Kenworth Peterblit Electrical Shematic for Model 210 and 220

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: Yellow 25 pin Connector Identifier: Y25 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12

Schematic page M19A M19AA M05B M19C M01E M19C M05B M05A M05A M04A M04A M04B M05B M01D M05B M10A M03A M03A M18A M19A M19A M19C M15B M19AA M10A

Function Fuel tank sender signal Park brake Reverse Alarm (to buzzer) Diff lock solenoid Urea Heater (only if a design requirement) Brake wear Reverse light switch +ve - fuse 46 Direction indicator LH truck Direction indicator RH truck Tail lamp LH Tail lamp RH Rear fog LH/RH Rear stop lamp LH/RH ABS trailer pin 2 and 24S trailer pin 6 +ve supply Reverse alarm from switch Battery supply +ve - Pin 4 Trailer Socket S Air drier +ve supply - ignition fuse F39 Heated Sedimenter Alarm Direction indicator trailer LH - Pin 3 trailer socket N Direction indicator trailer RH - Pin 5 trailer socket N Diff lock switch ABS trailer warning light Cab lock down Body light

DAF no. 3503 3402 5104 4517 1665 3406 1217 2036 2037 2170 2169 2152 4601 1356 4591 1110 1240 5051 3659 2008 2009 3408 3428 3412 2155

Connector: Brown 16 pin Connector Identifier: N16 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 (5/08)

Schematic page M19A M19A M19A M19A M06A M06A M06A M06A M19A M18A M19AA M16A M03A M19A M19A

Function Air 2 transducer supply Air 1 transducer ground Air 1 transducer supply Air 1 transducer signal Tachograph sender -ve (pin 2 sender unit) Tachograph sender +ve (pin 1 sender unit) Tachograph sender signal 1 (pin 4 sender unit) Tachograph sender signal 2 (pin 3 sender unit) Gearbox protection solenoid range change Alarm Gearbox neutral switch PTO solenoid output VIC W.I.F. warning light N/C Air 2 transducer ground Air 2 transducer signal PM618018

DAF no. 3639 3638A 3639A 3640 3020 3021 3018 3019 4030 3660 4721 4596 5049 3638 3641 Page 1 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: Grey 2 pin Connector Identifier: S2 Pin No. 1 2

Schematic page M02B M15B

Function Starter solenoid Trailer ABS

DAF no. 4009 1119

Connector: Green 16 pin Connector Identifier: G16 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8

Schematic page M04E M04E M04C M04C M04C M04B M04C M04B/BB M04B/BB M04B/BB M04B/BB M05A M04A M05A M05A

Function Headlamp levelling pin 1 to motor 3 Headlamp levelling pin 2 to motor 1 Ground Ground Ground Front Fog Lamps Front Driving Lamps N/C Headlamp dip beam LH Headlamp dip beam RH Headlamp main beam LH Headlamp main beam RH Horn Front side lamps LH & RH Direction indicator LH Direction indicator RH

DAF no. 4953 2169

2142 2122 2114 2113 2122B 2122A 4535 2169 2006 2007

Connector: Red 16 pin Connector Identifier: R16 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8

(5/08)

Schematic page M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20A/B/C/D M20C/D M20C/D M20A/B/C/D M20A/B/C/D M20B/C/D M20B/C/D M20A/B/C/D

Function ABS rear sensor LH - ecu pin 14 ABS rear sensor LH - ecu pin 11 ABS rear sensor RH - ecu pin 18 ABS rear sensor RH - ecu pin 17 ABS front sensor LH - ecu pin 15 ABS front sensor LH - ecu pin 12 ABS front sensor RH - ecu pin 13 ABS front sensor RH - ecu pin 10 ABS rear valve LH inlet - ecu pin 2 ABS rear valve LH outlet - ecu pin 5 ABS rear valve RH inlet - ecu pin 8 ABS rear valve RH outlet - ecu pin 9 ABS front valve LH inlet - ecu pin 3 ABS front valve LH outlet - ecu pin 6 ABS front valve RH inlet - ecu pin 1 N/C ABS front valve RH outlet - ecu pin 4

PM618018

DAF no. 4629 4628 4631 4630 4621 4620 4623 4622 4641 4640 4643 4642 4633 4632 4635 4634

Page 2 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: Red 8 pin Connector Identifier: R8 Pin No. 1 2 3 4 5 6 7 8

Schematic page M02A M02A M02A M02A M01CC

Function Isolation Switch - A5 Isolation Switch - A4 Battery isolation remote operation - A1 Battery isolation remote operation - A2 Battery isolation before battery master isolation switch N/C N/C N/C

DAF no. 1380 4179 4176 4177 1000

Connector: Brown 8 pin Connector Identifier: N8 Pin No. 1 2 3 4 5 6 7 8

Schematic page M27A M27A M01E M01E M27A M27A M17B M01C

Function CAN H - vcan CAN L - vcan Dosing Unit KL15 Dosing Unit KL30 Engine +ve supply fused battery Engine +ve supply ignition Air conditioning compressor +ve supply Alternator W/L

DAF no. 3701E 3700E 4265 1640 1177 1211 5055 1020

Connector: Grey 8 pin Connector Identifier: S8 Pin No. 1 2 3 4 5 6 7 8

Schematic page M30A M30A M30A M30A M30A M30A M30A M30A

Function Switch Wire - Dashboard Switch Wire - Dashboard Switch Wire - Dashboard Switch Wire - Dashboard Switch Wire - Headershelf Switch Wire - Headershelf Switch Wire - Headershelf Switch Wire - Headershelf

DAF no. X003 X004 X005 X006 X007 X008 X009 X010

Connector: Yellow 8 p Allison Gearbox MD3060 Connector Identifier: Y8 Pin No. 1 2 3 4 5 6 7 8 (5/08)

Schematic page M25B M25B M25B M25B M25B M25B M25B M25B

Function KL30 supply - Automatic/Automated Gearbox KL15 supply - Automatic/Automated Gearbox Ground Allison Selector Direction Sense MD3060 AGC Pin 43 MD3060 AGC Pin 30 MD3060 AGC Pin 1 & 17 MD3060 AGC Pin 45 PM618018

DAF no. 1163 1302 5728 4595 5701 5646 5649 Page 3 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: Yellow 8 pAllison 1000/2000 - AsTronic Lite Connector Identifier: Y8 Pin No. 1 2 3 4 5 6 7 8

Schematic page M25A/C M25A/C M25A/C M25C M25C

Function KL30 supply - Automatic/Automated Gearbox KL15 supply - Automatic/Automated Gearbox Ground N/C AsTronic gearbox module - ZF CAN - A5 AsTronic gearbox module - ZF CAN - A2 N/C N/C

DAF no. 1163 1302

3731 3732

Connector: Black 4 pin Connector Identifier: B4 Pin No. 1 2 3 4

Schematic page M17C M17C

Function Auxiliary Cab Heater Pump Auxiliary Cab Heater Pump N/C N/C

DAF no. 4935 4936

Connector: White 8 pin Connector Identifier: W8 Pin No. 1 2 3 4 5 6 7 8

Schematic page M27A M27A M27A M27A M27A M27A M02A

Function Throttle pedal +ve supply - engine ecu pin J2-22 Throttle pedal signal - engine ecu pin J2-9 Throttle pedal common - engine ecu J2-23 Throttle pedal on-idle switch - engine ecu pin J2-11 Throttle pedal off-idle switch - engine ecu pin J2-1 Throttle pedal idle common - engine ecu pin J2-34 N/C Grid Heater Warning

DAF no. 4677 4679 4678 4681 4166 4680 4014

Connector: Purple 8 pin Connector Identifier: P8 Pin No. 1 2 3 4 5 6 7 8

(5/08)

Schematic page M28A/AA M28A/AA M28A/AA M28A/AA M28A/AA M28A/AA

Function ECAS height sensor RH - ecu pin 7 ECAS height sensor LH - ecu pin 19 ECAS height sensor common - ecu pin 18 ECAS valve RH - ecu pin 20 ECAS valve LH - ecu pin 8 ECAS valve exhaust - ecu pin 21 N/C N/C

PM618018

DAF no. 4736 4739 9009 4742 4741 4740

Page 4 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: White 4 pin Connector Identifier: P4 Pin No. 1 2 3 4

Schematic page M18A M18A M18A

Function Alarm Siren Pin 3 Alarm Siren Pin 2 Alarm Siren Pin 1 N/C

DAF no. 1229 3653

GROUND

Connector: Grey 4 pin Connector Identifier: S4 Pin No. 1 2 3 4

Schematic page M11A M11A

Function Windscreen washer pump Ground Headlamp wash pump (not required at present) N/C

DAF no. 5161

Connector: Yellow 4 pin Connector Identifier: Y4 Pin No. 1 2 3 4

Schematic page M20C M20C

Function

DAF no. 4578 5060

Function

DAF no.

ASR valve - ecu pin 7 ASR valve - ecu pin 16 N/C N/C

Connector: Black 2 pin Connector Identifier: B2 Pin No. 1 2

(5/08)

Schematic page N/C N/C

PM618018

Page 5 of 6

2007 Compliant Models 210 220 - Cab Chassis Interface Definition Connector: Blue 16 pin Connector Identifier: U16 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8

Schematic page

Function

DAF no.

Function

DAF no. 3725 3524 3726 3003 3646 3420 2161 3412

N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C N/C

Connector: White 16 pin Connector Identifier: W16 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8

(5/08)

Schematic page M22A M10A M22A M30A M30A M30A M30A M30A M30A M30A M30A M30A M30A M30A M06A M30A

FAN 'Stop' Lamp PTO status FAN 'Warning' Lamp Engine Running FAN K-Line Remote PTO Ignition Control Fuse - F35 Cab lock down Ground Ground Enable ESC N1 ESC N2 ESC N3 ESC Tachograph speed signal B7 Battery Control Fuse - F50

PM618018

3143 3144 3145 3146 3514 1600

Page 6 of 6

Electrical Schematics for Model 210 and 220 The content of the pages identified below is generic and not specific to Model 210/220 built after January 1, 2008. When working on the vehicle it is likely that terminated harnesses will be encountered where either an available option has not been specified or a feature is not available on the vehicle.

Page No. System/Component M00

Electrical schematic information

M01C

Supply battery

M01CC

Supply battery (with isolator)

M01D

Supply fuses

M01E

Supply fuses (additional)

M02A

Grid heater / remote battery isolator

M02B

Starter

M03A

Heated sedimenter / Air drier / WIF (water in fuel)

M04A

Lighting

M04B

R. fog / F. fog / Main / Dip beam

M04BB

R. fog / Main / Dip beam

M04C

Driving lamps

M04D

Daytime running lamps

M04E

Headlamp levelling

M05A

Horn / Indicators

M05B

Stop / Reverse lights

M05C

Rotating beacons

PM618018

M06A

Tachograph / Speedo

M07A

Diagnostics

M08B

Central locking

M08C

Electric windows / sun roof

M09A

LHD heated & steerable mirrors

M09B

RHD heated & steerable mirrors

M10A

Interior & body light

M11A

Wiper, wash circuit

M14A

Accessories LHD

M14AA

Accessories RHD

M14B

Heated wind screen / seat

M15A

Trailer connections

M15B

Trailer ABS

M16A

Power Take Off

M17B

Heater & aircon

M17C

Auxiliary cab heater

M18A

Alarm

M18B

Immobiliser

M19A

VIC

M19AA

VIC (continued)

M19B

DIP / MMI (MCS)

PM618018

M19C

Brake wear / Diff lock

M19D

BBM

M20A

ABS version E 4S2M

M20B

ABS version E 4S3M

M20C

ABS / ASR version E

M20D

ABS version E 4S4M

M21A

Telephone

M22A

FAN model

M23A

Steering wheel (without air bag)

M23BAA

Steering wheel (With air bag)

M24A

Air bag / Pre-belt tensioner

M25A

Allison 2100 Auto gearbox

M25B

Allison 3000 Auto gearbox

M25C

ZF As-Tronic gearbox

M27A

Engine ECU CM2150

M28A

ECAS (dual sensor)

M28AA

ECAS (single sensor)

M30A

Additional wiring

M31A

Regeneration

PM618018

Electrical Schematics for 2007 Compliant Models 210 and 220

NELC863 Electrical Schematic Information

Cable Size Denotations

DAF – Wire Colours

0.35 sq. mm

1000 – 1999 = Red

0.5 sq. mm

2000 – 2999 = Yellow

1.0 sq. mm

3000 – 3999 = Blue

2.0 sq. mm

4000 – 6999 = Grey

3.0 sq. mm

Not marked or

4.5 sq. mm

9000 – 9499 = White

7.5 sq. mm

V CAN wiring colours:High = Blue Low = Yellow

10.0 sq. mm 16.0 sq. mm Cable sizes and twisting for I-CAN, V-CAN and D-CAN are 0.5 sq. mm cable size and 40 twists/ metre

I CAN wiring colours:High = Grey Low = Yellow D CAN wiring colours:High = Green Low = Yellow

General Information

Denotes cab wiring Y25-B6

Denotes chassis wiring Indicates Cab-Chassis connector at Zone 1 ( Zone 2) Y25 = Yellow connector 25 way B6 = Cavity No.

+

-

M00 05/2008

PM618018

page 1 of 57


NELC863 Supply Battery

A502

+

1000

B

G

L

+15

1020

M19AA

1211

M27A

N8-8

A500

A500

1000

+

-

+

1000

M17C

1000

M06A

1000

M01D

R8-5

G766

Positive stud Cab-Chassis interface 4001

M02A

4001

M19AA M01E

4001

M19AA M24A

4001

M19AA M01D

4001

M19AA M14A/AA

1130

M19AA M14B M19AA M21A

1130

M02A

4002

M02B

1130

C841 1000

+

-

M01C page 2 of 57

PM618018

05/2008


NELC863 Supply Battery

A502

+

1000

B

G

L

+15

1020

M19AA

1211

M27A

N8-8

A500

A500

1000

Batt. Isol.

+

-

+

F-2A E153

1000

M17C

1000

M06A

1000

M01D

R8-5

Positive stud Cab-Chassis interface 1234

M02A

4001

M19AA M01E

1234

M19AA M24A

1234

M19AA M01D

1234

M19AA M14A/AA

1130

M19AA M14B M19AA M21A

1130

M02A

4002

M02B

1130

C841 1000

+

-

M01CC 05/2008

PM618018

page 3 of 57


NELC863 Supply fuses 1217

M11A

1217

M19AA M11A

F46-10A

1234

E018 M27A M19AA

1211

1234

1217

M05B

1217

M03A

FR01-10A 1217

E035

M01C/CC

M19C

1356

M04D

1356

G015 R1

F1-15A

50A 1000

M30A

1356

M05B Y25-B1

M15B

E282

M15A

1010 1357

M07A

1357

M18B

1357

M18A

1357

M06A

1357

F16-10A E143

M20A/B/C

1357

M19AA

1010

M01E

1240 G353

1240

R2

M08B

M19AA

F39-10A

20A 1000

M23A/AA

1358

E091

1240

M03A

1358

M28A/AA

1358

M08C

1000 1000

F34-15A E411

1666

M17C/CC

1666

M05A

M01C/CC 1666

+

M21A

-

M01D page 4 of 57

PM618018

05/2008


NELC863 Supply fuses (Additional)

RX 20A

1234

M01C/CC

R004

KL30-G/BOX. DOSING 1000

4264

M25A/B/C F31-10A

4265

E409

N8-3

B494 1000

F06-20A

N8-4

1640

E357

Dosing Unit

UREA Heater 1000

F41-20A

1665

Y25-A5

E410 B480

-

+

M01E 05/2008

PM618018

page 5 of 57


NELC863 Grid Heater / Remote Batt. Isol. GRID HEATER G014 4061

4013

M27A

B341

4014

1000

M27A

4015

B341

RELAY CHASSIS MOUNTED 4014

M19AA

W8-8

REMOTE BATTERY ISOLATION SWITCH 2170

M04A

A

B

5

7

C853 4177

R8-4

4176

R8-3

C854

D320 A1

A2

4178

A3

9307

A5

1380

R8-1 R8-2

F40-5A E350

A4

ISOLATION RELAY

G426 4179

4001

M01C/CC

+

1234

SHUNT IS FITTED WHEN AN ISOLATION SWITCH IS NOT REQUIRED

M01C/CC

-

M02A page 6 of 57

PM618018

05/2008


NELC863 Starter

4173

4002

M19AA M01C/CC

1000

M19A

50A R33 G203

4009

S2-1

1000

L014

-

+

M02B 05/2008

PM618018

page 7 of 57


NELC863 Heated sedimenter/ Air drier/ W.I.F.

M19AA

N16-B5

5049

F692

1 2 3

WATER IN FUEL

M19AA M01D

AIR DRIER

Y25-B4

1240

B042

M19AA M01D

R41

1217

1000

F19-25A

G201

FUEL PRE-HEATING 1190

5051 Y25-B5

E164

B182

-

+

M03A page 8 of 57

PM618018

05/2008


NELC863 Lighting 2169 2102

1000

F2-10A

2169

M04E G16-B6

E283

C156

Side left C157

R05

Side right 2169

Y25-A11

C023

Tail right

G000

M15A F3-10A

M19AA M17C

2170

M19AA M25B

2170

M19AA M25A/C

2170

E284

C158

2170

Marker L C159

2170 2170

Y25-A10

Marker R

C022

Tail left M15A

2170

M31A

2170

M19AA

2100 2170

M04B/BB

2170 C622

Lighting switch

1000

M19AA M04B/BB

2110

2

M05A

2170

1

M05B

2170

M08B

2170

4

M08C

2170

M09A/B

2170

M10A

2170

M16A

2170

M19C

2170

M18A

2170

M05C

2170

M02A

2170 F5-10A E285

M06A

2639

M04B/BB

2639

M19A

2100

M04D

-

+

M04A 05/2008

PM618018

page 9 of 57


NELC863 R. Fog/ F. Fog/ Main/ Dip beam M04A

2639 R. Fog

M19AA

R10

2168

G005 C024

5

1

C025

2152

M19A

M04A

2150

Y25-A12

2152

3

6

2

A

B

M15A

C727

2170 F. Fog R9

2140

G004 C008

M19A

C009

2142

2140

G16-A6 F8-15A

1000

2141

M19AA

E009 2112

F12-10A

LH

G16-B1

E004 R11

C000

2114

G001 F13-10A

RH G16-B2

E005

Dip

C001

2113

White 3 2

C775

2154

D610

2110

2122

Main 2120

R12

M04D

G002

M04C C002

2122

LH G16-B3

M04A

2110

C003

2122

RH

G16-B4 2121

M04C -

+

M04B page 10 of 57

PM618018

05/2008


NELC863 R. Fog/ Main/ Dip beam

R. Fog

M19AA

2168

M04A

2639

R10

G005 C024 C025

2152

M19A

2150

M04A

2170

Y25-A12 5

2152

1

M15A

C773 A

B

F8-15A

1000

2141

M19AA

E009 2112

F12-10A

LH

G16-B1

E004 R11

C000

2114

G001 F13-10A

RH G16-B2

E005

Dip

C001

2113

White 3 2

C775

2154

D610

2110

2122

Main 2120

R12

M04D

G002

M04C C002

2122

LH G16-B3

M04A

2110

C003

2122

RH

G16-B4 2121

M04C -

+

M04BB 05/2008

PM618018

page 11 of 57


NELC863 Driving Lamps

1000

F14-15A

2121

M04B/BB

2122

M19AA

E006

M04B/BB

G16-A7

2122

C006 C007

G16-A3 G16-A4 G16-A5

+

-

M04C page 12 of 57

PM618018

05/2008


NELC863 Daytime Running Lights

G735

M04A

2648

2100 D784

M04B/BB

1356

M01D

D785

2110

+

-

M04D 05/2008

PM618018

page 13 of 57


NELC863 Headlamp Levelling

4953

2169

Control

G16-A2

1

3 4

G16-A1

2

C764

B129 3

M

2

1

Actuator LH

B130 3

M

2

1

Actuator RH 2169

+

M04A

-

M04E page 14 of 57

PM618018

05/2008


NELC863 Horn, Indicators

F26-15A

1000

E019 C775

Purple 2

Horn G16-B5

4535

White 6 7 4

B401

M19AA M19A

2001

M19AA M19A

2002

4979

DI Right M19AA M19A

G16-B8

2007

C015

Front

C017

M19AA M19A

2037

Y25-A9

C019

M19AA M19A

2006

G16-B7

C014

Side Rear Front

C016

M19AA M19A

Y25-A8

2036

Side

C018

Rear

DI Left 2003

M19AA M19A

2036

6

2029

5 A

1666

M01D

7

2170

M04A

1 B

C765

+

2

Hazard Switch

-

M05A 05/2008

PM618018

page 15 of 57


NELC863 Stop/ Reverse lights

Stop

1356

M19AA M01D

4602

M19A

Footbrake switch

G036 R14

4602

4602 E511

F27-10A

1000

4601

Y25-A13

E013

C020 C021

M15A 4601

M28A/AA

C814 4591

5

Y25-A3

5104

1

B176

2170

M19AA M04A

A

B

4591

M19AA M25C

Y25-B2

1217

M19AA M01D

4591

Y25-A7 E501

C026 C027

M15A

Reverse

+

-

M05B page 16 of 57

PM618018

05/2008


NELC863 Rotating Beacon

C144

M

M C145 2018

M08C

1154 C716 1000

F20-20A E142

M04A

2170

1154 5

7

1

2

+

-

M05C 05/2008

PM618018

page 17 of 57


NELC863 Tachograph / Speedo

3020

F533 3021

N16-A5

+ 1

2 4

3018

N16-A6

5 3019

N16-A7

F25-5A

1000

M01C/CC

_

N16-A8

1127

E023

B525 1 5

1 5

1 5

1 5

2 6

2 6

2 6

2 6

3 7

3 7

3 7

3 7

4 8

4 8

4 8

4 8

D

C

B

A

9001 9025 2170

M04A

3700A

V CAN 3701A

A DUMMY TACHOGRAPH (SPEEDO) HAS THE SAME WIRING AS AN OPERATIONAL TACHOGRAPH

CAN H

1357

M01D

W16-B7

3514

M28A/AA

CAN L

M22A

-

+

M06A page 18 of 57

PM618018

05/2008


NELC863 Diagnostics

3425

M20A/B/C

9107

M01D

1357

4732

M28A/AA

4732

M19A

3646

M22A

3646

M24A

3646

M08B

3646

M18A

4733

M19B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A100

CAN L

3782

CAN H

3783

M17C

3037

1000

B468 2

120 ohm

1

FMS Connector F33-10A

1229

E053

M18A

1229

M18A

1229

M28A/AA

1229

-

+

M07A 05/2008

PM618018

page 19 of 57


NELC863 Central Locking

M01D

1000

F45-10A

1181

E198

M07A

3646

5062 4538 4537

5061

9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8

M19AA

3647

M18A

3647

D916 W8-1

R8-7

M10A

W8-3

R8-5

1107 R8-6 B199

Drivers Door

1 L 2 U 3 4

1 2 3 4

L U

B200

Passengers Door

5061 5118

M04A

2170

B

A 7

3

1

C774

-

+

M08B page 20 of 57

PM618018

05/2008


NELC863 Electric Windows/ Sun Roof

C736 1154

M05C

4 6

4760 B009

3

M Sun Roof

4761 5 7 2170 1

Drivers Door C866 2170

M04A

1 1208

4528

7 5 9

B003

M

2 6

1208

4529

4 2170

Passenger Door

C865

C864

1 1208

1 7

4524

7 5

4521

5

9

9 B004

2

2

4520 6

1208

M

6

4

4

4525

1208

M09A/B

W8-2

M01D

1358

F24-20A E044

M09A/B

1208

-

+

M08C 05/2008

PM618018

page 21 of 57


NELC863 LHD Heated and Steerable Mirrors

C867

M04A

2170

M08C

1208

1

2

4532

7

M14B

5

B017

4772

M

H

M

V

4770

B005 4771

5 4

POS G 1208

3

M08C

9

POS D B018 10 8

7 C556 4774

M

H

M

V

B006 4773

+

-

M09A page 22 of 57

PM618018

05/2008


NELC863 RHD Heated and Steerable Mirrors

C867

M04A

2170

M08C

1208

1

2

4532

7

M14B

5

B018

4771

M

H

M

V

4773

B006 4772

5 4

POS G 1208

3

M08C

9

POS D B017 10 8

7 C556 4774

M

H

M

V

B005 4770

+

-

M09B 05/2008

PM618018

page 23 of 57


NELC863 Interior and body light

Interior light 1 F37-15A

1000

1107

E028 2610

M19AA

C119

Interior light 2 2610

1107

M08B

C120 2600

M19AA

Drivers door 2600

1107

R8-8

E514

C062

M18A

2600

M18A

2647

Step lights Passenger door

1107 R8-2

E515

C063 2647

M19AA

C110 1107

LH bunk light 1107

RH bunk light

C111 1000

F43-10A

Y25-B3

1110

M15A

E052

M04A

2170

+ page 24 of 57

2155

C725 1

5

A

B

2155

Y25-B12

M19AA C071

Body lamp PM618018

M10A 05/2008


NELC863 Wiper, wash circuit

G354 R3

1234

M01D

F32-15A

1000

1204

E025 1205

1205

6

B001 7

5161

3

4508

4

4507

5

S4-1

Y8-1 Y8-4

S4-2

P B000

M Y8-2

1

2

4509 Y8-3

C842 1205 Y8-5

4504

M19A

5161

M19A

4502

M19A

R25 G008

4506

M01D

1217

-

+

M11A 05/2008

PM618018

page 25 of 57


NELC863 Accessories - LHD

M01C/CC

1130

F30-20A E026

RADIO B025

4543 4541

B023

B 1 3 5 7 2 4 6 8

B024

4542

4540

A 1108

1 3 5 7

5400

1 2

2 4 6 8

M21A M21A M21A

5401 5402

3

1153 1153

9 6 12V 24-12V Conv

24V 3 2

7 5 4

1 Headershelf 2

B030

1 D579

2622

M19AA

1105

1000

F23-10A

1106

E027

-

+

M14A page 26 of 57

PM618018

05/2008


NELC863 Accessories - RHD

M01C/CC

1130

F30-20A E026

RADIO B025

4542 4540

B023

B 1 3 5 7 2 4 6 8

B024

4543

4541

A 1108

1 3 5 7

5400

1 2

2 4 6 8

M21A M21A M21A

5401 5402

3

1153 1153

9 6 12V 24-12V Conv

24V 3 2

7 5 4

1 Headershelf 2

B030

1 D579

2622

M19AA

1105

1000

F23-10A

1106

E027

-

+

M14AA 05/2008

PM618018

page 27 of 57


NELC863 Heated Windscreen/ Seat

Heated Windscreen 1000

F61-50A

5436

1603 87

30

E299

Screen resistance B371

G397

85

4532

M09A/B

R48

86

50A Timing 12 minutes

Heated Driver Seat

M01C/CC

1130

R6

G355 B032

1000

F17-20A

1227

E039 Drivers Seat

-

+

M14B page 28 of 57

PM618018

05/2008


NELC863 Trailer Connections

A000

M04A

2169

A001 1

6

1 2

6

7 5

M19A M05B M19A M04A

2009

2 7

3

5

4

2152

M04B/BB

3 4

4601

4591

M05B

1110

2008

M10A

3651

M18A

2170

24N

24S

+

-

M15A 05/2008

PM618018

page 29 of 57


NELC863 Trailer ABS

1000

F36-20A

1119

E009 S2-2

A004 2 1

3 4

7 6 5

3428

M19AA

Y25-B10

M01D

1356

+

-

M15B page 30 of 57

PM618018

05/2008


NELC863 PTO

C750

PTO

M19AA M04A

2170

A

B

M19AA M19A

4594

5

1

4594

M19D

M19AA

3524

M19AA M19D

3524

W16-A2 PTO status

PTO Solenoid 4596

M19AA M19A

4596

3524

M19D

N16-B4 B245

+

-

M16A 05/2008

PM618018

page 31 of 57


NELC863 Heater and Air con.

F18-15A

1010

M01D

1201

M21A

E031 1201

Heater

B377

M

7

5

8

5189

M19A

2622

M19AA

6

Air Con. Switch 4

2

1

E509 4655

5055 P8-1

P8-2

N8-7

B043

Air Conditioning

-

+

M17B page 32 of 57

PM618018

05/2008


NELC863 Auxiliary Cab Heater C926 4660 5

7

W/L

M04A

2170

9

10

1

2

E586 MTWTFSS

5117

88:88

4 12 11 1 10 3 5 6 2 8 7 9

5117 4980 4660 4766

4765

1156 1666

D521

3037 4

9 6

1

M07A

8 7 3 2 3 8

1666 4935

M01D B4-1

4 B122

P

5 2 7

4936 B4-2

1 10

M01C/CC

1000

F29-10A

5117

M18A

1156

E114

-

+

M17C 05/2008

PM618018

page 33 of 57


NELC863 Alarm

D911

M19AA M01D

1357

M19AA M07A

1229

2003

M19A

3652

M19AA

3412

M19AA

3646

M07A

B9

5117

M17C

B11

2600

M10A

2647

M10A

A7

A8

B8

A9

A4

B5

A2

B15

D715

1 LED

3482

2

B14

B10

B338

W4-1 W4-2

Siren

2

3653

B3

N16-B2

3660

B4

3

Y25-B6

3659

B6

3647

B16

M08B

W4-3

1

3566E

B21

3565E

B20

Radar sensor exclu

F686 3654

2

Radar sensor

3649

4

3651

1

B7 A12

B13

3658

A10 Trail door exclu

Application connector

A070

5

N16-B6

B2

CAN H

I CAN

3657

CAN L

2170

M04A

C835 1

5

2

1229

7

M07A

2170 C836 A

B

1

5

M15A M19AA

+

-

M18A page 34 of 57

PM618018

05/2008


NELC863 Immobiliser

M19AA M01D

1357 D912 1

2

3

4

5

6

BLACK 1

2

3

4

3700H 3701H

+

CAN L V CAN CAN H

-

M18B 05/2008

PM618018

page 35 of 57


NELC863 VIC

D310 CAN H

3701C

CAN L

3700C F57-15A

E108 F38-15A E280 F21-15A E277

1114 1199 1198

M28A/AA

3432

M28A/AA

3431

M24A

3670

M05A

2001

M05A

2002

M05A

2007

M05A

2037

M05A

2006

M05A

2036 Y25-B8

M15A

Y25-B7

M15A

2009 2008 2003

M05A

C1

D18

C2

D20

A2

C46

A9

A5

E3

E5

B9 B10 C31 D38 D39

C44 C4 B5 B23 C7

E8 A8

D12

E9

A01

A7

D31

E4

D21

E7

D16

3566A

CAN H

3565A

CAN L

5655

M25C

4030

M11A M11A

4502

M11A

4504

M02B

4173

M05B

4602

Gearbox protection

4732

M07A

4594

M16A

4596

M16A

2639

M04A F608

3503 Y25-A1

Fuel Level

5189

M17B

3639

N16-A3

3638

N16-A2

3640

N16-A4

D23

N16-A1

M18A 5161

B079

N16-B1

F652

Air 1 Transducer

F652

N16-B7

D33 D37

D11

C50

D35

C51

D34

D32

D3 D13 C10 C12

3641

Air 2 Transducer

N16-B8

2150

M04B/BB

2140

M04B

3637 3636

R8-1 R8-3

F651

Outside Temp

1 2

X010

M30A

X009

M30A

-

+

M19A page 36 of 57

PM618018

05/2008


NELC863 VIC (Continued) D310 M04C

2122

M19C

3408

M01C/CC

1020

M15B

3428

M19B

5160

M19B

9033

M19B

3642

M19B

3643

M19B

3644

M19C

3406

M04B/BB

2168

M10A

2155

M10A

2600

M10A

2647

M10A

2610

M08B

3647

M03A

5049

M30A

3143

M30A

3144

M30A

3145

M30A

3146

M01D

1357

C6 C34

C15

D28

C8

C32

D36

C22

V CAN

M02A

2114

M04B/BB

2622

C49

M17B

2622

M14A/AA

2622

C35

C26 B17

CAN L

4014

C24 C25

CAN H

3701D

C23

C30

M19B

4721 N16-B3

Neutral

E569

3402 Y25-A2

Park brake F000

C40 3412

C9

M30A

3412

D1

M18A

Y25-B11

D22

B16

A4

D26

C13

C17

D8

C18

D09

C19

D05

C33

D06

C42

D07

B14

E1

B12 B06

1357

M19D

3701D

C14

Cab lock

F009

4684

E596 Clutch

1240

M01D

3420

M30A

3725

M22A

3726

M22A

3652

M18A

3157

M30A

3524

M16A

3783 D CAN

CAN H

3782

CAN L

B03 2170

M04A

B04

Instrument dimming

B

A

9

3

4593

D14

C763

-

+

M19AA 05/2008

PM618018

page 37 of 57


NELC863 DIP / MMI (MCS)

D899 3566B

7

M19AA CAN L

3565B

5

CAN H

3701B

13

M19AA CAN H

DIP

I CAN

14

3701C

V CAN

M19AA CAN L F07-10A

CAN H V CAN

3700B

11

1612

1

12

3700C

CAN L

E310

M07A

4733

M19AA

5160

1

M19AA

9033

3

M19AA

3642

2

M19AA

3643

4

M19AA

3644

6

M19AA

2622

5

3

2

MMI (MCS) Switch

D904

+

-

M19B page 38 of 57

PM618018

05/2008


NELC863 Brake Wear/ Diff Lock

Diff Lock C748

M19AA M04A

2170

A

B

M19AA M01D

1217

5

1

Y25-A4

4517

EP valve B243

M19AA

Y25-B9

3408

F006 DL Switch Engaged

F108

F112 3406B

Brake Wear 3406A

M19AA

3406

3406C

Y25-A6 F107

+

F111

-

M19C 05/2008

PM618018

page 39 of 57


NELC863 BBM

D993 F09-15A

1659

A02

A05

E390 1659

A09

M19AA

1357

C13

M16A

4594

C07

M16A

4596

A04

M16A

3524

C10 C01

3839

C22

3838

C23

C02

3701F

3700F

C26

A01

4595

C24

C17

5701

D04 C09

+

CAN H

VCAN

CAN L

M25B M25B

5646

M25B

5649

M25B

-

M19D page 40 of 57

PM618018

05/2008


NELC863 ABS Version E – 4S2M

Modulators

1000

F28-15A

1187

8

3 4633

R16-B5

4634

R16-B8

2 4641

R16-B1

4642

R16-B4

12 4620

R16-A6

15 4621

R16-A5

10 4622

R16-A8

13 4623

R16-A7

11 4628

R16-A2

14 4629

R16-A1

4630

R16-A4

4631

R16-A3

E190

M01D

4

1357

7 5

9

M07A

3425

3700G

1 V CAN

CAN H

3701G

B251 A2

10

11 CAN L

B256 A1

4S- 2M

D329

3

9 4

17 18

F512 A1L

Front L

F513 A1R

Front R

F514 A2L

Rear L

F515 A2R

Rear R

Sensors Note:- Wiring to individual sensors must be twisted to >/= 30 twists per meter

+

-

M20A 05/2008

PM618018

page 41 of 57


NELC863 ABS Version E – 4S3M

Modulators

D329 F28-15A

1187

8

3 4633

R16-B5

4632

R16-B6

2 4641

R16-B1

4642

R16-B4

1 4635

R16-B7

4 4634

R16-B8

12 4620

R16-A6

15 4621

R16-A5

10 4622

R16-A8

13 4623

R16-A7

11 4628

R16-A2

14 4629

R16-A1

4630

R16-A4

4631

R16-A3

E190

M01D

6

1357

7 5

9

M07A

3425

3700G

1 V CAN

CAN H

3701G

B251 A2

B257 A1R

10

11 CAN L

B256 A1L

4S- 3M

1000

3

9 4

17 18

F512 A1L

Front L

F513 A1R

Front R

F514 A2L

Rear L

F515 A2R

Rear R

Sensors Note:- Wiring to individual sensors must be twisted to >/= 30 twists per meter

+

-

M20B page 42 of 57

PM618018

05/2008


NELC863 ABS/ ASR Version E

Modulators

D329 F28-15A

1187

8

1 4635

R16-B7

4634

R16-B8

8 4643

R16-B3

4642

R16-B4

3 4633

R16-B5

6 4632

R16-B6

2 4641

R16-B1

4640

R16-B2

12 4620

R16-A6

15 4621

R16-A5

10 4622

R16-A8

13 4623

R16-A7

11 4628

R16-A2

14 4629

R16-A1

4630

R16-A4

4631

R16-A3

E190

M01D

4

1357

7 5

9

M07A

3425

10

5 11 CAN L

3700G

1 V CAN

CAN H

3701G

B257 A1R

3

9 4

17 18

B259 A2R

B256 A1L

B258 A2L

F512 A1L

Front L

F513 A1R

Front R

F514 A2L

Rear L

F515 A2R

Rear R

Sensors 7 4578

Y4-1

16 5060

Y4-2

B237

ASR Valve

Note:- Wiring to individual sensors must be twisted to >/= 30 twists per meter

+

4S- 4M

1000

-

M20C 05/2008

PM618018

page 43 of 57


NELC863 ABS Version E 4S4M

Modulators

D329 F28-15A

1187

8

1 4635

R16-B7

4634

R16-B8

8 4643

R16-B3

4642

R16-B4

3 4633

R16-B5

6 4632

R16-B6

2 4641

R16-B1

4640

R16-B2

12 4620

R16-A6

15 4621

R16-A5

10 4622

R16-A8

13 4623

R16-A7

11 4628

R16-A2

14 4629

R16-A1

4630

R16-A4

4631

R16-A3

E190

M01D

4

1357

7 5

9

M07A

3425

10

5 11 CAN L

3700G

1 V CAN

CAN H

3701G

B257 A1R

3

9 4

17 18

B259 A2R

4S- 4M

1000

B256 A1L

B258 A2L

F512 A1L

Front L

F513 A1R

Front R

F514 A2L

Rear L

F515 A2R

Rear R

Sensors

Note:- Wiring to individual sensors must be twisted to >/= 30 twists per meter

+

-

M20D page 44 of 57

PM618018

05/2008


NELC863 Telephone

2 M01D

1666

1

M17B

1201

17

CAN L

3565C

19

CAN H

3566C

M01C/CC

B470

I CAN 3

1130

18 +1

Microphone

8 Single core screened cable

-2

B476

24

M14A/AA

5400

7

M14A/AA

5401

23

M14A/AA

5402

5 B479 Telephone Speaker

Telephone Base Plate

B471

+

1 2 5 14 6 15 9 18 8 17 3 12 11 10 4

5418

22

5399

6 5403 5404 5405 5406 5407 5408 5410 5411 5412 5413 5414 5415 5416 5417 5420

Telephone ECU

12 11 14 30 15 31 9 25 10 26 13 29 27 28 16

Telephone Antenna

+

-

M21A 05/2008

PM618018

page 45 of 57


NELC863 F.A.N.

F.A.N. ECU 46

1

1

37

9036

3

1 61

45

24 1600

23 3157

49 39

26

3726 W16-A3

8 2

62

3646 W16-A5

M07A

3 4

30 29

15

10

3747

3748

5186 5185

OIL LEVEL SWITCH

F767

5184

2 3 4 5

F116

1240

1

3514

M06A

3715

3412

3716

VALVE BLOCK

M19AA

16

56

3714

F695

3 4

2

63

3725 W16-A1

2

1

35

25

M19AA

3708

68

M30A

M30A

3709

F696

2622

ABS SENSOR

2161

M30A

2622

FRONT STEERING ANGLE

44

2

REAR STEERING ANGLE

38

3712

B381

6 19

13

5183

7

D940

+

-

M22A page 46 of 57

PM618018

05/2008


NELC863 Steering Wheel (Without Airbag)

D338

Start

On

Set

Res

Set+

End

Off

Off

Off

Set-

4

Red

Green

1 2

1 2

3

2

1

I CAN CAN L

3565F 1240

M01D

3566F

+

I CAN CAN H

-

M23A 05/2008

PM618018

page 47 of 57


NELC863 Steering Wheel (With Airbag)

D338

Start

On

Set

Res

Set+

End

Off

Off

Off

Set-

Yellow

Red

Green

1 2

1 2

1 2

8 M24A

5171

M24A

5170

7

6

5

2

1

I CAN CAN L

3565F 1240

M01D

3566F

+

I CAN CAN H

-

M23AA page 48 of 57

PM618018

05/2008


NELC863 Airbag/ Pre-belt Tensioner

B360

2

M19AA M01C/CC

1234

1

FR4-10A

1230

E297

M19AA M19A

5

10

7

11

5169

1

13

5168

2

9

3

12

4

14

6

15

3670

5171

M23AA M23AA

5170

3646

M07A

8 D926

+

-

M24A 05/2008

PM618018

page 49 of 57


NELC863 Automatic Gearbox Allison 1000/ 2000 Series

2170

M19AA M04A

1 2 Locate adjacent to the heated seat connector

F10-10A

1163

E145 Y8-1 4264

M19AA M01E

F11-10A

1302

70

E144

10

Y8-2

63 Y8-3

7

9

28 M19AA CAN H

3701K

M19AA CAN L

3700K

69

48 8 Y8-8

AGC D312

-

+

M25A page 50 of 57

PM618018

05/2008


NELC863 Automatic Gearbox Allison MD3060

2170

3

CAN-L

3700 J

15

CAN-H

3701 J

8

M04A

5

E605

SHIFT SELECTOR F10-10A

1163

13

1302J

12

E145 4264

M19AA M01E

F11-10A

11

5728

E144

Y8-2

Y8- 4

Y8-1

34

70 10 63

Y8-3

7

9

28 CAN H

3701K

CAN L

3700K

69

48 8

M19AA M19D

5649

Y8-8

M19AA M19D

5646

Y8-7

Y8-5

1

43

17

30

4595

M19D

5701

M19D Y8-6

AGC D312

-

+

M25B 05/2008

PM618018

page 51 of 57


NELC863 Gearbox Automated As-tronic Lite 3808

3 6

7

3792

1 2

3791

8

3790 A

B

3739

C943 +/- Switch 5

B

C942 M/A Switch

F10-10A

4264

M19AA M01E

D10 C11

D2

D3 D4 3788 D14 D5 3789 D13 D6 D15 D1

7

E145 F11-10A

1163

Rotary switch E602

D12 C18

C9

1 A

D11 C17

3802

1 3 5 2 4 6 8

3803 3804 3805 3806 3807 3808

RC R N D DC VM VP

7 L

E-Module D996 C2 C6 3732

1302

C1

C8

3731

E144 2170 Y8-1

Y8-5

Y8-2

A9

Y8-6

A5 Y8-3

A12

A2 A15 A18 B1 A21 B2

25A Exxx

Travel F768 sensor shift Travel F769 sensor select

C6 C2

1 2

C12

Fluid level

C7

E016

CAN H CAN L

C3 C1

1 2

F139

M19AA M19A

3701K 3700K

A7 A13

F15-10A

M04A

C11 C4 C9 C10 C5 C8

1 2 1 2 3 4

F770 Speed Input F771 Clutch Actuator 4591

1216

M05B

R13

5655

G350

+

-

M25C page 52 of 57

PM618018

05/2008


NELC863 Engine ECU CM850

E160

1000

1177

N8-5

FR2-30A

OEM J3 1

3

OEM J2 4013

M02A

54

4061

M02A

44

1211

M01C/CC

SUPPLY

27

M30A

SIGNAL

35

M01D

1211

CAN H

3701E

CAN L

3700E

RETURN

45 28

N8-6

RETURN

01 22

N8-1

SIGNAL

21 25 26

N8-2

SUPPLY

F776

Acc Pot 2

Acc Pot 1

+

2

4680

W8-6

6

4166

W8-5

3

4681

W8-4

4

4678

W8-3

5

4679

W8-2

1

4677

W8-1

THROTTLE PEDAL

TWISTED TRIPLE

-

M27A 05/2008

PM618018

page 53 of 57


NELC863 ECAS (Dual sensor)

D851 3431

M19A

4740 3432

25 13

M06A

3514

24

M05B

4601

23 11

M19A

P8-6

Valve Exhaust

12 4741

22 10

P8-5

Valve LH 4742 P8-4

Valve RH

21 9 4731 B250

20 8

F613

4736

19 7 18 6

P8-1

17 5

LH Sensor

P8-2 9009 P8-3

4732

M07A

F612

4739

1229

M07A

RH Sensor

16 4 15 3 D529

14 2 1

3

4734

2 4

1

1221

E062

1358

M01D

F47-10A

-

+

M28A page 54 of 57

PM618018

05/2008


NELC863 ECAS (Single sensor)

D851 3431

M19A

4740 3432

25 13

M06A

3514

24

M05B

4601

23 11

M19A

P8-6

Valve Exhaust

12 4741

22 10

P8-5

Valve In/Out

4742 P8-4

B250

21 9 4731

20 8 4736

19 7 18 6

P8-1

17 5

9009 P8-3

4732

M07A

Height Sensor

P8-2

1229

M07A

F612

4739

16 4 15 3 D529

14 2 1

3

4734

2 4

1

1221

E062

1358

M01D

F47-10A

-

+

M28AA 05/2008

PM618018

page 55 of 57


NELC863 Additional wiring W16-B1 W16-B2 20A RX2 G188

1217

M19AA M01D

1000

F35-15A

W16-A7

2161

M22A

E156 1000

F50-10A

W16-B8

1600

M22A

E290

Wires to be terminated at switches in dashboard

M19AA M31A M19AA M31A M19AA M31A M19AA M31A

X003

S8-1

X004

S8-2

X005

S8-3

X006

S8-4

X007

S8-5

X008

S8-6

X009

S8-7

X010

S8-8

1211

M27A M19A M19A

X011

Wires to be terminated at switches in headershelf

M19AA

3143

W16-B3

M19AA

3144

W16-B4

M19AA

3145

W16-B5

Wires to be terminated at the rear of FRB

X012 X013 X014

W16-A8 Cab lock

ESC Enable

3412

M19AA

3003

M19AA

ESC N1

ESC N2

Eng running W16-A4

3146

M19AA

W16-B6 ESC N3

W16-A6 Remote PTO

M22A 3420

M19AA

-

+

M30A page 56 of 57

PM618018

05/2008


NELC863 Regeneration

Start

M04A

2170

M30A

X008

X007

M30A

4K7 0W5 R2

X010

M30A

Stop

4K7 0W5 R1

X009

M30A

-

+

M31A 05/2008

PM618018

page 57 of 57

Kenworth Peterblit Electrical Shematic for Model 210 and 220

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