Machine Maintenance Manual 250R1 350R2 350R4

UNILOY® BLOWMOLDER MAINTENANCE SET-UP AND TROUBLE-SHOOTING GUIDE MODELS 250R1 - 350R2 - 350R4

© Johnson Controls, Inc. 5-88 Rev C

This manual is not to be reproduced xerographicall or b an  other means !ithout the expressed !ritten permission o" Johnson Controls, Inc., #lastics $achiner %ivision C&#'RI()T© *+8 J&)& C&TR&/, IC. 0// RI()T R11R21% TABLE OF CONTENTS

031T' . . * 1CTI& I C)1%4/1% $0IT10C1  *.* $aintenance Chec /ist . . ........................ .......................... . 5 * 6 %ail $aintenance chedule 5 *. 7eel $aintenance chedule 8 *9 1  $onthl $aintenance chedule * 5 :uarterl $aintenance chedule *9 1 6 0nnual $aintenance chedule 11 1CTI& II $0C)I1 1T-4# *6 6.* #reliminar teps *6 6.6 )o! to Install $olds . . . . . . . . . *6 6. Installing and 0d;usting tripper #lates *< 6. etting $old /imit !itches . *8 6.5 !inging 0rm Timing and 0d;ustments ....................................................................................... *8 1CTI& III $0C)I1 $0IT10C1 #R&C1%4R1 ............................................ 69 .* )draulic %ump 2alve (eneral 69 .6 stem #ressure et-4p =ingle #ump stem> 69 . 0d;usting /o! #ressure Close a"et etting . 69 . 0d;usting Clamp Rotac )igh #ressure ....................................................................................... 6* .5 0d;usting hot #ressure............................................................................................................... 6* .? 0d;usting @3ill@ #ressure ............................................................................................................ 6* .< Cleaning or Replacing )draulic uction 3ilter =:uarterl $aintenance>............................................................................. . 66

.8 Checing itrogen Charge #ressure ........................................................................................... 66 .+ 0d;usting the %rive Aelts ... 66 .*9 Checing "or Clamp Rotac /eaage ................... 6 .** $aintaining the 0utomatic /ubrication stem.................................................... 6 .*6 $aintaining the 0ir uppl stem 6 .* $aintaining the Aarrel Cooling 0ssembl............................................................ 65 .* )ead Tooling ............................... .......................... 6? .*5 4sing #urging Compound ... ........................ 6? .*? %isassemble and Cleaning )ead Tooling ........................................................ 6? .*< Repacing the Thrust Aearing .................... .......................................................6< .*8 )o! to Remove and Replace $old Inserts ................................................ 68 1CTI& I2 $0IT0II( T)1 C&&/I( A1% ................................................................................9 .* 0d;usting Cooling Aed Clutch ................................................................................................... ,9 .6 traightening #ush Rods . 9 . 0d;usting Cooling Aed Index /imit !itch ................................................................................... 9 . (reasing Aearings and Checing (ear Aox /evel ...................................................................... 9 1CTI& 2 $0IT0II( T)1 TRI$$1R ......................................................................................... * 5.* Checing Trimmer a"et %oors each hi"t................................................................................. * 5.6 Checing Trimmer /ea %etector................................................................................................. * =&ptional 1Buipment, 0I 4nit onl> 5. Checing Trimmer Jam-4p #rotection ........................................................................................ 6 5. 0d;usting Trimmer Tooling ........................................................................................................... 6 5.5 eeping our Trimmer Clean 6 1CTI& 2I TR&4A/1-)&&TI( (4I%1  ?.* Trouble-hooting......................................................................................................................  ?.6 $achine Troubles - (eneral ... ............................ 5 ?. $achine Troubles - )eater 9 ?. $achine Troubles - #neumatic stem......................................................................................... * ?.5 $achine Troubles - )draulic stem......................................................................................... 6