HH160i PUMP PARTS MANUAL
Rev00
Valid from Sep12
AllightSykes 42 Munibung Rd, Cardiff, NSW 2285 Postal Address: 42 Munibung Rd, Cardiff NSW 2285 Tel 1300 ALLIGHT | +61 (2) 4954 1400 | fax +61 (2) 4954 3226 email
[email protected] | web www.allightsykes.com web www.allightsykes.com
2
ALLIGHTSYKES HH160i – HH160i – PARTS MANUAL
Rev00 Sep12
Table of Contents 1.
INTRODUCTION
2.
PARTS LIST Bearing Bracket and Shaft Parts List
2.1 2.2 2.2.1
3
Volute Parts List Gland Pack Option
2.3 2.4 2.5
Tee-Piece Parts List Glycol Reservoir Parts List Compressor Parts List
2.6 2.7
Reflux Box Non Return Valve Parts List Engine / Pump Coupling Parts List
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
1. Introduction Congratulations on the purchase of your new AllightSykes Pump With AllightSykes’ established quality control systems you can be assured your pump was manufactured with a high level of control and has undergone extensive testing on AllightSykes’ certified test facility. AllightSykes are pleased to offer a 12 month or 2,000hrs warranty, whichever occurs first, on your new pump. As with all warranties, AllightSykes’ warranty is subject to regular maintenance. To ensure your warranty is maintained, make sure your pump is regularly serviced. AllightSykes offer maintenance and repairs on our entire range and are able to offer regular service agreements if required. AllightSykes provide local service through a highly trained network of branches and are able to meet your service and spare parts requirements around the clock. Turnaround on parts is rapid with AllightSykes customer service ready to meet your needs 24 hours a day with spare parts located at branches Australia wide and around the globe. Our AllightSykes trained staff will assess your application and help to set up optimum operating settings which will help to reduce unnecessary wear and tear on the pump whilst ensuring the pump is operating at its most efficient duty point.
4
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2. Parts List
HH160i General Assembly Drawing
5
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.1
Bearing Bracket and Shaft Parts List
6
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i BEARING BRACKET & SHAFT PARTS LIST Illustration Number 1
7
Part Number
Description
Qty
HH160BBR-SGI
Bearing Bracket
1
2
27-1600-8211
Bearing Bracket Guard
1
3
300-0041
Oil Level Sign
1
4
40-0000-0060
Temperature Gauge c/w Fasteners
1
5
P02
Plug
2
6
38-1336-9912
Inpro Seal
1
7
13-0169-0125XH80-INPRO
Bearing Cover
1
8
28-0252-8811
Bearing Clamp Ring
1
9
39-0094-9912
Roller Bearing
1
10
HH160SFT-431
Shaft
1
11
C08H
Hydraulic Cap
1
12
E08HSMF
Swivel Elbow
1
13
N08H
Nipple Hydraulic
1
14
13-0170-0115-OIL
Inner Bearing Cover
1
15
39-0091-9912
Angular Contact Ball Bearing
2
16
24-0093-8831
Bearing Spacers
1
17
39-0097-9912
Lockwasher Bearing
1
18
39-0096-9912
Lock Nut Bearing
1
19
13-0162-0115HH-INPRO
Bearing Cover
1
20
38-1335-9912
Seal
1
21
FWM6
Washer
8
22
SWM6
Spring Washer
8
23
BM6X16
Bolt
8
24
GSM6X6
Grub Screw
3
25
NM12
Nut
11
26
BM12X35
Bolt
5
27
FWM12
Washer
9
28
SWM12
Spring Washer
9
29
BM12X170
Bolt
3
30
38-0785-4412
Sealing Washer
6
31
38-0787-4412
Sealing O Ring
6
32
BM12X70
Bolt
3
33
BM12X75
Set Screw
2
34
BM12X160
Bolt
3
35
BM12X50
Set Screw
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.2
Volute Parts List
8
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i VOLUTE PARTS LIST – MECH SEAL Illustration Number 1
38-0300-2100
Mechanical Seal
1
2
XH80ISS-316
Impeller Shaft Sleeve
1
3
XH80IMS-160
Shim
1
4
XH80IMS-080
Shim
1
5
XH80IMS-040
Shim
1
6
XH80IMS-025
Shim
1
7
38-0012-5423
Mechanical Seal Joint
1
8
B08HMM
Bulkhead Fitting
1
Rear Adaptor Plate
1
Plug
1
Plug
2
Volute
1
9
10 11
12
Description
HH160RAP-SGI
Standard
HH160RAP-316
Stainless
HH160RAP-CD4
CD4MCU
P06
Standard
P06S
Stainless
P12
Standard
P12S
Stainless
HH160VOL-SGI
Standard
HH160VOL-316
Stainless
HH160VOL-CD4
CD4MCU
Qty
13
HH160RWP-316
Rear Wear Plate
1
14
HH160IMP-316
Impeller
1
15
HH160FWP-316
Front Wear Plate
1
16
HH160FAJ-160
Gasket
1
17
HH160FAJ-080
Gasket
2
18
HH160FAJ-040
Gasket
1
19
HH160FAJ-025
Gasket
1
Front Adaptor Plate
1
Hydraulic Elbow
2
Stud
18
Washer
36
Spring Washer
36
Nut
44
20 21 22 23 24 25
9
Part Number
HH160FAP-SGI
Standard
HH160FAP-316
Stainless
HH160FAP-CD4
CD4MCU
E0604HMM SM16X70
Standard
SM16X70SS
Stainless
FWM16
Standard
FWM16SS
Stainless
SWM16
Standard
SWM16SS
Stainless
NM16
Standard
NM16SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i VOLUTE PARTS LIST – MECH SEAL Illustration Number 26 27 28 29 30
Description
Qty
38-0792-4112V
Sealing O-ring
4
38-0790-4412
Sealing Washer
4
Bolt
4
Set Screw
8
BM16X45
Standard
BM16X45SS
Stainless
BM16X50
Standard
BM16X50SS
Stainless
SM16X65
Standard
SM16X65SS
Stainless
Stud
18
31
38-0785-4412
Sealing Washer
4
32
38-0787-4412
Sealing O-ring
4
Bolt
4
BM12X65
Standard
BM12X65SS
Stainless
34
FWM16SS
Stainless
Washer
4
35
SWM16SS
Stainless
Spring Washer
4
36
BM16X65SS
Stainless
Bolt
4
SWM20
Standard
SWM20SS
Stainless
Spring Washer
8
NM20
Standard
NM20SS
Stainless
Nut
8
SM20X70
Standard
SM20X70SS
Stainless
Stud
8
33
37 38 39
10
Part Number
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.2.1 Gland Pack Option
11
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i VOLUTE PARTS LIST - GLAND PACK Illustration Number 1
Description
Qty
HH160GPF-316
Gland Followers
1
2
638-4003G
Gland Packing
5
3
HH160GPH-316
Gland Packing Housing
1
4
HH160GPS-630
Shaft Sleave
1
5
XH80IMS-160
Shim
1
6
XH80IMS-080
Shim
1
7
XH80IMS-040
Shim
1
8
XH80IMS-025
Shim
1
9
HH160GPG-040
Gasket
1
10
PP08B
Pressure Plug
1
Rear Adaptor Plate Gland Packed 316 Stainless Steel
1
Gasket
2
Plug
1
Plug
2
Volute
1
11 12 13 14
15
HH160RAP-SGI-GP
Standard
HH160RAP-316-GP
Stainless
HH160FAJ-080 P06
Standard
P06S
Stainless
P12
Standard
P12S
Stainless
HH160VOL-SGI
Standard
HH160VOL-316
Stainless
HH160VOL-CD4
CD4MCU
16
HH160RWP-316
Rear Wear Plate
1
17
HH160IMP-316
Impeller
1
18
HH160FWP-316
Front Wear Plate
1
19
HH160FAJ-025
Gasket
1
20
HH160FAJ-040
Gasket
1
21
HH160FAJ-160
Gasket
1
Front Adaptor Plate
1
Stud
18
Washer
36
Spring Washer
36
22
23 24 25
12
Part Number
HH160FAP-SGI
Standard
HH160FAP-316
Stainless
HH160FAP-CD4
CD4MCU
SM16X70
Standard
SM16X70SS
Stainless
FWM16
Standard
FWM16SS
Stainless
SWM16
Standard
SWM16SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i VOLUTE PARTS LIST - GLAND PACK Illustration Number 26
Description
NM16
Standard
NM16SS
Stainless
Qty
Nut
44
27
38-0792-4112V
Sealing O-ring
4
28
38-0790-4412
Sealing Washer
4
Bolt
4
Set Screw
8
29 30 31 32 33 34
BM16X45
Standard
BM16X45SS
Stainless
BM16X50
Standard
BM16X50SS
Stainless
SM16X65
Standard
SM16X65SS
Stainless
SM20X70
Standard
SM20X70SS
Stainless
FWM20
Standard
FWM20SS
Stainless
NM20
Standard
NM20SS
Stainless
Stud
18
Stud
8
Washer
8
Nut
8
35
38-0787-4112V
Sealing O-ring
4
36
38-0785-4412
Sealing Washer
4
Bolt
4
Stud
4
Washer
4
Nut
4
Washer + Spring Washer
4
Bolt
4
37 38 39 40 41 42
13
Part Number
BM12X65
Standard
BM12X65SS
Stainless
SM12X70
Standard
SM12X70SS
Stainless
FWM12
Standard
FWM12SS
Stainless
NM12
Standard
NM12SS
Stainless
FWM16 + SW16
Standard
FWM16SS + SW16SS
Stainless
BM16X35
Standard
BM16X35SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.3
Tee-Piece Parts List
2.3.1 Standard Tee Piece
14
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i STANDARD TEE-PIECE PARTS LIST Illustration Number
1
2 3 4 5 6 7 8 9 10
Description
348-4008
Standard
348-4008S
Stainless
348-4008CS
Chromium
348-4008-CD4
CD4MCU
001-0003
Standard
001-0003S
Stainless
1-319-0019A
Priming Tee
1
Vacuum Gauge
1
Clear Hose
E12SBF
Standard
E12SBFS
Stainless
23-0414-2036S P16
Standard
P16S
Stainless
23-0415-2016S 23-0411-0115
Standard
23-0411-0115S
Stainless
39-0641-4113
Standard
39-0641-4113V
Stainless
23-0412-2011
Standard
23-0412-2011S
Stainless
Qty
1.2
Elbow
1
Ejector Nozzle
1
Plug
1
Ejector Jet
1
Ejector Carrier Plate
1
Buna Ball
1
Ball Seat
1
11
23-0413-2113
Filter
1
12
500-5003
Gasket Insertion Rubber
1
Seal to Suction Flush Hose
1
Nipple
1
Nut
4
Washer
4
Stud
4
Washer
8
Bolt
8
13 14 15 16 17 18 19
15
Part Number
42-0000-0019
Standard
42-0000-0019S
Stainless
N08H
Standard
N08HSS
Stainless
NM12
Standard
NM12SS
Stainless
FWM12
Standard
FWM12SS
Stainless
SM12X50
Standard
SM12X50SS
Stainless
FWM20
Standard
FWM20SS
Stainless
BM20X65
Standard
BM20X65
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.3.2 Positive Feed Isolator Tee Piece
16
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
POSITIVE FEED TEE-PIECE PARTS LIST Illustration Number
1
2 3 4
Description
348-4008
Standard
348-4008S
Stainless
348-4008CS
Chromium
348-4008-CD4
CD4MCU
001-0003
Standard
001-0003S
Stainless
23-0413-2113 E12SBF
Standard
E12SBFS
Stainless
Qty
Priming Tee
1
Vacuum Gauge
1
Filter
1
Elbow
1
5
1-319-0019
Clear Hose
6
500-5003
Gasket Insertion Rubber
1
Nipple
1
HH Positive Feed Assembly
1
Ball Seat
1
Buna Ball
1
Brass Plunger Ball Seat
1
1/2 Nut
2
Ejector Carrier Plate
1
Pump Range Ejector Nozzle
1
7 8 8.1 8.2 8.3 8.4
N08H
Standard
N08HSS
Stainless
ASM-PFS-HH
Standard
ASM-PFS-HH-SS
Stainless
23-0412-2011
Standard
23-0412-2011S
Stainless
39-0641-4113
Standard
39-0641-4113V
Stainless
AC-088
Standard
AC-088SS
Stainless
NM10-0.5
1.2
8.6
23-0411-0115-PFS 23-0411-0115-PFSSS 23-0414-2036S
8.7
23-0415-2016S
Pump Range Ejector Jet
1
8.8
38-0782-4112V
Sealing O-ring
1
8.9
38-0780-4412
Sealing Washer
1
8.1
AC-087
Knurled Locking Knob
1
8.11
SBM10SS
Stud Bar
8.12
AC-086
Plastic Hand Knob
1
Stud
4
Washer
4
8.5
9 10
17
Part Number
Standard Stainless
SM12X50
Standard
SM12X50SS
Stainless
FWM12
Standard
FWM12SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
0.08
POSITIVE FEED TEE-PIECE PARTS LIST Illustration Number 11 12 13
18
Part Number
Description
NM12
Standard
NM12SS
Stainless
BM20X65
Standard
BM20X65SS
Stainless
FWM20
Standard
FWM20SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Qty
Nut
4
Bolt
8
Washer
8
Rev00 Sep12
2.4
19
Glycol Reservoir Parts List
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
HH160i GLYCOL RESERVOIR PARTS LIST Illustration Number 1
Description
Qty
27-5000-8211
Glycol Reservoir
1
1.1
N04H
Nipple Hydraulic
1
1.2
38-0350-5443
Gasket (Rubber) Oil Reservoir
1
Spring Washer
1
Nut
1
1.3 1.4
SWM10
Standard
SWM10SS
Stainless
NM10
Standard
NM10SS
Stainless
1.5
E04HMM
Hydraulic Elbow
1
1.6
40-0000-0060
Temperature Gauge c/w Fasteners
1
1.7
P08
Plug
1
2
HT0404
Nut & Tail Hose
4
3
OTK1011
OTK 'O' Clip
4
4
1-319-0006
Clear Hose
0.65
5
1-319-0006
Clear Hose
0.55
6 7 8
20
Part Number
FWM10
Standard
FWM10SS
Stainless
SWM10
Standard
SWM10SS
Stainless
BM10X20
Standard
BM10X20SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Washer
4
Spring Washer
4
Bolt
4
Rev00 Sep12
2.5
Compressor Parts List
SECTION - 3
Air Inlet
Water Outlet
29
Internal Detail of 2SC15 Compressor
28 S E Y K S
Water Inlet Air Delivery 27 23
25 22 20 19 24
21
10 26 (5) 4
Piston Ring
3 2
Oil control Ring 7 8
12
9 5
13 15 14
6
11 16 S E Y K S
17 15 Lubricating Oil Connection
21
1 18 White Metal Bearing Bush
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
COMPRESSOR PARTS LIST Illustration Number
22
Part Number
CCN Number
Description
Qty
1
IAR 0803
71005001
Cylinder Crank Case
01
2
IAH 0804
71005002
Crank Shaft
01
3
IAF 0832
74005030
Crank Shaft Key
01
4
IAF 0830
74005028
Crank Shaft Nut
01
5
IAH 0805
71005003
Connecting Rod
02
6
IAF 0806
74005004
Allen Cap Screw
04
7
IAH 0807
71005005
Piston
02
8
IAF 0808
71005006
Piston Pin
02
9
IAF 0809
74005007
Piston Pin Lock Ring
04
10
IAF 0843
71005043
Piston Ring Set
11
IAF 0814
74005012
Bearing
01
12
IAF 0827
75005025
O Ring
01
13
IAF 0816
75005014
Oil Seal
01
14
IAH 0815
71005013
Bearing Cover
01
15
IAF 0817
74005015
Bolt
06
16
IAF 0842
75005042
O Ring
01
17
IAH 0839
71005039
Bushing Cover
01
18
IAF 0819
74005017
Thrust Washer
01
19
IAF 0820
71005018
Spacer Plate
01
20
IAF 0826
74005024
Dowel Pin
04
21
IAF 0825
74005023
Inlet Finger Valve
02
22
IAF 0821
72005019
Discharge Valve
02
23
IAF 0822
72005020
Valve Stopper
02
24
IAF 0823
74005021
Flathead Screw
04
25
IAF 0824
74005022
Nut
04
26
IAF 0834
75005032
Gasket Spacer Plate
01
27
IAH 0835
75005033
Air Head Gasket
01
28
IAR 0833
71005031
Air Head
01
29
IAF 0828
74005026
Bolt
06
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
02 SET
23
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
COMPRESSOR PARTS LIST Illustration Number
Part Number
Description
Qty
AC1
49-0523-9915
Compressor (Bendix)
1
AC2
KX2542/1
Gasket
1
AC3
SM10X40
Stud
4
AC4
SWM10
Springwasher
4
AC5
26-0851-9912
Pump Pulley
1
AC6
26-0724-0243
Compressor Pulley
1
AC7
26-0840-9912
Belt
1
AC8
36-0556-8111
Fan Washer
1
AC9
10-0000-0004
Relief Valve
1
AC10
54-0556-9912
Air Cleaner
1
AC11
A1212
Adaptor (Air Cleaner)
1
AC13
42-0000-0004
Compressed Air Hose
1
AC14
N1208H
Nipple
1
AC15
27-2810-1000
Pulley/Belt Guard
1
“B” SECTION LINK BELT O PTION Illustration Number
Description
Qty
AC5
10-0000-0310
Pump Pulley
1
AC6
10-0000-0500
Compressor Pulley
1
AC7
340-4077
‘B’ Section Belt
10-0000-0007
Taper Lock Bush
1
27-2810-1000
Guard to suit Water Cooled
1
AC15
24
Part Number
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2 mtr
2.6
Reflux Box Non Return Valve Parts List
REFLUX BOX NON RETURN VALVE PARTS LIST Illustration Number 1
Description
NRV150BOD-SGI-TE
Standard
NRV150BOD-316-TE
Stainless
Qty
Ball Style
1
2
313-4169
Ball
1
3
NRV150GSK-PLA
Gasket
1
Ball Style Cover
1
4
NRV150COV-SGI
Standard
NRV150COV-316
Stainless
5
N08HSS
Nipple
1
6
E08MFS
Elbow
1
7
920-9242S
Mini Ball Valve
1
8
356-4063
Seat Ball
1
Stud
12
Washer
12
Nut
12
9 10 11
25
Part Number
SM20X70
Standard
SM20X70SS
Stainless
FWM20
Standard
FWM20SS
Stainless
NM20
Standard
NM20SS
Stainless
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
2.7
Engine / Pump Coupling Parts List
DR1 DR2
DR3
DR4
26
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
ENGINE / PUMP COUPLING PARTS LIST Illustration Number
Part Number
Description
Qty
CM-1600-70-14-75 CM-1600-70-11-75 CM-2400-60-14-75
Complete Coupling Assembly
1
Flywheel Flange
1
Coupling Rubber Element
1
Hub (to suit 75mm shaft)
1
Bolt Set to suit Hub
1
CM-1200-70-11-75 CF-A-140-2-3535 CM-1600-FL1-14 CM-1600-FL1-14 DR1
CM-2400-FL1-14 CM-1200-FL1-14 CF-A-140-FH2-3535 CM-1600-EL-70 CM-1600-EL-70
DR2
CM-2400-EL-70 CM-1200-EL-70 CF-A-140-EL-O-50 CM-1600-H-SB1-75mm CM-1600-H-SB1-75mm
DR3
CM-2400-H-SB1-75mm CM-1200-H-SB1-75mm CF-A-140-CH1 CM-1600-BS CM-1600-BS
DR4
CM-2400-BS CM-1200-BS CF-A-140-BS
27
ALLIGHTSYKES HH160i – PARTS MANUAL
Rev00 Sep12
