KENR5075-01 Schematic Electrical C15

AREP

SUPPLY 140V MAX 50/60HZ

SUPPLY - AUXILIARY WINDING

NOTE:A ST3

10/YELLOW 11/RED

J3

50Hz

60Hz

9/GREEN

10A FUSE

9/GREEN

X1

X2

R448

ST6

VOLTAGE ADJUST P2

ST1

-

(T2 (T2 (T2 (T2 (T2

380) 380) 380) 220) 220)

T1 S1 S2

J1

V

1

S2 S1

50 HZ VOLTAGE WYE

NOTE:I

V

E-

RFI UNIT

V

BLACK

POT 470ohm

3ph

N

BLACK

NOTE:H

-

(T2 (T2 (T2 (T2 (T2

N

110

230

110

400

400

4 2 1

ALTERNATOR WINDING CONNECTIONS

V

BLACK

NOTE:A 50/60 Hz SELECTION

380) 380) 380) 220) 220)

U S2

NOTE:B REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER NOTE:C REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK NOTE:E ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT NOTE:G FIT 5VA TRANSFORMER FOR 600V OPERATION NOTE:H OPTION TI04 FOR PARALLEL OPERATION.

P2

TI04

NOTE:H

P1

60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)

N

AND R448 . 7000 FRAME SIZE REQUIRES SPLIT LINK - -

C5E1-UP FSE1-UP(Engine)

NOTE:A IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A COPPER BUSBAR

6 mm 2

132

6 mm 2

133

V (L2) T2

LINK T9

T10

T6

T4

CUSTOMER LOAD CONNECTIONS

U (L1)

T7

T1

T3

F1

F2

12-3

12-4

12-5

12-6

+

N 10

+

15A

16A

W

12

11

5

10

2

7

1

2

3

7

8

V

U

T2

T1

F17 (10A)

N

4

3

4

5

6

1

9

2

3

9

6

5

N

136

:5

:4

CR/2 :6

CR/1 :1

4

2

1

140

137

RFI UNIT

9-6

T9

T6

9-5

9-4

T10

HC :A2

PARALLEL STAR CONNECTION DIAGRAM

T4 T5

N

T8

T0

T12

T11

V

T8

T5

V (L2) T2

LINK

T11

T6

T10

T7

T4

S1

S2

S1

CUSTOMER LOAD CONNECTIONS

9-1

9-2

9-3

9-7

9-8

78

9-9

78

78

80

82

SENSING CT

U (L1)

78

80

82

:2

N

MODBUS RS485 COMMUNICATION MODBUS RS485 COMMUNICATION SHIELD

AWG 12 AWG 12 AWG 12

ECM POWER LINK

AWG 12

CUSTOMER 100V TO 250V

16 240 18 14

120

J1939 SECONDARY COMMUNICATION J1939 SECONDARY COMMUNICATION SHIELD BREAKER AUX N/C BREAKER AUX COM BREAKER AUX N/O

C5H1-UP C5L1-UP CYY1-UP FFH1-UP(Engine)

AC SUPPLY (AC TERMINAL RAIL)

AWG AWG AWG AWG AWG AWG AWG AWG AWG

AWG AWG AWG AWG AWG AWG

12 12 12 12 12 12 12 12 12

12 12 12 12 12 12

1 2 3 4 5 6 7 8 9 10 11 12 13

NOTE A

NOTE: CUSTOMER CABLE TO ENTER DIRECTLY ONTO 6mm 2 TERMINALS.

6 mm

2

AWG 8 CUSTOMER 120/240VAC L1 SUPPLY FROM 2 POLE 110/120VAC BREAKER IN EMERGENCY 220/240VAC PANEL POWERS: AWG 8 N JW HEATER, UNIT MOUNTED L2 AWG 8 CHARGER AND OPTIONAL GENERATOR SPACE HEATER

138 :5

:4

:6

139 19

(5 AMP SECONDARY)

RAISE

CONSTANT VOLTAGE CHARGER

LOWER

+

INPUT ADJUST

TO STARTER MOTOR

FITTED IN CONTROL PANEL

GENERATOR LEAD WIRING

AWG 12

-93 -94 -M+ -M-SRN -S-SPD -D-SPD -SRN -10 -10 -55 -57 -30 -64 -65 -66 -87 -88 -89 -81 -83 -84 -85 -90 -91 -92 -97 -98 -99 -CAN2+ -CAN2-SRN -231 -232 -233

120 OHM RESISTOR BETWEEN 27 & 29

CHASSIS DC TERMINAL RAIL

120 OHM RESISTOR BETWEEN 62 & 63

-50 -51 -52 -53 -101 -108 -209 -210 -142 -140 -131 -131 -143

14

-131

15

-131

16

-132

17

-132

18

-133

19

-139

20

-148

CHASSIS AC TERMINAL RAIL

-5O EARTH

T9 T3

SHIELD

-1 -1 -2 -2 -2 -2 -3 -6 -8 -10 -10 -23A -30 -30 -37 -38 -55 -55 -59 -73 -77 -95 -96 -ES-EF1 -EF2 -CAN1-CAN1-CAN1+ -CAN1+ -SRN

POLARITY MARK

(1 VA BURDEN)

T1

134

142 9 NOTE A

FROM GENERATOR

138

:3

:1

:14

131

T2

134

147

:13

T3

LINK

T2

S2

147

141

:A1

AWG 12

M2 NOTE:A MCB

141

6

W (L3) T12

W

135

T7

T1

M1 2P 6A MCB

F16 (2A)

-

8

DIGITAL A.V.R. (WITH PMG)

-

(LOW VOLTAGE WYE)

14A

12-9

131


F30 (10A)

T3

18-32 VDC

U

T2

T1

T3

F29 (10A)

F28 (10A)

6 mm 2

T8

6 mm 2

T11

131 10

NOTE A

143 2

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

131

-

NOTES: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS. SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.

ENGINE JACKET WATER HEATER

20

13

140

+

ALTERNATOR (GENERATOR) HEATER

6 mm 2

T5

LINK

V

16

2 .5 mm 2

T2

15

2 .5 mm 2

T5 T8

14

6-

2 .5 mm 2

T11

T0

OPTIONAL RFI KIT CONNECTIONS 5+

BLUE

N

W T3

T2

BLACK

T12

V

T1

T3

BLACK

T10

(HIGH VOLTAGE WYE)

T9

BLACK

SERIES STAR CONNECTION DIAGRAM

W

U

W (L3) T6

J1939 PRIMARY COMMUNICATION

ECM POWER LINK REMOTE START FROM ATS REMOTE START FROM ATS COMMON SHUTDOWN RELAY - N/C COMMON SHUTDOWN RELAY - COMMON COMMON SHUTDOWN RELAY - N/O GENERATOR RUNNING RELAY - N/C GENERATOR RUNNING RELAY - COMMON GENERATOR RUNNING RELAY - N/O

C15 Generator Set with EMCP3 Electrical System

T4

T12

AWG 12

ATS

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

T7

J1939 PRIMARY COMMUNICATION

- -

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

CONNECTION TO PMG

AWG 12

-

NOTE:I FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION

CONNECTION TO EXCITER

FUEL LEAK DETECT

OR FOR 3 PHASE SENSING.

- (T1,T2&T3 220)

CONNECTION TO ALTERNATOR WINDINGS

AWG 12 AWG 12

N

N

NOTE:B

SPARE BATTERY + SPARE BATTERY +

U

U

S1

T1

12 12 12 12

AWG 12


V

BLUE

J1

NOTE:A 50/60 Hz SELECTION

U

AWG AWG AWG AWG

AIR SHUTOFF RELAY

W

BLACK

RFI UNIT

W

3 2

NOTE:C

P1 QUADRATURE DROOP ADJUST

NOTE:G REMOVE FOR OPTIONAL VOLTAGE ADJUST POT. NOTE:H OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY. STANDARD POSITION ON PHASE U. FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT). V(R731) -> W(ALT) . W(R731) -> U(ALT).

3

NOTE:G

380

T1 S1 S2

ST4

TABLE: 1

415/240V 400/230V 380/220V 220/127V 600V

-

OPTIONAL RFI KIT CONNECTIONS


+

J2

U

NOTE:C REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731 NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. NOTE:E ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.

W

_

220

ST9

NOTE:E

NOTE:F

NOTE:B REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448

S1

+

230

380) 380) 380) 220) 220) 220)

U 230

60 HZ VOLTAGE WYE 480/277V - (T1,T2&T3 440/254V - (T1,T2&T3 380/220V - (T1,T2&T3 240/139V - (T1,T2&T3 220/127V - (T1,T2&T3 208/120V - (T1,T2&T3

P1 N

R731

110

380) 380) 380) 220) 220)

400

(T1,T2&T3 (T1,T2&T3 (T1,T2&T3 (T1,T2&T3 (T1,T2&T3

6

0

ST1


P2

TI04

STATISME P2

TENSION P1

R448

ST6

NOTE:D

50 HZ VOLTAGE WYE

+

_

BLACK

BLUE

U

S2

5

E+

W

N

_

NOTE:G


U

P1 QUADRATURE DROOP ADJUST

ST4

470ohm POT

-

2

380

BLACK

W

4

TABLE: 2

600V

POT 470ohm

3ph

3

J2

60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)

415/240V 400/230V 380/220V 220/127V 600V

NOTE:E

NOTE:F

50 HZ VOLTAGE WYE

NOTE:C

16

Z2

BATTERY BATTERY BATTERY BATTERY

WIRE IDENT:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

X1

110

220

ST9

SPARE SPARE SPARE SPARE

PMG

15

X1

JUMPER PLUGS

CUSTOMER CONNECTIONS:

Z2

ST2

VOLTAGE ADJUST P2

OPTIONAL RFI KIT CONNECTIONS

110

TABLE: 1

+


NOTE:B

0

NOTE:D

_

6

E-

9/GREEN

X1

X2 Z1

STABILITY ADJUST P3

5

E+

9/GREEN

10A FUSE

14

X2

1/2 PHASE T1- T4 OR T8 - T11

12/BLACK

Z2

ST2

60Hz

EXCITATION CEILING ADJUST P5

16

X1

STABILITY ADJUST P3

415/240V 400/230V 380/220V 220/127V 600V

15

Z2

Z1

EXCITATION CEILING ADJUST P5

50Hz

PMG

X2

KENR5075-01 August 2006

SUPPLY STATOR PMG

10/YELLOW

11/RED

J3

X1

12/BLACK

10/YELLOW

14

X2

1/2 PHASE T1- T4 OR T8 - T11

ST3

PMG

SHUNT SUPPLY 140V MAX 50/60HZ

SUPPLY - AUXILIARY WINDING

NOTE:A

SUPPLY STATOR PMG

10/YELLOW

X2

AREP

PMG

SHUNT

148

12

Printed in U.S.A.

© 2006 Caterpillar All Rights Reserved

BATTERY CHARGER AND HEATER CIRCUIT (120v CHARGER, 240v HEATER)

FUEL LEAK SWITCH

77

21

(DC TERMINAL RAIL)

13

135 136


STARTING AID AUTO/MANUAL SWITCH (optional)

1 F15 24V DC + 1 SUPPLY (*) (DC TERMINAL 2 - 5 RAIL) *

VOLTAGE ADJUST SWITCH

EMERGENCY STOP PUSH BUTTON

36

2

14

OR

140

+

RTD #1 - M RTD #1 - L

84

(2A)

131

54

LOW LEVEL FUEL SWITCH

:6 PR/2

BATTERY CHARGER CIRCUIT

:7

:3 PR/1 :1 81

52 55

SPEED POTENTIOMETER (optional)

:2 MV :1 MOT. -VE SUPPLY

RTD #2 - SHIELD

HIGH LEVEL FUEL SWITCH

85

VALVE

53

:2

+

PR :10

-

2

5

6 mm 2

COPPER BUSBAR

F18 (4A)

F19 NOTE:A

6 mm 2

131

136 131

:4

135

141

137

BATTERY CHARGER & HEATERS (Both use the same voltage)

131

:A1

135

141

:1

16

14

134

2 .5 mm 2

PUMP RUN SWITCH (if equipped)

6 mm 2

CR/1 :1

6 mm 2

PUMP STOP SWITCH (if equipped)

AUDIBLE ALARM CUSTOMER SERVICE CONNECTION

F17 (6A)

F16 (2A)

132

CUSTOMER 100V TO 250V AC SUPPLY (AC TERMINAL RAIL) NOTE A

6 mm 2 F22 (2A)

F21 NOTE:B

207

NOTE: CUSTOMER CABLE TO ENTER DIRECTLY ONTO 6 mm 2 TERMINALS. 134

:3

AC CIRCUIT NOTE:B IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A

:2

131

131

:4

208

140

142 9

139 19

:X1

STOP

:X2

PR/3

A1

REAR VIEW

*

POWER DISTRIBUTION PANEL

5

1 F15

36

(*) 2

140

+

2

131

-

NOTE A

14

NOTE: CUSTOMER CABLE TO ENTER DIRECTLY ONTO 6 mm 2 TERMINALS.

207 13

208

1

131

A2

3

5

(CHARGER AND HEATER USE SAME VOLTAGE)

RTD #4 - M

32

RTD #4 - L

33

14

2

4

6

35

RTD #5 - H

6

RTD #5 - M

7

RTD #5 - L

8

RTD #5 - GND

9

RTD #5 - SHIELD

10

RTD #6 - L RTD #6 - GND

RTD #7 - H RTD #7 - M RTD #7 - L

RTD #8 - GND

207

O/L 95

2

4

211

6

209

210

34

RTD #4 - SHIELD

RTD #8 - L

131

BATTERY CHARGER AND HEATER CIRCUIT

31

RTD #8 - M

RTD #8 - SHIELD

97

96

FOR 5A CHARGER FIT (6A) FUSE FOR 10A CHARGER FIT (10A) FUSE

RTD #4 - H

RTD #8 - H

THERMOCOUPLE #1

11

341

THERMOCOUPLE #2

21

342

113

THERMOCOUPLE #2

31

343

114

THERMOCOUPLE #3

2

344

RED

115

THERMOCOUPLE #3

12

345

THERMOCOUPLE #4

22

346

THERMOCOUPLE #4

32

347

116

THERMOCOUPLE #5

3

348

117

THERMOCOUPLE #5

13

349

THERMOCOUPLE #6

23

350

THERMOCOUPLE #6

33

351

THERMOCOUPLE #7

4

352

THERMOCOUPLE #7

14

353

RTD PT100 182

WHITE

191

RED

118

RTD PT100 192

163

WHITE

RED

119

WHITE

98 203

RUN

CAN_H :X2

7

8

2

304

INPUT #6

12

305

INPUT #7

22

306

INPUT #8

32

307

INPUT #9

3

308

INPUT #10

13

309

INPUT #11

23

310

INPUT #12

33

311

INPUT COMMON #1

4

312

CHANNEL7 DEFAULT SPN= 'EXHAUST GAS PORT 7 TEMP'

INPUT COMMON #2

14

313

INPUT COMMON #3

24

314


INPUT COMMON #4

34

315

OUTPUT #1 (N/O)

7

316

OUTPUT #1 (N/C)

5

317

OUTPUT #1 (COM)

6

318

128


129 130


131 132


133 134


135 136 137

INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'

78

INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'

79

INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'

80

INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'

81 INPUT 10 DEFAULT SPN='SPARE' 82

INPUT 11 DEFAULT SPN='SPARE'

83

INPUT 12 DEFAULT SPN='SPARE'

84 85

358

123

THERMOCOUPLE #10

17

359

OUTPUT #2 (N/O)

17

319

THERMOCOUPLE #11

15

OUTPUT #2 (N/C)

15

320

THERMOCOUPLE #11

16

OUTPUT #2 (COM)

16

321

THERMOCOUPLE #12

27

OUTPUT #3 (N/O)

27

322

THERMOCOUPLE #12

25

OUTPUT #3 (N/C)

25

323

THERMOCOUPLE #13

26

OUTPUT #3 (COM)

26

324

THERMOCOUPLE #13

37

OUTPUT #4 (N/O)

37

325

THERMOCOUPLE #14

35

OUTPUT #4 (N/C)

35

326

THERMOCOUPLE #14

36

OUTPUT #4 (COM)

36

327

THERMOCOUPLE #15

10

OUTPUT #5 (N/O)

10

328

THERMOCOUPLE #15

8

OUTPUT #5 (N/C)

8

329

THERMOCOUPLE #16

9

OUTPUT #5 (COM)

9

330

THERMOCOUPLE #16

20

OUTPUT #6 (N/O)

20

331

THERMOCOUPLE #17

18

OUTPUT #6 (N/C)

18

332

THERMOCOUPLE #17

19

OUTPUT #6 (COM)

19

333

THERMOCOUPLE #18

30

OUTPUT #7 (N/O)

30

334

THERMOCOUPLE #18

28

OUTPUT #7 (N/C)

28

335

THERMOCOUPLE #19

29

OUTPUT #7 (COM)

29

336

THERMOCOUPLE #19

40

OUTPUT #8 (N/O)

40

337

THERMOCOUPLE #20

38

OUTPUT #8 (N/C)

38

338

THERMOCOUPLE #20

39

OUTPUT #8 (COM)

39

339

BATT(+)

1

55

BATT(-)

4

2

CAN_H

2

CAN2 +

CAN_L

3

CAN2 -

SHIELD

5

SHIELD

40

138 139 140


141 142


143

8-PIN CONNECTOR

8-PIN CONNECTOR BATTERY POSITIVE(12-24V DC) 5

BATTERY NEGATIVE (12-24VDC)

62

J1939 DATA LINK - HIGH

63

INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'

77

6

39

CAN2 +

INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'

76

THERMOCOUPLE #10

38

SHIELD

INPUT #5

INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'

75

122

37

3

303

357

36

SHIELD

31

356

30

CAN2 -

INPUT #4


127

INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN

74

5

29

4

302

7

28

CAN_L

21

THERMOCOUPLE #9

27

2

INPUT #3

INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'

73

THERMOCOUPLE #9

1

BATT(+)

J1939 DATA LINK - LOW

64

55

BATT(-)

4

2

CAN_H

2

CAN1 +

CAN_L

3

CAN1 -

SHIELD

5

SHIELD

:X1 PUMP

126

72

355

26

2

301

34

20

55

125

THERMOCOUPLE #8

19

6

300

11

121

18

5

1

INPUT #2

354

17

BATT(-)

INPUT #1 CHANNEL1 DEFAULT SPN= 'EXHAUST GAS PORT 1 TEMP'

24

16

BATT(+)

40-PIN CONNECTOR

THERMOCOUPLE #8

RTD PT100 164

124

120

8-PIN CONNECTOR

15

14

25

RTD #7 - GND

PC

HEATER 6 mm 2

1

2 .5 mm 2

24V DC + SUPPLY (DC TERMINAL RAIL)

24

RTD #3 - SHIELD

RTD #6 - M

340

23

RTD #3 - GND

RTD #7 - SHIELD

204

ALTERNATOR ENGINE (GENERATOR) JACKET HEATER WATER

100V TO 250V

131

:11


203

TRIP/ :9

NOTE A

22

RTD #6 - SHIELD

205

:6

CUSTOMER 131

PUMP

HC :A2

AC SUPPLY

181

WHITE

15 21

RTD #6 - H

16

207

PUMP STOP

:5

132

1

RTD PT100 172

THERMOCOUPLE TERMINAL STRIP

THERMOCOUPLE #1

13 14

40-PIN CONNECTOR

112

12

RTD #3 - M

RTD #4 - GND

NOTE:A IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A

11

RTD #3 - H

RTD #3 - L 83

This circuitry applies to fuel system No. 3 only. It does not exist in fuel system No. 1.

CONTROL PANEL

5

RTD #2 - GND

81

RED

3 4

RTD #2 - M

171

2

RTD #1 - SHIELD

RTD #2 - L 84

1

RTD #1 - GND

RTD #2 - H

84 PUMP RUN

FOR 5A CHARGER FIT (6A) FUSE FOR 10A CHARGER FIT (10A) FUSE

EMCP 3 CONTROLLER

1 F23

1

-

RTD #1 - H

DC CIRCUIT

131

RTD TERMINAL STRIP

40-PIN CONNECTOR

FUEL PUMPED FROM FREE STANDING BULK TANK - FUEL SYSTEM NO. 3


CR/1 :1

30

131

131

:4

FUEL LEAK DETECTOR PANEL LIGHT SWITCH

6 mm 2

CUSTOMER 100V TO 250V AC SUPPLY (AC TERMINAL RAIL)

18

BATTERY POSITIVE(12-24V DC)

5

BATTERY NEGATIVE (12-24VDC) 29 27

J1939 DATA LINK - HIGH J1939 DATA LINK - LOW

31

86 87 88 89

OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'

90 91 92

OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'

93 94 95

OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'

96 97 98

OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'

99 100 101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 102 103 104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN' 105 106 107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK' 108 109 110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED' 111

18 BATTERY POSITIVE(12-24V DC) 5

62

J1939 DATA LINK - HIGH

63

J1939 DATA LINK - LOW

64

M

RTD MODULE

THERMOCOUPLE MODULE

DISCREET I/O MODULE

FUEL TRANSFER PUMP CIRCUIT

ANNUNCIATOR PANEL NOTE:A IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A

6 mm 2

COPPER BUSBAR

T3

L3

N

N E

E

3 8

REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS

67 65 66

2

:C1 ST

6 :C2 233 231 232

T2 POWER WIRING FROM GENERATOR

:14 :12 :11 BREAKER AUXILIARY

MCCB

3

24V DC SHUNT TRIP

8

REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS

65 67 66

L2

T3

L3

N

N

E

E

2

1

1

137 84

:3 PR/1 :1

LOW LEVEL FUEL SWITCH

:C11

52

ST

6

84

54

24V DC SHUNT TRIP

231

:11

:12

233

:13

:14

:3

:5

HC :A2

:4

:6

131

PR/2

131

142 9

:7

Q/2

5


139 NOTE A 19

CABLE

SW4

SW1

LEVEL SWITCH (TOP VIEW)

SW2

LOW LOW

LOW

SW3

ENTRY

H HIG

TERMINAL BOX

LEVEL SWITCH (SIDE VIEW) TERMINAL BOX

ALTERNATOR ENGINE (GENERATOR) JACKET HEATER WATER

VALVE

BREAKER AUXILIARY

HIG H HIG H

14

134

:A1

:2 MV :1 MOT.

53

232

ACB

141

131

CUSTOMER 100V TO 250V AC SUPPLY (AC TERMINAL RAIL)

85 83

Q/1

134

16

55

HIGH LEVEL FUEL SWITCH

:C12

:6

141

CR/1 :1

F23 (2A)

131

:4

6 mm 2

L2

131

136

DC CIRCUIT

L1

6 mm 2

Suspect Parameter Number (SPN) SPN Description

:2

+

PR :10

-

-VE SUPPLY

2

FUEL TRANSFER CIRCUIT

131

131

HEATER 6 mm 2

T2 POWER WIRING FROM GENERATOR

T1

F19 NOTE:A

2 .5 mm 2

L1

F18 (4A)

2 2 .5 mm

T1

4 POLE BREAKER OPTIONAL

F16 (2A)

6 mm 2

4 POLE BREAKER OPTIONAL

GRAVITY FUEL SUPPLY FROM HIGH LEVEL BULK TANK TO BASETANK FUEL SYSTEM No. 2

132

15

14

SPN


SPN


SPN


SPN

38

Event Input Function #3

703

Exhaust Gas Port 10 Temperature

1146

Engine Auxiliary Coolant Temperature

1212

Generator to Utility Transfer Failure Warning

4016

Aftercooler Temperature

52


704


1147

Accessory Data Link Fault (J1939 #2)

1231

Loss of Utility

4017

Starting Air Pressure

82


705


1148

4028

94


706


1149

1237

Earth Fault

Fuel Pressure

Emergency Shutdown Override Mode Active Warning

Earth Leakage

4029

Fuel Filter Differential Pressure

95


707


1150

Ruptured Fuel Basin- Primary Tank

1239

Fuel Level (Local Tank)

96


708


1151

Unexpected Engine Shutdown

1383

Engine Oil Level

98


709


1152

Engine Failure to Start Shutdown

1664

Oil Filter Differential Pressure

99


710


1153

Battery 1 Temperature

1800

Engine Oil Pressure

100


711


1154

Battery 2 Temperature

1801

Crankcase Pressure

101


712


1155

Intake Manifold 5 Temperature

1802


105


713


1156


1803

Air Filter Differential Pressure

107


714

Main Bearing 1 Temperature (engine)

1157

Right Exhaust Temperature

2433

Atmospheric Pressure

108


715


1158

Left Exhaust Temperature

2434

Engine Coolant Temperature

110


716


1159

Generator Frequency

2436

Engine Coolant Level

111

Emergency Stop Switch

970


1160

Generator AC Voltage

2440

Fire Extinguisher Pressure

137

Engine Derate Overridden

971


1161

Generator AC Current

2448

Battery Voltage (switch)

158

Generator Bearing Temperature #1

1122


1162

Generator Reverse Power (kW)

2452

Battery Charging System Voltage

167

Generator Bearing Temperature #2

1123


1163

Generator Reverse Power (kVAr)

2456

Battery Voltage

168

Generator Winding Temperature #1

1124


1164

Service Interval Warning

2648

Ambient Air Temperature

171


1125


1165

Air Damper Closed

4000

Inlet Air Temperature

172


1126


1166

ATS in Normal Position

4001

Exhaust Temperature

173


1131


1167

ATS in Emergency Position

4002

SPN

SW4 NORMALLY OPEN

Fuel Temperature

174


1132

Turbocharger 1 Compressor Inlet Temperature

1172

Battery Charger Failure

4003

Engine Oil Temperature

175


1133


1173

Generator Breaker Closed

4004

SW3 NORMALLY CLOSED

Turbo Oil Temperature

176

Engine Oil Temperature 2

1135


1174

Utility Breaker Closed

4005

Engine Speed Auxiliary Temperature 1

190 441


1137


1175

Engine in Cooldown

4006


1138

Turbocharger 1 Turbine Inlet Temperature

1180

Generator Control Not in Automatic Warning

4007

Auxiliary Temperature 2

442


1139


1181

4009

Generator Rotating Diode Failure

612


1140


1182

Generator Breaker Failure to Open Utility Breaker Failure to Open

SCADA Data Link Fault

625


1141


1183

Generator Breaker Failure to Close

4011

Voltage Regulator Failure

628


1142

Turbocharger 1 Turbine Outlet Temperature

1184

Utility Breaker Failure to Open

4010

Primary Data Link (J1939 #1)

639


1143


1185

Generator Breaker Failure to Close

4011


701


1144


1186

Utility Breaker Failure to Close

4012


702


1145


1187

Utility to Generator Transfer Failure Warning

4015

SW2 NORMALLY CLOSED SW1 NORMALLY CLOSED

NOTE A

HEATER CIRCUIT


Fuel Level (External Tank)

FUEL LEVEL SWITCH

4010

Failure Mode Identifier (FMI) Codes Description Data Valid but Above Normal Operational RangeMost Severe Level Data Valid but Below Normal Operational RangeMost Severe Level

FMI 0 1

Data Erratic, Intermittent or Incorrect Voltage Above Normal or Shorted to High Source Voltage Below Normal or Shorted to Low Source Current Below Normal or Grounded Circuit Current Above Normal or Grounded Circuit Mechanical System Not Responding or Out of Adjustment

2 3 4 5 6 7

Abnormal Frequency, Pulse Width or Period Abnormal Update Rate Abnormal Rate of Change Unexpected Engine Shutdown Bad Intelligent Device or Component Out of Calibration Special Instructions Data Valid But Above Normal Operational RangeLeast Severe Level

8 9 10 11 12 13 14 15

Data Valid But Above Normal Operational RangeModerately Severe Level (Derate)

16

Data Valid But Below Normal Operational RangeLeast Severe Level

17

Data Valid But Below Normal Operational RangeModerately Severe Level (Derate)

18

Received Network Data In Error Not Available or Condition Exists

19 31

(Dimensions: 39 inches x 28 inches)

30

F17 (6A)

PUMPED FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK TO BASETANK - FUEL SYSTEM No. 1

16

30 Page,Color 2,

77

132

KENR5075-01

6 mm 2

COPPER BUSBAR

NEUTRAL EARTH LINK

CORE BALANCE C.T.

CORE BALANCE CURRENT TRANSFORMER IF REQUIRED

BREAKER

ANNUNCIATOR

4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL

T2 T3 N E

METERING C.T.s P1

P2

T2

S1 P1

S2 P2

CT1

T3

S1 P1

S2 P2

CT2

S1

S2

CT3

N

L1

EARTH FAULT A2 RELAY k l

11

EF1

14

EF2

14

20

73

EF2

2

EF1 61

62

26

25

GENERATOR RECEPTACLE 1030213

2

EF2



21

2

EMCP3 PLUG 1607689

21

22

21

22

6 mm 2

HARNESS Y SPLICE 1

2.5 mm 2

32

67 MAG

+

AC

66

24

CB3 (15A)

CB1 (60A)

31

47

57

IA

IB

+ PS1

SMMS1/1

1.5 mm 2

6 mm 2

SM1

52

ENG CRANK

ALT

DC EMCP3 PLUG 1607689

6 mm 2 TERMINAL RAIL LINK

HARNESS Y SPLICE 55

F4 (10A)

4

4

CAN2 SRN

5

5

CAN2 -

6

6

CAN2 +

CAN2+

FUEL PRESSURE SENSOR CONNECTOR L-C2 FUEL TEMPERATURE SENSOR CONNECTOR L-C3

5

108

109

110

101

13

11

9

7

6

CAN1+

CAN2-

62

VB

63

64

35

36

37

ENGINE CONTROL MODULE (ECM) CONNECTOR J1/P1

120 OHMS

CAN1-

50 +

VC

I RETURN

120 OHMS

ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR K-C10

CAN2+

CAN2+

42 SRN CAN1 J1939

CAN2-

64

62 +

34

M-

M+

63 SRN CAN2 J1939

5 +

4 SRN

3 RS485

The above does not function on EMCP3.1 The below does not function on EMCP3.1

EMCP 3.3 or 3.2 or 3.1

RLY2

RLY3

FUEL CONTROL

ASR SWITCH

RLY4 AUDIBLE ALARM

RLY5

RLY6

GFR SWITCH

GRR SWITCH

EMERG STOP

51

61

48

58

35

43

33

41

32

40

26

27

2

25

15

1

14

55

41

2

37

55

36

55

6

55

38

55

90

91

92

97

56

57

58

59

24

I/P 1 70

14

98

60

REMOTE START I/P 2 55

17

99

LOW COOLANT LEVEL I/P 3 54

57

FUEL LEAK I/P 4 53

I/P 5 45

LOW FUEL LEVEL I/P 6 44

77

73

72

18

61

EARTH FAULT

21

20

PROG I/P 7

PROG I/P 8

OIL PRESSURE

I/P 7 36

I/P 8 28

PASSIVE ANALOG 1+ 56

93

94

33

69

95

SINK O/P 2

68

96

The above does not function on EMCP3.2 or EMCP3.1

The below does not function on EMCP3.1

The items below do not RLY7 function on RLY8 EMCP3.1 PROG PROG O/P O/P

SINK O/P 1

OIL TEMP

ENGINE TEMP PASSIVE ANALOG 2+ 38

OIL PRESSURE

PASSIVE ANALOG 3+ 30

ENGINE TEMP

PASSIVE ANALOG 146

23

SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) K-C8

EMCP3 PLUG 1607689

OIL TEMP

PASSIVE ANALOG 237

PASSIVE ANALOG 329

This pin does not exist on EMCP3.1

34

22

This pin does not exist on EMCP3.1

E/STUD 2

50

40

CAN 1-

55

31

HARNESS Y SPLICE CAN1-

39 29

B

CAN 1-

HARNESS Y SPLICE CAN1+

CAN 1+

18

PANEL LIGHT SWITCH

H J

:2

3 COMMON ALARM

2

34

40 23

2

ECM PLUG P1 1607689 70

48 52

66

HARNESS X SPLICE B+ 68

53

D+

4

:2 CR :10


10 35

S-SPD

38 36

61

22 65

8

28

D +B

10

ES-

2

43

1

42

{ENGINE MOUNTED}

2 11

TERMINAL RAIL LINK

8

7

17

14

17

46

18

25

17

E/STOP RECEPTACLE 3E3388

8

80

GENERATOR CONNECTION

82 87

23A

59

18

20

9

59

49

72 64

88

54

55

56

89

50

HARNESS X SPLICE 10

4

ESTOP CONNECTION

ECM CONNECTION

23A

59

78

80

82

SYMBOLS FOR USE WITH CDVR

E/STOP PLUG 1552264

ST4 R448

45

SR :85

SMMS1

ETHER START

RELAY BOX

45

HARNESS X SPLICE 45

45

18 2

12 2 4

5

6

3

2

2

A

C

SHUT-OFF SOLENOID

59 SASV 2

B

COOLANT LOSS TERMINAL RAIL LINK

AIR SHUTOFF AIR

ETHER START 1

10 2

RELAY BOX

30

2

10

:86

AUTOMATIC VOLTAGE REGULATOR (AVR) 72

CHASSIS CUSTOMER TERMINAL LOCATED ON DC TERMINAL RAIL

POWER TERMINAL

11

CHASSIS DC TERMINAL LOCATED ON DC TERMINAL RAIL

CONNECTION

:2

CHASSIS AC TERMINAL LOCATED ON AC TERMINAL RAIL

8

NOTE: SEE AVR DIAGRAM ON OUTSIDE

LOW FUEL LEVEL

START AID SOLENOID VALVE SOCKET

2

OIL TEMPERATURE SENSOR SOCKET

ASOS

:3

:1

2

30

:1 RELAY CONTACT N/O

FUSE :3 PANEL LAMP SWITCH EMERGENCY STOP PUSHBUTTON

:2 EARTH

PANEL LAMP

GENERATOR SOCKET

HARNESS X, SPLICE 30 2

POTENTIOMETER

:3

58

HARNESS X SPLICE 2-1

2

TRANZORB (SURGE SUPPRESSOR)

R/1 2

ACB ASOR ASOS ALR AVR CR CT CTR CDVR ECM EMCP EPIR E/STOP GFR GRR LCD MCCB MV O/L PC POT PR PTS PWM RTD SASV SMMS SRN

SCREEN CABLE

CHASSIS TO DOOR DC SOCKET

30

ABBREVIATIONS

11

2

2

TIMING CALIBRATION PORT

51

REMOTE CONTACTS FOR GENERATOR RUNNING

70

ENGINE OIL PRESSURE SENSOR CONNECTOR K-C9

ATMOSPHERIC PRESSURE SENSOR CONNECTOR K-C4

1

6

E/STOP PLUG 1552264

PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6

AIR SHUTOFF


:86 :1 MAN EPIR :2 AUTO :85 ETHER START SWITCH


:9

:11

65

2 GENERATOR PLUG 9X4391

GRR/3

8

ES-

EMCP CONNECTION

82

:8

78

E/STOP PLUG 1552264

5

TIMING CALIBRATION (TC) PROBE CONNECTOR K-C2

48

REMOTE CONTACTS FOR GENERAL ALARM

23A

59

30

48

50 46

10


10

ENGINE ELECTRONIC CONTROL MODULE(ECM)

3

47

START AID

EMERGENCY STOP ON ENCLOSURE

PWM SPEED CONTROL

24

7

80

:1

GENERATOR ALARM RELAY

66

GENERATOR RUNNING


SPEED ADJ. POT. (2K , 10T)

SPEED CONTROL

13

ES-

11

78

:3

65

46

12

19

TERMINAL HARNESS Y RAIL LINK SPLICE 30 13 30 30

E/STOP PLUG 1552264

7

:3

-B

9

16

34

:2

30 8

10 10

49

23A

64

:2

:87

:87

44

R

63

27

HARNESS Y SPLICE 45

ASOR/1

COMMON ALARM RELAY

:9 :11

VOLTS ADJUST POTENTIOMETER (2K W, 10 TURN)

FOR USE WITH CDVR

:30

EPIR/1

45

42

23 :30

:9

:1

D-SPD

39

3

S

:11

ALR/3 :8

(16A)

10

57

30

CR/3

HARNESS Y SPLICE 10

34

GENERATOR PLUG 9X4391

D-SPD

17

REMOTE START CONTACT

TERMINAL RAIL LINK

41

HARNESS Y SPLICE 2

40 21

41 HARNESS Y SPLICE 41

PANEL LIGHT

E

45

S-SPD

46

45

ECM POWER LINK

9

41

37

HARNESS X SPLICE 2-2

D

D-

15

41

GEN RUNNING

COMMON ALARM

1 F27

43

3

D-

2

ENGINE CONTROL MODULE (ECM) CONNECTOR K-C1

SECTION COLOR LEGEND

1

HARNESS Y SPLICE 17

44

J

9

ETHER START

9

F

D+

38 :2 GRR :10

55

5 8

ALR ALARM RELAY :10 2

ALARM

AIR SHUTOFF

16

6 :2

4

EMER. STOP

38

8

36

37 :86 AIR ASOR SHUTOFF RELAY 2 :85

TERMINAL RAIL LINK :3

6

55

15

1A

A

2

27

CAN 1+

55

17

CAN 1+

34

41

SRN(CAN1)

ECM PLUG P1 1607689

55

2 SERVICE CONNECTOR RECEPTACLE 1282312 CAN 1-

RELAY BOX

2

101 108

HARNESS Y SPLICE 108

B+ F5 (10A)

NC

INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR K-C5

3

+

RLY1

-VE SUPPLY

30 2

HARNESS Y SPLICE 101

_

:87

CHARGING ALTERNATOR

3

BOOST PRESSURE SENSOR CONNECTOR K-C7

SRN

C

101

LCD DISPLAY

65

40

PS1

E/STUD 1

110

BATTERY (12/24Vdc) 55

25

3

INJECTOR HARNESS CONNECTOR K-C13

EARTH (MOUNTING SCREW)

SR/1

RELAY BOX

-

109

E

J

39

:30

24V

108

50

IC

BATT -

43

2

H

E

E

55

A B

VA

EMCP3 PLUG 1607689 2

A+

(Dimensions: 39 inches x 28 inches)

53

101

SERVICE CONNECTOR

PICKUP E

1

2

30 Page, Color 2,

52

BATT +

2

# 1

D

BOTH OF THESE WIRES CONNECT TO THE STANDARD STUD IF THE OPTIONAL STUD IS NOT SUPPLIED

CHASSIS CHASSIS STANDARD OPTIONAL STUD STUD 51

T3 F3 4A)

TERMINAL RAIL LINK

2.5 mm 2

CB2 (20A)

KENR5075-01

50

33

T2 F2 (4A)

HARNESS Y SPLICE 50

E

DOOR

22

31


1

OPTIONAL BATTERY ISOLATOR SWITCH KEY REMOVABLE

1 EARTH

1

EF1

1

+VE SUPPLY

4

E

1

HARNESS X SPLICE 1

3

T1 F1 (4A)

50

53

MAGNETIC PICK UP No.1



52

1 2

CAN2-

62

CAN 2 SERVICE CONNECTOR

EF1 51

30

N

63

SRN(CAN1)

12

21

64

CAN 1+

30

14

24

22

A1

L3

SRN

FUEL JUMPER HARNESS CONNECTOR K-C11

ANNUNCIATOR

J16 1

L2

E EF2

10

P16

2

5

E

10

55

18

T1

CAN 1-

AC GENERATOR

T1

:10

2

5

R

E/STOP CHASSIS TO DOOR SOCKET

CIRCUIT BREAKER

RELAY COIL :2

P Indicates a Plug, J Indicates a Receptacle Component Description and Part Number

AIR CIRCUIT BREAKER AIR SHUT-OFF RELAY AIR SHUT-OFF SOLENOID ALARM RELAY AUTOMATIC VOLTAGE REGULATOR CONTROL RELAY CURRENT TRANSFORMER CRANK TERMINATION RELAY CAT DIGITAL VOLTAGE REGULATOR ENGINE CONTROL MODULE ELECTRONIC MODULAR CONTROL PANEL ETHER POWER INJECTOR RELAY EMERGENCY STOP GENSET FAULT RELAY GENERATOR RUNNING RELAY LIQUID CRYSTAL DISPLAY MOLDED CASE CIRCUIT BREAKER MOTORIZED VALVE OVERLOAD PUMP CONTACTOR POTENTIOMETER PUMP RELAY POWER TERMINAL STRIP PULSE WIDTH MODULATED RESISTIVE TEMPERATURE DETECTOR STARTER AID SOLENOID VALVE STARTER MOTOR MAGNETIC SWITCH SCREEN

ABC MODULE 105-9344

CLR-GA GN-16-HV

BR-16-HV

K-C1 WIRE NAME K738-K41

K737-K4

BU-18 BU-16-HV PK-18

995-K11 K739-K40 R746-K18

GN-18

G829-K2

BK-18 WH-18

E963-K23 G856-K8

GY-18

994-K10

PK-18

G833-K7

WH-18 YL-18

PK-18

YL-18 BU-18

BU-18 GY-18

E964-K22 G857-K9

C991-K6

E966-K26 E965-K27

C967-K13 R747-K5

YL-18

F421-K12

WH-18

T725-K44

WH-18

PU-18

G828-K1

N707-K43

POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

TERM/PLUG 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737

OR-16-HV

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

WH-16-HV PU-16-HV YL-16-HV

QTY 1 200mm

CLR-GA WH-18 YL-18 QTY 1 200mm 1

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm

CLR-GA BU-18 PK-18 QTY 1 200mm

CLR-GA BK-18 WH-18 QTY 1 200mm

CLR-GA WH-18 GN-18 PK-18 QTY 1 200mm

K-C1 (continued) 90 91 92 93 94 95 96 97 98 T860-K14 99 100 101 102 103 T858-K15 104 T962-K25 105 T959-K17 106 T961-K16 107 T960-K24 108 109 110 111 112 113 114 T859-K21 115 T957-K20 116 117 T958-K19 118 119 120 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO K-C2 WIRE NAME POS G856-K8 1 G857-K9 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE

K-C4 WIRE NAME POS G828-K31 1 G829-K32 2 R747-K5 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C5 WIRE NAME POS C967-K13 1 G833-K38 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C6 WIRE NAME POS E963-K23 1 E964-K22 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C7 WIRE NAME POS G828-K30 1 G829-K34 2 R746-K18 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737

CLR-GA BU-18 YL-18 QTY 1 200mm

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm

CLR-GA BU-18 PK-18 QTY 1 200mm

P/N 227-4002 110-3202

K-C8 WIRE NAME POS E965-K27 1 E966-K26 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C9 WIRE NAME POS G828-K29 1 G829-K33 2 994-K10 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C10 WIRE NAME POS 995-K11 1 G833-K36 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

CLR-GA YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

*NOTE B

TERM/PLUG 180-9340 180-9340 180-9340 P/N 237-0227 110-3202

QTY 1 200mm

*NOTE B

CLR-GA PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV GY-16-HV WH-16-HV OR-16-HV BR-16-HV GN-16-HV BU-16-HV

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

*NOTE B

QTY 1 200mm 1

TERM/PLUG 180-9340 180-9340

BRAKE SOLENOID L/H

TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 P/N 231-2295 110-3202

BRAKE SOLENOID M/H

COOLANT TEMPERATURE BRAKE COMMON INTAKE MANIFOLD AIR PRESSURE PRESSURE SENSOR COMMON

*NOTE B

TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340

PASSIVE SPD -1: A CRANK SPEED TDC SERVICE PROBE + OIL PRESSURE SENSOR TEMPERATURE SENSOR COMMON

PASSIVE SPD +1: A CRANK SPEED TDC SERVICE PROBE -

FUEL PRESSURE

PASSIVE SPD +2: PASSIVE SPD -2:

B CAM SPEED B CAM SPEED

P/N 155-2252 110-3202 155-2258

FUEL TEMPERATURE SENSOR

ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR K-C10

FUEL DIFFERENTIAL PRESSURE SW

PRESSURE SENSOR +5V

*NOTE B INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR K-C5 SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) K-C8

K-S1 (G833-PK)

FUEL JUMPER HARNESS CONNECTOR K-C11 FUEL DIFFERENTIAL PRESS SW RETURN

K-S2 (G829-GN)

*NOTE B K-S3 (G828-WH)

TERM/PLUG 180-9340 180-9340

TIMING CALIBRATION(TC) PROBE CONNECTOR K-C2

ENGINE OIL PRESSURE SENSOR CONNECTOR K-C9

INJECTOR 5 & 6

INJECTOR 1 & 2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON

*NOTE B

ENGINE CONTROL MODULE(ECM) CONNECTOR K-C1

TERM/PLUG 180-9340 180-9340 180-9340 P/N 237-0227 110-3202

K-C13 WIRE NAME POS T957-K20 1 T958-K19 2 T959-K17 3 T960-K24 4 T961-K16 5 T962-K25 6 T858-K15 7 T859-K21 8 T860-K14 9 K737-K4 10 K738-K41 11 K739-K40 12 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE

INJECTOR HARNESS CONNECTOR K-C13

TERM/PLUG 180-9340 180-9340

P/N 230-4011 110-3202

POS 1 2 3 4 5 6 7 8 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

BOOST PRESSURE SENSOR CONNECTOR K-C7

TERM/PLUG 180-9340 180-9340 180-9340

P/N 230-4011 110-3202

J2

INTAKE MANIFOLD AIR TEMPERATURE ATMOSPHERIC PRESSURE SENSOR

P/N 155-2269 110-3202 155-2261

P/N 230-4013 110-3202

K-C1 2274002

K-C11 WIRE NAME F421-K12 G833-K37 T725-K44 N707-K43 G828-K28 G829-K35 C991-K6

*NOTE B

PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6

ATMOSPHERIC PRESSURE SENSOR CONNECTOR K-C4

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752 AND 239-5929(EARLIER VERSIONS SEE NOTE B)

INJECTOR 3 & 4 INJECTOR 1 COMMON INJECTOR 2 COMMON

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

K738-K41 GN-16-HV

K737-K4 BR-16-HV

K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV

T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV

EJ-C1 2626073

K737-EJ10 BR-16-KYNAR

T957-EJ1 PU-16-KYNAR T958-EJ2 YL-16-KYNAR T959-EJ3 BR-16-KYNAR T960-EJ4 BU-16-KYNAR T961-EJ5 GN-16-KYNAR T962-EJ6 WH-16-KYNAR T858-EJ7 GY-16-KYNAR T859-EJ8 WH-16-KYNAR T860-EJ9 OR-16-KYNAR K737-EJ10 BR-16-KYNAR K738-EJ11 GN-16-KYNAR K739-EJ12 BU-16-KYNAR

1 2 3 4 5 6 7 8 9 10 11 12

T858-EJ7 GY-16-KYNAR

EJ-S5

BR-16-KYNAR

K737-EJ20

BR-16-KYNAR

T858-EJ13 GY-16-KYNAR T957-EJ1 PU-16-KYNAR

CDL-

EJ-S1

T860-EJ9 OR-16-KYNAR

G829-K2 GN-18

T859-EJ8

WH-16-KYNAR K738-EJ11 T957-EJ1 T959-EJ3 T958-EJ2 T960-EJ4 T961-EJ5 T962-EJ6

E963-K23 BK-18 G856-K8 WH-18

EJ-S3 EJ-S2

1 2

T858-EJ13 T858-EJ14

GY-16-KYNAR GY-16-KYNAR

T860-EJ17 T860-EJ18

OR-16-KYNAR OR-16-KYNAR

T859-EJ16 T859-EJ15

K737-EJ18 BR-16-KYNAR K739-EJ20 BU-16-KYNAR

1 2

T858-EJ14 GY-16-KYNAR T958-EJ2 YL-16-KYNAR

C991-K6 PK-18

E966-K26 YL-18 E965-K27 BU-18

994-K10 GY-18 995-K11 BU-18 F421-K12 YL-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 G828-K1 WH-18 G829-K2 GN-18 G833-K7 PK-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18

G833-K7 PK-18

K-S1

NOTE A NOTE A

NOTE A

G829-K2 GN-18

G828-K1 WH-18

G829-K34 G829-K33 G829-K32 G829-K35

K-S2

T859-EJ16 WH-16-KYNAR T959-EJ3 BR-16-KYNAR

G828-K30 G828-K29 G828-K31 G828-K28

K-S3

GN-18 GN-18 GN-18 GN-18

995-K11 BU-18 G833-K36 PK-18

WH-18 WH-18 WH-18 WH-18

C967-K13 BU-18 R747-K5 GY-18

G828-K1

WH-18

1 2

SIGNAL GROUND

K-C8 2304011

994-K10 GY-18 995-K11 BU-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 F421-K12 YL-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18

T725-K44 WH-18

SIGNAL GROUND

K-C5 2304011 C967-K13 BU-18 G833-K38 PK-18

F421-K12 YL-18

1 2

E965-K27 BU-18 E966-K26 YL-18

1 2

BK-18 WH-18

NOTE A

K-C6 2304011 E963-K23 BK-18 E964-K22 WH-18

1 2

BK-18 WH-18

NOTE A

K-C7 2370227

G828-K30 WH-18 G829-K34 GN-18 R746-K18 PK-18

N707-K43 PU-18

SYMBOL

T858-K15 T962-K25 T959-K17 T961-K16 T960-K24

H#

COLOR

RD

RED

CIRCUIT NOT CONNECTED

WH

WHITE

OR

ORANGE

YL

YELLOW

PK

PINK

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

BK

BLACK

GY

GRAY

CONNECTOR

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

ATCH WIRE, CABLE COMPONENT T859-K21 WH-16-HV T957-K20 PU-16-HV

ABBREV

SPLICE

ELECTRICAL CONNECTION TO MACHINE STRUCTURE

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

VS GROUND SIGNAL

EJ-S1 (T858-GY)

INJECTOR 1 EJ-C2

Harness identification code This example indicates wire 135 in harness "AG". P174 1306795

ENGINE COOLANT TEMPERATURE SENSOR 2345012

INJECTOR 2

J174 1306795

1 2

325-AG135 PK-14 Pin

Socket

1 2

T860-EJ17 OR-16-KYNAR T961-EJ5 GN-16-KYNAR

BK-18 WH-18

1 2

K737-EJ19 BR-16-KYNAR K739-EJ22 BU-16-KYNAR

1 2

1 2

INJECTOR 6

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) 1899266

S/T + S/T -

1 2 3

VS GROUND SIGNAL

INJECTOR 4 EJ-C5

CIRCUIT GROUPING DESIGNATION

K-C4 2304013

BOOST PRESSURE SENSOR 2393478

G828-K31 WH-18 G829-K32 GN-18 R747-K5 GY-18

1 2 3

VS GROUND SIGNAL

K-C9 2370227

G828-K29 WH-18 G829-K33 GN-18 994-K10 GY-18

1 2 3

VS GROUND SIGNAL

ATMOSPHERIC PRESSURE SENSOR 2768548

1 2 3

ENGINE OIL PRESSURE SENSOR 2739067

1 2 3

VS GROUND SIGNAL

ENGINE OIL PRESSURE SENSOR 1946725

N-C2 3E3370 G828-L1 G829-L2 C991-L3

T958-K19 YL-16-HV

K-C11 L-C1 2312295 2312300 F421-K12 YL-18 G833-K37 PK-18 T725-K44 WH-18 N707-K43 PU-18 G828-K28 WH-18 G829-K35 GN-18 C991-K6 PK-18

ENGINE WIRING

ATMOSPHERIC PRESSURE SENSOR 1946722

HARNESS 239-5929

K-C9 3E3370

1 2 3 4 5 6 7 8

F421-L4 YL-18 G833-L5 PK-18 G828-L1 WH-18 G829-L2 GN-18 C991-L3 PK-18

G828-L1 G829-L2 C991-L3

WH-18 GN-18 PK-18

1 2 3

VS GROUND SIGNAL

L-C3 2304011 F421-L4 YL-18 G833-L5 PK-18

WH-18 GN-18 PK-18

1 2 3

VS GROUND SIGNAL

N-C3 1552269

L-C2 2370227

ENGINE CONTROL MODULE (ECM) 2267467

VS GROUND SIGNAL

1 2

SIGNAL GROUND

FUEL JUMPER HARNESS

Component Part Number

FUEL PRESSURE SENSOR 2769067

FUEL TEMPERATURE SENSOR 2345013

Related Electrical Service Manuals

K-C11 N-C1 1552264 3E3388 1 2 3 4 5 6 7 8

F421-N4 G833-N5 T725-N6 N707-N7 G828-N1 G829-N2 C991-N3

T725-N6 WH-18 N707-N7 PU-18 YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

1

BK-18

2

BK-18

N-C4 1309811 F421-L4 YL-18 G833-L5 PK-18

1 2

INJECTOR 5 EJ-C6

Form Number

Troubleshooting

RENR5096

Systems Operation / Testing and Adjusting

SENR9928

Operation & Maintenance Manual

SEBU7909

Systems Operation / Testing and Adjusting (EMCP3)

RENR7902

INJECTOR HARNESS CONNECTOR EJ-C1

(+) BATTERY

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 234-5002 AND 278-5657(EARLIER MODELS SEE NOTE C) EJ-C1 CLR-GA WIRE NAME POS TERM/PLUG PU-16-KYNAR T957-EJ1 1 180-9339 YL-16-KYNAR T958-EJ2 2 180-9339 BR-16-KYNAR T959-EJ3 3 180-9339 BU-16-KYNAR T960-EJ4 4 180-9339 GN-16-KYNAR T961-EJ5 5 180-9339 WH-16-KYNAR T962-EJ6 6 180-9339 GY-16-KYNAR T858-EJ7 7 180-9339 WH-16-KYNAR T859-EJ8 8 180-9339 OR-16-KYNAR T860-EJ9 9 180-9339 BR-16-KYNAR K737-EJ10 10 180-9339 GN-16-KYNAR K738-EJ11 11 180-9339 BU-16-KYNAR K739-EJ12 12 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 262-6073 1 WEDGE 3E-5180

EJ-C3 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ14 1 YL-16-KYNAR T958-EJ2 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

HARNESS 239-5929

K-C4 3E3370

200-L32 BK-14

EVA BRAKE 3 EJ-C10 NOTE C


EJ-C2 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ13 1 PU-16-KYNAR T957-EJ1 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

HARNESS 239-5929

K-C7 1552267

BOOST PRESSURE SENSOR 2490096

EVA BRAKE 3 NOTE C

HARNESS 239-5929

K-C6 1552269 1 2

INJECTOR 5

EJ-C7 7E6513 T860-EJ14 OR-16-KYNAR T962-EJ23 WH-16-KYNAR

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) 2717538

INJECTOR 4

EJ-C10 1539693

HARNESS 239-5929 SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) 2016617

K-C8 1552269

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) 2717537

Fuse Pin or Socket Number

Ground Circuit Connection Number Identification

INJECTOR 6 EJ-C7

EJ-S4 (K737-BR) NOTE C

EVA BRAKE 2 NOTE C

1 2

INTAKE MANIFOLD AIR TEMPERATURE SENSOR 1309811

SIGNAL GROUND

INJECTOR 3 EJ-C4


EJ-C6 7E6513

HARNESS 239-5929 1 2

Plug Wire Gauge

Wire Color

Part Number For J274 Connector Assembly 3E5179 325-A135 PK-14 1 Receptacle 2

(+) BATTERY SWITCHED

T859-EJ15 WH-16-KYNAR T960-EJ4 BU-16-KYNAR

ENGINE COOLANT TEMPERATURE SENSOR 1309811

SIGNAL GROUND

K-C5 1552269

INTAKE MANIFOLD AIR TEMPERATURE SENSOR 2345013

P274 1117898

INJECTOR 3

EJ-C9 1539693

HARNESS 239-5929 1 2

Connector Reference Designator

Title EJ-S5 (K739-BU) NOTE C

EJ-C5 7E6513 K-C10 1552269

EJ-S3 (T860-OR)

EJ-S2 (T859-WH)

TERM/PLUG

P/N 7E-6513 112-8144

EJ-C5 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ15 1 BU-16-KYNAR T960-EJ4 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR_AS 50mm TUBE

EJ-C6 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ17 1 GN-16-KYNAR T961-EJ5 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

EJ-C7 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ18 1 WH-16-KYNAR T962-EJ6 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

P/N 7E-6513 112-8144

TERM/PLUG

EJ-C9 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG GN-16-KYNAR K738-EJ11 A 154-2389 BU-16-KYNAR K739-EJ22 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

P/N 7E-6513 112-8144

TERM/PLUG EJ-C10 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ20 A 154-2389 BU-16-KYNAR K739-EJ23 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

P/N 7E-6513 112-8144

SIGNAL GROUND

FUEL JUMPER HARNESS 2408721

FUEL PRESSURE SENSOR 2769067 FUEL DIFFERENTIAL PRESSURE SWITCH 2122788 FUEL TEMPERATURE SENSOR 2345013

EJ-C4 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ16 1 BR-16-KYNAR T959-EJ3 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

TERM/PLUG

IDENT P/N 7E-6513 112-8144

TERM/PLUG

P/N 7E-6513 112-8144

PART NUMBER

K K L N EJ EJ

276-4752 239-5929 276-4754 240-8721 234-5002 278-5657

CHG

NOTE

00 03 00 01 03 02

ENGINE HARNESS ENGINE HARNESS(EARLIER PRODUCTION) FUEL JUMPER HARNESS (EPG) FUEL JUMPER HARNESS(EARLIER PRODUCTION) INJECTOR HARNESS INJECTOR HARNESS(EARLIER PRODUCTION)

ELECTRONIC ENGINE CONTROL C15 (276-4751) (CHG00) NOTE A: NOTE B:

NOTE C:

STARTING CIRCUIT OPTIONAL WIRING

EJ-C8 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ19 A 154-2389 BU-16-KYNAR K739-EJ21 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

TERM/PLUG

DESCRIPTION

BLADE, SPADE, RING, OR SCREW TERMINAL

T860-K14 OR-16-HV

1 2 3

EVA BRAKE 1 NOTE C

1 2

TIMING CALIBRATION(TC) PROBE

K-C10 2304011

Pin or Socket Number

Harness And Wire Symbols-Engine

EJ-C4 7E6513

K738-EJ11 GN-16-KYNAR K739-EJ22 BU-16-KYNAR 1 2

4

Harness And Wire Symbols- Controller and Generator

INJECTOR 1

1 2

WH-16-KYNAR WH-16-KYNAR

GN-16-KYNAR PU-16-KYNAR BR-16-KYNAR YL-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR

K-C2 1552269 G856-K8 WH-18 G857-K9 YL-18

G833-K36 PK-18 G833-K37 PK-18 G833-K38 PK-18

GND

105-9344

INJECTOR 2 EJ-C3

G833-K7 PK-18

E964-K22 WH-18 G857-K9 YL-18

Ground Connection

Socket Receptacle Integral with Component

Pin

EJ-C3 7E6513

994-K10 GY-18

NOTE A

3

EJ-C8 1539693

K739-EJ21 BU-16-KYNAR K739-EJ22 BU-16-KYNAR K739-EJ23 BU-16-KYNAR

NOTE C

995-K11 BU-18 K739-K40 BU-16-HV R746-K18 PK-18

K737-EJ19

NOTE C K739-EJ12 BU-16-KYNAR

CDL+

EJ-C2 7E6513

NOTE C EJ-S4

P-B 1117898

Plug

Single Wire Connector

K-C13 1552252

Connector Identification Receptacle Part Number P-B J-B Signal Description 1117898 3E5179 1 Plug Part Number Circuit Identification Number 2 Receptacle 8 Plug

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR DIFFERENCES: 3E-3370 USED ON K-C4 & K-C9. 155-2264 USED ON K-C11. 155-2267 USED ON K-C7. 155-2269 USED ON K-C5,6,8 & 10. HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES: 290-8858 USED ON J-C1. WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE CONNECTORS NOT INCLUDED.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

(-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM

SECTION BORDER

CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM CAT DATA LINK J1939 DATA LINK RS-232/RS-485 DATA LINK

THIS SCHEMATIC IS FOR THE C15 STANDBY GENERATOR SET (S/N C5E, C5H, C5L and CYY) DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM

IDENT Y X X

WIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRING-

HARNESS 258-4700 266-7116 283-5608

265-7864 265-7865 265-7866 244-5866 254-1260 239-5745 239-8007 261-5834

CHG 02 06 00

EMCP 3.1 EMCP 3.2 EMCP 3.3 VOLTAGE REGULATOR(3 PHASE) DIGITAL VOLTAGE REGULATOR VOLTAGE REGULATOR(SINGLE PHASE) GENERATOR LEADS OPTIONAL EQUIPMENT

DESCRIPTION EMCP3 HARNESS J1 / GENERATOR SET CONTROL HARNESS J1 / GENERATOR SET CONTROL HARNESS

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH KEY IN THE OFF POSITION AND ENGINE NOT RUNNING. DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS. ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.

KENR5075-01 Schematic Electrical C15

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