Controller Model OCR400 Controller.
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What do you get vs the OCR161 z
50% speed improvement
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50mS Copy to Backup
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Double RAM, Quadruple Flash
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More integrated NIC ports
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60% Smaller Overall Package and Power Usage – All without using fans
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Greater Hardware I/O connectivity concurrently – Local Ovation, Local Q Line and Remote Q or Ovation I/O concurrently
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Same config tools, Same controls, Same database
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Ovation Redundant Controller Processor Modules
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1:1 functional replacement of existing controller – 60% smaller DIN rail mountable package – Same I/O interfaces
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Same Control Builder and Developer Studio configuration – Minimal controller configuration changes only
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Control schemes, database, etc remain the same Same Environmental requirements – But without Fans
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Same 24V Power scheme
I/O Interface Modules Emerson Process Management Confidential
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Processor Module z
Control Processor & Highway Interface – 400MHz Processor – 64MB expandable to 128MB DRAM – 128Mb Flash memory accessible under cap
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4 On Board Fast Ethernet Ports – Network connections – Fieldbus and 3rd Party virtual I/O device capability
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Fits in an I/O module housing with new cap Uses PCI to interconnect with the I/O Interface Module LED’s for Power and 4 NIC’s
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OCR400 Network Connections Single Dual Attach
Ethernet 3rd Party Link #1
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Ovation Network Connection #1
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(Foundation Fieldbus*, Modbus/TCP, Profibus*, GE Mk V/VI, A-B DF1, etc)
Ovation Network #2 Connection or Ethernet 3rd Party Link #3 50mS Copy to Backup or Ethernet 3rd Party Link #2
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* Not supported on Solaris 1.7 Emerson Process Management Confidential
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Hardwired and Virtual I/O Devices z
Controller supports 5 I/O Devices – 1 Hardwired I/O which includes redundancy
Virtual I/O
Hardwired I/O
– All 5 can be virtual I/O devices z
Hardwired I/O Device – Single Device to handle all Hardwired I/O – Connections made via Backplane and I/O Interface Module
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Virtual I/O Device – Up to 5 Devices used to handle each of the Virtual (3rd party) I/O Device types • GE MkV/VI, Modbus, Ff, A-B, etc
– Connections made via Ethernet Ports z
The same controller limits apply – Approximately 2000 maximum field I/O points per Controller Emerson Process Management Confidential
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I/O Interface Module z
Provides internal power – internal 12V, 5VDC from 24VDC
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Interfaces to all hardwired I/O types – Local Ovation I/O – Remote Ovation I/O – Local Q Line I/O – Remote Q Line I/O
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Local Ovation I/O connections are the same as the current controller Q Line and Remote I/O connections are via RJ45 ports on top of the module Fits in an I/O module housing with new cap
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IO Interface Module Connections Valid Combinations Q5
Local Q Line DIOB 0
R4
Local Q Line DIOB 1 OR Remote Ovation I/O Nodes 1-4 OR Remote Q Line I/O
R3
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Remote Ovation I/O Nodes 5-8 OR Remote Q Line I/O
Local Ovation I/O always 16 branches with 4778 hardware addresses
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More I/O Flexibility Emerson Process Management Confidential
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Ovation I/O Bus
OCR400 Controller I/O Architectures The IO interface only deals with two types of interfaces Local Ovation I/O and AUI connected I/O New OCR400 Controller Kit 5X00247
Local Ovation I/O
CTRL IOIC
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Remote Ovation I/O
CTRL IOIC
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Ovation
AUI
5X00238
Ovation OCR400 I/O has the same drawing numbers and is Ovation fully interchangeable
I/O
MAU
FO ●●●●●
RNC
Ovation ●●●●●
Ovation I/O
Existing AUI & RNC components New OCR400 Migration Kit 5X00251 5X00230
Local Q Line I/O Remote Q Line I/O
CTRL IOIC CTRL IOIC
AUI ●●●●●
5X00238 AUI
QOL MAU
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5X00238
DIOB
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FO ●●●●●
Qline I/O
QOR
DIOB ●●●●●
Qline I/O
Existing AUI & RNC components All other components are existing drawing numbers FO cable is supplied by the project Emerson Process Management Confidential
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I/O Driver Types & I/O Device Types z
Hardwired I/O – OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local Q Line, Remote Q Line (I/O Device)
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3rd Party I/O – – – – – – – – – –
ALLEN BRADLEY - Allen Bradley PLC MODBUS - Modbus Master RTP IO - RTP IOBC6700 GE MARK V/VI - GE Mark V, GE Mark VI EXTERNAL OVATION NETWORK - External Ovation Network MHI - MHI TOSHIBA - Toshiba FIELDBUS - Foundation Fieldbus GE Genius - GE Genius PROFIBUS - Profibus Emerson Process Management Confidential
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I/O Driver Types & Simulator Driver Types z z
Some valid combinations of an I/O Driver, and a Sim Driver OVATION, NO ENTRY – Ovation I/O used with no simulation points – Standard configuration for controller
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OVATION, OVATION – Ovation I/O used with Ovation Points from Simulator Model • Allows Mix and Match of Ovation Real I/O and Simulated I/O
– Controller expects to interface with a SimServer z
NO ENTRY, FAKE – Ovation I/O used with Ovation Points from same controller – Model implemented in additional control sheets – No SimServer involvement
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MODBUS, OVATION (One of many unexpected combinations) – Modbus I/O used with Ovation Points from Simulator Model • Allows Mix and Match of Modbus I/O and Simulated I/O
– Controller expects to interface with a SimServer Emerson Process Management Confidential
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Virtual I/O Device Capabilities Type
Device Type
Systems
Allen Bradley PLC
5
5
25
Modbus Master
5
5
25
MHI
5
1
5
Toshiba
5
1
5
RTP IOBC6700
1
5
5
GE Mark V or GE Mark VI
1
2
2
External Ovation Network
1
1
1
Foundation Fieldbus
1
16 (64 segments)
16
GE Genius
1
8
8
Profibus (Future)
1
8
8
I/O
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Max Devices
Max Addresses Per Device
Max per Controller*
Remember 1 Hardwired I/O Device is required for redundancy – *This reduces the above Max per Controller numbers.
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LED Indications Power OK
P N1
Single Attach
N2 N3 N4
Power OK Communication Backup (Fl) Alive Error (Red) Local I/O 1-8 Local I/O 9-16 Remote I/O #1 Remote I/O #2 Qline I/O
P Cm Ct A E O1 O2 R3 R4 Q5
Backup Controller
Power OK Communication Primary (Solid) Alive
Local I/O 9-16 Remote I/O #1
Primary Controller
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1 Red Error LED instead of 4 Char display
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5 Lowest LEDs cyclically indicate error code Emerson Process Management Confidential
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Controller Capabilities z
Lots of Hardwired I/O – 4778 Max
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And Lots of Virtual I/O capability – 2048 x 4 = 8192 Max
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Plus Lots of ports & connections
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Plus Lots of control sheets – Multiplies Field I/O x 6, 8, or 10
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However the maximum overall originated I/O point limit per controller is still 16,000 points Emerson Process Management Confidential
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