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Welcome On Master your semester with Scribdto a Course Read Free Foron 30this Days Sign up to vote title & The NewTolerance York TimesStack-up Analysisusing Useful Not useful Co-ordinate Special offer for students: Only $4.99/month.
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System of Dimensioning and GD&T
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How is Course Organized?
Master your semester with Scribd Total 12 Sessions; 3days & The New York Times
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What is Tolerance Stack-up Analysis?
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You're Reading a Preview Analysis or COD Analysis / Loop Diagrams / Circuit
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Typically, Tolerance Stack-up Provides answers to …
Will these two surfaces in their worst case? If so, how much Masteryour semester withtouch Scribd the Read Free Foron 30this Days Sign up to vote title will interfere? & The New York Times Useful Not useful Cancel anytime. thickness of the two parts that must fit in the slot? You're Reading a Preview Will the pin fit within the hole?
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Why Perform Tolerance Stack-up?
A Tolerance Stackup allows the designer to:
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Balance accuracy, precision and cost with manufacturing process capabili You're Reading a Preview
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Factors affecting Tolerance Stack-up Analysis
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Readingthat a Preview The geometry of parts andYou're assemblies contribute to the distance (objec
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Basic Assumptions in Tolerance Stack-up Analysis : Problem Idealization Tolerance Stack-ups are preformed assumptions: Master your semester with Scribd with following Read Free Foron 30this Days Sign up to vote title & The New York Times Useful Not useful – All parts are considered in a static state. The tolerance stack-up allows Special offer for students: Only $4.99/month.
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You're Readingtoa one Preview to adjust (translate/rotate) relative another during assembly proc
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Steps in Tolerance Stack-up Analysis
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features or gaps around a feature or You're Reading a Preview alignment of features
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Steps in Tolerance Stack-up Analysis
…
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Steps in Tolerance Stack-up Analysis
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or maximum overall assembly dimension. One set mating Reading a Preview features creates it. So,You're though multiple routes may have to be evluated
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Steps in Tolerance Stack-up Analysis
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multiple Geometric Tolerances (such as orientation refine You're Reading a Preview
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Beginning Tolerance Stack-up Analysis
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the max or min gap / or variable you are searc You're Reading a Preview for. This is to allow your loop always pass through material an
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Session #1 : The Basics
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Calculating mean dimensions with equal Bilater
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Finding Mean Dimensions
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There is NO difference between equal, unequal or unilater
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Finding Mean Dimensions
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Finding Mean Dimensions
MasterUnequal your semester with dimensions: Scribd bilateral toleranced & The New York Times +1
5 0 -3Only $4.99/month. Special offer fornstudents:
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Finding Mean Dimensions :
Exercise
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100
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Boundaries
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referred to as simply outer boundaries You'reinner Reading aand Preview
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Virtual Condition Boundaries
(Refer ASME Y14.5M-1994
section 2.11)
mScribd that use (MMC symbol), generate consta FCFs Master your semester with Read Free Foron 30this Days Sign up to vote title consideration & The New boundaries York Times (VCB) for featuresunder Useful Not useful
are calculated as:
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Virtual Condition Boundaries
(Refer ASME Y14.5M-
1994 section 2.11)
Master your semester with l Scribd that use (LMC symbol), generate constan FCFs Read Free Foron 30this Days Sign up to vote title & The Newboundaries York Times(VCB) for features under Useful Not useful consideration Special offer for students: Only $4.99/month.
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Resultant Condition Boundaries
(Refer ASME
Y14.5M-1994 section 2.11)
Master your semester with Scribd Read Free Foron 30this Days Sign up to vote title RC Boundaries are non constant in nature andare & The New York Times Useful Not useful
anytime. generated on opposite side of theCancel virtual conditions
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Case#1: Internal FOS controlled at MMC
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Case#1: Calculating VC & RC boundaries Hole
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Case#1: Creating equal Bilateral Toleranced Dimension from VCB and RCB
Master your semester with Scribd Read Foron 30this Days Sign up to vote title Resultant condition ofFree hole & The New York Times Useful Not useful Special offer for students: Only $4.99/month.
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+ Virtual condition of hole
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Case#2: Internal FOS controlled at LMC
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Case#2: Calculating VC & RC boundaries Hole Size GTol VirtualCondition( FixedBound ary Master your semester with Scribd Read Free Foron 30this Days Sign up to vote title 51 1 52 & The New York Times Useful Not useful Special offer for students: Only $4.99/month.
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Case#2: Creating equal Bilateral Toleranced Dimension from VCB and RCB
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Case#3: Internal FOS controlled at RFS
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Case#3: Calculating RC boundaries
Since it’s a RFS Callout, no virtual condition boundaries exist and all boundaries are non-const
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Case#3: Creating equal Bilateral Toleranced Dimension from Inner and Outer Boundaries
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Case#4: External FOS Controlled at MMC
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Case#4: Calculating VC & RC boundaries Shaft
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Case#4: Creating equal Bilateral Toleranced Dimension from VCB and RCB
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Case#5: External FOS controlled at LMC
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Case#5: Creating equal Bilateral Toleranced Dimension from VCB and RCB
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Case#6: External FOS controlled at RFS
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Case#6: Calculating RC boundaries
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Case#6: Creating equal Bilateral Toleranced Dimension from Inner and Outer Boundaries
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Formulae to Remember…
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Reading a Preview Tolerance value at MMC VCB at MMC (IB) = MMC Size You're Boundary – Geometric
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Finding Inner & Outer Boundaries :
Exercise
Calculate Inner and Outer boundary for features having following specifications
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Session #2: Analyzing a “C” Channel Assembly
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“C”
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Session #4: Analysis of an assembly with Limit tolerancing
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Session #5: Analyzing a Floating Fastener Assembly
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Session#6: Analyzing an Assembly for Gaps and Ove Dimensions (Fixed Fastener Case)
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Session#6: Analyzing an Assembly for Gaps and Overall Dimensions (Fixed Fastener Case)
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Calculate assembly overall MAX and MIN dimensions
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Min Gap and Min Overall Dimensions Configuration VCB of hole = (MMC – Gtol) = (13-0.03-0.05) = 12.92 RCB of hole = (LMC + Gtol + Btol) = (13+0.03+0.05+0.06) = 13.14 Mean Dia with equal bilateral representation of this hole is: 13.03+/-0.11
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VCB of pin = (MMC – Gtol) = (12.5-0.03-0.05) = 12.22 RCB of pin= (LMC + Gtol + Btol) = (12.5+0.03+0.05+0 Mean Dia with equal bilateral representation of this pin is
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Max Gap and Max Overall Dimensions Configuration
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Session #7: Calculating MAX overall Diameter for a Revolving Assembly
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Detailed Part Drawing with GD&T Controls
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Step#3: Create a Loop Diagram
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Step#4: Chart the values … Up Direction Right Direction
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Part #1 & #2: Detailed Drawing
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Trigonometry and Proportions in Tolerance Stack-up Analysis
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Understanding the role of trigonometry and proportion
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Example of Rocking Datum and proportions …
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Out of flatness is shown on datum
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Y14.5.1 states that in order to be
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Example of Rocking Datum and proportions …
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Normally this is ignore calculating Read Free For 30this Days Sign up to vote on title worst mating conditions of features li Useful Not useful Cancel anytime. length pin. We normally worst mating condition d You're Reading a Preview = MMC size + geo tol a
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Example of Rocking Datum and proportions …
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Parallelism Parallelis m is also a factorthat t hat can
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Example of Rocking Datum and proportions …
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This would assume that interior features such as holes (not show
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Example of Rocking Datum and proportions …
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Unlike previous configuration, this need configuration calculates the space Read Free Foron 30this Days Sign up to vote title house these parts if they were stacked Useful Not useful edges their aligned Cancel anytime.and then rocked in direction.
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Session#12: The Theory of Statistical Probability
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The Theory of Statistical Probability
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Convert arithmetically calculated tolerances to statistic
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Background …
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Root Sum Squares (RSS) Method
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an assembly is expressed as “square root of the s You're Reading a Preview squares of the individual component tolerances ” and is called as RSS
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Applying RSS: Steps Involved with Example
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RSS Calculations: Example#1 Worst case table
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Up Direction
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1.5
All 10 b
0.1
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based on RSS calculationswith is +/-1.5033 Master your semester Scribd Read Free Foron 30this Days Sign up to vote title & The New York Useful Not useful It states that if Times the parts are produced under statistical control, the li kely tolerance on assembly is
Previous slide shows that the worst case assembly tolerance is +/-1.6, while the assembly toleranc
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