Lab methods for judgement of pretreatment
Our department for applied technique is always at your service for further information and advice.
Our technical advice and recommendations given verbally, in writing or by trials are believed to be correct. They are neither binding with regard to possible rights of third parties nor do they exempt you from your task of examining the suitability of our products for the intended use. We cannot accept any responsibility for application and processing methods which are beyond our control.
If producers or sources of different chemicals are mentioned for evidence reaction tests, it is done without evaluation. It is impossible to take into account all chemical producers in such an infomation brochure.
Our department for applied technique is always at your service for further information and advice.
Our technical advice and recommendations given verbally, in writing or by trials are believed to be correct. They are neither binding with regard to possible rights of third parties nor do they exempt you from your task of examining the suitability of our products for the intended use. We cannot accept any responsibility for application and processing methods which are beyond our control.
If producers or sources of different chemicals are mentioned for evidence reaction tests, it is done without evaluation. It is impossible to take into account all chemical producers in such an infomation brochure.
evidence ............................ ............................ ........................... ........................... .................1 ...1 Methods of evidence.............. Chemical damaging damaging of cellulosic fibres................. fibres....................... ............ ............ ............ ............ .......... .... 1 Qualitative evidence for iron.................................................................... 2 Qualitative evidence for hydro- or oxycellulose oxycellulose ....................................... 2 Qualitative Qualitative evidence of hydrocellulose hydrocellulose with silver nitrate ............ .................. ............ ...... 2 Qualitative evidence of oxycellulose with methylene blue....................... 3 Qualitative evidence of damaged cotton by swelling test (immaturity control by swelling test)........................................................................... test) ........................................................................... 3 Evidence Evidence of fats and oils on the fabric ............ .................. ............ ............ ............ ............ ............ .......... .... 4 Red-green test ........................................................................................ 5 Determination of absorbency .................................................................. 6 The degree of desize – the TEGEWA-violet scale................. scale....................... ............ ........... ..... 8 pH- value on the fabric ............................................................................ 9 Conductivity test...................................................................................... test ...................................................................................... 9 Evidence of non ionic residual surfactants............................................ surfactants ............................................ 10
Identification of fibre materials............. materials ........................... ............................ ..........................12 ............12 Hydrogen peroxide ........................... ......................................... ............................ ............................ .................16 ...16 Properties of commercially available H 2O2-solutions -solutions ............ .................. ............ .......... .... 16 Storage Storage and storage life of hydrogen hydrogen peroxide ............ .................. ............ ............ ............ ........ 16 Stoichiometrical calculation of the active content in H 2O2-solut -solution ions s .... ...... 17 Analysis of H2O2-content in bleaching baths......................................... baths ......................................... 17 Analysis of H2O2-content on fabric ........................................................ 20 Semi-quantitative analysis of hydrogen peroxide content with titanyl chloride.................................................................................................. 22 Semi-quantitative analysis of hydrogen peroxide content with Merck-test rods ..................................................................................... 24
Alkali............ Alkali .......................... ............................ ............................ ............................ ........................... ........................... ...............25 .25 Analysis of alkali-content in liquors ..................................................... 25
Sodium hypochlorite (chlorine (chlorine bleach lye) lye) .............. ............................ ...................27 .....27 Properties of commercially available chlorine bleach lye ............................ .............. ...................... ........27 27 Reactions of sodium hypochlorite ............................ .............. ............................ ............................ ............................ ...............27 .27 Active chlorine chlorine .................... .............................. ..................... ..................... ..................... ..................... .................... ..................... ..................28 .......28 Analysis of active chlorine content in sodium hypochlorite hypochlorite bleaching liquors liquors ......28 Dechlorination.....................................................................................................30
Sodium chlorite .......................... ........................................ ............................ ............................ ........................32 ..........32 Properties of commercially available sodium chlorite..........................................32 Reactions of sodium chlorite...............................................................................32 Analysis of sodium chlorite content in bleaching baths ............................. ............... ........................ ..........33 33 Destruction of residual chlorite............................................................................36
Persulphates ..................................................................................37 Properties of persulphates ................................................................................. 37 Analysis of persulphate content in addition to hydrogen peroxide in bleaching baths.................................................................................................................. 37
Silicates .......................................................................................... 41 Properties of commercially available silicates of sodium.................................... 41 Properties of commercially available metasilicates ............................................ 41 Other properties of silicate of soda..................................................................... 41
Water hardness.............................................................................. 44 Analysis of water hardness (total hardness)....................................................... 46 Conversion factors in common units for water hardness .................................... 47
Average polymerisation degree (DP-value) ................................ 47 Fluidity F......................................................................................... 49 Annex.............................................................................................. 50 Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic soda and caustic potash solution ....................................................................... 50 Brief instruction - titration of hydrogen peroxide ................................................. 56 Brief instruction - titration of caustic lye.............................................................. 57
Methods of evidence
Methods of evidence Pretreatment exerts a strong influence on all following processes, like dyeing, printing etc. Mistakes made in pretreatment can hardly be corrected or even not at all in later processes. The following simple test methods help to determine mistakes prior to processing or to obtain the chemical evidence for them so that damaging effects can be avoided.
Chemical damage of cellulosic fibres Cellulosic fibres can be chemically damaged by different influences, such as
• • •
catalytic damage during hydrogen peroxide bleach caused by heavy metal contamination. damage by contamination of fabric with concentrated acids, mostly mineral acids like hydrochloric or sulphuric acid. damage by insufficiently stabilized hydrogen peroxide bleach.
Such damages become visible by holes or by a general reduction of tear strength or the DP value (average polymerisation degree). The so-called catalytic damage is a problem of pretreatment which quite often occurs. It is caused by the presence of heavy metals, which have a catalyzing effect in peroxide bleach and promote a spontaneous peroxide decomposition and finally fibre damage.
Holes caused by catalytic damaging
In addition to copper and manganese, there is mostly iron or rust in pretreatment coming from the greige goods itself or introduced onto the fabric e.g. by the following reasons
• • •
Metal abrasion during storage or transport of fabric. Rusty pipelines or machines parts in the pretreatment plant. Contamination of the industrial water with heavy metals.
The presence of iron on fabric or in industrial waters can be proven rather easily.
`eq=oK=_bfqif`e=dj_e=
1
Methods of evidence
Qualitative proof of iron Ammonium thiocyanate (NH 4SCN) forms a very red complex with iron. This proof can be obtained directly on the fabric or as well as in aqueous solutions.
Procedure The fabric sample is treated with a solution of 1-2 spatula tops of ammonium thiocyanate (NH 4SCN) in approx. 10-15 ml hydrochloric acid of 10%. A very red iron thiocyanate complex is formed if there is iron.
Undamaged cellulose CH2OH
OH
Qualitative proof of hydro- or oxycellulose
CH2OH
O
O O
OH
OH
O
O OH
OH
CH2OH
OH
Hydrocellulose CH2OH
CH2OH
OH OH C
OH
O
OH OH
H
OH
O
O
C
OH
O H
OH
CH2OH
Oxycellulose CH2OH
O
CHOH
CH
OH
O
CH2OH
HC
CHOH
COOH
O OH
O
CH2OH
OH
Damaged cellulose forms hydro-and oxycellulose at the damaged parts and this can be proven by simple means. Independently from the reason for the damaging, that means by acid or oxidation agents, a mixture of hydro- and oxycellulose is formed. By means of the following reactions of evidence it is indeterminate whether the damaging was caused by oxidation agents or acids.
COOH
OH
Qualitative proof of hydrocellulose with silver nitrate The hydrocellulose with the reducing effect separates elementary silver from a silver nitrate solution, and this becomes visible at the damaged parts by a yellow brown to black dyeing.
Procedure The degreased sample free of size and finish is treated for some minutes at 80°C in an ammoniacal silver nitrat e solution. `eq=oK=_bfqif`e=dj_e=
2
Methods of evidence
Then it is rinsed with distilled water and with diluted ammonia solution.
Production of the ammoniacal silver nitrate solution A solution of 10 g silvernitrate in 100 ml water is mixed carefully with a ammonia solution of 10 % until the white sediment which had been formed is dissolved again.
Qualitative evidence of oxycellulose with methylene blue The basic dye methylene blue strongly dyes oxycellulose very much because of the carboxylic groups and the depth of the dyeing corresponds to the degree of the damage.
To note: Merzerised CO reacts like damaged CO. Caution is advised.
Procedure The degreased sample which is free of size or finishing is dyed in a hot and aqueous methylene blue solution of 0.1% at 60 °C for 5 min. Then it is washed with boiling distilled water until there is no dye left.
Qualitative evidence of damaged CO by swelling test (immaturity control by swelling test) Undamaged CO fibre pieces treated with caustic soda show a phenomena which looks like mushrooms at the fibre ends under the microscope. However considerably chemically damaged CO fibre do not show such characteristic phenomena.
To note: The swelling reaction can be done successfully only on CO fibres. Mercerised CO reacts in the same way as damaged CO. Caution is advised.
Because of this it is possible to distinguish chemically damaged fibres from mechanically damaged ones.
`eq=oK=_bfqif`e=dj_e=
3
Methods of evidence
Undamaged CO
Procedure Fibres are taken from damaged and undamaged parts of a sample. Th cotton fibres are cut vertically to the fibre direction in pieces of 2 to 3 mm with some sharp-edged scissors or a razorblade. They are put on an object holder, covered with a cover glass, and caustic soda of 10 to 15% is added from the side by means of glass capillary.
Damaged CO
The fibres are compared under the microscope by transmitted light and magnified as large as possible.
At the undamaged CO there are phenomena looking like mushrooms at the fibre ends. Chemically damaged CO does not show such "mushroom" phenomena, or only to a small degree.
Evidence of fats and oils on the fabric Ceres red 7B corresponds to Color Index Number C.I. 26050.
Fabric free of oil or fat
Residual oils and fats on the fabric often coming from preperations can have disturbing effects during dyeing e.g. resist effects. The evidence of fats or oils can be provided by a fat dye Ceres red 7B.
Procedure Fabric with oil stripes
The Ceres red stock solution is diluted with water at a ratio of 1:9 just before the application. This dilution is the utility solution. The fabric which is to be analyzed is treated with the utility solution at 60 °C at a liquor ratio of 1:60 for 5 - 10 minutes. Then wash off cold for approx. 1 min, dry and fix the dye at 150 °C for 3 min. The fats which are on the fabric are dyed in an intense red shade.
`eq=oK=_bfqif`e=dj_e=
4
Methods of evidence
Production of Ceres red stock solution Ceres red 7B CHT-DISPERGATOR SMS
0.4 g/l 1.0 g/l
The dye and the dispersant are ground in a plate and pasted with cold soft water. The solution is filled up with soft water at 1 l. With time, the Ceres red dye precipitates to the bottom of the container. Therefore the solution has to be shaken or stirred before it is applied.
Red-green test Analysis of effects of caustification and mercerisation of CO and CV and of ripe and unripe CO Variations in the degree of caustification and mercerisation lead to differences of dyeability and colour depth. The following test helps to recognize such differences. If a fibre sample is treated in a solution with both direct dyes of Tubantin red 8BL conc. and Tubantin green BL highly concentrated (BEZEMA AG), mercerised materials are dyed from grey to green. This is because of the affinity differences of dyes, depending on the degree of caustification and mercerisation, and the materials which have not been treated with lye become red.
Differences of degree of caustification and mercerisation S od ium ch loirte 30v o l.% so lu tio n S h o rtnam e
not caustified
N 30
rx.24 5(=2 45 .) N al g[/k g] apo co nc en trati g[ ]l/ 300
100 g/l NaOH 100 %
silghtlyg e renisy h -ellow cl A s p e c t q ilud i 3 D en sity(20)g[c/ ] 22 m 1
S o lu b ilityinw ae ta rt
150 g/l NaOH 100 %
unlim ited
[° ] a S a trto fcrya s tlisaito nC po rx.-15
200 g/l NaOH 100 %
R eatcion alka line p (H v-aluea po rx .1
The red-green-test can be applied to differentiate between ripe and unripe CO. The ripe fibres are dyed red in the test and the unripe green.
Dead CO
Dead CO fibres are dyed much less or not at all. They can be recognized as well by their neppy agglomerations in the fibre texture.
`eq=oK=_bfqif`e=dj_e=
5
Methods of evidence
Procedure The CO sample is wet-out well with boiling distilled water and then treated with the following dyeing recipe: TUBANTIN red 8BL conz.
120 110
C.I. Direct red 81
TUBANTIN conc.
green
Liquor ratio 1:40
45 min at 98 °C
100
BL
] C ° [ e r u t a r e p m e T
highly
C.I. Direct green 26
90 80
add fabric at boiling temp.
70 60
take out after 15 and 30 min and add 2.5 % NaCl (normal salt
50 40 30 20
0.8 % TUBANTIN red 8BL conc. 3.2 % TUBANTIN greenBL hightly conc.
10 0 0
10
20
30
40
50
60
Time [min]
After dyeing rinsing is carried out as follows (liquor ratio 1:40): -
2 times rinse cold 1 time rinse for 30 s with boiling water 2 times rinse cold
Then dewater the sample and air dry it.
Analysis of absorbency For more details TEGEWA-drop test:
see
„TEGEWA-drop test – a method for a rapid determination of textile absorption“ „Melliand Textilberichte 68 (1987), 581-583
The textile absorption or hydrophilic effect is mostly analyzed by the following two methods:
• •
TEGEWA-drop test Capillary rise method
The TEGEWA-drop test is usually applied for the rapid determination of the absorbency. In case of small differences of absorbency and if the best possible absorbency is necessary for the further transformation of the textile, the more complicated capillary rise method is advantageous.
`eq=oK=_bfqif`e=dj_e=
6
Methods of evidence
TEGEWA-drop test – brief description
Alternative for Patentblau V ERKA Typ S 4030
The test material is put into the tension device and a drop of aqueous patent blue of 0.2 % is applied. As soon as the drop touches the test material, time is measured. As soon as the shiny surface of the drop is no longer visible, time measuring is stopped.
Ringe Kuhlmann GmbH & Co KG Hamburg, Germany
Evaluation criteria are the following:
• • •
sinking time of the drop spread diameter of drop. picture of flowing. Jagged borders of the drop can indicate woven fabric e.g. on irregularly distributed residual deposits of size, warp waxes etc.
Good pretreatment
Bad pretreatment
Capillary rise procedure – brief description There are different variations of the capillary rise procedure, and the two most important are mentioned in the following. Strips of approx. 3 x 25 cm in warp and weft direction (or in longitudinal or transversal direction) are taken out and hung in water colorated with dye (e.g. solution V of patent blue 0.2 %).
Variation 1 (DIN 53924) 40 mm
As soon as the sample is immersed in the liquid, the capillary rise is taken in mm after 10, 30 and 60 s from mark A at the liquor surface.
30 mm
C
20 mm
Variation 2
B
10 mm
Wait until the liquid level is at a height of 10 mm (mark B) and take time until mark C at 20 mm is obtained.
A
`eq=oK=_bfqif`e=dj_e=
7
Methods of evidence
See further details TEGEWA-violet scale:
„The Violet Scale, a criterion for assessing the desizing degree of starch-sized fabrics“ Textil praxis international (1981), 1331-1332, 1349-1350
The degree of desize – the TEGEWA-violetblue scale
to
12
Because there is a relation between the colour intensity of the iodine starch complex and the residual starch content on the fabric, the colour reaction of starch and free iodine is applied to judge in a semi-quantitative way the residual size content or better the residual content of starch after the pretreatment. Procedure A fabric sample of approx. 4 x 4 cm is laid for one minute into a iodine solution at a concentration c = 0.005 mol/l, rinsed with cold water for a short time and then dapped off with a starch free filter paper and compared immediately with the TEGEWAviolet scale.
Remark A complete description of the evidence of sizes is at disposal in a separate CHT brochure
Evaluation 9= completely goo desized
good
average
good
bad
The mark 9 on the scale indicates a complete starch elimination, and mark 1 an insufficient one.
Fabrication of the iodine solution
Remark Because of the volatility of the iodine, iodine solutions should always be kept in a brown flask closed with a ground-in stopper.
`eq=oK=_bfqif`e=dj_e=
8
To produce the 0.005 mol/l iodine solution preferably readymade solutions (e. g. Fixanal or Titrisol) are applied at a concentration of c(I 2) = 0.05 mol/l (= 0.1 N). Of this solution 50 ml are taken and filled up to a litre with distilled water.
The solution itself can be made as follows: 10 g potassium iodide are dissolved in 100 ml of water, 0.65 g of iodide are added and agitated until complete dissolution. Then filling up with distilled water up to 1 l.
Methods of evidence
pH value on the fabric
Morapex A (Habotex)
The pH value on the fabric is determined by the following method:
• • •
According to DIN EN 1413. The sample is extraced in cold distilled water for 2 h at a liquor ratio of 1:50 and then the pH is measured in the extract. With Morapex extraction. The sample is extracted with hot distilled water at the Morapex and then the pH measured as well in the extract. Dropping of a pH-indicator directly on the sample.
pH-value determination description
with
pH-indicator
–
pH-Indicator (Merck) pH 3.5
brief pH 6.5
The easiest method is the pH-determination by dropping a pHindicator (e.g. of Merck) directly on the sample. This procedure does not give absolutely reliable results, but at least a rough estimation about the pH on the fabric. pH 8
The sample is moistened with distilled water, and then the pHindicator is dropped on. Then it is compared with the colour scale.
Determination of the conductivity The electrolyte content (residual alkali, neutralisation salts and others) of a pretreated material has an important influence on the print result of a pigment printing. A high electrolyte concentration leads, for example, to a decrease of the printing paste viscosity, and therefore to an increasing and thus unwanted penetration of the print. A measure for the electrolyte content of a fabric is the electrical conductivity which can easily be determined.
Conducting meter
high conductivity (180 µS/cm)
low conductivity (20 µS/cm)
Procedure
Print side
Print side
4.00 – 10.00 g of the test fabric are weighted in a round-bottom flask of 250 ml, distilled water is added at a liquor ratio of 1:20, and the solution is boiled for 1 h by reflux. After cooling and filtering, measurement of the conductivity of the extract by means of a conducting meter.
Back side
Back side
The measuring value is given in µS/cm or mS/cm. `eq=oK=_bfqif`e=dj_e=
9
Methods of evidence
Evidence of non ionic residual surfactants Precipitations of a reactive dye with a non ionic surfact
Some reactive dyes (mostly turquoise types) react sensitively in the presence of non ionic surfactants which had been unsufficiently eliminated from pretreatment. If non ionic residual surfactants are suspected to be the reason for a problem, their presence can be proven in the extract after extraction of the fabric in cold water according to the so-called Draggendorff-reaction.
Procedure Example series of concentrations of a non ionic surfactant Concentration in % on weight of fabric (LR 1:20)
Concentration in g/l
0.0
0.0
0.04
0.02
The material to test is extracted at a liquor ratio of 1:20 with cold distilled water at 5°C for 5 minutes (e.g. in beaker). It is important that the temperature of the water is approx. 5 °C; because it guarantees that the non ionic surfactants are removed from the fabric to the water phase extract quantitatively. 10 ml of the extract are prepared in a test tube. Then 2 ml of Draggendorff-reagent are given to the extract, and the test tube is agitated. The orange deposit is absorbed through stainless steel filter, and the filter paper is dried.
Judgement
0.10
0.05
0.20
0.10
The intensity of the desposit is a measure for the concentration of the present non ionic surfactant. Depending on the chemical base of a surfactant precipitations of different intensity can result, and therefore a series of concentrations of the applied surfactants should be produced for comparative purposes and to allow a semi-quantitative result by this. 10 ml of every different surfactant solution is mixed with the reagent and filtered.
0.30
0.15
Fabrication of the Draggendorff-reagent The ready-made Draggendorff reagent can be applied only for a limited time, and therefore it is best to produce two different stock solutions (A and B), which are mixed just before their application.
`eq=oK=_bfqif`e=dj_e=
10
Methods of evidence
Solution A: 1.7 g of bismuth nitrate are dissolved in 20 ml of pure acetic acid. After addition of 80 ml of water, a solution of 40 g of potassium iodide, 100 ml of distilled water and 200 ml pure acetic acid are filled up to 1000 ml in a graduated flask.
Solution B: A barium chloride solution of 20 % in distilled water
Ready-made reagent: Mix 2 volume parts of solution A with 1 volume part of solution B.
`eq=oK=_bfqif`e=dj_e=
11
Identiification of fibre materials
Identification of fibre materials For a quantitative analysis of the fibre materials on natural or synthetic basis and their mixtures there are instructions of analysis at disposal in the technical literature.
Remark In case of fibre mixtures caution is advised. Mixed pH values might turn up and the identification becomes difficult. Preliminary tests should be burning test and dry distillation.
Natural and man-made fibres
Burning test Dry distillation
To identify the individual fibres there are different qualitative rapid methods like burning test, dry distillation, dyeing reaction, microscopical analysis or dissolution in acids, alkali, organic solvents. Burning test and dry distillation For the burning test the fibre which is to be analyzed is held into the flame, and the criteria of burning, fume, odour and residue are judged. In the dry distillation the fibres are heated in a dry test tube, and the vapours are tested on their pH value by means of a moistened pH paper. Fibre
Vegetable fibres like cotton, linen, hemp, viscose Animal fibres, like wool, silk Acetate fibres
Polyester fibres
Polyamide fibres
`eq=oK=_bfqif`e=dj_e=
12
Burning test Odour
Burning, residue
of burnt paper
burns down fast, white grey ashes
burns slowly, white grey ashes burns fast, burnt-out particles with sour, like acid subsequent white grey ashes melts and burns, sweetish and sooting only in flame, stinging glassy, ropy melt, black enamel pearl goes on melting and slightly of burning without sooting, burnt hair glassy yellow to brown, ropy melt of burnt hair
Dry distillation pH-value
pH 5-6 pH 9-10
pH 2-3
pH 3-4
pH 10-11
Identification of fibre materials
Fibre
Burning test Odour
Polyacrylonitrilefibres
sweetish
Polyurethanes
malodorous
Polyethylene fibres
like burning candle
Polypropylenefibres
like burning candle
Burning, residue melts and burns, then soots, black and brittle melting residue melts and goes on burning, without sooting, black, hard and brown metling residue melts and goes on burning without sooting, light brown and brittle melting residue melts but does not burn, white smoke, yellowish melt
Dry distillation pH-value
pH 10-11
pH 10-11
pH 5-6
pH 6-7
Dyeing method The dyeing method with special dye reagents can be applied without any problems, and allows a good to rough evaluation depending on the material which is to be analyzed e.g. fabric out of one fibre kind, mixed articles of singular or uniform fibres. This does not work on dyed material, and therefore coloured fabric has to be stripped before testing. The dyeing method serves only as a preliminary test because it can be applied only under certain conditions on stripped or pretreated fabric. Special fibre material reagents for the analysis of fibre materials are offered under the name of „Neocarmin“ by the company FESAGO Chemische Fabrik Dr. Gossler, 69207 Sandhausen. The producer supplies colour scales for identification together with the reagents. Analysis of man-made fibres For a uniform fibre mixture, dyeing reactions or burning tests are not sufficient to identify singular components. A classification is possible only by a process of separation with different dissolving tests with organic or inorganic chemicals.
Man-made fibres
`eq=oK=_bfqif`e=dj_e=
13
Identiification of fibre materials
The following dissolving behaviour in different solvents describes only the qualitative analysis. There are further methods in technical literature for the quantitative determination. Dissolving behaviour e t a t e c A
e t a t e c a i r T
6 . 6 e d i m a y l o P
6 r e e t d i s m e y a l y o l o P P
e l i r t i n o l y r c a y l o P
e n a h t e r u y l o P
e n e l y p o r p y l o P
e n e l y h t e y l o P
s r s
s r s
s r s
s
r s
s q s
s q q
Acetone Dimethylformamide Dioxane o-Dichlorobenzene Phenol 40% Xylol
u u u
r u
s s s
q u s
s u s
s u s
s u s
r r s
s q s
r r s
r q r
r q r
Formic acid (98%) Pure acetic acid Hydochloric acid conc. Sulphuric acid conc. KOH 40%
u u u u s
u u u u s
u r u u s
u r u u s
s s s u v
s s s u s
r q v u v
s s s q q
q q q q q
u cold soluble r soluble at boiling temperature s insoluble q insoluble, but changes during boiling v swells and decomposes during boiling
partly soluble during boiling
Natural fibres
Analysis of natural fibres
A rapid analysis of singular cellulose fibres e.g. cotton, viscose or protein fibres like wool and silk cannot be taken for granted, especially not if it is a uniform fibre mixture. Dyeing reactions and a microscopical analysis mostly can give an indication, but for singular determinations sometimes complicated wet chemical analyses have to be carried out (see technical literature).
`eq=oK=_bfqif`e=dj_e=
14
Identification of fibre materials
As simple examples can be mentioned
Vegetable fibres Animal fibres
Burning test Dyeing test
Mercerised not mercerised cotton
Microscopical analysis Red-/green test
Ripe and unripe cotton
Red-/green test
Cotton regenerated cellulosic fibres
Microscopical analysis Dyeing method
Cotton Bast fibre
Microscopical analysis
Wool Silk
Dissolving tests microscopical analysis dyeing method
Pure silk (bombyxs mori) and wild (e.g. Tussahsilk) silk
Dissolving tests
Different procedures of analysis
Vegetable fibre: odour of burnt paper Animal fibre: Odour of burnt hair Not mercerised: typical corkscrew like twists of the fibre; kidney shaped cross-section Mercerised: smooth fibre, round cross-section Ripe cotton fibre: red dyeing Unripe cotton fibre green dyeing Cotton: typical cork-screw like twists of the fibre Regenerated cellulosic fibre: smooth fibre Different longitudinal section pictures of the fibres Wool: dissolves during boiling in NaOH of 5%, typical scales layer Wild silk: dissolves only partly even if boilt for a longer time Pure silk: dissolves during boiling in HCl conc. (after approx. 60 sec.) Wild silk: dissolves only after boiling for a longer time
`eq=oK=_bfqif`e=dj_e=
15
Hydrogen peroxide
Hydrogen peroxide Chemical formula: Molar mass:
H2O2 34.02 g/mol
Properties of commercially available H2O2solutions Short name
W 30
W 35
W 50
W 60
[% by weight]
30
35
50
60
[Vol.-%]
111
132
199
249
[g H 2 O 2 /kg]
300
350
500
600
[g H 2 O 2 /l]
334
396
598
745
[% by weight]
14. Jan
16. Mai
23. Mai
28. Feb
1.114
1.132
1.195
1.241
H2O2 -concentrations
Aktive oxygen Peroxides have -O-O- groups, of which an oxygen atom can easily be separated as „active oxygen“ . (For calulation see below)
Active oxygen content Density (ρ20) Acid content
3
[g/cm ]
+
0.5 - 5 mmol H /l
Storage life and storing of hydrogen peroxide Decomposition of H 2O2 H2O2 (liq.) → H2O (liq) + ½ O 2 (g.)
∆H = -98.31 kJ/mol
In presence of catalytic substances hydrogen peroxide easily decomposes in an exothermal reaction to water and oxygen. Stability of hydrogen peroxide is influenced by:
•
Heavy metals (Iron, copper and manganese even in smallest concentrations reduce very much the hydrogen peroxide stability).
•
pH-value (The best pH value is between 3.5 and 4.5)
•
The concentration of hydrogen peroxide (The higher the H 2 O2 -concentration is, the more decomposition tends to diminish).
• • •
Temperature (At a higher temperature of about 10 °C, the reacti on speed increases at a factor of 2.2).
Influence of light (Hydrogen peroxide should be stored in containers which are impervious to light).
•
Other soilings (Soiling of any kind reduces substantially the stability of hydrogen peroxide).
`eq=oK=_bfqif`e=dj_e=
16
Hydrogen peroxide
For the above mentioned reasons hydrogen peroxide should be protected from light and stored in its original containers or special tanks.
Stoichiometric calculation of active oxygen content in H2O2-solutions For the determination of the active oxygen content the bimolecular decomposition reaction of hydrogen peroxide is taken as basis: H2O2
→
H2O
+
½ O2
34.0146 g/mol
→
18.0152 g/mol
+
½ · 31.9988 g/mol
Example 1 How much active oxygen in g/kg does a H2O2-solution of 50% contain ?
Out of 34.0146g H 2O2 100 % result from ½ · 31.9988g = 15.9994g of so-called active oxygen.
Active oxygen = 50 · 4.704 = 235g/kg = 23.5%
The conversion factor of % by weight of H 2O2-solution in active oxygen is the following:
Example 2
% by weight H2O 2 − sol. ⋅ 15.9994 ⋅ 10 Active oxygen [g/kg sol.] = 34.0146
= % by weight H2O 2 − solution ⋅ 4,704 In bleaching baths normally the total content of hydrogen peroxide is determined and not the active oxygen content.
How much active oxygen does a bleaching bath with 10ml/l H2O2 50% (density ρ20 = 1,132 3 g/cm ) contain? 10 ml H2O2 50% contain 10 ⋅ 1.132 = 11.32 g H2O2 50% or 11.32g H2O2 50% /1000ml x=
4.704 ⋅ 50 ⋅ 11,32
= 2.7 g/l 1000 Aktive oxygen content = 2.7 g/l
Determination of H2O2-content in bleaching baths The hydrogen peroxide content can be determined by titration with potassium permanganate (permanganometrically) or with iodine (iodometrically). Titration with potassium permanganate certainly is the most often used method, and therefore it is the only procedure which is mentioned here.
`eq=oK=_bfqif`e=dj_e=
17
Hydrogen peroxide
Permanganometric determination of H2O2 Reaction of H 2O2 with KMnO4 -
+
5 H2O2 + 2 MnO4 + 6 H → 2+ 2 Mn + 5 O2 ↑ + 8 H2O
Titration with potassium manganate in sulphuric acid solution is often running from colourless to slightly pink. The equivalent mass ratios result from the reaction equation or equivalent numbers of potassium permanganate and hydrogen peroxide. Equivalent number z
Molar mass
Hydrogen peroxide
2
34.0146 g/mol
Potassium permanganate
5
158.034 g/mol
The equivalent ratios result from: n(eq) (KMnO 4 O2 ) 4 ) = n(eq) (H 2 2 O 2 n (KMnO 4 ) ⋅ z (KMnO 4 ) = n (H 2 O 2 ) ⋅ z(H 2 O 2 ) = n (KMnO 4 ) =
m (H 2 O 2 ) ⋅ z (H 2 O 2 ) M (H 2 O 2 )
m (H 2 O 2 ) ⋅ z (H 2 O 2 ) M (H 2 O 2 ) ⋅ z (KMnO 4 )
Normally a solution of 0.02 mol/l (= (= 0.1 N) KMnO 4 4 is applied. Then the following equation is valid: 0.02 mol KMnO 4 =
m (H 2 O 2 ) ⋅ 2 34.0146 g/mol ⋅ 5
0.02 mol KMnO 4 ⋅ 34.0146 g/mol ⋅ 5 2 m (H 2 O 2 ) =1.7007 g m (H 2 O 2 ) =
According to this 1 ml of a solution s olution of 0.02 mol/l (= 0.1 N) KMnO 4 - - exactly corresponds to 0.0017 g H 2 O2 100 %. 2 O 2
Normally a solution of 0.1 N (= 0,02 mol/l) potassium permanganate is applied for titration. However special solutions can be applied as well, e.g. for the AATCC test 102 a solution of 0.588 N or for Europe a solution of 0.23 N. The main reason for these special solutions is a direct relation between consumption of potassium permanganate and the hydrogen peroxide concentration. The consumption of a 0.23 N potassium permanganate solution in case of a sample of 10 ml just gives the content of ml/l H 2O2 35%. `eq=oK=_bfqif`e=dj_e=
18
Hydrogen peroxide
Procedure of titration
Remark:
An aliquot part is taken, normally 1 to 10 ml of the bleaching bath and given into an Erlenmeyer flask containing approx. 10 ml of a sulphuric sulphuri c acid (20%). The titration is carried out immediately with the potassium permanganate solution to a faint pink colour.
In the annex, there is a very much simplified variation of the titration instruction.
Calculation The variables applied for calculation are the following ones:
V
Consumption in ml of a KMnO 4 solution at a concentration of x mol/l.
x mol/l KMnO4
Concentration of the applied potassium permanganate solution, normally 0.02 mol/l = 0.1 N
F
ml of taken quantity of bleaching liquor
ρ
Density of hydrogen peroxide solutions (H2O2 35%ig = 1.132; H2O2 50% = 1.195)
W
% by weight of hydrogen peroxide solution
The following calculation formula are such that calculation can be done with every concentration of potassium permanganate solution and every concentration of hydrogen peroxide. Normally a 0.02 mol/l = 0.1 N of potassium permanganate solution is applied.
Calculation of H2O2-concentration in g/l: g/l H2O2 x − % =
=
x mol/l KMnO 4 ⋅ 5 ⋅ 34.0146 ⋅ V ⋅ 100 2 ⋅ F ⋅ W x mol/lKMnO 4 ⋅ 8503.65 ⋅ V F ⋅ W
1 ml 0.02 mol/l KMnO4 = 0.0017g H2O2 100%
Example For titration of F = 10ml bleaching liquor with 0.02mol/l KMnO4-solution (= 0.1 N) are used V = 8.5ml KMnO4solution. How much of H2O2 50% (W=50) in g/l does the bleaching liquor contain ? g/l H 2 O 2 50% =
0.02 ⋅ 8503.65 ⋅ 8,5 10 ⋅ 50
g/l H2O2 50% = 2,89g/l
`eq=oK=_bfqif`e=dj_e=
19
Hydrogen peroxide
Example For titration of F = 10ml of bleaching liquor with 0.02 mol/l KMnO4-solution (= 0.1 N) V = 8.5 ml KMnO4-solution are consumed. How much H2O2 50% in ml/l (W=50, ρ=1.195) does the bleaching liquor contain? ml/l H 2 O 2 50% =
Calculation of H2O2-concentration in ml/l: ml/l H2O2 x − % =
x mol/l KMnO4 ⋅ 5 ⋅ 34,0146 ⋅ V ⋅ 100 2 ⋅ F ⋅ W ⋅ ρ
=
x mol/l KMnO 4 ⋅ 8503,65 ⋅ V F ⋅ W ⋅ ρ
0.02 ⋅ 8503.65 ⋅ 8,5 10 ⋅ 50 ⋅ 1.195
ml/l H2O2 50% = 2,42 ml/l
Determination of H 2O2-content on the fabric To verify the application of chemicals during impregnation processes the hydrogen peroxide content can be determined directly on the fabric in a quantitative way. Procedure A piece of approx. 2-3 g is cut out of the fabric after impregnation and given immediately into an Erlenmeyer flask containing approx. 100 ml of an sulphuric acid of 20%. With the potassium permanganate solution titration is done up to first persisting violet dyeing. Then the sample is taken out of the flask, rinsed briefly with water, dried and weighted. Calculation The parameters of calculation are the following:
V
Consumption in ml of KMnO 4-solution with a concentration of x mol/l.
x mol/l KMnO4
Concentration of the applied potassium permanganate solution, normally 0.02 mol/l = 0.1 N
M
Mass of taken sample in grammes
ρ
Density of hydrogen peroxide solution
W
`eq=oK=_bfqif`e=dj_e=
20
(H2O2 35% = 1.132; H2O2 50% = 1.195)
% by weight of hydrogen peroxide solution
Hydrogen peroxide
The following calculation formula are such that calculation can be done at every concentration of potassium permanganate solution and every concentration of hydrogen peroxide. Normally a 0.02 mol/l = 0.1 N potassium permanganate solution is applied.
Calculation of the H2O2-concentration in g/kg: g/kg H2O2 x − % =
x mol/l KMnO 4 ⋅ 5 ⋅ 34.0146 ⋅ V ⋅ 100 2 ⋅ M ⋅ W x mol/lKMnO 4 ⋅ 8503 .65 ⋅ V M ⋅ W
=
Example After impregnation a sample having a mass of 2.8 g is taken. For titration with 0.02mol/l KMnO4-solution (= 0,1 N) V = 8.5ml KMnO4-solution are consumed. How much H2O2 50% (W=50) in g/kg are on the fabric ? g/kg H2O2 50%ig =
0.02 ⋅ 8503.65 ⋅ 8.5 2.8 ⋅ 50
g/kg H2O2 50% = 10.3 g/kg
Calculation of H2O2-concentration in ml/kg: ml/lkg H2O2 x − % =
=
x mol/lKMnO4 ⋅ 5 ⋅ 34.0146 ⋅ V ⋅ 100 2 ⋅ M ⋅ W ⋅ ρ x mol/l KMnO 4 ⋅ 8503.65 ⋅ V M ⋅ W ⋅ ρ
Example After impregnation a samplehaving a mass of 2.8 g is taken. For titration with 0.02mol/l KMnO4-solution (= 0,1 N) V = 8,5ml KMnO 4solution is consumed. How much H2O2 50%(W=50) ml/kg are on the fabric ? ml/kg H2O 2 50%ig =
0.02 ⋅ 8503 .65 ⋅ 8.5 2.8 ⋅ 50 ⋅ 1.195
ml/kg H2O2 50% = 8.6 ml/kg
Reagents Potassium permanganate solution To produce the potassium permanganate solution preferably ready-made solutions are applied. If the solution is produced, it is done as follows: For a 0.02 mol/l KMnO4-solution 3.1607 g of solid potassium permanganate are weighted and dissolved in distilled water. After complete dissolution of the potassium permanganate, filling up with distilled water up to the marking in a 1 l graduated flask. `eq=oK=_bfqif`e=dj_e=
21
Hydrogen peroxide
Semi-quantitative determination of the hydrogen peroxide content with titanylchloride For hydrogen peroxide a semi quantitative determination can be done in a bath sample or directly on the fabric with titanylchloride. Particularly in case of cold dwelling procedures or steaming processes (before the washing off) the fabric can be determined very rapidly on its residual peroxide content and the recipe can be modified accordingly in case of need. Reaction of H2O2 with titanylchloride 2+
[Ti ⋅ aq]
+ H2O2 → [Ti(O2) ⋅ aq]2+ + H2O yellow to orange
The determination method is based on a colour change during the reaction of hydrogen peroxide with titanylchloride (TiOCl 2). Depending on the concentration of hydrogen peroxide there is a yellow to a deeply orange red dyeing. Depending on the determination of the hydrogen peroxide content on the fabric or in a solution, there are two colour scales at disposal.
Colour scale L
Determination in aqueous solutions – colour scale L
Determination of hydrogen peroxide in aqueous solutions.
0.5 ml of the test solution are mixed on a white droplet plate with 1 drop of titanylchloride solution. After approx. 1 min the colour shade is compared with the colour scale. The content of hydrogen peroxide is given in ml/l.
Colour scale T Determination of hydrogen peroxide directly on the fabric
Determination directly on the fabric – colour scale T 2 – 3 drops of titanylchloride solution are spotted onto the textile and the reagent is left to act for 20 – 30 s. The colour shade is compared with the colour scale. The content of hydrogen peroxide is given in ml/kg. If there is not any yellow colouration, there is hardly any hydrogen peroxide. Fabrication of the titanylchloride solution
`eq=oK=_bfqif`e=dj_e=
22
10 ml of titan(IV)chloride is slowly dropped in 20 ml hydrochloric acid conc. and stirred. The reaction should be done under an extractor hood because of the very strong exothermic reaction and the development of hydrogen chloride (fumes). After having produced the mix, the solution is heated up to boiling and after 1 min 800 ml of diluted hydrochloric acid (1 part of conc. hydrochloric acid and two parts of water). After cooling off, the solution is ready for use.
Hydrogen peroxide
`eq=oK=_bfqif`e=dj_e=
23
Hydrogen peroxide
Semi-quantitative determination of the hydrogen peroxide content with Merck-test sticks Application for aqueous solutions 1. 2. 3.
Take test sticks and close the tube again. Dip test stick for 1 sec into the test solution so that the reactive zone is completely wet. Take out test stick and shake off excess liquid and compare the reactive zone after 15 sec with the colour scale.
Depending on the blue dyeing of the stick, a value of 0 – 25 mg/l hydrogen peroxide is read off from the Mercktest stick container scale.
`eq=oK=_bfqif`e=dj_e=
24
Alkali
Alkali In pretreatment the following alkali are used:
• • • •
Caustic soda (NaOH), solid or in solution Soda (sodium carbonate, Na 2CO3) Ammonia solution Silicates or silicate of soda
Determination of alkali content in liquors The quantitative determination of the three alkalis in the bath are carried out by acidimetrical titration with salt or sulphuric acid (mostly 0.1 N). The end point of the titration is indicated by a suitable acid-base indicator like e.g. phenol phthalein, methylorange or by a colour change.
Titration
Remark: In the annex there is a very much simplified version of the tiitration instruction.
Common indicators
An aliquot part, usually 1 to 10 ml, of the liquor is given into an Erlenmeyer flask containing some distilled water. It is titrated with the acid solution up to the colour change of the indicator.
Indicator
Phenol phthalein
Calculation
Colour change
of → to red → colourless
Methyl orange
orange → ret
Methyl red
yellow → ret
The parameter of calculation are the following:
V
Consumption in ml of acid-solution. Normally 0.1 mol/l (= 0.1 N) hydrochloric acid or 0.05 mol/l (= 0.1 N) sulphuric acid
F
ml of taken liquor quantity. Factor for the conversion on caustic soda, soda or ammonia
f
1 ml 1 ml 1 ml
= = =
4.0 mg caustic soda (NaOH) 5.3 mg soda (Na 2CO3) 1.7 mg ammoniac (NH 3)
Valid for hydrochloric acid of 0.1 mol/l (= 0,1 N) or sulphuric acid of 0.05 mol/l (= 0,1 N)e.
`eq=oK=_bfqif`e=dj_e=
25
Alkali
Example F = 10 ml are taken of a bleaching liquor and titrated with hydrochloric acid of 0.1 mol/l with phenol phthalein as indicator. The consumption of the acid is: 11.2 ml. Which content of caustic soda (f = 4) in the liquor ? g/l NaOH100% =
For a 0.1 mol/l (= 0,1 N) hydrochloric acid or 0.05 mol/l (= 0,1 N) sulphuric acid, the concentrations of different alkalis are found as follows.
Alkali in g/l: g/l Alkali =
f ⋅ V F
4 ⋅ 11,2 10
g/l NaOH 100% = 4.5 g/l
Particularly in continuous processes caustic lye is applied instead of solid caustic soda. In such cases it is useful to get the caustic lye content in g/l or ml/l. It is necessary to take account of the density and the concentration of the applied caustic lye for the calculation. The parameters of calculation are the following:
Example For titration of F = 10ml of bleaching liquor of 0.1 mol/l of hydrochloric acid (= 0.1 N) V = 11.2 ml hydrochloric acid solution is used. How much caustic lye of 50% in g/l (W=50) does the bleaching liquor contain ? 4⋅11.2⋅100 g/l g/l NaOH50% = 10 ⋅ 50
V
Consumption in ml of acid solution. Usually hydrochloric acid of 0.1 mol/l (= 0,1 N) or sulphuric acid of 0.05 mol/l (= 0.1 N)
F
taken quantity of liquor in ml .
ρ
Density of caustic lye
W
% by weight of caustic lye
(NaOH 50%ig = 1.53)
Caustic lye in g/l:
NaOH 50% = 9 g/l
g/l NaOH x − % =
4 ⋅V ⋅100 F ⋅ W
Example For titration of F = 10ml bleaching liquor 0.1 mol/l hydrochloric acid (= 0.1 N) V = 11.2 ml hydrochloric acid solution is used. How much caustic of 50% lye in g/l (W=50, ρ=1.53) does the bleaching liquor contain ? ml/l NaOH 50 % =
4 ⋅11.2 ⋅100 10 ⋅ 50 ⋅1.53
ml/l NaOH 50%ig = 5,9 ml/l
`eq=oK=_bfqif`e=dj_e=
26
Caustic lye in ml/l: ml/l NaOH x − % =
4 ⋅V ⋅100 F ⋅ W ⋅ ρ
Sodium hypochlorite (chlorine bleaching lye)
Sodium hypochlorite
(Chlorine
bleaching lye) Chemical formula: Molar mass:
NaOCl 74.5 g/mol
Properties of common chlorine bleaching lye Content of active chlorine of commercially available chlorine bleach
% by weight
12.5
g/l
approx. 150
„Active chlorine“ is the quantity of chlorine which is released during acidification of sodium hypochlorite with hydrochloric acid (see below)
Reactions of sodium hypochlorite The most important reactions for bleaching with sodium hypochlorite are the following: Hydrolysis
NaOCl + H2O → NaOH + HOCl
Release of bleaching agent
HOCl → HCl + [O]
Maximal HOCl-development
NaOCl + HCl → NaCl + HOCl
Formation of free chlorine „Active chlorine“
HOCl + HCl → H2O + Cl2
Summarized in a diagram the pH-dependance of the composition of sodium hypochlorite bleaching liquors is as follows: 100 HOCl
Cl 2 ] % [
OCl-
80
n 60 o i t a r t n e 40 c n o C
b e s t r a ng e f o r bleaching process
20
0 0
1
2
3
4
5
6 7 8 pH-value
9
10
11
12 13
The best pH range for bleaching is between 9 and 12.
14
`eq=oK=_bfqif`e=dj_e=
27
Sodium hypochlorite (chlorine bleaching lye)
Active chlorine Active chlorine HOCl + HCl → H2O + Cl2
Although chlorine does not have any bleaching effect, active chlorine is defined as the quantity of chlorine which is released during acidification of sodium hypochlorite with hydrochloric acid.
Determination of active chlorine content in sodium hypochlorite bleaching baths The quantitative determination of the content of active chlorine is done by a iodometric titration. Transformation of sodium hypochlorit e with iodide -
+
2 HOCl + 4 I + 2 H → 2 I2 + 2 Cl + 2 H2O Back titration of iodine with sodium thiosulphate 2-
-
2-
2 S2O3 + I2 → 2 I + S4O6
Out of an acid potassium iodide solution (KI) sodium hypochlorite separates an equivalent quantity of iodine (I) to the quantity of chlorine (Cl 2), and it can be titrated with sodium thiosulphate solution (Na 2S2O3). The equivalence mass ratios result of the reaction equation or the equivalence numbers of sodium thiosulphate and of chlorine (Cl 2 ). Equivalence Molar mass number z Chlorine
2
70.906 g/mol
Sodium thiosulphate
1
158.10 g/mol
The equivalence ratios are the following: n(eq) (Na 2 S 2 O3 ) = n(eq) (Cl 2 ) n (Na 2 S 2 O 3 ) ⋅ z (Na 2 S 2 O 3 ) = n (Cl 2 ) ⋅ z(Cl 2 ) = n (Na 2 S 2 O 3 ) =
m (Cl 2 ) ⋅ z (Cl 2 ) M (Cl 2 )
m (Cl 2 ) ⋅ z (Cl 2 ) M (Cl 2 ) ⋅ z (Na 2 S 2 O 3 )
Normally a 0.1 mol/l (= 0.1 N) Na 2 S 2 O3 -solution is applied. The calculation ist: m (Cl 2 ) ⋅ 2 0.1 mol Na 2 S 2 O 3 = 70.906 g/mol ⋅ 1 0.1 mol Na 2 S 2 O 3 ⋅ 70.906 g/mol ⋅ 1 2 m (Cl 2 ) = 3.545 g m (Cl 2 ) =
That means that 1 ml of a 0.1 mol/l (= 0,1 N) Na 2 S 2 O3 -solution corresponds to exactly 3.545 mg Cl 2 or active chlorine.
`eq=oK=_bfqif`e=dj_e=
28
Sodium hypochlorite (chlorine bleaching lye)
Procedure of Titration An aliquot part, usually 1 to 10ml, is taken from the bleaching liquor and given into an Erlenmeyer flask containing some distilled water and approx. 10ml potassium iodide solution (approx. of 10%). Then approx. 20ml of a sulphuric acid solution of 20% are added. The transformation which takes place of sodium hypochlorite with potassium iodide to iodine is recognisable by a stronger brown colouration of the solution. With a sodium thiosulphate solution of 0.1 ml/l (= 0.1 N) titration is done until a weak brown colouration is obtained. After addition of 5 ml of a starch solution (approx a solution of 1 % of some soluble starch) the titration solution gets a strong blue dyeing. Titration is continued with sodium thiosulphate solution until the titration solution becomes colourless.
Calculation The parameter of calculation are the following:
V
Consumption in ml of a Na 2S2O3-solution with a concentration of 0.1 mol/l (= 0.1 N).
F
ml of taken quantity of bleaching liquor
1ml of 0.1mol/l Na 2S2O3 = 0.00355g active chlorine
1ml 0.1mol/l Na2S2O3 = 0.00355g active chlorine
Example
Calculation of active chlorine content in g/l: g/l Active chlorine =
0.00355 ⋅ V ⋅ 1000 F
For titration of F = 10ml bleaching liquor with 0.1 mol/l (= 0.1 N) sodium thiosulphate solution are consumed V = 6,8 ml Na2S2O3 solution. How much active chlorine in g/l does the bleaching bath contain ? g/l Active chlorine =
0.00355 ⋅ 6.8 ⋅ 1 10
g/l Aktive chlorine = 2.41 g/l
`eq=oK=_bfqif`e=dj_e=
29
Sodium hypochlorite (chlorine bleaching lye)
Dechlorination Dechlorination has two purposes:
Formation of chloramines Protein compound
R-NH2
+
→ R-NHCl
NaOCl + NaOH
1.
Elimination of the active chlorine from the fabric, because it would damage the fibres during drying and storing.
2.
Separation of chloramines (chlorine protein compounds).
Vegetable fibres are composed of protein compounds of the protoplasma and form so-called chloramines in contact with chlorine bleach lye.
Chloramine
Chloramines tend to form hypochlorite in an humid atmosphere, and this has a fibre damaging effect during storing.
Decomposition of chloramines in a humid atmosphere
In addition to that chloramines separate hydrochloric acid during the drying process and this might cause fibre damage as well.
R-NHCl + H2O
Dechlorination agent Dechlorination can be done with reducing agents or with hydrogen peroxide: Dechlorination agent Sodium thiosulphate 24 HOCl + S 2O3 + H2O → 2+ 2 SO4 + 6 H + 4 Cl
Sodium thiosulphate (Antichlorine)
Sodium hydrogen sulphite HOCl + HSO3 → + HSO4 + H + Cl
Sodium hydrogen sulphite (Bisulphite)
Sodium dithionite 23 HOCl + S2O4 + H2O → 2+ 2 SO4 + 5 H + 3 Cl
Hydrogen peroxide HOCl + H2O2 → + Cl + H2O + H + O2
`eq=oK=_bfqif`e=dj_e=
30
Sodium dithionite (Hydrosulphite)
Theoretically necessary quantity for the destruction of 1g/l of active chlorine 4 x HOCl = 2 x 35.5g active chlorine = 158.1g sodium thiosulphate
1g/l active chlorine = 0.55g/l sodium thiosulphate 1 x HOCl = ½ 35.5g active chlorine = 104.06g sodium hydrogen sulphite
1g/l active chlorine = 2.9g/l sodium hydrogene sulphite 3 x HOCl = 1.5 x 35.5g active chlorine = 158.1g sodium hydrogen sulphite
1g/l active chlorine = 1.5g/l sodium hydrogen sulphite 1 x HOCl = ½ 35.5g active chlorine = 34.02g hydrogen peroxide
Hydrogen peroxide
1g/l active chlorine = 0.48g/lH2O2 100% = 1.21ml/l H2O2 35% = 0.8ml/l H2O2 50%
Sodium hypochlorite (chlorine bleaching lye)
Determination of active chlorine content commercially available chlorine bleach lyes
in
In commercially available chlorine bleaching lyes the active chlorine content usually is at 140 – 160 g/l. To test the content of active chlorine, the concentrated chlorine bleaching lye is diluted before the titration. Titration is done with the same method as for the diluted bleaching bath. A dilution of 20 – 50 ml concentrated chlorine bleach lye per liter with distilled water is advised.
Calculation The parameters of calculation are the following:
KV
Dilution of KV ml concentrated chlorine bleach lye per liter. Usually 20 – 50 ml/l.
V
Consumption in ml of Na 2S2O3- solution with a concentration of 0.1 mol/l (= 0.1 N).
F
ml of taken quantity of diluted chlorine bleach lye for titration. Example
Calculation of active chlorine content in g/l: g/l Active chlorine =
0.00355 ⋅ V ⋅ 1000 ⋅ 1000 F ⋅ KV
KV = 20 ml commercially available chlorine bleach lye was diluted on a liter. Of this diluted solution F = 10 ml were taken out and titrated with 0.1 mol/l (= 0.1 N) Na 2S2O3 solution. A consumption of V = 8.5 ml Na2S2O3 solution was found. How much active chlorine in g/l does the concentrated bleaching lye contain. g/l Active chlorine =
0.00355 ⋅ 8.5 ⋅1000 ⋅ 100 10 ⋅ 20
g/l Active chlorine = 150 g/l
`eq=oK=_bfqif`e=dj_e=
31
Sodium chlorite
Sodium chlorite Chemical formula: Molar mass:
NaClO2 90.5 g/mol
Properties of commercially available sodium chlorite 30 vol.% solution
Sodium chlorite Short name NaClO2 concentrations
N 30 [g/kg]
approx. 245 (= 24.5 %)
[g/l]
300 slightly greenish-yellow clear liquid
Aspect Density (
20)
3
1 22
[g/cm ]
Solubility in water at 20 °C Start of crystallisation Reaction
unlimited approx. -15
[°C]
alkaline (pH-value approx.13)
Reactions of sodium chlorite The most important reactions for bleaching with sodium chlorite are the following. Alkaline sodium chlorite solutions are very stable at room temperature. In an acid medium, however, sodium chlorite solutions are rapidly decomposed. Hydrolysis
NaClO2 + H2O → NaOH + HClO2
Release of bleaching agent
HClO2 → HCl + 2 [O]
Decomposition of bleaching agent in an acid solution 5 HClO2
→ 4 ClO2 + HCl + 2 H2O
Formation of chlorine dioxide
3 HClO2 → 2 HClO3 + HCl `eq=oK=_bfqif`e=dj_e=
32
Sodium chlorite
Summarized in a diagram the pH dependance of the composition of sodium chlorite bleach liquors is as follows: 100 HClO2
ClO2-
80
] % [ n 60 o i t a r t n e 40 c n o C
ClO2 b e s t r a ng e f or bleaching process
20
0 0
1
2
3
4
5
6
7
8
9
10
11
12
pH-value
Determination of sodium chlorite content in bleach liquors The quantitative determination of the content of sodium chlorite content is obtained by iodometric titration.
Transformation of sodium chlorite with iodide -
Sodium chlorite separates from an acid potassium iodide solution (KI) a quantity of iodine (I) equivalent to the sodium chlorite (NaClO2), which can be titrated with sodium thiosulphate solution (Na 2S2O3).
-
Back titration of iodine with sodium thiosulphate 2-
The equivalence mass relations result from the reaction equation or equivalence numbers of sodium thiosulphate and sodium chlorite.
Equivalence number
Molar mass
Sodium chlorite
4
90.5 g/mol
Sodium thiosulphate
1
158.10 g/mol
+
ClO2 + 4 I + 4 H → 2 I2 + Cl + 2 H2O
-
2-
2 S2O3 + I2 → 2 I + S4O6
`eq=oK=_bfqif`e=dj_e=
33
Sodium chlorite
The equivalence ratios result from: n(eq) (Na 2 S 2 O3 ) = n(eq) (NaClO 2 ) n (Na 2 S 2 O 3 ) ⋅ z (Na 2 S 2 O 3 ) = n (NaClO 2 ) ⋅ z(NaClO 2 ) = n (Na 2 S 2 O 3 ) =
m (NaClO 2 ) ⋅ z (NaClO 2 ) M (NaClO 2 )
m (NaClO 2 ) ⋅ z (NaClO 2 ) M (NaClO 2 ) ⋅ z (Na 2 S 2 O 3 )
Usually a solution of 0.1 mol/l (= 0.1 N) Na 2 S 2 O3 is applied. The following equation is valid: 0,1 mol Na 2 S 2 O 3 =
m (NaClO 2 ) ⋅ 4 90,5 g/mol ⋅ 1
0,1 mol Na 2 S 2 O 3 ⋅ 90,5 g/mol ⋅ 1 4 m (NaClO 2 ) = 2,2625 g m (NaClO 2 ) =
That means that 1 ml of a solution of 0.1 mol/l (= 0.1 N) Na 2 S 2 O3 - solution exactly corresponds to 0.00226g NaClO 2 100%.
Procedure of titration An aliquot part is taken, normally 1 to 10ml of the bleaching liquor and given into an Erlenmeyer flask containing some distilled water and approx. 10ml of potassium iodide solution (approx. 10%). Then approx. 20ml of a sulphuric acid solution of 20% are added. The transformation of sodium hypochlorite with potassium iodide to iodine becomes visible by a strong brown colouration of the solution. With a sodium thiosulphate solution of 0.1 ml/l (= 0.1 N) a titration is done until a slightly brown titration is obtained. After addition of 5 ml of a starch solution (approx. solution of 1 % of a soluble starch) the titration solution gets a strong blue colouration. Titration with a sodium thiosulphate solution is continued until the titration solution becomes colourless.
`eq=oK=_bfqif`e=dj_e=
34
Sodium chlorite
Calculation The calculation parameters are the following:
V
Consumption in a Na 2S2O3- solution with a concentration of 0.1 mol/l (= 0.1 N).
F
Taken quantity of bleach liquor in ml
ρ
Density of sodium chlorite solution NaClO2 24.5% (30 Vol.%, N 30) = 1.22
W
% by weight of sodium chlorite solution
1ml of a 0.1mol/l Na 2S2O3 = 0.00226g NaClO 2 100 %
1ml 0.1mol/l Na2S2O3 = 0.00226g NaClO2 100 %
Calculation of sodium chlorite content in g/l: g/l NaClO 2 100% =
0.00226 ⋅ V ⋅ 1000 ⋅ 100 F ⋅ W
Usually sodium chlorite solutions are applied (mostly 24.5 % , 30 Vol.%, N 30).
Example For titration of F = 10ml of bleach liquor with 0.1 mol/l (= 0.1N) sodium thiosulphate solution V = 4.2ml Na2S2O3 solution is consumed. How much sodium chlorite 100% in g/l does the bleach liquor contain ? g/l NaClO 100% = 2
0,00226 ⋅ V ⋅ 1000 ⋅ 100 F ⋅ W ⋅ ρ
10 ⋅ 100
g/l NaClO2 100% = 0.95g/l
Example
Calculation of sodium chlorite content in ml/l:
ml/l NaClO2 100% =
0.00226 ⋅ 4.2 ⋅ 1000 ⋅ 100
For titration of F = 10ml of bleach liquor with 0.1 mol/l (= 0.1N) sodium hiosulphate solution V = 5.0ml Na2S2O3 solution is consumed. How much sodium chlorite 24.5% ml/l (W=24.5, ρ=1.22) does the bleach liquor contain ? ml/l NaClO
2
24,5% =
0.00226 ⋅ 5.0 ⋅ 1000 ⋅ 10 10 ⋅ 24.5 ⋅ 1.22
ml/l NaClO2 24.5% = 3.78ml/l
`eq=oK=_bfqif`e=dj_e=
35
Sodium chlorite
Destruction of residual chlorite The destruction of residual chlorite is obtained in particular with the reducing agents sodium hydrogen sulphite (bisulphite) and sodiumsulphite. In contrast to the situation in sodium hypochlorite bleach, hydrogen peroxide and sodium thiosulphate are less suitable for this purpose. Before the reducing agents are added, the bleach liquor should be neutralized to avoid smell because of the formation of sulphure dioxide (SO 2) from the reducing agent.
Reducing agent Sodium hydrogen sulphite -
-
ClO2 + 2 HSO3 → + 2 SO4 + 2 H + Cl
Sodium hydrogen sulphite (Bisulphite)
-
2-
`eq=oK=_bfqif`e=dj_e=
36
1 x 90.5g NaClO 2 = 2 x 104.06g NaHSO 3
1g/l NaClO2 100% = 2.3g/l sodium hydrogen sulphite 1 x 90.5g NaClO2 = 2 x 126.04g Na 2SO3 = 2 x 252.14g Na 2SO3 7 H2O
Sodium sulphite ClO2 + 2 SO3 → -2 SO4 + Cl
Theoretically necessary quantity to destruct 1g/l sodium chlorite 100%
Sodium sulphite
1g/l NaClO2 100% = 2.8g/l sodium sulphite = 5.6 g/l sodiumsulphite heptahydrate
Persulphates
Persulphates Properties of persulphates Name
Ammonium Potassium Sodium persulphate persulphate persulphate
Chemical formula
(NH4)2S2O8
K2S2O8
Na2S2O8
[g/mol]
228,2
270,3
238,2
[%]
6,9
5,8
6,5
10 °C
[g/100g]
49
3,0
46
20 °C
[g/100g]
54
5,5
54
30 °C
[g/100g]
59
8,8
58
Molar mass Active oxygen content (minimum) Solubility, g/100 g aqueous solution at
Persulphates slowly decompose particularly at higher temperatures.
in
aqueous
solution, Decomposition of persulphate 2-
For this reason solutions of persulphates are stable only to a limited degree. A higher bath temperature than 40 °C should be absolutely avoided.
S2O8 + H2O → 2 SO42- + 2 H+ + ½ O 2
Evidence of persulphate content in addition to hydrogen peroxide content in bleaching liquors In cold bleaches, persulphate is added in additon to hydrogen peroxide. On the contrary to hydrogen peroxide a direct titration of persulphate with potassium permanganate is not possible, because persulphates do practically not react with permanganate because of their rather high oxidation potential at room temperature. However the determination of the persulphate content is possible by an indirect titration . In the following the determination of hydrogen peroxide and persulphate in bleaching liquors will be described.
`eq=oK=_bfqif`e=dj_e=
37
Persulphates
Principle of titration Titration of hydrogen peroxide and persulpate is done in the same bath sample as follows: 1.
A liquor sample is taken and first the content of hydrogen peroxide is titrated as usually with potassium permanganate. Because persulphate does not react with permanganate under these conditons, in this completely titrated sample there is only pure persulphate. Complete titration is absolutely necessary to destroy the hydrogen peroxide.
2.
A defined iron (II) salt solution is added to the completely titrated sample. A part of the iron (II) is oxidated by persulphate to iron(III). The iron(II) which was not oxidated is back titrated with potassium permanganate, and the content of persulphate is calculated.
Procedure 1. Fabrication of iron (II) (II) salt solution Ammonium iron(II)sulphate = Mohr’s salt
A suitable iron (II) salt for the titration of persulphates is the ammonium iron (II) sulphate, which is known under the name of Mohr’s salt.
(NH4)2Fe(SO4)2 ⋅ 6 H2O
Approx. 40 g of ammonium iron (II) sulphate are dissolved by vigourously shaking and with addition 100 ml of sulphuric acid 2+ of 10 % to one litre. The solution contains approx. 5.7 g/l Fe .
2. Determination of the content of iron (II) in the blank sample The content of iron (II) in the ammonium iron (II) sulphate solution (= blank sample) should be determined again before every titration.
The iron (II) of the fabricated ammonium iron (II) sulphate solution is slowly oxidated to iron (III) by oxygen from the air. For this reason the actual content of iron (II) has to be determined before the titration is done. 20 ml of the ammonium iron (II) sulphate solution are mixed with approx. 20 ml of sulphuric acid of 10 % and with a potassium permanganate solution (normally 0.02 mol/l = 0.1 N), which is applied for all further titrations, and tritrated until the colour shade change to light pink is obtained.
`eq=oK=_bfqif`e=dj_e=
38
Persulphates
The consumption of potassium permanganate solution is recorded (VB). It serves for the calculation of the persulphate content.
VB = consumption of potassium permanganate solution in case of a titration of 20 ml ammonium iron II sulphate solution (= blank sample).
3. Determination of the content of hydrogen peroxide in the bleaching bath A liquor sample is taken, usually 5 – 10 ml with approx. 20 ml of sulphuric acid of 10 % and the content of hydrogen peroxide is determined with potassium permanganate (see also chapter HYDROGEN PEROXIDE).
Titration of hydrogen peroxide with a solution of 0.2 mol/l (= 0.1 N) KMnO4.
In cold bleaching liquors the content of hydrogen peroxide is normally rather high. For this reason it is advised to apply a KMnO 4 solution of 0.2 mol/l (= 1 N) instead of the usual 0.02 ml/l (= 0.1 N), so that the consumption is not too high. For the titration of persulpate a solution of KMnO 4 of 0.02 mol/l (= 0.1 N) should be applied. The completely titrated sample is applied for further titration.
4. Determination of the content of persulphate 20 ml of the ammonium iron (II) sulphate solution are added to the completely titrated sample. At any rate the same quantity of ammonium iron (II) sulphate solution has to be added as for the blank value determination .
VP = Consumption of potassium permanganate solution out of the titration of the before completely titrated liquor sample.
Then titration is done with the potassium permanganate solution which served for the determination of the content of iron (II) in the ammonium iron (II) sulphate solution (= blank sample), until the colour shade change to ligh pink is obtained (VP).
`eq=oK=_bfqif`e=dj_e=
39
Persulphates
Calculation The parameters for the calculation are the following: F
ml taken quantity of bleaching liquor.
VB
Consumption of potassium permanganate solution with a concentration of x mol/l (usually 0.02 mol/l = 0.1 N) in titration of the ammonium iron (II) sulphate solution in the blank sample.
VP
Consumption of potassium permanganate solution with a concentration of x mol/l (usually 0.02mol/l = 0,1 N) in titration of completely titrated bath samples.
x mol/l KMnO4
Example
f
In a cold bleach bath the content of sodium persulphate is to be determined. Titration of 20 ml ammonium iron (II) sulphate solution (= blank vat) gave a consumption of 0.02 mol/l KMnO4- solution (= 0.1 N) of VB = 20.4 ml. F = 10 ml of the cold bleach bath was taken and first the content of hydrogen peroxide was determined with a solution of 0.2 mol/l (= 1 N) KMnO4 . The liquor sample which had been completely tritrated in this way was then mixed with 20 ml ammonium iron (II) sulphate solution and titrated with 0.02 mol/l KMnO4-solution (= 0.1 N) up to the colour shade change to light pink. A consumption of KMnO4 of VP = 13.7 ml was recorded. The content of sodium persulphate is calculated as follows: g/l Na - persulphat e =
1 ml 1 ml 1 ml
0.02 ⋅ 10
`eq=oK=_bfqif`e=dj_e=
= = =
11.910 mg sodium persulphate 13.515 mg potassium persulphate 13.515 mg ammonium persulphate
for a solution of 0.02 mol/l of KMnO 4
Calculation of the H2O2-concentration: The determination and calculation of the hydrogen peroxide concentration is done as described in the chapter about HYDROGEN PEROXIDE.
Calculation of the persulphate concentration: The following calculation formula is such that it can be calculated with every concentration of potassium permanganate solution. Only the concentration in mol/l should be known. Independently from the applied potassium permanganate solution for the conversion on sodium-, potasium or ammonium persulphate the factors f have to be taken out of the above given table.
(20.4 - 13.7) ⋅ 0.02 ⋅ 11.
g/l Na-persulphate = 8 g/l
40
Concentration of the applied potassium permanganate solution. Normally 0.02 mol/l = 0.1 N Conversion factor for sodium-, potassium or ammonium persulphate.
g/l Persulphat e =
(VB - VP ) ⋅ xmol/lKMnO4 ⋅ f 0.02 ⋅ F
Silicates
Silicates Properties of commercially available sodium silicates Name
Sodium silicate
Sodium silicate
37/40
40/42
[g/cm ]
1,34 - 1,38
1,38 - 1,40
[°Be]
37 - 40
40 - 42
Silicium oxide SiO 2
[%]
26,5 - 28,5
28 - 30
Sodium oxide Na2O
[%]
8-9
8,5 - 9,3
Mole ratio (SiO2 : Na2O)
3,3 - 3,5
3,2 - 3,4
Weight ratio (SiO 2 : Na2O)
3,2 - 3,4
3,1 - 3,3
50 - 150
100 - 240
Density (ρ20) Density in °Be
Viscosity at 20°C
3
[mPa ⋅ s]
Properties of commercially available metasilicates Nametasilicate anhydrous
Name
Na-metasilicate Na-metasilicate 5-hydrate 9-hydrate
Na2SiO3
Na2SiO3⋅5 H2O
Na2SiO3⋅9 H2O
[g/mol]
140
230
302
Silicium oxide SiO2
[%]
46.2 - 47.6
28.0 - 29.4
21.8 - 23.8
Sodium oxide Na2O
[%]
50.4 - 51.8
28.1 - 29.5
21.7 - 23.7
Dry substance
[%]
96.5 - 99.5
56.5 - 58.5
44 - 47
Chemical formula Molar mass
Other properties of silicate of soda • •
In combination with magnesium compounds (e.g. Epsom salt) there is a good stabilizing effect in the hydrogen peroxide bleach. Silicates increase the soil suspending property of washing baths.
`eq=oK=_bfqif`e=dj_e=
41
Hardness of water
Silicate precipitations with hardening substances (schematically) Ca ONa O
O
Mg O
ONa
OH
O
Si O
Si O
Si O
Si O
Si O
Si O
Si O
Si O
O
OH
O
O
ONa
O
ONa
Ca
•
Mg
ONa
O
OH
ONa
ONa
OH
O
ONa
Si O
Si O
Si O
Si O
Si O
Si O
Si O
Si O
OH
O
O
ONa
O
O
O
O
Mg
•
O
OH
Ca
O
ONa
•
Ca
•
Silicates have a very high sequestering power on heavy metals and thus have an anticatalytic effect Silicates hydrolyze at high temperatures and can form insoluble silicic acid. Silicates form insoluble compounds with alkaline earths and can cause sediments on fibres and machine parts. Silicates have a high buffering power.
Mg
Ca-silicate deposits on cotton fibres
Alkali content of silicates For the calculation of the alkali content (caustic lye) of silicates the following decomposition reaction is taken as a basis: Na2O
+
H2O
→
2 NaOH
61.979 g/mol
+
18.0152 g/mol
→
2 ⋅ 39.99 g/mol
2 ⋅ 39.99 g = 79.98 g of sodium hydroxide (NaOH) are formed of 61.979g Na2O. The parameter of calculation are the following: Remark The data of density and content of sodium oxide are the average values of above given tables. It is possible that the values differ from the applied sodium silicate. Therefore the data should better be taken from the specifications.
Example How much NaOH g.kg does sodium silicate 37/40 contain? The Na2O-content of this silicate of soda is indicated with 8-9 % in the table (medium value 8.5 %). NaOH 100% = 12.904 · 8.5 = 110g/kg = 11 %
`eq=oK=_bfqif`e=dj_e=
42
W
ρ V
Content of sodium oxide (Na2O) (37/40 = 8.5%; 40/42 = 8.9%)
Density of sodium silicate (37/40 = 1.36; 40/42 = 1.39)
Applied quantity of silicate of soda in ml/l (in case of metasilicates in g/l)
Calculation of NaOH-concentration in g/kg: Corresponding to the sodium oxide indications (Na2O) of above given table the sodium hydroxide content of the silicates can be calculated as follows. 79,98 ⋅ 10 NaOH 100% [g/kg ] = ⋅W 61.979
= 12.904 ⋅ W
Silicates
Calculation of NaOH-concentration in g/l: In bleach liquors sodium silicate is normally applied in ml/l. The sodium hydroxide content (NaOH) out of sodium of silicate in such a bleaching bath is calculated as follows: NaOH 100% [g/l ] =
79.98 ⋅ W ⋅ V ⋅ ρ 61.979 ⋅ 1000
Example In a bleach liquor V=10ml sodium silicate 37/40 (ρ=1.36, W=8.5) is applied. How much NaOH 100 % in g/l does the bath contain ? NaOH 100% [g/l ] =
=
12.904 ⋅ W ⋅ V ⋅ ρ 1000
12,904 ⋅ 8,5 ⋅10 ⋅ 1,36 1000
NaOH 100% = 1.49 g/l
For metasilicates it is not possible to indicate density because it is a solid substance. Therefore the calculation formula for metasilicates is the follwing: NaOH 100% [g/l ] =
79.98 ⋅ W ⋅ V 61.979 ⋅ 1000
=
12.904 ⋅ W ⋅ V 1000
`eq=oK=_bfqif`e=dj_e=
43
Hardness of water
Hardness of water Hardness classification Total hardness °dH
Description
0-7 7-14 14-21 > 21
soft medium hard very hard
Total hardness (GH) Total concentration of all dissolved calciumand magnesium ions. Carbonate hardness (KH) = Cand Mg-hydrogen carbonates. During boiling insoluble Ca- or Mg-carbonate is formed: Ca(HCO3)2 → CaCO3 + H2O + CO2
Permanent hardness = Caand Mg-chlorides, sulphates, nitrate and others
Hardness of industrial waters can have a considerable influence on pretreatment and dyeing results. High hardness for example can cause:
• •
Deposits of hardening substances on machines or textiles. Precipitations of dyes which are sensitive to hardness in the dyeing liquor.
For this reason a regular control of the hardness of the industrial water can be very helpful so that possible reasons for defects can be recognized early and eliminated. On thebasis of the total hardness of water it is differentiated between carbonate hardness (former temporary hardness) and permanent hardness. The carbonate hardness forms insoluble Ca- or Mg-carbonates during boiling and therefore causes deposits whereas the permanent hardness remains in solution even at a higher temperature.
Determination of water hardness (total hardness) Ca- and Mg-ions can be determined in ammoniacal solution complexometrically with EDTA (ethylene diamine tetraacetate) and with Eriochrom black T (or indicator buffer tablet) as indicator.
Procedure of titration
100 ml are taken of the water sample and an indicator-buffer tablet is dissolved in it. 2 ml ammonia 25 % are added and heated up at 40 °C. The solution becomes more or le ss red depending on the water hardness. Then titration is carried out immediately with 0.1 mol/l EDTA-solution from red to green. Calculation
The parameters of calculation are the following:
`eq=oK=_bfqif`e=dj_e=
44
V
Consumption in ml of EDTA-solution at a concentration of x mol/l.
F
Taken quantity of water sample in ml
x mol/l EDTA
Concentration of applied EDTA-solution, usually 0.01 mol/l.
Hardness of water
EDTA always forms with metal ions a 1:1 complex. 1 mol EDTA binds 1 mol of a metal ion, e.g. calcium.
EDTA-complex O
O
1 ml of 0.01 mol/l EDTA-solution
= 0.4008 mg = 0.5608 mg = 1.00 mg
0.01 mmol metal
= 0.24305 mg Mg = 0.4030 mg MgO = 0.8431 mg MgCO3
x mol/l EDTA ⋅ V ⋅1000 F
With this formula the content of CaCO3 can be exactly calculated in mg/l.
Calculation of content of hardening substances in °dH: According to definition:
1 °dH = 10 mg/l CaO
= 7.19 mg/l MgO
CH2
N O
CH2 O
CH2 CH2
C O
Example For the titration of F = 100ml of a water sample with 0.01 mol/l EDTA-solution V = 13ml EDTAsolution is consumed. How much mmol/l of hardness does water contain ? mmol/l =
0.01mol/l EDTA ⋅ 13 ⋅ 1000 100
mmol/l hardness = 1.3 mmol/l
Example For the titration of F = 100ml of a water sample 0.01 mol/l EDTA-solution V = 13ml EDTAsolution is consumed. How much °dH has the water ? °dH =
x mol/l EDTA ⋅ V ⋅ 5.608 ⋅ 1000 F
N Ca2+
C
CH2
CH2
O
O
Calculation of content of hardening substances in mmol/l: mmol/l =
C
Ca CaO CaCO3
corresponds to
°dH =
C
O
Table:
0,01mol/l EDTA ⋅13 ⋅ 5.608 ⋅ 1000 100
°dH = 7.3 °dH
`eq=oK=_bfqif`e=dj_e=
45
Hardness of water
Conversion factors for common units of water hardness
Definition of different hardness data 1°
German hardness
10 mg/l CaO
1°
French hardness
10 mg/l CaCO3
1°
English hardness
1
American hardness (USA)
10 mg/0,7 l CaCO3
1
1°
English hardness
French hardness
German hardness
Russian hardness
ppm as CaCO3
1
7,02
10
5,6
40
100
0,14
1
1,429
0,7999
5,714
14,29
0,1
0,7
1
0,5599
4
10
1°
German hardness
0,18
1,25
1,786
1
7,144
17,85
1°
Russian hardness
0,025
0,175
0,25
0,14
1
2,5
0,01
0,07
0,1
0,06
0,4
1
1 mg/l CaCO3
1
46
English hardness
1 ° French hardness
14.29 mg/l CaCO4
`eq=oK=_bfqif`e=dj_e=
mmol/l alkaline earth ions
mmol/l Alkaline earth ions
ppm as CaCO3
Average polymerisation degree and fluidity
Average degree of polymerisation (DP-value) The cellulose molecule is a polysaccharide composed of β-1.4 linked glucose units. The so-called polymerisation degree gives evidence of the number of chain elements (glucose units). E.g. if there is chemical damage in bleaching, the long chain molecule is separated into smaller fragments. The polymerisation degree decreases. If the cellulose is completely dissolved in a solvent, the viscosity of the solution is higher at a higher polymerisation degree, because there are more of the bigger molecules and vice versa. Due to this the polymerisation degree of a cellulose fibre can be determined by a viscosity measurement.
CH2OH O
OH O
OH
OH O
OH
CH2OH O O
CH2OH
OH OH
n/3
n = degree of polymerisation
The average polymerisation degree only reflects the extent of a chemical damage, and can be used to distinguish between chemical and mechanic damage. This is different from the determination of the tear strength e.g. , the average polymerisation degree is completely independent from the structure of the fabric and thus much more specific.
Measuring method There are four procedures for the viscosimetric determination of the polymerisation degree of cellulose fibres and cellulose material with the difference in solvents.
• • • •
Cuoxam procedure The cupriethylene diamine procedure EWNN - procedure Nitrate procedure
The fibre material is dissolved in a solvent according to all procedures (in case of the nitrate procedure after a preceding nitration) and the running time of the solution is measured by means of a capillary as well as the running time of the pure solvent as reference. The fibre material applied for the DP value determination should be free of sizes, finishs etc.
Remark Difficulties can be caused by resin finished, reactive dyed or mercerized fabrics depending on the procedure because sometimes the fibre material is not completely dissoved in the solvent and measuring becomes impossible.
The methods for the determination of the average polymerisation degree are all very difficult, and a lot of experience and accuracy is needed, so that the measurements should be carried out only in well equipped laboratories. `eq=oK=_bfqif`e=dj_e=
47
Average polymerisation degree and fluidity
Calculations DP-values of different fibres Substrate
DP - value
Natural fibres: Cotton, flax, Ramie
2000 – 3000
Regenerated cellulose: Copper procedure Viscose procedure Acetate procedure
400 – 500 250 – 400 200 – 300
According to Staudinger the following formula is valid for the DP-value: DP =
η − η0 η
η: η0: c: Km:
⋅
1 1 ⋅ C km
Runnning time of solution in sec. Running time of solvent in sec Cellulose concentration in g/l Constant of solvent
There is a decrease of the polymerisation degree in case of every damage, and its amount on the other hand gives conclusion on degree of the damage. According to O. Eisenhut the functioning of polymerisation degree - decrease = fibre damage is defined as damage factor by the following formula: æ 2000 2000 ö log ç − + 1÷ Pt è Ptx ø s = log 2 Pt: DP – value of cellulose before the chemical treatment Ptx: DP – value of cellulose after the chemical treatment 2000: DP – value of CO as point of reference
The relation of the DP value before and after the damaging and the damaging factor is shown in the following graph. Judgment of damaging degree s-factor 0.01–0.20 0.21–0.30 0.31–0.50 0.51–0.75 > 0.75
damaging factor
judgment very good – undamaged good, very gentle bleaching sufficient slightly damaged very much damaged
3600 g n i g a m a d e r o f e b e u l a v P D
1,2
1,0
0,8
0,6
0,4
48
0,0
3200 2800 2400 2000 1600 800
1200
1600
2000
2400
DP-value after damaging
`eq=oK=_bfqif`e=dj_e=
0,2
2800
3200
3600
Average polymerisation degree and fluidity
Fluidity F In different countries not the DP-value but the fluidity number is given. The basis of the measuring procedure to determine the fluidity number is like the principle of the DP-determination, that means the determination of viscosities. Strictly speaking the fluidity is the reciprocal value of the dynamic viscosity.
Judgement of fluidity Fluidity
Calculations
≤2
The fluidity formula is:
3.6-5.0 5.1-8.0 > 8.0
2.1-3.5
F=
C' t −
C: k: t: ρ:
C' =
k t
Judgement undamaged good, very gentle bleach sufficient slightly damaged very damaged
C ρ
Constant of viscosimeter Factor of correction Run-out time of solvent Density of solvent
There is the following relation between DP-value and fluidity: æ 74,35 + F ö DP = 2032 ⋅ ç log ÷ − 573 F è ø
Illustrated in a diagram: Relation between DP value and fluidity 3400 3000 2600 e u 2200 l a v P 1800 D
1400 1000 600 0
2
4
6
8
10
12
14
16
18
20
Fluidity
`eq=oK=_bfqif`e=dj_e=
49
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potash
Annex Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potash solution Density
°Be
ρ20
Sulphuric acid
Nitric acid
Caustic lye
Caustic potash
% w/w
g/l
% w/w
g/l
% w/w
g/l
% w/w
g/l
% w/w
g/l
1,000
0,0
0,261
2,609
0,360
3,600
0,333
3,330
0,159
1,590
0,197
1,970
1,005
0,7
0,985
9,904
1,360
13,670
1,255
12,610
0,602
6,050
0,743
7,470
1,010
1,4
1,731
17,483
2,360
23,840
2,164
21,860
1,045
10,550
1,295
13,080
1,015
2,1
2,485
25,223
3,370
34,210
3,073
31,190
1,490
15,120
1,839
18,670
1,020
2,7
3,242
33,068
4,390
44,780
3,982
40,620
1,937
19,760
2,380
24,280
1,025
3,4
4,000
41,000
5,410
55,450
4,883
50,050
2,384
24,440
2,931
30,040
1,030
4,1
4,746
48,884
6,430
66,230
5,783
59,570
2,839
29,240
3,480
35,840
1,035
4,7
5,493
56,852
7,460
77,210
6,661
68,940
3,289
34,040
4,030
41,710
1,040
5,4
6,237
64,865
8,490
88,300
7,530
78,310
3,735
38,840
4,580
47,630
1,045
6,0
6,956
72,690
9,510
99,380
8,398
87,760
4,199
43,880
5,121
53,510
1,050
6,7
7,704
80,892
10,520
110,460
9,259
97,220
4,655
48,880
5,660
59,430
1,055
7,4
8,415
88,778
11,520
121,540
10,120
106,770
5,107
53,880
6,200
65,410
1,060
8,0
9,129
96,767
12,510
132,610
10,970
116,280
5,562
58,960
6,740
71,440
1,065
8,7
9,843
104,828
13,500
143,780
11,810
125,780
6,017
64,080
7,280
77,530
1,070
9,4
10,510
112,460
14,490
155,040
12,650
135,360
6,471
69,240
7,820
83,670
1,075
10,0
11,260
121,040
15,480
166,410
13,480
144,910
6,928
74,480
8,360
89,870
1,080
10,6
11,960
129,170
16,470
177,880
14,310
154,550
7,378
79,680
8,890
96,010
1,085
11,2
12,660
137,360
17,450
189,330
15,130
164,160
7,827
84,920
9,429
102,310
1,090
11,9
13,360
145,620
18,430
200,890
15,950
173,860
8,283
90,280
9,960
108,560
1,095
12,4
14,040
153,740
19,410
212,540
16,760
183,520
8,734
95,640
10,489
114,860
1,100
13,0
14,730
162,030
20,390
224,290
17,580
193,380
9,189
101,080
11,030
121,330
1,105
13,6
15,410
170,280
21,360
236,030
18,390
203,210
9,643
106,560
11,560
127,740
1,110
14,2
16,080
178,490
22,330
247,860
19,190
213,010
10,097
112,080
12,080
134,090
1,115
19,3
16,760
186,870
23,290
259,680
20,000
223,000
10,554
117,680
12,610
140,600
1,120
15,4
17,430
195,220
24,250
271,600
20,790
232,850
11,007
123,280
13,140
147,170
1,125
16,0
18,090
203,510
25,220
283,720
21,590
242,890
11,463
128,960
13,660
153,670
1,130
16,5
18,760
211,990
26,200
296,060
22,380
252,890
11,919
134,680
14,190
160,350
1,135
17,1
19,420
220,420
27,180
308,490
23,160
262,870
12,344
140,100
14,706
166,910
1,140
17,7
20,080
228,910
28,180
321,250
23,940
272,920
12,825
146,200
15,220
173,510
1,145
18,3
20,730
237,360
29,170
334,000
24,710
282,930
13,279
152,040
15,741
180,230
1,150
18,8
21,380
245,870
30,140
346,610
25,480
293,020
13,729
157,880
16,260
186,990
`eq=oK=_bfqif`e=dj_e=
50
Hydochloric acid
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potas
Density
°Be
ρ20
Sulphuric acid Hydrochloric aici
Nitric acid
Caustic lye
% w/w
g/l
% w/w
g/l
% w/w
g/l
% w/w
g/l
Caustic potash % w/w
g/l
1,155
19,3
22,030
254,450
31,140
359,670
26,240
303,070
14,182
163,800
16,780
193,810
1,160
19,8
22,670
262,970
32,140
372,820
27,000
313,200
14,634
169,760
17,290
200,560
1,165
20,3
23,309
271,550
33,161
386,320
27,761
323,410
15,090
175,800
17,810
207,490
1,170
20,9
23,950
280,210
34,180
399,910
28,510
333,570
15,538
181,800
18,320
214,340
1,175
21,4
24,580
288,810
35,200
413,600
29,250
343,690
15,990
187,880
18,840
221,370
1,180
22,0
25,210
297,480
36,230
427,510
30,000
354,000
16,441
194,000
19,350
228,330
1,185
22,5
25,840
306,200
37,270
441,650
30,740
364,270
16,891
200,160
19,860
235,340
1,190
23,1
26,470
314,990
38,320
456,010
31,470
374,490
17,345
206,400
20,370
242,400
1,195
23,5
27,100
323,850
39,370
470,470
32,210
384,910
17,797
212,680
20,879
249,510
1,200
24,0
27,720
332,640
-
32,948
395,380
18,253
219,040
21,380
256,560
1,205
24,5
28,330
341,380
-
33,680
405,840
18,709
225,440
21,880
263,650
1,210
25,0
28,950
350,290
-
34,410
416,360
19,160
231,840
22,380
270,800
1,215
25,5
29,570
359,280
-
35,160
427,200
19,615
238,320
22,880
277,990
1,220
26,0
30,180
368,200
-
35,930
438,350
20,072
244,880
23,380
285,240
1,225
26,4
30,790
377,180
-
36,700
449,580
20,526
251,440
23,869
292,400
1,230
26,9
31,400
386,220
-
37,480
461,000
20,979
258,040
24,370
299,750
1,235
27,4
32,010
395,320
-
38,250
472,390
21,438
264,760
24,860
307,020
1,240
27,9
32,610
404,360
-
39,020
483,850
21,897
271,520
25,360
314,460
1,245
28,4
33,220
413,590
-
39,800
495,510
22,355
278,320
25,850
321,830
1,250
28,8
33,820
422,750
-
40,580
507,250
22,813
285,160
26,340
329,250
1,255
29,3
34,420
431,970
-
41,360
519,070
23,273
292,080
26,830
336,720
1,260
29,7
35,010
441,130
-
42,140
530,960
23,730
299,000
27,320
344,230
1,265
30,2
35,600
450,340
-
42,920
542,940
24,190
306,000
27,800
351,670
1,270
3,6
36,190
459,610
-
43,700
554,990
24,643
312,960
28,290
359,280
1,275
31,1
36,780
468,940
-
44,480
567,120
25,098
320,000
28,770
366,820
1,280
31,5
37,360
478,210
-
45,270
579,460
25,556
327,120
29,250
374,400
1,285
32,0
37,950
487,660
-
46,060
591,870
26,014
334,280
29,731
382,040
1,290
32,4
38,530
497,040
-
46,850
604,370
26,478
341,560
30,210
389,710
1,295
32,8
39,100
506,340
-
47,630
616,810
26,941
348,880
30,680
397,300
1,300
33,3
39,680
515,840
-
48,420
629,460
27,403
356,240
31,150
404,950
`eq=oK=_bfqif`e=dj_e=
51
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potash
Density
°Be
ρ20
Sulphuric acid Hydrochloric acid % w/w
g/l
Caustic lye
Caustic potash
g/l
% w/w
g/l
% w/w
g/l
% w/w
g/l
1,305
33,7
40,250
525,260
-
49,210
642,190
27,868
363,680
31,620
412,640
1,310
34,2
40,820
534,740
-
50,000
655,000
28,330
371,120
32,090
420,380
1,315
34,6
41,390
544,280
-
50,850
668,680
28,794
378,640
32,560
428,170
1,320
35,0
41,950
553,740
-
51,710
682,570
29,261
386,240
33,030
436,000
1,325
35,4
42,510
563,260
-
52,560
696,420
29,727
393,880
33,500
443,880
1,330
35,8
43,070
572,830
-
53,410
710,350
30,195
401,600
33,970
451,800
1,335
36,2
43,620
582,330
-
54,270
724,500
30,652
409,200
34,430
459,640
1,340
36,6
44,170
591,880
-
55,130
738,740
31,134
417,200
34,900
467,660
1,345
37,0
44,720
601,480
-
56,040
753,740
31,613
425,200
35,360
475,590
1,350
37,4
45,260
611,010
-
56,950
768,830
32,089
433,200
35,820
483,570
1,355
37,8
45,800
620,590
-
57,870
784,140
32,561
441,200
36,280
491,590
1,360
38,2
46,330
630,090
-
58,780
799,410
33,059
449,600
36,735
499,600
1,365
38,6
46,860
639,640
-
59,689
814,760
33,553
458,000
37,190
507,640
1,370
39,0
47,390
649,240
-
60,670
831,180
34,015
466,000
37,650
515,810
1,375
39,4
47,920
658,900
-
61,689
848,230
34,502
474,400
38,105
523,950
1,380
39,8
48,450
668,610
-
62,700
865,260
35,014
483,200
38,560
532,130
1,385
40,1
48,970
678,230
-
63,721
882,530
35,495
491,600
39,010
540,290
1,390
40,5
49,480
687,770
-
64,740
899,890
36,000
500,400
39,460
548,490
1,395
40,8
49,990
697,360
-
65,840
918,470
36,502
509,200
39,920
556,890
1,400
41,2
50,500
707,000
-
66,970
937,580
37,000
518,000
40,370
565,180
1,405
41,6
50,967
716,090
-
68,100
956,810
37,495
526,800
40,820
573,520
1,410
42,0
51,520
726,430
-
69,230
976,140
37,986
535,600
41,260
581,770
1,415
42,3
51,984
735,580
-
70,390
996,020
38,473
544,400
41,710
590,200
1,420
42,7
52,510
745,640
-
71,630
1017,150
38,986
553,600
42,155
598,600
1,425
43,1
53,010
755,390
-
72,860
1038,250
39,495
562,800
42,600
607,050
1,430
43,4
53,500
765,050
-
74,090
1059,490
40,000
572,000
43,040
615,470
1,435
43,8
54,000
774,900
-
75,351
1081,280
40,502
581,200
43,479
623,930
1,440
44,1
54,490
784,660
-
76,710
1104,620
41,028
590,800
43,920
632,450
1,445
44,4
54,970
794,320
-
78,070
1128,110
41,550
600,400
44,360
641,000
1,450
44,8
55,450
804,030
-
79,430
1151,740
42,069
610,000
44,790
649,460
`eq=oK=_bfqif`e=dj_e=
52
% w/w
Nitric acid
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potas
Density
°Be
ρ20
Sulphuric acid Hydrochloric acid % w/w
g/l
% w/w
Nitric acid
Caustic lye
Caustic potash
g/l
% w/w
g/l
% w/w
g/l
% w/w
g/l
1,455
45,1
55,930
813,780
-
80,880
1176,800
42,584
619,600
45,230
658,100
1,460
45,4
56,410
823,590
-
82,390
1202,890
43,123
629,600
45,660
666,640
1,465
45,8
56,890
833,440
-
83,911
1229,290
43,631
639,200
46,094
675,280
1,470
46,1
57,377
843,440
-
85,500
1256,850
44,163
649,200
43,469
638,990
1,475
46,4
57,840
853,140
-
87,289
1287,520
44,692
659,200
46,960
692,660
1,480
46,8
58,310
862,990
-
89,070
1318,240
45,216
669,200
47,390
701,370
1,485
47,1
58,780
872,880
-
91,130
1353,280
45,737
679,200
47,820
710,130
1,490
47,4
59,240
882,680
-
93,490
1393,000
46,255
689,200
48,250
718,930
1,495
47,8
59,700
892,520
-
95,460
1427,120
46,796
699,600
48,674
727,680
1,500
48,1
60,170
902,550
-
96,730
1450,950
47,333
710,000
49,100
736,500
1,505
48,4
60,620
912,330
-
97,990
1474,750
47,841
720,000
49,530
745,430
1,510
48,7
61,080
922,310
-
99,260
1498,830
48,371
730,400
49,950
754,250
1,515
49,0
61,540
932,330
-
-
48,898
740,800
50,380
763,260
1,520
49,4
62,000
942,400
-
-
49,421
751,200
50,800
772,160
1,525
49,7
62,450
952,360
-
-
49,967
762,000
51,220
781,100
1,530
50,0
62,910
962,520
-
-
50,484
772,400
51,640
790,090
1,535
50,3
63,360
972,580
-
-
-
-
1,540
50,6
63,810
982,670
-
-
-
-
1,545
50,9
64,260
992,810
-
-
-
-
1,550
51,2
64,710
1003,010
-
-
-
-
1,555
51,5
65,150
1013,090
-
-
-
-
1,560
51,8
65,590
1023,200
-
-
-
-
1,565
52,1
66,030
1033,370
-
-
-
-
1,570
52,4
66,470
1043,580
-
-
-
-
1,575
52,7
66,910
1053,840
-
-
-
-
1,580
53,0
67,350
1064,130
-
-
-
-
1,585
53,3
67,790
1074,470
-
-
-
-
1,590
53,6
68,230
1084,860
-
-
-
-
1,595
53,9
68,660
1095,120
-
-
-
-
1,600
54,1
69,090
1105,440
-
-
-
-
`eq=oK=_bfqif`e=dj_e=
53
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potash
Density
°Be
ρ20
Sulphuric acid Hydrochloric acid % w/w
g/l
g/l
% w/w
g/l
Caustic lye % w/w
g/l
Caustic potash % w/w
g/l
1,605
54,4
69,530
1115,960
-
-
-
-
1,610
54,7
69,960
1126,360
-
-
-
-
1,615
55,0
70,390
1136,800
-
-
-
-
1,620
55,2
70,820
1147,280
-
-
-
-
1,625
55,5
71,250
1157,810
-
-
-
-
1,630
55,8
71,670
1168,220
-
-
-
-
1,635
56,0
72,090
1178,670
-
-
-
-
1,640
56,3
72,520
1189,330
-
-
-
-
1,645
56,6
72,950
1200,030
-
-
-
-
1,650
56,9
73,370
1210,610
-
-
-
-
1,655
57,9
73,800
1221,390
-
-
-
-
1,660
57,1
74,220
1232,050
-
-
-
-
1,665
57,4
74,640
1242,750
-
-
-
-
1,670
57,7
75,070
1253,670
-
-
-
-
1,675
58,2
75,490
1264,450
-
-
-
-
1,680
58,4
75,920
1275,460
-
-
-
-
1,685
58,7
76,340
1286,330
-
-
-
-
1,690
58,9
76,770
1297,410
-
-
-
-
1,695
59,2
77,200
1308,540
-
-
-
-
1,700
59,5
77,630
1319,710
-
-
-
-
1,705
59,7
78,060
1330,920
-
-
-
-
1,710
60,0
78,490
1342,180
-
-
-
-
1,715
60,2
78,930
1353,650
-
-
-
-
1,720
60,4
79,370
1365,160
-
-
-
-
1,725
60,6
79,810
1376,720
-
-
-
-
1,730
60,9
80,250
1388,330
-
-
-
-
1,735
61,1
80,700
1400,150
-
-
-
-
1,740
61,4
81,160
1412,180
-
-
-
-
1,745
61,6
81,620
1424,270
-
-
-
-
1,750
61,8
82,090
1436,580
-
-
-
-
`eq=oK=_bfqif`e=dj_e=
54
% w/w
Nitric acid
Annex – Density and concentration of sulphuric acid, hydrochloric acid, nitric acid, caustic lye and caustic potas
Density
°Be
ρ20
Sulphuric acid Hydrochloric acid % w/w
g/l
% w/w
g/l
Nitric acid % w/w
g/l
Caustic lye % w/w
g/l
Caustic potash % w/w
g/l
1,755
62,1
82,570
1449,110
-
-
-
-
1,760
62,3
83,060
1461,860
-
-
-
-
1,765
62,5
83,576
1475,110
-
-
-
-
1,770
62,8
84,080
1488,220
-
-
-
-
1,775
63,0
84,610
1501,830
-
-
-
-
1,780
63,2
85,160
1515,850
-
-
-
-
1,785
63,5
85,740
1530,460
-
-
-
-
1,790
63,7
86,350
1545,670
-
-
-
-
1,795
64,0
86,990
1561,470
-
-
-
-
1,800
64,2
87,690
1578,420
-
-
-
-
1,805
64,4
88,430
1596,160
-
-
-
-
1,810
64,6
89,230
1615,060
-
-
-
-
1,815
64,8
90,120
1635,680
-
-
-
-
1,820
65,0
91,110
1658,200
-
-
-
-
1,821
65,0
91,334
1663,190
-
-
-
-
1,822
65,1
91,560
1668,220
-
-
-
-
1,823
65,1
91,780
1673,150
-
-
-
-
1,824
65,2
92,000
1678,080
-
-
-
-
1,825
65,2
92,250
1683,560
-
-
-
-
1,826
65,3
92,510
1689,230
-
-
-
-
1,827
65,3
92,825
1695,910
-
-
-
-
1,828
65,4
93,030
1700,590
-
-
-
-
1,829
65,4
93,361
1707,570
-
-
-
-
1,830
65,4
93,640
1713,610
-
-
-
-
1,840
65,9
95,598
1759,000
-
-
-
-
`eq=oK=_bfqif`e=dj_e=
55
Annex – Brief instruction Titration of hydrogen peroxide
Brief instruction - Titration of hydrogen peroxide Procedure of titration Remark Calculation is only valid for a 0.02 mol/l (= 0.1N) potassium permanganate solution.
An aliquot part is taken out, usually 1 to 10 ml, of the bleaching bath and given into an Erlenmeyer flask containing approx. 10 ml of a sulphuric acid of 20%. Titration is done immediately with a potassium permanganate solution of 0.02 mol/l (= 0./1 N) on a first persisting pink-violet colouration.
Calculation Valid for a potassium permanganate solution of 0.02 mol/l (= 0.1 N) Factor for
Example For titration of 2 ml bleach liquor with solution of 0.02mol/l KMnO4 (= 0.1 N) 8.7ml of KMnO4-solution are consumed. How much H2O2 of 50% in ml/l does the bleaching liquor contain ? The factor for 2 ml of bleaching liquor and of H2O2 50% is 1.423 (see table). ml/l H2O2 50% = 8.7 · 1.423 = 12.4 ml/l
`eq=oK=_bfqif`e=dj_e=
56
Sample of H2O2 100% bleach liquor in g/l
Factor for
Factor for
H2O2 50%
H2O2 35%
in g/l
in ml/l
in g/l
in ml/l
1 ml
1,701
3,401
2,846
4,859
4,293
2 ml
0,850
1,701
1,423
2,430
2,146
5 ml
0,340
0,680
0,569
0,972
0,859
10 ml
0,170
0,340
0,285
0,486
0,429
ml/l H2O2 x-% = consumption of KMnO 4-solution ·factor
Annex – Brief instruction Titration of caustic lye
Brief instruction - Titration of caustic soda Procedure of titration
Remark
An aliquot part, usually 1 to 10 ml of the bath are taken and given into an Erlenmeyer flask containing some distilled water. Titration is done with 0.1 mol/l hydrochloric acid or 0.05 mol/l sulphuric acid (both of 0.1 N) up to the colour shade change of the indicator phenol phthaleine of red to colourless.
The calculation is only valid for a hydrochloric acid of 0:1 mol/l (= 0.1N) – or a sulphuric acid solution of 0.05 mol/l (= 0.1 N)
Example 1
Calculation Valid for a hydrochloric acid of 0.1 mol/l or sulphuric acid of 0.05 mol/l (both 0.1 N)
Sample of bath
Factor for
Faktor for
Factor for
NaOH 100 %
NaOH 50 %
NaOH 38 °Be
in g/l
in g/l
in ml/l
in g/l
in ml/l
1 ml
4,000
8,000
5,229
12,099
8,896
2 ml
2,000
4,000
2,614
6,050
4,448
5 ml
0,800
1,600
1,046
2,420
1,779
10 ml
0,400
0,800
0,523
1,210
0,890
For titration of 2ml of bleach liquor with 0.1mol/l HCl-solution Lösung (= 0.1 N) 9.3ml of HClsolution are consumed. How much NaOH 100% in g/l does the bleach liquor contain ? The factor for a sample of 2 ml bleach liquor and NaOH 100% is 2 (see table). g/l NaOH 100% = 9:3 · 2 = 18.6 g/l
Example 2
ml/l or g/l of NaOH x-% = consumption acid solution · factor
For titration of 2ml bleach liquor with HCl solution of 0.1mol/l HCl (= 0,1 N) 9.3 ml HClsolution are consumed. How much NaOH 50% in ml/l does the bleach liquor contain ? The factor for a sample of 2 ml of bleaching liquor and NaOH of 50% is 2.615 (see table). ml/l NaOH 50% = 9.3 · 2.614 = 24.3 ml/l
`eq=oK=_bfqif`e=dj_e=
57