CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline.
Member present: HSE Department, Project department, Operation Department.
S. No.
1.
Activity job stages
Entering the work area.
Hazards (What can go wrong)
Working without Valid Permit. Personnel Injuries due to slips, trips & falls. Over speeding of vehicles. People hit by moving Vehicles. Poor housekeeping. Heat stress. Manual Handling. Adverse weather condition.
Controls (How to prevent it)
Valid permit to be obtained from POS and Orpic before starting any job. All people should undergo POS & ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily basis. A Competent supervisor should be available at site at all times. First Aider should be present at site at all times. First aid facility available at site at all times. Adequate drinking water available at site altimes. Ensure adequacy of resources required and plan the work area properly to avoid accumulation of materials, spills, wastages, etc., that harm personnel at site. Establish clearly maintained walkways and for movement of vehicles / equipment, wherever possible. Plan & control vehicle / equipment movement movement with the presence of an authorized banksman. Proper storage of materials. Maintain good housekeeping in worksites. Page 1 of 15
Action party
AWS
Contingency (If control fails & result in accident) If in case of any incident initiate Emergency Response Plan.
Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency Contact No.: 91409583, 91395892, 91395890
Remarks
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
2.
Opening of
existing concrete trench.
Working Without valid
permit
Heat Stress.
Personnel Injury.
Manual Handling.
Lifting Equipment Failure.
Lifting Gear Failure.
Damage to nearby
structures.
Damage to U/G Utilities.
Unstable or Non secured load
Falling of Load.
Overturning of
Equipment.
People hit by equipment.
Establish a site clean-up schedule for collection & disposal of wastes, spills, accumulations, etc. Warning signs to be inatlled. Use of PPEs – Safety Shoes, coverall, goggles, helmet, etc.) In any adverse weather condition work will be temporarily suspended and will be resumed after condition is clear. Valid permit to be obtained from POS/Orpic before starting any job. All people should undergo POS&ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily basis. A Competent Rigging Supervisor and Rigging crew should be available at site at all times. First Aider should be present at site at all time. First aid facility available at site at all times. Adequate drinking water should be available at site at all times. Adequate rotation and intervals for the job to avoid heat stress. Area to be barricaded and signboards to be placed to avoid any people entering the work area. Flickering lights to be installed on the barricades to warn night users. Page 2 of 15
AWS
If in case of any incident initiate Emergency Response Plan. Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency Contact No.: 91409583, 91395892, 91395890
CLIENT CONTRACT NO.: 4600002029
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut)
CONTRACTOR.
JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Load swings in the air.
People hit by the truck or equipment.
Slip, Trip & Fall.
Heat stress
Adverse weather condition
Noise
The area to be checked for U/G utilities before placing the crane. Suspend all lifting activities if w ind speed exceeds 25 mph. Proper lifting plan to be prepared before doing any major lifting activities and to be approved by ORPIC / MMC.
All Lifting Equipment’s and Gear's should
possess a valid third party certificate.
All Lifting Equipment's and Gears should be inspected before carrying out the job.
Crane should be placed on levelled surface.
All people should wear reflective jacket at all times.
Tag line rope to be tied before lifting the load
Adequate PPE to be used for the job.
Suitable access and egress shall be provided with suitable means.
A trained banksmen will be provided along with the vehicle.
The work area to be kept clean and free of obstruction.
After finishing the work, housekeeping to be carried out. Page 3 of 15
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
In any adverse weather condition work will be temporarily suspended and will be resumed after condition is clear.
3.
Loading and Unloading of pipes to be fabricated
Working Without valid
permit
Heat Stress.
Personnel Injury.
Manual handling
Lifting Equipment Failure.
Lifting Gear Failure.
Damage to nearby
structures.
Damage to U/G Utilities.
Unstable or Non secured load
Falling of Load.
Overturning of Equipment.
People hit by equipment.
Load swings in the air.
People hit by the truck or equipment.
Slip, Trip & Fall.
Valid permit to be obtained from POS/Orpic before starting any job. All people should undergo POS & ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily basis. A Competent Rigging Supervisor and Rigging crew should be available at site at all times. First Aider should be present all time at site. First aid facility available altimes. Drinking water available at site at all times. Adequate job rotation and intervals to avoid heat stress. Area to be barricaded and signboards to be placed to avoid any people entering the work area. Flickering lights to be installed on the barricades to warn night users. The area to be checked for U/G utilities before placing the crane. Adequate PPE to be used for the job. Suspend all lifting activities if w ind speed exceeds 25 mph. Page 4 of 15
AWS
If in case of any incident initiate Emergency Response Plan. Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency Contact No.: 91409583, 91395892, 91395890
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Heat stress
Adverse weather condition
4.
Grit blasting of the 8” pipeline.
Working without Valid Permit Personnel Injuries due to
No people should work underneath the suspended load while shifting. Proper lifting plan to be prepared before doing any major lifting activities and to be approved by Orpic. All Lifting Equipment’s and Gear's should possess a valid third party certificate. All Lifting Equipment's and Gears should be inspected before carrying out the job. Crane should be placed on levelled surface. All people should wear reflective jacket at all times. Tag line rope to be tied before lifting the load Proper stacking and lashing of the pipes stacked will be ensured. A trained banksmen will be provided along with the vehicle. The work area to be kept clean and free of obstruction. After finishing the work, housekeeping to be carried out. In any a dverse weather condition, work will be stopped and resumed after conditions are apt for the job. Valid permit to be obtained from POS and ORPIC before starting any job. All people should undergo POS & ORPIC Page 5 of 15
AWS
If in case of any incident initiate Emergency
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
slips, trips & falls Communications Heat Stress Manual Handling Personnel Injury. Dehydration. Musculoskeletal Injury. Damage to property Fall of object tools. Accidental fall of person. Exposure of dust, noise and injury to the workers Wrong Posture / unsafe handling, Wrong Posture / unsafe handling of tools Slip, Trip & Fall Noise Untrained workers. Incorrect material / equipment. Fire explosion Scattered material
Induction. A Tool Box Talk to be conducted before starting any job on daily A Competent supervisor should be available at site at all times. First aider should be made available at site at all times. First aid provision should be made available at site at all times. Adequate drinking water to be made available at the site. Ensure condition of tools prior to use. Use of right tool for the job. Area to be barricaded and signage's to be placed to avoid any people entering the work area. Flickering lights to be installed on the barricades to warn night users. Restrict access only to authorized personnel in the work area. Ensure availability of DCP / CO2 Fire Extinguishers. Trained and Competent people in blasting should be engaged for the job. Wash hands and face after handling, and before eating, drinking. Adequate Access and egress to be provided. Page 6 of 15
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Response Plan. Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency Contact No.: 91409583, 91395892, 91395890
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
5.
Painting of 8” pipeline.
Working without Valid Permit Scaffolding Personnel Injuries due to slips, trips & falls Communications
A reasonable time should be allocated for the inspection and should include regular breaks for the operators. Ensure the personnel involved in blasting uses correct suitable PPE. Enclose the grit blast area with tarpaulin and post Warning notice. Ensure the blast gun is fitted with Dead man's switch and it's functional. Adequate lights to be provided during night works. Do not leave the grit blast equipment Unattended with air supply on. Establish emergency communication with grit blasting supervisor and the grit blaster. Never allow spray painting in location if grit blasting going on to avoid fire and explosion Arrange the recovery and safe disposal of spent grits as per ORPIC procedure. 3 Ensure proper winding up of equipment and tools and tidiness of the work area. Valid permit to be obtained from POS and Orpic before starting any job. All people should undergo POS & ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily Page 7 of 15
AWS
If in case of any incident initiate Emergency Response Plan. Seek Medical
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Heat Stress Manual Handling Personnel Injury. Dehydration. Musculoskeletal Injury Damage to property Un Authorized person doing Spray painting Fall of object tools. Exposure of dust, noise and injury to the workers Exposure to harmful Vapor Wrong Posture / unsafe handling, Wrong Posture / unsafe handling of tools Slip, Trip & Fall Noise Untrained workers Incorrect material/ equipment. Lack of communication Fire explosion Scattered material Contaminated clothing Un attended spray
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
A Competent supervisor should be available at site at all times First aider should be made available at site at all times. First aid provision should be made available at site at all times.
assistance POS Emergency contact:2322000 (Ext.666), 99247666
Adequate drinking water available at the site to avoid heat stress. Use of right tool for the job. Enclose the area to be painted with tarpaulin and post warning notice. Ensure the equipment/tool to be used for spray painting (Spray paint gun, hose, pump etc. are free from defect. Obtain MSDS for the paint as well as thinner and should be kept at site. Wear the adequate PPE such as long sleeve coverall, apron, face shield and suitable respiratory protection etc. Ensure proper ventilation of the area. Ensure there is no naked flame or spark generating equipment in the area where spray painting is to be done. Never smoke in the area where spray painting is going on. Do not eat or smoke wearing a paint socked
AWS Emergency Contact No.: 91409583, 91395892, 91395890
Page 8 of 15
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
painting tools Unsafe storage of paint and thinner Scattered material
6.
Fabrication of the pipe line.
Working Without valid permit
Presence of flammable /toxic vapor or liquid
Fire and explosion
Exposure to hazardous fumes
Burns Falling Sparks& hot bids Oxy-acetylene cylinder Improper handling of hand tools or power tools
coverall or gloves. Wash hands properly before taking any food Do not leave the spray paint gun and hose with the equipment unattended. Isolate the equipment from all source of energy when not in use. Ensure proper winding up and housekeeping at worksite. The accessories (spray gun, hose and pump) not being used must be disconnected and stored separately. Paint and thinners should be stored safe designated location away from source of ignition. Valid permit to be obtained from POS/Orpic before starting any job. All people should undergo POS & ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily basis. A Competent supervisor should be available at site at all times. First Aider should be made available present at site at all times. First aid facility should be made available present at site at all times. Drinking water available at site at all times. Page 9 of 15
AWS
If in case of any incident initiate Emergency Response Plan. Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Awkward Position. Noise.
Vibration.
Electrocution Scattered material. Heat stress Hot weather Personnel Injury Slip, Trip and Fall Rotating equipment sparks. Damaged grinding disc Flying object/eye injuries Tripping. Damaged or leaking
cylinders or hoses
Damage cable Hot tabs end pieces of welding rods.
Sparking Damage cable UV rays
Slip, Trip & Fall.
Heat stress
Adequate job rotation and intervals to avoid heat stress. Make sure guards are fitted to all moving parts. Ensure the proper use of guards. Inspect the grinding discs prior to starting work (ring test). Make sure that disc is compatible with the grinding machine. Check the RPM of disc & machine.
Correct installation of Grinding Wheel. Spark containment to be done while doing welding and cutting activities. Only experienced personnel should use the equipment. Wear a face shield while grinding and cutting activities. Proper isolation of system to be in place and to be checked before starting the job. All cylinders to be secured in upright position. Cylinders must always keep in upright position and secured all times. OXY –Acetylene should be segregated and stored separately. Smoldering debris that cannot be removed should be wetted down.
Page 10 of 15
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Contact No.: 91409583, 91395892, 91395890
CLIENT CONTRACT NO.: 4600002029
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut)
CONTRACTOR.
JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Adverse weather
condition
Keep oxy-acetylene cylinders safely at least 5 mtrs away from the work location All the cylinders valves must be closed before leaving the site Flash back arrestor to be provided in the hose. Cylinders, Hoses and cables to be inspected
before starting the job.
Trained Fire Watcher to be allocated. Gas Monitor to be provided to the working crew. Fire Blanket to be used to cover the area. Before starting Hot work make sure the area is clear of all types of combustible materials Make sure fire extinguishers are available on site. The accessories (torch, hoses, cylinders) not being used bust be disconnected and stored separately. Wear proper PPE for welding i.e., leather jackets, Gloves, welding goggles/welding mask. Proper earthing to be provided. Only Certified and competent welder should be employed. Ensure that rod holder is in good condition Ensure that forward and return cables are in
Page 11 of 15
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
CLIENT CONTRACT NO.: 4600002029
CONTRACTOR.
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut) JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
7.
Hydro testing of 8’’ pipeline.
Working Without valid permit
Hot weather
Personnel Injury Slip, Trip and Fall Manual Handling Adverse weather condition Un authorized personnel Defective tools and equipment’s. Exceeding Maximum Allowable pressure
Injury to workers
Damage to equipment/ system
good working condition. Use proper cable connector for extension. If cables are crossing the road then ensure proper protection. The welder & the welder helpers must wear welding goggles Appropriate PPE should be used for the work. In any case of adverse weather condition work will be stopped and renewed after conditions are suitable for work Valid permit to be obtained from POS / Orpic before starting any job. All people should undergo POS & ORPIC Induction. A Tool Box Talk to be conducted before starting any job on daily basis. A Competent supervisor should be available at site at all times. First Aider should be present at site at all times. First aid facility be made available at site at all times. Drinking water should be made available at site all times. Adequate job rotation and intervals to avoid heat stress Barricade the area where hydro test to be Page 12 of 15
AWS
If in case of any incident initiate Emergency Response Plan. Seek Medical assistance POS Emergency contact:2322000 (Ext.666), 99247666 AWS Emergency Contact No.: 91409583, 91395892, 91395890
CLIENT CONTRACT NO.: 4600002029
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut)
CONTRACTOR.
JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Unattended pressurized tools and equipment. Changing the duration of hydro test. Unsafe depressurization of Hydro test fluid.
Scattered Material
carried out and warning signs to be placed. Adequate lights to be provided during night works. During hydro test sufficient stand by personnel to be employed to warn the nearby. Ensure the equipment/ tools to be used for hydro testing (Such as hose, pump, coupling, pressure gauge, gasket spade etc.) are free from defect and suitable for the pressure rating of the system. Only people required for the job to be allowed to work in the area. All calibration certificates to be kept at site during the operation. 3 Ensure the pressure relieving device is set at maximum allowable pressure for weakest portion of the segment to be hydro tested Keep away from the pressurized segment of the system being hydro tested. Monitor the pressure gauge from a safe distance away from the potential source of high pressure jetting (Such as flange joint, spade and coupling etc.) Ensure the workers are having proper PPE. Never increase the hydro test pressure more than for the maximum allowable pressure for weakest portion in the segment or pressure Page 13 of 15
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
CLIENT CONTRACT NO.: 4600002029
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut)
CONTRACTOR.
JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Date: 18/10/2016
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
rating of the hose and coupling. Do not leave the pressurized hose or pump unattended when the hydro test is going on. Isolate the equipment from all source of energy when not in use. Do not change (exceed/decrease) the duration of hydro test without permission from inspection engineer. Ensure the safe depressurization of hydro test Fluid. Ensure proper wind up and housekeeping at worksite. The accessories (hose, pump) not being used must be disconnected and stored separately. In any case of Adverse weather condition work will be temporarily suspended and renewed after condition are favorable.
Note: During execution if any disturbance or emergency occurs to the process the job will be suspended immediately and shall be resumed after the issue has been resolved
PPE to be used during execution of the Job:
Hard hat, Safety Googles, Protective Clothing, Hand Gloves, Ear Plug / Muff, Respiratory mask, Safety Boots., Apron, Face shield, etc.
Page 14 of 15
CLIENT CONTRACT NO.: 4600002029
EPC for Revamp of Oil Pier Jetty at Port of Salalah (Raysut)
CONTRACTOR.
JOB HAZARD ANALYISIS Doc. No: 2029-PJ-JHA-007
Rev no: 03
Job description: JHA for Construction of New 8” Oil Pipeline. Member present: HSE Department, Project department, Operation Department.
Date: 18/10/2016 Location: Inside Port of Salalah, from Oil jetty to Booster pump Facility.
Other Misc. Equipment’s to be used during execution of the Job:
Hand Tools, Low Bed Truck, .Diesel Generator, Oxy-acetylene gas cutter, Welding set, cutting machine, Grinding machine .hydro testing unit etc.
Page 15 of 15
