M4 Inline - Software User Manual 1.1

TRAÇABILITÉ CRÉATIVE CREATIVE TRACEABILITY

Software User Guide

Type Revision Date Written by Controlled by

Original revision 20/08/2014 1.1 09/11/2015 DD SJ

3 Allée Michaël FARADAY Parc d’Activités STELYTEC 42400 SAINT-CHAMOND FRANCE www.technomark-marking.com Tél.: +33 (0)4 77 22 25 91 Fax : +33 (0)4 77 22 38 91

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www.technomark-marking.com

3 Allée Michaël FARADAY Parc d’activités STELYTEC

42400 SAINT-CHAMOND (France) Tel : +33 (0) 4 77 22 25 91 Fax : + 33 (0) 4 77 22 38 93 E-mail : [email protected]

Modèle du 29/10/2015


Before we start the TECHNOMARK company would like to warmly thank you for your confidence. You have chosen the M4 inline, the first intelligent marking tool

(IDI track & mark) that is dedicated to marking integration for

ensuring your products' identification. More than just a marking machine, we offer a complete solution which addresses all of your traceability requirements. Our customer service is at your disposal for any further information. And so now, enjoy your marking…

SUMMARY 1.

Introduction _______________________________________________________________________________ 4

2.

Manuals __________________________________________________________________________________ 4

3.

Main screen and general operation _____________________________________________________________ 5 3.1.

Toolbar _______________________________________________________________________________ 6

3.2.

16 channels state _______________________________________________________________________ 7

3.3.

Dashboard ____________________________________________________________________________ 7

4.

Graphic view mode _________________________________________________________________________ 8

5.

File Edition ________________________________________________________________________________ 9 5.1.

Marking depth and IDI function ___________________________________________________________ 13

5.2.

Dot matrix ___________________________________________________________________________ 14

5.3.

Add a marking function _________________________________________________________________ 15

5.3.1.

Add a serial number ________________________________________________________________ 15

5.3.2.

Add a variable ____________________________________________________________________ 17

5.3.3.

Add a timestamp __________________________________________________________________ 19

5.3.4.

Add a logo _______________________________________________________________________ 21

5.3.5.

Add a datamatrix or a QR Code _______________________________________________________ 22

5.4.

Add a mechanical function_______________________________________________________________ 24

5.4.1.

Add a pause – Set a pause during the marking ___________________________________________ 24

5.4.2.

Add a crossing point – Pass through a point during the marking _____________________________ 25

5.4.3.

Add a waiting input (16-way card) _____________________________________________________ 25

5.4.4.

Add a output change (16-way card)____________________________________________________ 26

5.4.5.

Add a ZInline move to Home _________________________________________________________ 26

5.4.6.

Add a ZInline move to mark __________________________________________________________ 26

5.4.7.

Add a relative ZInline move __________________________________________________________ 27

5.5.

General marking settings ________________________________________________________________ 27

5.6.

Add a special character _________________________________________________________________ 29

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5.7. 6.

7.

8.

9.

Positioning and test ____________________________________________________________________ 29

File _____________________________________________________________________________________ 30 6.1.

Save ________________________________________________________________________________ 30

6.2.

Open ________________________________________________________________________________ 31

6.3.

New ________________________________________________________________________________ 32

6.4.

Import ______________________________________________________________________________ 32

6.5. Export _______________________________________________________________________________ 32 Maintenance _____________________________________________________________________________ 33 7.1.

Information __________________________________________________________________________ 33

7.2.

Maintenance _________________________________________________________________________ 33

7.3.

Auto diagnosis ________________________________________________________________________ 35

7.4.

Debug Mode__________________________________________________________________________ 35

7.5.

Error log _____________________________________________________________________________ 36

7.6.

IDI calibration _________________________________________________________________________ 37

Settings__________________________________________________________________________________ 38 8.1.

General ______________________________________________________________________________ 38

8.2.

Date and time_________________________________________________________________________ 39

8.3.

Mechanics ___________________________________________________________________________ 41

8.4.

16 way settings _______________________________________________________________________ 42

8.5.

Communication settings ________________________________________________________________ 44

8.6.

User ________________________________________________________________________________ 44

8.7.

Licenses _____________________________________________________________________________ 45

8.8.

Origins management settings ____________________________________________________________ 46

Table of illustrations________________________________________________________________________ 47

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1. Introduction Technomark maintains the right to modify information or specifications contained in this manual without prior warning. You must contact the Technomark Company to know about any changes that may have been implemented. Under no circumstances may Technomark be liable for any incident, direct or indirect, concerning damages, however exceptional, including but not exclusively financial losses linked to the use of information included in this manual. This clause applies as well in the case where Technomark would have been informed, and/or would have known before hand of possible risks, associated with the use of the equipment. Technomark guarantees the equipment made by the company, as defined in the general sales conditions. Unless otherwise specified on our order receipt, our equipment is guaranteed 1 (ONE) year from the date of delivery. This guarantee consists in us replacing free of charge the parts identified as defective, except for sub-assemblies supplied by third parties: in that case the supplier’s guarantee applies. This guarantee does not apply if the failure results from normal wear of the products, abnormal use, and incorrect maintenance, not following the instructions or the state of art, unsuitable storage conditions, inappropriate environment, and excessive usage of the equipment or disrespect of the user’s manual instructions and/or electrical connections. None of the repairs made under guarantee leading to a period of non-use, can allow a prolongation of the guarantee period. The following parts are excluded from guarantee: -

Stylus

-

Return spring Stylus guide Core External part of the cable between the controller and the head or accessory.

All information included in this manual is confidential and remain the property of Technomark.

2. Manuals The information that is required throughout your machine's lifespan is available in the following manuals: 

M4 inline Installation Manual: Contains information on unpacking and installing your equipment.



M4 inline Software Manual: Contains the necessary information for configuring and using your marking

machine. 

Interfacing instructions for M4 inline: Contains the necessary information for establishing communication



with your equipment (RS232, Ethernet, 16-way). M4 inline Maintenance Manual: Contains information about servicing your machine.

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3. Main screen and general operation

3

2

1 4

6

5

Illustration 1 : Front Panel

1. Toolbar action button 2. Graphic color screen 3. OK/Cancel buttons 4. USB host port 5. Moving arrows 6. Start/Stop buttons

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2

4

3

5

1

7

6 Illustration 2 : main screen

1. toolbar 2. 16 channels state 3. Current filename 4. IDI state 5. dashboard 6. graphic view 7. external keyboard key equivalent

3.1.Toolbar The toolbar is adapted for displaying functions relative to the current window. In the case of the main screen (illustration above), the displayed functions are:



graphic view mode



current marking file edition

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

File edition



Maintenance

Settings



3.2.16 channels state The state of each of the 16 channels is displayed in real time: For each of the 16 channels, the following information is available: 

A letter I or O: I indicates that the channel is defined as an input and O as an output.



A number from 1 to 16 indicating channel number



A LED indicating channel state : red for inactive, green for active

For 16 channels settings, see chapter 7.4 16 channels settings.

3.3.Dashboard The dashboard presents the following information:

Maintenance indicator. LED becomes red as a maintenance operation is required. (see Maintenance)

Temperature indicator: displays mean control box temperature and the icon becomes red as temperature is critical.

Duty cycle: displays current duty cycle and the icon becomes red as software is applying a speed parameters correction in case of overload.

Current marking file points indicator

The duty cycle is the operating rate influenced by the strength parameter, the marking speed and the impact number of the marking file. TECHNOMARK

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4. Graphic view mode The graphic view mode can be modified using the following button

Different views mode are displayed in the following drop down menu:

Illustration 3 : Graphic view mode menu 

Normal

In normal mode, view size is 60x55 mm (here for a total marking window of 120x55). Total marking window can be scrolled using moving arrows. 

30x30

It is a zoom mode in which the view size is 30x30 mm. Total marking window can be scrolled using moving arrows.

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

Total

In total mode, the full marking window is displayed on the view Example with a 120x55 marking window:



Text

In text mode, marking file lines are displayed in text format in place of a marking preview.

5. File Edition File edition mode is obtained on the main screen by using the following button:

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In this mode, you get this screen:

Illustration 4 : File edition window

The toolbar has also new buttons with following features:



Insert a marking function



Insert a mechanical function



File configuration



Add a special character



Head movement and marking test

A data table allows you to change the marking file lines. TECHNOMARK

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Use the navigation arrows to move in the table. Going down in an empty line automatically add a new one. Inputs are made by an external keyboard. Here are the different columns: 

Line: number of the line. You can’t change this field. : marking line text and functions.



Text inputs are done by an external keyboard. When you are in this field, the whole text is select and adding a character will replace the entire current text. To move in the field text with right and left arrows, press the insert key of your keyboard and once more to go out again. Using the arrows allows to deselect the whole text and to move the insertion cursor.



X and Y: Show positions of the starting line point with the chosen unit (mm or inches).

show the height of the line with the chosen unit (mm or inches)



The minimum value is 0.4mm and the maximum is 200mm. 

Show marking from 1 to 6 (see Marking depth)



Gives the dot matrix chosen from 1 to 7 (see Dot matrix)



Gives the character font : 1 for the font OCR, 2 for the font OCR-A



Gives the angle of the line in degrees.

The angle value varies from 0 to 360°

Gives the diameter used for a circular marking with the chosen unit (mm or inches)



If the diameter value is positive, the bottom of the characters is aligned on the circle. If this value is negative, then the top of the characters is aligned on the circle.

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In this example the same text (ABCDEF) is done with a positive diameter value (to the left) and with the same value but negative (to the right). By default, the machine sets the beginning point to 0 (parallel to the X axis). To modify the beginning point, you only have to modify the value of the line angle. Give the text compression from 50% to 150%



Compression is used to deform characters and to modify the width, without changing the height.

Normal compression

compression of 50%

Gives spacing between characters from 0 to 9



A standard text has a spacing value of 5. This value can vary from 0 to 9, below 5 the text is narrowed and above 5 the text is widened

Spacing of 0

Spacing of 9

Gives italic inclination of the text from 0 to 9



A straight text has an italic value of 5. This value can vary from 0 to 9, below 5 the text leans to the left and above 5 the text leans to the right.

Italic of 0



Italic of 9

Gives the number of impact for each marking point, from 1 to 9

The combination shift+delete allow deleting a marking line. The toolbar is adjusted with the current selection of the cell, especially in the text column where you can select a function to change it:

In this example, pressing the key

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allows to modify the serial number Num1.

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5.1.Marking depth and IDI function The marking depth depends on the impact power, and also the distance between the stylus and the part. For M4 inline machine, advised distance is 3 mm. With this tuning the marking depth result is gradual from Force 1 to 6. During integration it may be necessary to modify the distance between stylus and part. Operating range for each force is as follow:      

Force 1 : from 1 mm to 4 mm Force 2 : from 2 mm to 6 mm Force 3 : from 2 mm to 8 mm Force 4 : from 2 mm to 8 mm Force 5 : from 2 mm to 8 mm Force 6 : from 2 mm to 8 mm

Respecting the distance stylus-part is fundamental to get the desired marking depth with an optimal marking quality For the weak forces (1, 2 or 3), if the stylus is too far it will not touch the part during the marking. For the high forces (4, 5 and 6), more the stylus is far (in the limit of its potential travel of 9mm), more the impact will be powerful. Note: marking small characters with a high force can create an illegible marking. To avoid constraints with the distance settings, Technomark allows you to use the technology IDI. When activating the IDI function (see marking parameters) a suitable marking depth is applied, whatever the distance stylus/part is, in the range of 1 to 8 mm to ensure a constant rendering. When the IDI function is activated, the machine makes a test impact to evaluate the distance and adjust the force used to correspond to what is asked for. IDI function is available in two different modes: 



Flat mode: The test impact is done at each beginning of line. This is ideal for flat shapes, with little slope. Note: Ideal to have the same hitting depth on the part, without worrying about the distance. Curved mode: The test impact is done at each beginning of character. This mode allows a constant depth when marking on cylinders, corrugated parts, … Note: Ideal to mark parts with a constant depth when they present an uneven distance along the length of the marking.

Marking with IDI curved mode and without IDI TECHNOMARK

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The IDI mode is displayed on the main screen with the following icons:

IDI deactivated

IDI flat

IDI curved

5.2. Dot matrix Here are the dot matrixes available: o

1 : characters are defined by a 5x7 matrix

o

2 : characters are defined by a 9x13 matrix

o

3 : character points are spaced every 0.2 mm

o


o


o


o

7 : character points are spaced every 1 mm

5x7

9x13

0.2 mm

The dot matrix influences directly the duty cycle. See Dashboard page 7

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5.3.Add a marking function Adding a marking function is available if the column text is selected by pressing F1

Illustration 5 : Marking function menu

Select the function type and confirm with

or use the right arrow of the keyboard to choose a serial number or a

variable.

5.3.1. Add a serial number

A serial number is a text which will increment at the end of each marking. Serial numbers are shared by one file, expect for the SHARED serial number shared by all the machine files.

A scrolling menu allows choosing among the different serial numbers: Create a new Use Shared

Use another existing number

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To insert in a line an existing serial number (other than new), select it and confirm with To edit an existing serial number (other choose than new), select it and press the right arrow on the keyboard. The serial number configuration window appears. To create a new serial number, select new and confirm with

. The serial number configuration window appears.

To delete a serial number, select it in the list and press the delete key on the keyboard.

Remove the reference of a serial number in a line doesn’t delete the serial number.

The configuration window is the following (creation mode):

Illustration 6 : Serial number edition window

The name field corresponds to the name of your serial number. It has to be unique and different from SHARED. If you edit an existing serial number, this field is grey because you can’t modify it. The Value field is the current value of the serial number. It will be increase by the step value according to the defined frequency (number of markings). For example the Value 2 will become 3 after 5 markings if the step is 1 and the frequency is 5. Other example, the Value will change from 10 to 8 after 3 markings if the step is -2 and the frequency is 3.

The number of characters (digits) shown in the field Value is very important because in the end the serial number won’t have more digits than this one. For example if the Value is 1, the serial number will increase until 9 then will start again to 1. If the Value is 01, the serial number will increase until 99 then will start again to 01.

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Zeros marked allows selecting if zeros beginning a serial number are marked or not. If so, 001 will be marked as 001,

otherwise 001 will be marked as 1. It’s possible to reset the serial number automatically. Several choices for this function are possible:    

None: the serial number isn’t reset. Day: the serial number is reset every day. Value: the serial number is reset when it reaches the maximum value defined in ending at. Team: the serial number is reset for each team change. (see teams)



Week: the serial number is reset eac h week. The field starting at is the value given to the serial number when it is reset. The field ending at corresponds with the

maximum value used when we want a reset on the Value criteria. Once again, the number of digits is essential for the starting at and end at fields. There must be coherence and therefore the same number of digits for all these data. It should be noted that all blank fields have to be filled up, otherwise an error will appear when confirming with

.

The serial number SHARED is a specific serial number. Share by all files of the machine, you can’t delete it. Its current value and its parameters are valid for all the files where it is used.

5.3.2. Add a variable

A variable is a non frozen text with fixed parameters which can be changed at each marking. Either manually, or with a bar code reader connected to the machine. Variables are defined for one file except for the VSHARED variable common to all the files. When a variable is inserted in a marking line, it’s the value of this variable which is marked. A scrolling menu allows choosing among the variables:

Create a new variable

Use the VSHARED variable Use a bar code variable

Use an existing variable

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To insert an existing variable in a line (other choice than new), select it and confirm with To edit an existing variable (other choice than new) in a line, select it and press the right arrow of the keyboard. The variable configuration window appears. To create a new variable, select new and c onfirm with

. The variable configuration window appears.

To delete a variable, select it in the list and press the erase key on your keyboard. Removing variable reference in a line doesn’t delete the variable

The configuration window is the following:

Illustration 7 : Variable edition window

The name field corresponds to the name f your variable. It has to be unique and different of CB, CB1, CB2 and VSHARED. If you edit an existing variable, this field is grey because you can’t modify it. The length field corresponds to the number or characters of the variable. If the value entered is longer than length, it will be shortened to the number of characters of length. The Forcing field allows erasure of the variable value for each marking. So you have to enter it before each marking. The value field is the current value of the variable. CB variable configuration (CB, CB1 and CB2) presents an additional option:

The allocation allows defining how CB variables are filled when more than one is used.

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



Sequence: variables are filled in the order the bar codes are scanned. The first scan fills CB, the second CB1, and the third CB2. Length: the bar code length read correspond to a variable length and the content is affected as a function of this length.

Some additional variables CB can be created and named from CB3 to CB9. In this case, it must be created one by one in order and not forgetting a digit. For example, you can’t have a variable CB3 and a CB5 without CB4.

The value of a variable may be truncated for a marking using a special code in the marking line. Add the code #AA,BB# after the variable code in the marking line where AA is the index of the first character and BB is the index of the last one. For example, for using the value from the third to the eighth character of the variable VAR, the marking line will be the following:

The variable VAR containing the text ABCDEFGHIJKLMN, the text CDEFGH will be marked. In the same way, a variable can be also truncated using a separator character with the code #S,AA#. In this case, S is the separator character and AA is the index of the block. For example, with a variable VAR we want to use only the second block with a separator / on the variable VAR.

If the value of VAR is 123/456/789, the marked text will be 456. The same variable can be truncated as many times as needed. You only need to include the variable in another line and adding the desired code format.

5.3.3. Add a timestamp

A timestamp is a type of variable containing date and/or hour and/or team name. It’s automatically updated by the system. It is configured with the following window:

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Illustration 8 : Time stamp edition window

Enter your text in the code field and enter the data as you wish with the # sign before each entry as shown in the examples at the bottom of the widow. In the preview field, you can see the result. Example:

To configure time or teams, see date parameters. Codes are the followings: #Y : year on one digit. Result is for example 5 for year 2015 #YY : year on two digits. Result is for example 15 for year 2015 #YYYY : year on four digits. Result is for example 2015 for year 2015 #CY : year on a character. Result is for example A for year 2015 (depending on settings) #MM : month on two digits. Result is for example 04 for April #CM : month on a character. Result is for example D for April (depending on settings) TECHNOMARK

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#WW : ISO week number on two digits #D : day of the week on one digit starting at 1 for Monday. Result is for example 4 for Thursday #DD : day of the month on two digits from 01 to 31 #DDD : day of the year on three digits form 01 to 365 #CD : day of month on one character (depending on settings) #S : team from 1 to 10 characters (depending on settings) #hh : hours on two digits #mm : minutes on two digits #ss : seconds on two digits

5.3.4. Add a logo

Insert a logo is an option requiring a license (see licenses). It allows including logos made with the software

TechnoLOG (from a computer) in a marking file. When inserting (or editing) a logo, a window appears allowing you to select the desired logo in the available logo list on the machine:

Illustration 9 : logo insertion window

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5.3.5. Add a datamatrix or a QR Code

Datamatrix and QR codes are two dimensions codes available with an option requiring a license for your machine Multi4.

Datamatrix code is a high density 2D bar code symbol, allowing to represent a high quantity of information on a small surface. It complies with the norm ISO IEC 16022.

QR code (QR for Quick Response) is a 2D bar code type (or matrix code datamatrix) composed of black modules arranged on a white square.

Note: This type of code requires a specialized equipment to ensure the reading. The configuration window for a two dimensions code is the following:

Illustration 10 : 2D code edition window

Text field corresponds to the text to be encoded (240 characters maximum). It can’t be empty. The text can also

contain serial numbers, variables, timestamps, and UID codes reachable though the toolbar:

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Variable

Serial number

Timestamp

UID Code

Speed corresponds to the code marking speed. The marking speed is different from the rest of the marking file to get

an appropriate quality for reading. Type of Code corresponds to the type of two dimensions code to create: Datamatrix or QR. Format corresponds to the code format and depends on the code type chosen.  

Datamatrix: the code can be automatic (rectangle or square) or in a fixed format in the list. QR: the code is always a square. Its size is automatic or in a fixed format in the list.

Format defines the code size (number of elements) but as well as the maximum number of characters encoded.

Damatrix 16x16

QR 21x21

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Datamatrix 24x24

QR 33x33

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Error correction corresponds to the level of the error correction used to generate the QR code. So it is only available

for this code. Four values are possible (L, M, Q, H), L being the lowest and H the highest. The more the error correction is high, the more the code is redundant so we minimize reading issues in the case of scratch or others. The more the error correction is low, the more characters can be coded for a given format. The UID button code allows inserting a UID code in the datamatrix. When you press it, the following window appears.

Fill this field with the UID code number on 3 digits, for example 030 for and confirm. Then the UID code number is added to the Datamatrix text field with a specific coding, ~d030 in the previous example.

To delete a UID code, use the key delete to remove all the characters, coding ones included (~d).

5.4.Add a mechanical function Pressing the key Insert a mechanical function shows the following scrolling menu:

Illustration 11 : Non marking function menu

5.4.1. Add a pause – Set a pause during the marking

A marking line can have a pause status.

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In this case, marking is done for the lines before the pause, and then the marking takes a break:

Use the commands Start and Stop to continue or stop the marking in progress (see Marking).

5.4.2. Add a crossing point – Pass through a point during the m arking

It’s possible to force the head to pass through a defined point. When a crossing point is creates, it is mark by an orange point.

In this example above, marking head will move according to the black arrows between the two marking lines because there is a crossing point inserted, instead of use the red path. Using a crossing point allows to define patterns to move the marking head which can be useful for parts with complex shapes.

5.4.3. Add a waiting input (16-way card)

A file line can be used to wait a specific state of an input. If the concerned input state isn’t reach during the delay allowed, the marking is stopped. The configuration of this function is done with the following window:

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The data to be configured are:



Number: The input number among input and output configured like possible input. Delay: The delay is in hundredth of a second. A delay of zero lead to an infinite waiting.



State: The state waited of the input.



5.4.4. Add a output change (16-way card)

A line in the file can be used to change an output state. The configuration of this function is done with the following window:

The data to be configured are: 

Number: The output number among input and output are configured like possible output.



Delay: The delay is in hundredth of a second before the state changing. A delay of zero lead to an immediate

action 

State: Desired state of the output.

5.4.5. Add a ZInline move to Home

Add a ZInline move to Home allows moving the axis to its srcin position during the marking.

5.4.6. Add a ZInline move to mark

Add a ZInline move to mark allow to move the axis to its marking position during the marking. TECHNOMARK

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5.4.7. Add a relative ZInline move

Add a ZInline axis move allows moving the axis compared to its current position with the following window:

Enter the move value in millimeter. A negative value will move the axis in the direction of the marking position, a

positive value in the direction of the srcin position.

5.5.General marking settings The marking settings button displays the window to configure them:

Illustration 12 : Marking file settings window



Speed: marking speed from very slow to very fast. The fastest the speed is, the more the risks to alter the marking quality are high. (Avoid high speed with very small characters)

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

IDI: allows configuring the IDI mode for the current marking file. There are 3 IDI modes: o Off (no IDI) o IDI flat mode o IDI curved mode

For more information on the IDI use, please refer to Forces – IDI. 

Mirroring mode: allows to turn over horizontally or vertically the character marking (to be read as in a mirror).

Vertical Mirror 

Horizontal Mirror

Slashed Zero: allows choosing appearance of the digit zero. By default the zero digit is slashed, but it can appear not slashed:

Slashed zeros 

Non slashed zeros

Stylus Height: display the minimal/average/maximal measured values when the IDI stylus surveillance function is activated. This function is configured with the next window get by using right arrow of the keyboard on the settings icon

o

State : enable or disable the function

o

Delta : tolerance value are spread between 0.5mm and 2.5mm

o

Learning: if the function is activated, the average height is calculated on the first 50 markings.

o

Height: have to be between 1.5mm and 9mm and filled it if the learning is disable.

When the function is activated, the marking machine will analyze obtained results during the marking and memorize calculated values. If you go over the programmed distance (Delta), an alert is triggered. Moreover, when the archiving function is activated the minimal, maximal and average values, number of measures and standard deviation are registered in addition to other archive data.

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

Mark & close: if this function is active, the current marking file is closed at the end of the marking preventing from an unexpected double marking for the same file.

5.6.Add a special character Not available at this time.

5.7.Positioning and test Several tests and positioning can be made with the following menu:

Illustration 13 : Test menu



Move allows moving the marking head to the position of the first marking point. During this setting phase the following window appears.

Position can be modified with the moving arrow keys. Use the button 

to confirm your modifications or

to cancel them.

Line envelope allows testing the current line envelope. The marking head move around the line, delimiting its outline. During this test phase, the following window appears and the Stop/Start buttons can stop/continue this action.

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

Global envelope allows testing the entire file envelope. The marking head move around all the lines, delimiting their overall outline. During this test phase, the following window appears and the Stop/Start buttons can stop/continue this action.



Marking test allows testing the whole marking file. Marking head makes all the movements of a real marking but without impacts. During this test phase, the following window appears and the Stop/Start buttons can stop/continue this action.

6. File The file menu suggests the following functionalities:

Illustration 14 : File menu

6.1.Save Save allows saving the current file

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Enter the file name, you can add until 3 comments lines and confirm with

. This window appears, even if the file

is already saved. It allows changing the file name (function: save as). If the name file already exists, a confirmation will be asked:

Confirm with

.

The filename has a maximum of 19 characters. Each comment line may contain up to 31 characters.

6.2.Open Open allows opening an existing file:

Text field

List

Comments

Illustration 15 : Open file window

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You can type the name of the file (or the first letters) in the intended text field, right and left arrows allow moving in the text field. The corresponding file becomes highlight in the list. The file can be chosen by using the up and down arrow to move in the list. Confirm the file to open with the button

.

The shift+delete combination allows deleting the selected file.

6.3.New New allows creating a new file. The file will be empty.

6.4.Import Import allows importing marking files with a USB flash drive.

The function gets automatically back the whole marking files and the whole logos present on the USB flash drive to the controller. This function is activated only if a USB flash drive is connected. USB flash drives have to be format with FAT or FAT32 format to be recognized by the machine.

6.5.Export Export save the whole marking files and logos of the controller to the USB flash drive.

This function is activated only if a USB flash drive is connected. USB flash drives have to be format with the FAT or FAT32 format to be recognized by the machine.

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7. Maintenance The maintenance menu has the following functions:

Illustration 16 : Maintenance menu

7.1.Information The information function displays different information about the controller:

Illustration 17 : Information window

7.2.Maintenance The Maintenance function allows the user to view the several marking machine maintenance information. TECHNOMARK

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Illustration 18 : Maintenance window



IDI Track: enable or disable the IDI track function of mechanical surveillance.

This function controls some mechanical breakdown:   

Broken stylus Marking without part Stylus Lubrication

If it is activated, it is however automatically disable in the case of a marking with low forces (1 or 2).

In the case of marking without part or broken stylus, an error message appears with output activation if need be. In the case of a lack of lubrication, a maintenance problem is created and the lubrication LED becomes red. 

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

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Lubrication: the LED turns ref if your machine requires lubrication. (Every 500000 impacts or IDI track problem if the function is activated). Once the stylus is lubricated, press the key 1 of the keyboard to remove the alarm. XY revision: the LED turns red if your machine requires an X and Y axis revision. (10000 meters traveled) General revision: the LED turns red if your machine requires a general revision. (the machine has been marking for 1000 hours) Maintenance required: the LED turns red if your machine requires a return to workshop. (after 1 year of working)

Z axis revision: the LED turns red if the machine requires a Z axis. (10000 meter traveled)

Use the button


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to cancel them.

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7.3.Auto diagnosis The function auto diagnosis makes several mechanical controls:  

Impactor analysis: make an impact and check if the current circuit is fine. Cross table analysis: check the srcin detection and there are no blocking points along the mechanical axis.

The progress of the auto diagnosis and the results are shown in a window:

Illustration 19 : Autodiagnosis

7.4.Debug Mode The Debug mode allows debugging your system during the integration by showing the changes of input states and the communication frames received by the controller.

Illustration 20 : Debug window TECHNOMARK

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The button

allows changing the output state with the following window:

The button

allows starting ZInline axis moves if this one is available with the following menu:

Use the button

to close the window.

See the Interfacing Tutorial for M4 inline manual for more information.

7.5.Error log The function error log displays the last errors received by the machine into one month with the following window:

Illustration 21 : Log error window

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7.6.IDI calibration The functionality IDI can be calibrated with this procedure in case of machine maintenance or factory settings modification. This procedure consists in four successive similar steps in which a marking point is made with different heights. The different heights to calibrate are the followings: 1mm, 2.5mm, 5mm, and 6.5mm. Each step is shown by the following window:

Illustration 22 : IDI Calibration

Enter the X and Y position where the marking point will be made and place to the written height. Then confirm with

to make the impact and go to the next step.

The IDI function is calibrated in factory at the delivery and the IDI calibration procedure is recommended if you change the marking head or its cable.

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8. Settings

Illustration 23 : Settings menu

8.1.General The function general allows setting the different parameters with the following window:

Illustration 24 : Control box settings window

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The browsing in this window is made by the up and down arrows.   

Language: marking machine language can be modified by using the left and right arrows. Units: marking machine units scan be modified by using the left and right arrows. Autosave: current marking file autosave (if the machine turns off) can be enabled or disabled by using the left and right arrows.

In Production mode, the marking files are automatically saved in the case of a loading file.  

Brightness: the screen brightness can be modified by using the left and right arrows. Sleep mode: marking machine sleep mode (energy saving) can be modified by using the left and right arrows. o None : no sleep mode o Medium: after 5 minutes of inactivity, the screen turns off. o High: after 5 minutes of inactivity, the machine goes into deep sleep with the lowest consumption mode (a few milliamp, even relays are turned off). The machine wakes up from any outside event (keyboard, USB flash drive).

Use the button


to cancel them.

8.2.Date and time The function date and time allows setting the date and the time of the controller, also time zone and team rotations with the following window:

Illustration 25 : Date and time window

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The browsing in this window is made by the up and down arrows. 

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Date: The three fields, day, month and year can be modified by using the right and left arrow to increase or decrease the value. Time: field hour and minute can be modified by using the right and left arrow to increase or decrease the value. Time zone: to change the time zone, use the right arrow and select corresponding time zone with your

geographic localization in the list. Set your time zone will automatically change to winter or summer time. 



Teams: It’s possible to set 5 teams for your marking machine. You must defined for each team its starting time (with the format hh:mm) and its name (up to 10 characters). Teams are used for the timestamp part. Use the up and down arrow to move from a field to another one. Custom: you can define a customized timestamp format for the hour, day, month and year. Use the right arrow to open the different windows:

Illustration 26 : custom time stamp s ettings window

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Enter one character for each field. Use the button


to cancel them.

8.3.Mechanics

The marking window can be configured according to the mechanic (initial setting set up in factory):

Illustration 27 : mechanical settings window

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Window: correspond to the real mechanical window, depending on your mechanical type: 50x55, 120x55, and 200x55. Bidirectional : the bidirectional mode allows reducing marking times by using the ability to the machine to mark in one direction or the other o Off: the machine marks each line from the beginning to the end of the line. o On : the machine optimize the route and can invert the marking direction Optimized speed: allows selecting the speed to which the machine will go to the first marking point. It can have the value « off », standard or high. If the value is set to « off », the machine will move to the first marking point with the programmed speed of the file. 3rd axis: you can choose in the accessory list which one is connected with the third axis of your marking machine.



access to the selected accessory settings

Use the button


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to cancel them.

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8.4.16 way settings Default 16 way settings is the following:

Illustration 28 : 16 way window

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Number : the number of the input-output



ES : type input or output

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Function: function associated to the input-output. Functions are available are not the same for the input or output type. o

Input functions : 

None: no function associated.



Start: start the marking – works with impulsive mode.



Stop: stop the marking – works with impulsive mode.



Pause: pause the marking – works with impulsive mode.

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Part presence: allow marking start if a detection system is connected on the input part presence. Otherwise the marking start is forbidden.



Wait: waiting input to include a marking file (5.4.3 add a waiting input).



Reset serial: reset the serial numbers of the file – works with impulsive mode (5.3.1 Add a serial number).



Serial increment: increase the file serial numbers – works with impulsive mode (5.3.1 Add a serial number).

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

File Open: opening a file using input binary combination of inputs having this function. Files that may be open with this function have to be called IO-xxx where xxx corresponds to the binary combination of related inputs. The value of each input with this function is defined by the order in which it appears. The first value is set to 1, the second is set to 2, the third is set to 4, the fourth is set to 8… To open the file IO-003, you need to activate the first and the second input with the function. If the inputs 5, 8 and 10 are set with this function, you have to activated input 5 and 8 and disable the input 10 to open the file IO-003. If the combination doesn’t correspond to any file of the controller, the current file will be used.

o



ZInline home: ZInline return to the home position – works with impulsive mode.



ZInline mark: ZInline return to the mark position – works with impulsive mode.

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Clear file : create a new marking file – works with impulsive mode

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Test: start a marking test – works with impulsive mode.



Back to srcin: return to the srcin

– works with impulsive mode.

Output functions : 

None: no function associated.



Ready: the machine is ready to start a marking.



Marking : a marking is in progress



Fault : Fault on the machine

 

Pause : the machine is paused Marking end : the marking is over, the machine go to its srcin or its parking point (8.8 Origin)



Origin: The machine is in its srcin position.



Maintenance: revision – a machine revision i s needed (see M4 inline maintenance guide).



Maintenance: lubrication – stylus lubrication is needed (see M4 inline maintenance guide).

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License fault: a license is missing for the wanted marking (8.7 Licenses).



Line output: activation of an output for a marking file (5.4.4 Add an output change).



IDI height : the measured height is out of bounds(5.5 General marking settings)



Wear : stylus wear, it has to be changed



Empty variable: empty and forced variable (5.3.2 Add a variable)



Empty file : the file is empty



Input copy: copy the input state on the output. The input number has to be given in the field data.

Use the button

to confirm your modification or

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8.5.Communication settings

Illustration 29 : Communication settings window

Use the up and down arrow to browse in this window. The right and left arrows allows modifying the values. If the DHCP mode is enabled, IP address is assigned by the server. If the DHCP mode is disabled, you can manually write the IP address to assign also the subnet mask. Use the button


to cancel them

8.6.User The user menu displays the following submenu:

Illustration 30 : User settings menu

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 



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Operator: allows to be identified on the machine as an operator user, with limited privileges. Supervisor: allows to be identified on the machine as a supervisor with all privileges. If this account has been protected with a password, this one will be ask to be identified. Configuration blocking: allows locking the modifications of some machine functionalities (8.8 Origin and 8.4 16 way settings) with the following window

Password : allows changing the password with a supervisor account with the following window :

Illustration 31 : Password settings

8.7.Licenses The function license allows to enter license numbers with the following window:

Illustration 32 : Licenses window

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If the license number is correct, the field background becomes green. The number in the window title is the machine

serial number which will be asked to get a license number.

8.8.Origins management settings

Illustration 33 : Origin settings window

 



Start up: enable or disable the srcin set of the mechanics at the start. Marking : Indicate the srcin set mode of the machine for a marking : o None – no srcin set o Begin – before the marking o Fin – at the end of the marking o Both : before and after the end of the marking Parking point: you can define a parking point for you marking head. If this option is set to « On », the marking end will go in the position x and y defined, with the marking speed, instead of coming back to the srcin. The field return allows specifying the number of marking at the end of which the head will come back to the srcin to avoid positioning issues (maximum 500). This option allows reducing the marking time cycle and/or clears the zone under the machine.

The parking point replaces the srcin return during return marking cycles

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9. Table of illustrations Illustration 1 : Front Panel ___________________________________________________________________________________ 5 Illustration 2 : main screen __________________________________________________________________________________ 6 Illustration 3 : Graphic view mode menu _______________________________________________________________________ 8 Illustration 4 : File edition window ___________________________________________________________________________ 10 Illustration 5 : Marking function menu ________________________________________________________________________ 15 Illustration 6 : Serial number edition window ___________________________________________________________________ 16 Illustration 7 : Variable edition window _______________________________________________________________________ 18 Illustration 8 : Time stamp edition window_____________________________________________________________________ 20 Illustration 9 : logo insertion window _________________________________________________________________________ 21 Illustration 10 : 2D code edition window ______________________________________________________________________ 22 Illustration 11 : Non marking function menu ___________________________________________________________________ 24 Illustration 12 : Marking file settings window __________________________________________________________________ 27 Illustration 13 : Test menu __________________________________________________________________________________ 29 Illustration 14 : File menu __________________________________________________________________________________ 30 Illustration 15 : Open file window ____________________________________________________________________________ 31 Illustration 16 : Maintenance menu __________________________________________________________________________ 33 Illustration 17 : Information window__________________________________________________________________________ 33 Illustration 18 : Maintenance window ________________________________________________________________________ 34 Illustration 19 : Autodiagnosis _______________________________________________________________________________ 35 Illustration 20 : Debug window ______________________________________________________________________________ 35 Illustration 21 : Log error window ____________________________________________________________________________ 36 Illustration 22 : IDI Calibration ______________________________________________________________________________ 37 Illustration 23 : Settings menu_______________________________________________________________________________ 38 Illustration 24 : Control box settings window ___________________________________________________________________ 38 Illustration 25 : Date and time window________________________________________________________________________ 39 Illustration 26 : custom timestamp settings window_____________________________________________________________ 40 Illustration 27 : mechanical settings window ___________________________________________________________________ 41 Illustration 28 : 16 way window _____________________________________________________________________________ 42 Illustration 29 : Communication settings window _______________________________________________________________ 44 Illustration 30 : User settings menu __________________________________________________________________________ 44 Illustration 31 : Password settings ___________________________________________________________________________ 45 Illustration 32 : Licenses window _____________________________________________________________________________ 45 Illustration 33 : Origin settings window _______________________________________________________________________ 46

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M4 Inline - Software User Manual 1.1

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