.pdf of the calculations for designing the strength of the lifting lug.
lifting beam
Lifting beam
Lifting Set Calculation as per API RP2A for offshore and onshore conditionFull description
Full description
Lifting Lug Stress
Lifting GearFull description
for Shear Strength check of lifting lugs
for Shear Strength check of lifting lugsFull description
Lifting Plan & ProcedureFull description
Full description
R
20 00 0
RIGGING PLAN LIFTING FOR POWER CONTROL CENTERS CRANE LAY OUT MOVING OBJECT FROM A TO B A
B
RIGGING DEPARTMENT ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK START
No
05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 13 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x10M
Qty 4 pcs 2 pcs 10 pcs 2 pcs
Capacities 17 ton 10 ton 10 ton
06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone
Qty 77 mtr 7 pcs
07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity
Qty 22.00 T 1.33 T 0.15 T 0.60 T 0.15 T 24.23 T 26.62 T
48
80 ton
Remark New New New
ME TER
Capacities 150 ton
TAILING DESIGN
MONO CRANE
Risk
Qty 1 unit 1 unit 1 unit
OM
Yes
04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 48 meter 03 Trailer
BO
REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes
NEED DUO CRANE
02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Power Control Centers. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
DATA MATERIAL 1. DIMENSION 2. WEIGHT
7.
01. OBJECTIVE Rigging Study of Lifting Power Control Centers.
JOB SAFETY ANALISYS
RIGGING PLAN
3 METER SLING 1
Safe
ACTION
08
1.1
26.62 SF = 24.23 = 1.1
CONTROL
Final Inspection by HaGun Engineering
Safety Factor
No
Steel plates 1.5m x 6m x 20 mm thk for track
Yes Prepare Final Report for ApprovaL Handover FINISH
20000
LIFTING STUDY OBJECT 40 TON BY CRAWLER CRANE 150TON OVER ELEVATION 32 METER
01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Gasifier.
05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 8 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x100M
Qty 4 pcs 2 pcs 8 pcs 2 pcs
Capacities 17 ton 10 ton 10 ton
06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone
Qty 77 mtr 7 pcs
07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity
Qty 40.00 T 1.33 T 0.15 T 0.60 T 0.15 T 42.23 T 49.50 T
Remark New New
FL+32000
TER
Capacities 150 ton
57 ME
Qty 1 unit 1 unit
BOOM
04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 57 meter
SLING
03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
FL+29400
FL+26400
FL+23700
FL+16000
08
Safety Factor
SF =
49.50 42.23
1.17
= 1.17
Steel plates 1.5m x 6m x 20 mm thk for track
RIGGING DEPARTMENT ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
R max 14000 mm
START DATA MATERIAL 1. DIMENSION 2. WEIGHT REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes 12. AWS Dl4.1/D14.1M:2005 Specification for Welding of Industrial and Mill Cranes and Other Material Handling Equipment 3.
NEED DUO CRANE No
CRANE LAY OUT
Yes
TAILING DESIGN
MONO CRANE
JOB SAFETY ANALISYS Safe RIGGING PLAN
ACTION
CONTROL
Yes Prepare Final Report for ApprovaL Handover FINISH
No
00
Final Inspection by HaGun Engineering
40
Risk
R1
7.
Main Crane: Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton Length of boom is 108 m. Counter weight is 640 t. Radius operational 30 m with capacity 613 t. Equipment to be lifted is 582 T. From analyze we find safety factor is 1,05.
00
00
Tailing Crane: Crawler Crane Terex Demag cc2400-1 Capacities 440 ton Length of boom is 118.1 ft. Counter weight is 352.7klb + 88.2 klb ZB. Radius operational 23.0 ft with capacity 679.0. Equipment to be lifted is (582/2 = 291 ton) T. From analyze we find safety factor is 1,05.
02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 590 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 108 meter
06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone
Qty 77 mtr 7 pcs
07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity
Qty 590.00 T 2.6 T 0.4 T 0.7 T 0.4 T 594.1 T 613.0 T
08
Safety Factor
SF =
613.0 594.1
Lifting study Object 590ton by CC 1600ton Tailing Design
R3
01. OBJECTIVE Rigging Study of Lifting Gasifier.
1.03
= 1.03
Steel plates 1.5m x 6m x 20 mm thk for track
Remark New New
LIFTING STUDY OBJECT 7.5 TON BY MOBILE CRANE 160TON ON OPERATING RADIUS 14 METER
Body of Silo L = 5.165 mtr 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Shackle 05 Spreader Beam 05 Total Weight 06 Crane Capacity 07
Safety Factor
21.4 SF = 9.425 = 2.21
Top of Elevation 35867mm Qty 7.5 T 1.7 T 0.2 T 0.1 T 0.2 9.7 T 21.4T in Operating Radius 14 meter Boom 50 meter 2.21
Maximum Allowable Wind Speed is Steel plates 1.5m x 6m x 20 mm thickness for out rigger
LIFTING STUDY OBJECT 75 TON BY CRAWLER CRANE 550TON ON OPERATING RADIUS 24 METER R24000
01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 75 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 42 meter
Qty 1 unit 1 unit
Capacities 550 ton
05. RIGGING TOOLS No Equipment 01 Sling dia. 2.5" x 8 M 02 Shackle SWL 04 Manila Rope 7/8"x100M
Qty 4 pcs 8 pcs 2 pcs
Capacities 22 ton 20 ton
06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone
Qty 77 mtr 7 pcs
07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity
