nebosh-igc-3-observation-sheet-00218445-final.pdf

INTERNATIONAL GENERAL CERTIFICATE (2014 spei!iation"

Candidate’s observation sheet

IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION A))LICATION

't*d 't*den entt Na+e Na+e,,

-*ah -*aha+ a++a +ad d .ais .aiser er Fahe Fahee+ e+

't*de t*dent nt N*+b N*+ber er,,

)a ae Insp nspeted, ted,

Itte Itteha had d Che+ he+ia Ltd td Lahore hore

&ate o! Inspe petio tion, 02 3 02 3 2014

Observation %aards and Conse5*enes

Item 01 01

I++ediate ation,

Worker was working in the hazardous Chemical area.

!rovide !!" to the workers

Chemicals hazard, i.e, Calcium Carbonate, Hydro-Chloric Acid, Acid, Calcium Chloride, coal and Flocculent. Calcium Chloride is irritant to skin and eyes. Hydro-Chloric Acid Acid is corrosive to the eyes, skin, and mucous membranes. Lung and skin roblems such as black lung disease, is caused by inhaling coal dust.

03 02

Contro -eas*res I++ediate3on6er ter+ ation

Observation,

%aard 7 Conse5*enes,

0021 0021/4 /44 4

Health surveillance

(egularly "#osure limit to chemical will decrease by $ob rotation.

House-keeing was not good in the ware house o) the Calcium Chloride and in bagging section. As calcium chloride rills and mud had combined to )orm the sliery sur)ace.

+n urgent basis clean the )loor clean and kee it clean all the time.

1 | P a g e

& 'onth

Lon6 Ter+,

I++ediate ation,

*li hazards, collision hazards between )orkli)t and edestrian and )orkli)t with )i#ed structure. Can cause severe in$ury to edestrian or damaging o) )orkli)t truck.

%mmediate

'hort ter+,

Observation


Ti+e 'ae

'hort ter+,

%mmediate

+ne week

"nsure roer housekeeing o) the Worklace on daily basis.

Lon6 Ter+, 'onitor and check worklace regularly. 'ake emloyees aware o) the ha zards by roviding in)ormation and training.

(egular



IGC# $ T%E %EALT% AN& 'AFET )RACTICAL A))LICATION

't*dent Na+e,

-*aha++ad .aiser Fahee+

't*dent N*+ber,

)ae Inspeted,

Ittehad Che+ia Ltd Lahore

&ate o! Inspetion, 02 3 02 3 2014


Item

03


Observation

I++ediate ation,

From main gate to lant area there was two ways route )or the vehicle and the edestrian was using the same route. he )orkli)t truck was running in the way and collision with vehicles and edestrian can cause in$ury.

!rovide signages / sto / , seed limit 0 km


*egregate the area )or vehicles 1 edestrians by barriers

Collision hazard !ersonal %n$ury, edestrian in$ury, , roerty damage, ecause o) one way )rom main gate to lant area, collision with edestrian, vehicles, can cause in$ury

04

0021/44

wo weeks

+ne month

Lon6 Ter+, !rovide searate entry 1 e#it routes with solid artition in between edestrian and vehicle.

I++ediate ation,

Light was inade2uate in the lant area and in worklace, and can cause in$ury to worker. %nade2uate lighting can cause a hazard o) sli or tri due to uneven ground, due to sliery action o) calcium chloride on the )loor.

%nstall ade2uate lighting within the Worklace so that eole can able to see any hazards.


4se natural lights such as roo) lights, Where natural light is not satis)actory. 4se arti)icial lighting.

'hort ter+,

Lon6 Ter+, !eriodic maintenance and insections o) arti)icial lighting and relacing them )rom time to time.

2 | P a g e

%mmediate

'hort ter+,

Observation

ri and sli hazards 3ue to sli or tri, a severe in$ury can be haened.

Ti+e 'ae

%mmediate

wo Week

+ngoing




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

05

I++ediate ation,

lowers were creating a large noisy sound during +eration.

'inimise work e#osure limit

5oise Hazard. 5oise at work can cause hearing loss that can be temorary or ermanent. Hearing loss is not the only roblem. !eole may develo tinnitus 6ringing, whistling, buzzing or humming in the ears7.

06

'hort ter+,

Lon6 Ter+,

Calcium Chloride dust was coming out )rom many damaged or leaked lines, )rom )ine collector and )rom dust blower.

Welding o) the lines those have leakages.

'hort ter+, (elace the lines those are too much damaged with new lines.

*i# 'onth

%mmediate

wo Week

(egularly

9ee routine monitoring and insection o) the lines

I++ediate ation,

Worker was working in the carenter worksho to )orm wooden material )or allet )ormation.

!rovide !!" to the worker.


!rovide sa)eguard to the sander.

3 | P a g e

wo Week

Lon6 Ter+,

Observation

Contact Hazards Can cause in$ury to worker

%mmediate

"liminate8 *ubstitute with less noise blower.

I++ediate ation,

3ust hazard. Calcium Chloride !ower %rritant, Causes irritation to skin, eyes and resiratory organs. Harm)ul i) inhaled or swallowed. "))ects can be ossible coughing, sneezing, asthma and blocked )ilters o) machines.

Ti+e 'ae

Fit sound-roo) enclosure, Acoustic shielding. Fit silencers, balance machine, or mount on anti-vibration mountings.

Observation


07


Observation


0021/44

Lon6 Ter+,

%mmediate

+ne 'onth




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

08


Observation

I++ediate ation,

Worker was li)ting the large buckets o) lime owder )rom the lime hea and was mi#ing with calcium chloride solution to neutralize it in neutralization tank reeatedly.

!rovide $ob rotation with other riggers


09

0021/44

'hort ter+, !rovide trolley

%nstall conveyer )rom hea o) lime to lime tank.

Observation

I++ediate ation,

%aard 7 Conse5*enes, "lectrical hazard "lectric shock, Fire 1 e#losion Hand vibration syndrome, 5oise

Observation Chemical sewage drain system was made o) sanitary and at some oints cover was not installed and light was not good at those !oints.

%aard 7 Conse5*enes, Falling hazard into sewage drains. Can cause serious in$ury or death

4 | P a g e

+ne week

wo 'onth

%mmediate

(eair the handle 1 change the )le#

'hort ter+, %n)orm the maintenance sta)) to do the re use check be)ore using electrical e2uiments

Weekly

Lon6 Ter+, Conduct monthly insection o) all electrical e2uiments 1 reair i) needed.

10

%mmediate

Lon6 Ter+,

'anual Handling, Can cause back bone roblem, sli disc issue, Hernia, can cause musculoskeletal disorders 6'*3s7.

"mloyee using hand drill machine with broken handle 1 corroded )le#

Ti+e 'ae

I++ediate ation,

: month %mmediate

%mmediately barricade the oen oints.

'hort ter+, Close the oen oints by sanitary work or by keeing covers made o) any material

Lon6 Ter+, "rect roer and good sewage drain system 1 roerly out o) assage area.

wo week

wo month




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

11

Observation

I++ediate ation,

Ti+e 'ae

%mmediate

!rovide )re2uent breaks

'hort ter+,


'ake the assessment o) worklace to rovide standard 3*" arrangements to suit the worker.

W(4L3, "yes strain, ack ain, Cervical sondylosis

Lon6 Ter+,

Observation

I++ediate,

+bserved that there was no notice board to give the in)ormation about rocedures and di))erent in)ormation to workers to udate.

%aard 7 Conse5*enes, 3iscilinary Hazard. Lack o) knowledge and in)ormation 6(egulatory, Comany olicies, 1 working rocedures7, un cometent workers, and develoment o) negative culture.

13


+bserved one emloyee sitting in o))ice in odd osture in )ront o) comuter

"rgonomic Hazard,

12

0021/44

Observation

here must be a suervisor who in)ormed to workers about rules and laws about their seci)ic $ob.

%mmediate

'hort Ter+, here must be one notice board containing comany olicy, (ules 1 (egulations and other in)ormation.

+ne week

Lon6 Ter+, Conduct insection and rovide training to emloyee and kee them udate about comany rules, laws and $ob related in)ormation.

I++ediate,

here were no roer washing areas )or workers.


raining to emloyees and give them in)ormation about ersonal hygiene.

5 | P a g e

+ne month

!rovide 3*" instead o) Comuter.

Following good hygiene ractices.

iological Hazard. iological hazards due to oor e rsonal hygiene can cause health roblems such as in)ections and diseases.

+ne month

+ngoing %mmediate

'hort Ter+, +ne week

Lon6 Ter+, uild u a washing area )or workers nearby workers changing room8 locker area and rovide roer ventilation system.

+ne 'onth




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

14


Observation

I++ediate,

+bserved that in the reaction area to )orm calcium chloride solution )rom hydro chloric acid and calcium carbonate. he hydro chloric storage tank )oundation was damaged and )umes were coming out )rom to o) tanks and acid drain valve was leaked.

!rovide !!" to the worker and shower water in the leakage oint to avoid )rom )umes.

%aard 7 Conse5*enes, Falling, Health hazard and chemical hazard. Can cause severe in$ury to worker in case o) )alling o) tank because o) weak and damaged )oundation. "#osure to high )umes can cause breathe roblem 1 can lead to chronic in$ury, worker can be senseless be)ore reach to sa)e lace, or can sli8 tri or )all on same level in running to take breathe in sa)e environment.

15

0021/44

'hort Ter+, %nstall line at to o) tank and ut the line in the vessel )illed with water so )umes could absorb in water and water can be drained. And install new valve.

he Chemical mist )rom the e#haust vent o) scrubber was generating li2uid drolets and those were )alling around the lant area and on the worker at worklace, such mist being absorbed through the skin and mucus membrane o) eye and can cause skin roblems such as dermatitis and irritation.

Wear ersonal rotective e2uiments *uch as coveralls and gloves. 4sing cream to )orm a barrier to revent hazardous chemical getting into the body and skin.

6 | P a g e

hree week

+ne 'onth

*hi)t acid storage tanks to away )rom the worklace and with strong )oundation and roer )umes collection system.

I++ediate,

Health and chemical hazard, he Chemical li2uids such solvents being absorbed through the skin and mucus membrane o) eye and can cause skin roblems such as dermatitis and irritation.

%mmediate

Lon6 Ter+,

Observation


Ti+e 'ae

'hort Ter+,

%mmediate

+ne week

Adoting good hygiene ractices. 'inimize the )re2uency and duration o) eing e#osed to mist. Lon6 Ter+ !rovide mist collector or mist absorber at the discharge o) scrubber.

hree 'onth




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

16

0021/44


Observation

I++ediate,

Combustion air )an and moving arts cover was oen in hot air coal )urnace lant.

!rovide awareness to every worker at worklace about it. And rovide ersonal rotective e2uiments


'hort Ter+,

"ntanglement hazard Worker can came in entanglement with the moving arts o) the combustion air )an and can cause sever in$ury.

!rovide temorary cover to the moving arts o) the combustion air )an

Lon6 Ter+,

Ti+e 'ae

%mmediate

wo 3ay

+ne 'onth

%nstall roer )i#ed sa)e guard to the moving arts o) the combustion air )an.

17

Observation

I++ediate,

railing Cables were laid down on the )loor and leading to the anel o) welding work.

*ecure trailing cables le)t unattended on the )loor sur)aces. remove +bstructions in the walkway.

%aard 7 Conse5*enes, (isk o) sli, tri and )all o) workers in the worklace area which may cause cuts and bone )ractures.

'hort Ter+,

wo days

"nsure roer housekeeing o) the Worklace on daily basis. 'ake lans to reroute electrical cables.

Lon6 Ter+, 'onitor and check cables. make emloyees aware o) the hazards by !roviding instructions and suervision.

7 | P a g e

%mmediate

; 3ays




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

18

Observation

0021/44

Contro -eas*res I++ediate3on6er ter+ ation I++ediate, %nsection o) all )ire e#tinguishers,

Few )ire e#tinguishers are emty. his can cause delay while e#tinguishing )ire during any )ire emergency.


'hort Ter+, (elace emty )ire e#tinguisher with new )ire e#tinguisher.

Lon6 Ter+,

19

3isciline Hazards. Can increase the severity o) accident.

%ndent new )ire e#tinguishers.

Observation

I++ediate,

(igger was not resent during li)ting o) ies also there was no tag lines attached with the susended load.

(igger should be resent at the worksite all the time during li)ting rocess< tag line should be attached with the susended load to control.

%aard 7 Conse5*enes, Falling and collase Hazard Can lead to ersonal in$ury due to imroer li)ting, ersons caught between ie and ie layer during li)ting and e2uiment damage.

'hort Ter+,

%mmediate

wo days

+ne 'onth

%mmediately

wo Week

All ersonnel should be trained )or li)ting sa)ety rocess. !roer li)ting ractice should be reared and should be )ollowed by all ersonnel.

Lon6 Ter+, 'onitor li)ting activities regularly.

8 | P a g e

Ti+e 'ae

(egular




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

20

21

0021/44


Observation

I++ediate,

3uct was cracked so sca))olding work was carried out to maintenance work on duct between rill tower and cyclone.

Fi#ed the guard rail 1 toe board


*ca))old training 6erection 1 dismantling 7

*ubstandard sca))olding guard rail 1 toe board are missing which will allow the workers, tools or material to )all )rom height thereby seriously in$uring the other workers.

Lon6 Ter+,

Observation,

I++ediate,

Welding work was carried out in the erection o) new 2uench cooler design, burner duct designing and cooling tower )an cover designing in the welding house.

'aking eole aware o) the hazard. !roviding ersonal rotective e2uiments such as sa)ety goggles to rotect against ultra violet radiations emitted.

%aard 7 Conse5*enes, (isk o) inhaling welding )umes which can cause the disease known as blue metal )ever and high temeratures during welding activity can cause burns.

'hort Ter+,

%mmediate

+ne Week

(egular

*trict monitoring 1 suervision o) sca))olding oeration.

'hort Ter+,

+ne week

wo week

(edesign the worklace and ensure su))icient ventilation to avoid the danger o) inhaling welding )umes

Lon6 Ter+, %nstall local e#haust ventilation to eliminate the ossibility o) breathing welding )umes.

9 | P a g e

Ti+e 'ae

wo month




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

22

Observation, 3uring rocess o) drying o) calcium chloride solution to )orm calcium chloride rills, roblem came inside the rill or drying tower, there was one way to go and come )rom inside rill tower. Worker entered to rill tower to check nozzle and also )luidized bed checking was re2uired due to arameters variation. %nside bed environment was hot and temerature was too high.

%aard 7 Conse5*enes, "nvironment Hazard and con)ined sace hazard. 'ay cause heat e#haustion and heat stroke.

23 Observation, "#cavation work was carried out )or the installing new %3 )an blower in the coal )urnace lant. And area was not barricade.

0021/44

Contro -eas*res I++ediate3on6er ter+ ation I++ediate,

%mmediate

!rovision o) ade2uate wel)are )acilities such as drinking water. !roviding re)ugees and moderate environment to worker a)ter coming out that heated con)ined sace.

hree week

'hort Ter+, %nstall strainer in the )eed line, i) any blockage iece came in )eed line can remove outside the !rill or drying tower to rovide sa)e work system to worker.

*i# 'onth

Lon6 Ter+, %nstall camera inside the !rill or drying tower to watch the )luidized bed height and condition o) soilage or non soilage.

I++ediate,

%mmediate

4se sto blocks to revent vehicles +verrunning. arriers and signs to !revent eole )alling into e#cavations. +ne week


'hort Ter+,

Falling Hazard (isk o) eole, material and e2uiments )alling into the e#cavations and the ossible results could be )atalities.

+rganizing a good tra))ic management system in lace. ra))ic routes should be clearly marked.

Lon6 Ter+, "#cavations must be insected at the eginning o) the shi)t on daily basis. All ersonnel need to be trained and cometent to carry out their tasks sa)ely.

10 | P a g e

Ti+e 'ae

wo week




't*dent Na+e,


't*dent N*+ber,



&ate o! Inspetion, 02 3 02 3 2014


Item

24 Observation, he electrical system in the main electrical anel room was oen 1 unattended

%aard 7 Conse5*enes, Fire 1 e#losion "lectrocution *hort circuit

25

0021/44

Contro -eas*res I++ediate3on6er ter+ ation I++ediate,

Lock out tag out rocedure should be used in case o) any maintenance or troubleshooting %t should be under control o) ermit to work system

I++ediate,

o install )ilter ressure in the chemical area, the construction work was under rogress and worker was using drill machine.

!rovide >loves to the worker


!rovide training and suervision

=ibration Hazard Hand arm vibration syndrome, numbness and blanching o) )ingers, reduction in the de#terity

Lon6 Ter+,

Observation,

I++ediate,

Worker was smoking in the warehouse o) )uel storage.

!lace rohibition sign )or no smoking

'hort Ter+,

'hort Ter+,

+ne Week

(egular

%mmediate

+ne Week

!rovide training and suervision to the emloyees

Lon6 Ter+, %nstall smoke detector in the warehouse

11 | P a g e

%mmediate

!rovide $ob rotation a)ter intervals

26

Fire hazard and disciline hazard. (esult in severe in$uries and roerty damage

%mmediate

he electrical system should be always locked 1 secured

Observation,


Ti+e 'ae

wo week




't*dent Na+e,


't*dent N*+ber,

0021/44



&ate o! Inspetion, 02 3 02 3 2014

Good )raties,

Good Practices

Maintain



Keep it up

!rovidence o) door to door ick and dro Maintain it because it is good service to workers service )rom comany side is a good practice. ractice, it must be continue and maintain.

Keep up



*tore house and maintenance worksho was away )rom hazardous area and it was well ventilated and managed everything in good order is a good ractice.

Maintain it because it is good practice.

Keep up



Chemical and )lammable chemical store house was searated and was little away )rom the lant area and was out o) any hazards range, and was well cleaned.


Keep up



3rinking water )ilters changed a)ter regular intervals is a good ractice to maintain good health o) emloyees.


Keep up



'edical )acilities are good and 2uick service in case o) any emergency is a good thing to maintain good standard o) health and sa)ety standards.


Keep up




Keep up

Canteen was near to rest rooms and well maintains and com)ort and cleaned and hygienic )oods were rovided.

12 | P a g e

nebosh-igc-3-observation-sheet-00218445-final.pdf

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