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MAGMA5 Training
Lost Foam Casting
Project Perspective
Project Perspective
Project Perspective –
Creating a project / version
A new project is created by selecting a process mode and alloy type
Project Perspective –
“right mouse button” functions
Geometry Perspective –
Geometry Import
Separate and Export CAD file into formats supported by MAGMA5
Geometry Perspective –
Geometry Separation before Import
CAD name
Separate and Export CAD file into formats supported by MAGMA5
Material assign
Geometry Perspective –
Material Selection
Select material and click on add it to the “material list”.
to
Geometry Perspective –
Material Assignment
Each volume can be named individually. Double-click: Material ID becomes editable.
Select volume and drag & drop it on the respective material or drag & drop the material on the respective volume.
Each material ID can be named individually. Double-click: Material ID becomes editable.
Geometry Perspective – Inlet
Geometry Perspective –
Temperature Measuring Points
Geometry Perspective – Temperature Measuring Points
Location of temperature measuring points in cast.
Geometry Perspective – Vents
Mesh Perspective
Mesh Perspective – Number of Elements
Option A: Mesh generation based on the number of elements
Mesh Perspective – Minimal Wall Thickness
Option B: Enter the minimal wall thickness. The software tries to automatically generate walls with 2-3 mesh elements.
Mesh Perspective – Single Parameter Set Option C: Single Parameter Set Generate a mesh for the entire geometry based on parameters that can be defined here. (MS4.4: wall thickness) sets the minimal step size to browse the geometry in the first step of the mesh generation process. This is the number of subdivisions into which an area, that is found after the first mesh generation step, is to be subdivided. Defines the smallest allowed thickness of the thinnest mesh layer.
Specifies the maximum size ratio neighboring elements are allowed to have.
Specifies the maximum aspect ratio all elements are allowed to have.
Mesh Perspective – Multiple Parameter Sets
Option D: Different parameter sets for different areas / materials
Use
to create another parameter set.
Use
to delete a parameter set.
Use
to rename a parameter set.
Use the “right mouse button” or the “drag & drop” method to add a material to a parameter set.
Mesh Perspective –
Mesh Quality
Mesh Qualit y Check The result “Mesh Quality” shows where and how many elements have not been ideally meshed.
Many elements that are positioned diagonally across from each other (edge-edge, yellow) can lead to inaccuracies in the simulation.
A single layer of elements inside the part can be critical.
Definition Perspective – Casting Process
Definition Perspective – Material Definitions Open the different definition areas with a double-click or with the right mouse button.
Double-click on a parameter to edit it. Double-click on an input window to open the database.
Double-click or OK selects a material.
See: File / Open Database Double-click selected dataset to view / edit
Definition Perspective – Material Definitions
Right mouse click on the column header and select “column dialog” to show additional parameters.
For HTC
Definition Perspective – HTC Definitions
All typical material matches are predefined by MAGMASOFT via the “Automatic HTC Template” function. These can be edited individually. You can also create your own template, which you can use for your future projects. See: File / Open Automatic HTC Template Definition This symbol shows that something isn't right here. The simulation can still be started. This symbol shows that something is missing or incorrect. The simulation cannot be started.
Precise error description
Definition Perspective – Casting Process Definition
For each process step you can open a dialog with a double click in the navigator, header or in the process diagram.
Definition Perspective – Pouring Time or Pressure Curve
Select pouring using Pouring Time or Pressure Curve
Definition Perspective – Solidification & Cooling Definition Define when to stop Solidification simulation. Select either Temperature of selected material or Time only
Alternatively you can use the temperature of a material or a temperature at a thermocouple as a reference for the Shake Out event.
Define when to Shake Out from Sand after cooling simulation
You can define the
Definition Perspective – Result Definitions
These results can also be defined for a result sequence.
Typical results are automatically ordered for the different process steps.
(5%, 10%, 15% ...)
Some additional results can be ordered.
Create or remove additional conditions using the right mouse button. (see next page)
Double-click to edit conditions. (see next page)
Definition Perspective – Result Definitions, Store the Result
Defining a result sequence within the same interval.
Defining temperature conditions for which results will be calculated / stored on disc.
Definition Perspective – Result Definitions
In Result Preparation, you can determine for which results you want to create a Cache result.
Definition Perspective – Simulation Settings
At tentio n !
The “prepare results” function can only be switched on/off in “Simulation Settings”!
Additional functions can be switched on/off in “Simulation Settings. Some are also automatically activated by the program when certain functions have been defined in the corresponding dialogs.
Simulation Control Perspective
Controlling and influencing a running simulation
Switch to the online curves during a simulation run.
Switch to see the online information during a simulation run.
Only show error messages of the online information.
Halt the display of online information.
Result Perspective
Result Perspective –
Selecting Results
Step 1:
In the “Materials” tab select all materials for which you want to display results. Step 2:
Double-click or use the + symbol to open the result tree.
Step 3:
Select the result from the list and double-click on it or drag & drop it into the result window. Step 4:
Use or
to move to the next entry to move to the previous entry
Result Perspective –
Editing Results, Define Colour Scales
Right mouse button functions in the result window
You can make / edit various settings for the different result types. All settings can also be selected by icons in the menu bar.
Result Perspective –
Editing Results in Xray mode
Right mouse button functions in the result window
You can make / edit various settings for the different result types. All settings can also be selected by icons in the menu bar.
Result Perspective – View / Results Settings View Setting s Saves all settings of the current view. Name of the view Comments / notes of the view Select parameters to be saved.
Result Settings Saves all settings of the current result.
Name of the result settings Comment / note of the result setting Select parameters to be saved. Allows to use the saved parameters again when selecting this result type in the future.
Result Perspective –
Load Settings
You can select individual settings to be used for the new display of results.
Result Perspective – Animation Definition Uses the current settings.
Imports saved settings.
Saves the current view or result setting. Toggles sequence mode. - Automatic loading of selected results
Toggles animation mode. - rotates the geometry step-wise - cuts through the geometry step-wise Saves all settings (see “playlist”).
Switch directly to the “Create Images” dialog (see next slide). Refreshes the results that have been newly created in the result tree. - You can select single results. You can select the result folder (= entire sequence).
Result Perspective –
Playlist / Create Images Opens the playlist. Rightmouseclick opens submenu. Doubleclick starts / activates animation. Starts / activates the selected animation. Edit existing animation parameters. Switches directly to the “Create Images” dialog. Delete, copy, paste animation settings.
When s everal animations are selected in the playlist , you can automatically show them by selecting “ Create Images” .
Where to save an image sequence / movie Name of the sequence Image type or AVI (create movie) Select resolution
General Information – Perspectives
A right mouse click on the icons of the project perspectives opens this dialog.
Resets all perspectives to their default settings. (If dialogs have been accidentally closed with X, they will appear again!)
Closes the selected perspective Closes all perspectives - The memory allocated to the perspectives is released again. - If a simulation is still running and the simulation perspective is opened again, the running log file will be read again.
