Liebherr A316 LI-IND Litronic Wheel Excavator Service Repair Manual SN2001 an up.pdf

en

Service Manual Hydraulic Excavator A 309 - R 317 Litronic

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General

1

Tools

2

Technical data / maintenance instructions

3

Drive motor

4

Coupling / pump distribution gear

5

Hydraulic system

6

Hydraulic components

7

Electrical system

8

Slewing gear mechanism

9

Slewing ring

10

Transmission

11

Axles

12

Steering

13

Oscillating axle support

14

Brake system

15

Special equipment / accessory kits

16







































Service Manual

SUBGROUP - INDEX

Section

Group

Type

Modification of series

1.02.1

A 309 LI - R 317 LI

Safety instructions

1.10.1

A 309 LI - R 317 LI

Tightening torques WN 4037

1.20.1

A 309 LI - R 317 LI

Tig Tighten htenin ing g torq torqu ues for for scre screw w con connec nectio tions

1.21. .21.1 1

A 309 LI - R 317 LI

Assembly instruction for cylinder cylinder (WN 4121B)

1.22.1

A 309 LI - R 317 LI

Assembly instruction for cylinder cylinder (WN 4122B)

1.24.1

A 309 LI - R 317 LI

Fuels, ls, lubric ricants and other consumab mables les

1.50.1

A 309 LI -R 317 LI

Lubricant list TE-ML 05

1.55.1

A 309 LI -R 317 LI

Lubricant list TE-ML 07

1.56.1

A 309 LI -R 317 LI







































Service Manual







































Service Manual


Modification of series Item (a)

Type of modification

Affected models

Modified actuation ion of the pressure-relief valves for slewing gear

A 314 Li: 11147 11147

Joint control line Xab replaced by separate control lines Xa / Xb for each valve

A 316 Li: 11152 11152 A 316 Li industrial: industrial: 11178 11178

Additional Additional orifice 126 in connection connection P of valve 125 Modified measuring connections

Measuring connections 137 / 138 are moved from the side to the top (b)

Modified spool

A 314 Li: 11820 11820

Spool for slewing gear (change in design from restricted to blocked outlet)


Spool for chassis (change in design from restricted to open outlet) (c)

Modified ied pressure balan lance 244 for stick cylinder

A 314 Li: 12814 12814 A 316 Li: 12741 12741

Change from pressure balance without shock absorption to pressure balance with 0.4mm shock absorption

A 316 Li industrial: industrial: 11846 11846

Additional Additional control line from control valve block connection MLS to pressure balance 244 at spring side connection LSE Modified shuttle valves 227 (a3 /b3) for boom cylinder spool Change from Ø 0.8 mm to Ø 0.6 mm (d)

(e)

Modified fan cycle

A 312 Li: 13289 13289

Installation of coarse filter 15 in the pressure line to oil motor / radiator fan

A 314 Li: 13104 13104

Various mo modifications to to co control va valve block

A 312 Li: 16275 16275

A 316 Li: 13105 13105

A 314 Li: 16215 16215 Tuning improved. Pressure balance 224 pilotcontrolled. Shuttle valve 107 integrated into control block. Central nozzle 109 screwed in. New slewing gear module (check valve 123 before spool 120).









































Item (f)

Service Manual

Type of modification Pressure-relief va valve in the gear pump / steering

Affected models

A 312 - A 316 316 Li: 20241

Gear pump of steering system with integrated pressure control (g)

Modified el electrical sy system Modifications: K392 (industrial shut-off) omitted, S5 with 3 push buttons, S382 modified, S263 modified, S422 added

(h)

New pilot control unit for travel working movement:

A 312 Li: 20330 20330 A 314 Li: 20334 20334 A 316 Li: 20340 20340 A 316 Li in.: 20340 20340

R 317 Li: 21205

The two individual pilot control units 2x are replaced by one pilot control unit 4x (i)

Optimised control of of control va valve block

Regulating cylinder spool modified; control of spool of combined boom / slewing gear with shuttle valves Restrictor check valve 171 for stick cylinder is omitted (k)

Optimisation of fine control

Spool of the boom and regulating cylinder and the summary pistons modified. Installation of priority circuit "Total of boom before total of stick" with decoupling. decoupling. Actuation of boom boom and stick stick spools with additional shuttle valves.

A 309 Li: 23503 23503 A 311 Li: 23504 23504

A 309 Li: 27110 27110 A 311 Li: 27112 27112

See also service information 07-11-37/2005 (l)

Speed reduction when working at 1950 rpm Omission of solenoid valve Y330 for zero boom switching from P2 during travel

A 309 Li: 27110 27110 A 311 Li: 27112 27112

The solenoid valve Y330 at the control oil unit is omitted. See service information 07-11-37/2005 (m)

Hydraulic slewing ring locking mechanism ism

A hydraulically hydraulically operated cylinder cylinder (via pilot control system) with a locking bolt is installed in the uppercarriage. It is used for the t he locking of the uppercarriage during parking and transport of the machine. (n)

Changeover to travel operation

By changing over to the 2 HL 270/290 transmission, the travel motor has also been upgraded to a DMVA 165 motor.

A 309 Li: 26392 26392 A 311 Li: 26396 26396 A 312 Li: 29898 29898 A 316 Li: 28061 28061 A 316 Li ind.: ind.: 28061 A 316 Li: 28061 28061 A 316 Li ind.: ind.: 28061









































Service Manual

Safety instructions Proper use

Safety instructions Working with the machine holds dangers to which you as the owner, machine operator or maintenance expert could be exposed. If you regularly read and observe the safety information, you can guard against dangers and accidents. This applies appl ies especially especia lly to persons, who are working on the machine only occasionally, such as for maintenance work. The following information comprises safety regulations which, if followed conscientiously, will guarantee your safety and that of other persons, as well as avoid damage to the machine. Following these regulations does not release you from the responsibility to follow all safety regulations and guidelines valid for the jobsite, as required by law or issued by trade associations. For EU countries, guideline 89/655/EEC contains the minimum safety information applicable to the operator.

1

Proper use – The hydraulic hydraulic excavator excavator is a machine machine with attachments attachments (such as backhoe, backhoe, grapple, grapple, bucket bucket ) designed to loosen, take on, transport and dump soil, rocks and other materials, where the load is predominantly transported without moving the machine. Moving the machine when it is carrying a load must be carried out by observing the appropriate safety measures (see section "Notes for machine operating safety"). – Machines used used for load-lifting load-lifting work work are subject subject to specific conditions conditions and must be equipped equipped with the stipulated safety devices (see section “Load-lifting work”). – Other or additiona additionall usage, such as for demolition demolition or material material handling handling work, requires requires special special equipment and may also require special safety devices. These attachments (e.g. log grapple, demolition hammer, concrete cutter etc.) may only be attached and used with approval and in accordance with the basic machine manufacturer. – Transporting Transporting persons is not deemed to be intended use. The manufacturer manufacturer is not liable for damage resulting from this action. The risk must be assumed solely by the user. – Observing the operating operating instructions and the inspection / maintenance maintenance instructions is also also deemed to be appropriate and destined use in accordance with regulations.

2

Gene Genera rall Safe Safety ty inst instru ruct ctio ions ns – Please familiarize familiarize yourself yourself with the operating operating instructions instructions before before starting the the machine. machine. – Please verify verify that you have supplemental supplemental instructions and have read read and understood understood these (this may concern special options for the machine). – Only explicitly explicitly authorized personnel personnel may operate, operate, maintain or or repair repair the machine. machine. The legal legal minimum age must be observed.









































Safety instructions

Service Manual

Crushing and burn prevention – For certain certain tasks, safety glasses, glasses, hard hats, hats, safety boots, work gloves, gloves, reflective reflective vests, ear proprotection etc. are required. – Consult the supervisor supervisor at at the job site for for special safety instructions instructions and and regulations. regulations. – Always raise the safety lever before leaving leaving the operator operator’s ’s seat. – When entering entering or leaving the cab, cab, do not use use the steering column, column, the control panel panel or the joyjoysticks as handholds. Inadvertent movements, which could cause accidents, should be touched off. – Never jump off the machine, machine, always use the steps, ladders, ladders, rails and handles provided provided to climb climb off or on the machine. – Use both hands hands to hold hold on, facing the machine. – Familiarize Familiarize yourself with the emergency emergency exit through through the front front window. – Proceed as described described in the the operating operating instructions, instructions, if no other other instructions instructions are available available for for maintenance and repairs: • Place the machine machine on a solid and level level ground and and lower the work equipment equipment to the ground. ground. • Depressu Depressurize rize the hydra hydraulic ulic system. system. • Move all all control levers to the neutral neutral position. position. • Move the safety levers up prior to leaving the machine. machine. • Remove Remove the the ignition ignition key. key. – You must also reduce reduce the pressure in in the hydraulic hydraulic system and and the interior interior pressure pressure of the tank tank prior to any operation on the hydraulic system as described in these operating instructions. – Secure all all loose parts parts on the machine. machine. – Never start a machine before completing completing a thorough thorough inspection inspection and check, if safety tags are missing or are illegible. – Do not complete complete any modifications, modifications, attachment attachments s or retrofits on the the machine, which which could inhibit inhibit safety, without the prior consent of the manufacturer. This also applies to the installation and ad justment of safety safety devices and and safety valves valves as well as to any welding welding on load load carrying parts. parts.

3

Crus Crushi hing ng and and burn burn pr prev even enti tion on – Never work underneath underneath the attachment as long long as it is not not safely resting on the the ground ground or properly properly supported. – Do not use any damaged damaged or insufficiently insufficiently supporting supporting load carrying carrying devices, devices, such as ropes ropes or chains. – Always wear work gloves when when handling handling wire ropes. ropes. – When working on the the attachment, attachment, never align bores with with your your fingers, fingers, always always use a suitable suitable alignment tool. – Please verify verify that no objects objects enter the fan while the Diesel engine engine is running. running. Rotating fans will swirl and throw out objects, which can damage the fan. At

operatin temperatu

the engine cooling system is hot hot and and under

Avoid









































Service Manual

Safety instructions Fire and explosion prevention

4

Fire Fire and and exp explo losi sion on pr prev even enti tion on – Switch off the the Diesel engine engine prior to filling the tank. tank. – Routinely check check the electrical electrical system. – Have skilled personnel personnel immediately immediately repair repair all defects, such as loose connections, connections, blown fuses and burned out light bulbs, burned or frayed cables. – Do not smoke smoke and avoid avoid open flames flames when filling the the tank or loading loading the batteries. batteries. – Always start the Diesel engine engine according according to the regulation regulations s in the operating operating instructions. instructions. – Never store flammable fluids on the machine except except in appropriate appropriate storage tanks. tanks. – Regularly Regularly inspect all lines, lines, hoses and fittings fittings for leaks and and damage. damage. – Repair any any leaks immediately immediately and replace replace damaged damaged components. components. – Any oil escaping escaping from leaks leaks can easily easily cause a fire. fire. – Be certain certain that that all clamps, guards guards and heat shields shields are properly properly installed to prevent prevent vibration, vibration, rubrubbing and heat build up. – Do not use cold start aids (ether) (ether) near near heat sources sources or open flames or in insufficiently ventilated ventilated areas. – Do not use ether containing starting aids to start Diesel engines with preheat preheat system system or flame glow systems. DANGER OF EXPLOSION! – Familiarize yourself with the location and and use of fire extinguishers extinguishers on the machine machine as well well as the local fire reporting procedures and fire fighting possibilities.

5

Tran Tr ansp spor orti ting ng the the mac machi hine ne safe safely ly – Due to the space space restrictions restrictions during during transport, transport, use only suitable transporting transporting and lifting devices with sufficient capacity – Park the machine machine on a level surface surface and chock the the chains and/or and/or wheels. wheels. – If necessary, remove remove parts parts of the attachment attachment during during transport. transport. – The ramp to drive drive onto the transporting transporting vehicle should not exceed an inclination of 30° 30° and be provided with a wood covering covering to prevent prevent sliding. – Clean the undercarr undercarriage. iage. The undercarriage undercarriage must must be swept clean, clean, meaning, meaning, the chains / wheels must be free of snow, ice and sludge prior to driving onto the ramp. – Align the machine machine precisely precisely with the loading loading ramp. ramp. – Attach the manual manual lever lever for sensitive driving (crawler (crawler excavator) excavator) to the driving driving pedals. pedals. – Note that a guide gives gives the necessary necessary signals to the the machine machine driver. driver. – Drop the the equipment equipment in and drive it onto the the loading loading ramp. ramp. Keep the equipment equipment tight over the loadloading surface and drive it carefully onto the ramp and further into the transporting vehicle.









































Safety instructions

Service Manual

Bringing the machine safely into service

6

Brin Bringi ging ng the the mach machin ine e saf safel ely y int into o serv servic ice e – Before starting starting the machine, machine, perform perform a thorough thorough walk around around inspection. inspection. – Visually check the the machine for loose bolts, bolts, cracks, wear, leaks leaks and damage. damage. – Never start start or operate operate a damaged damaged machine. machine. – Make sure to correct any any problems problems immediately. immediately. – Verify Verify that all hoods, hoods, covers and and doors are are closed, however however,, the locks should should remain unlocked. – Verify Verify that all safety safety tags are available. available. – Make sure sure that all all windows, as well as the the inside and and outside outside mirrors mirrors are clean. clean. Secure Secure all doors doors and windows to prevent unintentional movement. – Be certain certain that no one works on or or under under the machine machine and and warn warn any personnel personnel in the surroundin surrounding g area with the horn before starting the machine. – Before operating operating the machine, adjust adjust the operator’s operator’s seat, the the mirror, the the arm rests and and the other other items to ensure comfortable and safe working conditions. – The noise noise protection devices on the the machine must be in functional functional protective protective position during during opoperation. – Follow the regulation regulations s effective for the relevant relevant site. – Never start start the machine machine without the the driver’s cab.

7

Star Starti ting ng the the mach machin ine e safe safely ly – Before start up, up, check check all all indicator indicator lights and instruments for proper function, bring all controls into neutral position and raise the safety lever. – Honk the the horn horn briefly briefly prior prior to starting the Diesel Diesel engine, engine, in order order to warn persons persons located near the machine. – Only start start the machine machine from the driver’s driver’s seat. – Start Start the Diesel engine engine according according to the the regulations regulations in the operating operating instructions, instructions, if you have not received any other instructions. – Lower the safety lever and check all all indicators, gauges, gauges, warning warning devices and controls for their their proper indication. – Only operate operate the Diesel engine engine in a well ventilated ventilated area, area, if the area area is enclosed. enclosed. Open Open doors doors and windows to ensure sufficient fresh air supply, if necessary. – Bring the engine and and hydraulic hydraulic oil to operating operating temperature. temperature. Low Low oil temperatures temperatures cause cause a slow reaction of the controls. – Check that all all attachment functions are operating operating properly. properly. – Carefully take take the machine machine to an open open area and check all all safety-related safety-related functions









































Service Manual

Safety instructions Towing the machine safely

9

Towin owing g the the mach achine ine saf safe ely – Always observe observe the correct correct procedure: procedure: See chapter chapter “Towing the machine” machine” in this operating operating manmanual. – The machine machine may only be be towed towed in exceptional exceptional circumstances, circumstances, e.g. in order to move move the machine away from a dangerous place. – Before pulling or towing the machine, check all cables, hooks and couplers for safety and stability. – Towing equipment equipment must have sufficient tensile strength and must be attached to the undercarriage undercarriage at the provided stops. Be aware that any damage or accidents caused by towing the machine are never covered by the manufacturer's warranty. – Never allow anyone anyone to remain remain in the area area of the towing towing devices. – During the towing procedure, procedure, keep keep within the required transport transport position, position, the permissible permissible speed speed and distance. – After the towing towing procedure procedure is completed, completed, return the the machine machine to its previous previous state. – Proceed as as outlined in the the operation operation manual manual when putting the machine back into service. service.

10

Work Workin ing g wit with h the the mach machin ine e safe safely ly – Before starting starting to work, familiarize familiarize yourself yourself with the peculiarities peculiarities of the job site, the special reguregulations and warning signals. Part of the surrounding area includes, for example, the obstacles in the working or movement area, the load carrying capacity of the ground and required safeguards for the job site to shield it from public highway traffic. – Always keep an adequate safety distance to overhang overhangs, s, edges, edges, embankments embankments and an unsecured unsecured substrate. – Be particularly particularly cautious in conditions conditions of reduced visibility and changing changing ground ground conditions. conditions. – Familiarize yourself with the location of power power lines lines on the the job site and work particularly particularly careful careful in their vicinity. If necessary, inform the responsible authorities. – Maintain a safe distance from electrical electrical overhead lines. Do not approach approach the line with the equipment when working near electrical overhead lines. Danger of fatal injury! Inform yourself about required safety distances. – In case of a flashover, flashover, proceed proceed as follows: follows: • do not not move the machine machine or or its attachment, attachment, • do not leave leave the oper operator ator’s ’s platform, platform, • warn people people in the vicinity vicinity not to approach approach or touch the machine, machine, • have the powe powerr turned turned off. off. – Before moving moving the machine, machine, always always ensure that the attachments attachments are safely secured. secured.











































Safety instructions

Service Manual

Working with the machine safely – The machine machine must be utilized, driven and and operated operated in such way way that the stability is ensured ensured and and that there is no danger of tipping over. Only known loads may be moved with the attachments, especially in grapple operation. – The maximum approved approved passable passable incline / traverse traverse slope of the machine depends depends on on the attached equipment as well as the substrate. – For travel, travel, move the uppercarria uppercarriage ge in lengthwise direction and hold hold the load as as close as possible possible to the ground. EXCEPTION: see WHEN LOADING AND UNLOADING – Adjust the travel travel speed to suit local conditions. conditions. – Avoid working working movements movements which could could cause the machine machine to tip over. – If possible, always always work downhill downhill or uphill, uphill, never sideways sideways on a slope. – Only travel travel downhill at the permitted permitted speed speed or you could loose loose control over over the machine. machine. – Only drive downhill at a low driving driving speed, since you may may otherwise otherwise loose loose control control of the machine. The Diesel engine must run in the upper revolution range and be reduced by selecting the low driving speed range / the lowest gear. – Before travelling travelling downhill, downhill, always shift to a lower gear. gear. When doing doing this, the Diesel Diesel engine must run at maximum RPM and the speed may only be reduced using the accelerator pedals. – When loading loading a truck, truck, make sure sure that the truck driver leaves the cab, even if a rock protection protection is present. – Always use the safety safety devices intended for their their specific use use for demolition work, clearings, clearings, hoisthoisting operations, etc. – For terrain which is difficult to gain an an overview overview of and whenever whenever necessary, necessary, ask for assistance assistance of of a guide. Have only one person signal you. – Only permit permit experienced experienced personnel personnel to secure secure loads and and signal the machine operator. operator. The guide must position himself within view of the operator or be in voice contact with him. – Depending Depending on the attachment attachment combination, combination, there there can be a danger danger of collision collision between between the working tool and the operator’s cab, the cab protection prot ection or the boom cylinders. To avoid avoi d damage, utmost attention is required when the bucket teeth enter this range.











































Service Manual

Safety instructions Working with the machine safely

– NOTE: The The weight weight of absorbent absorbent material, material, such as wooden wooden logs, depends depends on the length, length, the the diamdiameter and the specific weight. The existing influencing factors for a natural product, such as moisture, must be considered. – The working sequences sequences when working with machines with grapples grapples require special instruction and training of the machine operator. – The work work application application is only permitted permitted after after the machine machine operator operator has has received sufficient training training and practical experience.

10.2 10.2

Safe Safe appl applica ication tion of mach machine ines s with with tower tower elev elevati ation on – Due to the tower tower elevation, elevation, the center of of gravity of the machine machine will shift shift upward in vertical direcdirection. The travel and work behaviour of the machine will thereby be strongly influenc ed, for example reduction reduction of dynamic stability. – Due to the elevated elevated center center of gravity, the the machine must must be aligned aligned in horizontal horizontal direction direction before starting to work. In horizontal direction, dire ction, the center of gravity of the uppercarriage is above the center of the undercarriage, which reduces the danger of tipping over. – The machine machine can rock rock despite leveling leveling and tip over! For that reason, the following rules must be strictly observed: When driving the machine: • Swing the uppercarria uppercarriage ge parallel to the the undercarriage undercarriage (transport (transport position). position). • Pull the attachment attachment as close as as possible to the machine. machine. • Only then may the outriggers outriggers be retracted retracted and the the machine be driven. • Driving Driving with loads loads is not not permitted permitted.. • Check the roadway roadway to ensure the ground ground is solid and even! even! Pot holes and uneven uneven road road surfaces endanger the stability of the machine. • Match your travel travel behaviour to the changed changed machine machine characteristics characteristics (higher center center of gravity) and surrounding conditions. • Reduce the travel travel speed to avoid sudden sudden braking or or steering manoeuvres. manoeuvres. • Avoid sudden sudden speed changes, changes, such as braking, braking, acceleration, acceleration, changes in travel travel direction. • Drive uphill and over over obstacles only only in lengthwise direction, direction, to avoid impermissible impermissible transverse transverse











































Safety instructions

Service Manual

Working with the machine safely – When entering or leaving leaving the machine, always face face the machine and use use the three point support, support, i.e. always have two hands and one foot or two feet and one hand in contact wit h the entry system. – When you can reach the door handle with the free hand, open the door first before climbing higher. External influences, such as wind, can make it more difficult to open the door. For that reason, always guide the door by hand when opening the door. Make sure that the door is engaged when it is open, to prevent it from banging open or closed. – Continue to climb up and and immediately immediately sit on the the operator’s operator’s seat in the cab. Then close the door door and fasten the safety belt. – Proceed with the same care when exiting exiting and climbing climbing down as when entering entering and climbing up the machine. – Park the machine only only on firm and level level ground. ground. Position the uppercarriage uppercarriage to the undercarria undercarriage ge in such a way that the steps and ladders are aligned. – Release the the safety belt. When When exiting, face the machine and use the the three point point support. support. Climb down until you can close the door safely. Always guide the door by hand when closing the door. – Finally climb down down to the ground. ground.

10.4 10.4

Prot Protec ecti tion on fro from m vibr vibrat atio ions ns – The vibration vibration impact on on mobile construction machinery machinery is usually the result result of the manner manner of utiliutilization. Especially the following parameters have a significant influence: • Terrain conditions: Unevenness Unevenness and and potholes; potholes; • Operating Operating techniques: Speed, Speed, steering, steering, braking, control of operating operating elements elements of the machine machine during travel as well as working. – The machine operator determines determines the vibration impact to a great part, since he himself selects the speed, the gear ratio, the working manner and the travel route. This results in a wide range of various vibration impacts for the same machine type. The full body vibration impact for the machine operator can be reduced if the following recommendations are observed: – Select the appropri appropriate ate machine, machine, equipment parts parts and auxiliary auxiliary devices for the corresponding corresponding











































Service Manual

Safety instructions Safe installation and removal of attachment parts

11

Safe Safe inst install allati ation on and remova removall of of attac attachme hment nt part parts s – Equipment Equipment and attachment attachment parts made made by other manufactur manufacturers ers or those which which do not not have LIEBHERR’s general approval for installation may not be installed on the machine without prior written approval by LIEBHERR. LIEBHERR must be provided with the required technical documentation necessary for this purpose. – When installing installing attachment attachment parts, which are supplied supplied via the machine's machine's hydraulics hydraulics system, such such as an attachment with cylinder movement, it must be ensured that different types of oil are not mixed together. Mixing environmentally friendly hydraulic oils made by different manufacturers as well as mixing them with mineral oils must be avoided. – Set the machine machine on a level and stable ground ground prior prior to any attachment attachment and removal removal of equipment equipment parts. – Lock the uppercarria uppercarriage ge with the locking locking pin to the the undercarriage. undercarriage. – Do not work work under the the equipment equipment as long as it does not contact contact the ground ground or prior to being being supsupported. – Never lie under under the the machine, machine, if it is lifted by the work equipment equipment without properly properly propping propping the machine. – Before releasing a line or bolt, you must reduce the pressure pressure in the hydraulic system as described described in these operating instructions. – Do not not attempt attempt to lift heavy heavy parts. parts. Use suitable lifting devices devices with with sufficient sufficient load load carrying carrying capacity. – Do not use damaged or insufficiently insufficiently sized ropes ropes or cables. Always Always wear work work gloves when when handling wire cables. – When working working on the equipment: equipment: Switch off the the Diesel engine engine and turn turn the safety safety lever upward. upward. Never align the holes with your fingers; fingers; use a suitable mandrel. mandrel. – During repairs: repairs: Make sure that the hydraulic lines lines are properly properly attached attached and that that all fittings and connections are properly tightened. – As soon as an attachment attachment part is removed removed and supported, supported, close off off the openings openings in the hydraulic hydraulic











































Safety instructions

Service Manual

Safe maintenance of the machine

12

12.1 12.1

Safe Safe main mainte tena nanc nce e of the the mac machi hine ne

Gene Genera rall safe safety ty inst instru ruct ctio ions ns – All maintenance maintenance and repair work work must be carried carried out by suitably suitably trained specialist technicians. technicians. – Always adhere adhere to the prescribed prescribed testing testing and inspection inspection schedule schedule and the relevant intervals intervals laid down in the operating manual. To properly maintain the machine, the operator must have access to a suitably equipped workshop. – The inspection and maintenance maintenance schedule clearly defines the tasks and who is authorised authorised to carry them out. Certain work may be carried out by the machine operator (or staff of the company who owns the machine), while other tasks must be completed by specialist technicians who have been specifically trained for this type of work. – All spare parts parts must conform conform to the technical specifications specifications laid down by by the manufacturer. manufacturer. Original spare parts always meet these requirements. – When carrying carrying out maintenance maintenance work, wear suitable suitable protective protective clothing. Always Always wear suitable suitable personal protective equipment. For certain work, you must also wear a hard hat, safety footwear, goggles and protective gloves. – During maintenan maintenance ce work, keep unauthorised unauthorised personnel personnel away from from the machine. machine. – If necessary, cordon cordon off the work area. area. – Before starting any maintenan maintenance ce work work or other special special work on on the machine, inform the operating operating personnel. Appoint a supervisor. – Unless stated stated otherwise in the operating operating manual, manual, all maintenance maintenance work must be be carried carried out after the attachment is lowered, the diesel engine is shut down while the machine is parked on level and firm ground. – While carrying carrying out maintenan maintenance ce work, and and especially especially when working working under under the machine, machine, attach a warning sign "Do not start" to the ignition. Remove the ignition key and set the battery main switch to position "0". Always retighten retighten all screwed screwed connections connections that have been been loosened loosened for maintenan maintenance ce and repair repair













































Service Manual

Safety instructions Safe maintenance of the machine • Remove Remove all all tempora temporary ry covers. covers. • Check all fuel, engine engine oil and hydraulic hydraulic lines for leakage, leakage, loose connections, connections, chaffing and damage. • Repair Repair all detec detected ted defects defects.. • Lubricate slewing slewing ring as well as all bearings bearings and pin connections connections to eliminate water water or detergent detergent that might have penetrated these assemblies.

12.3

Crack detection – The machines machines are subject subject to various various loads and and stresses, depending depending on the actual application, application, location of operation, operating hours and the ambient conditions. The various load scenarios result in service lives liv es of the machine components that might differ from each other. This might lead to cracks or loose connections, especially on load-bearing parts. This applies in particular to machines used for loading or industrial purposes, or to machines equipped with optional equipment, such as demolition excavators. To maintain the operational safety of the machine, it must be regularly inspected for cracks, loose connections and other visible damage. – To be able able to inspect the the machine for cracks, it must be kept clean. – The inspections inspections must be carried carried out out as described in the inspection inspection and maintenance maintenance schedule: • every 250 250 operating operating hours, hours, by the maintenan maintenance ce personnel personnel of the the machine machine operator operator • every 500 operating operating hours hours by authorised authorised specialist technicians.













































Safety instructions

Service Manual

Safe maintenance of the machine

12.5 12.5

Fuel Fuels s and and lub lubrica ricant nts s – When handling handling oil, grease grease or other other chemical chemical products, always always comply with the the respective safety safety instructions provided by the supplier. – All fuels, fuels, lubricants lubricants and and replaced replaced parts must be disposed of in a safe and environmentally environmentally friendly manner. – Handle hot hot fuels and lubricants lubricants with particular care care to prevent prevent injury.

12.6

Repairs – Do not attempt to lift heavy parts by hand but use suitable lifting gear with appropriate appropriate load-bearing load-bearing capacity. To replace component parts and assemblies, attach and secure them carefully to suitable lifting lifti ng tackle and ensure that they cannot cause damage or injury while being transport ed. Use only lifting tackle tack le that is in proper working order and has the necessary load-bearing capacity. capac ity. Do not stand under suspended loads. – Never use chaffed or damaged damaged lifting tackle or gear that does not have the necessary necessary load-bearing load-bearing capacity. When working with wire cables, always wear protective gloves. – Only experienced experienced personnel personnel may attach loads loads and guide guide crane operators. operators. The signaller signaller must be positioned within the sight of the machine operator. Alternatively, the signaller and the operator













































Service Manual

Safety instructions Safe maintenance of the machine

– For machines machines equipped equipped with electrical electrical medium-voltage medium-voltage and and high-voltage high-voltage lines: • In the event of a disruption disruption in the power supply, supply, immediately immediately shut down the machine. machine. – All work work on the electrical electrical equipment equipment of the the machine machine must must be carried out by a trained trained electrician electrician or or specialist technician under the supervision of an electrician and in accordance with the relevant electro-technical regulations and guidelines. – When working working on on powered powered parts, parts, always always employ employ a second second person person with access to the emergencyemergencystop or main switch to shut down the system in the event of an emergency. Cordon off the work area, using red and white chain and a suitable warning sign. Always use insulated tools. – When working working on medium-volta medium-voltage ge and high-voltag high-voltage e assemblies, assemblies, first disconnect disconnect them from the power supply, and then short-circuit the supply line and the assemblies (e.g. condensers) using an earthing rod. – Check all parts parts for voltage, voltage, then earth earth them and short-circuit them. them. Insulate adjacent adjacent parts that that remain powered. – Before carrying carrying out arc arc welding work, work, or work on the the electric components components of the machine, machine, disconnect the battery. First disconnect the negative pole, then disconnect the positive pole. To reconnect the battery, first connect the positive pole, then the negative pole.

12.8 12.8

Hydr Hydrau auli lic c accu accumu mula lato tors rs













































Safety instructions

Service Manual

Safe maintenance of the machine • Deformation of the hose hose when pressurised, pressurised, depressurised, depressurised, or at bends, resulting resulting in separation separation of the layers, bubbles, etc. • Lea Leakag kage • Non-compliance Non-compliance with installation installation requirements requirements • Damage or deformation deformation of of the hose fittings, which might impair impair the fitting strength of of the connection between fitting and hose • Disconnection of the hose from the fittings fittings • Corrosion at the fittings, fittings, impairing impairing its function function and strength – Always replace replace hoses and and hose connections connections with original original spare spare parts. – Ensure that all all hoses hoses and lines are are installed and connected properly. properly. Do not confuse connections. connections. – When replacing replacing hoses hoses and hose lines: • Ensure that the hoses hoses are installed without torsion. For high-pressu high-pressure re hoses first insert the screws at the pipe clips or full flanges at both ends, and then tighten them. • For high-pressure high-pressure hoses hoses and lines with angled angled fittings, first tighten the flange flange at the angled fitting and then the one at the straight fitting. • Pipe clamps at other other point of the hose hose may not be attached attached and tightened, tightened, when the hose hose ends are properly secured. • Daily inspect all hose clips, clips, covers and protective protective devices to ensure that that they are properly properly secured and tightened. Avoid vibration and damage during operation. • To prevent chafing, chafing, install hoses and and lines in such a way that they are not in contact contact with other hoses, lines or machine parts.













































Bezeichnung Description / Dénomination

Mjfcifss

Preloads and tightening torques for screws with metric coarse and fine threads according to DIN 13, sheet 12

Blatt/Page/Feuille: bestehend aus consisting of composé

1 6 Blatt Pages Feuille

WN 4037 I

The preload forces and tightening torques compiled in the table are based on the VDI 2230, July 1986. Assembly preloads preloads FM and tightening torques M A for headless screws with metric coarse or fine threads according to DIN ISO 262 and DIN ISO 965 T2 (replaces DIN 13, part 13) and head dimensions of hexagon head bolts according to DIN EN 24014 (replaces DIN 931, part 1) or hexagon socket head cap screws according to DIN EN ISO 4762 (replaces DIN 912) Metric coarse thread Surface finish: black-chrome finished or phosphatised oiled - electro-galvanized flZn according to LH standard 10021432 dry Tightening Thread Class Assembly preload torque

Metric fine thread Surface finish: black-chrome finished or phosphatised oiled - electro-galvanized flZn according to LH standard 10021432 dry Tightening Thread Class Assembly preload torque















































Metric coarse thread

Metric fine thread

Surface finish: black-chrome finished or phosphatised oiled - electro-galvanized flZn according to LH standard 10021432 dry Tightening Thread Class Assembly preload torque FM in N M A in Nm for mean friction factor

M18

8.8 10.9 12.9

94 000 135 000 157 000

Surface finish: black-chrome finished or phosphatised oiled - electro-galvanized flZn according to LH standard 10021432 dry Tightening Thread Class Assembly preload torque FM in N M A in Nm

µ G= 0.12

280 390 460

for mean friction factor

M18x1.5 M18x2

8.8 10.9 12.9 8.8 10.9

110 000 157 000 184 000 102 000 146 000

µ G= 0.12

310 440 520 290 420













































Appendix: Angle tightening method method

With the angle tightening method, method, the bolt is turned by a defined angle angle , which is based on the flexible elongation of the bolt and compression of the screwed plates. Depending on the bolt size, it is preloaded by a given torque before it is inserted into the parts to be secured, so that the zero point of the angle measurement can be determined. From this zero angle o = 0, the bolt can be preloaded - irrespective of the friction factor of the t he thread and the contact surface by turning it by the retightening angle .



















































































































































































Service Manual

Tightening torques of screw-in studs (Ermeto)

Tightening torques













































Tightening torques

Service Manual

of swivelling connections (Ermeto) Type with sealing edge

Type with EOLASTIC seal













































Service Manual

Tightening torques of screw-in studs (Ermeto) Tightening torques

Tightening torques













































Tightening torques of screw-in studs (Ermeto)

Service Manual













































Bezeichnung Description / Dénomination

Mjfcifss

1

Blatt/Page/Feuille: bestehend aus consisting of

6

Blatt Pages









































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































Continued

ZF Friedrichshafen AG / List of lubricants TE-ML 05, edition 01.04.2005

Lubr Lubric ican antt clas class s 05E 05E

Universal Tractor Transmission Oil (UTTO) Viscosity grades: SAE 20W-40 / 80W-140 Manufacturer (05E) CAST CASTRO ROL L INTE NTERNA RNATION TIONAL AL,, PANGB NGBOURN OURNE E READ READIN ING/ G/GB GB CNH, BURR RIDGE/USA EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A FUCHS PETROLUB AG, MANNHEIM/D MAZIVA ZAGREB D.O.O, ZAGREB/HR OMV AG, SCHWECHAT/A PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I STRUB + CO AG, REIDEN/CH

Trade name (05E) KOMAT OMATS SU WBL WBL 20W4 0W40 CASE TRANSAXLE FLUID, SAE 80W-140 MOB MOBILFL ILFLUI UID D 2040 2040 TITAN UTTO ZF SAE 20W-40 INA TRANSHIDROL ZF 20W-40 OMV AUSTROMATIC ZF SAE 20W-40 PAKELO U TT TTO FLUI D 4D SAE 20W/40 VULCOTRAC UTTO SAE 20W-40







































Continued

ZF

Friedrichshafen AG / List of lubricants TE-ML 05, edition 01.04.2005 01.04.2005

Lubr Lubric ican antt clas class s 05F 05F

Universal Tractor Transmission Oil (UTTO) Manufacturer (05F) 76 LUBR LUBRIC ICAN ANTS TS (CON (CONOCO OCOPH PHIL ILLI LIPS PS COMP COMP.) .),, HOUS HOUSTO TON/ N/US USA A ARAL AG, BOCHUM/D AVIA MINERALÖL-AG, MÜNCHEN/D BP INTERNATIONAL, PANGBOURNE, READING/GB BP INTE NTERNA RNATION TIONAL AL,, PANGB NGBOURN OURNE E, REA READING DING/G /GB B BP INTE NTERNA RNATION TIONAL AL,, PANGB NGBOURN OURNE E, REA READING DING/G /GB B BP INTERNATIONAL, PANGBOURNE, READING/GB BUCHER AG LANGENTHAL, LANGENTHAL/CH CAST CASTRO ROL L INTE INTERN RNAT ATIO IONA NAL, L, PA PANG NGBO BOUR URNE NE READ READIN ING/ G/GB GB CAST CASTRO ROL L INTE INTERN RNAT ATIO IONA NAL, L, PA PANG NGBO BOUR URNE NE READ READIN ING/ G/GB GB CAST CASTRO ROL L INTE INTERN RNAT ATIO IONA NAL, L, PA PANG NGBO BOUR URNE NE READ READIN ING/ G/GB GB CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, GHENT/B ENGEN PETROLEUM LTD., CAPE TOWN/ZA EX EXX XON MOB MOBIL CORPO ORPORA RAT TION, ION, FAIR FAIRF FAX AX,, VIRG VIRGIN INIA IA//USA USA EX EXX XON MOB MOBIL CORPO ORPORA RAT TION, ION, FAIR FAIRF FAX AX,, VIRG VIRGIN INIA IA//USA USA EX EXX XON MOB MOBIL CORPO ORPORA RAT TION, ION, FAIR FAIRF FAX AX,, VIRG VIRGIN INIA IA//USA USA EX EXX XON MOB MOBIL CORPO ORPORA RAT TION, ION, FAIR FAIRF FAX AX,, VIRG VIRGIN INIA IA//USA USA FL SELENIA S.P.A., VILLASTELLONE/I FUCHS PETROLUB AG, MANNHEIM/D GINOUVES GEORGES SA, LA FARLEDE/F IGOL FRANCE SA, AMIENS/F KE KEND NDAL ALL L MOTO MOTOR R OIL OIL (CON (CONOC OCOP OPHI HILL LLIP IPS S C.), C.), HOUS HOUSTO TON/ N/US USA A KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL OEL-BRACK AG, HUNZENSCHWIL/CH OMV AG, SCHWECHAT/A PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PANOLIN AG, MADETSWIL/CH PETROGAL S.A., LISBOA/P RAVE RAVENS NSBE BERGE RGER R SCHM SCHMIE IERS RSTO TOFF FFVE VERT RTRI RIEB EB GMBH, GMBH, WERT WERTHE HER/ R/D D REPSOL LUBRICANTES, MADRID/E SHELL ASEOL AG, BERN 5/CH SHEL SHELL L INTE INTERNA RNATI TIONA ONAL L PE PETR TROLE OLEUM UM COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SHEL SHELL L INTE INTERNA RNATI TIONA ONAL L PE PETR TROLE OLEUM UM COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SRS SRS SCHMI CHMIER ERS STOF TOFF VE VERT RTRI RIE EB GMBH GMBH,, SALZ ALZBE BERG RGE EN/D N/D

Trade name (05F) 76 HYDRA HYDRAUL ULIC IC/T /TRA RACT CTOR OR FLUI FLUID D ARAL FLUID HGS 10W-30 AVIA HYDROFLUID DLZ BP OLEX GO 4926 BP TERR TERRAC AC SUPE UPER TRANS RANSMI MIS SSION SION 10W0W-30 BP TERR TERRAC AC SUPE UPER TRANS RANSMI MIS SSION SION CVT CVT 10W10W-3 30 BP TRACTRAN TF 10 MOTOREX POLYFARM 304 CAST CASTRO ROL L AGRI AGRI TRAN TRANS S PLUS PLUS 10W10W-30 30 CAST CASTRO ROL L AGRI AGRI TRAN TRANS S PLUS PLUS CVT CVT 10W10W-30 30 CAST CASTRO ROL L KOMA KOMATS TSU U UTTO UTTO 10W10W-30 30 TEXTRAN TDH TEXTRAN TDH PREMIUM ENGEN AGRIFLUID ES ESSO SO TORQU ORQUE E FLUI FLUID D 56 MOB MOBIL AGRI AGRIF FLUID LUID 424 MOB MOBILF ILFLUID UID 424 424 MOB MOBILF ILFLUID UID 426 426 AMBRA MULTI G TITAN UTTO J20C YORK 676 SAE 10W30 TICMA FLUID MU SAE80W KE KEND NDAL ALL L HYKE HYKEN N 052 052 Q8 T 2000 Q8 T 2200 MIDLAND TOU OMV AUSTROMATIC IGB SAE 10W-30 PAKELO UTTO FLU ID ID 4D SAE 10W/30 PANOLIN JD 303 GALP TRALUB 807S RAVE RAVENOL NOL UTTO UTTO AGRO ORION SAE 10W30 ASEOL MULTITRAC 85W SHEL SHELL L DONAX DONAX TD 10W10W-30 30 SHEL SHELL L DONAX DONAX TD 5W-3 5W-30 0 WINT WINTER ERS SHAL HALL HYDR HYDROF OFL LUID UID N







































Continued


Lubr Lubric ican antt clas class s 05G 05G

Universal construction-machinery oil Manufacturer (05G) CATERPILLAR INC., PEORIA/USA JOHN DEERE, MANNHEIM/D ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D

Trade name (05G) CATERPILLAR MULTIPURPOSE TRACTOR OIL (MTO) 10W-30 JOHN DEERE HY-GARD ZF-POWERFLUID







































Off-Road Driveline Technology and Axle Systems

Hydros Hydrostati tatic c and mechan mechanica icall drives drives and and elec electr tric ic driv drive e syst system ems s Product gr groups

List List of lubr lubric ican ants ts TE-M TE-ML L 07 Lubricant cl classes fo for service service fills (1)

Altern Alternat ative ive lubric lubrican antt class classes es for for service service fills (1)

07B / 07D / 07E

---

07C / 07E

07D

07A / 07C / 07E

07D

Powershift Powershift transmissions transmissions

AVG (2) HL Mobil Mobile e mixer mixer drive drives s

Common oil circuit for transmissionx transmissionx and hydrostatic systemx systemx P3200 PLM 7, PLM 9 Mobil Mobile e mixer mixer drive drives s

Separate oil circuits for transmissionx transmissionx and hydrostatic systemx systemx P3301, P4300, P5300, P6300, P7300 PK5300, PK6500, PK7500

07A / 07E

Transmis Transmission sions s for lifting lifting equipme equipment nt

RME, RMT

--07D / 07E

Swing Swing drive drives s

DR

Mineral Mineral oil-base oil-based d Hydraulic Hydraulic oil:

---

- DIN 51524-02 (HLP) and - ISO VG 46 / 68 (1) (1) Refe Referr to the the foll follow owin ing g page pages s for for appr approv oved ed comm commer erci cial al prod produc ucts ts and and low low temp temper erat atur ure e limi limits ts..

(2) For AVGs directly mounted mounted on on ZF axles, use gear oils in accordance accordance with TE-ML TE-ML 05 for the the common oil oil circuit of the transmission and axle A lithium saponified saponified multipurpose multipurpose grease grease of NLGI class class 2 which is mixable mixable with mineral mineral oil is to be used used at greasing greasing points (grease code KP2K-30 in acc. with DIN 51825 or ISO-L-XCCHB2 in accordance with ISO 6743-9).

Additives of any any kind added added later to to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting resulting from the use of such additives.

Note Note lowlow-te temp mper erat atur ure e limi limits ts on page page 2!







































Continued

ZF Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04 1

Low temper temperatu atures res limits limits Use at outs outside ide tempe tempera ratur tures es above above Lubricant classes

07A

viscosit viscosity y grades grades

Powershift transmissions; Mobile mixer drives with separate Mobile mixer drives with common oil circuit; oil circuit;x circuit;x Transmissions Transmissions for lifting (with pump) equipment; Swing drives; (without pump)

- SAE 75W-90, 75W-140 - SAE 80W-85, 80W-90, 80W-140

(3)

-40°C ---

- SAE 85W-90, 85W-140, 90

-26°C -12°C

07C, 07D

- SAE 5W-30, 5W-40

-35°C

-40°C

07E

- SAE 75W-80, ISO VG 46 (only 07E)

-35°C

-40°C

07B, 07C, 07D

- SAE 10W-30, 10W-40

-30°C

-35°C

07B, 07C, 07D

- SAE 15W-30, 15W-40

-25°C

-30°C

07D

- SAE 20W-20

-20°C

-25°C

07B

- SAE 20W-40

-20°C

---

07D

- SAE 30

-5°C

-10°C

Hydraulic oil

- ISO VG 46

---

-10°C

- ISO VG 68

---

-5°C

(3) An even warm-up phase phase is needed in order order to reach the minimum minimum oil temperature required required for starting the drive unit unit (mentioned low temperature temperature limit). At outside temperatures temperatures below -5°C, a warm-up phase of at least 10 minutes is required, irrespective of the viscosity grade used.









































Continued

ZF

Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04.2005 01.04.2005

Lubr Lubric ican antt clas class s 07A 07A

Gear oil Viscosity grades: SAE 75W-90 / 75W-140 / 80W-85 / 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90 Note:

Other gear oils may be used in addition to those listed, if they satisfy the following specifications: - SAE 80W-85 / 80W-90 / 80W-140 / 85W-90 / 85W-140 / 90 - API GL-5 and MIL-L-2105 D or - MIL-PRF-2105E or - SAE J 2360 Manufacturer (07A) ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL LUBE OIL GMBH, LEUNA/D ADDINOL LUBE OIL GMBH, LEUNA/D AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D ARAL AG, BOCHUM/D ARAL AG, BOCHUM/D ARAL AG, BOCHUM/D ARAL AG, BOCHUM/D ARMORINE S.A., LANESTER LANESTER CEDEX/F AVIA MINERALÖL-AG, MÜNCHEN/D AVIA MINERALÖL-AG, MÜNCHEN/D AVIA MINERALÖL-AG, MÜNCHEN/D BAYWA AG, MÜNCHEN/D BAYWA AG, MÜNCHEN/D BE BEIJ IJIN ING G TONGY ONGYII PETRO ETROLE LEUM UM CH. CH. CO. CO. LTD. TD., BEIJI IJING/C NG/CN N BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BP INTERNATIONAL, PANGBOURNE, READING/GB BP INTERNATIONAL, PANGBOURNE, READING/GB BP IN TE TER NA NATIO NA NAL, PAN GB GBOU RN RNE, READ IN IN G/ G/GB BP IN TE TER NA NATIO NA NAL, PAN GB GBOU RN RNE, READ IN IN G/ G/GB BP INTERNATIONAL, PANGBOURNE, READING/GB BP INTERNATIONAL, PANGBOURNE, READING/GB BP IN TE TER NA NATIO NA NAL, PAN GB GBOU RN RNE, READ IN IN G/ G/GB BP IN TE TER NA NATIO NA NAL, PAN GB GBOU RN RNE, READ IN IN G/ G/GB BP INTE NTERNA RNATION TIONA AL, PANGB ANGBOU OURN RNE, E, REA READING DING/G /GB B BP IN TE TER NA NATIO NA NAL, PAN GB GBOU RN RNE, READ IN IN G/ G/GB BUCHER AG LANGENTHAL, LANGENTHAL/CH BUCHER AG LANGENTHAL, LANGENTHAL/CH BUCHER AG LANGENTHAL, LANGENTHAL/CH BUCHER AG LANGENTHAL, LANGENTHAL/CH C AL ALPAM MINER AL ALÖ LL-GM BH BH, ASC HA HAFFEN BU BU RG RG/D

Trade name (07A) ADDINOL GETRIEBEÖL GH 80W-90 ADDINOL GETRIEBEÖL GH 85W-90 ADDINOL GETRIEBEÖL GX 80 W 90 ML AGIP ROTRA TRUCK GEAR S, SAE SAE 75W-90 AUTOL HYPOID-GETRIEBEÖL SAE 80W-90 ARAL GETRIEBEOL EP PLUS 80W-90 ARAL GETRIEBEOL HYP 85W-90 ARAL GETRIEBEÖL HYP SAE 85W-140 ARAL GETRIEBEÖL SNA-C SNA-C SAE 75W-90 PM 90 AVIA HYPOID 90 EP AVIA SYNTOGEAR FE 75W-90 EP AVIA SYNTOGEAR FE 80W-90 BAYWA HYPOID GETRIEBEÖL 85W-90 BAYWA SUPER 8090 MC XIEC XIECHE HENG NG 85W85W-9 90 GEA GEAR OIL OIL HYPOID-GETRIEBEÖL 80W90 HYPOID-GETRIEBEÖL 85W140 HYPOID-GETRIEBEÖL 90 BP ENERGEAR DL 80W-90 BP ENERGEAR HT 80W-90 BP ENERG E EA AR H YP YPO 80W-90 BP ENERG E EA AR H YP YPO 85W-140 BP ENERGEAR HYPO 90 ENERGEAR HT 85W140 ENERG E EA AR SHX-M SAE 75W-90 FRONTO L GETRIEBEÖL FE SAE 80W-90 FRON FRONTO TOL L HYPO HYPOID ID GETR GETRIE IEB BEÖL EÖL B SAE 85W85W-1 140 FRONTO L HYPOID GETRIEBEÖL B SAE 90 MOTOREX GEAR OIL UNIVERSAL 80W/90 MOTOREX GEAR OIL UNIVERSAL 85W/140 MOTOREX PENTA TL MOTOREX UNISYNT TX C AL ALPAM MULTI GEAR OIL FE 80W90









































Continued CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, SYDNEY/AUS CHEVRONTEXACO, SYDNEY/AUS COGN IS IS DEUTSCHLAND GM BH BH, DÜ SS SSELDO RF RF/D CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F DE OLIEBRON B.V., ZWIJNDRECHT/NL DE OLIEBRON B.V., ZWIJNDRECHT/NL ENI S.P.A .P.A.. REFI REFINI NING NG & MARK MARKET ETIN ING G DIV DIVISIO ISION, N, ROME ROME//I ENI S.P.A .P.A.. REFI REFINI NING NG & MARK MARKET ETIN ING G DIV DIVISIO ISION, N, ROME ROME//I ENI S.P.A. REFIN IN IN G & MARKETIN G DIVISION, ROME/I ENI S.P.A. REFIN IN IN G & MARKETIN G DIVISION, ROME/I ENI S.P.A .P.A.. REFI REFINI NING NG & MARK MARKET ETIN ING G DIV DIVISIO ISION, N, ROME ROME//I EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A FALCON OIL COMPANY LTD., SHARJAH/UAE FALCON OIL COMPANY LTD., SHARJAH/UAE FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FUCHS PETROLUB AG, MANNHEIM/D FUCHS PETROLUB AG, MANNHEIM/D FUCHS PETROLUB AG, MANNHEIM/D FUCHS PETROLUB AG, MANNHEIM/D GENOL GMBH & CO., WIEN/A GENOL GMBH & CO., WIEN/A GINOUVES GEORGES SA, LA FARLEDE/F GINOUVES GEORGES SA, LA FARLEDE/F GINOUVES GEORGES SA, LA FARLEDE/F GREAT WALL LUBE OIL CO., BEIJING/CHINA GRUPA LOTOS SA, GDANSK/PL GULF OIL INTERNATIONAL, PITTSBURG/USA HAFA, PARIS/F HAFA, PARIS/F HANDEL MIJ NOVIOL B.V., NIJMEGEN/NL HUILES BERLIET S.A., SAINT PRIEST/F HUILES BERLIET S.A., SAINT PRIEST/F HUILES BERLIET S.A., SAINT PRIEST/F HUILES BERLIET S.A., SAINT PRIEST/F IGOL FRANCE SA, AMIENS/F IGOL FRANCE SA, AMIENS/F

ZF Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04.2005 GEARTEX EP-C 85W-140 MULTIGEAR 80W-90 MULTIGEAR S 75W-90 CALTEX HYPOID LD SAE 85W-90 CALTEX HYPOID LD SAE 90 COGN IS IS EMG A AR R D UAF 4209, SAE 75W-90 GEAR S 80W90 GEAR S 85W140 TOR SUPER GEAR OIL 80W90 TOR UNIGEAR 75W90 LD AGIP GIP ROTR ROTRA A MP 85W85W-14 140 0 AGIP GIP ROTR ROTRA A TRUC RUCK GEAR GEAR 85W5W-140 140 ROTR A LSX 75W-90 ROTR A MP 80W-90 ROT ROTRA TRUCK RUCK GEA GEAR 80W80W-9 90 ESSO GEA GEAR OIL OIL GXGX-D 85W85W-9 90 ESSO GEA GEAR OIL OIL TDL 75W75W-90 90 ESSO GEA GEAR OIL OIL TDL 80W80W-90 90 MOB MOBILUB ILUBE E 1 SHC SHC 75W-9 5W-90 0 MOB MOBILUB ILUBE E HDHD-A 85W85W-9 90 MOB MOBILUB ILUBE E S 80W80W-9 90 FALCON SUPER MP GEAR OIL 85W/140 GL-5 FALCON SUPER MP GEAR OIL 80W/90 GL-5 AKCELA GEAR 135H EP (SAE 80W90) AKCELA GEAR 135H EP (SAE 85W140) AKROS EP 90 SAE 80W90 AMBRA HYPOIDE 140 SAE 85W140 AMBRA HYPOIDE 90 SAE 80W90 ARBOR TRW 140 (SAE 85W140) ARBOR TRW 90 (SAE 80W90) TUTELA W140/M-DA SAE 85W140 TUTELA W90/M-DA SAE 80W90 FUCHS TITAN CYTRAC SL SAE 75W-90 TITAN CYTRAC HSY SAE 75W-90 TITAN GEAR HYP SAE 90 TITAN SUPERGEAR MC 80W-90 GENOL GEAR-SYN 80W-90 GENOL HYPOLUBE 80W-90 YORK 793 SAE 80W90 YORK 793 SAE 85W140 YORK 896 GREATWALL 85W/90 GL-5 LOTOS TITANIS GL-5 SAE 80W/90 GULF GEAR DB 85W 90 EUROGEAR SAE 75W-90 HYPOID PL SAE 80W-90 KENDALL NS-MP GEAR LUBE SAE 80W-90 RTO HD 80W-90 RTO LONGEVIA P ECO 80W-140 RTO LONGEVIA P ECO 80W-90 RTO LONGEVIA PXD ECO 75W-90 GEAR M 80W90 HYPOID B SAE85W90









































Continue d

ZF Friedrichshafen

MAZIVA ZAGREB D.O.O, ZAGREB/HR MAZIVA ZAGREB D.O.O, ZAGREB/HR MAZIVA ZAGREB D.O.O, ZAGREB/HR MEGU MEGUIN IN GMBH GMBH & CO. CO. KG MINE MINERA RALO LOEL ELWE WERKE RKE,, SA SAAR ARLO LOUI UIS/ S/D D MEGU MEGUIN IN GMBH GMBH & CO. CO. KG MINE MINERA RALO LOEL ELWE WERKE RKE,, SA SAAR ARLO LOUI UIS/ S/D D MEGU MEGUIN IN GMBH GMBH & CO. CO. KG MINE MINERA RALO LOEL ELWE WERKE RKE,, SA SAAR ARLO LOUI UIS/ S/D D MEGU MEGUIN IN GMBH GMBH & CO. CO. KG MINE MINERA RALO LOEL ELWE WERKE RKE,, SA SAAR ARLO LOUI UIS/ S/D D MEGU MEGUIN IN GMBH GMBH & CO. CO. KG MINE MINERA RALO LOEL ELWE WERKE RKE,, SA SAAR ARLO LOUI UIS/ S/D D MILLERS OILS LIMITED, BRIGHOUSE/GB MILLERS OILS LIMITED, BRIGHOUSE/GB MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MINE MINERA RALÖ LÖLL-RA RAFF FFIN IN.. DOLL DOLLBE BERG RGEN EN,, UETZ UETZEE-DOL DOLLB LBER ERGE GEN/ N/D D MODRICA OIL REFINERY, MODRICA/BIH MODRICA OIL REFINERY, MODRICA/BIH MOL-LUB LTD., ALMASFUZITO/H MOL-LUB LTD., ALMASFUZITO/H MORRIS LUBRICANTS, SHREWSBURY/GB MORRIS LUBRICANTS, SHREWSBURY/GB MOTUL SA, AUBERVILLIERS CEDEX/F MOTUL SA, AUBERVILLIERS CEDEX/F NEW PROCESS AG, TÜBACH/CH NEW PROCESS AG, TÜBACH/CH NOVA STILMOIL SPA, MODENA/I OEL-BRACK AG, HUNZENSCHWIL/CH OEL-BRACK AG, HUNZENSCHWIL/CH OEST OEST,, GEOR GEORG G MINE MINERA RALÖ LÖLW LWER ERK, K, FREU FREUDE DENS NSTA TADT DT/D /D OEST OEST,, GEOR GEORG G MINE MINERA RALÖ LÖLW LWER ERK, K, FREU FREUDE DENS NSTA TADT DT/D /D OEST OEST,, GEOR GEORG G MINE MINERA RALÖ LÖLW LWER ERK, K, FREU FREUDE DENS NSTA TADT DT/D /D OES OEST, GEOR GEORG G MINE MINERA RAL LÖLWE ÖLWERK RK,, FREUD REUDEN ENS STADT TADT//D OMV AG, SCHWECHAT/A OMV AG, SCHWECHAT/A OMV AG, SCHWECHAT/A OMV AG, SCHWECHAT/A OMV AG, SCHWECHAT/A ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F ORLY INTERNATIONAL G.I.E., VIEUX-THANN/F PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PA PAK KELO ELO MOTO MOTOR R OIL S.R.L .R.L,, SAN BONI BONIFA FACI CIO O (VR) (VR)/I /I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PA PAK KELO ELO MOTO MOTOR R OIL S.R.L .R.L,, SAN BONI BONIFA FACI CIO O (VR) (VR)/I /I PA PAK KELO ELO MOTO MOTOR R OIL S.R.L .R.L,, SAN BONI BONIFA FACI CIO O (VR) (VR)/I /I PANOLIN AG MADETSWIL/CH

AG / List of lubricants TE-ML 07, edition 01.04.2005

INA HIPENOL GTL HD 80W-90 INA HIPENOL GTL HD 85W-140 INA HIPENOL TDL 80W-90 MEGO MEGOL L GETR GETRIE IEBE BEOE OEL L TRUCK TRUCK-S -SYN YNTH TH SA SAE E 75W75W-90 90 MEGO MEGOL L HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 80W80W-90 90 MEGO MEGOL L HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 85W85W-14 140 0 MEGO MEGOL L HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 85W85W-90 90 MEGO MEGOL L HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL TDL SA SAE E 80W80W-90 90 SYNTRAN FE/MILLERS TRX SYNTH 75W/90 SYNTRAN II/MILLERS TRX 80W/90 PE PENN NNAS ASOL OL HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 80W9 80W90 0 PE PENN NNAS ASOL OL HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 85W9 85W90 0 PE PENN NNAS ASOL OL HYPO HYPOID ID-G -GET ETRI RIEB EBEO EOEL EL GL 5 SA SAE E 90 PE PENN NNAS ASOL OL LONG LONGLI LIFE FE GEAR GEAR GL 5 SA SAE E 80W9 80W90 0 PE PENN NNAS ASOL OL LONG LONGLI LIFE FE GEAR GEAR GL 5 SA SAE E 85W9 85W90 0 PE PENN NNAS ASOL OL LONG LONGLI LIFE FE GEAR GEAR GL 5 SA SAE E 90 HIPOIDNO ULJE B SAE 80W90 HIPOIDNO ULJE B SAE 90 MOL HYKOMOL K 85W-90 MOL HYKOMOL KZ 80W-90 MORRIS EP 80W/90 MORRIS EP 85W/140 MOTUL GEAR SYNT TDL 75W-90 MOTUL TRANS MB 85W-90 GEAROIL SYNTH HD GEAROIL SAE 90 GEARING PLUS 80W90 MIDLAND SUPER M 5 80W-90 MIDLAND SUPER M 5 85W90 OEST OEST MEHR MEHRZW ZWEC ECKK-GE GETR TRIE IEB BEÖL EÖL FE SA SAE E 80W80W-90 90 OEST OEST MEHR MEHRZW ZWEC ECKK-GE GETR TRIE IEB BEÖL EÖL SP SPEZ EZIA IAL L SA SAE E 85W85W-14 140 0 OEST OEST MEHR MEHRZW ZWEC ECKK-GE GETR TRIE IEB BEÖL EÖL SP SPEZ EZIA IAL L SA SAE E 85W85W-90 90 OES OEST SY SYNT NTH H GET GETRIE RIEBE BEÖL ÖL SA SAE E 75W75W-90 90 OMV GEAR OIL B SAE 85W-90 OMV GEAR OIL BSX SAE 75W-90 OMV GEAR OIL XD-5 SAE 80W-90 OMV UNIGEAR S SAE 75W-90 OMV UNIGEAR SAE 80W-90 ORLY AURIGA EP SAE 85W140 ORLY LYRA EP PAKELO GEAR O IL IL EP GL-5 SAE 80W/90 PA PAK KELO ELO GEA GEAR OIL OIL EP GLGL-5 SAE 85W/ 5W/140 140 PAKELO GLOBAL G E EA AR CBS SAE 75W/90 PAKELO GLOBAL G E EA AR DLS SAE 85W/140 PAKELO GLOBAL G E EA AR DLS SAE 85W/90 PAKELO GLOBAL G E EA AR SA SAE 80W/90 PAKELO GLOBAL G E EA AR SA SAE 85W/140 PAKELO GLOBAL G E EA AR SA SAE 85W/90 PAKELO GLOBAL MU LT LTIG E EA AR CBS PAKELO GLOBAL MU LT LTIG E EA AR CBS D LS LS PA PAK KELO ELO GLOB GLOBA AL MUL MULTIGE TIGEAR AR SA SAE 80W/1 0W/14 40 PA PAK KELO ELO GLOB GLOBA AL MUL MULTIGE TIGEAR AR TS SA SAE E 75W/9 5W/90 0 PANOLIN SUPER DUTY 80W/90









































Continued RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D REPSOL LUBRICANTES, MADRID/E S.A.E.L., MADRID/E S.A.E.L., MADRID/E SHAR SHARJA JAH H NATI NATION ONA AL LUBE LUBE OIL OIL CO. CO. LTD. LTD.,, SHAR SHARJA JAH/ H/UA UAE E SHAR SHARJA JAH H NATI NATION ONA AL LUBE LUBE OIL OIL CO. CO. LTD. LTD.,, SHAR SHARJA JAH/ H/UA UAE E SHELL ASEOL AG, BERN 5/CH SHELL ASEOL AG, BERN 5/CH SHELL ASEOL AG, BERN 5/CH SHELL ASEOL AG, BERN 5/CH SHEL HELL BRA BRASIL, SIL, BA BARR RRA A DA TIJ TIJUCA UCA - RIO RIO DE JANE ANEIRO/ IRO/BR BR SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SHEL SHELL L INTE INTERN RNAT ATIO IONA NAL L PE PETR TROL OLEU EUM M COMP COMP LTD, LTD, LOND LONDON ON/G /GB B SHEL SHELL L INTE INTERN RNAT ATIO IONA NAL L PE PETR TROL OLEU EUM M COMP COMP LTD, LTD, LOND LONDON ON/G /GB B SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VERT VERTRI RIEB EB GMBH, GMBH, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VERT VERTRI RIEB EB GMBH, GMBH, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D STATOIL LUBRICANTS, STOCKHOLM/S STATOIL LUBRICANTS, STOCKHOLM/S STRUB + CO AG, REIDEN/CH STRUB + CO AG, REIDEN/CH SUOMEN PETROOLI OY, HAMINA/FIN SUOMEN PETROOLI OY, HAMINA/FIN SUOMEN PETROOLI OY, HAMINA/FIN SYNECO SPA, SAN GIULIANO MILANESE/I SYNECO SPA, SAN GIULIANO MILANESE/I TEDE TEDEX X PROD PRODUCT UCTION ION SP.Z SP.Z.O .O.O .O., ., TOMA TOMASZ SZOW OW MAZO MAZOWI WIEC ECKI KI/P /PL L TEXACO BRASIL S.A., RIO DE JANEIRO/BR TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F

ZF Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04.2005 RAVENO RAVENOL L HYP. HYP. EPX GETR.Ö GETR.ÖL L 85W-1 85W-140 40 GL5 RAVENO RAVENOL L HYPOID HYPOID EPX GETR.GETR.-OEL OEL 80W-90 80W-90 GL 5 RAVENO RAVENOL L HYPOID HYPOID EPX GETRIE GETRIEBEBE-OEL OEL SAE SAE 90 GL-5 GL-5 RAVENO RAVENOL L SLG SPE SPEC. C. LKW LKW GETR.Ö GETR.ÖL L 80W90 80W90 CARTAGO EP SAE 90 GULF MULTIPURPOSE GEAR LUBRICANT 85W-90 GULF SYTHETIC GEAR LUBRICANT 75W-90 SHARL HARLU U MP GEAR GEAR LUBE LUBE 80W/ 80W/90 90 (GL(GL-5) 5) SHARL HARLU U MP GEAR GEAR LUBE LUBE 85W/ 85W/14 140( 0(GL GL-5 -5)) ASEOL TOPRESS 320 ASEOL TOPRESS 80W-90 ASEOL TOPRESS 85W-140 ASEOL TOPRESS 85W-90 SHELL HELL SPIRA PIRAX X A 90 SHEL SHELL L SP SPIR IRAX AX AS ASX X 75W75W-90 90 SHEL SHELL L SP SPIR IRAX AX AX 80W80W-90 90 SHEL SHELL L SP SPIR IRAX AX AX 85W85W-14 140 0 SHEL SHELL L SP SPIR IRAX AX AX 90 SHEL SHELL L SP SPIR IRAX AX MB 90 SHEL SHELL L SP SPIR IRAX AX MX 80W80W-90 90 SHEL SHELL L SP SPIR IRAX AX ST 80W80W-14 140 0 WINT WINTER ERSH SHAL ALL L GETR GETRIE IEBE BEF FLUID LUID AFS AFS WINT WINTER ERSH SHAL ALL L GETR GETRIE IEBE BEF FLUID LUID SML SML 80W80W-90 90 WINT WINTERS ERSHA HALL LL WIOL WIOLIN IN HYPO HYPOID ID-G -GET ETRI RIEB EBEÖ EÖL L 80W80W-90 90 WINT WINTERS ERSHA HALL LL WIOL WIOLIN IN HYPO HYPOID ID-G -GET ETRI RIEB EBEÖ EÖL L 85W85W-14 140 0 WINT WINTER ERSH SHAL ALL L WIOL WIOLIN IN HYPO HYPOID ID-G -GET ETRI RIEB EBEÖ EÖL L 90 GEARWAY G5 80W-90 GEARWAY G5 85W-140 STRUB MULTIGEAR SGO 80W-90 VULCOGEAR SYNT SGX 75W-90 TEBOIL HYPOID SAE 75W-140 TEBOIL HYPOID SAE 75W-90 TEBOIL HYPOID SAE 80W-140 AMPLEX 80W90 AMPLEX 85W140 TEDE TEDEX X SUPER SUPER GEAR GEAR OIL OIL (334 (3343M 3ML) L) SA SAE E 80W9 80W90 0 MULTIGEAR EP SAE 90 ANTAR EPR 90 ANTAR EPR 80W-90 ANTAR EPS 75W-90 ANTAR UNIVERSAL FE 80W-140 ANTAR UNIVERSAL FE 80W-90 FINA PONTONIC A 80W-140 FINA PONTONIC FDL 75W-90 FINA PONTONIC MDL 80W-90 FINA PONTONIC MP 80W-90 FINA PONTONIC MP 85W-140 FINA PONTONIC MP 85W-90 TOTAL EP B 80W-90 TOTAL EP B 85W-90 TOTAL EP-B 85W-140 TOTAL TRANSMISSION BM 75W-90 TOTAL TRANSMISSION MDL 80W-90









































Continued ZELLER + GMELIN GMBH & CO., EISLINGEN/D ZELLER + GMELIN G MB MBH & CO .,., EISLIN GE GEN/ D ZELLER + GMELIN GMBH & CO., EISLINGEN/D ZEPP ZEPPE ELIN BA BAUM UMAS ASCH CHIN INEN EN GMB GMBH, GARC GARCHI HING NG/D /D ZF FRIEDRICHSHAFEN AG, FRIEDRICHSHAFEN/D

ZF

Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04.2005 DIVINOL GEAR OIL STO SAE 80W-90 D IV IVIN OL OL HYPO ID ID -G -G E ET TR IE IEBEÖ L SAE 85W-140 DIVINOL SYNTHOGEAR SAE 75W-90 ZEP ZEPPE PEL LIN SP SPEZ EZIA IALG LGE ETRIE TRIEB BEÖL EÖL GL-4 GL-4/G /GLL-5 5 80W80W-9 90 ZF-ECOFLUID X











































Continued


Lubr Lubric ican antt clas class s 07B 07B

Super tractor oil (STOU) Viscosity grades: SAE 10W-30 / 10W-40 / 15W-30 / 15W-40 / 20W-40 Manufacturer (07B) ADDINOL LUBE OIL GMBH, LEUNA/D AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D ARAL AG, BOCHUM/D ARAL AG, BOCHUM/D AVIA MINERALÖL-AG, MINERALÖL-AG, MÜNCHEN/D AVIA MINERALÖL-AG, MINERALÖL-AG, MÜNCHEN/D BAYWA AG, MÜNCHEN/D BAYWA AG, MÜNCHEN/D BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BP INTERNATIONAL, PANGBOURN E, E, R EA EAD IN ING/GB BP INTERNATIONAL, PANGBOURN E, E, R EA EAD IN ING/GB BP INTERNATIONAL, PANGBOURN E, E, R EA EAD IN ING/GB BUCHER AG LANGENTHAL, LANGENTHAL/CH CAST CASTRO ROL L INTE NTERNA RNATION TIONAL AL,, PANGB NGBOURN OURNE E READ READIN ING/ G/GB GB CAST CASTRO ROL L INTE NTERNA RNATION TIONAL AL,, PANGB NGBOURN OURNE E READ READIN ING/ G/GB GB CAST CASTRO ROL L INTE INTERN RNA ATION TIONAL AL,, PA PANG NGBO BOUR URNE NE READ READIN ING/ G/GB GB CAST CASTRO ROL L INTE INTERN RNA ATION TIONAL AL,, PA PANG NGBO BOUR URNE NE READ READIN ING/ G/GB GB CEPSA LUBRICANTS S.A., MADRID/E CEPSA LUBRICANTS S.A., MADRID/E CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, GHENT/B CHEVRONTEXACO, SYDNEY/AUS CHEVRONTEXACO, SYDNEY/AUS CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F CONDAT LUBRIFIANTS, CHASSE SUR RHONE/F DE OLIEBRON B.V., ZWIJNDRECHT/NL EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A EXXON XON MOBI MOBIL L CORP CORPOR ORA ATION, ION, FAIR FAIRF FAX AX,, VIRGI IRGINI NIA/ A/US USA A FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S.P.A., VILLASTELLONE/I FL SELENIA S P A VILLASTELLONE/I

Trade name (07B) ADDINOL SUPER TRAKTOR MU 1045 1045 SAE 10W-40 AUTOL AGROTECH SAE 10W-30 10W-30 ARAL SUPER TRAKTORAL TRAKTORAL 10W-40 ARAL SUPER TRAKTORAL TRAKTORAL SAE 10W-30 TRACTAVIA FE 10W-40 TRACTAVIA SPEZIAL SPEZIAL 10W-30 BAYWA SUPER 2000 CD-MC 10W-30 BAYWA SUPER MULTISYN SL 10W-40 BLASOL STOU 10W40 BP TERRAC SUPER U NI NI VE VER SA SAL 10W-40 BP TERRAC UNIVER SA SAL 15W-30 BP TERRAC UNIVER SA SAL 15W-40 MOTOREX FARMER TRAC CAS CASTROL TROL AGRI GRI MP 15W-30 W-30 CAS CASTROL TROL AGRI GRI MP 15W-40 W-40 CAST CASTRO ROL L AGRI AGRI MP PLUS PLUS 10W10W-30 30 CAST CASTRO ROL L AGRI AGRI MP PLUS PLUS 10W10W-40 40 CEPSA AGRO PLUS 15W-40 ERTOIL MULTI AGRO 15W-40 MULTITEX PREMIUM 10W-40 SUPER UNIVERSAL TRACTOR OIL PREMIUM 10W-30 CALTEX SUPER TRACTOR SAE 15W-40 CALTEX SUPER TRACTOR SAE 20W-40 MAXITRACT 15W40 VICAM TP 10W40 MULTITRAC 15W30 ESSO UNIF UNIFA ARM 10W10W-3 30 ESSO UNIF UNIFA ARM 15W15W-4 40 MOB MOBIL AGRI AGRI EX EXTR TRA A 10W0W-40 MOB MOBIL AGRI AGRI SUP SUPER 10W10W-3 30 MOB MOBIL AGRI AGRI SUP SUPER 15W15W-4 40 AKCELA MULTI TRACTOR (SAE 10W40) AKCELA SUPER UNIVERSAL (SAE 10W30) AKCELA SUPER UNIVERSAL (SAE 15W40)











































Continued

ZF

Friedrichshafen AG / List of lubricants TE-ML 07, edition 01.04.2005

PANOLIN AG, MADETSWIL/CH PANOLIN AG, MADETSWIL/CH PETROGAL S.A., LISBOA/P RAVE RAVENS NSBE BERGE RGER R SCHM SCHMIE IERS RSTO TOFF FFVE VERT RTRI RIEB EB GMBH, GMBH, WERT WERTHE HER/ R/D D REPSOL LUBRICANTES, MADRID/E SHELL ASEOL AG, BERN 5/CH SHEL SHELL L INTE INTERNA RNATI TIONA ONAL L PE PETR TROL OLEU EUM M COMP COMP LTD, LTD, LOND LONDON/ ON/GB GB SHEL SHELL L INTE INTERNA RNATI TIONA ONAL L PE PETR TROL OLEU EUM M COMP COMP LTD, LTD, LOND LONDON/ ON/GB GB SHEL SHELL L INTE INTERNA RNATI TIONA ONAL L PE PETR TROL OLEU EUM M COMP COMP LTD, LTD, LOND LONDON/ ON/GB GB SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D STRUB + CO AG, REIDEN/CH SYNECO SPA, SAN GIULIANO MILANESE/I TAMOIL PETROLI S.P.A., MILANO/I TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL LUBRIFIANTS S.A., PARIS/F UNIL S.A., SAUMUR CEDEX/F VALVOLINE EUROPE, DORDRECHT/NL VALVOLINE EUROPE, DORDRECHT/NL VALVOLINE EUROPE, DORDRECHT/NL

PANOLIN STOU 10W/30 PANOLIN STOU 15W/30 GALP UNIAGRO RAVE RAVENOL NOL SUTO SUTO SA SAE E 15W15W-30 30 AGRO CERES STOU SAE 15W40 ASEOL MULTITRAC SUPER 10W-30 SHEL SHELL L HARV HARVEL ELLA LA T 10W10W-30 30 SHEL SHELL L HARV HARVEL ELLA LA T 15W15W-40 40 SHEL SHELL L HARV HARVEL ELLA LA TX 10W10W-40 40 WINT WINTER ERSH SHAL ALL L PRIM PRIMAN ANOL OL 10W10W-30 30 WINT WINTER ERSH SHAL ALL L PRIM PRIMAN ANOL OL 10W10W-40 40 SUPER TRACTOROEL UNI.10W-30 (STOU) MULTITRACTOR STOU 15W40 SUPER TRACTOR SAE 15W/40 ANTAR AGRIA GR4 SAE 10W-40 ANTAR AGRIA SUPER FM SAE 15W-40 FINA SUPER UNIVERSAL OIL MF SAE 10W-40 FINA SUPER UNIVERSAL OIL SAE 15W-30 FINA SUPER UNIVERSAL OIL SAE 15W-40 TOTAL MULTAGRI MAX SAE 10W-40 TOTAL MULTAGRI MS SAE 15W-40 TOTAL MULTAGRI SUPER 10W-30 TOTAL MULTAGRI SUPER 15W-40 TOTAL MULTAGRI SUPER SAE 15W-30 TRACTORELF ST3 SAE 15W-30 TRACTORELF ST3 SAE 15W-40 TRACTORELF ST4 SAE 10W-40 XANTHOS 10W40 VALVOLINE STOU 10W-30 VALVOLINE STOU 15W-30 VALVOLINE STOU 15W-40











































Continued


Lubr Lubric ican antt clas class s 07C 07C

Engine oil Viscosity grades: SAE 5W-30 / 5W-40 / 10W-30 / 10W-40 / 15W-30 / 15W-40 Manufacturer (07C) ADDINOL LUBE OIL GMBH, LEUNA/D ARAL AG, BOCHUM/D AVIA MINERALÖL-AG, MINERALÖL-AG, MÜNCHEN/D AVIA MINERALÖL-AG, MINERALÖL-AG, MÜNCHEN/D BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BLASER SWISSLUBE AG, HASLE-RÜEGSAU/CH BP INTE INTERN RNAT ATIO IONA NAL, L, PANGB ANGBOU OURN RNE, E, REA READING DING/G /GB B BP INTERNATIONAL, PANGBOURN E, E, R EA EAD IN ING/GB CEPSA LUBRICANTS S.A., MADRID/E CEPSA LUBRICANTS S.A., MADRID/E CEPSA LUBRICANTS S.A., MADRID/E CHEV CHEVRO RONT NTEX EXAC ACO O GLOB GLOBAL AL LUBR LUBRIC ICAN ANTS TS,, SA SAN N RAMO RAMON/ N/US USA A GINOUVES GEORGES SA, LA FARLEDE/F GINOUVES GEORGES SA, LA FARLEDE/F KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KRAFFT S.A., ANDOAIN/E KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL LIQUI MOLY GMBH, ULM/D MEGUI MEGUIN N GMBH GMBH & CO. KG MINER MINERAL ALOE OELW LWER ERKE KE,, SA SAAR ARLO LOUI UIS/ S/D D NOVA STILMOIL SPA, MODENA/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I PAKELO MOTO R OIL S.R.L, SAN BON IF IFACIO (VR)/I RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D RAVENS RAVENSBE BERGER RGER SCHMIE SCHMIERST RSTOFF OFFVE VERTRI RTRIEB EB GMBH, GMBH, WERTHER/ WERTHER/D D REPSOL LUBRICANTES, MADRID/E SHELL ASEOL AG, BERN 5/CH SHEL SHELL L INTE INTERNA RNATI TION ONAL AL PETR PETROL OLEU EUM M COMP COMP LTD, LTD, LONDO LONDON/ N/GB GB SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D SRS SRS SCHM SCHMIE IERS RSTO TOFF FF VE VERT RTRI RIEB EB GMBH GMBH,, SA SALZ LZBE BERG RGEN EN/D /D STRUB + CO AG, REIDEN/CH SUN OIL COMPANY (BELGIUM) N.V., AARTSELAAR/B VEEDOL EDOL INTE INTERN RNAT ATIO IONA NAL, L, PA PANG NGB BOURN OURNE E REA READING DING/G /GB B

Trade name (07C) ADDINOL SUPER STAR MX 1547 SAE 15W-40 15W-40 ARAL MULTITURBORAL SAE SAE 15W-40 AVIA MULTI CFE PLUS 10W-40 AVILUB MULTI HDC-B 15W40 15W40 BLASOL MHP 10W40 BLASOL MHP 15W40 BP VA VANE NELL LLUS US C6 GLOB GLOBA AL PLUS PLUS SA SAE E 10W10W-40 40 ECON O VER IT ITAS HDE SAE 10W-40 CEPSA DIESEL TURBO SHPD 15W-40 CEPSA SUPER MULTIGRADO SHPD 15W-40 CEPSA ULTRA SHPD 15W-40 CHEV CHEVRO RON N DELO DELO 400 400 MULTI MULTIGR GRAD ADE E SA SAE E 15W15W-40 40 YORK 645 SAE 15W40 YORK 740 SAE 15W40 KOMPRESSOL-ULTRALUB C SAE 15W-40 SUPERMULTIGRADO D 15W40 Q8 T 500 SAE 15W-40 Q8 T 710 SAE 15W-40 TOURING HIGH TECH DIESELSPEZIALOIL SAE 15W-40 MEGO MEGOL L MOTO MOTORE RENOE NOEL L HD-C3 HD-C3 SA SAE E 15W15W-40 40 ORION SUPER PLUS 15W40 PAKELO G OL OLDEN D /G /G SAE 15W/40 PAKELO PKO HD SUPER 4 SAE 15W/40 RAVENO RAVENOL L FORMEL FORMEL DIESEL DIESEL SUPER SUPER 15W-40 15W-40 RAVENO RAVENOL L TURBOTURBO-C C HD-C HD-C 15W-40 15W-40 SUPERTURBO DIESEL SAE 15W40 ASEOL PERLA 15W-40 SHEL SHELL L RIMUL RIMULA A X 15W15W-40 40 WINT WINTER ERSH SHAL ALL L MULT MULTII REKO REKORD RD 15W15W-40 40 WINT WINTER ERSH SHAL ALL L MULT MULTII REKO REKORD RD TOP, TOP, SA SAE E 15W15W-40 40 SUPER MULTI TURBO 15W-40 FORZA SAE 15W40 VEEDOL EDOL DIES DIESEL ELST STA AR











































Continued


Lubr Lubric ican antt clas class s 07D 07D

Engine oil (API CD/CE/CF-4/CF/CG-4/CH-4/CI-4/SF/SG/SH/SJ/SL or ACEA-categories A/B/E) Product gr groups in in ac accordance wi with pa page 1

SAE vi viscosity gr grades

Powershift Powershift transmissions transmissions Swing Swing drive drives s

20W-20 / 30 / 5W-30 / 5W-40 / 10W-30 / 10W-40 / 15W-30 / 15W-40

Mobil Mobile e mixer mixer drive drives s

10W-40 / 15W-40

Note:

All mineral oil-based gear oils which which satisfy the above specifications specifications may be used.











































Continued


Lubr Lubric ican antt clas class s 07E 07E

Biodegradable lubricant in accordance to Environmental labels RAL-UZ 79 (Blauer Engel), VAMIL-regeling Viscosity grade: SAE 75W-80 Manufacturer (07E) PANOLIN AG, MADETSWIL/CH

Trade name (07E) PANOLIN BIOFLUID ZFH

Only Only swin swing g drive drives: s: Biodegradable lubricant in accordance to Environmental labels RAL-UZ 79 (Blauer Engel), VAMIL-regeling, Swedish standard 15 54 34 Viscosity grade: ISO VG 46x 46 x Manufacturer

Trade name

PANOLIN AG, MADETSWIL/CH

PANOLIN HLP SYNTH 46

Instru Instruct ction ions s on the the use use of biode biodegra grada dable ble lubric lubrican ants ts::

The oil manufacturer`s change-over directives included in the product description are to be observed when change-over to biodegradable lubricants is effected.













































Service Manual

SUBGROUP - INDEX Section

Group

Type

Special tools general

2.01.1

A 309 LI 20221 A 311 LI 20222 A 312 LI 12363 A 314 LI 2001 A 316 LI 2001 A 316 LI-IND 2001R 313 LI 27752R 317 LI 18161-

Special tools for diesel engines

2.03.1

A 309 LI 20221 A 311 LI 20222 A 312 LI 12363-













































Service Manual

R 313 LI 27752R 317 LI 18161Special tools for axles

2.08.1

A 309 LI 20221 A 311 LI 20222 A 312 LI 12363 A 314 LI 2001 A 316 LI 2001 A 316 LI-IND 2001-

Assembly tools for hydraulic hydraulic cylinders

2.12.1

A 309 LI 20221 A 311 LI 20222 A 312 LI 12363 A 314 LI 2001 A 316 LI 2001 A 316 LI-IND 2001R 313 LI 27752R 317 LI 18161-













































Service Manual


Special tools general for maintenance and repair Picture

No.

Designation

Size

ID no.

Machi ne

1 2

Measuring neck

N W 10 NW 12

7002404 7008688

all types

4

Pressure gauge connection

R 1/2"

70 0 24 36

all types

Application














































Picture

Service Manual

No.

15

Designation

Pressure gauge

Size

ID no.

8042578

17

0-1.6 bar * 0-10 bar *

5002865

* glycerine dampened

18

0-40 bar *

7361288

19

0-60 bar *

5002867

20

0-250 bar *

7361285

21

0-400 bar *

7500002

22

0-600 bar *

5002866

30

Differential pressure measuring kit, consis-

10288229

all types

Application

Measuring of operating pressures of one or more hydraulic circuits.

16

0-1.6 bar 8042577

Machi ne

all types

Measuring of difference p b bet etwe ween en th the ep pum ump p













































Service Manual

Picture


No.

Designation

Size

ID no.

Machi ne

Application

44

Measuring adapter

8504231

all types

Measuring of current at pump regulation

45

Adapter

9956422

all types

Measuring of the inductive pickup B12 from 3-pin (LH) to 2-pin (Deutz), in conjunction with tool no. 44
















































Picture

Service Manual

No.

65

Designation

Multimeter with digital display

Size Chauvin Arnoux

ID no. 10018500

Machi ne all types

Application

Measuring of voltage, current and resistance in electric components and valves













































Service Manual

Picture


No.

90

Designation

REFCO vacuum pump

Size RD-4

ID no. 7027552

Machi ne all types

Application

Maintenance and repair of a/c system














































Picture

Service Manual

No.

Designation

105

Universal Pa Passfix pu puller

Size M42X1.5 M48X1.5 M58X1.5

ID no. 9584738

Machi ne all types

Application

Removal of Passfix bolts













































Service Manual


Item

Sensors

5

OEM pressure sensor, measuring range 0 - 10 bar, output 0 - 20 mA

6

OEM pressure sensor, measuring range -1 to +6 bar, output 4 - 20 mA (LWE)

7

MINIMESS direct connection ion pressure sensor, 1620 screws

6*

6140 626 01

8

MINIM INIMES ESS S dire irect con conne nect ctio ion n pre pressu ssure sen sensor, sor, 162 620 0 scre screws ws,, angled led by 90 90°°

3*

614 140 0 64 647 7 01

9

Pt 100 temperature sensor, measuring range -50 °C to +200 °C

1*

6140 627 01

10

MINIMESS p / t coupling, screw series 1620, G 1/4"

1*

6140 628 01

11

MINIMESS P / T coupling, screw coupling 1620, M10 x 1.5

1*

1004 1274

12

RE 4

1*

5010 031

10 measuring turbine measuring range 1 to 10 l/min

I D n o. 1002 7591 5718 886 08














































Service Manual















































Service Manual
















































Picture

no

Service Manual

Designation

Size

ID no

Machi

Application













































Service Manual

Picture


no

Designation

Size

ID no

Machi

Application














































Picture

no

Service Manual

Designation

Size

ID no

Machi

Application













































Service Manual

Picture


no

Designation

Size

ID no

Machi

Application









































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































Mounting device for travel gear

Service Manual







































Service Manual

SUBGROUP - INDEX

Section

Group

Type

Technical data

3.09.1

A 309 LI 20221-

Technical data

3.11.1

A 311 LI 20222-

Technical data

3.12.1

A 312 LI 12363-

Technical data

3.13.1

R 313 LI 27752-

Technical data

3.14.1

A 314 LI 2001-

Technical data

3.16.1

A 316 LI 2001 A 316 LI-IND 2001-

Technical data

3.17.1

R 317 LI 18161-

Inspection and maintenance schedule

3.29.1

A 309 LI 20221 A 311 LI 20222-


3.32.1

A 312 LI 12363 A 314 LI 2001 A 316 LI 2001 A 316 LI-IND 2001-


3.38.1

R 313 LI 27752R 317 LI 18161-







































Service Manual







































Service Manual

Technical data A 309 Litronic Litronic

Technical data 1 A 309 Litronic Type 717 Typ Valid from serial number

717 20221

717 29269

General

20221

29269

Weight of basic machine with 2-point support

t

9,05

=

Weight of backhoe bucket attachment (2-point support)

t

10,82

=

Overall length (with blade support)

mm

4230

=

Overall width

mm

2550

=

Overall height without attacment

mm

3110

=

Rear reach from centre/slewing radius

mm

1600 / 1600

=

Ground clearance

mm

320

=

Break-out force at tooth

KN

44,8 / 68,5

=

Max. drawing pull (in offroad gear and max. operating pressure)

KN

71,1

Drive motor

Type Power at rated speed according to DIN ISO 9249

KW

Rated speed

min-1

Max. torque

Nm

Oil volume in engine (filling quantity at oil change with filter)

l

Oil quality/oil viscosity and oil change intervals Fuel tank capacity

l

Additional Additional information Hydraulic system

Hydraulic pump

Typ

Design

20221

29269

BF 4 M 1012

=

63 (86 PS)

=

2000

=

352 ± 10 bei1300-1500 min -1

=

15,5

=

see groups 1.50 and 3.29

=

215

=

see group 4.02 4.02

=

20221

29269

A 8 VO 55

=

axial piston swash plate double pump

=

Drive power of pump with power control (min. power)

KW

53

=

Max. flow

l/min

212

=

Hydraulic oil volume (oil change with filter)

l

ca.200

=







































Technical data

Service Manual

A 309 Litronic Litronic Hydraulic system

20221

29269

Rotary connection 6 x

Typ

815.006

=

Boom cylinder (adjustable and gooseneck equipment) Ø piston / rod

mm

115 / 70

=

Stick cylinder with adjustable attachment Ø piston / rod

mm

90 / 60

=

Bucket cylinder Ø piston / rod

mm

80 / 50

=

Swivel cylinder

mm

90 / 50

=

Support cylinder with outrigger - blade support Ø piston / rod

mm

110 / 50

=

Regulating cylinder with boom attachment Ø piston / rod

mm

125 / 70

=

see group 7.31

=

Additional cylinder cylinder Hydraulic pump / pilot control

Typ

Gear pump

=

Max. flow / pilot control

l/min

22

=

Hydraulic pump / brake system - swivel bearing and AS1

Typ

Gear pump

=

max. flow rate through flow distributor

l/min

53

=

Constant current for for brake I residual current current for for swivel bearing and AS1

l/min

2

Hydraulic pump / fan drive (cooling)

Typ

Gear pump

=

Max. flow / fan drive (cooling)

l/min

50

=

Pilot control unit / working attachment / slewing gear

Typ

VG - 7 - 4

=

Pilot control unit / travel drive

VG - 7 - 1

=

Pilot control unit / support

VG - 7 - 2

=

see group group 6. / 7.

=

20221

29269

24

=

2 x 92 (in series)

=

Additional information information Elektrical system

51

=

Operating voltage

V

Battery capacity

Ah

Alternator voltage voltage / current

V/A

28 / 55

=

Starter

V / KW

24 / 4,0

=

20221

29269


Gearbox

Typ

SAT 225 / 220

=

Oil motor

Typ

FMF 45

=

Max. slewing speed

min -1

9,0

=

Oil volume in gearbox

l

4,4

=


=

wet multi-disc brake (negative)

=

see group 9.10

=

Oil quality/oil viscosity and oil change intervals Slewing gear brake Additional information information

Typ









































Service Manual


Transmission

Travel speed in creeper / offroad / on-road gear

km/h


l

Oil quality/oil viscosity and oil change intervals Parking brake

Typ

Additional Additional information Axles

20221

29269

2,5 / 5,0 / 20,0

=

3,3

3,0

1.50 u. 3.29

=


=

see group 11.08

group 11.20 11.20

20221

29269

Steering axle

Typ

212

=

Rigid axle

Typ

112

=

Oil volume in steering axle housing

l

7, 3

=

Oil volume in steering axle wheel hub

l

2 x 0,8

=

Oil volume in rigid axle housing

l

8,0

=

Oil volume in rigid axle wheel hub

l

2 x 2,1

=

Oil volume in axle housing of steered rigid axle (4-wheel steering)

l

7,3

=

Oil volume in wheel hub of steered rigid axle (4-wheel steering)

l

2 x 2,0

=


=

Oil quality/oil viscosity and oil change intervals Steering axle working brake

Typ

disc brake

=

Rigid axle working brake

Typ

disc brake

=

(positive)

=

see groups 12.02 / 12.03 / 12.05

=

9.00 - 20 500 / 45 - 20

=

see group 12.54

=

20221

29269

Brake type Additional Additional information Tyres

Zoll

Additional Additional information Steering

Hydraulic pump

Typ

Gear pump

=

Flow

l/min

39

=










































Service Manual









































Service Manual



718 20222

718 29170

General

20222

29170


t

10,03

=


t

11,99

=


mm

4370

=

Overall width

mm

2550

=


mm

3110

=


mm

1750 / 1750

=

Ground clearance

mm

320

=


KN

49,9 / 77,5

=


KN

71,1

Drive motor


KW

Rated speed

min-1

Max. torque

Nm

Oil volume in engine (filling quantity at oil change with filter)

l

Oil quality/oil viscosity and oil change intervals Fuel tank capacity Additional Additional information

l

20222

29170

BF 4 M 1012

=

67 (91 PS)

=

2000

=

371 ± 10 at 1300-1500 min -1

=

15,5

=


=

215

=

see group 4.02 4.02

=









































Technical data

Service Manual


20222

29170


Typ

815.006

=


mm

125 / 70

=


mm

100 / 70

=


mm

90 / 60

=

Swivel cylinder

mm

90 / 50

=


mm

110 / 50

=


mm

125 / 70

=

see group 7.33

=

Additional cylinder cylinder Hydraulic pump / pilot control

Typ

Gear pump

=


l/min

22

=

Hydraulic pump / brake system - swivel bearing and AS1

Typ

Gear pump

=

max. flow rate through flow distributor

l/min

53

=

Constant current for for brake I residual current current for for swivel bearing and AS1

l/min

2


Typ

Gear pump

=


l/min

50

=


Typ

VG - 7 - 4

=


VG - 7 - 1

=


VG - 7 - 2

=


=

20222

29170

24

=

2 x 92 (in series)

=


51

=

Operating voltage

V

Battery capacity

Ah


V/A

28 / 55

=

Starter

V / KW

24 / 4,0

=

20222

29170


Gearbox

Typ

SAT 225 / 220

=

Oil motor

Typ

FMF 45

=









































Service Manual


Transmission

Travel speed in creeper / offroad / on-road gear

km/h


l

Oil quality/oil viscosity and oil change intervals Parking brake

Typ


20222

29170

2,5 / 5,0 / 20,0

=

3,3

3,0

1.50 and 3.29

=


=

see group 11.08

group 11.20 11.20

20222

29170

Steering axle

Typ

262 LD

=

Rigid axle

Typ

162 LD

=


l

7, 3

=


l

2 x 0,8

=


l

8,0

=


l

2 x 2,1

=

Oil volume in axle housing of steered rigid axle (4-wheel steering)

l

7,3

=

Oil volume in wheel hub of steered rigid axle (4-wheel steering)

l

2 x 2,0

=


=


Typ

disc brake

=


Typ

disc brake

=

(positive)

=

see groups 12.05 / 12.10 / 12.11

=

9.00 - 20 500 / 45 - 20

=

see group 12.54

=

20222

29170


Zoll

Additional Additional information Steering

Hydraulic pump

Typ

Gear pump

=

Flow

l/min

39

=












































Service Manual











































Service Manual



719 12363

719 29898

General

12363

29898


t

13,0

=


t

12,5 - 13,5

=


mm

4150

=

Overall width

mm

2500

=


mm

3100

=


mm

1900 / 1900

=

Ground clearance

mm

360

=


KN

64,5 / 79,1

=


KN

87

Drive motor


KW

12363

29898

BF 4 M 1013 E

=

74 (100 PS)

=











































Technical data

Service Manual


12363

29898


mm

100 / 70

=


mm

110 / 70

=


mm

90 / 70

=


mm

120 / 70 - 90 / 50

=


mm

140 / 80

=

see group 7.34

=

Additional cylinder cylinder Hydraulic pump / Brake system - Servo control

Typ

Gear pump

=


l/min

32

=

Flow devider K (Brake) / R (Servo control)

2

30

Hydraulic pump

Typ

Gear pump

=


Typ

Gear pump

=


l/min

50

=


Typ

VG - 7 - 4

=


VG - 7 - 1

=


VG - 7 - 2

=


=

12363

29898

24

=

2 x 92 (in series)

=


Operating voltage

V

Battery capacity

Ah


V/A

28 / 55

=

Starter

V / KW

24 / 4,8

=











































Service Manual


Transmission

Parking brake

Typ


12363

29898


=

see group 11.08

group 11.20 11.20

12363

29898

Steering axle

Typ

262 / 51

=

Rigid axle

Typ

162 / 51

=


l

8, 2

=


l

2 x 3,0

=


l

10,5 (at disc brake)

=


l

2 x 0,7 (2,0 l at disc brake)

=


=


Typ

disc brake

=


Typ

drum brake (option disc brake)

=

(positive)

=

see groups 12.20 / 12.21 / 12.23

=

10.00 - 20 18.00 - 19,5 600 / 40 - 22,5

=

see group 12.54

=


Additional Additional information

Zoll












































Service Manual













































Service Manual

Technical data R 313 Litronic

Technical data 1

R 313 Litronic Type 636 Valid from serial number 27752 R 313 Litronic Type 636

General

Weight of backhoe bucket attachment and 600 mm base plates

t

15.3 (16.4*)

Overall length

mm

4095

Overall width (500-750 mm base plates)

mm

2500-2750

Overall height without attachment

mm

2925


mm

2215

Ground clearance

mm

435













































Technical data

Service Manual

R 313 Litronic Hydraulic system

R 313 Litronic Type 636

Control valve block

Type

M7/NG 20-16

Rotary connection 5x

Type

DDF 520

Rotary connection 1x

Type

815.001


mm

110 / 70


mm

115 / 70


mm

90 / 60

Cylinder with blade support Ø piston / rod

mm

130 / 90


mm

140 / 80

Hydraulic pump / pilot control

Type

Gear pump


l/min

36


Type

Gear pump


l/min

39


Type

VG - 7 - 4


Type

5 TH 6 NR













































Service Manual


Travel gear


Gearbox

Type

FAT 350

Oil motor

Type

A6 VE 55

Travel speed in standard / fast travel mode

km/h

2.4 / 5.0


l

Oil quality/oil viscosity and oil change intervals Travel brake

3.0 see groups 1.50 and 3.38

Type

Additional information

Multi-disc brake see group group 11.62 or 11.67

Drive


Drive

bar

Running rollers

Type/ num-

D4 L D4 L / 2 X 7














































Service Manual













































Service Manual



635 2001

General

2001


t

11,4


t

13,4 - 15,2


mm

4235

Overall width

mm

2500


mm

3107


mm

2030 / 2030















































Technical data

Service Manual


2001


mm

110 / 70


mm

115 / 75


mm

100 / 70

Sup Su ppo port rt cyli cylin nder wit with h ou outrig trigg ger - blad lade su supp ppo ort Ø pis pisto ton n / rod rod

mm

120 / 70 - 90 / 50 50


mm

140 / 80

Additional cylinder cylinder Hydraulic pump / Brake system - Servo control

see group 7.35 Typ

Gear pump













































Service Manual


Transmission

Parking brake

2001

Typ

Additional Additional information

wet multi-disc brake (negative) see group 11.10

Axles

2001

Steering axle

Typ

APL - B 745

Rigid axle

Typ

AP - B 745 TR


l

75














































Service Manual













































Service Manual


Technical data 1 A 316 Litronic Type 715 / 716 Typ Valid from serial number

715 2001

716 2001

715 28061

716 28062













































Technical data

Service Manual


2001

2001

28061

28062


Typ

815.006

=


mm

120 / 70

=


mm


mm

100 / 70

=


mm

120 / 70 - 90 / 50

=


mm

140 / 80

=

120 / 80

110 / 70

120 / 80

110 / 70















































Service Manual


Transmission

2001

2001

28061

28062













































Technical data

Service Manual

A 316 Litronic Litronic Brake system

2001

2001

28061

28062













































Service Manual


Technical data













































Technical data

Service Manual

R 317 Litronic Hydraulic system

R 317 Li

R 317













































Service Manual


Travel gear

R 317 Li

R 317 Li





















































































































































































































































































































































































































































































































































































































































































































Liebherr A316 LI-IND Litronic Wheel Excavator Service Repair Manual SN2001 an up.pdf

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