Nama Anggota =
Hendrik Hardiansyah Luthfi Hamdani
LAMP LAMPIR IRAN AN PER PERHI HITU TUNG NGAN AN TUGA TUGAS S HUS HUSUS US ANAL ANALIS ISA A UA UANT NTIT ITA ATI! TI! "AN "AN UA UALI LIT T
M% M& M'
BALL MIL
M( M) M*
Gamb Gambar ar 1. 1. Diag Diagram ram Alir Alir Nera Neraca ca Mas Mas om+os om+osisi isi ,aha ,ahan n masuk masuk +ada +ada $a-$a-- Mi-Mi-- di da+at da+at dari dari +ro +ro.e .ess ss engin enginee eerin ring g de+art de+arteme ement nt PT/ PT/ Ho -
klinker
:
66.006%
-
gypsum
:
4.426%
-
limestone
:
16.820%
-
pozzolana
:
0.000%
-
flyash
:
12.748%
Total ee! "asuk #all "ill
$
410.07248
Perhitungan Tota- $ahan Masuk ke Semen Mi-- se,agai ,erikut !eed In+ut 4!%5
3
=
4109.072948 ton!am
=
4109.072948 ton!am
=
4109072.948 "g!am
&&' "()*+ ,,) ",// a/ Massa #-inker da-am !eed 4M%5
#eed clin"er $#%&
=
''(
( g)ps*m dalam +eed
=
4.4,(
( -20 dalam g)ps*m
=
9(
+eed g)ps*m $#G&
=
4.4,(
,/ Massa Gy+sum da-am !eed 4M&5
-2 dalam g)ps*m $#gas&
=
massa g)ps*m $MG&
=
9( #G5#-2
./ Massa Limestone da-am !eed 4M'5
( limestone dalam +eed
=
1'.82(
( -2 dalam limestone
=
12(
#eed limestone $#/&
=
1'.82(
-2 limestone $#gas&
=
12(
massa limestone $M/&
=
#/5#-2
d / Massa Po66o-and 4M(5
( pooland dalam +eed
=
0.00(
( -20 dalam oolan
=
7(
#eed pooland $#&
=
0.00(
-20 pooland $#gas&
=
7(
massa ooland $M&
=
( +l)as dalam +eed
=
12.73(
( air dalam +l)as
=
0.1(
#eed +l)as $##&
=
12.73(
air dalam +l)as$#gas&
=
0.1(
massa +l)as $M#&
=
##5#-2
=
998,0.7,1184''24
#5#-2
e /!-yash 4M)5
f/ Mass Air dida-am !eed 4M*5
M'
&&' +&/*( #(// ",// a/ Massa semen ke-uar finish mi-- 4M25
M7 = M1M2M,M4M3 =
4009242.21''3098 4009242.21' '3098 "g!am
,/ Massa e7a+orasi 4M85
M8=
massa air dalam +eed $M'&
=
998,0.7,1184''24 998,0.7,1 184''24 "g!am
Ta,e-/ Nera.a massa kom+onen in+ut $a-- Mi-#ode
om+onen
9
Massa 4kg:;am5
M1
"lin"er
''.00'(
2712217.129
M2
g)ps*m
4.42'(
1'3301.0,2
M,
limestone
1'.820(
'0821'.88'
M4
poolana
M3
+l)as
M'
6ater in!ection T
0.000(
0.000
12.748(
32,,07.170
5
998,0.7,1 100(
4109072.948
Ta,e-/ Nera.a massa kom+onen out+ut $a-- Mi-#ode
om+onen
Massa 4kg:;am5
M7
semen
4009242.21''3098
M8
eaporasi
998,0.7,1184''24
M9
gas o*t T
0 4109072.948
TI! NERA#A MASSA "AN NERA#A PANAS PA"A $ALL MILL
M2 M8 M
sa pada Ball Mill .im Indonesia0 T,k % !e,ruari &1%2
tonam
1000 "gton
NERA#A MASSA
4109072.948 "g!am
=
2712217.12911182
4109072.948 "g!am
=
1818'9.2'33'1243
1818'9.2'33'1243 "g!am
=
1','8.2,,900312
=
1818'9.2'33'1243 "g!am
5
1','8.2,,900312
4109072.948 "g!am
=
'91133.332,'1242
'91133.332,'1242 "g!am
=
829,8.'''28,,491
=
'91133.332,'1242 "g!am
5
829,8.'''28,,491
4109072.948 "g!am
=
0
0 "g!am
=
0
=
0 "g!am
5
0
4109072.948 "g!am
=
32,8,1.000801,28
32,8,1.000801,28 "g!am
=
32,.8,1000801,
=
32,8,1.000801,28 "g!am
5
32,.8,1000801,
"g!am
Nera.a Energi
"g!am
"g!am
"g!am "g!am
=
1'3301.0,1''07,, "g!am
=
'0821'.88'07789, "g!am
=
0 "g!am
=
32,,07.1'9800327 "g!am
"g!am "g!am "g!am
"g!am "g!am "g!am
"g!am "g!am "g!am
fee! input
$
3(() "()*+ #(// ",// a/ Panas #-inker 4>%5
( clin"er dalam +eed +eed clin"er $ #% & = :p clin"er
=
;c
=
;r+
=
= =
,/ Panas Gy+sum 4>&5
( g)ps*m dalam +eed ( -2 dalam g)ps*m +eed g)ps*m $#G& -2 dalam g)ps*m $#Ga& massa g)ps*m $MG& :p g)ps*m
=
;g
=
;r+
=
= =
./ Panas Limestone 4>'5
( /imestone dalam +eed ( -2 dalam limestone #eed limestone $ #/ & -2 dalam limestone $ #gas & Massa limestone $M/ & :p limestone
=
;l
=
;r+
=
= =
d/ Panas Po66o-and 4>(5
( oolan dalam +eed ( -2 dalam oolan #eed oolan $ # & -2 dalam oolan $ #gas & Massa oolan $M & ;p
=
;r+
=
= =
e/ Panas !-yash 4>)5
( +l)as dalam +eed ( -2 dalam #l)as #eed #l)as $ ## & -2 dalam #l)as $ #gas & Massa #l)as $M# & ;m
=
;r+
=
<+
= =
f/ Panas Sensi,-e ?ater in !eed 4>*5 ( -2 dalam +eed =
+eed -2 $ #% &= ;-2 ;r+ <-2
= = = =
g/ Panas Sensi,e- saat Grinding 4 >2
Nabs ++isiensi $ > &
= =
= =
h/ ?ater In;e.tionin 4>85 -2 inp*t =
;-2
=
;r+ <-2
= = =
3(() "()*+ #(// ",// Massa semen out+ut a/ Panas E7a+orated ?ater 4 > 5
Massa eaporasi %alor /eb*r Air $ / &
%1 5
m./
:p semen
=
;c
=
;r+
=
=
= ./ Panas yang Hi-ang 4>%15 -2 o*tp*t
=
;$trial&
=
;r+
=
cp
=
= =
Ta,e- / Nera.a Panas In+ut +ada $aode
om+onen
<1
"lin"er
<2
g)ps*m
<,
limestone
<4
poolana
<3
+l)as
<'
sensible 6ater Motor
<7 <8
?ater @n!ection ;;A/
Ta,e- / Nera.a Panas
om+onen
<8
emen
<9
aporasi
<10
panas "el*ar ;;A/
2210'9,1'.,,' "!!am 2210'9,1'.,,' "!!am
T de@+oint 4-ihat di grafik5
massa apor dalam *dara "ering ; de6point o-ume H&< in+ut ρ
=
massa
=
ol*me
= =
Su,stitusi Ni-ai m 4MASSA5 Ta,e- / Nera.a Panas In+ut +ada $aode
om+onen
<1
%lin"er
<2
G)ps*m
<,
/limestone
<4
oolana
<3 <'
#l)as ensible ?ater
<7
Motor
<8
?ater @n!ection T
Ta,e- / Nera.a Panas
om+onen
<8
emen
<9
aporasi
<10
panas "el*ar T
NERA#A PANA
410072.48 kgam
=
''.00'( ''.00'(
4109072.948 "g!am
0.81 "!"go: 120 : 27 : m.cp.; 204,11,1'.,,3994 "!!am =
4.4,(
=
9.00(
=
1818'9.2'33'1243 "g
=
1','8.2,,900312 "g
=
#G5#gas
=
1'3301.0,1''07,,
0.84 "!"go: 27 : 27 : m.cp.; 0 "!!am =
1'.82(
=
12(
=
'91133.332,'1242 "g!am
=
829,8.'''28,,491 "g!am #/5#gas =
=
'0821'.88'07789,
0.84 "!"go: 27 : 27 : m.cp.; 0 "!!am =
0.00(
=
0(
=
0 "g!am
=
0 "g!am # C #gas
= 27 :
= :p poolan
0 =
27 : m.cp.; 0 "!!am =
12.748(
=
0.0(
=
32,8,1.000801,28 "g!am
=
0 "g!am ## C #gas
= 27 :
=
32,8,1.000801,28
:p +l)as
=
27 : m.cp.; 0 "!!am 100.000( 100.000(
998,0.7,1184''24 "g!am :p -2 =
27 : 27 : m.cp.; 0 "!!am 4900 "!deti"
=
17'40000
93( Nabs . > 1'738000 "!!am m
"g!am 27 :
:p -2
=
27 : m.cp.; m
=
= = = =
0 "!!am
(11&(&/&%**)18 kg:;am Massa air )ang ter*ap"an dalam +eed 998,0.7,1184''24 "g!am 4.2 "!"g 419289.070973382 "!!am
0.81 "!"go: 107 0: 27 0: m.cp.; 239798893.',898, "!!am m
"g!am 104 : 27 : 4.2 "!"go: m . :p gas o*t. ∆T
m.
,2,.4 "!!am
Mi--
massa $"g!am&
#+
T
>
4 ;:gB#5
4B#5
4k;:;am5
2712217.12911182
0.81
120
204,11,1'.,,'
1'3301.0,1''07,,
0.84
27
0
'0821'.88'07789,
0.84
27
0
0.84
27
0
32,8,1.000801,28
0.84
27
0
998,0.7,1184''24
4.2
27
0
5
17'40000 5
5
m
1'738000
4.2
27
0 &&%1*'%*/''*
-- Mi-Massa
#+
L
T
4 g:;am 5
4 ;:gB#5
4 ;:gB#5
4B#5
4009242.21''3098
0.81 5
998,0.7,1184''24 5 m.
4.2
5
107
4.2 5
inp*t
5 104
= 0 .m "!"g
=
2'0218184.710 "!!am
=
5,91488'8.,74 "!!am
=
m
=
=
0.824'8 8' :
=
1 "m, 121034.0147'1797 "g!am Massa 121034.0147'1797 m,!am
Mi-Massa 4kg:;am5
#+
T
>
4 ;:gB#5
4B#5
4k;:;am5
2712217.129
0.81
120
204,11,1'.,,'
1'3301.0,2
0.84
27
0.000
'0821'.88'
0.84
27
0.000
0.84
27
0.000
32,8,1.001
0.84
27
0.000
998,0.7,1
4.20
27
0.000
5
17'40000.000 5
5
121034.013
1'738000.000
4.20
27
0.000 &&%1*'%*/''*
-- Mi-Massa 4kg:;am5
4009242.21''3098
#+
L
T
4 ;:gB#5
4 ;:gB#5
4B#5
0.81 5
998,0.7,118 5 121034.013
5 4.20
4.20 5
107 104
S
=
2712217.12911182 "g!am
"g!am
"g!am
"g!am 0.84 "!"go:
"g!am 0.84 "!"go:
=
998,0.7,1184''24 "g!am 4.2 "!"go:
"!!am
4.2 "!"go:
.m "!"g
0 .m "!"g
> 4k;:;am5
239798893.',898, 419289.070973382 ,2,.4 .m "!"g &*1&%8%8(/2%1
,2,.4 .m "!"g
o*tp*t 2'0218184.710 "!!am 0 .m "!"g 5,2,.4 .m "!"g 121034.0147'1797 "g!am
,2,.4 .m "!"g
5
,2,.4 .m "!"g
> 4k;:;am5
239798893.',9 419289.071 ,91488'8.,74 &&%1*'%*/''*
