16 C743-CC840 PK-16 E766-CC544 GN-16 E767-CC545 BU-16 E770-CC546 PK-16

104A-CC502 144A-CC505 A283A-CC523 C934A-CC552

YL-16 GN-16 BK-16 BU-16

BK-16 BK-16 BK-16 BK-16

PROPEL RESISTOR 2 193-7310

J900-CC542 J901-CC543 M996-CC850 K708-CC553 K720-CC554 K721-CC555 K722-CC556 K723-CC557 K727-CC558 K731-CC559 K966-CC560 K968-CC561 K970-CC562 T826-CC566 T827-CC567 T828-CC568 T829-CC569 T830-CC570

200-CC1302 200-CC1202 200-CC009 200-CC709

1 2

P310-CC541 GN-16 F742-CC547 PU-16 F853-CC564 BR-16

200-CC211 BK-16 200-CC210 BK-16 200-CC019 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

TO RP HARNESS CONNECTOR RP-C5 VOL 2 LOC C-5

CONN 5

TO RT HARNESS CONNECTOR RT-C3 VOL 2 LOC C-4

BU-16 GN-16 BR-16 OR-16 YL-16 GN-16 YL-16 BR-16 BU-16 G808-CC329 G809-CC330 H425-CC331 H479-CC332 H746-CC333 H804-CC334 K794-CC335 K795-CC336 K983-CC337

R718-CC339 BU-16

YL-16 GN-16 GN-16 BR-16 BR-16 A894-CC319 A895-CC320 F733-CC160 F735-CC150 F761-CC323

200-CC304 BK-16 322-CC305 GY-16 404-CC306 YL-16 414-CC420 PK-16 652-CC308 YL-16 870-CC309 OR-16 872-CC310 YL-16 A275-CC311 BK-16 A305-CC312 YL-16

CONN 3

K708-CC553 K720-CC554 K721-CC555 K722-CC556 K723-CC557 K727-CC558 K731-CC559 K966-CC560 K968-CC561 K970-CC562 M996-CC850 P310-CC541

BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 PK-16 GN-16

T826-CC566 T827-CC567 T828-CC568 T829-CC569 T830-CC570 J900-CC542 J901-CC543

BU-16 BU-16 PU-16 GY-16 WH-16 WH-16 OR-16

404-CC306 414-CC420 652-CC308 870-CC309 872-CC310 A275-CC311 A305-CC312 F761-CC323 H425-CC331 H479-CC332 K983-CC337 R718-CC339

YL-16 PK-16 YL-16 OR-16 YL-16 BK-16 YL-16 BR-16 BR-16 OR-16 BU-16 BU-16

F711-CC10F GN-16 F711-CC5508 GN-16 F712-CC118 GY-16 F712-CC10G GY-16 F712-CC5507 GY-16 F761-CC659 BR-16 F761-CC323 BR-16 J900-CC542 WH-16 J901-CC543 K983-CC111 K983-CC337 K983-CC037

OR-16 BU-16 BU-16 BU-16

E984-CC720 BU-16 308-CC712 YL-16 308-CC030 YL-16

TAMPER BAR PUMP SOL RTN 9-12 R AUGER FWD SOL L AUGER REV SOL R FWD EDC R REV EDC L FWD EDC L REV EDC

200-CC1202 BK-16 200-CC1302 BK-16 200-CC009 BK-16 200-CC709 BK-16 308-CC030 YL-16 335-CC509 BR-16 336-CC510 GY-16 343-CC3202 PK-16 343-CC522 PK-16 360-CC815 GN-16 362-CC535 PU-16 363-CC536 WH-16 370-CC512 BU-16 374-CC513 PK-16 403-CC110C GN-16 404-CC306 YL-16 414-CC420 PK-16 419-CC514 YL-16 642-CC551 WH-16 781-CC516 PK-16 787-CC517 WH-16 A314-CC525 OR-16 A330-CC527 PU-16 A331-CC528 GY-16 A332-CC529 YL-16 A333-CC530 PK-16 A334-CC531 BU-16 A335-CC532 GY-16 A408-CC724 PK-16 A845A-CC537 BR-16 A858-CC538 GN-16 A859-CC539 PU-16 C743-CC840 PK-16 E766-CC544 GN-16 E767-CC545 BU-16 E770-CC546 PK-16 F734-CC759 YL-16 F742-CC547 PU-16 F761-CC323 BR-16 F853-CC564 BR-16 H425-CC331 BR-16 H479-CC332 OR-16 J900-CC542 WH-16 J901-CC543 OR-16 K708-CC553 BU-16 K720-CC554 WH-16 K721-CC555 OR-16 K722-CC556 YL-16 K723-CC557 PU-16 K727-CC558 GY-16 K731-CC559 OR-16 K966-CC560 PU-16 K968-CC561 GN-16 K970-CC562 OR-16 K983-CC337 BU-16 K983-CC037 BU-16 M996-CC850 PK-16 R718-CC339 BU-16 T826-CC566 BU-16 T827-CC567 BU-16 T828-CC568 PU-16 T829-CC569 GY-16 T830-CC570 WH-16 T841-CC270 PK-16

122-CC041 122-CC2101 122-CC2001 350-CC3201 350-CC511 307-CC901 307-CC521 652-CC308 870-CC309 870-CC518 872-CC310 872-CC519 A275-CC311 A275-CC036 A275-CC520

BU-16 BU-16 BU-16 PK-16 PK-16 OR-16 OR-16 YL-16 OR-16 OR-16 YL-16 YL-16 BK-16 BK-16 BK-16

A287-CC507 A305-CC312 A305-CC524 A327-CC526 A327-CC2002 A340-CC533 A340-CC2102 A487-CC534

BK-16 YL-16 YL-16 WH-16 WH-16 YL-16 YL-16 PU-16

P310-CC541

GN-16

652-CC421 YL-16 652-CC719 YL-16 870-CC818 OR-16

GY-16 BR-16 BR-16 GN-16 GY-16 PK-16 BR-16 YL-16

872-CC819 YL-16 A275-CC020 A287-CC426 A287-CC807 A305-CC723 A305-CC824

BK-16 BK-16 BK-16 YL-16 YL-16

A327-CC826 A340-CC833 A487-CC725 A487-CC834 P310-CC841 P310-CC604

WH-16 YL-16 PU-16 PU-16 GN-16 GN-16

A841-CC629 WH-16 A844-CC630 BU-16

A845A-CC537 BR-16 F853-CC564 BR-16 P310-CC604 GN-16

322-CC305 F733-CC160 F735-CC150 G808-CC329 G809-CC330 H746-CC333

GY-16 GN-16 BR-16 BU-16 GN-16 YL-16

C892-CC451 F761-CC659 C778-CC660 896-CC661 336-CC662 A333-CC663 335-CC664 A332-CC665

322-CC305 GY-16

PK-16 BU-16 BK-16 GN-16 YL-16 PU-16 WH-16 PU-16 BK-16 374-CC644 334-CC214 200-CC646 151-CC647 H746-CC333 F760-CC649 C736-CC650 A912-CC651 202-CC410

277-CC212 BK-16

P310-CC604 GN-16 308-CC639 YL-16 K727A-CC640 GY-16 K967-CC641 WH-16

BU-16 WH-16 BR-16 BR-16 BR-16 A844-CC630 A841-CC629 A845A-CC537 A845-CC837 F853-CC564

343-CC625 PK-16

200-CC622 BK-16 151-CC623 GN-16

E984-CC616 BU-16 A566-CC617 YL-16

F712-CC118 GY-16 F711-CC106 GN-16 945-CC108 BR-16 944-CC107 OR-16 308-CC158 YL-16 308-CC639 YL-16 335-CC664 BR-16 336-CC662 GY-16 343-CC625 PK-16 370-CC102 BU-16 374-CC644 PK-16 419-CC144 YL-16 A275-CC112 BK-16 A314-CC157 OR-16 A330-CC155 PU-16 A331-CC154 GY-16 A332-CC665 YL-16 A333-CC663 PK-16 A334-CC116 BU-16 A335-CC114 GY-16 A845-CC837 BR-16 E766-CC131 GN-16 E767-CC120 BU-16 E770-CC121 PK-16 F761-CC659 BR-16 F853-CC864 BR-16 K708-CC124 BU-16 K720-CC123 WH-16 K721-CC122 OR-16 K722-CC139 YL-16 K723-CC138 PU-16 K727-CC162 GY-16 K731-CC161 OR-16 K966-CC147 PU-16 K968-CC136 GN-16 K970-CC137 OR-16 K983-CC111 BU-16 200-CC10B 944-CC10E 945-CC10D F712-CC10G F711-CC10F

BK-16 OR-16 BR-16 GY-16 GN-16

308-CC712 403-CC713 642-CC851 944-CC721 945-CC722 A602-CC442 E454-CC452 E984-CC720 H424-CC462 T826-CC739

YL-16 GN-16 WH-16 OR-16 BR-16 PK-16 GN-16 BU-16 YL-16 BU-16

F711-CC5508 F712-CC5507 131-CC2103 133-CC2101 200-CC2102 403-CC2104 944-CC2106 945-CC2105

ATCH

J900-CC542 J901-CC543 K708-CC553 K720-CC554 K721-CC555 K722-CC556 K723-CC557 K727-CC558 K731-CC559 K966-CC560 K968-CC561 K970-CC562 K983-CC337 K983-CC037 M996-CC850 P310-CC841 T826-CC566 T827-CC567 T828-CC568 T829-CC569 T830-CC570

WH-16 OR-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 BU-16 BU-16 PK-16 GN-16 BU-16 BU-16 PU-16 GY-16 WH-16

COILWIRE1 BK-16

CC-C10 9W1951

108-CC10A BU-16 200-CC10B BK-16 945-CC10D 944-CC10E F711-CC10F F712-CC10G

A B C D E F G H J

BR-16 OR-16 GN-16 GY-16

200-MS119 BK-16

CONN 7

131-MS124 BR-16 200-MS126 GN-16

CONN 8

133-CC2001 200-CC2002 200-CC2003 131-CC2004 403-CC2005 200-CC2006

CC-C20 1552252 OR-16 BK-16 BK-16 BR-16 GN-16 BK-16

945-CC2011 BR-16 944-CC2012 OR-16

M-C2 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

945-MS142 BR-16 944-MS145 OR-16 200-MS147 BK-16

M-C5 1552269 1 2

COILWIRE2 BK-16

ATCH BI-COLOR LED 165-5655 RED GREEN

M-C4 3E3370 RED2 RD-16 GREEN2 GN-16 BLACK2 BK-16

A B C

M-C3 1552267 001-MS37A RD-16 002-MS37B GN-16

003-MS37C BK-16 GND

403-C11 GN-18

Y794-C9

OR-18

125-C10

OR-18

403-C11

GN-18

944-C1 945-C2 N957-C3 N959-C13 N960-C4 N963-C12 N970-C5 N973-C6 N979-C7 N981-C14 Y794-C9 Y795-C8

OR-18 OR-18 BK-18 BK-18 YL-18 YL-18 GN-18 GN-18

N981-C14 GN-18 N963-C12 OR-18 N959-C13 PK-18

A-C2 3E5179 125-A1 200-A2 308-A3 403-A4

CONN 12

C-C3 1552269 N970-C5 YL-18 N973-C6 BR-18

OR-18 BR-18 PK-18 PK-18 OR-18 OR-18 YL-18 BR-18 GN-18 GN-18 OR-18 GN-18

1 2

OR-18 BK-18 YL-18 GN-18

F

N979-A5 GN-18 N960-A6 OR-18 N957-A7 PK-18

A-C3 3E3364 N970-A8 YL-18 N973-A9 BR-18

DIAGNOSTIC CONNECTOR E-C3 9X4813 N979-E7 GN-18 N960-E8 OR-18 N957-E9 PK-18

CONN 11

125-C17 200-C19 308-C21 403-C23 944-C1 945-C2 Y795-C8 Y794-C9

C-C4 3E5179 OR-18 BK-18 YL-18 GN-18 OR-18 BR-18 GN-18 OR-18

N979-C7 GN-18 N960-C4 OR-18 N957-C3 PK-18

1 2 3 4 5 6 7 8 9 10 11 12

E-C1 1552252 125-E1 200-E2 308-E3 403-E4 944-E5 945-E6

OR-18 BK-18 YL-18 GN-18 OR-18 BR-18

A B C

N979-E7 GN-18 N960-E8 OR-18 N957-E9 PK-18

N963-C12 OR-18 N959-C13 PK-18 N981-C14 GN-18 200-C15 BK-18

308-C16 YL-18

CONN 10

E

PRODUCT LINK CONTROL 1 F-C2 1607690 2621421

642-CP718 642-CP717 652-CP719 115-CP706

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

+ BATT - BATT

CAT DATA LINK + CAT DATA LINK -

EXCITER COIL PIN 1

RS-232 #1 TXD

MACHINE GND RS-232 #1 RXD RS-232 #1 DTR KEY ON INPUT ALTERNATOR R TERM

RS-232 #1 DCD RS-232 #1 GND

CAN DATA LINK -

CAT DATA LINK +

CAT DATA LINK MACHINE GND CAN DATA LINK + + BATT EXCITER COIL PIN 2

ALTERNATOR R TERM

LED RED PIN A RS-232 #3 TXD RS-232 #3 RXD RS-232 #3 GND GND

LED GREEN PIN B

SWITCHED PWR

GPS

893-F5 GN-18 892-F6 BR-18

N957-F11 PK-18

N960-F12 OR-18 N970-F13 YL-18

1 2 3 4 5 6 7 8 9 10 11 12

2

1 2 3

X

1

Y

OR-18 GN-18 YL-18 BR-18

642-CP002 WH-16

HAZARD LIGHTS SW 4D1836

RD-18

403-F19

GN-18

200-F23

BK-18

308-F24

YL-18

D

105-F30 105-F1 403-F33 403-F4 200-F31 200-F2 308-F32 308-F3

RD-18 RD-18 GN-18 GN-18 BK-18 BK-18 YL-18 YL-18

OIL TEMP 1: 110 C 2: 120 C AT 130 C

R TRACK TAKE UP PRESS

HYD OIL FILTER CLOG SYSTEM VOLTAGE

L TRACK TAKE UP PRESS

PROPEL ACTION

HYD OIL LEVEL LOW

CHECK ENGINE LIGHT

ENGINE COOLANT TEMP LEVEL 2: 103 C

HAZARD LAMP 116-5270

MATERIAL ACTION, TAMP & AUX SYS FAULT OPERATOR ACTION

LEVEL 3: 107 C

BURNER ACTION

FUEL LEVEL LEVEL 1: <10% LEVEL 2: <5%

200-CP709 BK-16

MODE MODE MODE MODE MODE MODE MODE

ENGINE OIL PRESS LEVEL 3: <62kPa

X

BR-16 BU-16 PK-16 BU-16 OR-16 BK-16 BK-16 BK-16 YL-16 GN-16 YL-16 PK-16

E454-CC452 F734-CC759 H424-CC462 H425-CC331 H479-CC332 R718-CC339 T826-CC739 T841-CC270

115-CC706 PK-16 150-CC708 OR-16 103-CC701 YL-16 105-CC704 BR-16 108-CC705 BU-16

GN-16 YL-16 YL-16 BR-16 OR-16 BU-16 BU-16 PK-16

BU-16 BK-16 YL-16 WH-16 YL-16 YL-16 PK-16 PU-16 YL-16 BR-16 OR-16 BU-16 PK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CP-C3 3T3158

105-CP704 108-CP705 115-CP706 122-CP707 150-CP708 200-CP709 290-CP710 291-CP711 308-CP712 403-CP713 404-CP714 411-CP204

BR-16 BU-16 PK-16 BU-16 OR-16 BK-16 BK-16 BK-16 YL-16 GN-16 YL-16 PK-16

CP-C5 1552273 E707-CP234 GN-16

200-CP009 BK-16 108-CP201 BU-16 108-CP004 BU-16 108-CP005 BU-16

108-CP705 BU-16 200-CP003 BK-16

200-CP006 200-CP202 200-CP007 200-CP009

200-CP709 BK-16

E708-CP225 PK-16 C413-CP235 YL-16 C414-CP215 BU-16

BK-16 BK-16 BK-16 BK-16 C413-CP235 C414-CP215 E707-CP234 E708-CP225

642-CP717 WH-16 642-CP718 WH-16 652-CP719 YL-16 E984-CP720 GN-16 944-CP721 OR-16 945-CP722 BR-16 A305-CP723 YL-16 A408-CP724 PK-16 A487-CP725 PU-16

CP-C2 8T9834 108-CP201 BU-16 200-CP202 BK-16

YL-16 BU-16 GN-16 PK-16

411-CP204 PK-16 945-CP722 BR-16 404-CP714 YL-16 H479-CP737 OR-16

108-CP201 BU-16 200-CP202 BK-16

A487-CP725 PU-16 944-CP721 OR-16 C414-CP215 BU-16

A602-CP728 PK-16 A841-CP729 WH-16 A844-CP730 BU-16 E454-CP733 F734-CP734 H424-CP735 H425-CP736 H479-CP737 R718-CP738 T826-CP739 T841-CP740

GN-16 YL-16 YL-16 BR-16 OR-16 BU-16 BU-16 PK-16

292-CP218 BK-16 H424-CP735 YL-16 E454-CP733 GN-16

200-CP010 BK-16 290-CP710 BK-16 291-CP711 BK-16 403-CP713 GN-16 404-CP714 YL-16 411-CP204 PK-16 944-CP721 OR-16 945-CP722 BR-16 A408-CP724 PK-16 A487-CP725 PU-16 E454-CP733 GN-16 H479-CP737 OR-16 H424-CP735 YL-16 H425-CP736 BR-16 R718-CP738 BU-16

290-CP710 BK-16 290-CP710 291-CP711 403-CP713 404-CP714 411-CP204 944-CP721 945-CP722 A408-CP724 A487-CP725 E454-CP733 H424-CP735 H425-CP736 H479-CP737 R718-CP738

A841-CP729 WH-16 122-CP707 BU-16

2

Y X

BK-16 BK-16 GN-16 YL-16 PK-16 OR-16 BR-16 PK-16 PU-16 GN-16 YL-16 BR-16 OR-16 BU-16

E708-CP225 PK-16 A408-CP724 PK-16 H425-CP736 BR-16 403-CP713 GN-16 291-CP711 BK-16 E707-CP234 GN-16 C413-CP235 YL-16

R718-CP738 BU-16

1

CC-C12 1552269 411-CC715 PK-16 200-CC1202 BK-16

292-CP218 BK-16

308-CP712 YL-16

CP-C1 1552272

R 1 2 3 4

YL-16 PU-16 OR-16 BR-16

A602-CP728 PK-16 A305-CP723 YL-16 103-CP701 YL-16

2

C OFF S ON B ST

A602-CP728 PK-16

3 4 5 6

WIRE GROUP COLOR DESCRIPTIONS INCREMENT/STORE SW 9G-0011

3

+V DISPLAY GND CLOCK DATA LOAD HARNESS CODE

MONITOR 160-6567 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

SYMBOL

+ BATT - BATT (GND)

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

290-CC033 BK-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

291-CC032 BK-16

VOLTAGE CONVERTER OUTPUT CIRCUIT STARTING CIRCUIT START AID CIRCUIT PROPEL CONTROL CIRCUIT

DESCRIPTION

CIRCUIT NOT CONNECTED HYD OIL TEMP SENDER FUEL LEVEL SENDER

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

ACTION LAMP 2 CAT DATA LINK SPI LOAD

CONNECTOR H#

MODE O SW L TAKEUP PRESS SW HYD OIL FILTER SW

ATCH WIRE, CABLE, COMPONENT

SERVICE SW

CIRCUIT CONNECTED

SPI CLOCK VIBRATE MOTOR SPD SNSR

BLADE, SPADE, RING OR SCREW TERMINAL SPLICE

R TAKEUP PRESS SW ALTERNATOR R TERM

CLEAR SW +V CLUSTER SPI DATA

HYD OIL LEVEL SW

2

Y

1 3

START HEAT LAMP 7N-5876

HORN SW 3T-2357 1

103-CP008 YL-16 103-CP701 YL-16 A305-CP723 YL-16

2

HARNESS AS IDENT PART NO LP 229-8248 198-5270 LH RT 228-9126 LT 228-9124 MH 228-9122 CP 235-3512 CC 319-9421 HH 229-8251 EH 229-8250

IDENT OPERATORS LIMP HOME RH TRACTOR LH TRACTOR MAIN CENTER PANEL CENTER CONTROL BOX PUMPS ENGINE

CABLE AS 163-5729 PT 240-8617 PA 134-2730 PP 240-8620 PC 240-8622 PG 240-8619 PR 240-8621 PJ 240-2624 PH 240-8625 PK 240-8623 PL 242-2373 PF 242-2373

BATTERY TO BATTERY BATTERY TO DISCONNECT SWITCH STARTER MOTOR TO GROUND ON FRAME BUSS TO STARTER DISCONNECT SW TO GROUND ON FRAME BATTERY TO BUSS DISCONNECT SWITCH TO STARTER BREAKER TO BUSS BREAKER TO ALTERNATOR CONTROL BOX TO GROUND ON FRAME ENGINE CABLE ALTERNATOR TO ENGINE GROUND

MACHINE SECURITY CONTROL CIRCUIT ENGINE CONTROL CIRCUIT

THIS SCHEMATIC IS FOR THE AP-1055D BG-2455D ASPHALT PAVER VOLUME 1 of 2: CENTER CONTROL PANEL

CAT DATA LINK

HIGHWAYS

5

4

3

PART NUMBER: 222-2580, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

2

B

CIRCUIT GROUPING DESIGNATION

MONITOR CIRCUIT

CC-C3 9X7148

C

CIRCUIT CONNECTED

ACTION ALARM CAT DATA LINK +

IGNITION SW 110-7887

SERVICE MODE CTRL SW 6T-1767 200-CC010 BK-16 1

2

OR-18 BK-18 GN-18 WH-18 YL-18 BU-18

MODE SCROLL SW 9D-3721

200-CP010 BK-16

105-CP704 BR-16

1

GAUGE CLUSTER 166-6943 1 2 3 4 5 6

X

A844-CP730 BU-16

ACTION ALARM 3E-6328

1 2

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

GAUGE BACKLIGHT LAMP 7N-5879

3

OPERATOR SELECT SW 4D1836 290-CC216 BK-16 291-CC217 BK-16

COLOR

GAUGE BACKLIGHT LAMP 7N-5879

CP-C4 3T3185

108-CP005 BU-16 200-CP007 BK-16

CP-C7 9X7147 103-CP701 YL-16

OPERATOR MODE HARNESS CODE MODE PARAMETER DISPLAY SERVICE MODE DIGITAL TATTLETALE MODE UNITS SELECTION MODE CALIBRATION MODE

RD WH OR YL PK BK GY PU BR GN BU

SCREED COUNTERBALANCE SW 4D1836

CONN 6

0: 1: 2: 3: 4: 5: 6:

ABBREV

3

108-CP004 BU-16 200-CP006 BK-16

A602-CC442 PK-16 A841-CC629 WH-16 A844-CC630 BU-16

200-CC011 BK-16

1

E984-CP720 GN-16 F734-CP734 YL-16

642-CC551 WH-16 642-CC851 WH-16 652-CC719 YL-16 E984-CC720 BU-16 944-CC721 OR-16 945-CC722 BR-16 A305-CC723 YL-16 A408-CC724 PK-16 A487-CC725 PU-16

200-CC009 BK-16

Y

2

3

X

RXD GND DTR DCD

COLOR ABBREVIATIONS

1

Y

GENERATOR SW 4D1836

105-CC704 108-CC705 115-CC706 122-CC707 150-CC708 200-CC709 290-CC216 291-CC217 308-CC712 403-CC713 404-CC306 411-CC715

122-CC707 200-CC709 404-CC306 642-CC551 652-CC719 A305-CC723 A408-CC724 A487-CC725 F734-CC759 H425-CC331 H479-CC332 R718-CC339 T841-CC270

2

150-CP708 OR-16

RS-232 RS-232 RS-232 RS-232

F711-F17 GN-18 105-F18

T841-CP740 PK-16 T826-CP739 BU-16 A844-CC630 BU-16 A841-CC629 WH-16

+ BATT GND KEY ON ALT R TERM RS-232 TXD

F712-F16 GY-18

3

X

WORKLIGHTS SW 4D1836

N960-F12 N979-F15 N970-F13 N973-F14

1 2 3 4 5 6 7 8 9 10 11 12

F-C3 3E5179 105-F1 RD-18 200-F2 BK-18 308-F3 YL-18 403-F4 GN-18 893-F5 GN-18 892-F6 BR-18 F712-F16 GY-18 F711-F17 GN-18

115-CP001 PK-16 Y

F-C1 1552252 RD-18 BK-18 YL-18 GN-18 PK-18

SAT

PRODUCT LINK RADIO 2639088

HYD LEVEL LEVEL FLASHES

WH-16 WH-16 YL-16 PK-16

105-F30 200-F31 308-F32 403-F33 N957-F11

N973-F14 BR-18 N979-F15 GN-18

J1

CAN DATA LINK

6

308-C16 YL-18

ATCH MSS CONTROL 189-0076 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

OTHER COLOR DESCRIPTIONS

7

200-C15 BK-18

Y795-C8 GN-18

CC-C55 CONN 9 1552252 133-CC2101 OR-16 200-CC2102 BK-16 131-CC2103 BR-16 403-CC2104 GN-16 945-CC2105 BR-16 944-CC2106 OR-16 F712-CC5507 GY-16 F711-CC5508 GN-16

308-CC712 YL-16 403-CC713 GN-16 642-CC851 WH-16 944-CC721 OR-16 945-CC722 BR-16 A602-CC442 PK-16 E454-CC452 GN-16 E984-CC720 BU-16 H424-CC462 YL-16 T826-CC739 BU-16

BU-16 BK-16 BK-16 YL-16 WH-16 BK-16 YL-16 YL-16 PK-16 PU-16 YL-16 BR-16 OR-16 BU-16 PK-16

125-C17 125-C18 200-C19 200-C20 308-C21 308-C22 403-C23 403-C24

125-C10 OR-18

N973-C6 BR-18 N979-C7 GN-18

1 2 3 4 5 6 7 8 9 10 11 12

PRODUCT LINK (FACTORY INSTALLED)

RS-232 / RS-485 DATA LINK

8

N960-C4 OR-18 N970-C5 YL-18

MACHINE SECURITY SYSTEM

M-C1 1506766 133-MS101 OR-16 200-MS102 BK-16

GN-16 GY-16 BR-16 OR-16 BK-16 GN-16 OR-16 BR-16

BK-16 YL-16 OR-16 BR-16 GY-16 PK-16 PK-16 PK-16 PK-16 GN-16 PU-16 WH-16 BU-16 PK-16 GN-16 PK-16 YL-16 YL-16 PK-16 WH-16 OR-16 YL-16 BK-16 BK-16 BK-16 YL-16 OR-16 WH-16 PU-16 GY-16 YL-16 PK-16 BU-16 GY-16 YL-16 PU-16 GN-16 PU-16 PK-16 GN-16 BU-16 PK-16 PU-16 BR-16

PRODUCT LINK RADIO C-C2 CONN 13 1552252 125-C18 OR-18 200-C20 BK-18 308-C22 YL-18 403-C24 GN-18

PRODUCT LINK ANTENNAE

BR-16 OR-16 BK-16 BK-16 BK-16 GN-16 OR-16 BR-16

200-CC1302 308-CC030 307-CC821 335-CC509 336-CC510 343-CC522 343-CC3202 350-CC811 350-CC416 360-CC815 362-CC535 363-CC536 370-CC512 374-CC513 403-CC110C 414-CC420 419-CC514 652-CC421 781-CC516 787-CC517 870-CC818 872-CC819 A275-CC020 A287-CC426 A287-CC807 A305-CC824 A314-CC525 A327-CC826 A330-CC527 A331-CC528 A332-CC529 A333-CC530 A334-CC531 A335-CC532 A340-CC833 A487-CC834 A858-CC538 A859-CC539 C743-CC840 E766-CC544 E767-CC545 E770-CC546 F742-CC547 F761-CC323

J900-CC542 WH-16 J901-CC543 OR-16 K708-CC553 BU-16 K720-CC554 WH-16 K721-CC555 OR-16 K722-CC556 YL-16 K723-CC557 PU-16 K727-CC558 GY-16 K731-CC559 OR-16 K968-CC561 GN-16 K966-CC560 PU-16 K970-CC562 OR-16 K983-CC337 BU-16 K983-CC037 BU-16 M996-CC850 PK-16 P310-CC841 GN-16 T826-CC566 BU-16 T827-CC567 BU-16 T828-CC568 PU-16 T829-CC569 GY-16 T830-CC570 WH-16 122-CC707 200-CC009 200-CC709 404-CC306 642-CC551 200-CC1202 652-CC719 A305-CC723 A408-CC724 A487-CC725 F734-CC759 H425-CC331 H479-CC332 R718-CC339 T841-CC270

R TERMINAL

SAT COAX BK-18

E-C2 3E3382

BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 BU-16

131-CC2004 133-CC2001 200-CC2002 200-CC2003 200-CC2006 403-CC2005 944-CC2012 945-CC2011

200-CC1302 BK-16 307-CC821 OR-16 308-CC030 YL-16 343-CC3202 PK-16 335-CC509 BR-16 336-CC510 GY-16 343-CC522 PK-16 350-CC416 PK-16 350-CC811 PK-16 360-CC815 GN-16 362-CC535 PU-16 363-CC536 WH-16 370-CC512 BU-16 374-CC513 PK-16 A287-CC807 BK-16 A287-CC426 BK-16 403-CC110C GN-16 414-CC420 PK-16 419-CC514 YL-16 652-CC421 YL-16 781-CC516 PK-16 787-CC517 WH-16 870-CC818 OR-16 872-CC819 YL-16 A275-CC020 BK-16 A305-CC824 YL-16 A314-CC525 OR-16 A327-CC826 WH-16 A330-CC527 PU-16 A331-CC528 GY-16 A332-CC529 YL-16 A333-CC530 PK-16 A334-CC531 BU-16 A335-CC532 GY-16 A340-CC833 YL-16 A487-CC834 PU-16 A858-CC538 GN-16 A859-CC539 PU-16 C743-CC840 PK-16 E766-CC544 GN-16 E767-CC545 BU-16 E770-CC546 PK-16 F742-CC547 PU-16 F761-CC323 BR-16

350-CC811 PK-16 350-CC416 PK-16 307-CC821 OR-16

+ BATT

GPS COAX 1 BK-18

SATELLITE ANTENNA

J1

A845A-CC537 BR-16 F853-CC564 BR-16 P310-CC604 GN-16

122-CC707 BU-16

200-CC100 BK-16

BACKUP ALARM

PARK BRAK SOL SHIFT SOL BATTERY BATTERY + COOLING FAN SOL RTN 5-8 L CONVEYOR FWD SOL L AUGER FWD SOL DRIVE RTN 1-4

24V PWR KEY SW R CONVEYOR FWD SOL R AUGER REV SOL

ON/OFF RTN 1-4

R OPER SELECT SW L OPER SELECT SW L OPER STATION LED R OPER STATION LED RP TRAVEL SPD SIG

START RLY PWR

BATTERY BATTERY +

GRADE/SLOPE RLY FWA SOL

RTN 17-20 PROPEL RTN 13-16 OPER SELECT RLY #1

H805-CC612 BR-16 H804-CC613 GN-16 A885-CC614 GN-16

CC-C6 1607690 151-CC601 GN-16 200-CC602 BK-16 C924-CC603 YL-16

A314-CC157 OR-16 308-CC158 YL-16 F734-CC159 YL-16 F733-CC160 GN-16 K731-CC161 OR-16 K727-CC162 GY-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

BATTERY + BATTERY VIBRATE ENABLE RLY

PARK BRAKE SW RELEASE KEY SW INPUT L PADDLE SNSR SIGNAL R PADDLE SNSR SIGNAL R CONVEYOR DIAL L CONVEYOR DIAL

MANEUVER MODE INPUT TRAVEL MODE INPUT

F711-CC106 GN-16

CAN DATA LINK +

SWITCHED PWR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

106-CC301 WH-16 116-CC302 YL-16

BU-16 BU-16 PU-16 GY-16 WH-16

F853-CC564 BR-16

T826-CC566 T827-CC567 T828-CC568 T829-CC569 T830-CC570

PK-16 PK-16 WH-16 BU-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 128-CC549 M996-CC850 642-CC551 C934A-CC552 K708-CC553 K720-CC554 K721-CC555 K722-CC556 K723-CC557 K727-CC558 K731-CC559 K966-CC560 K968-CC561 K970-CC562

A287-CC507 BK-16 200-CC508 BK-16 335-CC509 BR-16 336-CC510 GY-16 350-CC511 PK-16 370-CC512 BU-16 374-CC513 PK-16 419-CC514 YL-16 360-CC815 GN-16 781-CC516 PK-16 787-CC517 WH-16 870-CC518 OR-16 872-CC519 YL-16 A275-CC520 BK-16 307-CC521 OR-16 343-CC522 PK-16 A283A-CC523 BK-16 A305-CC524 YL-16 A314-CC525 OR-16 A327-CC526 WH-16 A330-CC527 PU-16 A331-CC528 GY-16 A332-CC529 YL-16 A333-CC530 PK-16 A334-CC531 BU-16 A335-CC532 GY-16 A340-CC533 YL-16 A487-CC534 PU-16 362-CC535 PU-16 363-CC536 WH-16 A845A-CC537 BR-16 A858-CC538 GN-16 A859-CC539 PU-16 C743-CC840 PK-16 P310-CC541 GN-16 J900-CC542 WH-16 J901-CC543 OR-16 E766-CC544 GN-16 E767-CC545 BU-16 E770-CC546 PK-16 F742-CC547 PU-16

122-CC504 BU-16 144A-CC505 GN-16

103-CC501 YL-16 104A-CC502 YL-16

A

CC-C5 1030213

T830-CC570 WH-16

CAN DATA LINK -

RS-232 #3 TXD RS-232 #3 RXD RS-232 #3 GND GND

CC-C7 9X7148 103-CC701 YL-16

BU-16 OR-16 GN-16 BK-16 BU-16

307-CC521 OR-16 335-CC509 BR-16 336-CC510 GY-16 343-CC522 PK-16 350-CC511 PK-16 360-CC815 GN-16 362-CC535 PU-16 363-CC536 WH-16 374-CC513 PK-16 370-CC512 BU-16 419-CC514 YL-16 642-CC551 WH-16 781-CC516 PK-16 787-CC517 WH-16 870-CC518 OR-16 872-CC519 YL-16 A275-CC520 BK-16 A287-CC507 BK-16 A305-CC524 YL-16 A314-CC525 OR-16 A327-CC526 WH-16 A330-CC527 PU-16 A331-CC528 GY-16 A332-CC529 YL-16 A333-CC530 PK-16 A334-CC531 BU-16 A340-CC533 YL-16 A335-CC532 GY-16 A487-CC534 PU-16 A845A-CC537 BR-16 A858-CC538 GN-16 A859-CC539 PU-16 C743-CC840 PK-16 E770-CC546 PK-16 E766-CC544 GN-16 E767-CC545 BU-16 F742-CC547 PU-16 F853-CC564 BR-16

118-CC203 GY-16 118-CC202 GY-16 133-CC039 OR-16

T829-CC569 GY-16

K708-CC124 K720-CC123 K721-CC122 K722-CC139 K723-CC138 K727-CC162 K731-CC161 K966-CC147 K968-CC136 K970-CC137 K983-CC111

131-CC2103 BR-16 131-CC2004 BR-16

308-CC110A YL-16 122-CC2001 BU-16 122-CC2101 BU-16 200-CC1202 BK-16 200-CC1302 BK-16 200-CC709 BK-16 200-CC009 BK-16 308-CC030 YL-16 343-CC3202 PK-16 A327-CC2002 WH-16 350-CC3201 PK-16 A340-CC2102 YL-16 A408-CC724 PK-16 F734-CC759 YL-16 T841-CC270 PK-16

14 5

787-CC517 WH-16 944-CC107 OR-16 944-CC721 OR-16 944-CC10E OR-16 944-CC2012 OR-16 944-CC2106 OR-16 945-CC108 BR-16 945-CC10D BR-16 945-CC722 BR-16 945-CC2011 BR-16 945-CC2105 BR-16 362-CC535 PU-16 A275-CC112 BK-16 A275-CC020 BK-16 343-CC625 PK-16 343-CC3202 PK-16 343-CC522 PK-16 A314-CC157 OR-16 A314-CC525 OR-16 A330-CC155 PU-16 A330-CC527 PU-16 A331-CC528 GY-16 A331-CC154 GY-16 A332-CC529 YL-16 A332-CC665 YL-16 A333-CC530 PK-16 A333-CC663 PK-16 A334-CC531 BU-16 A334-CC116 BU-16 A335-CC532 GY-16 A335-CC114 GY-16 A858-CC538 GN-16 A859-CC539 PU-16 E766-CC131 GN-16 E766-CC544 GN-16 E767-CC120 BU-16 E767-CC545 BU-16 E770-CC121 PK-16 E770-CC546 PK-16 F742-CC547 PU-16 K708-CC124 BU-16 K708-CC553 BU-16 K720-CC123 WH-16 K720-CC554 WH-16 K721-CC122 OR-16 K721-CC555 OR-16 K722-CC139 YL-16 K722-CC556 YL-16 K723-CC138 PU-16 K723-CC557 PU-16 K727-CC162 GY-16 K727-CC558 GY-16 K731-CC161 OR-16 K731-CC559 OR-16 K966-CC147 PU-16 K966-CC560 PU-16 K968-CC561 GN-16 K968-CC136 GN-16 K970-CC562 OR-16 K970-CC137 OR-16 T826-CC739 BU-16 T826-CC566 BU-16 T827-CC567 BU-16 T828-CC568 PU-16

308-CC639 YL-16 308-CC158 YL-16 200-CC1302 BK-16

3

200-CC018 BK-16

K795-CC257 BR-16

WH-16 BU-16 BU-16 GY-16 GY-16 PK-16 PK-16 BR-16 BR-16 GN-16 GN-16 GN-16 GN-16 YL-16 YL-16 PK-16

112-CC004 PU-10 CC-C9 1552269 307-CC901 OR-16 200-CC902 BK-16

308-CC110A YL-16 200-CC110B BK-16 403-CC110C GN-16

SIG

BR-16 YL-16 PK-16 GN-16 363-CC536 370-CC102 370-CC512 336-CC662 336-CC510 374-CC513 374-CC644 335-CC509 335-CC664 403-CC713 403-CC2005 403-CC110C 403-CC2104 419-CC514 419-CC144 781-CC516

RS-232 #1 DCD RS-232 #1 GND

308-CC158 YL-16 308-CC639 YL-16 335-CC664 BR-16 336-CC662 GY-16 343-CC625 PK-16 370-CC102 BU-16 374-CC644 PK-16 419-CC144 YL-16 944-CC107 OR-16 945-CC108 BR-16 A275-CC112 BK-16 A314-CC157 OR-16 A330-CC155 PU-16 A332-CC665 YL-16 A331-CC154 GY-16 A333-CC663 PK-16 A334-CC116 BU-16 A335-CC114 GY-16 A845-CC837 BR-16 E766-CC131 GN-16 E767-CC120 BU-16 E770-CC121 PK-16 F712-CC118 GY-16 F711-CC106 GN-16 F761-CC659 BR-16 F853-CC864 BR-16

133-CC2101 OR-16 133-CC2001 OR-16

HOUR METER 200-5717 1

BR-16 WH-16 WH-16 OR-16 OR-16

K983-CC468 BU-16 K983-CC260 BU-16

OPER STATION RLY 1 3E-6477 7T-6365 RECEPTACLE 304-CC411 WH-16 304-CC412 WH-16 START RLY 175-2309

OR-16 OR-16 BU-16 BU-16 BU-16 PU-16 PU-16 GY-16 GY-16 WH-16 WH-16

F711-CC454 GN-16 F711-CC5701 GN-16

PROPEL CTRL BRKR 6T-3644 151-CC623 GN-16 151-CC601 GN-16 20A 151-CC647 GN-16 ENGINE BKR 6T-3644 150-CC405 RD-14 150-CC406 RD-14 20A 150-CC404 RD-14 AUTO-BURNER BKR 6T-3643 133-CC039 OR-16 133-CC2001 OR-16 15A 133-CC2101 OR-16

H804-CC016 GN-16

30

K723-CC857 PU-16

MAIN RLY 167-0138

80A

START BRKR 6T-3643

BK-18 BK-18

101-CC001 RD-4 101-CC007 RD-4 101-CC002 RD-4

BU-16 PK-16 PK-16 PU-16 PU-16 BU-16

K727-CC858 GY-16

115-CC706 PK-16

15A

HORN BRKR 6T-3643

E767-CC845 E770-CC243 E770-CC846 F742-CC847 F742-CC246 K708-CC853

K722-CC856 YL-16

150-CC708 OR-16

15A

SPARE 6T-3643

MAIN BKR FROM PWR BUSS 171-2210 VOL 2 LOC D-5 101-PJ001 RD-02 80A

OPER STATION RLY 2 3E-6477 7T-6365 RECEPTACLE

H438-CC253 YL-16

200-CC709 200-CC009 200-CC1302 200-CC1202

GENERATOR BRKR 6T-3643

YL-16 YL-16 PK-16 PK-16 BU-16 BU-16 GY-16 GN-16 GN-16 PU-16 PU-16 GN-16

K721-CC855 OR-16

111-CC201 YL-16

SNSR BRKR 6T-3643

A332-CC427 A332-CC829 A333-CC428 A333-CC830 A334-CC831 A334-CC429 A335-CC832 A858-CC838 A858-CC231 A859-CC232 A859-CC839 E766-CC844

K720-CC854 WH-16

120-CC206 YL-16

15A

ALT BRKR 171-2210

BU-16 PK-16 PK-16 PK-16 YL-16 YL-16

FUEL SPRAY PUMP BRKR 6T-3643

15A

FROM ALTERNATOR VOL 2 LOC D-5 109-PH001 RD-02

30

85

20A

15A

87A

A283A-CC523 BK-16 A283-CC823 BK-16

A885-CC614 GN-16

103-CC701 YL-16 103-CC801 YL-16 103-CC501 YL-16

140-CC208 141-CC209 119-CC205 119-CC204 120-CC206 111-CC201

119-CC205 PK-16 15A 119-CC204 PK-16 GLOW PLUG BRKR 6T-3644

GRADE BRKR 6T-3643

112-CC004 PU-10

OPER STATION RLY 3 3E-6477 7T-6365 RECEPTACLE

T824-CC469 PU-16

15A

IMPL BRKR 6T-3643

131-CC031 BR-16

30

85

104A-CC502 YL-16 104-CC802 YL-16

116-CC302 YL-16 116-CC403 YL-16

128-CC549 PK-16 103-CC501 YL-16 122-CC504 BU-16

87A

A885-CC014 GN-16

106-CC401 WH-16 106-CC005 WH-16 106-CC301 WH-16

131-CC031 BR-16 VIBRATE ENABLE RLY 3E-6477

85

PK-16 PK-16 PK-16 PK-16

122-CC041 BU-16

H805-CC034 BR-16

30

T824-CC469 PU-16 OPER STATION RLY 4 3E-6477 7T-6365 RECEPTACLE

YL-16 GN-16 BK-16 BU-16

A283A-CC523 104A-CC502 144A-CC505 C934A-CC552

86

87A

H804-CC613 GN-16 A885-CC013 GN-16

106-CC005 WH-16

PK-16 BR-16 YL-16 BU-16 BU-16

GRADE/SLOPE RLY 3E-6477

85

C925-CC241 GN-16

GN-16 GN-16 BR-16 BU-16 YL-16

E770-CC243 PK-16 E984-CC244 BU-16 F734-CC759 YL-16 F742-CC246 PU-16 F711-CC247 GN-16 F712-CC248 GY-16

YL-16 BU-16 PU-16 GY-16 WH-16 PK-16

87

C934A-CC552 BU-16 C934-CC852 BU-16

BU-16 PU-16 BU-16 GN-16

T825-CC265 T827-CC266 T828-CC267 T829-CC268 T830-CC269 T841-CC270

86

87A

709-CC222 OR-16

BU-16 GN-16 BR-16 YL-16 OR-16 BU-16 BU-16 GY-16

85

J775-CC006 GY-16

781-CC224 PK-16 787-CC225 WH-16 944-CC226 OR-16 945-CC227 BR-16 A275-CC228 BK-16 A408-CC724 PK-16 A856-CC230 OR-16 A858-CC231 GN-16 A859-CC232 PU-16 A910-CC233 PU-16

K793-CC255 K792-CC256 K795-CC257 K794-CC258 K970-CC259 K983-CC260 M906-CC104 M907-CC127

128-CC035 105-CC704 103-CC701 108-CC705 108-CC10A

H805-CC612 BR-16

T825-CC265 YL-16

A911-CC238 A936-CC239 A937-CC240 C925-CC241

YL-16 RD-14 RD-14 RD-14 WH-16

128-CC207 PK-16

BK-16 BU-16 OR-16 PU-16 BU-16 PU-16 BU-16 YL-16 BU-16 GY-16

A856-CC230 OR-16

122-CC041 122-CC804 122-CC504

106-CC005 WH-16

128-CC207 PK-16 C925-CC241 GN-16 YL-16 GY-16 GY-16 PK-16 PK-16 YL-16 PK-16 BU-16 PK-16 BK-16 BK-16 BK-16

131-CC2103 131-CC2004 131-CC031

103-CC801 YL-16 122-CC804 BU-16 128-CC849 PK-16

J775-CC006 GY-16


CC-C2 1030213 1 111-CC201 2 118-CC202 3 118-CC203 4 119-CC204 5 119-CC205 6 120-CC206 7 128-CC207 8 140-CC208 9 141-CC209 10 200-CC210 11 200-CC211 12 277-CC212

30 Page,

KENR8694 VOL 1 of 2

111-CC201 119-CC204 119-CC205 120-CC206 140-CC208 141-CC209

BK-16 BK-16 BK-16 BK-16

151-CC623 GN-16 151-CC601 GN-16 151-CC647 GN-16 116-CC403 150-CC406 150-CC405 150-CC404 106-CC401

A330-CC827 PU-16 A331-CC828 GY-16

200-CC2002 BK-16 200-CC10B BK-16 200-CC2102 BK-16 200-CC2003 BK-16 200-CC2006 BK-16 OR-16 PK-16 PK-16 PK-16 WH-16 YL-16 GN-16 OR-16 YL-16 BK-16 BK-16 YL-16 WH-16 YL-16 PU-16 PK-16 BR-16 PK-16 GN-16

RS-232 #1 RXD RS-232 #1 DTR

GPS ANTENNA

SAT COAX BK-18

419-CC814 781-CC224 781-CC816 787-CC225 787-CC817

944-CC226 OR-16 944-CC423 OR-16

15X BUSS BAR 236-0872 L EXT PWR BRKR VIBRATE BRKR 6T-3643 6T-3643 BR-16 BR-16 140-CC208 BU-16 15A 15A BR-16 PROPEL BRKR R EXT PWR BRKR 6T-3643 6T-3643 BU-16 BU-16 141-CC209 PK-16 15A 15A BU-16 SCREED PWR BRKR EMS BRKR 6T-3643 6T-3643

A331-CC154 GY-16 A330-CC155 PU-16

YL-16 BU-16 PU-16 PU-16 419-CC144 A911-CC238 A910-CC233 K966-CC147

363-CC836 363-CC418 370-CC812 336-CC810 336-CC415 374-CC813 374-CC215 335-CC414 335-CC809 403-CC419

F853-CC864 H424-CC462 M996-CC850 P310-CC841 WH-16 WH-16 BU-16 GY-16 GY-16 PK-16 PK-16 BR-16 BR-16 GN-16

945-CC227 BR-16 945-CC424 BR-16

200-CC646 200-CC622 200-CC602 200-CC100

F735-CC150 BR-16

GN-16 OR-16 PU-16 YL-16 K968-CC136 K970-CC137 K723-CC138 K722-CC139

202-CC410 BK-16 896-CC661 GN-16 A566-CC617 YL-16 A912-CC651 PU-16 C736-CC650 WH-16 C778-CC660 BR-16 C892-CC451 GY-16 F734-CC159 YL-16 F736-CC128 BU-16 F760-CC649 PU-16 G808-CC125 BU-16 G809-CC115 GN-16 K727A-CC640 GY-16 K967-CC641 WH-16

BU-16 PK-16 OR-16 WH-16 BU-16 BU-16 GN-16 GY-16 BU-16 BU-16 PU-16 GN-16 OR-16 YL-16

F712-CC118 GY-16

E767-CC120 E770-CC121 K721-CC122 K720-CC123 K708-CC124 G808-CC125 G809-CC330 M907-CC127 F736-CC128 A937-CC240 A936-CC239 E766-CC131 709-CC222 H438-CC253

A335-CC114 GY-16 G809-CC115 GN-16 A334-CC116 BU-16

BK-16 BU-16 OR-16 PU-16 BU-16 PU-16 BU-16 YL-16 BU-16 GY-16 277-CC212 334-CC214 709-CC222 A910-CC233 A911-CC238 A936-CC239 A937-CC240 H438-CC253 M906-CC104 M907-CC127

GN-16 YL-16 BU-16 GN-16 BR-16 A885-CC614 C924-CC603 E984-CC616 H804-CC613 H805-CC612

K983-CC111 BU-16 A275-CC112 BK-16

F711-CC106 GN-16 944-CC107 OR-16 945-CC108 BR-16

307-CC821 350-CC811 350-CC416 414-CC420 642-CC851 652-CC421 360-CC815 870-CC818 872-CC819 A287-CC807 A287-CC426 A305-CC824 A327-CC826 A340-CC833 A487-CC834 A602-CC442 A845-CC837 C743-CC840 E454-CC452

374-CC215 PK-16 781-CC224 PK-16 787-CC225 WH-16 944-CC226 OR-16 945-CC227 BR-16 A275-CC228 BK-16 A858-CC231 GN-16 A859-CC232 PU-16 E770-CC243 PK-16 E984-CC244 BU-16 F711-CC247 GN-16 F712-CC248 GY-16 F742-CC246 PU-16 K970-CC259 OR-16 K983-CC260 BU-16 T827-CC266 BU-16 T828-CC267 PU-16 T829-CC268 GY-16 T830-CC269 WH-16

374-CC215 PK-16 781-CC224 PK-16 787-CC225 WH-16 944-CC226 OR-16 945-CC227 BR-16 A275-CC228 BK-16 A858-CC231 GN-16 A859-CC232 PU-16 E770-CC243 PK-16 E984-CC244 BU-16 F711-CC247 GN-16 F712-CC248 GY-16 F742-CC246 PU-16 K970-CC259 OR-16 K983-CC260 BU-16 T827-CC266 BU-16 T828-CC267 PU-16 T829-CC268 GY-16 T830-CC269 WH-16

R SONIC SELECT SW

PARK BRAKE SW SET L FEEDER OFF SW L FEEDER OVERRIDE SW L AUGER AUTO SW

AUGER MAN SW AUGER REV SW CONVEYOR AUTO SW CONVEYOR MAN SW L L L L

R AUGER MAN SW R AUGER V SW R CONVEYOR AUTO SW R CONVEYOR MAN SW PROPEL LEVER INPUT L SPD #1 R SPD #2 R MATERIAL HEIGHT DIAL L SONIC SELECT SW R FEEDER OFF SW R FEEDER OVERRIDE SW R AUGER AUTO SW TAMPER SPD + TAMPER SPD -

CAN -

SPD DIAL INPUT L SPD #2 STEER WHEEL INPUT

8V SUPPLY SW/SNSR RTN

CAN + CAT DATA LINK CAT DATA LINK +

LP TRAVEL SPD SIG DECEL PEDAL INPUT R SPD SNSR RTN L MATERIAL HEIGHT DIAL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

CC-C1 147-1446 BR-16 BU-16 BU-16 BU-16 F853-CC864 370-CC102 G808-CC329 M906-CC104

BK-16 BK-16 BK-16 GN-16 GN-16 GN-16

200-CC100 BK-16

C736-CC650 WH-16 C778-CC660 BR-16 C892-CC451 GY-16 E454-CC452 GN-16 J901-CC453 OR-16 F711-CC454 GN-16 F712-CC455 GY-16 F734-CC159 YL-16 F736-CC128 BU-16 F760-CC649 PU-16 F761-CC459 BR-16 G808-CC125 BU-16 G809-CC115 GN-16 H424-CC462 YL-16 J900-CC463 WH-16 K727A-CC640 GY-16 K792-CC465 GN-16 K793-CC466 BU-16 K967-CC641 WH-16 K983-CC468 BU-16 T824-CC469 PU-16 T825-CC265 YL-16

OR-16 PU-16 GN-16 GN-16

308-CC413 YL-16 335-CC414 BR-16 336-CC415 GY-16 350-CC416 PK-16 362-CC417 PU-16 363-CC418 WH-16 403-CC419 GN-16 414-CC420 PK-16 652-CC421 YL-16 944-CC423 OR-16 945-CC424 BR-16 A275-CC425 BK-16 A287-CC426 BK-16 A332-CC427 YL-16 A333-CC428 PK-16 A602-CC442 PK-16 E454-CC452 GN-16 E984-CC441 BU-16 F711-CC454 GN-16 F712-CC455 GY-16 F761-CC459 BR-16 H424-CC462 YL-16 J900-CC463 WH-16 J901-CC453 OR-16 K983-CC468 BU-16 A334-CC429 BU-16

E984-CC441 BU-16 A602-CC442 PK-16

A856-CC444 A912-CC651 A995-CC446 A996-CC447

YL-16 WH-16 RD-14 RD-14 RD-14 116-CC403 106-CC401 150-CC404 150-CC405 150-CC406

202-CC410 BK-16 896-CC661 GN-16 A566-CC617 YL-16 A912-CC651 PU-16 C736-CC650 WH-16 C778-CC660 BR-16 C892-CC451 GY-16 F734-CC159 YL-16 F736-CC128 BU-16 F760-CC649 PU-16 G808-CC125 BU-16 G809-CC115 GN-16 K727A-CC640 GY-16 K967-CC641 WH-16

K792-CC465 GN-16 K793-CC466 BU-16 T824-CC469 PU-16

A996-CC447 GN-16 A995-CC446 GN-16

304-CC411 WH-16 304-CC412 WH-16

A566-CC617 YL-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

YL-16 RD-14 RD-14 RD-14 BK-14 BK-14 BK-14 BK-16 WH-16 WH-16 YL-16 BR-16 GY-16 PK-16 PU-16 WH-16 GN-16 PK-16 YL-16 GN-16 OR-16 BR-16 BK-16 BK-16 YL-16 PK-16 BU-16 200-CC409 BK-14 200-CC407 BK-14 200-CC408 BK-14

J900-CC842 J901-CC843 K708-CC853 K720-CC854 K721-CC855 K722-CC856 K723-CC857 K727-CC858 K731-CC859 K966-CC860 K968-CC861 K970-CC862 M996-CC850 P310-CC841 T826-CC866 T827-CC867 T828-CC868 T829-CC869 T830-CC870

A856-CC444 OR-16 T825-CC265 YL-16

116-CC403 150-CC404 150-CC405 150-CC406 200-CC407 200-CC408 200-CC409 202-CC410 304-CC411 304-CC412 308-CC413 335-CC414 336-CC415 350-CC416 362-CC417 363-CC418 403-CC419 414-CC420 652-CC421 896-CC661 944-CC423 945-CC424 A275-CC425 A287-CC426 A332-CC427 A333-CC428 A334-CC429

106-CC401 WH-16

BU-16 BU-16 PU-16 GY-16 WH-16 T826-CC866 T827-CC867 T828-CC868 T829-CC869 T830-CC870

WH-16 OR-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16 PK-16 GN-16 BU-16 BU-16 PU-16 GY-16 WH-16

F853-CC864 BR-16

PK-16 PK-16 WH-16 BU-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16

BK-16 BK-16 BK-16 BK-16

BOX GND

N957-C3 PK-18

RXD GND DTR DCD

GPS COAX 1 BK-18

200-CC2003 200-CC2102 200-CC2002 200-CC2006

RS-232 #1 TXD

RS-232 RS-232 RS-232 RS-232

SAT

OR-18 BK-18 YL-18 GN-18 OR-18 BR-18

BK-16 BK-16 BK-16 BK-16 BK-16

GND STRAP

OR-18 GN-18 YL-18 BR-18

GPS

SATELLITE ANTENNA

E

BK-16 BK-16 BK-16 BK-16 BK-16 BK-16 BK-16

200-CC646 200-CC602 200-CC622 200-CC100 200-CC10B

FROM GND STUD GS1 VOL 2 LOC D-5

PROPEL CONTROL 189-0076

N960-A6 N979-A5 N970-A8 N973-A9

944-C1 OR-18 945-C2 BR-18

+ BATT GND KEY ON ALTERNATOR R TERM RS-232 TXD

1 2 3 4 5 6 7 8 9 10 11 12

GPS ANTENNA

200-CC018 BK-16

BK-14 BK-14 BK-14 BK-02

CC-C4 1030213


PRODUCT LINK ANTENNAE

125-E1 200-E2 308-E3 403-E4 944-E5 945-E6

200-CC808 BK-16 200-CC508 BK-16 200-CC110B BK-16 200-CC304 BK-16 200-CC902 BK-16

200-CC408 200-CC409 200-CC407 200-PK001

CC-C8 1030213

A334-CC429 BU-16 308-CC413 YL-16 350-CC416 PK-16 335-CC414 BR-16 336-CC415 GY-16 362-CC417 PU-16 363-CC418 WH-16 403-CC419 GN-16 414-CC420 PK-16 652-CC421 YL-16 944-CC423 OR-16 945-CC424 BR-16 A275-CC425 BK-16 A287-CC426 BK-16 A332-CC427 YL-16 A333-CC428 PK-16 A602-CC442 PK-16 E454-CC452 GN-16 E984-CC441 BU-16 F711-CC454 GN-16 F712-CC455 GY-16 F761-CC459 BR-16 H424-CC462 YL-16 J900-CC463 WH-16 J901-CC453 OR-16 K983-CC468 BU-16 362-CC835 PU-16 307-CC821 OR-16 335-CC809 BR-16 336-CC810 GY-16 343-CC822 PK-16 350-CC811 PK-16 360-CC815 GN-16 363-CC836 WH-16 370-CC812 BU-16 374-CC813 PK-16 419-CC814 YL-16 642-CC851 WH-16 781-CC816 PK-16 787-CC817 WH-16 870-CC818 OR-16 872-CC819 YL-16 A275-CC820 BK-16 A287-CC807 BK-16 A305-CC824 YL-16 A314-CC825 OR-16 A327-CC826 WH-16 A330-CC827 PU-16 A331-CC828 GY-16 A332-CC829 YL-16 A333-CC830 PK-16 A334-CC831 BU-16 A335-CC832 GY-16 A340-CC833 YL-16 A487-CC834 PU-16 A845-CC837 BR-16 A858-CC838 GN-16 A859-CC839 PU-16 C743-CC840 PK-16 E766-CC844 GN-16 E767-CC845 BU-16 E770-CC846 PK-16 F742-CC847 PU-16 F853-CC864 BR-16 J900-CC842 WH-16 J901-CC843 OR-16 K708-CC853 BU-16 K720-CC854 WH-16 K721-CC855 OR-16 K722-CC856 YL-16 K723-CC857 PU-16 K727-CC858 GY-16 K731-CC859 OR-16 K966-CC860 PU-16 K968-CC861 GN-16 K970-CC862 OR-16 M996-CC850 PK-16 P310-CC841 GN-16 T826-CC866 BU-16 T827-CC867 BU-16 T828-CC868 PU-16 T829-CC869 GY-16 T830-CC870 WH-16

125-A1 200-A2 308-A3 403-A4 N957-A7

A-C1 1552252 OR-18 BK-18 YL-18 GN-18 PK-18

1 2 3 4 5 6

GROUNDING BAR 203-5954

200-CC1302 200-CC1202 200-CC009 200-CC019 200-CC709 200-CC210 200-CC211

128-CC849 M996-CC850 642-CC851 C934-CC852 K708-CC853 K720-CC854 K721-CC855 K722-CC856 K723-CC857 K727-CC858 K731-CC859 K966-CC860 K968-CC861 K970-CC862

307-CC821 OR-16 335-CC809 BR-16 336-CC810 GY-16 360-CC815 GN-16 370-CC812 BU-16 343-CC822 PK-16 350-CC811 PK-16 362-CC835 PU-16 363-CC836 WH-16 374-CC813 PK-16 419-CC814 YL-16 642-CC851 WH-16 781-CC816 PK-16 787-CC817 WH-16 870-CC818 OR-16 872-CC819 YL-16 A314-CC825 OR-16 A275-CC820 BK-16 A287-CC807 BK-16 A305-CC824 YL-16 A327-CC826 WH-16 A330-CC827 PU-16 A331-CC828 GY-16 A332-CC829 YL-16 A333-CC830 PK-16 A334-CC831 BU-16 A335-CC832 GY-16 A340-CC833 YL-16 A487-CC834 PU-16 A845-CC837 BR-16 A858-CC838 GN-16 A859-CC839 PU-16 C743-CC840 PK-16 E766-CC844 GN-16 E767-CC845 BU-16 E770-CC846 PK-16 F742-CC847 PU-16 F853-CC864 BR-16

128-CC849 PK-16 122-CC804 BU-16

103-CC801 YL-16

122-CC804 BU-16 144-CC805 GN-16

A287-CC807 BK-16 200-CC808 BK-16 335-CC809 BR-16 336-CC810 GY-16 350-CC811 PK-16 370-CC812 BU-16 374-CC813 PK-16 419-CC814 YL-16 360-CC815 GN-16 781-CC816 PK-16 787-CC817 WH-16 870-CC818 OR-16 872-CC819 YL-16 A275-CC820 BK-16 307-CC821 OR-16 343-CC822 PK-16 A283-CC823 BK-16 A305-CC824 YL-16 A314-CC825 OR-16 A327-CC826 WH-16 A330-CC827 PU-16 A331-CC828 GY-16 A332-CC829 YL-16 A333-CC830 PK-16 A334-CC831 BU-16 A335-CC832 GY-16 A340-CC833 YL-16 A487-CC834 PU-16 362-CC835 PU-16 363-CC836 WH-16 A845-CC837 BR-16 A858-CC838 GN-16 A859-CC839 PU-16 C743-CC840 PK-16 P310-CC841 GN-16 J900-CC842 WH-16 J901-CC843 OR-16 E766-CC844 GN-16 E767-CC845 BU-16 E770-CC846 PK-16 F742-CC847 PU-16

C934-CC852 BU-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

103-CC801 YL-16 104-CC802 YL-16 A283-CC823 BK-16

200-CC808 BK-16

104-CC802 YL-16 144-CC805 GN-16

F

CONN 4

TO LT HARNESS CONNECTOR LT-C4 VOL 2 LOC D-4

200-CC646 200-CC622 200-CC602 151-CC601 151-CC623 151-CC647

CONN 1

TO LP HARNESS CONNECTOR LP-C8 VOL 2 LOC D-5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1

A

Wire Description

PK

SPI Clock

892

BR

CAT Data Link +

893

GN

CAT Data Link -

RD/BK

103

YL

Horn / Trblight / Start Heat Lamp

104

YL

Operator Station Select Relay

105

BR

Start Breaker / Ignition Switch

870

OR

3 Point Hitch Control Down Solenoid

106

WH

Towpoint Switch / Grade Breaker

872

YL

3 Point Hitch Control Up Solenoid

108

BU

Monitor Control Power

896

GN

L Auger Reverse Solenoid

109

RD

Alternator

944

OR

Cat Data Link (-)

111

YL

Fuel Spray Pump

945

BR

Cat Data Link (+)

112

PU

Start Relay

A841

WH

L Operator Select Switch

115

PK

Worklights

A844

BU

R Operator Select Switch

Control Circuits Continued

Battery (+) 24V

116

YL

Paddle Sensor

118

GY

Burner Timer Delay Relay

119

PK

120 122 128

A845

BR

L Operator Station LED

BR

R Operator Station LED

Screed Power

A856

OR

Fuel Spray Pump Motor

YL

Glow Plug

A858

GN

Hopper Down Solenoid

BU

Propel Breaker

A859

PU

Hopper Up Solenoid

PK

Implement Breaker

A866

WH

Propel Mode

131

BR

Key Input

A885

GN

Operator Select Relay #1

133

OR

Battery (+) 24V

A894

YL


134

BK

Ground Slope Ground to Starter

A895

GN


140

BU

L External Power Breaker

A910

PU

L Feeder Override Switch

141

PK

R External Power Breaker

A911

BU

L Feeder Off Switch

144

GN

Speed Buffer

A912

PU

L Auger Forward Solenoid

150

RD

Generator Breaker

A936

PU

R Feeder Override Switch

150

OR

Engine Breaker

A937

BU

R Feeder Off Switch

GN

Propel Control Breaker

A960

BU

RP Diode Block

A984

GN


Generator / Auxiliary Power Box Circuits

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Failure Mode Identifiers (FMI)¹ Failure Description

AC100

BK

AC Generator Source

A995

GN


AC101

BK

20A GFI Breaker 4

A996

GN

Screed Solenoid Retract

AC102

BK

20A GFI Breaker 3

C892

GY

Tamper Bar Pump Solenoid

AC103

BK

20A GFI Breaker 2

C924

YL

Vibrator Enable Relay

AC104

BK

20A GFI Breaker 1

C925

GN

Reverse Vibratory Valve

AC105

BK

Outlet Breaker 2

C934

BU

Vibratory Switch

AC110

RD

AC Generator Source

C967

BU

Passive Speed -2

AC111

RD

20A GFI Breaker 4

C987

RD

Engine Heat Relay TDC Probe

AC112

RD

20A GFI Breaker 3

C991

PK

AC113

RD

20A GFI Breaker 2

E766

GN

R Auger Auto Switch

AC114

RD

20A GFI Breaker 1

E767

BU

R Auger Man Switch

AC115

RD

Outlet Breaker 1

E770

PK

R Auger V Switch

AC116

RD

Outlet Breaker 1

E963

BK

Engine Speed Timing

0

Data valid but above normal operational range.

AC117

BK

Outlet Breaker 2

E964

WH

Engine Speed Timing

1

Data valid but below normal operational range.

AC118

BK

20A GFI Breaker 6

E965

BU

Engine Speed Timing

2

Data erratic, intermittent, or incorrect.

AC119

RD

20A GFI Breaker 6

E966

YL

Engine Speed Timing

3

Voltage above normal or shorted high.

AC120

BK

20A GFI Breaker 5

E984

BU

Grade/Slope Relay

4

Voltage below normal or shorted low.

AC121

RD

20A GFI Breaker 5

F711

GN

CAN (+)

5

Current below normal or open circuit.

AC199

WH

Panel Buss to 120V GFI Outlets

F712

GY

CAN (-)

6

Current above normal or grounded circuit.

AC200

GN

Outlets to Panel Ground

F715

PU


7

Mechanical system not responding properly.

F716

WH


8

Abnormal frequency, pulse width, or period.

200

BK

Main Chassis Ground

F733

GN

R Paddle Sensor Signal

9

Abnormal update.

202

BK

Driver Return 1 - 4

F734

YL

L Paddle Sensor Signal

10

Abnormal rate of change.

277

BK

On/Off Return 1 - 4

F735

BR

R Sonic Select Switch

11

Failure mode not identifiable.

290

BK

Service Switch

F736

BU

L Sonic Select Switch

12

Bad device or component.

291

BK

Clear Switch

F742

PU

Screed Lift Solenoid

13

Out of calibration.

292

BK

Mode O Switch

F760

PU

Return 5 - 8

14

Parameter failures.

A275

BK

Switch / Sensor Return

F761

BR

Return 9 - 12

15

Parameter failures.

A283

BK


16

Parameter not available.

A287

BK

17

Module not responding.

18

Sensor supply fault.

374

PK

19

Condition not met.

304

20

Parameter failures.

307

Ground Circuits

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes Machine Control Event Code

Condition

T

Pressure Symbol

F780

PK


BR

LP/RP Travel Speed Signal

G808

BU

RH Speed Sensor Return

Track Limphome Switches

G809

GN

L Speed #2

WH

Starter Motor

G826

BR

TDC Probe

OR


G827

BU

TDC Probe

YL

Main Power

G828

WH


GY

Backup Alarm

G829

GN


334

BU

Shift Solenoid

G833

PK

Engine Coolant Temperature Sensor

335

BR

L Forward EDC

G849

BR


336

GY

R Forward EDC

G850

BU

Engine Heat Relay

343

PK

Start Relay Power

G854

PK


350

PK

Engine Control B+

G855

PU


360

GN


G856

WH

TDC Probe

362

PU

Operator Shutdown 1

G857

YL

TDC Probe

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Related Electrical Service Manuals Title 200-8277

SENR7508

Electric Starting Motor:

207-1541

SENR3581

Engine Control:

RENR2418

AP-1055D: FAC592-UP A6P123-UP

YL

Cooling Fan Solenoid

GN

Propel Return 13 - 15

374

PK

Park Brake Solenoid

H805

BR

Return 17 - 20

A305

YL

Horn

J775

GY


Alarm - Backup

A-8

1

Sensor - Temperature Intake Manifold Air F-1

D

A314

OR

Park Brake Switch Release

J900

WH

Throttle Input -1

Alternator

C-3

D

Solenoid - Auger Down

E-8

F

A327

WH

R Forward Override Switch

J901

OR

Throttle Input -2

Battery - 12V Left

C-3

2

Solenoid - Auger Up

E-8

F

A330

PU

Travel Mode Input

K708

BU

Propel Lever Input

Battery - 12V Right

C-3

2

Solenoid - Auger Fwd Pump Left

D-3

G

A331

GY

Maneuver Mode Input

K720

WH

R Conveyor Manual Switch

Block Group

C-3

2

Solenoid - Auger Fwd Pump Right

D-3

G

A332

YL

L Reverse EDC

K721

OR

R Conveyor Auto Switch

Breaker - 15A Outlet 1

B-3

3

Solenoid - Auger Rev Pump Left

D-3

G

D-3

G G

Component

Schematic Location

Machine Location

Component

Schematic Location

K722

YL

L Conveyor Manual Switch

Breaker - 15A Outlet 2

B-3

3

Solenoid - Auger Rev Pump Right

E194

High Exhaust Temperature

A334

BU

Steer Wheel Input

K723

PU

L Conveyor Auto Switch

Breaker - 20A GFI 1 ATCH

D-7

E

Solenoid - Conveyer Pump Left

D-3

E198

Low Fuel Pressure

A335

GY

Speed Dial Input

D-7

E

Solenoid - Conveyor Pump Right

D-3

G

E360

Low Engine Oil Pressure

A340

YL

L Reverse Override Switch

Solenoid - Cooling Fan

A-3

22

E361

High Engine Coolant Temperature

P310

GN

E362

Engine Overspeed

E443

High Auxiliary Pressure

E445

High Auxiliary Temperature

404

E539

High Intake Manifold Air Temperature

411

E2143

Low Engine Coolant Level

414 419

16

K727

GY

L Conveyor Dial


K727A

GY

R Conveyor Forward Solenoid


C-7

E

RP Traction Assist Switch Monitoring Circuits

K731

OR

R Conveyor Dial


C-7

E

Solenoid - Gear Shift

E-8

F

K792

GN



B-3

3

Solenoid - Generator Pump

E-2

G

Alternator R Terminal

K793

BU



B-3

3

Solenoid - Hitch Close

B-4

23

YL

Hydraulic Oil Temp Sender

K794

YL


Breaker - 35A ATCH

D-7

E

Solenoid - Hitch Open

B-4

23

PK

Action Alarm

K795

BR


Buffer - LP PWD

F-5

B

Solenoid - Hopper Down

E-8

F

PK

Fuel Level Sender

K966

PU

L Auger Auto Switch

Buffer - LP Speed

F-5

B

Solenoid - Hopper Up

E-8

F

YL

Park Brake Switch Set

K967

WH

R Auger Reverse Solenoid

Buffer - RP PWD

A-5

C

Solenoid - IAP Control

F-1

D

A408

PK

Vibrator Motor Speed Sensor

K968

GN

L Auger Man Switch

Buffer - RP Speed

A-5

C

Solenoid - Injectors 1-3

B-2

D

A487

PU

Action Lamp

K970

OR

L Auger Rev Switch

Control - Engine

F-2

D

Solenoid - Injectors 4-6

B-2

D

C413

YL

SPI Data

K983

BU

8V Supply

Dial - LP Conv Ratio Left

D-7

B

Solenoid - Lower Left

F-2

24

C414

BU

SPI Load

L983

WH


Dial - LP Conv Ratio Right

D-7

B

Solenoid - Lower Right

B-4

25

F-5

B

Solenoid - Raise Left

F-2

26

E454

GN

Hydraulic Oil Filter Switch

L984

OR


Dial - LP Propel Speed

H424

YL

Left Takeup Pressure Switch

L985

YL


Dial - RP Conv Ratio Left

B-7

C

Solenoid - Raise Right

B-4

27

H425

BR

Right Takeup Pressure Switch

M798

PK

RP Diode Block

Dial - RP Conv Ratio Right

B-7

C

Solenoid - Park Brake

E-8

F

H438

YL

Tamper Speed -

M799

GN

RP Diode Block

Dial - RP Propel Speed

A-5

C

Solenoid - Propel Fwd Left

E-2

G

E-7

B

Solenoid - Propel Fwd Right

E-2

G

AP-1055D

57

BG-2455D

57

Engine Speed Hour Meter

LH Material Height Dial

M907

GY

RH Material Height Dial

Diode - RP Block

C-7

C

Solenoid - Propel Rev Left

E-2

G

FWA Solenoid Lighting Circuits

M996

PK

Screed Hoist Switch

Diode - Solenoid Lower Left

E-2

4

Solenoid - Propel Rev Right

E-2

G

N700

YL

LP R Conversion Ratio Dial

Diode - Solenoid Lower Right

A-4

5

Solenoid - Screed Assist

D-8

F

F-2

4

Solenoid - Screed Lift

D-8

F

WH

Flasher to Flasher Lamps

N701

PK

LP L Conversion Ratio Dial

652

YL

Worklights

A602

PK

N707

PU

+5V Pressure Sensor

Diode - Solenoid Raise Right

B-4

5

Solenoid - Screed Lower

D-8

F

Start Heat Lamp Control Circuits

R718

BU

Hydraulic Oil Level Switch

Gauge - LP Foot/Min

E-6

B

Solenoid - Tamper Pump

D-2

G

B-6

C

Solenoid - Vibrator

F-8

F

R746

PK

Boost Pressure Sensor

Gauge - RP Foot/Min

709

OR

Tamper Speed +

R747

GY


Heater - Air Intake

C-2

D

Switch - Level Hydraulic Oil

B-7

16

710

GN


T725

WH

TDC Probe

Horn - Tractor

A-3

6

Switch - Disconnect

C-3

28

713

OR


T824

PU

Vibrator Solenoid

Lamp - AC

B-3

3

Switch - Filter Hyd Oil 1

F-3

17

F-6

B


F-3

17

714

YL


T825

YL

Vibrator Solenoid

Lamp - LP Console Left

781

PK

Auger Buffer Box / Neutral Start Control

T826

BU

Screed Counter Balance Switch

Lamp - LP Console Right

F-6

B


F-3

17

787

WH

Auger Buffer Box

T827

BU

L Ext In / Out

Lamp - RP Console Left

A-6

C


E-3

17

A701

GY


T828

PU

L Ext In / Out

Lamp - RP Console Right

B-6

C

Switch - GLS

E-3

G

A702

PU


T829

GY

R Ext In / Out

Lamp - Worklight Left 1

F-2

7

Switch - LP Auger Mode Left

E-7

B

A703

BR


T830

WH

R Ext In / Out

Lamp - Worklight Left 2

F-8

9

Switch - LP Auger Mode Right

E-7

B

A704

GN


T841

PK

Screed Assist Solenoid

Lamp - Worklight Right 1

A-2

8

Switch - LP Auger Raise/Lower

F-7

B

A705

BU


T858

GY


Lamp - Worklight Right 2

A-8

10

Switch - LP Auger Reverse

E-7

B

A706

GY


T860

OR


Lever - LP Speed

F-5

B

Switch - LP Conveyor Left

E-7

B

A751

YL

Brake Solenoid LH

T957

PU


Lever - RP Speed

A-5

C

Switch - LP Conveyor Right

E-7

B

B787

PU

Fuel Pump Relay

T958

YL

Injector 1 - 3 Common

Light - LP Opr Status

E-6

B

Switch - LP Engine Start/Stop

E-5

B

WH

L Conveyor Forward Solenoid

T959

BR

Injectors 4-6 Common

Light - LP Strobe

E-6

B

Switch - LP Ext In/Out Left

E-5

B

Number

C743

PK


T960

BU


Light - LP Trouble

F-6

B

Switch - LP Ext In/Out Right

E-5

B

1

C778

BR

R Auger Forward Solenoid

T961

GN


Light - LP Warning

E-6

B

Switch - LP Hopper

F-7

B

Brake Commons

Light - RP Opr Status

B-6

C

Switch - LP Horn

F-6

B

Light - RP Strobe

B-6

C

Switch - LP Park Brake

E-5

B

2

Tamper Bar Speed

BU

Accessory Circuits

C736

Operator Modes Operator Mode Mode

M906

Diode - LP Block

Diode - Solenoid Raise Left

642

E707

GN

+V Cluster

T962

WH

3

Off Machine Switch Specification Part No.

Service Modes Service Mode

134-0404

Function Hydraulic Filter 1 - 4

Mode Number

Actuate

Deactuate

Contact Position

276 kPa (40.0 psi)

207 kPa (30.0 psi)

Normally Open

Light - RP Trouble

A-6

C

Switch - LP Propel Mode

E-7

B

Light - RP Warning

B-6

C

Switch - LP Screed Hoist

E-6

B

Motor - AC Generator ATCH

C-8

E

Switch - LP Throttle

E-5

B

Motor - Ecological Spray Pump ATCH

B-7

F

Switch - LP Traction Assist

D-5

B

Motor - Fuel Spray Pump

F-7

11

Switch - LP Truck Hitch

F-7

B

Motor - Starter

C-3

D

Switch - LP Vibrator

D-5

B

Outlet - 120V AC GFI 1 ATCH

B-3

3

Switch - RP Auger Mode Left

B-7

C

Outlet - 120V AC GFI 2 ATCH

B-3

3

Switch - RP Auger Mode Right

B-7

C

Outlet - 240V 1 ATCH

B-3

3

Switch - RP Auger Raise/Lower

A-7

C

Outlet - 240V 2 ATCH

B-3

3

Switch - RP Auger Reverse

B-7

C

Relay - Engine Heat

C-2

D

Switch - RP Conveyor Left

B-7

C

Resistor - CAN 1

C-8

12

Switch - RP Conveyor Right

B-7

C

Resistor - CAN 2

D-2

13

Switch - RP Engine Start/Stop

B-5

C

Sender - Level Fuel 1

C-4

14

Switch - RP Ext In/Out Left

C-5

B

Sender - Level Fuel 2

F-4

15

Switch - RP Ext In/Out Right

B-5

C

Sender - Temperature Hydraulic Oil

B-7

16

Switch - RP Hopper

B-7

C

Sensor - Engine Speed/Timing

E-1

D

Switch - RP Horn

A-6

C

Sensor - LP Pedal Decel

E-5

B

Switch - RP Park Brake

B-5

C

Sensor - Paddle Left

F-8

18

Switch - RP Propel Mode

C-7

C

Sensor - Paddle Right

A-8

19

Switch - RP Screed Hoist

B-5

C

Operator Mode

0

Sensor - Pressure Atmospheric

E-1

D

Switch - RP Throttle

B-5

C

Harness Code Mode

1

Sensor - Pressure Boost

E-1

D

Switch - RP Traction Assist

C-5

C

Parameter Mode

2

Sensor - Pressure Engine Oil

E-1

D

Switch - RP Truck Hitch

A-7

C

Service Mode

3

Sensor - Pressure Rail

E-1

D

Switch - RP Vibrator

C-5

C

Digital Tattletale Mode

4

Sensor - RP Pedal Decel

B-5

C

Switch - Towpoint Left

E-2

29

Sensor - Speed Track Left

F-8

20

Switch - Towpoint Right

B-4

30

Sensor - Speed Track Right

A-8

21

Switch - Track Limphome Left

E-6

B

Sensor - Temperature Engine Coolant

F-1

D

Switch - Track Limphome Right

D-6

B

Units Mode

5

Calibration Mode

6

Configuration Parameter Mode

7

Resistor Specifications Part No. 134-2540

Component Description Resistor:

CAN 1 & 2

¹ At room temperature unless otherwise noted.

Socket

Resistance (Ohms)¹ 120 ± 10%

Part Number For Connector Recepticle

1

5A

Receptacle Pin or Socket Number

9X-1123

Component Part Number

2

Harness identification code: This example indicates wire 135 in harness "AG".

Fuse (5 Amps)

Ground Connection

200-L32 BK-14 Circuit Identification Number

Wire Color

Wire Gauge

Printed in U.S.A.

Machine Location

R Reverse EDC

BG-2255C

L-C12 3E-5179

AG-C4 111-7898

Component Location

H746 H804

PK

16

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

© 2008 Caterpillar All Rights Reserved

A333

AP-655C

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Part Number for Connector Plug

AG-C3 130-6795

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

1 2

Plug

Operator Shutdown 2

YL

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Single Wire Connector

Decel Pedal Input

A566

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

325-AG135 PK-14

High Fuel Pressure

Code

BG-2455D: BNW131-UP BXW103-UP

C-C4 130-6795

E096

Machine

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

BU

Fuel Level Sender

T

Harness and Wire Symbols

WH

OR

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

363

H479

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

AP-1055D & BG 2455D Asphalt Paver Electrical System

Form Number

Alternator:

370

Machine Codes

Circuit Breaker Symbol

Flow Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Volume 2 of 2: Machine

308

GN

Level Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Pin

322

403

Temperature Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

1 2

F853

Digital Sensor Return Basic Machine Circuits

Symbols

Symbols and Definitions

A845A

151

Harness And Wire Electrical Schematic Symbols

KENR8694 July 2008

Description

28

31

33

7

17

G

18

B

8

29

4

24

26

20

11

15 13

2

D F

A

12

6

E

Schematic Location

Machine Location

CONN 1

D-5

A

CONN 2

D-6

A

CONN 3

C-5

A

CONN 4

D-4

A

CONN 5

C-4

A

CONN 11

F-8

31

CONN 12

B-8

F

CONN 13

A-8

32

CONN 14

C-8

E

CONN 15

F-7

33

CONN 16

E-6

G

CONN 17

B-6

C

CONN 18

E-3

G D

Connector Number

10

16

1

21

CONN 19

C-3

CONN 20

B-1

D

CONN 21

F-1

D

22

C

19

Connector Location

3

23 14

32

9

30

5

25

27

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

B 7

C 12 32

A

9

3

6

22 1

28

17

15

2

25

24

4

23

G

26

5

10

F

31

E

8

11 16

18

19

13

14

D

33

27 29 30

20

21

Machine locations are repeated for components located close together. A = Located in center control panel. B = Located on or inside left position operator console. C = Located on or inside right position operator console. D = Located on or around engine. E = Located on or around generator. F = Located under floor of center operator platform. G = Located in pump compartment.

Machine Harness Connector And Component Locations


E708

101

Description Power Circuits

Component Cylinder #1 Cylinder #2 Cylinder #3 Cylinder #4 Cylinder #5 Cylinder #6 8 Volt DC Supply Injector Actuation Valve Fuel Pressure Engine Oil Pressure Engine Coolant Temperature Injector Actuation Pressure System Voltage Intake Manifold Air Temp Engine Speed Personality Module Engine Timing Calibration 5 Volt Sensor DC Power Supply Incorrect Engine Shutdown Check Programmable Parameters Sensor Supply Atmospheric Pressure Secondary Engine Speed signal Air Inlet Heater Relay Machine Control Module Start Aid Indicator Intake Manifold Pressure Sensor Intake Manifold Pressure Sensor

FMI No.

Wire Color

Wire Color

30 Page,

CID 0001 0002 0003 0004 0005 0006 0041 0042 0094 0100 0110 0164 0168 0172 0190 0253 0261 0262 0267 0268 0269 0274 0342 0617 1603 1756 1785 1785

Wire Number

Wire Number

KENR8694 VOL 1 2 of 2

Component Identifiers (CID¹) Module Identifier (MID²) Engine Control (MID No. 036)

8 LEFT WORK LIGHT 2 9X1439

7

6

5

4

3

2

1

652-LT013 YL-16 200-LT012 BK-16

CONN 15

A856-LT444 OR-16

LT-C7 1326773

200-LT011 BK-16 106-LT36 WH-16 A996-LT447 GN-16 A995-LT446 GN-16

A B C D E F G H I J K

1 2

FP-C1 3E3364 A856-FP01 OR-16

FUEL SPRAY PUMP MOTOR 1066610

MOTOR

ENGINE CONTROL 2100849

200-FP02 BK-16

200-LT011 BK-16 200-LT009 BK-16

DIGITAL SNSR RTN


A275-LT425 BK-16 LP SPD LEVER 1323090

RD-18 BK-18 WH-18 YL-18 GN-18 BU-18

104-LP81 YL-16 LP AUGER RAISE/LOWER SW 9G-0011

BU-16 BU-16 BK-16 GN-16

1 3

781-LP816 PK-16

LP TROUBLE LIGHT 1996600 A B C

1

LP LEFT CONSOLE LAMP 7G9730

872-LP819 YL-16

2

104-LP66 YL-16

3

870-LP818 OR-16

OR

B C

VS

1

BK

VS OR GND GND BK

WH

SIG SIG WH

3

LP-C6 3E3376 144-LP601 GN-16 A275-LP602 BK-16 K708-LP853 BU-16

2

LP PWD BUFFER 1229303

A305-LP824 YL-16

103-LP801 YL-16

200-LT010 BK-16

414-LT420 PK-16

LP-C10 3E3376

OR-18 WH-18

A

OR

VS

VS

OR

1

C

WH

SIG GND

BK

2

BK-18

B

BK

GND SIG

WH

3

144-LP601 GN-16 144-LP1001 GN-16 A275-LP1002 BK-16 A275-LP602 BK-16

144-LP1001 GN-16 A275-LP1002 BK-16 A335-LP832 GY-16

3

LP RIGHT CONSOLE LAMP 7G9730

A858-LP838 GN-16

LP LEFT CONVEYOR SW 8C9812 1

A960-LP1304 BU-16

MH-C7 1552269

A859-MH232 PU-16

1 2

MH-C11 1552269

787-MH225 WH-16

1 2

MH-C13 1552269 334-MH214 BU-16 277-MH1302 BK-16

MH-C17 1552269

RD-18 WH-18 BK-18

RD-18 WH-18 BK-18

3 4

122-LH401 BU-16 122-LH14 BU-16

A331-LP828 GY-16

8 9 10

A332-LH407 YL-16

6

374-LH9 PK-16

R TRACK LIMPHOME SW 7N8008

11 12

LP PROPEL MODE SW 3T3826

1

336-LH403 GY-16

3 4

A333-LH408 PK-16 374-LH10 PK-16

6

374-LH11 PK-16 374-LH405 PK-16

2

A327-LH406 WH-16

5

N700-LP9B YL-16 K731-LP859 OR-16

A B C

2

1

EXT RETR

3

T827-LP867 BU-16 896-LT422 GN-16 A332-LT427 YL-16 A333-LT428 PK-16

T828-LP868 PU-16

LP VIBRATOR SW 4D1836 1

2

200-LP03 BK-16

A912-LT445 C736-LT449 C778-LT450 C892-LT451 F760-LT458 F761-LT459 K727A-LT464 K967-LT467

C934-LP852 BU-16

3

PU-16 WH-16 BR-16 GY-16 PU-16 BR-16 GY-16 WH-16

CONN 5

304-LT411 WH-14 304-LT412 WH-14 403-LT419 GN-16

RT-C5 1552269 BK-18 BK-18

PWR SIG 1 GND SIG 2

BATT GND SIG

OR-18 BK-18 WH-18

RIGHT PADDLE SNSR 198-8279

1 2

1 2 3 4

A B C D E F

CONN 13

A

G/S INTERFACE OPTION (RIGHT SIDE)

RIGHT WORK LIGHT 2 9X1439

BOOST PRESS SNSR SIG

1 2

RD-16

MOTOR

3

2

MAN AUTO

1 3

BK-18 BK-18

A984-RP1305 GN-16

2

MAN AUTO

1 3

2

MAN AUTO

1 3

K966-RP560 PU-16

T

2

104-RP66 YL-16

2

R718-RT339 BU-16

OR-16 YL-16 GN-16 YL-16 BR-16 BU-16 H479-RT332 H746-RT333 H804-RT334 K794-RT335 K795-RT336 K983-RT337

G808-RT329 BU-16 G809-RT330 GN-16

YL-16 GN-16 GN-16 BR-16 BR-16 A894-RT319 A895-RT320 F733-RT321 F735-RT322 F761-RT323

+

104-RP63 YL-16

2

FROM MAIN BRKR VOL 1 LOC D-8 101-PJ001 RD-02

G855-A91 PU-18

10

995-A12 BU-18

13

R746-A20 PK-18

15

G829-A93 GN-18

17

G854-A100 PK-18

20 21 22 23 24

CAM SPD SNSR HS

25

TDC PROBE 1 HS

26

E963-A27 BK-18 G856-A22 WH-18

ENGINE OIL PRESS SNSR SIG SNSR GND

LT-C15 174-0502 F711-LT15A GN-16 F712-LT15B GY-16

A B

TDC PROBE 4

C

E963-A27 E964-A26

1 2

A-C12 1698670 G828-A39 WH-18 G829-A41 GN-18 R746-A20 PK-18

A B C

+5 VOLTS GROUND SIGNAL

BOOST PRESS SNSR 210-1747

A-C11 1698670 G828-A40 WH-18 G829-A42 GN-18 R747-A6 GY-18

A B C


ATMOSPHERIC PRESS SNSR 197-8393

A-C15 1698670 G826-A38 BR-18 G827-A43 BU-18 994-A10 GY-18

A B C


ENGINE OIL PRESS SNSR 197-8394

1 2

CRANK ENGINE SPD TIMING SNSRS 236-6221

E

CAM

994-A10 GY-18

28

G833-A47 PK-18

30

A

OR-18 YL-18 GN-18

B C

+5V GROUND SIGNAL

RAIL PRESS SNSR 236-6220

31 32 33

T957-A16 T958-A17 T959-A18 T960-A19 T961-A28 T962-A29 T860-A90 T860-A89 T859-A88 T859-A87 T858-A86 T858-A85

34

CAM SPD SNSR

35

TDC PROBE 1

36

E964-A26 WH-18 G857-A30 YL-18

37

C991-A33 PK-18

40

CRANK SPD SNSR

46

CRANK SPD SNSR HS

47

E966-A49 YL-18 E965-A48 BU-18

PU-18-XLPE YL-18-XLPE BR-18-XLPE BU-18-XLPE GN-18-XLPE WH-18-XLPE OR-18-XLPE OR-18-XLPE WH-18-XLPE WH-18-XLPE GY-18-XLPE GY-18-XLPE

C987-A99 RD-18 G850-A98 BU-18

C892-HH919 GY-16 F761-HH1002 BR-16

G827-A2 BU-18

54

INTAKE MAN AIR TEMP SNSR SIG

56

ATMOSPHERIC PRESS SNSR SIG

57

D

C967-A15 BU-18 R747-A6 GY-18

58 59 60 61

TDC PROBE 2 HS

A751-A13 YL-18

62 63 64

HH-C10 1552269

TDC PROBE 3 HS

T725-A32 WH-18

65 66 67

TO TAMPER PUMP SOL

896-HH912 GN-16 F760-HH302 PU-16

BK-18 BK-18

BK-18 BK-18

1 2

HH-C3 1552269 1 2

C778-HH918 BR-16 F760-HH402 PU-16

K967-HH923 WH-16 F761-HH502 BR-16 1 2 BK-18 BK-18

BAT

200-PF001 BK-02

68

994-A10 GY-18 995-A12 BU-18 A751-A13 YL-18 C967-A15 BU-18 C987-A99 RD-18 C991-A33 PK-18 E963-A27 BK-18 E964-A26 WH-18 E965-A48 BU-18 E966-A49 YL-18

69 70 71

SNSR SUPPLY

G828-A92 WH-18

72 73 74 75 76 77

ENGINE HEAT RLY

79

SNSR SUPPLY

80

TDC PROBE 3 SNSR

G850-A98 BU-18 G826-A1 BR-18

G826-A38 BR-18 G826-A35 BR-18

G826-A1 BR-18

RAIL PRESS SNSR SIG

200-PK001 BK-02

JUMP START RECPT 1763045 P N

88 89

G829-A42 GN-18 G829-A41 GN-18 G829-A94 GN-18 G857-A30 YL-18 G833-A45 PK-18 G833-A47 PK-18 G833-A44 PK-18 G833-A46 PK-18

90

G829-A93 GN-18

91 92 93 94 95 96 97

G849-A96 BR-18 G850-A98 BU-18 G854-A100 PK-18 G855-A91 PU-18 G856-A22 WH-18 N707-A31 PU-18 R746-A20 PK-18 R747-A6 GY-18 T725-A32 WH-18

98

INJ 5-6 COMMON

99

T860-A34 OR-18-XLPE

100 101 102 103

POS

NEG

12V BATT LH 1535710

A-C2 1552269 C987-A99 RD-18 G850-A98 BU-18

NEG

12V BATT RH 1535710

1

BK-18

2

BK-18

INJ 1-2 COMMON

104

INJ 6 HS

105

INJ 3 HS

106

INJ 5 HS

107

INJ 4 HS

108

T858-A23 T962-A29 T959-A18 T961-A28 T960-A19

GY-18-XLPE WH-18-XLPE BR-18-XLPE GN-18-XLPE BU-18-XLPE

C

T858-A85 GY-18-XLPE T858-A86 GY-18-XLPE

T858-A23 GY-18-XLPE

109 110

101-PL001 RD-6 200-PQ002 BK-00 200-PC001 BK-00

G828-A39 WH-18 G828-A40 WH-18 G828-A95 WH-18

G828-A92 WH-18

87

101-PT001 BK-00 POS

G827-A43 BU-18 G827-A36 BU-18

G827-A2 BU-18

G849-A96 BR-18

85 86

304-LT411 WH-14 304-LT412 WH-14 403-LT419 GN-16

GS2 ENG GND 101-PP001 RD-00

101-PG001 RD-00

N707-A31 PU-18

83 84

LT-C1 1552273

134-2730 BK-6

101-PQ001 RD-00

K794-RT335 YL-16 K795-RT336 BR-16

TDC PROBE 3

2

A-C4 1003320 BK-18 WH-18

A-C13 3E3370 G828-A95 WH-18 G829-A94 GN-18 G849-A96 BR-18

27

STARTER 2071541

FROM GROUNDING BAR VOL 1 LOC G-11

414-RT307 PK-16 H479-RT332 OR-16

106-RT301 WH-16 870-RT309 OR-16 872-RT310 YL-16

1

C987-A99 RD-18

5

19

MOTOR

R

T859-A37 WH-18-XLPE T860-A34 OR-18-XLPE

112

ENGINE HEAT RLY 1752324

200-PR001 BK-00

T859-A87 WH-18-XLPE T859-A88 WH-18-XLPE

111

CBL-PP1 OR-2

113

AIR INTAKE HEATER 294-7674

114

INJ 3-4 COMMON

115

INJ 1 HS

116

T859-A37 WH-18-XLPE T957-A16 PU-18-XLPE

T957-A16 T958-A17 T959-A18 T960-A19 T961-A28 T962-A29

117

DISCONNECT SW 7N-0718

GS1 GROUND STUD

INJ 2 HS

ENG BLOCK GND 1

118

T958-A17 YL-18-XLPE

119 120

200-PA001 BK-00 FUEL LEVEL SENDER 1 263-8420

T860-A90 OR-18-XLPE T860-A89 OR-18-XLPE PU-18-XLPE YL-18-XLPE BR-18-XLPE BU-18-XLPE GN-18-XLPE WH-18-XLPE

ATCH AUXILIARY POWER BOX

C934-CC552 BU-16

J901-RP543 OR-16

1

RP STROBE LIGHT 1107563

A859-RP539 PU-16

3

A858-RP538 GN-16

1

872-RP519 YL-16

3

870-RP518 OR-16

1

787-RP517 WH-16

3

781-RP516 PK-16

PANEL GND 9X6455

1 2

5

3 4 5 6

T826-RP566 BU-16

307-RP521 OR-16 363-RP536 WH-16 362-RP535 PU-16

RP WARNING LIGHT 9D-3127

RP OPRERATOR STATUS LIGHT 3T0304

RP RIGHT CONSOLE LAMP 7G9730

F780-RP18 PK-16 2X 200-RP508 BK-16

200-RP91 BK-16

200-RP91 BK-16 122-RP48 BU-16

A487-RP534 PU-16

A275-RP86 BK-16

1

2

3

4

1

2

3

4

A314-RT525 OR-16 C743-RP540 PK-16 419-RP514 YL-16

RP STEERING WHEEL SENSOR 1958090 RP-C2 1552267 RD-18 BATT A 144-RP2A GN-16 BK-18 GND B A275-RP2B BK-16 SIG WH-18 C A334-RP531 BU-16

A275-RP83 BK-16 RP PARK BRAKE SW 116-5270 LAMP 116-5274 KNOB-RED 116-5275 E-STOP-OPERATOR 116-6565 LIGHT MODULE 180-5617 CONTACT BLOCK

A845-RP537 BR-16 122-RP47 BU-16

K795-RT336 BR-16

106-RT301 WH-16

200-RP78 BK-16

103-RP501 YL-16

122-RP19 BU-16 200-RP77 BK-16

RP PWD BUFFER 1229303

A305-RP524 YL-16

OR-18 WH-18

A

OR

VS

VS

OR

1

C

WH

SIG GND

BK

2

BK-18

B

BK

GND SIG

WH

3

RP-C10 3E3376 144-RP1001 GN-16 A275-RP1002 BK-16 A335-RP532 GY-16

4

RP-C12 9X4813 103-RP12A YL-16 200-RP12B BK-16

104-RP81 YL-16

RP TROUBLE LIGHT 1996600 A B C

RP SPD LEVER 1323090

RD-18 BK-18 WH-18 YL-18 GN-18 BU-18

RP-C3 1552273 1 2 3 4 5 6

RP-C4 3E3370 713-RP304 OR-16 714-RP305 YL-16 710-RP306 GN-16

RP SPD BUFFER 1229303 A

OR

VS

VS OR

1

B

BK

GND GND BK

2

C

WH

SIG SIG WH

3 4

RIGHT OPERATOR CONSOLE

200-RT1A BK-16 106-RT1B WH-16 A894-RT319 YL-16 A895-RT320 GN-16

RP-C6 3E3376 144-RP601 GN-16 A275-RP602 BK-16 K708-RP553 BU-16

ATCH OUTLET BRKR 2 199-8406

K794-RT335 YL-16 RT-C15 1552269 K795-RT1501 BR-16 200-RT1502 BK-16

370-RP512 BU-16 A334-RP531 BU-16 144-RP1A GN-16 144-RP2A GN-16 A275-RP1B BK-16 A275-RP2B BK-16

RT-C16 1552269 K795-RT1601 BR-16 200-RT1602 BK-16

1 2

RT-C13 1552269 K794-RT45 YL-16 200-RT44 BK-16

1 2

RT-C14 1552269 K794-RT1401 YL-16 200-RT1402 BK-16

A275-RP602 BK-16 A275-RP1002 BK-16

1 2

1 2

GN-14 GN-14

R RAISE SOL 1033602

R RAISE SOL DIODE 1893158

GN-14 GN-14

15

BOX GND 9X6455

AC200-OB007 GN-12 AC105-OB005 BK-12 AC115-OB002 RD-12

AC115-OB001 RD-12

ATCH OUTLET BRKR 1 199-8406

AC105-OB006 BK-12

B

A

L-C7 1539693

B

A

B

L-C6 1539693

L-C1 1552252 A701-L1 GY-16 A702-L3 PU-16 A703-L5 BR-16 A704-L7 GN-16 A705-L9 BU-16 A706-L11 GY-16 L985-L12 YL-16 L985-L10 YL-16 L984-L8 OR-16 L984-L6 OR-16 L983-L4 WH-16 L983-L2 WH-16

CONN 20

A-C9 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

T957-A16 T958-A17 T959-A18 T960-A19 T961-A28 T962-A29 T860-A90 T860-A89 T859-A88 T859-A87 T858-A86 T858-A85

B

FUEL INJECTORS

SYMBOL

CIRCUIT NOT CONNECTED

ATCH BRKR 20A GFI 6 1971380


HARNESS AS IDENT PART NO A 198-2713

R LOWER SOL DIODE 1893158

GND STUD 9

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

IDENT ENGINE

CONNECTOR H#

L

222-5917

INJECTORS

AC

306-6843

GENERATOR

ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED

EH

229-8250

STARTER / ALTERNATOR

HH

229-8251

PUMPS

LH

198-5270

LIMP HOME

AP / LP

229-8248

OPERATORS

LT

228-9124

LH TRACTOR

MH

228-9122

MAIN

RT

228-9126

RH TRACTOR

BK-18 BK-18

WIRE GROUP COLOR DESCRIPTIONS

TRACTOR HORN 1631201

GROUND CIRCUIT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

200-RT41 BK-16

200-RT55 BK-16 652-RT54 YL-16

R WORKLIGHT 1 9X1439

652-RT40 YL-16 RT-C9 1552269 H746-RT333 YL-16 F761-RT323 BR-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON VOLTAGE CONVERTER OUTPUT CIRCUIT STARTING CIRCUIT

1 2

BK-18 BK-18

COOLING FAN SOL 1908808

START AID CIRCUIT PROPEL CONTROL CIRCUIT

PA PC PF PG PH PJ PK PL PP PR PT

240-8617 240-8622 242-2373 240-8619 240-8625 240-2624 240-8623 242-2373 240-8620 240-8621 163-5729

CIRCUIT GROUPING DESIGNATION

BLADE, SPADE, RING OR SCREW TERMINAL SPLICE

COLOR ABBREVIATIONS

CABLE AS

1 2

DESCRIPTION CIRCUIT CONNECTED

R LOWER SOL 1033602

RT-C8 1552269 A305-RT312 YL-16 200-RT802 BK-16

PU-18-XLPE YL-18-XLPE BR-18-XLPE BU-18-XLPE GN-18-XLPE WH-18-XLPE OR-18-XLPE OR-18-XLPE WH-18-XLPE WH-18-XLPE GY-18-XLPE GY-18-XLPE

CYL INJ 3 SOL CYL INJ 2 SOL CYL INJ 1 SOL 295-1411 295-1411 295-1411

144-RP1001 GN-16 144-RP601 GN-16 K708-RP553 BU-16 A335-RP532 GY-16

L-C5 1539693

A

ATCH 240V OUTLET 2 1971875

A

AC200-OB019 GN-12 AC199-OB018 WH-12 AC199-OB017 WH-12

15

RP PROPEL SPD DIAL 1346048

RP HORN SW 3T2357

R TOWPOINT SW 9G-0011

UP DWN

A275-RP520 BK-16

122-RP65 BU-16

122-RP401 BU-16 RP LEFT CONSOLE LAMP 7G9730

RP DECEL PEDAL SNSR 1602443 RP-C1 1552267 RD-18 A BATT 144-RP1A GN-16 BK-18 GND B A275-RP1B BK-16 WH-18 SIG C 370-RP512 BU-16

1X

122-RP504 BU-16

ATCH AC LAMP 2326363

ATCH OUTLET 2 12OV AC GFI 1998407

ATCH 240V OUTLET 1 1971875

1

A287-RP507 BK-16 360-RP515 GN-16

6

ATCH OUTLET 1 120V AC GFI 1998407

128-RP549 GN-16

K723-RP557 PU-16

1

HITCH CLOSE SOL 190-8793

2

343-RP522 PK-16

3 4

RP-C11 1552269 642-RP551 WH-16 200-RP1102 BK-16

K721-RP555 OR-16

K722-RP556 YL-16

RD-16 BK-16

RP ENGINE START/STOP SW 8I7041

F742-RP547 PU-16

2

M996-RP550 PK-16

E766-RP544 GN-16

K720-RP554 WH-16

1 2

B

3

J900-RP542 WH-16

L985-L12 YL-16 A706-L11 GY-16 L985-L10 YL-16 A705-L9 BU-16 L984-L8 OR-16 A704-L7 GN-16 A-703-L5 BR-16 L984-L6 OR-16 A702-L3 PU-16 L983-L4 WH-16 A701-L1 GY-16 L983-L2 WH-16

A

2

HITCH OPEN SOL 190-8793

INJ HARNESS GROMMET

L-C2 1539693

A287-RP003 BK-16

RT-C12 1552269 870-RT309 OR-16 200-RT1004 BK-16

RD-16 BK-16

B

1

1 2

A

T829-RP569 GY-16

L-C3 1539693

3

RT-C10 1552269 872-RT310 YL-16 200-RT1003 BK-16

T830-RP570 WH-16

L-C4 1539693

EXT

1

CYL INJ 4 SOL CYL INJ 5 SOL CYL INJ 6 SOL 295-1411 295-1411 295-1411

B

RETR

AC121-OB011 RD-12

2

AC119-OB009 RD-12 AC120-OB010 BK-12 AC200-OB023 GN-12

T828-RP568 PU-16

AC118-OB008 BK-12 AC200-OB022 GN-12

T827-RP567 BU-16

AC200-OB020 GN-12 AC200-OB021 GN-12 AC200-OB019 GN-12 AC200-OB022 GN-12 AC200-OB023 GN-12

3

AC199-OB018 WH-12

1

AC200-OB021 GN-12

EXT

RP THROTTLE SW 9G-0011

104-RP81 YL-16 104-RP64 YL-16

RP AUGER RAISE/LOWER SW 9G-0011

A275-RT311 BK-16

MTR

ALT

BLOCK GP 9W-0742

E767-RP545 BU-16

RP HOPPER SW 2468912

BK-18 BK-18

104-RP69 YL-16

RP SCREED HOIST SW 2466191

K968-RP561 GN-16

RP LEFT CONVEYOR SW 8C9812 A960-RP1304 BU-16

A912-HH916 PU-16 F760-HH602 PU-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

BK-16 GY-16 YL-16 PK-16 YL-16 OR-16 YL-16 BK-16 YL-16 200-RT304 322-RT305 404-RT306 414-RT307 652-RT308 870-RT309 872-RT310 A275-RT311 A305-RT312

106-RT301 WH-16 116-RT302 YL-16

BU-16 BU-16 PU-16 GY-16 WH-16

F853-RP564 BR-16

T826-RP566 T827-RP567 T828-RP568 T829-RP569 T830-RP570

GN-16 PK-16 WH-16 BU-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16

ALTERNATOR 2008277

FROM ALTERNATOR BRKR VOL 1 LOC D-8 109-PH001 RD-02

RP RIGHT EXT IN/OUT SW 2468912

K970-RP562 OR-16

RP RIGHT CONVEYER SW 8C9812

HYD OIL TEMP SENDER 145-7028 1 2

MAN AUTO

3

RETR

BU-16 BR-16 GY-16 PK-16 PK-16 WH-16 YL-16 PK-16 YL-16

104-RP502 YL-16

RP RIGHT AUGER MODE SW 8C9812 M799-RP1302 GN-16

HYD OIL LEVEL SW 1728660 1 2

2

TDC PROBE 2

55

CB-GFI-OB013 WH-12 CB-GFI-OB012 WH-12

M798-RP1303 PK-16

2

82

1 2 3 4 5 6

304-EH102 WH-14 304-EH103 WH-14

S

122-RP1804 BU-16

RP LEFT AUGER MODE SW 8C9812

ATCH ECOLOGICAL SPRAY PUMP MOTOR 2664529

1

18

IAP CTRL SOL HS

GY-16 GY-16 GN-16 GN-16

AC121-OB011 RD-12 AC120-OB010 BK-12

ING SEND

RP-C17 3E5179 122-RP401 335-RP509 336-RP510 350-RP511 374-RP513 A327-RP526 A332-RP529 A333-RP530 A340-RP533

E770-RP546 PK-16

3

1

7

A-C5 1112416 BU-18 YL-18

308-LT422 YL-16 A-C1 2274002

16

SNSR GND

CONN 19

EH-C1 3E3382

AC115-OB024 RD-16 AC105-OB014 BK-16

200-RP1802 BK-16 F853-RP564 BR-16

N701-RP1307 PK-16 K727-RP558 GY-16

1

2

HH-C4 1552269

R AUGER REV PUMP SOL R AUGER FWD PUMP SOL L AUGER REV PUMP SOL 1995718 1995718 1995718

403-EH104 GN-16

AC116-OB016 RD-12

122-RP1801 BU-16

GND

RP TRUCK HITCH SW 9G-0011

BU-16 BU-16 BK-16 GN-16

CONN 17

RP FOOT/MIN GAUGE 231-8099

1 2 3 4 5 6 7 8 9 10 11 12

A283-RP523 BK-16 RP AUGER REVERSE SW 9G-0011 A283-RP1301 BK-16

6

E965-A48 E966-A49

78

1

2

2

LIGHT

A B C

HH-C5 1552269

AC119-OB009 RD-12 AC118-OB008 BK-12

RD-18 WH-18 BK-18

RT-C7 1552269 404-RT306 YL-16 200-RT702 BK-16

RT-C2 7R7029 116-RT302 YL-16 A275-RT2B BK-16 F733-RT321 GN-16 F735-RT322 BR-16

N700-RP1310 YL-16 K731-RP559 OR-16

RP-C7 1552267

RT-C6 1552269 R718-RT339 BU-16 200-RT602 BK-16

RT-C4 1552272 K983-RT337 G808-RT329 A275-RT403 G809-RT330

A B C

5

RP LEFT EXT IN/OUT SW 2468912

RP LEFT CONV RATIO DIAL 213-8147

BK-16

RT-C1 1326773 A B C D E F G H I J K

RD-18 WH-18 BK-18

MH-C3 1552269 A856-MH301 OR-16 200-MH302 BK-16

322-RT305 GY-16 H804-RT334 GN-16

200-RP03 BK-16

12

RP-C9 1552267

A856-MH230 OR-16

YL-16 BU-16 PU-16 GY-16 WH-16

11

RP DIODE BLOCK 1124735 104-RP67 YL-16 RP RIGHT CONV RATIO DIAL 213-8147

S

R CONVEYER PUMP SOL L AUGER FWD PUMP SOL 1995718 1995718

G

104-RP113 YL-16

4

YL-18 PK-18 WH-18 PU-18 BR-18 BU-18 PK-18

RP VIBRATOR SW 4D1836

9 10

N

A856-MH130 OR-16

PK-16 BU-16 GN-16 BR-16 YL-16 OR-16 BU-16 BU-16 GY-16

A331-RP528 GY-16

8

M P R

BK-18 BK-18

1 2 BK-18 BK-18

L CONVEYER PUMP SOL 1995718

HH-C6 1552269

AC115-OB003 RD-12

T825-MH265 T827-MH266 T828-MH267 T829-MH268 T830-MH269

L

6 7

HH-C7 1552269

1 2

C736-HH917 WH-16 F760-HH802 PU-16

350-LT345 150-LT404 150-LT405 150-LT406 200-LT407 200-LT408 200-LT409 308-LT422 362-LT417 363-LT418 944-LT423 945-LT424 A602-LT442 B787-LT448 F711-LT454 F712-LT455 J900-LT463 J901-LT453

PK-16 RD-14 RD-14 RD-14 BK-14 BK-14 BK-14 YL-16 PU-16 WH-16 OR-16 BR-16 PK-16 PU-16 GN-16 GY-16 WH-16 OR-16

H424-LT462 YL-16 652-LT421 YL-16 K793-LT466 BU-16 106-LT401 WH-16 K792-LT465 GN-16 E454-LT452 GN-16 A287-LT426 BK-16

A856-LT444 OR-16 A912-LT445 PU-16 A995-LT446 GN-16 A996-LT447 GN-16 B787-LT448 PU-16 C736-LT449 WH-16 C778-LT450 BR-16 C892-LT451 GY-16 E454-LT452 GN-16 J901-LT453 OR-16 F711-LT454 GN-16 F712-LT455 GY-16 F734-LT456 YL-16 F736-LT457 BU-16 F760-LT458 PU-16 F761-LT459 BR-16 G808-LT460 BU-16 G809-LT461 GN-16 H424-LT462 YL-16 J900-LT463 WH-16 K727A-LT464 GY-16 K792-LT465 GN-16 K793-LT466 BU-16 K967-LT467 WH-16 K983-LT468 BU-16 T824-LT469 PU-16 T825-LT470 YL-16

HH-C8 1552269

AC115-AC011 RD-8 AC115-OB024 RD-16

128-MH254 K793-MH255 K792-MH256 K795-MH257 K794-MH258 K970-MH259 K983-MH260 M906-MH261 M907-MH262

K

3

3

53

1

2

3 4 5

2

52

AC199-AC005 WH-8

H438-MH253 YL-16

200-LT409 BK-14

14

CAN RESISTOR 2 1342540

AC105-OB014 BK-16 AC105-AC010 BK-8

E770-MH144 PK-16 F711-MH147 GN-16 F712-MH148 GY-16

J

200-LT407 BK-14 350-LT345 PK-16 200-LT408 BK-14

39

AC105-OB004 BK-12

BU-16 PU-16 BU-16 GN-16

ENGINE COOLANT TEMP SNSR SIG

SNSR GND

RP TRACTION ASSIST SW 4D1836

A330-RP527 PU-16

AC-C1 3E3388 A751-AC1 G833-AC2 T725-AC3 N707-AC4 G826-AC5 G827-AC6 C991-AC7

1

AC-C4 1552267 G826-AC5 BR-18 G827-AC6 BU-18 C991-AC7 PK- 18

38

AC116-OB016 RD-12

H

YL-16 GY-16 GY-16 PK-16 PK-16 YL-16 PK-16 BU-16 PK-16 BK-16 BK-16 OR-16 OR-16 BR-16 BK-16 PK-16 PU-16 BU-16 PU-16 BU-16 GN-16 PK-16 BU-16 YL-16 GN-16 BU-16 YL-16 BR-16 OR-16 BU-16 BU-16 GY-16 YL-16 BU-16 PU-16 GY-16 WH-16

BK-16 GN-16 PK-16 BU-16 GN-16 WH-16

A-C16 1552264 YL-18 PK-18 WH-18 PU-18 BR-18 BU-18 PK-18

F716-LT359 WH-16

12

TDC PROBE 4 SIG

RD-16 RD-12 BK-12 RD-12 BK-12 RD-12 BK-12 BK-16

G

1 2 3 4 5 6 7 8 9 10 11 12

1 2

IAP CONTROL SOL 312-0677

51

AC115-OB024 AC119-OB009 AC118-OB008 AC121-OB011 AC120-OB010 AC116-OB016 AC117-OB015 AC105-OB014

F

BK-12-XLPE RD-12-XLPE BK-12-XLPE RD-12-XLPE BK-12-XLPE RD-12-XLPE BK-12-XLPE RD-12-XLPE GN-12-XLPE

RP-C13 1552252 A283-RP1301 M799-RP1302 M798-RP1303 A960-RP1304 A984-RP1305 A866-RP1306

BATTERY TO DISCONNECT SWITCH DISCONNECT SW TO GROUND ON FRAME ALTERNATOR TO ENGINE GROUND BATTERY TO BUSS BRKR TO ALTERNATOR BRKR TO BUSS CONTROL BOX TO GROUND ON FRAME ENGINE CABLE BUSS TO STARTER DISCONNECT SWITCH TO STARTER BATTERY TO BATTERY

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

MONITOR CIRCUIT ENGINE CONTROL CIRCUIT

THIS SCHEMATIC IS FOR THE AP-1055D & BG-2455D ASPHALT PAVER VOLUME 2 of 2: MACHINE

CAT DATA LINK CAN DATA LINK

OTHER COLOR DESCRIPTIONS

PART NUMBER: 222-2580, CHANGE: 03, VERSION: -

HIGHWAYS

Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8

7

F

50

RT-C3 9X7147

200-RT602 BK-16

A911-MH238 A936-MH239 A937-MH240 C925-MH241

F760-HH920 PU-16

TO CC HARNESS CONNECTOR CC-C3 VOL 1 LOC A-6

200-RT702 BK-16

E

AC-C1 2326361 AC101-AC107 AC111-AC108 AC102-AC105 AC112-AC106 AC103-AC103 AC113-AC104 AC104-AC101 AC114-AC102 AC199-AC109

A866-RP010 WH-16

D

BACKUP ALARM 2139100

RIGHT TRACK SPD SNSR A6P/BNW 311-0863 FAC/BXW 285-2001

C

A910-MH233 PU-16

F761-HH921 BR-16

1 2

AC-C3 1552269 T725-AC3 WH-18 N707-AC4 PU-18

29

A B C

A-C3 1552269 G854-A100 PK-18 G855-A91 PU-18

150-LT405 RD-14 150-LT406 RD-14

11

TO CC HARNESS CONNECTOR CC-C4 VOL 1 LOC F-6

200-RT55 BK-16

B

B

E984-MH244 BU-16 944-MH226 OR-16 945-MH227 BR-16 A275-MH228 BK-16 A408-MH229 PK-16 A856-MH130 OR-16

PU-16 WH-16 BR-16 GY-16 PU-16 BR-16 GY-16 WH-16

IAP CTRL SOL

R FWD PROPEL SOL 1906480

GN-14 GN-14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

E984-LT441 BU-16 A602-LT442 PK-16

106-LT401 WH-16

116-LT403 YL-16 150-LT404 RD-14 150-LT405 RD-14 150-LT406 RD-14 200-LT407 BK-14 200-LT408 BK-14 200-LT409 BK-14 202-LT410 BK-16 304-LT411 WH-14 304-LT412 WH-14 308-LT422 YL-16 335-LT414 BR-16 336-LT415 GY-16 350-LT345 PK-16 362-LT417 PU-16 363-LT418 WH-16 403-LT419 GN-16 414-LT420 PK-16 652-LT421 YL-16 896-LT422 GN-16 944-LT423 OR-16 945-LT424 BR-16 A275-LT425 BK-16 A287-LT426 BK-16 A332-LT427 YL-16 A333-LT428 PK-16

E984-LT441 BU-16 202-LT410 BK-16 335-LT414 BR-16 336-LT415 GY-16 896-LT422 GN-16 A332-LT427 YL-16 A333-LT428 PK-16 A912-LT445 PU-16 C736-LT449 WH-16 C778-LT450 BR-16 K727A-LT464 GY-16 F760-LT458 PU-16 F761-LT459 BR-16 K967-LT467 WH-16 C892-LT451 GY-16

116-LT403 YL-16 A275-LT425 BK-16 A856-LT444 OR-16 A995-LT446 GN-16 A996-LT447 GN-16 F734-LT456 YL-16 F736-LT457 BU-16 G808-LT460 BU-16 G809-LT461 GN-16 K983-LT468 BU-16 T824-LT469 PU-16 T825-LT470 YL-16 414-LT420 PK-16

BK-16 BU-16 GY-16 BU-16 A275-LP820 A334-LP831 A335-LP832 K708-LP853

144-LP805 GN-16 370-LP812 BU-16

J901-LP843 OR-16

T826-LP866 T827-LP867 T828-LP868 T829-LP869 T830-LP870

J900-LP842 WH-16

BU-16 BU-16 PU-16 GY-16 WH-16 C934-LP852 T827-LP867 T828-LP868 T829-LP869 T830-LP870

128-LP849 M996-LP850 642-LP851 C934-LP852 K708-LP853 K720-LP854 K721-LP855 K722-LP856 K723-LP857 K727-LP858 K731-LP859 K966-LP860 K968-LP861 K970-LP862

F853-LP864 BR-16

YL-16 GN-16 PU-16 PK-16 BU-16 BU-16 BK-16 OR-16 YL-16 PK-16 OR-16 PK-16 GN-16 PU-16 WH-16 BK-16 GN-16 104-LP802 128-LP849 F742-LP847 M996-LP850 T826-LP866 122-LP804 200-LP808 A314-LP825 419-LP814 C743-LP840 307-LP821 343-LP822 360-LP815 362-LP835 363-LP836 A287-LP807 P310-LP841

GN-16 PK-16 WH-16 BU-16 BU-16 WH-16 OR-16 YL-16 PU-16 GY-16 OR-16 PU-16 GN-16 OR-16

WH-16 PU-16 BR-16 YL-16 YL-16

F853-LP864 BR-16

BR-16 GY-16 PK-16 PK-16 WH-16 YL-16 PK-16 YL-16 335-LP809 336-LP810 350-LP811 374-LP813 A327-LP826 A332-LP829 A333-LP830 A340-LP833

642-LP851 A487-LP834 A845-LP837 103-LP801 A305-LP824

PK-16 WH-16 OR-16 YL-16 BK-16 GN-16 PU-16 BU-16 GN-16 PK-16 WH-16 OR-16 YL-16 PU-16 PU-16 GN-16 OR-16 781-LP816 787-LP817 870-LP818 872-LP819 A283-LP823 A858-LP838 A859-LP839 E767-LP845 E766-LP844 E770-LP846 K720-LP854 K721-LP855 K722-LP856 K723-LP857 K966-LP860 K968-LP861 K970-LP862

BK-16 BK-16 BR-16 GY-16 PK-16 BU-16 PK-16 YL-16 GN-16 PK-16 WH-16 OR-16 YL-16 BK-16 OR-16 PK-16 BK-16 YL-16 OR-16 WH-16 PU-16 GY-16 YL-16 PK-16 BU-16 GY-16 YL-16 PU-16 PU-16 WH-16 BR-16 GN-16 PU-16 PK-16 GN-16 WH-16 OR-16 GN-16 BU-16 PK-16 PU-16

BU-16 BU-16 PU-16 GY-16 WH-16

CONN 4

652-RT308 YL-16 A305-RT312 YL-16 200-RT304 BK-16

YL-16 BU-16 PU-16 GY-16 WH-16 PK-16

LT-C4 9X4391

144-RP505 GN-16

CONN 12

A

709-MH222 OR-16

896-HH912 GN-16 A332-HH913 YL-16 A333-HH914 PK-16

1 2

F712-LT350 F712-LT455 F711-LT454 F711-LT334

INTAKE MANIFOLD AIR TEMP SNSR 197-8391

F712-LT350 GY-16

45

F761-RT323 BR-16 H746-RT333 YL-16

T825-MH265 T827-MH266 T828-MH267 T829-MH268 T830-MH269 T841-MH270

GN-16 BU-16 BU-16 GY-16 BK-16 BU-16

BU-16 GN-16 BR-16 YL-16 OR-16 BU-16 BU-16 GY-16

144-RP505 370-RP512 A334-RP531 A335-RP532 A275-RP520 K708-RP553

K793-MH255 K792-MH256 K795-MH257 K794-MH258 K970-MH259 K983-MH260 M906-MH261 M907-MH262

RP PROPEL MODE SW 3T3826

CONN 14

111-MH201 118-MH202 118-MH203 119-MH205 119-MH204 120-MH206 128-MH254 140-MH207 141-MH209 200-MH210 200-MH211 709-MH222 944-MH226 945-MH227 A275-MH228 A408-MH229 A910-MH233 A911-MH238 A936-MH239 A937-MH240 C925-MH241 E770-MH144 E984-MH244 H438-MH253 K792-MH256 K793-MH255 K794-MH258 K795-MH257 K970-MH259 K983-MH260 M906-MH261 M907-MH262 T825-MH265 T827-MH266 T828-MH267 T829-MH268 T830-MH269

HH-C13 1552269 336-HH907 GY-16 202-HH1302 BK-16

R REV PROPEL SOL 1906480

GN-14 GN-14

SIGNAL GROUND

150-LT404 RD-14

43

116-RT302 YL-16 322-RT305 GY-16 404-RT306 YL-16 A275-RT311 BK-16 A894-RT319 YL-16 A895-RT320 GN-16 F733-RT321 GN-16 F735-RT322 BR-16 G808-RT329 BU-16 G809-RT330 GN-16 H804-RT334 GN-16 K983-RT337 BU-16 R718-RT339 BU-16

F711-MH147 GN-16

H438-MH253 YL-16

OR-16 PK-16 GN-16 PU-16 WH-16 BK-16

F711-MH247 GN-16

PK-16 BU-16 YL-16 PU-16 GN-16 GY-16

RP-C5 9X4391

307-RP521 343-RP522 360-RP515 362-RP535 363-RP536 A287-RP507

AC199-AA005GN-10-XLPE AC199-AC109 WH-12

F712-MH148 GY-16

PK-16 PK-16 BK-16 BK-16

202-HH905 BK-16

1 2

1 2

AC-C2 1552269 A751-AC1 YL-18 G833-AC2 PK-18

42

F712-MH248 GY-16

119-MH205 141-MH209 200-MH210 200-MH211

HH-C12 1552269 A333-HH914 PK-16 202-HH1202 BK-16

L FWD PROPEL SOL 1906480

GN-14 GN-14

A-C7 1552269 C967-A15 BU-18 G833-A45 PK-18

8

41

TO CC HARNESS CONNECTOR CC-C5 VOL 1 LOC A-7

J900-RP542 WH-16 J901-RP543 OR-16

AC199-AC01 BK-02 AC199-AC02 BK-02

E770-MH144 E984-MH244 F734-MH245 F742-MH246 F711-MH247 F712-MH248

CONN 3

128-RP549 M996-RP550 642-RP551 C934-CC552 K708-RP553 K720-RP554 K721-RP555 K722-RP556 K723-RP557 K727-RP558 K731-RP559 K966-RP560 K968-RP561 K970-RP562

AC100-AC03 BK-02

BU-16 PU-16 BU-16 GN-16

GN-16 BU-16 BU-16 PU-16 GY-16 WH-16

AC101-AC107 BK-12-XLPE AC111-AC108 RD-12-XLPE AC199-AC004 WH-12

A911-MH238 A936-MH239 A937-MH240 C925-MH241

TO CC HARNESS CONNECTOR CC-C2 VOL 1 LOC C-8

P310-RP541 C934-CC552 T827-RP567 T828-RP568 T829-RP569 T830-RP570

AC110-AC04 RD-02

AC100-AC12 BK-12 AC110-AC14 RD-12

ATCH GENERATOR

YL-16 GY-16 GY-16 PK-16 YL-16 BU-16

E984-HH902 BU-16 200-HH903 BK-16

1 2

150-LT405 RD-14 150-LT406 RD-14 150-LT404 RD-14 200-LT407 BK-14 200-LT408 BK-14 200-LT409 BK-14 308-LT422 YL-16 350-LT345 PK-16 362-LT417 PU-16 363-LT418 WH-16 944-LT423 OR-16 945-LT424 BR-16 A602-LT442 PK-16 B787-LT448 PU-16 J900-LT463 WH-16 J901-LT453 OR-16

L REV PROPEL SOL 1906480

GN-14 GN-14

ENGINE COOLANT TEMP SNSR 197-8392

81

122-RP504 BU-16 200-RP508 BK-16 104-RP502 YL-16 128-RP549 GN-16 F742-RP547 PU-16 M996-RP550 PK-16 T826-RP566 BU-16 419-RP514 YL-16 A314-RT525 OR-16 C743-RP540 PK-16


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1 2

HH-C2 1552269 335-HH906 BR-16 202-HH202 BK-16

C

A912-HH916 C736-HH917 C778-HH918 C892-HH919 F760-HH920 F761-HH921 K727A-HH922 K967-HH923

363-LT418 WH-16 362-LT417 PU-16

9

TO CC HARNESS CONNECTOR CC-C8 VOL 1 LOC F-8

103-RP501 YL-16 A305-RP524 YL-16


CONN 1

CONN 2

F853-RP564 BR-16 642-RP551 WH-16 A487-RP534 PU-16 A845-RP537 BR-16

111-MH201 YL-16 118-MH202 GY-16 118-MH203 GY-16 119-MH205 PK-16 119-MH204 PK-16 120-MH206 YL-16 128-MH254 PK-16 140-MH207 BU-16 141-MH209 PK-16 200-MH210 BK-16 200-MH211 BK-16 709-MH222 OR-16 944-MH226 OR-16 945-MH227 BR-16 A275-MH228 BK-16 A408-MH229 PK-16 A856-MH230 OR-16 A910-MH233 PU-16 A911-MH238 BU-16 A936-MH239 PU-16 C925-MH241 GN-16 E984-MH244 BU-16 F711-MH247 GN-16 F712-MH248 GY-16 H438-MH253 YL-16 K792-MH256 GN-16 K793-MH255 BU-16 K794-MH258 YL-16 K795-MH257 BR-16 K983-MH260 BU-16 M906-MH261 BU-16 M907-MH262 GY-16 T825-MH265 YL-16 T827-MH266 BU-16 T828-MH267 PU-16 T829-MH268 GY-16 T830-MH269 WH-16 K970-MH259 OR-16 E770-MH144 PK-16 A937-MH240 BU-16


LP-C8 9X4391

BR-16 GY-16 PK-16 PK-16 WH-16 YL-16 PK-16 YL-16

781-MH224 PK-16 787-MH225 WH-16 944-MH226 OR-16 945-MH227 BR-16 A275-MH228 BK-16 A408-MH229 PK-16 A856-MH230 OR-16 A858-MH231 GN-16 A859-MH232 PU-16 A910-MH233 PU-16

335-RP509 336-RP510 350-RP511 374-RP513 A327-RP526 A332-RP529 A333-RP530 A340-RP533

709-MH222 OR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

122-LP804 BU-16 144-LP805 GN-16


AC100-AC09 BK-12 AC110-AC10 RD-12

MH-C2 9X4391 YL-16 GY-16 GY-16 PK-16 PK-16 YL-16 PK-16 BU-16 PK-16 BK-16 BK-16 BK-16

A287-LP807 200-LP808 335-LP809 336-LP810 350-LP811 370-LP812 374-LP813 419-LP814 360-LP815 781-LP816 787-LP817 870-LP818 872-LP819 A275-LP820 307-LP821 343-LP822 A283-LP823 A305-LP824 A314-LP825 A327-LP826 A330-LP827 A331-LP828 A332-LP829 A333-LP830 A334-LP831 A335-LP832 A340-LP833 A487-LP834 362-LP835 363-LP836 A845-LP837 A858-LP838 A859-LP839 C743-LP840 P310-LP841 J900-LP842 J901-LP843 E766-LP844 E767-LP845 E770-LP846 F742-LP847

AC199-AA005GN-10-XLPE


MH-C1 1030213 111-MH201 118-MH202 118-MH203 119-MH204 120-MH206 140-MH207

RUBBER TRACK

STEEL TRACK

B

202-HH905 BK-16 335-HH906 BR-16 336-HH907 GY-16

F711-LT334 GN-16 F715-LT335 PU-16

6

104-LP114 YL-16

BK-16 BK-16 BR-16 GY-16 PK-16 BU-16 PK-16 YL-16 GN-16 PK-16 WH-16 OR-16 YL-16 BK-16 OR-16 PK-16 BK-16 YL-16 OR-16 WH-16 PU-16 GY-16 YL-16 PK-16 BU-16 GY-16 YL-16 PU-16 PU-16 WH-16 BR-16 GN-16 PU-16 PK-16 GN-16 WH-16 OR-16 GN-16 BU-16 PK-16 PU-16

BK-16 PK-16 WH-16 BU-16 PK-16 GN-16 PU-16 YL-16 PU-16 PK-16

200-MH302 BK-16

200-MH702 BK-16 200-MH1102 BK-16 200-MH502 BK-16 200-MH302 BK-16 200-MH902 BK-16 200-MH1902 BK-16 200-MH1702 BK-16 200-MH2102 BK-16

111-MH201 118-MH202 118-MH203 119-MH204 119-MH205 120-MH206 128-MH254 140-MH207 141-MH209 200-MH210 200-MH211 277-MH212

334-MH214 BU-16 374-MH215 PK-16

AC105-AA010 BK-10-XLPE AC115-AA011 RD-10-XLPE

GND STUD 6


202-LT410 BK-16 335-LT414 BR-16 336-LT415 GY-16

BU-16

SIGNAL GROUND

A751-A13 G833-A46 T725-A32 N707-A31 G826-A35 G827-A36 C991-A33

44

277-MH212 781-MH224 787-MH225 334-MH214 374-MH215 A858-MH231 A859-MH232 F734-MH245 F742-MH246 T841-MH270

AC100-AC11 BK-12 AC110-AC13 RD-12

30 Page,

T829-LP869 GY-16

LP LEFT EXT IN/OUT SW 2468912

LEFT OPERATOR CONSOLE


KENR8694 VOL 2 of 2

E984-LT441 BU-16 200-LT903 BK-16

RD-16

C

1 2

CONN 21

8

GENERATOR PUMP SOL 2514844

GN-14 GN-14

TDC PROBE 1

2

A-C6 1552269 995-A12 BU-18 G833-A44 PK-18

A602-LT442 PK-16

49

AC100-AC07 BK-12 AC110-AC08 RD-12

CAN RESISTOR 1 134-2540

EXT

T830-LP870 WH-16

B

1 2

HH-C1 1552269 A332-HH913 YL-16 202-HH102 BK-16

A

HH-C9 9X7143

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

BK-16

ENGINE HEAT RELAY HS

3

N701-LP7B PK-16 K727-LP858 GY-16


A B C

BU-16 BR-16 GY-16 PK-16 PK-16 WH-16 YL-16 PK-16 YL-16

3

LT-C9 9X7144

J900-LT463 WH-16 J901-LT453 OR-16

48

AC100-AC05 BK-8 AC110-AC06 RD-8

MH-C6 174-0502 F711-MH6A GN-16 F712-MH6B GY-16

1 2 3 4 5 6 7 8 9 10 11 12

RETR

1

A

LT-C18 3E3370

CONN 18

B787-LT448 PU-16

7

E984-HH902 BU-16 200-HH903 BK-16

L TRACK TAKEUP PRESS SW 1753244

BK-16

J901-LP843 OR-16

945-LT424 BR-16 944-LT423 OR-16

1

4

1

ATCH BRKR 35A 1971381

C

HH-C11 1552269

200-LT904

A287-LT305 BK-16

3

2

200-MH302 BK-16

MOTOR

F715-LT335 PU-16

J900-LP842 WH-16

A-C10 1552269 G856-A22 WH-18 G857-A30 YL-18

2

A287-LT305 BK-16 F715-LT335 PU-16 F716-LT359 WH-16

T841-MH270 PK-16

1 2

ATCH AC GENERATOR MOTOR 2311332

3

LT-C14 1552267

LP TRACTION ASSIST SW 4D1836

200-MH2102 BK-16

D

122-LH401 335-LH402 336-LH403 350-LH404 374-LH405 A327-LH406 A332-LH407 A333-LH408 A340-LH409

5

2

104-LP69 YL-16

A287-RP507 200-RP508 335-RP509 336-RP510 350-RP511 370-RP512 374-RP513 419-RP514 360-RP515 781-RP516 787-RP517 870-RP518 872-RP519 A275-RP520 307-RP521 343-RP522 A283-RP523 A305-RP524 A314-RT525 A327-RP526 A330-RP527 A331-RP528 A332-RP529 A333-RP530 A334-RP531 A335-RP532 A340-RP533 A487-RP534 362-RP535 363-RP536 A845-RP537 A858-RP538 A859-RP539 C743-RP540 P310-RP541 J900-RP542 J901-RP543 E766-RP544 E767-RP545 E770-RP546 F742-RP547

RD-16 BK-16

A340-LH409 YL-16

LP-C17 3E5179 122-LP401 335-LP809 336-LP810 350-LP811 374-LP813 A327-LP826 A332-LP829 A333-LP830 A340-LP833

PK-16 WH-16 OR-16 YL-16 BK-16 GN-16 PU-16 GN-16 BU-16 PK-16 WH-16 OR-16 YL-16 PU-16 PU-16 GN-16 OR-16

SCREED ASSIST SOL 190-8793

A B C

3

LP-C7 1552267

200-MH1902 BK-16

MH-C21 1552269

6 7

LH-C1 1552252 BU-16 BR-16 GY-16 PK-16 PK-16 WH-16 YL-16 PK-16 YL-16

781-RP516 787-RP517 870-RP518 872-RP519 A283-RP523 A858-RP538 A859-RP539 E766-RP544 E767-RP545 E770-RP546 K720-RP554 K721-RP555 K722-RP556 K723-RP557 K966-RP560 K968-RP561 K970-RP562

SCREED LIFT SOL 190-8793

2

5

CONN 16

335-LH402 BR-16

LP LEFT CONV RATIO DIAL 213-8147

F742-MH246 PU-16

1 2

RD-16 BK-16

3 4

LP-C9 1552267

200-MH1702 BK-16

MH-C19 1552269

1

A330-LP827 PU-16 A331-LP828 GY-16

SCREED LOWER SOL 190-8793

104-LP67 YL-16 LP RIGHT CONV RATIO DIAL 213-8147

F734-MH245 YL-16

1 2

RD-16 BK-16

2

LP DIODE BLOCK 1124735

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

J2

F716-LT359 WH-16

2

A287-LT002 BK-16

360-LP815 GN-16 362-LP835 PU-16

LP RIGHT EXT IN/OUT SW 2468912

L TRACK LIMPHOME SW 7N8008 A330-LP827 PU-16

103-LP801 YL-16 104-LP802 YL-16

1 2

1

KEY SW INPUT

LT-C3 J1 1607689

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

RD-16 BK-16

MH-C15 1552269 374-MH215 PK-16 277-MH1502 BK-16

6

350-LH404 PK-16

122-RP504 BU-16 144-RP505 GN-16

PARK BRAKE SOL 190-8793

277-MH212 BK-16

307-LP821 OR-16 363-LP836 WH-16

5

1

BK-16 GN-16 PK-16 BU-16 GN-16 WH-16

K792-LT1301 GN-16 K792-LT465 GN-16 GROUND LEVEL SHUTDOWN SW 8N0694

3 4

A287-LP02 BK-16

K727-RP558 GY-16 K731-RP559 OR-16

1 2

M996-LP850 PK-16

DWN

- BATT SW + BATT 18 - BATT

3

- BATT

1

A287-LP807 BK-16

GROUND LEVEL SHUTDWN

UP

2

106-LT401 WH-16 106-LT36 WH-16

LP THROTTLE SW 9G-0011

K727-LP858 GY-16 K731-LP859 OR-16

RD-16 BK-16

1 2 3 4 5 6 7 8 9 10 11 12

+ BATT + BATT

1

2

343-LP822 PK-16

122-LP04 BU-16 LP-C13 1552252 A283-LP1301 M799-LP1302 M798-LP1303 A960-LP1304 A984-LP1305 A866-LP1306

L RAISE SOL 1033602

GN-14 GN-14

CAN DATA LINK +

A845-LP837 BR-16 A487-LP834 PU-16 642-LP851 WH-16

200-LP1802 BK-16 F853-LP864 BR-16

ING SEND

A283-LP823 BK-16

200-MH1102 BK-16

GEAR SHIFT SOL 190-8793

GND

1 2

+ BATT

A287-LT305 BK-16

122-LP1801 BU-16

LIGHT

LT-C10 1552269 K793-LT1001 BU-16 200-LT1002 BK-16

OPERATOR SHUTDOWN 1 OPERATOR SHUTDOWN 2

K793-LT1101 BU-16 K793-LT466 BU-16

LP ENGINE START/STOP 8I7041

T826-LP866 BU-16

6

L RAISE SOL DIODE 189-3158

1 2

L TOWPOINT SW 9G-0011

5

LP FOOT/MIN GAUGE 231-8099

K970-LP862 OR-16

C743-LP840 PK-16 419-LP814 YL-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

RD-16 BK-16

3

3 4

128-LP849 GN-16

E770-LP846 PK-16

2

A283-LP1301 BK-16

200-MH902 BK-16

AUGER UP SOL 190-8793

K966-LP860 PU-16

1

2 4

F742-LP847 PU-16

2

104-LP81 YL-16 104-LP64 YL-16

LP AUGER REVERSE SW 9G-0011

781-MH224 PK-16

1 2

AUTO

1

K968-LP861 GN-16

3

1 3

START HEAT LAMP HS

L LOWER SOL 1033602

GN-14 GN-14

VIB OIL FILTER 4 SW 1340404 E454-LT006 GN-16

144-LP2A GN-16 144-LP1A GN-16

LP DECEL PEDAL SNSR 1602443 LP-C1 1552267 RD-18 A BATT 144-LP1A GN-16 BK-18 GND B A275-LP1B BK-16 SIG WH-18 C 370-LP812 BU-16

104-LP802 YL-16 LP SCREED HOIST SW 2466191

103-RP501 YL-16 104-RP502 YL-16

RD-16 BK-16

1

MAN

2

2 4

A275-LP2B BK-16 A275-LP1B BK-16

A275-LP85 BK-16

LP-C11 1552269 642-LP851 WH-16

1 2

LP LEFT AUGER MODE SW 8C9812

M798-LP1303 PK-16 MH-C9 1552269

LP STROBE LIGHT 1107563

E766-LP844 GN-16

1 3

A275-LP86 BK-16 LP PARK BRAKE SW 116-5270 LAMP 116-5274 KNOB-RED 116-5275 E-STOP-OPERATOR 116-6565 LIGHT MODULE 180-5617 CONTACT BLOCK

A487-LP834 PU-16 200-LP78 BK-16

E767-LP845 BU-16

3

AUTO

200-MH702 BK-16

E

1

MAN

2

M799-LP1302 GN-16

122-LP48 BU-16 A314-LP825 OR-16

200-LP103 BK-16

K721-LP855 OR-16

A866-LP010 WH-16

RD-16 BK-16

AUGER DWN SOL 190-8793

LP WARNING LIGHT 9D3127

K720-LP854 WH-16

3

AUTO

1 2

LT-C11 1552269

HYD OIL FILTER 3 SW 1340404 E454-LT005 GN-16

LP STEERING WHEEL SENSOR 1958090 LP-C2 1552267 RD-18 BATT A 144-LP2A GN-16 BK-18 B GND A275-LP2B BK-16 SIG WH-18 C A334-LP831 BU-16

1X 2X

200-LP91 BK-16 200-LP808 BK-16

200-LP91 BK-16

LP RIGHT AUGER MODE SW 8C9812

200-MH502 BK-16

HOPPER UP SOL 190-8793

2

A984-LP1305 GN-16

A858-MH231 GN-16

1 2

122-LP47 BU-16 A845-LP837 BR-16

A330-RP527 PU-16 A331-RP528 GY-16

RD-16 BK-16

1

MAN

200-LP808 BK-16 A314-LP825 OR-16

K723-LP857 PU-16

LP RIGHT CONVEYER SW 8C9812

MH-C5 1552269

HOPPER DWN SOL 190-8793

3

AUTO

LT-C12 1552269

CAN DATA LINK GROUND LEVEL SHUTDWN SW

4

F780-LP18 PK-16

122-LP804 BU-16

122-LP65 BU-16

LP OPRERATOR STATUS LIGHT 3T0304

K722-LP856 YL-16

MAN

2

GND STUD 7

L LOWER SOL DIODE 1893158

1 2

200-LT1102 BK-16 A859-LP839 PU-16

2

K792-LT1201 GN-16 200-LT1202 BK-16

A275-LP820 BK-16 370-LP812 BU-16 A334-LP831 BU-16 144-LP805 GN-16 K708-LP853 BU-16 A335-LP832 GY-16

1

THROTTLE HIGH THROTTLE LOW

200-LT1302 BK-16


LP HOPPER SW 2468912

FUEL PUMP RLY

L WORKLIGHT 1 9X1439

LT-C13 1552269


4

LP HORN SW 3T2357

200-LP77 BK-16 122-LP19 BU-16

A

LP PROPEL SPD DIAL 1346048

LP TRUCK HITCH SW 9G-0011

T825-LT470 YL-16 T824-LT469 PU-16

1 2

787-LP817 WH-16

2

104-LP63 YL-16

LP-C12 9X4813 103-LP12A YL-16 200-LP12B BK-16 350-LH404 PK-16

LP SPD BUFFER 1229303

LP-C4 3E3370 713-LP304 OR-16 714-LP305 YL-16 710-LP306 GN-16

1 2 3 4 5 6

652-LT007 YL-16 200-LT008 BK-16

FUEL LEVEL SENDER 2 2638420

AC117-OB015 BK-12

LT-C6 1955219

VIBRATOR SOL 190-8803

200-LT009 BK-16 200-LT011 BK-16

AC117-OB015 BK-12

LT-C2 1552272 K983-LT468 G808-LT460 A275-LT203 G809-LT461

YL-16 BK-16 YL-16 BU-16

K727A-HH922 GY-16 F761-HH702 BR-16

1 2 3 4

PWR SIG 1 GND SIG 2

LEFT TRACK SPD SNSR A6P/BNW 311-0863 FAC/BXW 285-2001

A B C D E F

1 2

OR-18 BATT BK-18 GND WH-18 SIG

BK-18 BK-18

LEFT PADDLE SNSR 198-8279

LT-C5 7R7029 116-LT403 A275-LT5B F734-LT456 F736-LT457

AC199-OB017 WH-12

F

AC200-OB020 GN-12

CONN 11

G/S INTERFACE OPTION (LEFT SIDE)

LT-C16 1552269

6

5

4

3

2

1

A

Paver Complet Diagram

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