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INDEX 10
INDRODUCTION
!0
SCOPE
"0
REFERENCED STANDARDS
#0
GENERAL REQUIRMENTS
$0
EQUIPMENT
%0
REQUIREMENTS
&0
PROCEDURE/TECHNIQUE
'0
EXAMINATION
(0
DEVELOPING
100
INTERPRETAION
110
EVALUATION
1!0
CLASSIFICATION OF INDICATION
1"0
ACCEPTANCE CRITERIA
1#0
DOCUMENTATION
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10 INTRODUCTION This p!"#$%# p!&i$#s 'h# '#"h(i")* i(+!,)'i!( )($ $#')i*#$ s'#ps (#"#ss)- '! #(s%# ) "!,p*#'# )($ )""%)'# *i%i$ p#(#')(' #),i()'i!( +! $#'#"'i(0 $is"!('i(%i'i#s hi"h )# !p#( '! 'h# s%+)"# !+ (!(p!!%s ,#')*s )($ !'h# ,)'#i)*s. T-pi")* $is"!('i(%i'i#s $#'#"')*# - 'his ,#'h!$ )# ")"4s s#),s *)ps "!*$ sh%'s *),i()'i!(s )($ p!!si'-.
I( pi("ip*# ) *i%i$ p#(#')(' is )pp*i#$ '! 'h# s%+)"# '! # #),i(#$ 5 )**!#$ '! #('# $is"!('i(%i'i#s. A** #"#ss p#(#')(' is 'h#( #,!&#$ 'h# p)' is $i#$ )($ ) $#&#*!p# is )pp*i#$. Th# $#&#*!p# +%("'i!( !'h )s ) *!''# '! )s! 'h# p#(#')(' 'h)' h)s ##( ')pp#$ i( $is"!('i(%i'i#s 5 "!(')s'i(0 )"40!%($ '! #(h)("# 'h# &isii*i'- !+ p#(#')(' i($i")'i!(. Th# $-#s i( p#(#')('s )# #i'h# "!*!% "!(')s' 6&isi*# %($# hi'# *i0h'7 ! +*%!#s"#(' 6&isi*# %($# &i!*#' *i0h'7.
!0 SCOPE 8h#( sp#"i+i#$ - 'h# #+##("i(0 "!$# s#"'i!( 'h# *i%i$ p#(#')(' #),i()'i!( '#"h(i%# $#s"i#$ i( 'his p!"#$%# sh)** # %s#$.
"0 RE)ERENCED STANDARDS 1. ANSI/ASME S#"'. V 2. ANSI/ASME 31.3 3. ANSI/ASME S#".VIII Di&. I 5 II :. API 11;: <. ASNT=TC=1A +!, ASNT >. ANSI/ASNT CP=1?9 @. A8S D1.1 #0 *ENERAL REQUIREMENTS #1 INSPECTION +ITNESS C*i#(' i(sp#"'i!( #p#s#(')'i&# sh)** )' 'h#i !p'i!( i'(#ss )** ! p)' !+ Li%i$ p#(#')(' #),i()'i!( !4 LEVEL 111 Name: Sign :
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#! NDT PERSONNEL Th# #),i()'i!( sh)** # p#+!,#$ - ) PT *#&#*=II ! PT *#&#*=I '#"h(i"i)( !4i(0 %($# 'h# $i#"' s%p#&isi!( !+ *#&#*=II. A** i('#p#')'i!( !+ '#s' #s%*'s sh)** # $!(# - ) "#'i+i#$ NDT *#&#*=II '#"h(i"i)(. P#s!((#* p#+!,#$ *i%i$ p#(#')(' #),i()'i!( ,%s' # %)*i+i#$ 5 "#'i+i#$ i( )""!$)("# i'h ANSI/ASNT CP=1?9ASNT=TC=1A.
$0 EQUIPMENT, MATERIALS $1 PENETRANT Th# +!**!i(0 ,)'#i)*s sh)** # %s#$ +! "!($%"'i(0 'h# '#s's.
F! &isi*# $- p#(#')(' EL CHECBMOR 222 S!*&#(' #,!&)*# R#$ D-# P#(#')(' EL CHECBMOR 2;; )'# )sh)*# R#$ D-# P#(#')(' M)0()+*% SBL=SP1 S!*&#(' #,!&)*# R#$ P#(#')(' ! #%i&)*#(' $-# sh)** # %s#$. F! +*%!#s"#(' ,#'h!$ )'# )sh)*# +*%!#s"#(' p#(#')(' RITEMAR ::<< +!, EL Ch#,i")*s UB )'# )sh)*# P#(#')(' L >;C L >>A L >@ +!, M)0()+*% ! i's #%i&)*#(' P#(#')(' sh)** # %s#$. $! CLEANER P#(#')(' #,!&# S=@2 +!, EL Ch#,i")*s UB SBC=S 5 SBC=HF +!, M)0()+*% ! i's #%i&)*#(' sh)** # %s#$. $" DEVELOPER Li%i$ sp)- $#&#*!p# LD=3 LD=2 +!, EL Ch#,i")*s UB SBD=S2 D#&#*!p#s +!, M)0()+*% ! i's #%i&)*#(' sh)** # %s#$.
%0 REQUIREMENTS %1CONTROL O) CONTAMINANTS I+ 'his p!"#$%# is '! # %s#$ !( (i"4#* )s# )**!- )%s'#(i'i" s')i(*#ss s'##* 5 'i')(i%, 'h#( )** 'h#s# ,)'#i)*s sh)** !')i( "#'i+i")'i!( !+ "!('),i()(' "!('#('. Th#s# "#'i+i")'i!( sh)** i("*%$# 'h# P#(#')(' ,)(%+)"'%#s )'"h (!. )($ s')'#,#('. M)i,%, S%*+% ! Ch*!i(# p*%s F*%!i(# "!('#(' sh)** (!' # ,!# 'h)( 1 !+ 'h# #si$%# - #i0h'.
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%!SUR)ACE PREPARATION S%+)"# '! # #),i(#$ ,)- # i( 'h# )s #*$#$ )s !**#$ )s +!0#$ ! )s ")s' "!($i'i!( %(*#ss s%+)"# i#0%*)i'i#s i('#+## i'h 'h# #),i()'i!( ! ,)s4 'h# i($i")'i!(. I#0%*) s%+)"# sh)** # 0!%($ ! ,)"hi(#$ )s (#"#ss)- '! p!&i$# s%+)"#s hi"h )# s,!!'h +! #),i()'i!(.
Pi! '! #),i()'i!( 'h# s%+)"# '! # #),i(#$ )($ 'h# )$)"#(' )#)s i'hi( )' *#)s' 1 sh)** # $- )($ +## !+ )** $i' 0#)s# *i(' s")*# #*$i(0 +*% #*$ sp)''# !i* )($ !'h# #')(#!%s ,)''# 'h)' "!%*$ !s"%# s%+)"# !p#(i(0 ! !'h#is# i('#+## i'h 'h# #),i()'i!(. D#'#0#(' !0)(i" s!*&#(' $#s")*i(0 s!*%'i!(s )($ p)i(' #=,!&#s sh)** # %s#$ +! "*#)(i(0. D#0#)si(0 )($ %*')s!(i" "*#)(i(0 ,#'h!$s ")( # %s#$. NOTE:- SHOT & GRIT BLASTING OR OTHER SURFACE PREPARATION THAT COULD SMEAR OR OTHERWISE MASK THE DISCONTINUITIES SHALL NOT BE PERMITTED ON SURFACE TO BE EXAMINED.
%"DRIN* A)TER PREPARATION A+'# "*#)(i(0 $-i(0 !+ 'h# s%+)"# sh)** # )""!,p*ish#$ - (!,)* #&)p!)'i!(. E&)p!)'i!( 'i,# sh)** # < ,i(%'#s ,i(i,%,. 8h## )( i($i")'i!( !+ #')i(#$ ,!is'%# #is's 'h# #&)p!)'i!( 'i,# sh)** # i("#)s#$ 'i** (! #&i$#("# !+ ,!is'%# i( 'h# )#)s !+ '#s' ")( # $#'#"'#$.
&0 PROCEDURE.TECHNIQUE &1 TECHNIQUES Th# P#(#')(' '#"h(i%#s '! # %s#$ i'h 'his p!"#$%# )# 8)'# 8)sh)*# )($ S!*&#(' #,!&)*#. &! PROCEDURE This p!"#$%# sh)** # %s#$ i'h 'h# '#,p#)'%# !+ 'h# p#(#')(' )($ 'h# s%+)"# !+ 'h# p)' '! # p!"#ss#$ sh)** (!' # #*! 1<.<C 'h!%0h !%' 'h# #),i()'i!( p#i!$.
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&" TECHNIQUE RESTRICTION F*!#s"#(' P#(#')(' #),i()'i!( sh)** (!' +!**! ) "!*!% "!(')s' P#(#')(' #),i()'i!(. I('#,ii(0 !+ P#(#')(' ,)'#i)*s +!, $i++##(' +),i*i#s ! $i++##(' ,)(%+)"'%#s is (!' p#,i''#$.
'0 EXAMINATION '1 PENETRANT APPLICATION Th# P#(#')(' ,)- # )pp*i#$ - )(- s%i')*# ,#)( s%"h )s $ippi(0 %shi(0 ! sp)-i(0. '! PENETRATION TIME Mi(i,%, p#(#')'i!( 'i,# is ? ,i(%'#s )($ ,)i,%, is 3; ,i(%'#s. '" EXCESS PENETRANT REMOVAL E"#ss p#(#')(' sh)** # #,!&#$ - ipi(0 i'h ) "*!'h ! 'h# )s!#(' p)p# #p#)'i(0 'h# !p#)'i!( %('i* ,!s' ')"#s sh)** # #,!&#$. Th# #,)i(i(0 ')"#s sh)** # #,!&#$ *i0h'*- ipi(0 'h# s%+)"# i'h "*!'h ! )s!#(' p)p# ,!is'#(#$ i'h s!*&#('. N/te:- Flushing h! su"#$%! ih s'l(!n #'ll'ing h! $))li%$i'n '# h! )!n!"$n $n* )"i'" ' *!(!l')ing is )"'hi+i!*.
F! )'# )sh)*# P#(#')(' #"#ss P#(#')(' ,)- # #,!&#$ - )'# sp)-. P#ss%# sh)** (!' #"##$ <; PSI )($ )'# '#,p#)'%# sh)** (!' #"##$ <C. '# DRIN* A)TER EXCESS PENETRANT REMOVAL F! s!*&#(' #,!&)*# P)(#')('s 'h# s%+)"# ,)- # $i#$ - (!,)* #&)p!)'i!( *!''i(0 ipi(0 )($ +!"#$ )i.
F! )'# )sh)*# P#(#')(' 'h# s%+)"#s ,)- # $i#$ *!''i(0 ! "i"%*)'i!( )i.
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(0 DEVELOPIN*
9.1 9.2 9.3 9.:
Th# $#&#*!p# sh)** # )pp*i#$ i,,#$i)'#*- )+'# #(s%i(0 'h)' )** #"#ss P#(#')(' h)s ##( #,!&#$. Th# $#&#*!p# sh)** # )pp*i#$ - sp)-i(0. D#&#*!p# 'i,# #i(0s )s s!!( )s #' $#&#*!p# "!)'i(0 h)s $i#$ !( s%+)"# !+ p)'s. Mi(i,%, $#&#*!p# 'i,# is @ ,i(%'#s )($ ,)i,%, 'i,# is 3; ,i(%'#s.
100 INTERPRETATION
Th# s%+)"# sh)** # "*!s#*- !s#&#$ $%i(0 'h# )pp*i")'i!( !+ 'h# $#&#*!p# '! ,!(i'! 'h# #h)&i! !+ 'h# i($i")'i!(s hi"h '#($s '! *##$ !%' p!+%s#*-. N/te:- I# h! su"#$%! ' +! !,$-in!* is l$"g! !n'ugh ' )"!%lu*! %'-)l!! !,$-in$i'n ihin )"!s%"i+!* i-! h! su"#$%! sh$ll +! !,$-in!* in in%"!-!ns.
101 )INAL INTERPRETATION I' sh)** # ,)$# i'hi( @=3; ,i(%'#s )+'# 'h# )pp*i")'i!( !+ 'h# $#&#*!p# ! )s s!!( )s ) #' $#&#*!p# "!)'i(0 is $-.
10! COLOUR CONTRAST PENETRANTS 8i'h ) "!*!% "!(')s' p#(#')(' 'h# $#&#*!p# +!,s ) #)s!()*- %(i+!, hi'# "!)'i(0. S%+)"# $is"!('i(%i'i#s )# i($i")'#$ - *##$ !%' !+ 'h# p#(#')(' hi"h is (!,)**- ) $##p #$ "!*!% 'h)' s')i(s 'h# $#&#*!p#. I($i")'i!(s i'h *i0h' pi(4 "!*!% ,)- i($i")'# #"#ssi&# "*#)(i(0. I()$#%)'# "*#)(i(0 ,)- *#)&# )( #"#ssi&# )"40!%($ ,)4i(0 i('#p#')'i!( $i++i"%*'. Mi(i,%, i**%,i()'i!( !+ <; +!!'")($*#s is #%i#$ !( 'h# s%+)"# !+ 'h# p)' #i(0 #),i(#$ '! #(s%# )$#%)'# s#(si'i&i'- $%i(0 'h# #),i()'i!( )($ #&)*%)'i!( !+ i($i")'i!(s. LEVEL 111 Name: Sign :
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10" )LUORESCENT PENETRANTS 8i'h +*%!#s"#(' p#(#')('s 'h# p!"#ss is #ss#('i)**- 'h# s),# )s i( 1;.2 i'h 'h# #"#p'i!( 'h)' 'h# #),i()'i!( is p#+!,#$ %si(0 %*')&i!*#' *i0h' ")**#$ *)"4 *i0h'. Th# #),i()'i!( sh)** # p#+!,#$ )s +!**!.
)7 I' sh)** # p#+!,#$ i( $)4#(#$ )#). 7 Th# #),i(# sh)** # i( 'h# $)4#(#$ )#) +! )' *#)s' < ,i(. pi! '! p#+!,i(0 'h# #),i()'i!( '! #()*# his #-#s '! )$)p' '! $)4 &i#i(0. I+ 'h# #),i(# #) 0*)ss#s ! *#(s#s 'h#- sh)** (!' # ph!'!s#(si'i&#. "7 Th# *)"4 *i0h' sh)** # )**!#$ '! ), %p +! ,i(i,%, !+ < ,i(%'#s pi! '! %s# ! ,#)s%#,#(' !+ 'h# i('#(si'- !+ 'h# %*')&i!*#' *i0h' #,i''#$. $7 Th# *)"4 *i0h' i('#(si'- sh)** # ,#)s%#$ i'h ) *)"4 *i0h' ,#'#. A ,i(i,%, !+ 1;;; ,i"! )''s/",2 !( 'h# s%+)"# !+ 'h# p)' # #),i(#$ sh)** # #%i#$. Th# *)"4 *i0h' i('#(si'- sh)** # ,#)s%#$ )' *#)s' ? hs. )($ h#(#&# 'h# !4 s')'i!( is "h)(0#$. 10# POST EXAMINATION CLEANIN* P!s' #),i()'i!( "*#)(i(0 sh)** # p#+!,#$ )s s!!( )s p!ssi*# )+'# 'h# #),i()'i!(. P#(#')(' ,)'#i)* i+ )(- sh)** # #,!&#$ - ipi(0 i'h 'h# "*!'hs ! %shi(0.
110 EVALUATION 111 A** i($i")'i!( sh)** # #&)*%)'#$ i( '#, !+ )""#p')("# s')($)$s !+ 'h# #+##("# "!$# s#"'i!(. A""#p')("# "i'#i) )# *is'#$ i( 1"0 !+ 'his $!"%,#('. 11! Dis"!('i(%i'i#s )' 'h# s%+)"# i** # i($i")'#$ - *##$ !%' !+ p#(#')(' h!#&# *!")*iJ#$ s%+)"# i#0%*)i'i#s $%# '! ,)"hi(i(0 ,)4s ! !'h# s%+)"# "!($i'i!(s ,)- p!$%"# +)*s# i($i")'i!(s. 11" !)$ )#) !+ +*%!#s"#("# ! pi0,#(')'i!( hi"h "!%*$ ,)s4 i($i")'i!(s !+ $is"!('i(%i'i#s )# %()""#p')*# )($ s%"h )#)s sh)** # "*#)(#$ )($ #=#),i(#$. LEVEL 111 Name: Sign :
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1!0 CLASSI)ICATION O) INDICATIONS 1!1 A(- i($i")'i!( i'h ) ,)i,%, $i,#(si!( !+ 1/1> 61.<9 ,,7 ! *#ss sh)** # "*)ssi+i#$s (!(=#*#&)('. A(- *)0# i($i")'i!( #*i#&#$ '! # (!(=#*#&)(' sh)** # #0)$#$ )s #*#&)(' %('i* #=#),i(#$. Th# s%+)"# ,)- # 0!%($ ! !'h#is# "!($i'i!(#$ #+!# #=#),i(#$. A+'# )( i($i")'i!( is $#'#,i(#$ '! # (!(=#*#&)(' !'h# (!(=#*#&)(' i($i")'i!( !+ 'h# s),# '-p# (##$ (!' # #=#),i(#$. 1!! R#*#&)(' i($i")'i!(s )# 'h!s# ")%s#$ - $is"!('i(%i'i#s. Li(#) i($i")'i!(s )# 'h!s# i( hi"h 'h# *#(0'h is ,!# 'h)( 'h## 'i,#s 'h# i$'h. R!%($#$ i($i")'i!(s )# 'h!s# i( hi"h 'h# *#(0'h is 'h## 'i,#s 'h# i$'h ! *#ss.
1"0 ACCEPTANCE CRITERIA Th# )""#p')("# "i'#i) +! *i%i$ #),i()'i!( sh)** # ASME S#"'i!( VIII App#($i ?. A** s%+)"#s '! # #),i(#$ sh)** # +## !+K 1"1 R#*#&)(' *i(#) i($i")'i!(s. 1"! R#*#&)(' !%($#$ i($i")'i!(s 0#)'# 'h)( 3/1>. 1"" F!% ! ,!# #*#&)(' !%($#$ i($i")'i!(s i( ) *i(# s#p))'#$ - 1/1> ! *#ss 6#$0# '! #$0#7. 1"# A( i($i")'i!( !+ )( i,p#+#"'i!( ,)- # *)0# 'h)( 'h# i,p#+#"'i!( 'h)' ")%s#s i' h!#&# 'h# siJ# !+ 'h# i($i")'i!( is 'h# )sis +! )""#p')("# #&)*%)'i!(. 1#0 DOCUMENTATION
Th# #"!$ !+ *i%i$ p#(')(' #),i()'i!( sh)** # #p!'#$ )($ s%,i''#$ i( 'h# )'')"h#$ +!,)' - ) *#&#*=II PT '#"h(i"i)( LEVEL 111 Name: Sign : .
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