Installation, Operation, and Maintenance Manual For
Mongoose PT Mud Cleaner Per Assembly 9671901-01 9671902-01, -02 9671903-01, -02 9671904-01, -02 9671905-01, -02, -03, -04, -05
P. O. Box 42842 Houston, TX 77242-2842 Global Sales/Technical Support Tel: 281-988-1866 Fax: 281-988-1889 Watts: 1-800-654-0660 Manual Part #: 90-90-980 (Rev. A)
DISCLAIMER Recommendations made by MI-Swaco are advisory only. MI-Swaco shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and MI-Swaco shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall MI-Swaco be liable for incidental or consequential damages.
© Copyright 2005 MI-Swaco Publication date: February 2005 All other products, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. This publication is the property of, and contains information proprietary to MI-Swaco. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior written permission of MISwaco. Information contained within this publication is subject to change without notice.
Table of Contents Section 1.0:
Page Intended Usage 1 1.1: Symbols ………………………………………………….. 1 1.2: PPE's (Personal Protective Equipment) ………………….. 2 1.3: Safety …………………………………………………….. 2
Section 2.0:
Mud Cleaner Arrangements …………………………………… 2.1: Mud Cleaner GA Drawing per Assembly 9671901-01 ….. 2.2: Mud Cleaner GA Drawing per Assembly 9671902-01 ...... 2.3: Mud Cleaner GA Drawing per Assembly 9671902-02 ….. 2.4: Mud Cleaner GA Drawing per Assembly 9671903-01 ….. 2.5: Mud Cleaner GA Drawing per Assembly 9671903-02 ….. 2.6: Mud Cleaner GA Drawing per Assembly 9671904-01 ….. 2.7: Mud Cleaner GA Drawing per Assembly 9671904-02 ….. 2.8: Mud Cleaner GA Drawing per Assembly 9671905-01 ….. 2.9: Mud Cleaner GA Drawing per Assembly 9671905-02 ….. 2.10: Mud Cleaner GA Drawing per Assembly 9671905-03 ….. 2.11: Mud Cleaner GA Drawing per Assembly 9671905-04 ….. 2.12: Mud Cleaner GA Drawing per Assembly 9671905-05 …..
3 3 4 5 6 7 8 9 10 11 12 13 14
Section 3.0:
Introduction …………………………………………………….. 3.1: Theory of Operation Mud Cleaner ………………………. 3.2: Location of Unit …………………………………………. 3.3: Introduction D-Sander/D-Silter ………………………….. 3.3.1: D-Sander …………………………………………. 3.3.2: D-Silter …………………………………………… 3.4: Introduction Mongoose PT Shale Shaker ………………... 3.5: Applications Mud Cleaner ……………………………….. 3.5.1: Unweighted Mud’s ……………………………….. 3.5.2: Weighted Mud’s ………………………………….. 3.5.3: Oil Mud’s …………………………………………
15 15 15 16 16 17 18 20 20 20 20
Section 4.0:
Unit Descriptions ………………………………………………... 4.1: Physical …………………………………………………... 4.2: Electrical Motors …………………………………………. 4.3: Specifications (Motors) …………………………………... 4.4: Unit G Forces (Acceleration) ……………………………..
21 21 21 21 21
Section 5.0:
Inspection, Preparation, Installation …………………………... 22 5.1: Unit Preparation ………………………………………….. 23 Figure 5.1a ………………………………………………… 23 Figure 5.1b ………………………………………………… 24 Figure 5.1c ……………………..…………………………. 24 Figure 5.1d ………………………………………………… 25
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5.2: 5.3: 5.4: 5.5: 5.6: 5.7: 5.8:
Page Electrical Connections to Control Panel …………………. 26 Figure 5.2a – 380V/50 Hz Wiring Schematic ……………. 27 Installation, Location and Support ………………………. 28 Figure 5.3a ………………………………………………. 28 Typical Trough and Shale Slide Installation …………….. 29 Inlet Line and Bypass Line Connections ………………… 29 Figure 5.5a ……………………………………………..… 29 Screen Installation ………………………………………. 30 Figure 5.6a ..……………………………………………… 31 Screen Selection Chart …………………………………… 31 Movement, Shipping ……………………………………... 32 Figure 5.8a - Shipping Bracket ……..…………………… 32 Figure 5.8b - Shipping Bracket……………………………. 32 Procedure 1 ………………………………………………. 33 Procedure 2 ………………………………………………. 33
Section 6.0:
Unit Operation ………………………………………………… 6.1: Variable Deck Angle …………………………………….. Figure 6.1a ……….……………………………………… 6.2: D-Silter Bypass Operation ……………………………….. Figure 6.2a ……………………………………………….. 6.3: Three (3) Motor Control Panel 6930007 (380V/50 Hz) …. Figure 6.3a ..………………………………………………
34 34 34 35 35 36 36
Section 7.0:
Unit Maintenance and Part Replacement Procedures ………... 37 7.1: (3) Mtr. Control Panel Maintenance 380V/50 Hz Info. ….. 37 Figure 7.1a – Control Panel Parts List ……………………. 37 Figure 7.1b – Control Panel Internal, External Detail …… 38 7.2: Motor Maintenance ……………………………………….. 39 7.3: Deck Angle Jack Greasing ……………………………….. 39 7.4: Screen Deck Rubber Replacement ……………………….. 39 7.5: Deck Angle Jack Replacement …………………………… 40 Figure 7.5a ………………………………………………... 40 7.6: Vibrator Motor Removal and Replacement Procedure …… 41 Table 1 …………………………………………………… 42 Figure 1 …………………………………………………... 43 Figure 2 …………………………………………………… 43 Figure 3 …………………………………………………… 44 7.7: Spring Removal and Replacement Procedure ……………. 45 7.8: Cable Gland Assembly Instructions ……………………… 46-51
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Section 8.0:
Section 9.0:
Page Startup and Operation …………………………………………. 52 8.1: Start up…………………………………………………….. 52 8.2: Deck Angle Adjustment ………………………………….. 53 Figure 8.2a ………………………………………………... 53 8.3: Screen Blinding …………………………………………... 54 Troubleshooting ………………………………………………… 55
Section 10.0: Drawings and Parts List per Assembly 9671901-01 …………... Figure 10.0a – Parts List for 9671901-01 …………..……. 10.1: Drawings and Parts List 9671688-02 ..…………………… Figure 10.1a – Parts List for 9671688-02 …….…………... 10.2: Drawings and Parts List per Assembly 9671843 …………. Figure 10.2a – Parts List for 9671843 ……………………. 10.3: Drawings and Parts List per Assembly 9671738-01 .…….. Figure 10.3a – Parts List for Assembly 9671738-01 .……. 10.4: Drawings and Parts List per Assembly 9671906 ………… Figure 10.4a – Parts List for Assembly 9671906 ………… 10.5: Drawings and Parts List per Assembly 9622220 …………. Figure 10.5a – Parts List for Assembly 9622220 ………… 10.6: Recommended Spare Parts for 9671901-01……….………
57 57 58 58 60 60 61 61 62 62 63 63 64-66
Section 11.0: Drawings and Parts List per Assemblies 9671902-01, -02……... 68 11.0.1: Assembly 9671902-01………………………………… 68
Figure 11.0.1a – Parts List for 9671902-01 ………. 68 11.0.2: Assembly 9671902-02………………………………… 69
Figure 11.0.2a – Parts List for 9671902-02 ………. 11.1: Drawings and Parts List 9671688-02...…………………… Figure 11.1a – Parts List for 9671688-02 …….…………... 11.2: Drawings and Parts List per Assembly 9671843 …………. Figure 11.2a – Parts List for 9671843 ……………………. 11.3: Drawings and Parts List per Assembly 9671738-01............ Figure 11.3a – Parts List for Assembly 9671738-01........... 11.4: Drawings and Parts List per Assembly 9671906 ………… Figure 11.4a – Parts List for Assembly 9671906 ………… 11.5: Drawings and Parts List per Assembly 9622220 …………. Figure 11.5a – Parts List for Assembly 9622220 ………… 11.6: Drawings and Parts List per Assemblies 9671947 and 9671954……………………………………. 11.6.1: Assembly 9671947……………………………….. Figure 11.6.1a – Parts List for 9671947………..… 11.6.2: Assembly 9671954……………………………….. Figure 11.6.2a – Parts List for 9671954………..… 11.7: Drawings and Parts List per Assembly 9621280 …………. Figure 11.7a – Parts List for Assembly 9621280 …………
69 70 70 72 72 73 73 74 74 75 75 76 77 77 78 78 79 79
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Page 11.8: Recommend Spare Parts for 9671902-01, -02….…………. 80 11.8.1: Spare Parts List for 9671902-01…………………... 80-82 11.8.2: Spare Parts List for 9671902-02…………………… 83-85 Section 12.0: Drawings and Parts List per Assemblies 9671903-01, -02……... 87 12.0.1: Assembly 9671903-01………………………………… 87
Figure 12.0.1a – Parts List for 9671903-01 ………. 87 12.0.2: Assembly 9671903-02………………………………… 88
12.1: 12.2: 12.3: 12.4:
12.5: 12.6: 12.7: 12.8:
Figure 12.0.2a – Parts List for 9671903-02 ………. 88 Drawings and Parts List 9671688-02 ..…………………… 89 Figure 12.1a – Parts List for 9671688-02 …….…………... 89 Drawings and Parts List per Assembly 9671843 …………. 90 Figure 12.2a – Parts List for 9671843 ……………………. 90 Drawings and Parts List per Assembly 9671738-01…….... 91 Figure 12.3a – Parts List for Assembly 9671738-01……... 91 Drawings and Parts List per Assemblies 9671919 and 9671920…………………….……………… 92 12.4.1: Assembly 9671919……………………………….. 93 Figure 12.4.1a – Parts List for 9671919 ………… 93 12.4.2: Assembly 9671920……………………………….. 94 Figure 12.4.2a – Parts List for 9671920 ………… 94 Drawings and Parts List per Assembly 9622220 …………. 95 Figure 12.5a – Parts List for Assembly 9622220 ………… 95 Drawings and Parts List per Assembly 9671954 …………. 96 Figure 12.6a – Parts List for Assembly 9671954 ………… 96 Drawings and Parts List per Assembly 9621280 …………. 97 Figure 12.7a – Parts List for Assembly 9621280 ………… 97 Recommend Spare Parts for 9671903-01, -02…..…………. 98 12.8.1: Spare Parts List for 9671903-01…………………... 98-100 12.8.2: Spare Parts List for 9671903-02…………………… 101-103
Section 13.0: Drawings and Parts List per Assemblies 9671904-01, -02……... 105 13.0.1: Assembly 9671904-01………………………………… 105
Figure 13.0.1a – Parts List for 9671904-01 ………. 105 13.0.2: Assembly 9671904-02………………………………… 106
Figure 13.0.2a – Parts List for 9671904-02 ………. 13.1: Drawings and Parts List 9671688-02 ..…………………… Figure 13.1a – Parts List for 9671688-02 …….…………... 13.2: Drawings and Parts List per Assembly 9671843 …………. Figure 13.2a – Parts List for 9671843 ……………………. 13.3: Drawings and Parts List per Assembly 9671738-01 .…….. Figure 13.3a – Parts List for Assembly 9671738-01 .…….
106 107 107 108 108 109 109
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Page 13.4: Drawings and Parts List per Assemblies 9671966 and 9671967……………………..……………… 110 13.4.1: Assembly 9671966……………………………….. 111 Figure 13.4.1a – Parts List for 9671966 ………… 111 13.4.2: Assembly 9671967……………………………….. 112 Figure 13.4.2a – Parts List for 9671967 ………… 112 13.5: Drawings and Parts List per Assembly 9622220 …………. 113 Figure 13.5a – Parts List for Assembly 9622220 ………… 113 13.6: Recommend Spare Parts for 9671904-01, -02..............…... 114 13.6.1: Spare Parts List for 9671904-01…………………... 114-116 13.6.2: Spare Parts List for 9671904-02…………………… 117-119 Section 14.0: Drawings and Parts List per Assemblies 9671905-01, -02, -03, -04, -05 ………………………………….... 121 14.0.1: Assembly 9671905-01………………………………… 121
Figure 14.0.1a – Parts List for 9671905-01 ………. 121 14.0.2: Assembly 9671905-02………………………………… 122
Figure 14.0.2a – Parts List for 9671905-02 ………. 122 14.0.3: Assembly 9671905-03………………………………… 123
Figure 14.0.3a – Parts List for 9671905-03 ………. 123 14.0.4: Assembly 9671905-04………………………………… 124
Figure 14.0.4a – Parts List for 9671905-04 ………. 124 14.0.5: Assembly 9671905-05………………………………… 125
14.1:
14.2: 14.3: 14.4:
14.5:
Figure 14.0.5a – Parts List for 9671905-05 ………. Drawings and Parts List per Assemblies 9671688-02 and 9671975-01 and 9671975-02…………… 14.1.1: Assembly 9671688-02…………………………….. Figure 14.1.1a – Parts List for 9671688-02……… 14.1.2: Assembly 9671975-01…………………………….. Figure 14.1.2a – Parts List for 9671975-01……… 14.4.3: Assembly 9671975-02.….……………………….. Figure 14.4.3a – Parts List for 9671975-02……… Drawings and Parts List per Assembly 9671843 …………. Figure 14.2a – Parts List for 9671843 ………….……….... Drawings and Parts List per Assembly 9671738-01 .…….. Figure 14.3a – Parts List for 9671738-01 ……….…….…. Drawings and Parts List per Assemblies 9671946 and 9671930………………………….………… 14.4.1: Assembly 9671946……………………………….. Figure 14.4.1a – Parts List for 9671946 ………… 14.4.2: Assembly 9671930……………………………….. Figure 14.4.2a – Parts List for 9671930 ………… Drawings and Parts List per Assembly 9622220 …………. Figure 14.5a – Parts List for Assembly 9622220 …………
125 126 127 127 128 128 129 129 130 130 131 131 132 133 133 134 134 135 135
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Page 14.6: Drawings and Parts List per Assembly 9671947 …………. 136 Figure 14.6a – Parts List for Assembly 9671947 ………… 136 14.7: Drawings and Parts List per Assembly 9621280 …………. 137 Figure 14.7a – Parts List for Assembly 9621280 ………… 137 14.8: Recommend Spare Parts for Assemblies 9671905-01, -02, -03, -04, -05…………………...……….. 138 14.8.1: Spare Parts List for 9671905-01…………………….. 138-140 14.8.2: Spare Parts List for 9671905-02…………………… 141-143 14.8.3: Spare Parts List for 9671905-03…………………… 144-146 14.8.4: Spare Parts List for 9671905-04…………………… 147-149 14.8.5: Spare Parts List for 9671905-05…………………… 150-152 Appendix ………………………………………………………………………… 153 Appendix “A”: Motor Manual …………………………………… 154
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1.0: Intended Usage This documentation is intended to be used by field engineering, installation, operation, and repair personnel for proper installation and maintenance of equipment manufactured by MI-Swaco. Every effort has been made to ensure the accuracy of the information contained herein. MI-Swaco will not be held liable for errors in this material, or for consequences arising from misuse of this material.
1.1: Symbols Notes, cautions, and warnings appear throughout this manual to provide additional information, and to advice of specific actions to protect personnel from potential injury or fatal conditions. They also inform actions necessary to prevent equipment damage or conditions that may void equipment warranties. : This symbol draws attention to the safety measures, which must be observed to prevent personal injury. ATTENTION! :
NOTE! :
This symbol draws attention to the safety measures, which must be observed to prevent damage to the equipment.
This symbol draws attention to general operating notes, which should be especially observed.
The symbols that may be shown on the package should be noted. Their significance is as follows.
1
1.2: PPE’s (Personal Protective Equipment) All personnel working on or around MI-Swaco equipment must wear PPE. Below is a list of what should be worn by personnel unless Local or National codes require different PPE to be worn. 1. 2. 3. 4. 5.
Approved Hard Hat Approved Safety Glass w/ Shields or a Face Mask. Approved Safety Glasses Approved Gloves Approved outer garments.
Check with Local or National Codes for additional requirements.
1.3: Safety Equipment manufactured by MI-Swaco is installed and operated in a drilling rig environment involving hazardous operations. Proper care is important for safe and reliable equipment operation and rig personnel’s safety. Operation and service procedures described herein this manual are recommended methods of performing proper operations and safety methods. Consult Local or National codes for any other safety regulations required for the type of environment. ATTENTION! :
Before installing or performing maintenance on MISwaco equipment, read the following procedure to avoid injuries to personnel or damage to equipment. 1. Lockout/Tagout power to unit before beginning work. 2. Do not perform maintenance or repairs to equipment while unit is in operation. 3. Wear PPE’s per Section 1.2. 4. All personnel performing installation, operations and maintenance procedures on this equipment should be trained on rig safety, operations and maintenance of this equipment.
2
2.0: Mud Cleaner General Arrangement Drawings 2.1: Mud Cleaner GA Drawing per Assembly 9671901-01
See Following Drawing
3
2.2: Mud Cleaner GA Drawing per Assembly 9671902-01
See Following Drawing
4
2.3: Mud Cleaner GA Drawing per Assembly 9671902-02
See Following Drawing
5
2.4: Mud Cleaner GA Drawing per Assembly 9671903-01
See Following Drawing
6
2.5: Mud Cleaner GA Drawing per Assembly 9671903-02
See Following Drawing
7
2.6: Mud Cleaner GA Drawing per Assembly 9671904-01
See Following Drawing
8
2.7: Mud Cleaner GA Drawing per Assembly 9671904-02
See Following Drawing
9
2.8: Mud Cleaner GA Drawing per Assembly 9671905-01
See Following Drawing
10
2.9: Mud Cleaner GA Drawing per Assembly 9671905-02
See Following Drawing
11
2.10: Mud Cleaner GA Drawing per Assembly 9671905-03
See Following Drawing
12
2.11: Mud Cleaner GA Drawing per Assembly 9671905-04
See Following Drawing
13
2.12: Mud Cleaner GA Drawing per Assembly 9671905-05
See Following Drawing
14
3.0: Introduction 3.1: Theory of Operation Mud Cleaner Mud Cleaners are designed to concentrate most of the solids being circulated through a mud system to a small enough volume to be handled by a fine mesh screen. In this way, much finer screening can be done with the Mud Cleaner than the primary shaker, which must handle the entire circulating volume. The capacities of the D-Silters are 600 gpm [2271 Lpm] (4T4 D-Silter), 900 gpm [3407 Lpm] (6T4 D-Silter), 1200 gpm [4542 Lpm] (8T4 DSilter), and 1500 gpm [5678 Lpm] (10T4 D-Silter). The capacities of the D-Sander are 500 gpm [1893 Lpm] (1-12 D-Sander), 1000 gpm [3785 Lpm] (2-12 D-Sander), and 1500 gpm [5678 Lpm] (3-12 D-Sander). The solids discard rates from the hydrocyclones is relatively low compared to the shaker capacity. This enables fine mesh screens to be used, minimizing the fine solids returned to the active fluid system. Long beach lengths on the shaker enable a high fluid recovery rate.
3.2: Location of Unit The MI-Swaco Mud Cleaner is designed to be used as a secondary solids removal unit. Primary removal equipment such as a fine screen shaker should be installed upstream of the Mud Cleaner. The utilization of these primary units greatly improves the operation efficiency of the Mud Cleaner by removing the larger sized solids. The unit should be placed so the suction for the clones is obtained from the pit where the primary units discharge. The overflow from the clone should be directed into the next compartment or tank and there should be an equalizing line (top equalizing) between the compartment or tank receiving the clone overflow and the suction tank. This will insure that the Mud Cleaner will process all mud from the borehole. The clones should be sized to handle 125% to 150% of the circulating volume. On unweighted muds, it is recommended that the mud passing through the screen be directed back into the Mud Cleaner suction tank. For weighted mud’s, the mud passing through the screen should be directed into the same tank as the clone overflow to cut down on barite loss which might occur recirculating the mud through the clones and across the shaker screen again.
15
The Mud Cleaner can also be used as a primary solids removal devise by using the bypass located on the D-Silter, which will allow the mud from the tank to flow thru the Mongoose PT Shaker.
3.3: Introduction D-Sander/D-Silter 3.3.1: D-Sander The MI-Swaco D-Sander has been used extensively to remove “sand” size particles from the drilling fluids. “Sand” refers to all particles larger than 74 microns. The word “sand” applies here only to size; the solids themselves may actually be shale, limestone, silica sand, barite or any other material of sand size, which may be present. The D-Sander removes 95% of particles larger than 74 microns and up to 50% to 40 microns. The D-Sander can efficiently function to handle any combination of rig pump and sand conditions. The 12-inch clone reduces the sand content to a trace in normal drilling fluids. The compounded polyurethane clones are extremely durable with long in-service life expectancy. The clones are designed to deliver outstanding wear resistance…up to three times the service life of conventional rubber-lined metal units. The clones are cast in four polyurethane sections to counteract uneven wear characteristics caused by sand, abrasive cuttings and flow…in the feed unit, the return, the tapered hydroclone section is joined together by stainless steel quick-release clamps. This makes handling, installation and maintenance easier and minimizes downtime. The inlet or feed section is designed to reduce potential turbulence when channeling the slurry into the cone and prevent it from mixing back into the incoming feed. The specifically tapered cone separates the fines and fluids from the sand and cuttings, delivering them to the return outlet and discarding the sand and cuttings through the outlet port. The result is that the MI-Swaco designed D-Sander is more efficient, can process more at the same operating pressure or can process the same amount of sand at a reduced pressure.
16
3.3.2: D-Silter The MI-Swaco D-Silter has been used extensively to remove “silt” size particles from the drilling fluids. “Silt” refers to all particles smaller than sand size (74 microns) and larger than colloidal material (about 2 microns). The word “silt” applies here only to size; the solids themselves may actually be shale, limestone, silica sand, barite or any other material of silt size, which may be present. The D-Silter removes nearly all particles larger than 25 microns. Following is the definition of particles sizes as per API Bulletin 13C, 1974. The TWIN-CONE™ hydroclone design provides easy replacement of the urethane wear resistant feed and apex sections. The D-Silter is complete with a 6” (152 mm) diameter feed and discharge manifolds, victaulic couplings and a 0-60 psi (4.1 bars) pressure gauge. The D-Silter also includes a solids discharge trough with a built-in bypass mechanism and a 6” (152 mm) diameter solids discharge nipple and a 1” (25 mm) NPT wash line connection. Particle Size Microns Larger Than 2000 2000-250 250-74 74-44 44-2 2-0
Classification Coarse Intermediate Medium Fine Ultrafine Colloidal
Screen Mesh Size 10 Mesh 60 Mesh 200 Mesh 325 Mesh -
Normally, the D-Sander mud is fed to the D-Silter to achieve maximum desilting. If a D-Sander is not operating ahead of the DSilter, it will perform first as a D-Sander until the sand (74 micron and larger in size) particles are removed first and then it will start to desilt. The latter process is not recommended. The field personnel should be properly trained to understand the operation and importance of D-Sanders and D-Silters. Efficient utilization of DSanders and D-Silters will reduce the solids content of drilling fluid. It will increase penetration rate, improve well bore conditions and reduce pump maintenance.
17
MI-Swaco D-Sanders and D-Silters are hydrocyclone solids separators. As their name implies, they remove “sand” and “silt” size particles from the drilling fluid. To be effective, the clones should be sized to process 150% of the circulation rate and the mud to be desilted should be fed from the desanded mud compartment. MI-Swaco clones are designed for excellent separation at about 45 psi (3.16 kg/cm²) input pressure for 9.5 ppg (1.14 kg/liter) muds. For other mud weights, the best pressure is proportionately higher or lower. At higher feed pressures, the throughput capacity is increased and the removal of finer silts is slightly improved, but the increased wear rate usually more than offsets these benefits. Separation will be more efficient in low viscosity muds and in muds with low total solids content. Polyurethane Hydroclones are designed for lower cost and easier installation and replacement. Polyurethane also provides longer wear-life, corrosion resistance and elimination of steel case housing. Each polyurethane 12” clone processes 500 gpm (113.5 m³/hr) at 45 psi (3.16 kg/cm²) feed pressure. Each polyurethane twin 4” consists of two 4” hydrocyclones with common feed rate of 150 gpm (36.6 m³) at 45 psi (3.16 kg/cm²) feed pressure.
3.4: Introduction Mongoose PT Shale Shaker The MI-Swaco Mongoose PT Shale Shaker was especially designed for use in the drilling industry. The Mongoose PT Shale Shaker is a fine screen vibrating shale shaker with four (4) sections of screens in series. The deck angle is adjustable up 3º (degrees) or down 3º (degrees). This allows flexible control of the fluid pool depth and beach length to meet a wide variety of drilling conditions.. The Mongoose PT Shale Shaker has a new Fluid Distribution System to enhance the solids separation performance. The screening operation is improved when the forward momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning of the feed screen.
18
The new Fluid Distribution System is mounted above the screen deck. The fluid is redirected from the inlet line through the diverter box into a half pipe that is welded to the back of the screen deck. The flow enters the half pipe at the bottom and spins up and back through the fluid stream. This reduces the velocity of the fluid before it makes contact with the screening surface. Since the Fluid Distribution System is mounted above the screen deck, no trap exists to collect solids. As the fluid passes through the diverter box it sweeps the box clean. The shaker is equipped with two (2) or three (3) explosion proof vibratory motors. The unique mounting of these vibrators produces a true linear motion for a two (2) motor version and a balanced elliptical motion for a three (3) motor version. With the two (2) motor version the G-force on the shaker will be increased by 20%. The increased force and linear motion will result in shorter screen life if used continuously. When the three (3) motor version is in operation, the unit will produce a balanced elliptical deck motion slowing down the solid conveyance and resulting in much drier discharge and longer screen life.
19
3.5: Applications Mud Cleaner 3.5.1: Unweighted Mud’s When using the mud cleaner, the underflow can be cleaned of the larger low gravity solids, which have passed through the shakers and D-Sanders. Also, less liquid loss will occur when passing through the screen so dryer discards are obtained.
3.5.2: Weighted Mud’s The D-Silter cones of the mud cleaner will remove most of the drill solids larger than about 25 microns and barite larger than 16 microns from the mud system and deposit them on the shaker screens. Solids larger than the micron opening of the screen will be carried off the end to the waste pit. Barite, along with liquid phase from the underflow, will fall through the screen and return to the mud system.
3.5.3: Oil Mud’s In some cases, the effectiveness of cyclone separators may be slightly reduced due to the normal high viscosity of the oil muds.
20
4.0: Unit Descriptions 4.1: Physical Note: All weights shown below are approximate for complete units. Unit
Weight
Length
Width
Mongoose Mud Cleaner per Ass’y 9671901-01 Mongoose Mud Cleaner per Ass’y 9671902-01 Mongoose Mud Cleaner per Ass’y 9671902-02 Mongoose Mud Cleaner per Ass’y 9671903-01 Mongoose Mud Cleaner per Ass’y 9671903-02 Mongoose Mud Cleaner per Ass’y 9671904-01 Mongoose Mud Cleaner per Ass’y 9671904-02 Mongoose Mud Cleaner per Ass’y 9671905-01 Mongoose Mud Cleaner per Ass’y 9671905-02
6388 lbs (2898 Kg) 7789 lbs (3533 Kg) 8378 lbs (3800 Kg) 7905 lbs (3586 Kg) 7985 lbs (3622 Kg) 6042 lbs (2741 Kg) 6130 lbs (2781 Kg) 7405 lbs (3359 Kg) 7485 lbs (3395 Kg)
113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm) 113.33 (2879 mm)
63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm) 63.12 in (1603 mm)
Overall Height 97.58 in (2479 mm) 97.58 in (2479 mm) 97.58 in (2479 mm) 93.82 in (2383 mm) 92.05 in (2339 mm) 92.05 in (2339 mm) 92.05 in (2339 mm) 92.05 in (2338 mm) 92.05 in (2338 mm)
Weir Height 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm) 35.00 in (889 mm)
4.2: Electrical (Motors) Manufacture Martin Engineering for MI-Swaco Martin Engineering for MI-Swaco
Type Three Phase Induction Motor Three Phase Induction Motor
Frame 60 CDX18-5900 60 CDX18-2100
4.3: Specifications (Motors) Hz 60 60
Hz 50 50
HP (Watts) 2.00 (1491) 0.60 (447) 2.00 (1491) 0.60 (447)
RPM
Volts
1800
440-480
1800
220-240
HP (Watts) 1.75 (1306) 0.60 (448) 1.75 (1306) 0.60 (448)
RPM
Volts
1500
380-415
1500
220-240
Nominal Current Amps 2.9 0.88 5.8 1.76
Start Current Amps 22.5 4.26 45 8.52
Nominal Current Amps 3.1 0.85 5.4 1.47
Start Current Amps 23 3.76 40 6.5
4.4: Unit G Forces (Acceleration) G Forces Elliptical (3 Motor) Linear (2 Motor)
5 G’s 6 G’s
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5.0: Inspection, Preparation, Installation Before setting up and operating the Mongoose PT Mud Cleaner, inspect all goods as received from the shipping company. A claim for damage or loss should be reported immediately to the carrier and to MI-Swaco. Also, check the bill of lading for any separately shipped items, including manuals and CD’s. Once it is confirmed the order has been received complete in an undamaged condition, installation can begin. ATTENTION! :
The Mongoose PT Mud Cleaner can be lifted with a proper forklift rated to lift unit weight or via the lifting eyes on each corner of the skid. When using the lifting eyes, use shackles and a spreader bar adequate for unit weight to prevent damage to the unit.
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5.1: Unit Preparation Read all instructions carefully and completely before you begin. Failure to do so may result in personal injury or damage to the equipment. If assemblies (9671902-01, -02), (9671903-01, -02) and (9671905-01, -02) use steps 1, 2 and 6 thru 14. If assemblies (9671901-01), (9671904-01, -02) use steps 1, 3 and 6 thru 14 To determined assembly supplied located unit nameplate on control panel side of unit on the discharge end. 1. 2.
Locate unit at proper site. Remove hardware shown in Figure 5.1a and store in a safe place for reuse. Move the four (4) shipping brackets shown in Figure 5.1a in direction shown after loosening hardware used to fasten shipping bracket to skid see Figure 5.1a. (Note: All shipping brackets must be away from basket before operation.) HARDWARE TO BE REMOVED AND STORED FOR FUTURE USE (NOT SEEN HERE)
SHIPPINGBRACKET (BOTH SIDES) (MI-SWACO P/N: 9671809) REMOVE HARDWARE AND STORE FOR FUTURE USE. HARDWARE IS LOCATED ON DISCHARGE AND FEED END OF SHAKER MOVE SHIPPING BRACKET IN THIS DIRECTION
LOOSEN HARDWARE (DO NOT REMOVE) (BOTH SIDES) MOVE SHIPPING BRACKET IN THIS DIRECTION
SHIPPINGBRACKET (BOTH SIDES) (MI-SWACO P/N: 9671809)
Figure 5.1a: For (9671902-01, -02) and (9671903-01, -02) and (9671905-01, -02) only
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3.
Remove hardware shown in Figure 5.1b and store in a safe place for reuse. Loosen hardware shown in Figure 5.1b on both shipping brackets on discharge and feed end. Rotate shipping bracket on discharge end per label on skid and tighten down hardware. Pull shipping bracket on feed end in direction shown in Figure 5.1b, and tighten down hardware. (Note: All shipping bracket must be away from basket before operation.)
MOVE SHIPPING BRACKET IN THIS DIRECTION (BOTH SIDES)
SHIPPINGBRACKET SAME AS DEPICITED IN FIGURE 5.1a (NOT SHOWN) (BOTH SIDES) (MI-SWACO P/N: 9671809)
REMOVE HARDWARE AND STORE FOR FUTURE USE. HARDWARE IS LOCATED ON DISCHARGE AND FEED END OF SHAKER
3 LABEL
LOOSEN HARDWARE ROTATE SHIPPINGBRACKET PER LABEL
SHIPPINGBRACKET (MI-SWACO P/N: 9671742) (BOTH SIDES)
Figure 5.1b: For (9671902-01, -02) and (9671903-01, -02) only 4. 5.
Check all nuts, bolts, and fasteners on shaker for tightness. Connect power supply to control panel (see Figure 5.1c, for Control Assembly 9671688-02). A cable gland rated for type of environment should be used. 3/4" NPT LOCATED ON TOP OF CONTROL PANEL
Figure 5.1c
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6. 7. 8. WARNING! :
Lockout power to unit before going to step 6. Remove covers from motors see Motor manual in Appendix-A. Lock-in power to unit.
Keep all objects away from motors during step 8. Potential personal injury or death could occur during bump starting of motors.
9.
10. 11. 12.
Bump start the motors to check rotation. (To bump start motors, push the start button located on the control panel and than quickly push stop button on the control panel.). Motors should rotate in directions depicted in Figure 5.1d. If motors do not rotate in directions depicted, switching any two (2) of the three (3) leads in the motors will reverse the motor rotation. Motors were wired at factory for correct rotation. Once rotation has been verified re-install motor covers. Lockout power supply and reinstall motor covers. Install screens (see Section 5.6).
FEED END OF UNIT LEFT SIDE OF UNIT
DISCHARGE END OF UNIT
RIGHT SIDE OF UNIT
Figure 5.1d
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5.2: Electrical Connection to Control Panel Follow the below procedure to insure proper electrical connection of power supply to the shaker control panel. ATTENTION! :
Before making any electrical connections or disassembly of any electrical equipment on this unit, perform proper LOCKOUT/TAGOUT procedure of power source or sources to this unit.
ATTENTION! :
A qualified electrician is required to perform any electrical connections or disassembly of electrical equipment supplied on this unit
WARNING!
Use proper PPE’s stated in Section 1.2 and per Local or National codes 1. 2.
3. 4. 5. 6. 7. 8.
Determine rig voltage supplied to unit. Be sure the control panel voltage is a match. Lockout/Tagout power from the supply power cable that will be attached. Proper cable gland must be used on supply power cable for connecting to NPT on top of the control panel (see Figure 5.1b, Section 5.1, for Control Assembly 9671688-02). Install supply power cable to control panel. (See Figure 5.2a, Starter Wiring Diagram. Make sure all connections are tight. Close control panel door and tighten bolts. Make sure all shipping brackets and bolts are removed per Section 5.1 and all tools are removed from or around unit. Lock in and turn on main supply power to shaker. Unit is now ready for operation. See Section 6 for unit operation.
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Figure 5.2a: Wiring Schematic Diagram
27
5.3: Installation, Location and Support The Mud Cleaner is shipped as a complete assembly and would be normally mounted over the shale pit (see Figure 5.3a). The unit should be mounted as level as possible before either welding or bolting the unit to the tank, as deviations will alter the separating characteristics of the screens. The pump feeding the clones operates best with a flooded suction. If possible, mount the pump below the normal operating mud level in the pit. If not, keep the suction lifted as little as possible and use a check valve or foot valve in the suction line. The screens when installed should be tight and free of wrinkles. ATTENTION
: Surfaces of the equipment will be slippery. Use caution when working on or around the machine to avoid injury.
REMOVE DISCHARGE GATE TYPICAL TROUGH INSTALLATION HERE
SHALE PIT TYPICAL SHALE SLIDE INSTALLATION HERE (DO NOT WELD TO BASKET)
Figure 5.3a
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5.4: Typical Trough and Shale Slide Installation Place a trough at desired fluid discharge location on the skid and place a gate in the unused outlet. It may be necessary for a welder to add an extension to the trough for the fluid to flow to the discharge tank (see Figure 5.3a). It is desirable to allow the cuttings to drop directly off the end of the screen, but if this is not possible it will be necessary to connect a shale slide from the end of the shaker to shale sump, to aid the flow of the cuttings to the shale sump, the slope of the slide should be as steep as possible (see Figure 5.3a, Section 5.3). Do not add the shale slide to the basket, weld only to the skid.
5.5: Inlet Line and Bypass Line Connections The Mud Cleaner is equipped with an Inlet Line connection located on the D-Silter (see Figure 5.5a) and a Bypass Line connection located on the skid (see Figure 5.5a). The Inlet Line will allow fluid flow to the shaker screens if the bypass is activated on the D-Silter (see Section 6.2.1). The Inlet Line connection is supplied with a 10” inlet flange arrangement (see Figure 5.5a). The Bypass Line connection is used only to bypass the shaker screens and is also supplied with a 10” bypass flange arrangement. Both Inlet and Bypass connections plates can be modified to allow for a 6”, 8” and 10” weld stub to be fitted on them to meet your requirements.
0.0 O 1 254 O 8.0 203
10" (254) INLET LINE FLANGE STANDARD CONNECTION (PLATE CAN BE FITTED FOR 8" (203) AND 6" (154) INLET WELD STUB)
O 6.0 152
10" (254) BYPASS LINE FLANGE STANDARD CONNECTION (PLATE CAN BE FITTED FOR 8" (203) AND 6" (154) BYPASS WELD STUB)
0.0 O 1 254 O 8.0 203 O 6.0 152
36.0 914 10" INLET LOCATION
34.0 863 6" INLET LOCATION
16.5 419 8" BYPASS LOCATION
35.0 889 8" INLET LOCATION 17.5 444 10" BYASS LOCATION
31.6 802
15.5 394 6" BYPASS LOCATION
Figure 5.5a
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5.6: Screen Installation Screen installation requires minimal time or effort. The Mongoose PT Shale Shaker of the Mud Cleaner unit is designed for pretensioned screens with a wedge mounting system. There are four (4) pretensioned screens (see Figure 5.6a, for available screens) and eight (8) wedges, four (4) per side on the Mongoose Shaker Basket. The screens are placed on the screen bed and the wedges are driven between each screen edge and support bars on the shaker sidewalls. The screen bed is slightly crowned at the center causing the screen frames to bow when the wedges are forced in place. This prevents the screens from “whipping” up and down during shaker operation. Follow the below procedure for installation of screens. ATTENTION
1. 2. 3. 4.
5.
6. 7.
8.
9.
: Wear proper PPE equipment per Section 1.2. And wash down the screen area prior to installing new screens. Stop the flow of drilling fluid to the shaker. While the shaker is running, wash down the screens. Clean all cuttings and solids build up around the inside of the deck and the wedges. Shut down shaker. Follow proper lockout/tagout procedures for turning off power to the shaker. Each screen is secured in place by two (2) wedges, one per side. A rubber mallet is required to remove the wedges. A rubber mallet blows to the end or to the top handle section can remove the wedges. Remove screen panel. Screen panels should be removed and installed one at a time. The following instructions apply to a single screen panel and must be repeated for each additional panel. Note that the wedges for the second screen from the feed end are reversed for easier installation. Wash down screen panel areas prior to installing new screens. Replace any deck rubbers if worn, cracked or that may have become hard (see Section 5.7). Lay new screen into shaker deck. Position one wedge between the screen edge and the support bar on the shaker side wall then position the other wedge on the opposite side in the same manner and hammer tight, a rubber mallet should be used to avoid damage to wedges, see Figure 5.6a for proper location of wedges for tightness. CAUTION: Both wedges must be in position prior to hammering them tight. Failure to due so will prevent the second wedge from being started. Wet down the new screens prior to actual use of drilling fluids.
The above procedure applies to all screen panels.
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WEDGE
BASKET SIDEWALL BRACKET MIN. FLUSH WITH BRACKET FOR TIGHTNESS .75 MAX. FOR TIGHTNESS
SCREEN AREA
Figure 5.6a
5.7: Screen Selection Chart Part numbers for screens available for the Mongoose PT Shaker are provided below. Mesh 10 20 30 40 24 38 50 70 84 110 140 175 210 250 84 110 140 175 210 250 84 110 140 175 210 250 325
Mesh Type Magnum Magnum Magnum Magnum Magnum Magnum MX MX MX MX MX MX HC-Magnum HC-Magnum HC-Magnum HC-Magnum HC-Magnum HC-Magnum HC-Magnum
Part Number JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250Pj JMONHC325P
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5.8: Movement, Shipping If unit is moved or shipped from location, all shipping brackets must be in place. To prepare unit for movement or shipping follow Procedure 1 below for Assemblies (9671902-01, -02), (9671903-01, -02) , (967190501, -02) only. For Assemblies (9671901-01) , (9671904-01, -02) see Procedure 2 below. ATTENTION!
: If shipping brackets can not be located DO NOT move shaker assembly. Movement of the unit without shipping brackets (9671742) and (9671809) in place may cause damage to the unit due to movement allowed by the shaker basket. Contact your local MI-Swaco representative for replacement of shipping brackets.
Figure 5.8a: Shipping Bracket MI-Swaco P/N: 9671742 Used on assemblies (9671901-01), (9671901-01, -02) only
Figure 5.8b: Shipping Bracket MI-Swaco P/N: 9671809 Used on assemblies (9671901-01) , (9671902-01, -02), (9671903-01, -02), (9671904-01, -02), (9671905-01, -02)
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Procedure 1: Prepare Unit for Movement or Shipping 1. 2. 3. 4.
5. 6. 7.
Lower unit to the lowest deck angle of -3° (See Section 6.1). Loosen hardware holding shipping bracket. See Figure 5.1a. (Do Not Remove) Slide shipping bracket in opposite direction shown in Figure 5.1a. Tapped hole must be facing basket. Locate hardware that was removed in Figure 5.1a and replace in location were removed in Figure 5.1a and tighten into tapped hole of shipping brackets on feed and discharge end of unit. Tighten hardware in step 2. Unit is ready for movement or shipping. Once unit has been moved to new location go to Section 5.1 before unit is operated.
Procedure 2: Prepare Unit for Movement or Shipping 1. Lower unit to the lowest deck angle of -3° (See Section 6.1). 2. Loosen hardware holding shipping bracket on the feed end of unit. See Figure 5.1b. (Do Not Remove) 3. Slide shipping bracket in opposite direction shown in Figure 5.1ba. 4. Locate hardware that was removed in Figure 5.1b and replace in location were removed in Figure 5.1a and tighten. 5. Loosen hardware and rotate shipping bracket on discharge end so that the tapped hole of the bracket is facing the basket. (See shipping bracket label on skid or orientation.) 6. Tighten hardware in step 10 above in tapped hole of bracket. 7. Unit is ready for movement or shipping. 8. Once unit has been moved to new location go to Section 5.1 before unit is operated.
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6.0: Unit Operation 6.1: Variable Deck Angle The MI-Swaco Mongoose PT Shale Shaker is equipped with a manual crank system that allows the deck angle to be adjusted while the unit is in operation, up three (3°) degrees or down three (3°) degrees (see Figure 6.1a). Deck angle adjustment bolts require a 1-1/4” manual socket or wrench. There is a deck angle indicator plate located on both sides of the discharge end of the unit. The pointer is located on the spring support bracket to indicate deck angle. There are mechanical stops located on the indicator plate at +3° and -3°
DECK ANGLE ADJUSTMENT NUT 1-1/4"
GREASE FITTING FOR JACK DECK ANGLE INDICATOR DECK ANGLE POINTER
Figure 6.1a ATTENTION! :
Grease jack periodically with multi-purpose grease to aid in movement of jack.
WARNING! :
Do not use pneumatic air tools to adjust deck angle.
ATTENTION! :
It is recommended that a manual ratchet be used for adjustment. Also, it is recommend to adjust each side of the basket no more than 2 degrees at a time. Do not attempt to adjust jack beyond mechanical stop (up and down)
34
6.2: D-Silter Bypass Operation The bypass mode on the D-Silter allows the stoppage of fluid flow to the shaker screens and allows the unit to be used as a Flow Line unit. To operate the bypass on various D-Silters that can be supplied with the Mud Cleaner see procedures bellow.
1. 2.
Locate Bypass on feed end of shaker on D-Silter (See Figure 6.2a). Pull Bypass, to bypass mode position as shown in Figure 6.2a to allow flow of D-Sander and D-Silter fluid out bypass exit. Push Bypass closed as depicted in Figure 6.2a to allow shaker to operate as a Flow Line unit, see Figure 6.2a.
BYPASS SHOWN IN BYPASS OPERATION MODE BYPASS SHOWN IN FLOWLINE SHAKER MODE BYPASS FLUID FLOW WHEN IN BYPASS MODE FLOWLINE CONNECTION FLOWDIRECTION
Figure 6.2a 3.
Open flow to inlet (Flow Line) connection on shaker shown in Figure 6.2a to allow shaker to be used as a Flow Line shaker, bypass both D-Sander and D-Silter assemblies.
35
6.3: Three (3) Motor Control Panel 6930007 (380V, 50 Hz) The three (3) motor control panel (6930007) has a selector switch that will operate the unit either as a linear motion or an elliptical motion shaker. The Linear motion operation is general used for operations while drilling top-hole sections where heavy, high volume solids such as gumbo are usually encountered. In these intervals, shakers need to generate high Gforces to effectively move dense solids across the screens. Operating the shaker in this mode will lead to lower screen life. The balanced elliptical operation of the shaker is a gentler mode of operation of solids solid movement across the screens. This will lead to lower G-forces and longer screen life. The unit can be switched from linear or elliptical on the fly (which means operation does not have to stop to switch between the two). Operation of linear or elliptical modes will depend on operating environments. See Figure 6.3a for location of selector switch along with other components on the control panel.
EMERGENCY PUSH PULL BUTTON
SELECTOR SWITCH ELLIPITCAL / LINEAR
RESET BUTTON
RESET BUTTON
Figure 6.3a
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7.0: Unit Maintenance and Part Replacements Procedures The MI-Swaco Mud Cleaner has been designed to minimize routine maintenance. Periodic cleaning of the shaker, D-sander and D-silter will keep the unit at top efficiency. Wash the screens each time the shaker is shut down. The screen deck rubber should be replaced when they show signs of cracking or hardening (See Section 7.5). Whenever possible, the entire inside of the shaker should be washed down thoroughly to flush out caked and accumulated mud in the corners.
7.1: (3) Mtr. Control Panel (6930007) Maintenance 380V/50 Hz Information ATTENTION!
:
Before making any electrical connections or disassembly of any electrical equipment on this unit, perform proper LOCKOUT/TAGOUT procedure of power source or sources to this unit.
ATTENTION! :
A qualified electrician is required to perform any electrical connections or disassembly of electrical equipment supplied on this unit.
WARNING! :
Use proper PPE’s per Section 1.2 and Local and National codes.
Item No.
Qty.
A B C D E F H I J L M N O P
2 1 1 1 1 1 4 2 1 4 2 2 1 2
MI-Swaco P/N 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606 7152605 7518022 7518020
Description Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters Overload Heaters Fuse Fuses
Figure 7.1a: Control Panel 3 Motor 380V/50 Hz Parts List (MI-Swaco #: 6930007) 37
P
DOOR IS SHOWN OPEN O
E G
D
B
F
J C
I
MS1
A
L
A
I
MS2
MS4
MS3
L
H
H
H
H
M
M
N
N
Figure 7.1b: Control Panel 3 Motor 380/50 Hz Internal and External Components (MI-Swaco #: 6930007)
38
7.2: Motor Maintenance The motor requires no daily or weekly maintenance. Once every 3000 hours of operation as stated in Motor manual located in Appendix-A the motor bearings must be lubricated. In effect this is twice year maintenance. Refer to Motor manual located in Appendix-A for other proper maintenance procedures. To preserve the warranty the proper maintenance procedures and lubricates stated in Appendix-A should be followed. Detailed disassembly instructions can be found in the in Appendix-A. ATTENTION! :
It is imperative that the following strict grease requirements be followed: Only Kluber Isoflex Topas NB52 should be used for bearings.
7.3: Deck Angle Jack Greasing The deck angle adjustment jacks have a grease fitting located on the discharge side of the jack. Once a month apply 10 shots of a multipurpose grease into the grease fitting and run deck angle adjustment up and down twice (2) to allow grease penetration to jack inner screw.
7.4: Screen Deck Rubber Replacement To replace screen deck rubbers, follow the procedure below. 1. 2. 3. 4. 5. 6. 7.
8. 9. 10.
Remove all screens panels from the shaker. Wash the screen bed area thoroughly. Remove the screws along the screen bar weldment (Mi SWACO #: 1441471). Carefully remove the screen bar weldments. Do not bend the screen bar weldments. Remove the old rubber gasketing from the bed. Replace clips in basket (MI-Swaco #: 07-415). Wash the screen bed area thoroughly to prevent any accumulated mud or solids from being trapped under the gasket and screen bar weldments. Place new rubber gasket over the bed (MI-Swaco #: 5837001). Re-place screws removed in step 3. Repeat this to all screen sections as needed.
39
7.5: Deck Angle Jack Replacement ATTENTION
: Potential crushing of hands, feet or other objects is possible during deck angle jack replacement. Keep all objects clear of work area.
To replace one or both deck angle adjustment jacks abide by the following procedure. 1. 2.
3. 4. 5. 6.
Lockout/Tagout power supply to unit. Use suitable lifting device to lift basket assembly weight (2225 lbs (1009 Kg)) off the springs located on the discharge end. Remove spring and isolation washers on one or both sides of the shaker which needs to be replaced (see Figure 7.5a). Remove deck angle adjustment indicator, jack and spring support weldment along with pointer from unit. Remove spring support weldment and pointer from old jack. Install spring support weldment and pointer removed from step 5 to new jack (MI-Swaco #: 9671681) (see Figure 7.5a).
SPRINGISOLATION WASHER SPRING SPRINGISOLATION WASHER
JACK
SPRINGSUPPORT WELDMENT DECK ANGLE INDICATOR NOT SHOW. MUST BE PLACED ON UNIT FIRST BEFORE JACK UNIT POINTER
Figure 7.5a 7. 8. 9.
Re-install deck angle adjustment indicator first then place new jack inside indicator and tighten hardware. Re-place spring and isolation washer back into place per Figure 7.5a. Lower basket assembly back onto spring making sure basket is properly aligned with springs.
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7.6: Vibrator Motor Removal and Replacement Procedure ATTENTION!
:
ATTENTION! :
Motor bolts have been torqued to proper requirements when shipped from factory. It is recommended that the motor bolt torque be verified and documented every 672 hours or 1 month of operation.
ATTENTION! :
Before making any electrical connections or disassembly of any electrical equipment on this unit, perform proper LOCKOUT/ TAGOUT procedure of power source or sources to this unit.
ATTENTION! :
A qualified electrician is required to perform any electrical connections or disassembly of electrical equipment supplied on this unit.
WARNING! :
Use proper PPE’s per Section 1.2 and Local or National codes.
Under no circumstances should the shakers be run with one or more motor mounting bolts missing or not torqued properly. Do not operate shaker without motors in proper working condition and motor bolts properly torqued to requirements stated below. Failure to follow the statements below can result in motor malfunction causing extensive damage or injury.
Follow the procedure below to remove and replace a vibrator motor or motors. 1. 2.
3. 4.
5.
Lockout/Tagout power source to unit. Disconnect wiring in motor junction box (see Figure 1) of motor or motors that are going to be replaced. Note: Document wire colors to terminals in motor junction box before disconnecting. Loosen (A) on cable gland (see Figure 1 and 2) and slide over motor cable. Loosen (B) on cable gland (see Figure 1 and 2) and pull all wires in motor junction box out, carefully not to damage wire connectors on wires. Once motor cable has been removed from motor junction box remove all fittings that attach cable gland to motor.
41
6.
7. 8.
9.
10.
11.
Large Motor Item # Qty 1 4 2 4 3 4 4 4 Small Motor 5 4 6 4 7 4 8 4
Hook proper lifting device to motor that is being replaced. Use lifting points on motors (see Figure 1). Caution: Motors are heavy, large motor 225 lbs (102 Kg) and small motor 110 lbs (50 Kg). Apply a small amount of tension to lifting device to keep motors from falling during motor bolt removal. Remove motor bolt and hardware. Remove motor. Attention: Note motor wire inlet location and direction on motor junction box before removing motor. Clean and inspect motor mounting surface for damage such as cracks and surface defects (see Figure 3). Attention: Make sure that both the motor mounting surface and back of motor mount plate are clean and paint free. Position new motor onto unit. Motor wire inlet location must be located the same as the motor removed in step 8 above. Install NEW motor mounting hardware (see Figure 3 and Table 1). Quantity shown below is for one large motor and one small motor. Attention: Note orientation of items 3 and 7, figure 3. Items must be installed as shown in Detail A and B.
MI-Swaco P/N 1407169 BM6S80043-01 05-244 1305055
Description HHCS M20-1.5 x 120 mm lg., Grade 10.9 Yellow Chromate Motor Washer Lockwasher Schnorr M20 Nut, Hex M20-1.5, Grade 10.9 Yellow Chromate
1407144 9671682 05-248 1305040
HHCS M16-1.5 x 100 mm lg., Grade 10.9 Yellow Chromate Washer, 16 mm Motor Lockwasher Schnorr M16 Nut, Hex M16-1.5, Grade 10.9 Yellow Chromate Table 1
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12. 13.
14.
15. 16. 17. 18. 19.
Hand tighten all bolts. Apply initial torque of 160 ft-lbs (217 N-m) to all bolts for the large motors and 85 ft-lbs (115 N-m) for small motor mounting bolts. After all bolts have been torque to step 13, apply final torque of 320 ft-lbs (430 N-m) to all large motor mounting bolts and 170 ft-lb (230 N-m) for small motor mounting bolts. Re-install all fittings removed from step 5 into motor wire inlet in order they were removed. Feed wires into fittings of step 15 and reconnect them to motor terminals noted in step 2. Tighten (A) and (B) from step 3 and 4. Lock-in power source to unit. Run unit for 4 hours and retorqued all motor mounting bolts to step 14.
MOTOR LIFT POINT LOCATION
CABLE GLAND
A
MOTOR JUNCTION BOX
B
FIGURE 1 FITTINGS TO MOTOR JUNCTION BOX
MOTOR LIFT POINT LOCATION
B
A
MOTOR CABLE
FIGURE 2
CABLE GLAND
43
B A
1
5
FIGURE 3 2
3 6 8
4 7
DETAIL A
DETAIL B
44
7.7: Spring Removal and Replacement Procedure ATTENTION
: Potential crushing of hands, feet or other objects is possible during spring removal and replacement. Keep all objects clear of work area.
Springs should be replaced if wear is evident or any abnormal compression is observed or server corrosion is present. Follow the below procedure for removing and replacing the springs. Note: If one spring is to be changed it is recommended that all springs be changed. 1. 2.
3. 4. 5. 6.
Lockout/Tagout power supply to unit. Use suitable lifting device suitable to lift basket assembly (2225 lbs (1009 Kg) off of springs located on the discharge end. Basket assembly should be lifted approximately 5 in (127 mm) above springs. Remove springs and spring isolation washers (on top of spring), see Section 7.5, figure 7.5a. Replace new spring onto spring support weldment and bottom spring isolation washer as depicted in figure 7.5a, Section 7.5. Replace top spring isolation washer removed in step 3 onto new springs. Lower basket assembly back onto new springs. Caution: Basket must be properly seated on new springs.
Feed end springs will be changed in same manner described above.
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7.8: Cable Gland Assembly Instructions 1.
Assembly of a cable gland. A) Backnut B) Middle Nut C) Clamping Ring D) Spigot E) Brass Pot F) Entry (with captive deluge seal) G) Epoxy Compound H) Coupling D E B
A
H F
C
G
2. 3.
Place the Entry onto the motor fittings or the control panel. Determine length of cable to suit equipment.
Desired Length
4.
Cut and remove rubber insulation to expose copper braid.
46
Copper Braid Insulation
5.
Determine braid length by cable gland size (ref. size on Entry) A) 13/16” (20mm) for cable gland sizes Os to A. B) 1” (25mm) for cable gland sizes B to C2. C) 1-1/4” (32mm for cable gland sizes D to H. Braid Length
6.
Copper Braid
Slide the Backnut, Middle nut, and Clamping ring over the cable.
Clamping Ring
Backnut
Middle Nut
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7.
Push the copper braid over the clamping ring and cut the remaining insulation at the base of the copper braid to expose the wires.
Copper Braid Clamping Ring
Copper Braid
Insulation Clamping Ring
Wire Copper Braid Base
Direction Direction
8.
Slide the Spigot over the wires and push the spigot into the copper braid until the end of the braid is up against the shoulder of the spigot. Clamping Ring Copper Braid
9.
Position the clamping ring over the copper braid and bring the middle nut up to meet the entry.
48
10.
Hand tighten the middle nut onto the entry and then turn with a wrench until you hear a squeak. NOTE: Do not over tighten this can cause damage to the copper braid.
11.
Unscrew the middle nut and visually inspect that the braid has been successfully clamped between the spigot and the clamping ring.
12.
The epoxy compound must be mixed into the ratio of 1:1 until both colors have blended into one, without any streaks. NOTE: Rolling and folding is the most effective method of obtaining an even blend. NOTE: When handling this material the gloves supplied must be worn.
49
13.
Spread out the wires and pack in the epoxy compound.
14.
With all gaps and voids filled, bring the wires back together and pack more compound around out-side of the wires in a cone-shape.
15.
Slide the brass pot over the spigot and remove any surplus compound from the top of the brass pot and the joint face.
Brass Nut Joint Face
50
16.
Hand tighten the middle nut onto the entry and then tighten with a wrench.
17.
Hand tighten the back nut onto the middle nut and then tighten with a wrench.
18.
The completed assembly.
51
8.0: Start up and Operation The following section provides instructions for normal operation. Before operating the unit, make sure that you performed all steps in Section 5.1 and 5.2. Once the unit has been installed, the only changes or adjustments that should be made are screen mesh and deck angle adjustments. Screen selection will depend upon your specified drilling parameters, such as circulating volume, mud viscosity, penetration rate, etc. See Section 5.6 for screen installation and removal procedure. ATTENTION! :
Screen selection chart is shown in Section 5.7.
8.1: Start up Once all steps in Section 5.1, 5.2, 5.3 and 5.6 have be completed, follow the below procedure for start up of the unit. ATTENTION! :
Make sure all objects such as tools are clear from unit before starting unit. 1. 2. 3. 4. 5.
Wet screens prior to screening drilling fluid. Turn unit control panel to “Linear” or “Elliptical” depending on drilling parameters. Push “start” button on control panel. Allow the flow of fluid to shaker screens. Note: Apply flow of fluid slowly at first so not to flood the screens. Do not allow fluid end point to exceed 3/4 coverage of the discharge screen.
52
8.2: Deck Angle Adjustment The manual jacking system is used to change the deck angle of screening surface relative to the neutral position (0º). The angle adjustments are from -3º to +3º degrees. It is not necessary to shut down the shaker before changing the deck angle. ATTENTION! :
Do not use an air (pneumatic) ratchet or wrench to adjust deck angle adjustment jack.
To change the deck angle 1.
Locate the manual jacks on the discharge end of the shaker (see Figure 8.2a). 1-1/4" NUT
DECK ANGLE INDICATOR PLATE
POINTER
Figure 8.2a
53
2.
Use a manual ratchet or wrench to adjust the 1-1/4” nut located on the top of the jack. Adjust each side to the desired position. DO NOT ADJUST MORE THAN 2° PER SIDE WHILE CHANGING DECK ANGLE.
8.3: Screen Blinding If the screen openings plug (blind) with drilled solids see recommended methods below for cleaning screens. ATTENTION! :
Never use a wire or stiff fiber brush on the screens. 1. 2.
3.
With screens removed use high pressure air. With screens removed wash from the back side with water or diesel fuel depending on type of drilling fluid being screened. Change screen to a finer mesh type.
54
9.0: Troubleshooting Problem Screen wedge comes loose
Probable Cause Wedge not properly installed Solids under screen or wedge
Wedge bracket on basket will not hold wedge properly
Driving wedge in to far
Solids are migrating to one side of the basket or not discharging properly
One vibrator motor not running One vibrator rotating in wrong direction Unit not level
Suggested Remedy Ensure wedge is fully engaged, see Figure 5.6a, Section 5.6 Return bracket on basket back to normal position Check vibrator motor and control panel Reverse rotation
Vibrator bearings worn Improper clearance between basket and skid Loose fasteners or hardware
Level unit Check and reinstall wedges Replace motor Determine cause of interference and fix Locate and tighten
Mud Cleaner bypass valve stuck
Caked mud
Clean
Discharge gate won’t close fully
Clogged with mud Gate bent Gate holder bent
Clean out gate with water Straighten gate holder Straighten gate holder Service bearings, see Appendix-A Replace motor Adjust deck angle, or change to a coarser mesh screen
Wedge or wedges loose Shaker makes unusual loud noises
Vibrator overheating (70 degrees over ambient) Mud builds up on screen or too much spills over discharge Mud spills over sides or end of skid Solids build up at back edge of screen
Bearing out of grease Bearing worn out Screen mesh too fine Discharge gates not fully open Caked mud around gates Third motor not rotating in correct direction, see Figure 5.1d, Section 5.1
Fully open gates Flush out obstruction Reverse rotation
55
Page Left Blank
56
10.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671901-01 (Shaker Mongoose PT 10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.1
Item # 1 2 3 4
Qty
MI-Swaco P/N
Description
1 1 2 1
9671843 9671688-02 EM3C00010 6905003
5
1
9671906
6 7 8 9
1 4 2 1
9650360 07-409 9671809 9671839
Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Ass’y Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator 10T4 D-Silter Ass’y w/ Header Box Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT Plate, Cover 10T4 D-Silter PT Mongoose Mud Cleaner
Figure 10.0a – Parts List for 9671901-01
57
10.1: Drawings and Parts List Control Assembly Kit (9671688-02)
1
SEE CABLE ROUTINGVIEW
A
C
B
D
E
2
11 15 14
11 8
7
7
9
13 2x
16 7
8 8 6
4
7
5
6 8
7
4
ON BOTTOM OF ITEM 2
8
11
11
7
5
10 12
9 11
11
6
5
4
6
4
12 12
5 6 6
Item # *1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16
Qty 1 1 4 6 6 6 6 6 2 13 6 60 ft. 8 4 4 4
8
4
4
5
5
Description Plate, Control Panel Mounting Adapter Starter Assembly 380 V, 50 Hz Mount Vibration Donut Lockwasher, 1” Conduit Locknut, ¾” NPT Cord Grip Straight Reducer Bushing, ¾” MPT x ½ FPT Cable Connector, ½ NPT .51-.81 Dia. Armored Conduit Elbow, 90 Deg. ¾ x ¾ FPT Tie Cable Decal, Arrow Rotation Cable Armored 4 Conductor, UL Approved Flatwasher, M12 Regular, SST Lockwasher, M12 Regular, SST Hex Nut, M12, SST HHCS, M12 x 80 mm Lg., SST
MI-Swaco P/N 9671689 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 04-1147
Figure 10.1a – Parts List for 9671688-02 * = Items not used
58
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #3 A
B
C
D
E
CABLE #1
25 REF
CABLE #2
Cable Routing View
CABLE #3 CABLE #2 CABLE #1
5.5” 13.5” 15” MOTOR TO A
6” 6” 6” 7” 4.5” 6” 6” 6” 7” 6.5” 6” 6” 6” 7” 6” A TO B TO C TO D TO E TO B C D E TOWER APPROXIMATE LENGTH OF CABLE (INCHES)
35” 45” 46” TOTAL LENGTH
Table 1
59
10.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls)
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Qty 1 1 24 2 8 8 2 4 8 8 8 40 24 2 24 2 2 1 1 2 4 8 8 4 4
MI-Swaco P/N 9671790 9671738-01 04-1270 9671681 1305055 1407169 9671815 9671742 05-296 05-307 1493215 05-305 05-306 8420202 03-415 9671679 9671683 9671744 9671745 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
26
4
1407144
27 28 29 30 31 32 33 34 35 36 37 38 39 40
8 4 1 4 1 1 12 12 24 12 4 2 4 4
5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BM6K80097 5804004 9650511
Description Skid Weldment Mongoose Effluent Basket Assembly, Mongoose PT HHCS M12 x 45 mm, SS Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate Gate, Skid Slide Mongoose Effluent Design Bracket, Shipping Metric Flatwasher M20 Metric, SS Lockwasher M20 Metric, SS Screw Hex Hd, SS, M20 x 45 mm Flatwasher M12 Metric, SS Lockwasher M12 Split, SS Decal MI-Swaco Hex Nut M12 Metric, SS, M12 x 1.75, SS Weldment, Spring Spool Mongoose Flat Panel Indicator Pointer Mongoose PT Bolt Flg. Design Plate, Right Indicator Plate, Left Indicator CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Nameplate MI-Swaco Pop Rivet 1/8” D 3/16-1/4” Grip Cover, Weld Flange 10” PT Mongoose Gasket Ring ANSI Flng RF 150 LB 10 in HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 Hex Nut M24, Metric, SS Flatwasher M24, Metric, SS Lockwasher M24 Split, SS Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Position
Figure 10.2a: Parts List for Assembly 9671843
60
10.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric)
See Following Drawing
Item # 1 2
Qty: 1 1
MI-Swaco P/N 9671610 9671637-02
3
8
5895001
4 5 6 7 8
36 28 28 28 1
05-277 04-1103 05-270 03-229 9671638-02
9
1
5873004
10 11 12
4 4 1
5837001 9671640 9671925
13
32
07-415
14
32
1441471
15
1
BM6K80100
Description Basket Weldment Mongoose PT Cover, Removable Mongoose Flat Panel Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Flatwasher M10 Metric, SS HHCS M10 x 30 Metric, SS Lockwasher M10 Split, SS Hex Nut M10 Metric, SS Bar, Skirt Retainer Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Drip Lip Basket Mongoose Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Label, Crush Hands
Figure 10.3a: Parts List for Assembly 9671738-01
61
10.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671906 ( 10T4 D-Silter Assy w/ Header Box Mongoose PT Mud Cleaner)
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty 4 8 4 4 4 1 1 1 1 1 2 1 40 10 2 1 10 1 1 20 1 1 1 1 1 1 1 1 1 1 70 24 35 12 31 4 12 2 35 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5010134 5010135 5015029 5015030 5015031 5015052 5015053 5068261 8420200 9622220 9622532 9622585 9622595 9650360 9671652-01 9671907 9671914 9671915 9671926 9671927 9671941 9697001-13 9697001-14 05-305 05-308 03-415 03-412 04-1105 04-1106 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flng RF 150 LB. 10 in Cap Grooved End 6 in Cap Grooved End 8 in Cuplng Grooved End 6 in Bolt T-Gskt 1000 PSI Cuplng Grooved End 8 in Bolt T-Gskt 800 PSI Cuplng Grooved End 10 in Bolt T-Gskt 800 PSI Cuplng Grooved End 2 in Snap T-Gskt 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gskt Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manfld Feed D-Silter 10T4 w/o Flange Manfld Overflow D-Silter 10T4 / ALS Mud Cleaner Elbow D-Silter 10T4 Poly 2 in Grooved End Nameplate ID Product Cover, MS Weld Flange 10” PT Mongoose Weldment, 10T4 Header Box w/o Flange Mud Cleaner Weldment, Leg Header Box D-Silter 10T4 Weldment, Leg Header Box D-Silter 10T4 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M24 Metric 304 SS Hex Nut M12 Metric, 304 SS, M12 x 1.75 Hex Nut M24 Metric, 304 SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 40 Metric, 304 SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread CVR/Plug-I/O 6” Dia. High Grade Nitrile 45-70 Shore A Hardiness Lockwasher M12 Split 304 SS Lockwasher M24 Split 304 SS
Figure 10.4a: Parts List for Assembly 9671906 62
10.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex)
1
2
Item # 1 2
Qty 1 2
MI-Swaco P/N 9622221 9622312
2
Description Liner Feed Urethane Valve Apex 1/2”
Figure 10.5a: Parts List for Assembly 9622220
NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8” = 9622338 Valve Apex 5/8” = 9622358
63
10.6: Recommended Spare Parts for 9671901-01 Configuration Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
64
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 10.0a / 3 10.0a / 4 10.1a / 4 10.1a / 5 10.1a / 6 10.1a / 7 10.1a / 8 10.1a / 9 10.1a / 12 10.2a / 4 10.2a / 5 10.2a / 6 10.2a / 20 10.2a / 21 10.2a / 22 10.2a / 23 10.2a / 24 10.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
10.2a / 26
4
1407144
10.2a / 27 10.2a / 28 10.2a / 32 10.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
10.3a / 3
8
5895001
10.3a / 9 10.3a / 10 10.3a / 11 10.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
10.3a / 14
32
1447471
10.4a / 6 10.4a / 7 10.4a / 8 10.4a / 9 10.4a / 10 10.4a / 11 10.4a / 12 10.4a / 13 10.4a / 14 10.4a / 15
1 1 1 1 1 2 1 40 10 2
2422177 3916067 5010134 5010135 5015029 5015030 5015031 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Cnectr Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flng RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flng RF 150 LB, 10 in Cap Grooved End 6 in Cap Grooved End 8 in Cuplng Grooved End 6 in Bolt T-Gskt 1000 psi Cuplng Grooved End 8 in Bolt T-Gskt 800 psi Cuplng Grooved End 10 in Bolt T-Gskt 800 psi Cuplng Grooved End 2 in Bolt T-Gskt 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gskt Plug SQ Hd. Galv. 150 psi 1 NPT
65
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
10.4a / 17 10.4a / 18 10.4a / 19 10.4a / 20 10.4a / 29 10.4a / 30 10.4a / 46 10.5a / 1 10.5a / 2
10 1 1 20 2 1 2 1 2
9622220 9622532 9622585 9622595 9697001-12 9697001-13 S48K00827-NL 9622221 9622312
Description Clone Twin 4 Urethane Complete w/ 1/2 Apex Manfld Feed D-Silter 10T4 w/o Flng Manfld Overflow D-Silter 10T4 / ALS Mud Cleaner Elbow D-Silter 10T4 Poly 2 in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2”
66
Page Left Blank
67
11.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671902-01 and 9671902-02 Assembly 9671902-01:
Shaker Mongoose PT 2-12/10T4 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671902-02:
Shaker Mongoose PT 3-12/10T4 Mud Cleaner 3 Motor 380V, 50 Hz
11.0.1:
Assembly 9671902-01 (Shaker Mongoose PT 2-12/10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.2
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003
5
1
9671906
6 7 8 9 10
1 1 4 2 1
9671947 9650360 07-409 9671809 9671955
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator 10T4 D-Silter Assembly w/ Header Box Mongoose PT Mud Cleaner 2-12, D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT Weldment, Trough 2-12 D-Sander PT Mongoose Mud Cleaner
Figure 11.0.1a – Parts List for 9671902-01
68
11.0.2:
Assembly 9671902-02 (Shaker Mongoose PT 3-12/10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.3
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003
5
1
9671906
6 7 8 9 10
1 1 4 2 1
9671954 9650360 07-409 9671809 9671960
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator 10T4 D-Silter Assembly w/ Header Box Mongoose PT Mud Cleaner D-Sander 3-12 Stand w/ Clones Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT Weldment, Trough 3-12 D-Sander PT Mongoose Mud Cleaner
Figure 11.0.2a – Parts List for 9671902-02
69
11.1: Drawings and Parts List Control Assembly Kit (9671688-02) Applies to main assemblies 9671902-01, -02
1
SEE CABLE ROUTINGVIEW
A
C
B
D
E
2
11 15 14
11 8
7
7
9
13 2x
16 7
8 8 6
4
7
5
6 8
7
4
ON BOTTOM OF ITEM 2
8
11
11
7
5
10 12
9 11
11
6
5
4
6
4
12 12
5 6 6
Item # *1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16
Qty 1 1 4 6 6 6 6 6 2 13 6 60 ft. 8 4 4 4
8
4
4
5
5
Description Plate, Control Panel Mounting Adapter Starter Assembly 380 V, 50 Hz Mount Vibration Donut Lockwasher, 1” Conduit Locknut, ¾” NPT Cord Grip Straight Reducer Bushing, ¾” MPT x ½ FPT Cable Connector, ½ NPT .51-.81 Dia. Armored Conduit Elbow, 90 Deg. ¾ x ¾ FPT Tie Cable Decal, Arrow Rotation Cable Armored 4 Conductor, UL Approved Flatwasher, M12 Regular, SST Lockwasher, M12 Regular, SST Hex Nut, M12, SST HHCS, M12 x 80 mm Lg., SST
MI-Swaco P/N 9671689 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 04-1147
Figure 11.1a – Parts List for 9671688-02 * = Items not used
70
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #3 A
B
C
D
E
CABLE #1
25 REF
CABLE #2
Cable Routing View
CABLE #3 CABLE #2 CABLE #1
5.5” 13.5” 15” MOTOR TO A
6” 6” 6” 7” 4.5” 6” 6” 6” 7” 6.5” 6” 6” 6” 7” 6” A TO B TO C TO D TO E TO B C D E TOWER APPROXIMATE LENGTH OF CABLE (INCHES)
35” 45” 46” TOTAL LENGTH
Table 1
71
11.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls) Applies to main assemblies 9671902-01, -02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Qty 1 1 24 2 8 8 2 4 8 8 8 40 24 2 24 2 2 1 1 2 4 8 8 4 4
MI-Swaco P/N 9671790 9671738-01 04-1270 9671681 1305055 1407169 9671815 9671742 05-296 05-307 1493215 05-305 05-306 8420202 03-415 9671679 9671683 9671744 9671745 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
26
4
1407144
27 28 29 30 31 32 33 34 35 36 37 38 39 40
8 4 1 4 1 1 12 12 24 12 4 2 4 4
5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BM6K80097 5804004 9650511
Description Skid Weldment Mongoose Effluent Basket Assembly, Mongoose PT HHCS M12 x 45 mm, SS Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate Gate, Skid Slide Mongoose Effluent Design Bracket, Shipping Metric Flatwasher M20 Metric, SS Lockwasher M20 Metric, SS Screw Hex Hd, SS, M20 x 45 mm Flatwasher M12 Metric, SS Lockwasher M12 Split, SS Decal MI-Swaco Hex Nut M12 Metric, SS, M12 x 1.75, SS Weldment, Spring Spool Mongoose Flat Panel Indicator Pointer Mongoose PT Bolt Flg. Design Plate, Right Indicator Plate, Left Indicator CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Nameplate MI-Swaco Pop Rivet 1/8” D 3/16-1/4” Grip Cover, Weld Flange 10” PT Mongoose Gasket Ring ANSI Flange RF 150 LB 10 in HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 Hex Nut M24, Metric, SS Flatwasher M24, Metric, SS Lockwasher M24 Split, SS Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Position
Figure 11.2a: Parts List for Assembly 9671843 72
11.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric) Applies to main assemblies 9671902-01, -02
See Following Drawing
Item # 1 2
Qty 1 1
MI-Swaco P/N 9671610 9671637-02
3
8
5895001
4 5 6 7 8
36 28 28 28 1
05-277 04-1103 05-270 03-229 9671638-02
9
1
5873004
10 11 12
4 4 1
5837001 9671640 9671925
13
32
07-415
14
32
1441471
15
1
BM6K80100
Description Basket Weldment Mongoose PT Cover, Removable Mongoose Flat Panel Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Flatwasher M10 Metric, SS HHCS M10 x 30 Metric, SS Lockwasher M10 Split, SS Hex Nut M10 Metric, SS Bar, Skirt Retainer Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Drip Lip Basket Mongoose Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Label, Crush Hands
Figure 11.3a: Parts List for Assembly 9671738-01
73
11.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671906 (10T4 D-Silter Assembly w/ Header Box Mongoose PT Mud Cleaner) Applies to main assemblies 9671902-01, -02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty 4 8 4 4 4 1 1 1 1 1 2 1 40 10 2 1 10 1 1 20 1 1 1 1 1 1 1 1 1 1 70 24 35 12 31 4 12 2 35 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5010134 5010135 5015029 5015030 5015031 5015052 5015053 5068261 8420200 9622220 9622532 9622585 9622595 9650360 9671652-01 9671907 9671914 9671915 9671926 9671927 9671941 9697001-13 9697001-14 05-305 05-308 03-415 03-412 04-1105 04-1106 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Cap Grooved End 6 in Cap Grooved End 8 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Feed D-Silter 10T4 w/o Flange Manifold Overflow D-Silter 10T4 / ALS Mud Cleaner Elbow D-Silter 10T4 Poly 2 in Grooved End Nameplate ID Product Cover, MS Weld Flange 10” PT Mongoose Weldment, 10T4 Header Box w/o Flange Mud Cleaner Weldment, Leg Header Box D-Silter 10T4 Weldment, Leg Header Box D-Silter 10T4 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M24 Metric 304 SS Hex Nut M12 Metric, 304 SS, M12 x 1.75 Hex Nut M24 Metric, 304 SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 40 Metric, 304 SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread CVR/Plug-I/O 6” Dia. High Grade Nitrile 45-70 Shore A Hardiness Lockwasher M12 Split 304 SS Lockwasher M24 Split 304 SS
Figure 11.4a: Parts List for Assembly 9671906
74
11.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex) Applies to main assemblies 9671902-01, -02
1
2
Item # 1 2
Qty 1 2
Part Number 9622221 9622312
2
Description Liner Feed Urethane Valve Apex 1/2”
Figure 11.5a: Parts List for Assembly 9622220
NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8” = 9622338 Valve Apex 5/8” = 9622358
75
11.6: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671947 and 9671954 Assembly 9671947:
2-12 D-Sander Assembly Mongoose PT Mud Cleaner; Applies to main assembly 9671902-01
Assembly 9671954:
3-12 D-Sander Stand w/ Clones Mongoose PT Mud Cleaner; Applies to main assembly 9671902-02
76
11.6.1:
Assembly 9671947 (2-12 D-Sander Assembly Mongoose PT Mud Cleaner) Applies to main assembly 9671902-01
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Qty 1 2 2 4 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 32 4 8 4 16 2 8 4 4 12 2 16 2 8 4
MI-Swaco P/N 00-1614 1289105 1289140 1492031 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9650360 9671953 9671961 9671962 9671964 9671965 9671001-13 9697001-14 05-305 05-276 05-174 05-160 03-415 03-232 03-145 03-404 04-1105 04-1106 04-1451 05-306 05-285 05-176 05-236
Description Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts DRS #4 x 5/8, 304 SS Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Nameplate ID Product Weldment, 2-12, 3-12 D-Sander Stand PT Mongoose Mud Cleaner Bracket, Adjustment D-Sander Clones PT Mongoose Mud Cleaner Bracket, Mating 2-12 D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M8 Metric 304 SS Flatwasher 5/8 304 SS Flatwasher 3/4 304 SS Hex Nut M12 Metric 304 SS Hex Nut M8 Metric 304 SS Hex Nut 5/8-NC 304 SS Hex Nut 3/4-NC 304 SS HHCS M12 x 35 Metric 304 SS HHCS M12 x 40 Metric 304 SS HHCS M8 x 60 mm Metric 304 SST Hex Head Cap Screw Lockwasher M12 Split 304 SS Lockwasher M8 Split 304 SS Lockwasher 5/8 Split 304 SS Lockwasher 3/4 Split 304 SST
Figure 11.6.1a: Parts List for Assembly 9671947 77
11.6.2:
Assembly 9671954 (3-12 D-Sander Sander with Clones Mongoose PT Mud Cleaner) Applies to main assembly 9671902-02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty 1 2 2 4 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 32 4 6 4 4 16 2 8 4 4 4 12 2 16 2 6 4 4
MI-Swaco P/N 00-1614 1289140 1289171 1492031 2422177 5015026 5015029 5015031 5015032 5030860 9621280 9621289 9621325 9621326 9650360 9671953 9671961 9671963 9671964 9671965 9671001-13 9697001-14 05-305 05-276 05-174 05-160 05-238 03-415 03-232 03-145 03-404 03-405 04-1105 04-1106 04-1451 05-306 05-285 05-176 05-236 05-177
Description Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts U-Bolt CS 10 in Pipe 7/8-9 NC x 16.06 Lg. w/ Nuts DRS #4 x 5/8, 304 SS Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 12 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Inlet 10” Diameter 3-12 Slant Mount D-Sander Manifold 12” Diameter 3-12 Slant Mount D-Sander Nameplate ID Product Weldment, 2-12, 3-12 D-Sander Stand PT Mongoose Mud Cleaner Bracket, Adjustment D-Sander Clones PT Mongoose Mud Cleaner Bracket, Mating 3-12 D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M8 Metric 304 SS Flatwasher 5/8 304 SS Flatwasher 3/4 304 SS Flatwasher 7/8, 304 SS Type A Plain Narrow Hex Nut M12 Metric 304 SS Hex Nut M8 Metric 304 SS Hex Nut 5/8-NC 304 SS Hex Nut 3/4-NC 304 SS Hex Nut 7/8-NC 304 SS HHCS M12 x 35 Metric 304 SS HHCS M12 x 40 Metric 304 SS HHCS M8 x 60 mm Metric 304 SST Hex Head Cap Screw Lockwasher M12 Split 304 SS Lockwasher M8 Split 304 SS Lockwasher 5/8 Split 304 SS Lockwasher 3/4 Split 304 SST Lockwasher 7/8 Split 316 SS
Figure 11.6.2a: Parts List for Assembly 9671954 78
11.7: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9621280 (Clone Assembly Urethane 12 in Grooved End) Applies to main assemblies 9671902-01, -02
5 1
6 2
3
6 4
Item # 1 2 3 4 5 6
Qty 1 1 1 1 1 2
Part Number 9621281 9621173 9621175 9621174 9621177 9621176
Description Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
Figure 11.7a: Parts List for Assembly 9621280
79
11.8: Recommended Spare Parts for Assemblies 9671902-01 and 9671902-02 11.8.1:
Recommended Spare Parts for Assembly 9671902-01
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
80
Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 11.0.1a / 3 11.0.1a / 4 11.1a / 4 11.1a / 5 11.1a / 6 11.1a / 7 11.1a / 8 11.1a / 9 11.1a / 12 11.2a / 4 11.2a / 5 11.2a / 6 11.2a / 20 11.2a / 21 11.2a / 22 11.2a / 23 11.2a / 24 11.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
11.2a / 26
4
1407144
11.2a / 27 11.2a / 28 11.2a / 32 11.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
11.3a / 3
8
5895001
11.3a / 9 11.3a / 10 11.3a / 11 11.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
11.3a / 14
32
1447471
11.4a / 6 11.4a / 7 11.4a / 8 11.4a / 9 11.4a / 10 11.4a / 11 11.4a / 12 11.4a / 13 11.4a / 14 11.4a / 15
1 1 1 1 1 2 1 40 10 2
2422177 3916067 5010134 5010135 5015029 5015030 5015031 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plate M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plate M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plate M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cap Grooved End 8 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 10 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
81
Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
11.4a / 17 11.4a / 18 11.4a / 19 11.4a / 20 11.4a / 29 11.4a / 30 11.4a / 38 11.5a / 1 11.5a / 2 11.6.1a / 1 11.6.1a / 2 11.6.1a / 3 11.6.1a / 5 11.6.1a / 6 11.6.1a / 7 11.6.1a / 8 11.6.1a / 9 11.6.1a / 10 11.6.1a / 11 11.6.1a / 12 11.6.1a / 13 11.6.1a / 14 11.7a / 1 11.7a / 2 11.7a / 3 11.7a / 4 11.7a / 5 11.7a / 6
10 1 1 20 2 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
9622220 9622532 9622585 9622595 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Feed D-Silter 10T4 w/o Flange Manifold Overflow D-Silter 10T4 / ALS Mud Cleaner Elbow D-Silter 10T4 Poly 2 in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
82
11.8.2:
Recommended Spare Parts for Assembly 9671902-02
Items listed below are for 1 year of operating spares.
Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
83
Spare Parts Lists Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 11.0.2a / 3 11.0.2a / 4 11.1a / 4 11.1a / 5 11.1a / 6 11.1a / 7 11.1a / 8 11.1a / 9 11.1a / 12 11.2a / 4 11.2a / 5 11.2a / 6 11.2a / 20 11.2a / 21 11.2a / 22 11.2a / 23 11.2a / 24 11.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
11.2a / 26
4
1407144
11.2a / 27 11.2a / 28 11.2a / 32 11.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
11.3a / 3
8
5895001
11.3a / 9 11.3a / 10 11.3a / 11 11.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
11.3a / 14
32
1447471
11.4a / 6 11.4a / 7 11.4a / 8 11.4a / 9 11.4a / 10 11.4a / 11 11.4a / 12 11.4a / 13 11.4a / 14 11.4a / 15
1 1 1 1 1 2 1 40 10 2
2422177 3916067 5010134 5010135 5015029 5015030 5015031 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plate M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cap Grooved End 8 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 10 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
84
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
11.4a / 17 11.4a / 18 11.4a / 19 11.4a / 20 11.4a / 29 11.4a / 30 11.4a / 38 11.5a / 1 11.5a / 2 11.6.2a / 1 11.6.2a / 2 11.6.2a / 3 11.6.2a / 5 11.6.2a / 6 11.6.2a / 7 11.6.2a / 8 11.6.2a / 9 11.6.2a / 10 11.6.2a / 11 11.6.2a / 12
10 1 1 20 2 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2
9622220 9622532 9622585 9622595 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289140 1289171 2422177 5015026 5015029 5015031 5015032 5030860 9621280 9621289
11.6.2a / 13
1
9621325
11.6.2a / 14 11.7a / 1 11.7a / 2 11.7a / 3 11.7a / 4 11.7a / 5 11.7a / 6
1 1 1 1 1 1 2
9621326 9621281 9621173 9621175 9621174 9621177 9621176
Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Feed D-Silter 10T4 w/o Flange Manifold Overflow D-Silter 10T4 / ALS Mud Cleaner Elbow D-Silter 10T4 Poly 2 in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg w/ Nuts U-Bolt CS 12 in Pipe 7/8-9 NC x 16.06 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 12 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Inlet 10” Diameter 3-12 Slant Mount DSander Manifold 12” Diameter 3-12 Slant Mount D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
85
Page Left Blank
86
12.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671903-01 and 9671903-02 Assembly 9671903-01:
Shaker Mongoose PT 3-12/6T4 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671903-02:
Shaker Mongoose PT 3-12/8T4 Mud Cleaner 3 Motor 380V, 50 Hz
12.0.1:
Assembly 9671903-01 (Shaker Mongoose PT 3-12/6T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.4
Item #
Qty
1 2 3 4 5 6 7 8 9
1 1 2 1 1 1 1 4 2
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003 9671919 9671954 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter 6T4 3-12 Assembly Header Box PT Mongoose D-Sander 3-12 Stand w/ Clones Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 12.0.1a – Parts List for 9671903-01
87
12.0.2:
Assembly 9671903-02 (Shaker Mongoose PT 3-12/8T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.5
Item #
Qty:
1 2 3 4 5 6 7 8 9
1 1 2 1 1 1 1 4 2
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003 9671920 9671954 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter 8T4 3-12 Assembly Header Box PT Mongoose D-Sander 3-12 Stand w/ Clones Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 12.0.2a – Parts List for 9671903-02
88
12.1: Drawings and Parts List Control Assembly Kit (9671688-02) Applies to both assemblies 9671903-01, -02
1
SEE CABLE ROUTINGVIEW
A
C
B
D
E
2
11 15 14
11 8
7
7
9
13 2x
16 7
8 8 6
4
7
5
6 8
7
4
ON BOTTOM OF ITEM 2
8
11
11
7
5
10 12
9 11
11
6
5
4
6
4
12 12
5 6 6
Item # *1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16
Qty 1 1 4 6 6 6 6 6 2 13 6 60 ft. 8 4 4 4
8
4
4
5
5
Description Plate, Control Panel Mounting Adapter Starter Assembly 380 V, 50 Hz Mount Vibration Donut Lockwasher, 1” Conduit Locknut, ¾” NPT Cord Grip Straight Reducer Bushing, ¾” MPT x ½ FPT Cable Connector, ½ NPT .51-.81 Dia. Armored Conduit Elbow, 90 Deg. ¾ x ¾ FPT Tie Cable Decal, Arrow Rotation Cable Armored 4 Conductor, UL Approved Flatwasher, M12 Regular, SST Lockwasher, M12 Regular, SST Hex Nut, M12, SST HHCS, M12 x 80 mm Lg., SST
MI-Swaco P/N 9671689 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 04-1147
Figure 12.1a – Parts List for 9671688-02 * = Items not used 89
12.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls) Applies to main assemblies 9671903-01, -02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty 1 1 24 2 8 8 2 4 8 8 8 40 24 2 24 2 2 1 1 2 4 8 8 4 4 4 8 4 1 4 1 1 12 12 24 12 4 2 4 4
MI-Swaco P/N 9671790 9671738-01 04-1270 9671681 1305055 1407169 9671815 9671742 05-296 05-307 1493215 05-305 05-306 8420202 03-415 9671679 9671683 9671744 9671745 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248 1407144 5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BM6K80097 5804004 9650511
Description Skid Weldment Mongoose Effluent Basket Assembly, Mongoose PT HHCS M12 x 45 mm, SS Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate Gate, Skid Slide Mongoose Effluent Design Bracket, Shipping Metric Flatwasher M20 Metric, SS Lockwasher M20 Metric, SS Screw Hex Hd, SS, M20 x 45 mm Flatwasher M12 Metric, SS Lockwasher M12 Split, SS Decal MI-Swaco Hex Nut M12 Metric, SS, M12 x 1.75, SS Weldment, Spring Spool Mongoose Flat Panel Indicator Pointer Mongoose PT Bolt Flg. Design Plate, Right Indicator Plate, Left Indicator CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plate M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plate M16-1.5, Grd. 10.9 Yellow Chromate Nameplate MI-Swaco Pop Rivet 1/8” D 3/16-1/4” Grip Cover, Weld Flange 10” PT Mongoose Gasket Ring ANSI Flange RF 150 LB 10 in HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 Hex Nut M24, Metric, SS Flatwasher M24, Metric, SS Lockwasher M24 Split, SS Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Position
Figure 12.2a: Parts List for Assembly 9671843 90
12.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric) Applies to main assemblies 9671903-01, -02
See Following Drawing
Item #
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 8 36 28 28 28 1 1 4 4 1 32 32 1
MI-Swaco P/N 9671610 9671637-02 5895001 05-277 04-1103 05-270 03-229 9671638-02 5873004 5837001 9671640 9671925 07-415 1441471 BM6K80100
Description Basket Weldment Mongoose PT Cover, Removable Mongoose Flat Panel Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Flatwasher M10 Metric, SS HHCS M10 x 30 Metric, SS Lockwasher M10 Split, SS Hex Nut M10 Metric, SS Bar, Skirt Retainer Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Drip Lip Basket Mongoose Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Label, Crush Hands
Figure 12.3a: Parts List for Assembly 9671738-01
91
12.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671919 and 9671920 Assembly 9671919:
D-Silter 6T4 3-12 Assembly Header Box PT Mud Cleaner; Applies to main assembly 9671903-01
Assembly 9671920:
D-Silter 8T4 3-12 Assembly Header Box PT Mud Cleaner; Applies to main assembly 9671903-02
92
12.4.1:
Assembly 9671919 (D-Silter 6T4 3-12 Assembly Header Box PT Mud Cleaner) Applies to main assembly 9671903-01
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Qty 8 8 8 8 4 1 1 1 2 3 1 24 6 2 1 6 1 1 12 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 39 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261 8420200 9622220 9622491 9622942 9622582 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671960 9697001-12 9677001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold OF 6T4 D-Silter ALS Mud Cleaner Elbow Grooved End 90D Poly 2 in Nameplate ID Product M-I Swaco Cover, Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Weldment, Trough 3-12 D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher, M12 Regular, SST Flatwasher M24, Metric, SS Hex Nut, M12, SST Hex Nut M24, Metric, SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 mm, SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 CVR/Plug- I/O 6” Dia. Lockwasher M12 Split, SS Lockwasher M24 Split, SS
Figure 12.4.1a: Parts List for Assembly 9671919 93
12.4.2:
Assembly 9671920 (D-Silter 8T4 3-12 Assembly Header Box PT Mud Cleaner) Applies to main assembly 9671903-02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Qty 8 8 8 8 4 1 1 1 1 2 1 32 8 2 1 8 1 16 1 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 39 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261 8420200 9622220 9622485 9622582 9622605 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671960 9697001-12 9677001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow Grooved End 90D Poly 2 in Manifold Inlet D-Silter Nameplate ID Product M-I Swaco Cover, Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Weldment, Trough 3-12 D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher, M12 Regular, SST Flatwasher M24, Metric, SS Hex Nut, M12, SST Hex Nut M24, Metric, SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 mm, SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 CVR/Plug- I/O 6” Dia. Lockwasher M12 Split, SS Lockwasher M24 Split, SS
Figure 12.4.2a: Parts List for Assembly 9671920 94
12.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex) Applies to main assemblies 9671903-01, -02
1
2
Item # 1 2
Qty 1 2
MI-Swaco P/N 9622221 9622312
2
Description Liner Feed Urethane Valve Apex 1/2”
Figure 12.5a: Parts List for Assembly 9622220
NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8” = 9622338 Valve Apex 5/8” = 9622358
95
12.6: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671954 ( D-Sander 3-12 Stand w/ Clones Mongoose PT Mud Cleaner) Applies to main assemblies 9671903-01, -02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty: 1 2 2 4 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 32 4 6 4 4 16 2 8 4 4 4 12 2 16 2 6 4 4
MI-Swaco P/N 00-1614 1289140 1289171 1492031 2422177 5015026 5015029 5015031 5015032 5030860 9621280 9621289 9621325 9621326 9650360 9671953 9671961 9671963 9671964 9671965 9671001-13 9697001-14 05-305 05-276 05-174 05-160 05-238 03-415 03-232 03-145 03-404 03-405 04-1105 04-1106 04-1451 05-306 05-285 05-176 05-236 05-177
Description Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts U-Bolt CS 10 in Pipe 7/8-9 NC x 16.06 Lg. w/ Nuts DRS #4 x 5/8, 304 SS Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 12 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Inlet 10” Diameter 3-12 Slant Mount D-Sander Manifold 12” Diameter 3-12 Slant Mount D-Sander Nameplate ID Product Weldment, 2-12, 3-12 D-Sander Stand PT Mongoose Mud Cleaner Bracket, Adjustment D-Sander Clones PT Mongoose Mud Cleaner Bracket, Mating 3-12 D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M8 Metric 304 SS Flatwasher 5/8 304 SS Flatwasher 3/4 304 SS Flatwasher 7/8, 304 SS Type A Plain Narrow Hex Nut M12 Metric 304 SS Hex Nut M8 Metric 304 SS Hex Nut 5/8-NC 304 SS Hex Nut 3/4-NC 304 SS Hex Nut 7/8-NC 304 SS HHCS M12 x 35 Metric 304 SS HHCS M12 x 40 Metric 304 SS HHCS M8 x 60 mm Metric 304 SST Hex Head Cap Screw Lockwasher M12 Split 304 SS Lockwasher M8 Split 304 SS Lockwasher 5/8 Split 304 SS Lockwasher 3/4 Split 304 SST Lockwasher 7/8 Split 316 SS
Figure 12.6a: Parts List for Assembly 9671954 96
12.7: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9621280 (Clone Ass’y Urethane 12 in Grooved End ) Applies to main assemblies 9671903-01, -02
5 1
6 2
3
6 4
Item # 1 2 3 4 5 6
Qty 1 1 1 1 1 2
Part Number 9621281 9621173 9621175 9621174 9621177 9621176
Description Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
Figure 12.7a: Parts List for Assembly 9621280
97
12.8: Recommended Spare Parts for Assemblies 9671903-01 and 9671903-02
12.8.1:
Recommended Spare Parts for Assembly 9671903-01
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
98
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 12.0.1a / 3 12.0.1a / 4 12.1a / 4 12.1a / 5 12.1a / 6 12.1a / 7 12.1a / 8 12.1a / 9 12.1a / 12 12.2a / 4 12.2a / 5 12.2a / 6 12.2a / 20 12.2a / 21 12.2a / 22 12.2a / 23 12.2a / 24 12.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
12.2a / 26
4
1407144
12.2a / 27 12.2a / 28 12.2a / 32 12.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
12.3a / 3
8
5895001
12.3a / 9 12.3a / 10 12.3a / 11 12.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
12.3a / 14
32
1447471
12.4.1a / 6 12.4.1a / 7 12.4.1a / 8 12.4.1a / 10 12.4.1a / 11 12.4.1a / 12 12.4.1a / 13 12.4.1a / 14
1 1 1 3 1 24 6 2
2422177 3916067 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
99
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
12.4.1a / 16 12.4.1a / 17 12.4.1a / 18 12.4.1a / 19 12.4.1a / 30 12.4.1a / 31 12.4.1a / 40 12.5a / 1 12.5a / 2 12.6a / 1 12.6a / 2 12.6a / 3 12.6a / 5 12.6a / 6 12.6a / 7 12.6a / 8 12.6a / 9 12.6a / 10 12.6a / 11 12.6a / 12
6 1 1 12 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2
9622220 9622491 9622942 9622582 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289140 1289171 2422177 5015026 5015029 5015031 5015032 5030860 9621280 9621289
12.6a / 13
1
9621325
12.6a / 14 12.7a / 1 12.7a / 2 12.7a / 3 12.7a / 4 12.7a / 5 12.7a / 6
1 1 1 1 1 1 2
9621326 9621281 9621173 9621175 9621174 9621177 9621176
Description Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold OF 6T4 D-Silter ALS Mud Cleaner Elbow Grooved End 90 Poly 2 in Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts U-Bolt CS 12 in Pipe 7/8-9 NC x 16.06 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 12 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Inlet 10” Diameter 3-12 Slant Mount DSander Manifold 12” Diameter 3-12 Slant Mount D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
100
12.8.2:
Recommended Spare Parts for Assembly 9671903-02
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
101
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 12.0.2a / 3 12.0.2a / 4 12.1a / 4 12.1a / 5 12.1a / 6 12.1a / 7 12.1a / 8 12.1a / 9 12.1a / 12 12.2a / 4 12.2a / 5 12.2a / 6 12.2a / 20 12.2a / 21 12.2a / 22 12.2a / 23 12.2a / 24 12.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
12.2a / 26
4
1407144
12.2a / 27 12.2a / 28 12.2a / 32 12.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
12.3a / 3
8
5895001
12.3a / 9 12.3a / 10 12.3a / 11 12.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
12.3a / 14
32
1447471
12.4.2a / 6 12.4.2a / 7 12.4.2a / 8 12.4.2a / 10 12.4.2a / 11 12.4.2a / 12 12.4.2a / 13 12.4.2a / 14
1 1 1 2 1 32 8 2
2422177 3916067 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
102
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
12.4.2a / 16 12.4.2a / 17 12.4.2a / 18 12.4.2a / 19 12.4.2a / 30 12.4.2a / 31 12.4.2a / 40 12.5a / 1 12.5a / 2 12.6a / 1 12.6a / 2 12.6a / 3 12.6a / 5 12.6a / 6 12.6a / 7 12.6a / 8 12.6a / 9 12.6a / 10 12.6a / 11 12.6a / 12
8 1 16 1 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2
9622220 9622485 9622582 9622605 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289140 1289171 2422177 5015026 5015029 5015031 5015032 5030860 9621280 9621289
12.6a / 13
1
9621325
12.6a / 14 12.7a / 1 12.7a / 2 12.7a / 3 12.7a / 4 12.7a / 5 12.7a / 6
1 1 1 1 1 1 2
9621326 9621281 9621173 9621175 9621174 9621177 9621176
Description Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow Grooved End 90 Poly 2 in Manifold Inlet D-Silter Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts U-Bolt CS 12 in Pipe 7/8-9 NC x 16.06 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 12 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Inlet 10” Diameter 3-12 Slant Mount DSander Manifold 12” Diameter 3-12 Slant Mount D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
103
Page Left Blank
104
13.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671904-01 and 9671904-02 Assembly 9671904-01:
Shaker Mongoose PT 6T4 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671904-02:
Shaker Mongoose PT 8T4 Mud Cleaner 3 Motor 380V, 50 Hz
13.0.1:
Assembly 9671904-01 (Shaker Mongoose PT 6T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.6
Item #
Qty
1 2 3 4 5 6 7 8
1 1 2 1 1 1 4 2
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003 9671966 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter 6T4 Assembly Header Box PT Mongoose Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 13.0.1a – Parts List for 9671904-01
105
13.0.2:
Assembly 9671904-02 (Shaker Mongoose PT 8T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.7
Item #
Qty
1 2 3 4 5 6 7 8
1 1 2 1 1 1 4 2
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003 9671967 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter 8T4 Assembly Header Box PT Mongoose Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 13.0.2a – Parts List for 9671904-02
106
13.1: Drawings and Parts List Control Assembly Kit (9671688-02) Applies to main assemblies 9671904-01, -02
1
SEE CABLE ROUTINGVIEW
A
C
B
D
E
2
11 15 14
11 8
7
7
9
13 2x
16 7
8 8 6
4
7
5
6 8
7
4
ON BOTTOM OF ITEM 2
8
11
11
7
5
10 12
9 11
11
6
5
4
6
4
12 12
5 6 6
Item # *1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16
Qty 1 1 4 6 6 6 6 6 2 13 6 60 ft. 8 4 4 4
8
4
4
5
5
Description Plate, Control Panel Mounting Adapter Starter Assembly 380 V, 50 Hz Mount Vibration Donut Lockwasher, 1” Conduit Locknut, ¾” NPT Cord Grip Straight Reducer Bushing, ¾” MPT x ½ FPT Cable Connector, ½ NPT .51-.81 Dia. Armored Conduit Elbow, 90 Deg. ¾ x ¾ FPT Tie Cable Decal, Arrow Rotation Cable Armored 4 Conductor, UL Approved Flatwasher, M12 Regular, SST Lockwasher, M12 Regular, SST Hex Nut, M12, SST HHCS, M12 x 80 mm Lg., SST
MI-Swaco P/N 9671689 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 04-1147
Figure 13.1a – Parts List for 9671688-02 * = Items not used
107
13.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls) Applies to main assemblies 9671904-01, -02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty: 1 1 24 2 8 8 2 4 8 8 8 40 24 2 24 2 2 1 1 2 4 8 8 4 4 4 8 4 1 4 1 1 12 12 24 12 4 2 4 4
MI-Swaco P/N 9671790 9671738-01 04-1270 9671681 1305055 1407169 9671815 9671742 05-296 05-307 1493215 05-305 05-306 8420202 03-415 9671679 9671683 9671744 9671745 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248 1407144 5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BM6K80097 5804004 9650511
Description Skid Weldment Mongoose Effluent Basket Assembly, Mongoose PT HHCS M12 x 45 mm, SS Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate Gate, Skid Slide Mongoose Effluent Design Bracket, Shipping Metric Flatwasher M20 Metric, SS Lockwasher M20 Metric, SS Screw Hex Hd, SS, M20 x 45 mm Flatwasher M12 Metric, SS Lockwasher M12 Split, SS Decal MI-Swaco Hex Nut M12 Metric, SS, M12 x 1.75, SS Weldment, Spring Spool Mongoose Flat Panel Indicator Pointer Mongoose PT Bolt Flg. Design Plate, Right Indicator Plate, Left Indicator CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Nameplate MI-Swaco Pop Rivet 1/8” D 3/16-1/4” Grip Cover, Weld Flange 10” PT Mongoose Gasket Ring ANSI Flange RF 150 LB 10 in HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 Hex Nut M24, Metric, SS Flatwasher M24, Metric, SS Lockwasher M24 Split, SS Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Position
Figure 13.2a: Parts List for Assembly 9671843
108
13.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric) Applies to main assemblies 9671904-01, -02
See Following Drawing
Item #
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 8 36 28 28 28 1 1 4 4 1 32
MI-Swaco P/N 9671610 9671637-02 5895001 05-277 04-1103 05-270 03-229 9671638-02 5873004 5837001 9671640 9671925 07-415
14
32
1441471
15
1
BM6K80100
Description Basket Weldment Mongoose PT Cover, Removable Mongoose Flat Panel Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Flatwasher M10 Metric, SS HHCS M10 x 30 Metric, SS Lockwasher M10 Split, SS Hex Nut M10 Metric, SS Bar, Skirt Retainer Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Drip Lip Basket Mongoose Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Label, Crush Hands
Figure 13.3a: Parts List for Assembly 9671738-01
109
13.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671966 and 9671967 Assembly 9671966:
6T4 D-Silter/Header Box Assembly Mongoose PT; Applies to main assembly 9671904-01
Assembly 9671920:
8T4 D-Silter/Header Box Assembly Mongoose PT; Applies to main assembly 9671904-02
110
13.4.1:
Assembly 9671966 (6T4 D-Silter/Header Box Assembly Mongoose PT) Applies to main assembly 9671904-01
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Qty 8 8 8 8 4 1 1 1 2 3 1 24 6 2 6 8 1 1 12 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 39 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261 8420200 9622220 9622491 9622492 9622582 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671968 9697001-12 9677001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet D-Silter 6T4 Manifold Overflow D-Silter 6T4 Elbow Grooved End 90D Poly 2 in Nameplate ID Product M-I Swaco Cover, Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Plate Cover 6T4, 8T4 Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher, M12 Regular, SST Flatwasher M24, Metric, SS Hex Nut, M12, SST Hex Nut M24, Metric, SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 mm, SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 CVR/Plug- I/O 6” Dia. Lockwasher M12 Split, SS Lockwasher M24 Split, SS
Figure 13.4.1a: Parts List for Assembly 9671966 111
13.4.2:
Assembly 9671967 (8T4 D-Silter/Header Box Assembly Mongoose PT) Applies to main assembly 9671904-02
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Qty 8 8 8 8 4 1 1 1 1 2 1 32 8 2 1 8 1 16 1 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 39 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261 8420200 9622220 9622485 9622582 9622605 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671968 9697001-12 9677001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow Grooved End 90D Poly 2 in Manifold Inlet D-Silter Nameplate ID Product M-I Swaco Cover, Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Plate Cover 6T4, 8T4 Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher, M12 Regular, SST Flatwasher M24, Metric, SS Hex Nut, M12, SST Hex Nut M24, Metric, SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 mm, SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 CVR/Plug- I/O 6” Dia. Lockwasher M12 Split, SS Lockwasher M24 Split, SS
Figure 13.4.2a: Parts List for Assembly 9671967 112
13.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex) Applies to main assemblies 9671904-01, -02
1
2
Item # 1 2
Qty 1 2
MI-Swaco P/N 9622221 9622312
2
Description Liner Feed Urethane Valve Apex 1/2”
Figure 13.5a: Parts List for Assembly 9622220
NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8” = 9622338 Valve Apex 5/8” = 9622358
113
13.6: Recommended Spare Parts for Assemblies 9671904-01 and 9671904-02 13.6.1:
Recommended Spare Parts for Assembly 9671904-01
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
114
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 13.0.1a / 3 13.0.1a / 4 13.1a / 4 13.1a / 5 13.1a / 6 13.1a / 7 13.1a / 8 13.1a / 9 13.1a / 12 13.2a / 4 13.2a / 5 13.2a / 6 13.2a / 20 13.2a / 21 13.2a / 22 13.2a / 23 13.2a / 24 13.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
13.2a / 26
4
1407144
13.2a / 27 13.2a / 28 13.2a / 32 13.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
13.3a / 3
8
5895001
13.3a / 9 13.3a / 10 13.3a / 11 13.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
13.3a / 14
32
1447471
13.4.1a / 6 13.4.1a / 7 13.4.1a / 8 13.4.1a / 10 13.4.1a / 11 13.4.1a / 12 13.4.1a / 13 13.4.1a / 14
1 1 2 3 1 24 6 2
2422177 3916067 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
115
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
13.4.1a / 16 13.4.1a / 17 13.4.1a / 18 13.4.1a / 19 13.4.1a / 30 13.4.1a / 31 13.4.1a / 40 13.5a / 1 13.5a / 2
8 1 1 12 1 1 2 1 2
9622220 9622491 9622492 9622582 9697001-12 9697001-13 S48K00827-NL 9622221 9622312
Description Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet D-Silter 6T4 Manifold Overflow D-Silter 6T4 Elbow Grooved End 90D Poly 2 in Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2”
116
13.6.2:
Recommended Spare Parts for Assembly 9671904-02
Items listed below are for 1 year of operating spares.
Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
117
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 13.0a / 3 13.0a / 4 13.1a / 4 13.1a / 5 13.1a / 6 13.1a / 7 13.1a / 8 13.1a / 9 13.1a / 12 13.2a / 4 13.2a / 5 13.2a / 6 13.2a / 20 13.2a / 21 13.2a / 22 13.2a / 23 13.2a / 24 13.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
13.2a / 26
4
1407144
13.2a / 27 13.2a / 28 13.2a / 32 13.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
13.3a / 3
8
5895001
13.3a / 9 13.3a / 10 13.3a / 11 13.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
13.3a / 14
32
1447471
13.4.2a / 6 13.4.2a / 7 13.4.2a / 8 13.4.2a / 10 13.4.2a / 11 13.4.2a / 12 13.4.2a / 13 13.4.2a / 14
1 1 1 2 1 32 8 2
2422177 3916067 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
118
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
13.4.2a / 16 13.4.2a / 17 13.4.2a / 18 13.4.2a / 19 13.4.2a / 30 13.4.2a / 31 13.4.2a / 40 13.5a / 1 13.5a / 2
8 1 12 1 1 1 2 1 2
9622220 9622485 9622582 9622605 9697001-12 9697001-13 S48K00827-NL 9622221 9622312
Description Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow Grooved End 90D Poly 2 in Manifold Inlet D-Silter Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2”
119
Page Left Blank
120
14.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671905-01, 9671905-02, 9671905-03, 9671905-04, and 9671905-05 Assembly 9671905-01:
Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671905-02:
Shaker Mongoose PT 8T4/2-12 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671905-03:
Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Motor 380V, 50 Hz
Assembly 9671905-04:
Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Motor 440V, 60 Hz
Assembly 9671905-05:
Shaker Mongoose PT 8T4/2-12 Mud Cleaner 3 Motor 440V, 60 Hz
14.0.1:
Assembly 9671905-01 (Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.8
Item #
Qty
1 2 3 4 5 6 7 8 9
1 1 2 1 1 1 1 4 2
MI-Swaco P/N 9671843 9671688-02 EM3C00010 6905003 9671946 9671947 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter Assembly 6T4-212 Header Box PT Mongoose 2-12 D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 14.0.1a – Parts List for 9671905-01
121
14.0.2:
Assembly 9671905-02 (Shaker Mongoose PT 8T4/2-12 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.9
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671975-02 EM3C00010 6905003
5
1
9671930
6 7 8 9
1 1 4 2
9671947 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter Assembly 8T4 Mongoose PT 2-12 Mud Cleaner w/o Flange 2-12 D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 14.0.2a – Parts List for 9671905-02
122
14.0.3:
Assembly 9671905-03 (Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Mtr. 380V, 50 Hz)
See GA Drawing, Section 2.10
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671975-02 EM3C00010 6905003
5
1
9671946
6 7 8 9
1 1 4 2
9671947 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator D-Silter Assembly 6T4 2-12 Header Box Mongoose PT Mud Cleaner 2-12 D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 14.0.3a – Parts List for 9671905-03
123
14.0.4:
Assembly 9671905-04 (Shaker Mongoose PT 6T4/2-12 Mud Cleaner 3 Mtr. 440V, 60 Hz)
See GA Drawing, Section 2.11
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671975-01 EM3C00011 6912002
5
1
9671946
6 7 8 9
1 1 4 2
9671947 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 440V, 60 Hz Mtr. 2 Hp 220-240/440-480V, 60/3/1800 Mtr. 230/460V 0.60 Hp 60 Hz XP Vibrator D-Silter Assembly 6T4 2-12 Header Box Mongoose PT Mud Cleaner 2-12 D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 14.0.4a – Parts List for 9671905-04
124
14.0.5:
Assembly 9671905-05 (Shaker Mongoose PT 8T4/2-12 Mud Cleaner 3 Mtr. 440V, 60 Hz)
See GA Drawing, Section 2.12
Item #
Qty
1 2 3 4
1 1 2 1
MI-Swaco P/N 9671843 9671975-01 EM3C00011 6912002
5
1
9671930
6 7 8 9
1 1 4 2
9671947 9650360 07-409 9671809
Description Shaker Mongoose PT Effluent Skid Less Motor, Controls Control Assembly Kit Mongoose PT (3) Mtr. 440V, 60 Hz Mtr. 2 Hp 220-240/440-480V, 60/3/1800 Mtr. 230/460V 0.60 Hp 60 Hz XP Vibrator D-Silter Assembly 8T4 Mongoose PT 2-12 Mud Cleaner w/o Flange 2-12 D-Sander Assembly Mongoose PT Mud Cleaner Nameplate ID Product M-I Swaco Pop Rivet 1/8” D 3/16-1/4 Grip, 304 SS Bracket Shipping D-Silter, D-Sander Mongoose PT
Figure 14.0.5a – Parts List for 9671905-05
125
14.1: Drawings and Parts List per Control Assembly Kit Assemblies 9671688-02 and 9671975-01 and 9671975-02
Assembly 9671688-02:
Control Assembly Kit; Applies to Assemblies 9671905-01
Assembly 9671975-01:
Control Assembly Kit; Applies to Assemblies 9671905-04, -05
Assembly 9671975-02:
Control Assembly Kit; Applies to Assemblies 9671905-02, -03
126
14.1.1:
Drawings and Parts List Control Assembly Kit 9671688-02 Applies to main assembly 9671905-01
1
SEE CABLE ROUTINGVIEW
A
C
B
D
E
2
11 15 14
11 8
7
7
9
13 2x
16 7
8 8 6
4
7
5
6 8
7
4
ON BOTTOM OF ITEM 2
8
11
11
7
5
10 12
9 11
11
6
5
4
6
4
12 12
5 6 6
Item # *1 2 *3 4 5 6 7 8 9 10 11 12 13 14 15 16
8
Qty 1 1 4 6 6 6 6 6 2 13 6 60 ft. 8 4 4 4
4
4
5
5
Description Plate, Control Panel Mounting Adapter Starter Assembly 380 V, 50 Hz Mount Vibration Donut Lockwasher, 1” Conduit Locknut, ¾” NPT Cord Grip Straight Reducer Bushing, ¾” MPT x ½ FPT Cable Connector, ½ NPT .51-.81 Dia. Armored Conduit Elbow, 90 Deg. ¾ x ¾ FPT Tie Cable Decal, Arrow Rotation Cable Armored 4 Conductor, UL Approved Flatwasher, M12 Regular, SST Lockwasher, M12 Regular, SST Hex Nut, M12, SST HHCS, M12 x 80 mm Lg., SST
MI-Swaco P/N 9671689 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 04-1147
Figure 14.1.1a – Parts List for 9671688-02 * = Items not used
127
14.1.2:
Drawings and Parts List Control Assembly Kit 9671975-01 Applies to main assemblies 9671905-04, -05
D
C
11
B
2
12 13 14
CABLE ROUTING
A E
10 7 6 6 7
10
12 1 7 6
9
5
10
10
8
4 3 4 3
10
5
10
Item #
Qty
Description
MI-Swaco P/N
1
4
04-1179
2
1
3 4
6 6
5
6
6 7 8 9 10 11 12 13 14 *15
6 6 2 13 6 50ft 8 4 4 15
HHCS M12 x 55 Metric 316SS Starter Assembly Mongoose PT 3Mtr 440-480V 50/60 Hz XP Lockwasher 1 Shkprf Ext MS Locknut Electrical 3/4 Cord Grip 3/4 NPT ST .625-.750 Range Alum. Male Bushing Conduit Redcr EP ¾ MPT x 1/2 FPT Connector Cable EP 1/2 NPT .51-.81 Dia Armored Ell Conduit EP 90 3/4 M PT x 3/4 FPT Tie Cable 3/16 x 12.5 Decal Arrow Rotation Cable Armored 4 Cond. 12 Awg W/Jacket Flatwasher M12 Metric 304SS Lockwasher M12 Split 304SS Hex Nut M12 Metric 304SS M12 x 1.75 Terminal Wire Ring 1/4 Stud 10-12 Awg Insulated
6930008 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 6592002
Figure 14.1.2a – Parts List for 9671975-01 *Item 15 not shown; used to connect wires to terminals
128
14.1.3:
Drawings and Parts List Control Assembly Kit 9671975-02 Applies to main assemblies 9671905-02, -03
D
C
11
B
2
12 13 14
CABLE ROUTING
A E
10 7 6 6 7
10
12 1 7 6
9
5
10
10
8
4 3 4 3
10
5
10
Item #
Qty
Description
MI-Swaco P/N
1
4
04-1179
2
1
3 4
6 6
5
6
6 7 8 9 10 11 12 13 14 *15
6 6 2 13 6 50ft 8 4 4 15
HHCS M12 x 55 Metric 316SS Starter Assembly Mongoose PT 3Mtr 380-415V 50/60 Hz XP Lockwasher 1 Shkprf Ext MS Locknut Electrical 3/4 Cord Grip 3/4 NPT ST .625-.750 Range Alum. Male Bushing Conduit Redcr EP ¾ MPT x 1/2 FPT Connector Cable EP 1/2 NPT .51-.81 Dia Armored Ell Conduit EP 90 3/4 M PT x 3/4 FPT Tie Cable 3/16 x 12.5 Decal Arrow Rotation Cable Armored 4 Cond. 12 Awg W/Jacket Flatwasher M12 Metric 304SS Lockwasher M12 Split 304SS Hex Nut M12 Metric 304SS M12 x 1.75 Terminal Wire Ring 1/4 Stud 10-12 Awg Insulated
6930020 05-110 01-184 01-106 5008937 6560030 5030937 8087255 9650367 7906218 05-305 05-306 03-415 6592002
Figure 14.1.3a – Parts List for 9671975-02 * Item 15 not shown; used to connect wires to terminals
129
14.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls) Applies to main assemblies 9671905-01, -02, -03, -04, -05
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Qty 1 1 24 2 8 8 2 4 8 8 8 40 24 2 24 2 2 1 1 2 4 8 8 4 4 4 8 4 1 4 1 1 12 12 24 12 4 2 4 4
MI-Swaco P/N 9671790 9671738-01 04-1270 9671681 1305055 1407169 9671815 9671742 05-296 05-307 1493215 05-305 05-306 8420202 03-415 9671679 9671683 9671744 9671745 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248 1407144 5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BM6K80097 5804004 9650511
Description Skid Weldment Mongoose Effluent Basket Assembly, Mongoose PT HHCS M12 x 45 mm, SS Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate Gate, Skid Slide Mongoose Effluent Design Bracket, Shipping Metric Flatwasher M20 Metric, SS Lockwasher M20 Metric, SS Screw Hex Hd, SS, M20 x 45 mm Flatwasher M12 Metric, SS Lockwasher M12 Split, SS Decal MI-Swaco Hex Nut M12 Metric, SS, M12 x 1.75, SS Weldment, Spring Spool Mongoose Flat Panel Indicator Pointer Mongoose PT Bolt Flg. Design Plate, Right Indicator Plate, Left Indicator CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Nameplate MI-Swaco Pop Rivet 1/8” D 3/16-1/4” Grip Cover, Weld Flange 10” PT Mongoose Gasket Ring ANSI Flange RF 150 LB 10 in HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 Hex Nut M24, Metric, SS Flatwasher M24, Metric, SS Lockwasher M24 Split, SS Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Position
Figure 14.2a: Parts List for Assembly 9671843 130
14.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric) Applies to main assemblies 9671905-01, -02, -03, -04, -05
See Following Drawing
Item #
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1 8 36 28 28 28 1 1 4 4 1 32
MI-Swaco P/N 9671610 9671637-02 5895001 05-277 04-1103 05-270 03-229 9671638-02 5873004 5837001 9671640 9671925 07-415
14
32
1441471
15
1
BM6K80100
Description Basket Weldment Mongoose PT Cover, Removable Mongoose Flat Panel Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Flatwasher M10 Metric, SS HHCS M10 x 30 Metric, SS Lockwasher M10 Split, SS Hex Nut M10 Metric, SS Bar, Skirt Retainer Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Drip Lip Basket Mongoose Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Label, Crush Hands
Figure 14.3a: Parts List for Assembly 9671738-01
131
14.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671946 and 9671930
Assembly 9671946:
D-Silter 6T4/2-12 Header Box Mongoose PT Mud Cleaner; Applies to Assemblies 9671905-01, -03
Assembly 9671930:
D-Silter 8T4 Mongoose PT 2-12 Mud Cleaner without Flange; Applies to Assemblies 9671905-02, -04, -05
132
14.4.1:
Assembly 9671946 (D-Silter 6T4/2-12 Header Box Mongoose PT Mud Cleaner) Applies to main assemblies 9671905-01, -03
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Qty 8 8 8 8 4 1 1 1 2 3 1 1 24 6 2 1 6 1 1 12 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 35 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015031 5015052 5015053 5068261 8420200 9622220 9622491 9622492 9622582 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671955 9697001-12 9697001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold Overflow D-Silter 6T4 Elbow D-Silter 10T4 Poly 2 in Grooved End Nameplate ID Product Cover, MS Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Weldment, Trough 2-12 D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher M12 Metric 304 SS Flatwasher M24 Metric 304 SS Hex Nut M12 Metric, 304 SS, M12 x 1.75 Hex Nut M24 Metric, 304 SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 Metric, 304 SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread CVR/Plug-I/O 6” Dia. High Grade Nitrile 45-70 Shore A Hardiness Lockwasher M12 Split 304 SS Lockwasher M24 Split 304 SS
Figure 14.4.1a: Parts List for Assembly 9671946 133
14.4.2:
Assembly 9671930 (D-Silter 8T4 Mongoose PT 2-12 Mud Cleaner without Flange) Applies to main assemblies 9671905-02, -04, -05
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Qty 8 8 8 8 4 1 1 1 2 3 1 32 8 2 1 8 1 16 1 1 1 2 1 1 1 1 1 1 1 1 1 2 78 24 39 12 31 8 12 2 39 12
MI-Swaco P/N 1305041 1345041 1345344 1407139 1492031 2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261 8420200 9622220 9622485 9622582 9622605 9650360 9671652-01 9671853 9671926 9671927 9671937 9671938 9671941 9671945 9671955 9697001-12 9697001-13 BM6K80122 05-305 05-308 03-415 03-412 04-1105 04-1270 1493003 S48K00827-NL 05-306 05-309
Description Nut Hex Plt. 5/8-11 NC Washer Flat Plt. 5/8 in x 1.31 OD Washer Lock Split Plt. 5/8 in Screw Hex Hd Cap Plt. 5/8-11 NC x 2 Drs #4 x 5/16 304 SS Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB. 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 2 in Snap T-Gasket 300 PSI Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 PSI 1 NPT Decal MI-Swaco Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow D-Silter 10T4 Poly 2 in Grooved End Manifold Inlet D-Silter Nameplate ID Product Cover, MS Weld Flange 10” PT Mongoose Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner Weldment, Trough 2-12 D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. Label, Do Not Lift Flatwasher M12 Metric 304 SS Flatwasher M24 Metric 304 SS Hex Nut M12 Metric, 304 SS, M12 x 1.75 Hex Nut M24 Metric, 304 SS HHCS M12 x 35 Metric, 304 SS HHCS M12 x 45 Metric, 304 SS HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread CVR/Plug-I/O 6” Dia. High Grade Nitrile 45-70 Shore A Hardiness Lockwasher M12 Split 304 SS Lockwasher M24 Split 304 SS
Figure 14.4.2a: Parts List for Assembly 9671930 134
14.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex) Applies to main assemblies 9671905-01, -02, -03, -04, -05
1
2
Item # 1 2
Qty: 1 2
MI-Swaco P/N 9622221 9622312
2
Description Liner Feed Urethane Valve Apex 1/2”
Figure 14.5a: Parts List for Assembly 9622220
NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8” = 9622338 Valve Apex 5/8” = 9622358
135
14.6: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671947 (2-12 D-Sander Assembly Mongoose PT Mud Cleaner) Applies to main assemblies 9671905-01, -02, -03, -04, -05
See Following Drawing Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Qty 1 2 2 4 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 32 4 8 4 16 2 8 4 4 12 2 16 2 8 4
MI-Swaco P/N 00-1614 1289105 1289140 1492031 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9650360 9671953 9671961 9671962 9671964 9671965 9671001-13 9697001-14 05-305 05-276 05-174 05-160 03-415 03-232 03-145 03-404 04-1105 04-1106 04-1451 05-306 05-285 05-176 05-236
Description Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts DRS #4 x 5/8, 304 SS Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Nameplate ID Product Weldment, 2-12, 3-12 D-Sander Stand PT Mongoose Mud Cleaner Bracket, Adjustment D-Sander Clones PT Mongoose Mud Cleaner Bracket, Mating 2-12 D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Weldment, Upright D-Sander PT Mongoose Mud Cleaner Nipple Stub Grooved End 8 in x 5 in Lg. Nipple Stub Grooved End 10 in x 5 in Lg. Flatwasher M12 Metric 304 SS Flatwasher M8 Metric 304 SS Flatwasher 5/8 304 SS Flatwasher 3/4 304 SS Hex Nut M12 Metric 304 SS Hex Nut M8 Metric 304 SS Hex Nut 5/8-NC 304 SS Hex Nut 3/4-NC 304 SS HHCS M12 x 35 Metric 304 SS HHCS M12 x 40 Metric 304 SS HHCS M8 x 60 mm Metric 304 SST Hex Head Cap Screw Lockwasher M12 Split 304 SS Lockwasher M8 Split 304 SS Lockwasher 5/8 Split 304 SS Lockwasher 3/4 Split 304 SST
Figure 14.6a: Parts List for Assembly 9671947
136
14.7: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9621280 (Clone Assembly Urethane 12 in Grooved End) Applies to main assemblies 9671905-01, -02, -03, -04, -05
5 1
6 2
3
6 4
Item # 1 2 3 4 5 6
Qty 1 1 1 1 1 2
Part Number 9621281 9621173 9621175 9621174 9621177 9621176
Description Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
Figure 14.7a: Parts List for Assembly 9621280
137
14.8: Recommended Spare Parts for Assemblies 9671905-01, 9671905-02, 9671905-03, 9671905-04, and 9671905-05 14.8.1:
Recommended Spare Parts for Assembly 9671905-01
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
138
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 14.0.1a / 3 14.0.1a / 4 14.1.1a / 4 14.1.1a / 5 14.1.1a / 6 14.1.1a / 7 14.1.1a / 8 14.1.1a / 9 14.1.1a / 12 14.2a / 4 14.2a / 5 14.2a / 6 14.2a / 20 14.2a / 21 14.2a / 22 14.2a / 23 14.2a / 24 14.2a / 25
2 1 2 2 1 6 6 6 6 6 2 60 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
14.2a / 26
4
1407144
14.2a / 27 14.2a / 28 14.2a / 32 14.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
14.3a / 3
8
5895001
14.3a / 9 14.3a / 10 14.3a / 11 14.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
14.3a / 14
32
1447471
14.4.1a / 6 14.4.1a / 7 14.4.1a / 8 14.4.1a / 9 14.4.1a / 10 14.4.1a / 11 14.4.1a / 12 14.4.1a / 13 14.4.1a / 14 14.4.1a / 15
1 1 1 2 3 1 1 24 6 2
2422177 3916067 5008417 5010134 5015029 5015030 5015031 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 10 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
139
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
14.4.1a / 17 14.4.1a / 18 14.4.1a / 19 14.4.1a / 20 14.4.1a / 30 14.4.1a / 31 14.4.1a / 41 14.5a / 1 14.5a / 2 14.6a / 1 14.6a / 2 14.6a / 3 14.6a / 5 14.6a / 6 14.6a / 7 14.6a / 8 14.6a / 9 14.6a / 10 14.6a / 11 14.6a / 12 14.6a / 13 14.6a / 14 14.7a / 1 14.7a / 2 14.7a / 3 14.7a / 4 14.7a / 5 14.7a / 6
6 1 1 12 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
9622220 9622491 9622492 9622582 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold Overflow D-Silter 6T4 Elbow D-Silter 10T4 Poly in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
140
14.8.2:
Recommended Spare Parts for Assembly 9671905-02
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
141
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 14.0.2a / 3 14.0.2a / 4 14.1.3a / 3 14.1.3a / 4 14.1.3a / 5 14.1.3a / 6 14.1.3a / 7 14.1.3a / 8 14.1.3a / 11 14.2a / 4 14.2a / 5 14.2a / 6 14.2a / 20 14.2a / 21 14.2a / 22 14.2a / 23 14.2a / 24 14.2a / 25
2 1 2 2 1 6 6 6 6 6 2 50 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
14.2a / 26
4
1407144
14.2a / 27 14.2a / 28 14.2a / 32 14.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
14.3a / 3
8
5895001
14.3a / 9 14.3a / 10 14.3a / 11 14.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
14.3a / 14
32
1447471
14.4.2a / 6 14.4.2a / 7 14.4.2a / 8 14.4.2a / 9 14.4.2a / 10 14.4.2a / 11 14.4.2a / 12 14.4.2a / 13 14.4.2a / 14
1 1 1 2 3 1 32 8 2
2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
142
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
14.4.2a / 16 14.4.2a / 17 14.4.2a / 18 14.4.2a / 19 14.4.2a / 30 14.4.2a / 31 14.4.2a / 40 14.5a / 1 14.5a / 2 14.6a / 1 14.6a / 2 14.6a / 3 14.6a / 5 14.6a / 6 14.6a / 7 14.6a / 8 14.6a / 9 14.6a / 10 14.6a / 11 14.6a / 12 14.6a / 13 14.6a / 14 14.7a / 1 14.7a / 2 14.7a / 3 14.7a / 4 14.7a / 5 14.7a / 6
8 1 16 1 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
9622220 9622485 9622582 9622605 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow D-Silter 10T4 Poly in Grooved End Manifold Inlet D-Silter Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
143
14.8.3:
Recommended Spare Parts for Assembly 9671905-03
Items listed below are for 1 year of operating spares.
Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
144
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 14.0.3a / 3 14.0.3a / 4 14.1.3a / 3 14.1.3a / 4 14.1.3a / 5 14.1.3a / 6 14.1.3a / 7 14.1.3a / 8 14.1.3a / 11 14.2a / 4 14.2a / 5 14.2a / 6 14.2a / 20 14.2a / 21 14.2a / 22 14.2a / 23 14.2a / 24 14.2a / 25
2 1 2 2 1 6 6 6 6 6 2 50 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
14.2a / 26
4
1407144
14.2a / 27 14.2a / 28 14.2a / 32 14.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
14.3a / 3
8
5895001
14.3a / 9 14.3a / 10 14.3a / 11 14.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
14.3a / 14
32
1447471
14.4.1a / 6 14.4.1a / 7 14.4.1a / 8 14.4.1a / 9 14.4.1a / 10 14.4.1a / 11 14.4.1a / 12 14.4.1a / 13 14.4.1a / 14
1 1 1 2 3 1 1 24 6
2422177 3916067 5008417 5010134 5015029 5015030 5015031 5015052 5015053
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 10 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket
145
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
14.4.1a / 15 14.4.1a / 17 14.4.1a / 18 14.4.1a / 19 14.4.1a / 20 14.4.1a / 30 14.4.1a / 31 14.4.1a / 41 14.5a / 1 14.5a / 2 14.6a / 1 14.6a / 2 14.6a / 3 14.6a / 5 14.6a / 6 14.6a / 7 14.6a / 8 14.6a / 9 14.6a / 10 14.6a / 11 14.6a / 12 14.6a / 13 14.6a / 14 14.7a / 1 14.7a / 2 14.7a / 3 14.7a / 4 14.7a / 5 14.7a / 6
2 6 1 1 12 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
5068261 9622220 9622491 9622492 9622582 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Plug SQ Hd. Galv. 150 psi 1 NPT Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold Overflow D-Silter 6T4 Elbow D-Silter 10T4 Poly in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
146
14.8.4:
Recommended Spare Parts for Assembly 9671905-04
Items listed below are for 1 year of operating spares.
Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
147
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 14.0.4a / 3 14.0.4a / 4 14.1.2a / 3 14.1.2a / 4 14.1.2a / 5 14.1.2a / 6 14.1.2a / 7 14.1.2a / 8 14.1.2a / 11 14.2a / 4 14.2a / 5 14.2a / 6 14.2a / 20 14.2a / 21 14.2a / 22 14.2a / 23 14.2a / 24 14.2a / 25
2 1 2 2 1 6 6 6 6 6 2 50 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00010 6905003 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
14.2a / 26
4
1407144
14.2a / 27 14.2a / 28 14.2a / 32 14.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
14.3a / 3
8
5895001
14.3a / 9 14.3a / 10 14.3a / 11 14.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
14.3a / 14
32
1447471
14.4.2a / 6 14.4.2a / 7 14.4.2a / 8 14.4.2a / 9 14.4.2a / 10 14.4.2a / 11 14.4.2a / 12 14.4.2a / 13 14.4.2a / 14
1 1 1 2 3 1 1 24 6
2422177 3916067 5008417 5010134 5015029 5015030 5015031 5015052 5015053
Overload Heaters Fuse Fuses Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 Mtr. 220/380V, 0.60, 50/3/1500 Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. 625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 10 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket
148
Spare Parts List Continued Figure / Item #
Qty:
MI-Swaco P/N
Description
14.4.2a / 15 14.4.2a / 17 14.4.2a / 18 14.4.2a / 19 14.4.2a / 20 14.4.2a / 30 14.4.2a / 31 14.4.2a / 41 14.5a / 1 14.5a / 2 14.6a / 1 14.6a / 2 14.6a / 3 14.6a / 5 14.6a / 6 14.6a / 7 14.6a / 8 14.6a / 9 14.6a / 10 14.6a / 11 14.6a / 12 14.6a / 13 14.6a / 14 14.7a / 1 14.7a / 2 14.7a / 3 14.7a / 4 14.7a / 5 14.7a / 6
2 6 1 1 12 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
5068261 9622220 9622491 9622492 9622582 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Plug SQ Hd. Galv. 150 psi 1 NPT Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Inlet 6T4 D-Silter ALS Mud Cleaner Manifold Overflow D-Silter 6T4 Elbow D-Silter 10T4 Poly in Grooved End Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
149
14.8.5:
Recommended Spare Parts for Assembly 9671905-05
Items listed below are for 1 year of operating spares. Figure / Item #
Qty
MI-Swaco P/N
7.1a / A 7.1a / B 7.1a / C 7.1a / D 7.1a / E 7.1a / F 7.1a / H 7.1a / I 7.1a / J 7.1a / L 7.1a / M
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 1 1 1 1 1 4 2 1 4 2
JMONMK010P JMONMK020P JMONMK030P JMONMK040P JMONMK024P JMONMK038P JMONMK050P JMONMK070P JMONMG084P JMONMG110P JMONMG140P JMONMG175P JMONMG210P JMONMG250P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P JMONHC084P JMONHC110P JMONHC140P JMONHC175P JMONHC210P JMONHC250P JMONHC325P 7573290 7573106 7573105 7790016 7519002 7117005 7150002 7150001 6930009 8071702 7152606
Description Screen Mesh 10 Screen Mesh 20 Screen Mesh 30 Screen Mesh 40 Screen Mesh 24 Screen Mesh 38 Screen Mesh 50 Screen Mesh 70 Screen Mesh 84 MAGNUM Screen Mesh 110 MAGNUM Screen Mesh 140 MAGNUM Screen Mesh 175 MAGNUM Screen Mesh 210 MAGNUM Screen Mesh 250 MAGNUM Screen Mesh 84 MX Screen Mesh 110 MX Screen Mesh 140 MX Screen Mesh 175 MX Screen Mesh 210 MX Screen Mesh 250 MX Screen Mesh 84 HC-MAGNUM Screen Mesh 110 HC-MAGNUM Screen Mesh 140 HC-MAGNUM Screen Mesh 175 HC-MAGNUM Screen Mesh 210 HC-MAGNUM Screen Mesh 250 HC-MAGNUM Screen Mesh 325 HC-MAGNUM Reset Buttons Selector Switch E-Stop “Push-Pull” Transformer (380V) Fuse Block Timer Overload Blocks Contactors- Non. Rev. Contactor-Reversing Mechanical Push Rod Overload Heaters
150
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
7.1a / N 7.1a / O 7.1a / P 14.0.5a / 3 14.0.5a / 4 14.1.2a / 3 14.1.2a / 4 14.1.2a / 5 14.1.2a / 6 14.1.2a / 7 14.1.2a / 8 14.1.2a / 11 14.2a / 4 14.2a / 5 14.2a / 6 14.2a / 20 14.2a / 21 14.2a / 22 14.2a / 23 14.2a / 24 14.2a / 25
2 1 2 2 1 6 6 6 6 6 2 50 ft. 2 8 8 2 4 8 8 4 4
7152605 7518022 7518020 EM3C00011 6912002 05-110 01-184 01-106 5008937 6560030 5030937 7906218 9671681 1305055 1407169 S48K00827-NL 9360007 05-244 BM6Y80043-01XB 9671682 05-248
14.2a / 26
4
1407144
14.2a / 27 14.2a / 28 14.2a / 32 14.2a / 39
8 4 1 4
5895002 1305040 3916067 5804004
14.3a / 3
8
5895001
14.3a / 9 14.3a / 10 14.3a / 11 14.3a / 13
1 4 4 32
5873004 5837001 9671640 07-415
14.3a / 14
32
1447471
14.4.2a / 6 14.4.2a / 7 14.4.2a / 8 14.4.2a / 9 14.4.2a / 10 14.4.2a / 11 14.4.2a / 12 14.4.2a / 13 14.4.2a / 14
1 1 1 2 3 1 32 8 2
2422177 3916067 5008417 5010134 5015029 5015030 5015052 5015053 5068261
Overload Heaters Fuse Fuses Mtr. 2 Hp 220-240/440-480V, 60/3/1800 Mtr. 230/460V 0.60 Hp 60 Hz XP Vibrator Lockwasher 1 SHKPRF Ext. MS Locknut Electrical 3/4 Cord Grip 3/4 NPT St. 625-.750 Range Alum. Male Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT Connector Cable EP 1/2 NPT, .51-.81 Dia. Armored Ell. Conduit EP 90 3/4 MPT x 3/4 FPT Cable Armored 4 Cond. 12 AWG w\ Jacket Jack Assembly Lifting Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate CVR/Plug- I/O 6” Dia. Spring Coil 7 inch Inline Shaker Lockwasher Schnorr M20 Metric Motor Washer Motor Washer, SS Washer, 16 mm Motor Lockwasher Schnorr, M16 Metric Motor Washer Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate Washer Spring Isolation High Grade Nitrile 70 Shore A Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate Gasket Ring ANSI Flange RF 150 LB 10 in Boot, Spring Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black Skirt Mongoose Feed End High Grade Nitrile 80 Shore A Gasket Compression “P” Screen Bed Mongoose Weldment, Screen Gasket Hold Down Bar Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156 Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq. Head Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM Gasket Ring ANSI Flange RF 150 LB, 10 in Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT Cap Grooved End 6 in Cuplng Grooved End 6 in Bolt T-Gasket 1000 psi Cuplng Grooved End 8 in Bolt T-Gasket 800 psi Cuplng Grooved End 2 in Bolt T-Gasket 300 psi Cuplng Grooved End 2-1/2 in Snap T-Gasket Plug SQ Hd. Galv. 150 psi 1 NPT
151
Spare Parts List Continued Figure / Item #
Qty
MI-Swaco P/N
Description
14.4.2a / 16 14.4.2a / 17 14.4.2a / 18 14.4.2a / 19 14.4.2a / 30 14.4.2a / 31 14.4.2a / 40 14.5a / 1 14.5a / 2 14.6a / 1 14.6a / 2 14.6a / 3 14.6a / 5 14.6a / 6 14.6a / 7 14.6a / 8 14.6a / 9 14.6a / 10 14.6a / 11 14.6a / 12 14.6a / 13 14.6a / 14 14.7a / 1 14.7a / 2 14.7a / 3 14.7a / 4 14.7a / 5 14.7a / 6
8 1 16 1 1 1 2 1 2 1 2 2 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 2
9622220 9622485 9622582 9622605 9697001-12 9697001-13 S48K00827-NL 9622221 9622312 00-1614 1289105 1289140 2422177 5015026 5015029 5015030 5015031 5030860 9621280 9621289 9621379 9621380 9621281 9621173 9621175 9621174 9621177 9621176
Clone Twin 4 Urethane Complete w/ 1/2 Apex Manifold Overflow D-Silter Elbow D-Silter 10T4 Poly in Grooved End Manifold Inlet D-Silter Nipple Stub Grooved End 6 in x 5 in Lg. Nipple Stub Grooved End 8 in x 5 in Lg. CVR/Plug – I/O 6” Dia. Liner Feed Urethane Valve Apex 1/2” Clamping Unit, 5/8” Hose OD, 3 Hose Clamp U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg w/ Nuts U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI Ell Grooved End 90D MI SR Sch 40 6 in Clone Assembly Urethane 12 in Grooved End U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. Manifold Feed ALS Mounted 2-12 Slant D-Sander Manifold Overflow ALS Mounted 2-12 Slant D-Sander Feed 12” Feed Section w/ Victaulic End Body Main 12” Close Urethane Body Mid 12” Clone Urethane Valve 1-1/2” Apex Clone Urethane Clamp V-Band 16.12 I.D., 12” Clone Clamp V-Band 9.88 I.D., 12” Clone
152
Appendix
153
Appendix “A”: Motor Manual
154