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DUTIES & RESPONSIBILITIES WELDING TERMS & DEFINITIONS 1. What is the ratio between the leg length and the design throat thickness on a miter fillet weld with equal leg lengths a. 1 to1 b. 2 to 1 c. 1.414 to 1 d. all of the above it defends upon the leg length size 2. The primary duty of a welding inspector is a. to ensure the welds are defect free b. to ensure the weld weld is free from residual residual stresses stresses c. to write !ob specifications d. to ensure all welding and associated activities are carried out in accordance with the procedure and specification specificat ion ". #uality $ssurance a. $nother name for inspection b. %elates to all activities and functions concerned concerned with with the attainment of quality quality c. &s the activity of ensuring ensuring documents related to specific specific contracts contracts are are in order d. &s the activity of carrying out quality control 4. 'enerally speaking( a welding inspector( inspector( as a minimum requirement a. must have a thorough knowledge knowledge of )*T b. must know how to interpret radiographs c. must have thorough knowledge of welding metallurgy metall urgy d. none of the above e. all of the above +. The toes of the cap of a butt weld a. must overlap overlap onto the e,ternal e,ternal surface of a plate plate or a pipe by at least 1.+mm b. must be ground c. must never be ground d. none of the above -. $ welding inspector a. should be able to weld b. must know how to interpret radiographs c. may be required on certain certain contracts( to interpret interpret radiographs radiographs d. none of the abov e. both a b /. What is the throat thickness of a fillet weld a. the distance from the toe to the face b. the distance from the root to the face center c. the distance from the root to the toe d. the distance from toe to toe 0. Which W hich group of welders is most likely to require continuous monitoring by a welding inspector a. concrete shuttering welders b. overland pipeline welders c. tack welders d. maintenance welders
. 3illet welds are a. preferable to butt welds due to high strength b. difficult to assess with )*T in comparison with butt groove5 welds c. used only for appearance purposes d. only feasible on steels e. all of the above 16. 7ap !oints contain a. fillet welds b. corner !oints c. butt welds d. single bevel butt welds 11. $8& stands for a. associated pipeline industries b. amalgamated plate industry c. american pipeline institute d. american petroleum institute 12. What is the leg length of a fillet weld a. the distance from the toe to the face b. the distance from the root to the face center c. the distance from the root to the toe d. the distance from the toe to the toe 1". What is the leg length of a fillet weld a. the distance from the toe to face b. the distance from the root to face center c. the distance from the root to the toe d. it9s 6./ of the design throat thickness e. both c d 14. What is the throat thickness of a fillet weld equal leg lengths5 a. the distance from the toe to the face b. the distance from the root to the face center c. the distance from the root to the toe d. the distance from toe to toe 1+. :ompound welds a. $lways contain butt and fillet welds b. ;oints( which have combinations of welds made by different welding processes c. :ombinations between two different weld types d. $ll of the above 1-. $ duty not normally undertaken by a welding inspector is to a. check the condition of the parent material b. check the condition of the consumables c. measure residual stress d. check calibration certificates 1/.
10. What is meant by the term ! unction a. the area containing the >$? and the weld metal b. the weld metal and parent metal c. the boundery between the fusion zone and the >$? d. the part of the weld( has undergone mettalurgical changes due to the heat from welding 1. When carrying out visual inspection( the specification makes no mention of the requirements for visual inspection( in this situation what should you do a. carry out normal visual inspection b. seek advice from higher authority c. carry out no visual inspection d. re@write the requirements of the specification 26.
2/. When items are being fabricated for very high integrity applications welding inspectors should make checksDD a. before( during and after welding b. before welding only c. after welding only d. during welding and after welding only 20. $ code of practice isDD a. a standard for workmanship quality only b. a set of rules and guidelines for manufacturing a specific product c. a specification for the finished product d. all of the above 2. 3or fillet welds( it is normal practice in the $? b. the boundary between individual weld runs c. the depth of root penetration d. the boundary between the >$? and parent material "2. GF =) /6 allows the use of a magnifying glass for visual inspection but recommends that the magnification isDD. a. ,2 b. ,2 to ,+ c. ,+ to ,16 d. not greater than ,26 "". =) 200 is a specification forDD a. welder approvalCqualification b. welding equipment calibration c. welding procedure approvalCqualification d. consumables for HH$ electrodes "4. When 2 different material types are welded together( the !oint may be referred to asDD.. a. a composite !oint b. a transition !oint c. a dissimilar metal !oint d. either b or c "+. $ fusible insert is a. filler material placed in the weld !oint before welding b. permanent backing strip c. the core wire in a manual metal arc welding electrode d. applicable only to bracing
"-. $ weld defect isDD a. any feature of a weld !oint which not ideal b. an indication which can be seen by visual inspection c. an imperfection with a dimension above the specified ma,imum d. an indication shown by surface or volumetric )*T "/. The fusion boundary of a weldment is a. the boundary between weld metal and >$? b. the boundary between different passes c. the boundary between parent metal and >$? d. all of the above "0. &f a welding inspector is instructed to determine the visual acceptability of a weld but the acceptance has not been specified( his course of action should beD. a. assume that the acceptance standard is not important and use his e,perience to decide acceptability b. sentence to a very high standard so that the final condition of the weld is virtually faultless c. seek guidance about the acceptance criteria from the relevant person d. accept the weld if there is no lack of fusion( no cracks( no arc strikes( and no undercut ". &n $? cracking b. fatigue life c. residual stress d. yield strength 41. &n the welding of butt !oint from one side( which of the following controls the profile of the root bead a. root face b. bevel angle c. root gap d. one of the above 42. The british code for visual inspection requirements is a. GF 40/2 b. GF 4 c. GF 40/6 d. none of the above 4". $ code of practice for visual inspection should cover the following a. before( during and after welding activities b. before welding activities only c. after welding activities only d. none of the above 44. $ magnifying glass may be used during visual inspection but GF +20 states that its magnification should be a. up to + b. 2 @ 2.+ c. + @ 16 d. none of the above
4+. When visually inspecting a fillet weld( it would normally be sized by a. the leg lengths b. the actual throat thickness c. the design throat thickness d. both a c 4-. :ode of practice is a. $ standard for workmanship only b. a set of rules for manufacturing a specific product c. levels of acceptability of a weldment d. none of the above 4/. $ welding inspector9s main attribute includes a. knowledge and e,perience b. literacy c. honesty and integrity d. all of the above 40. The correct term for a !oint prepared on one component only is a. a bevel butt b. a ; butt c. a E butt d. all of the above 4. Technically a code of practice is a. a standard b. a set of rules for the manufacturing of a product c. related to welder and weld procedure approval d. all of the above +6. The correct term of cap height is a. reinforcement b. cap profile height c. e,cessive weld metal d. all of the above +1. The toes of the cap on a butt weld a. must overlap on the e,ternal surface of a pipe or plate by at least 1.+ mm b. must be grounded c. must never be grounded d. none of the above +2. Which of the following butt weld preparations is generally most susceptible to lack of side wall fusion during HH$ welding a. a I
+4. What is throat thickness of the fillet weld a. the distance from toe to the face b. the distance from the root to face center c. the distance from the root to the toe d. the distance from toe to toe ++. #uality assurance is a. the inspection of a product or service b. a management system designed only to ensure material compatibility c. not solely related to planning and inspection d. the implementation of quality control +-. #uality assurance a. is an other term for inspection b. related to all activities and functions concerned with the attainment of quality c. is the activity of ensuring documents relating to specific contracts are in order d. is the activity of carrying out quality control +/. 'enerally speaking a welding inspector( as a minimum requirement a. must have at a thorough knowledge of )*T b. must know how to interpret radiographs c. must have a thorough knowledge of welding metallurgy d. none of the above e. all of the above +0. The primary duty of welding inspector a. is ensure welds are defect free b. is to write !ob specification c. is to ensure all welding and associated activities are carried out in accordance with the procedure d. is to ensure the weld is free from residual stresses +. 3illet welds are a. preferable to butt welds due to high strength b. difficult to assess with )*T in comparison with butt groove5 welds c. used only for appearance purposes d. only feasible on steels e. all of the above -6. $8& stands for a. associated pipeline industries b. american pipe institute c. american pipeline institute d. american petroleum institute -1. 7ap !oints contain a. fillet welds b. corner !oints c. butt welds d. single bevel butt welds -2. $ welding &nspector a. must know how to interpret radiographs b. may be required to interpret radiographs on certain contracts c. should be able to weld d. both b c e. all of the above