JEREH Batch Mixing PHQ210

YANTAI JEREH PETROLEUM EQUIPMENT& TECHNOLOGIES CO., LTD. ----Cementing unit

Model GJC70-34 II Truck Mounted Double Pump Cementing Unit Brief introduction This truck is a new generation cementing truck developed by Jereh Group independently. It adopts twin engines and twin pumps configuration which could realize the cementing operation with high pressure and large discharging volume. This truck is mainly applied to the land oilfield applications. This truck is equipped q pp with continuous auto density y mixing g system y ((AMS System) y ) of slurry, y, which highly improves the work efficiency and makes it easy to operate. It also realizes the function of easy shifting between manual and automatic operation. This truck adopts the closed hydraulic system with stability and high efficiency. The power end of the triplex pump and the packing of centrifugal pump are lubricated through pressurized oil supply system. It is economical and environment-protected to collect and handle the exhaust oil by the oil tank.

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Main technical data Chassis

Volvo FM440/6×6 or 6×4

Deck engine

DDC S60 ( 354kW@2100RPM ) (2sets)

Deck transmission

Allison 4700 OFS (2sets)

Triplex plunger pump

OFM 600 (with size of 3.5” and 4.5” plunger pump)

Mixing water pump

4×3×13

Water supply pump (Optional)

4×3×13

Charging pump (Optional)

6×5×11

Recycling centrifugal pump

6×5×11

Mixing tank volume

1.8 m³

Capacity of Displacement Tank

2×2.5 m³

Slurry density range

1～2.5 g/cm³

Max. mixing capacity

2.3 m³/min

Max. working pressure

70 MPa

Max. working flow rate

3.4 m³/min

Weight

30500 kg

Overall dimension

11400×2500×3950 mm


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Model JR5232TSN/ JR5233TSN/ JR5234TSN/ JR5235TSN Truck Mounted Single Pump Cementing Unit Brief introduction This truck is a new generation developed by Jereh Group independently. It assimilates the advanced manufacturing technologies and experiences of both domestic and overseas, overseas and adopts the special chassis with EuroⅢ emission standard. This truck is equipped with continuous auto density mixing system (AMS System) of slurry, which highly improves the work efficiency and makes it easy to operate. It also realize the function of easy shifting between manual and automatic operation. This truck is mainly applied to the land or desert jobsites for various cementing applications. It could conduct such jobs as mixing slurry, slurry injecting slurry slurry, replacing slurry, slurry setting and also well cleanout and cutting re-injection,etc.. Contrast to the congeneric products, the truck has the feature of good appearance, convenient operation, safety and durability.


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Main technical data GJC44-21Ⅱ

GJC40-17Ⅱ

Chassis

Northern Benz ND1250F44J/6×6

Northern Benz ND1250F44J/6×6

Deck engine

DDC S60 ( 354kW@2100RPM )

DDC S60 ( 354kW@2100RPM )

Deck transmission

Allison 4700 OFS

Allison 4700 OFS

Triplex p p plunger g p pump p

OFM 600（4.5"plunger） p g

3ZB-265 ( 5"plunger p g )

Mixing water pump

4×3×13

4×3×13

Water supply pump (Optional)

4×3×13

4×3×13

Charging pump (Optional)

6×5×11

6×5×11


6×5×11

6×5×11

Mixing tank volume

1.6 m³

1.6 m³

Capacity of Displacement Tank 2×2 m³

2×2 m³


1～2. 5 g/cm³

1～2. 5 g/cm³


2.3 m³/min

2.3 m³/min


44 MPa

40 MPa


2.1 m³/min

1.64 m³/min

Weight

22370 kg

22370 kg

Overall dimension

9980×2500×3900 mm

9980×2500×3900 mm

The customer can choose the water pump or recirculating pump per their demands.


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Model GJC70-34 II Trailer Mounted Double Pump Cementing Unit Brief introduction This unit is the key equipment used for cement mixing and pumping during well cementing service. V i Various cementing ti applications li ti off deep well, medium deep well and shallow well at oil-gas field can be realized byy it,, includes fracturingg of shallow well, mixing slurry, injecting slurry, replacing slurry/water, well cleanout and so on. The unit consists of dynamic system, slurry mixing system, hydraulic system, electric system and so on. The key parts of the unit are all imported and original which greatly improve the reliability of the equipment. The main instruments and controls of this unit locate at the control console,which makes the operation more conveniently. This truck is equipped with continuous auto density mixing system (AMS System) of slurry, which highly improves the work efficiency and makes it easy to operate. It also realizes the function of easy shifting between manual and automatic operation.


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Main technical data engine g

CAT C15（403kW@2100RPM）(2sets) @ ( )

transmission





6×5×11

Charging pump

6×5×11

Mixing water pump

4×3×13

Mixing tank volume

2×2 m³


1.8 m³


1～2.5 g/cm³


2.3 m³/min


70 MPa


3.4 m³/min

Weight

26500 kg

Overall dimension

11700×2500×3950 mm


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Model GJQ70-34II Double Pump Cementing Skid (ZONE II) Brief introduction Based on global advanced technology and experiences of cementing truck, Jereh group developed GJQ70-34 II as a new generation equipment independently independently, which can be widely used for mixing slurry, injecting slurry, well cleanout, cutting reinjection, replacing and so on. Anti-explosion design is adopted on engines, transmission, control console and so on,which can fully meet the request on Zone II ambient. This skid is equipped with Automatic Mixing System( AMS2.0system ).The AMS system with the function of quick conversion between the manual and automatic shift is developed by Jereh independently, which is designed in the way of dual variable control, which improves the work efficiency and is easy to operate. This skid has ERAD and emergency shutoff device. When the data from high-pressure manifolds exceeds the set data of the safe pressure, the engine will get back to the low speed automatically. No matter which shift the transmission is set, push the replacement button, which makes ERAD back to normal and once any hazard occasion occurs, ERAD will have the engine shut off immediately. immediately


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Main technical data Engine

CAT C-15 ( 373kW@2100RPM ) (2sets)

Transmission




Mixing water pump

4×3×13

Water supply pump

4×3×13

Charging pump

6×5×11


6×5×11

Mixing tank volume

1.6 m³


2×12 bbl


2.3 m³/min

Sl Slurry density d it range

1 2 5 g/cm³ 1～2.5 / ³


70 MPa


3.4 m³/min

Weight

24000 kg

Overall dimension

8400×2440×3100 mm


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Model GJQ70-34AII Skid Mounted Double Pump Cementing Unit Brief introduction This skid is equipped with double pumps and double engines, which mainly applied to the land or desert jobsites for various cementing applications. It could conduct y, injecting j g slurry, y, such jjobs as mixingg slurry, replacing slurry, setting and well cleanout and cutting re-injection, etc.. q pp with Automatic Mixing g System y ((AMS System).The y ) AMS system y with This skid is equipped manual-automatic switch is developed by Jereh Group independently, which highly improves the work efficiency and makes the skid easy to operate. This skid has ERAD and emergency shutoff device. When the data from high-pressure manifolds exceeds the set of safe pressure, the engine will get back to the low speed automatically. No matter which shift the transmission is set, push the replacement button, which makes ERAD back to normal and once any hazard occasion occur, ERAD will have the engine shut off immediately. immediately


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CAT C15 (354kW@2100RPM) (2sets)

Transmission




Mixing water pump

4×3×13

Charging pump

6×5×11


6×5×11

Mixing tank volume

1.6 m³

C Capacity it off Displacement Di l t Tank T k

2×12 bbl


1～2.5 g/cm³


2.3 m³/min

Max working pressure Max.

70 MPa


3.4 m³/min

Weight

25000 kg

Overall dimension

8700×2440×3100 mm


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Model GJQ44-21II Skid Mounted Single Pump Cementing Unit Brief introduction This skid is a new model skid mounted cementing equipment developed by Jereh Group independently. This unit is mainly applied to the land or desert jobsites for various cementing applications. It could conduct d such h jjobs b as mixing i i slurry, l injecting slurry, replacing slurry, setting and also well cleanout and cutting rei j ti injection, etc.. t This skid is equipped with Automatic Mixing System (AMS System). The AMS system with manual-automatic switch is developed by Jereh Group independently, which highly improves the work efficiency and makes the skid easy to operate. The AMS System also has ERAD device, pressure and discharge control device.


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DDC S60（391kW@2100RPM）

Transmission

Allison 4700 OFS


OFM 600 （4.5”plunger）

Mixing water pump

4×3×13

Charging pump

4×3×13


6×5×11

Mixing tank volume

1.7 m³

C Capacity it off Displacement Di l t Tank T k

2×10 bbl


1~2.5 g/cm³


2.3 m³/min

Max working pressure Max.

44 MPa


2.1 m³/min

Weight

12500 kg

Overall dimension

8000×2300×2810 mm


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Model GJQ40-17 Skid Mounted Single Pump Cementing Unit Brief introduction This skid is designed and developed as an updated cementing unit according to the climate characteristics of China after we conducted the investigation and test in spots. g ensures it suitable for the special p Such design environments (such as offshore, desert and swamp, etc.). The main components are all imported original products, such as Caterpillar engine, Allison transmission, Dowell triplex plunger pump, Rexroth valve, Denison hydraulic pump and motor, FMC high pressure manifolds and MISSION centrifugal pump, etc..


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DDC S60 ( 328kW@2100RPM ) or CAT C15( 336kW@2100RPM )

Transmission

Allison 4700 OFS


3ZB-265 ( 5"plunger )

Water tank volume

2×10 bbl

Water tank volume

40 MPa


1.64 m³/min

Weight

7500 kg

Overall dimension

4500×2200×3000 mm


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Model PHQ208 Cement Batch Mixing Skid Brief introduction This skid adopts the closed hydraulic system. The variable Th i bl control t l mode d can meett various i requirements for different applications. Adopts three mixing modes as injecting mixer mixing, blending mixing and recycling centrifugal pumps mixing, which ensure a satisfying mixing impact. The 6×5 centrifugal pump connected in the recycling manifolds can inject slurry to triplex plunger pump when it finishes the mixing.


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CAT C7 ( 224kW@2200RPM )

Transfer case

FUNK 593W11P2G


6×5×14

Batch mixing tank volume

2×8 m³


1~2.5 g/cm³


2.5 m³/min

Weight

10300 kg

Overall dimension

6800×2500×3100 mm


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Model PHQ210 Cement Batch Mixing Skid Brief introduction This skid adopts the closed hydraulic system. The variable control mode can meet various requirements for different applications. Adopts three mixing modes as injecting mixer mixing, blending mixing and recycling centrifugal pumps mixing, which ensure a satisfying i f i mixing i i impact. i All instruments and control valves are gathered in the operating panel, which can make the operation reliable and easy. easy Have two sets of separate centrifugal pump recycling systems, which can be operated separately to inject water and conduct the recycle. The 6×5 centrifugal pump connected in the recycling manifolds can inject slurry to triplex plunger pump when it finishes the mixing.


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CAT C7 ( 224kW@2200RPM )

Transfer case

FUNK 593W11P2G

Mixing water pump

4×3×13


6×5×11


2×10 m³


1~2.5 g/cm³


2.5 m³/min

Weight

11500 kg

Overall dimension

7000×2440×3100 mm


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Model PHQ120 Cement Batch Mixing Skid Brief introduction This skid adopts the closed hydraulic system. The variable control mode can meet various requirements for different applications. Adopts three mixing modes as injecting mixer mixing, blending mixing and recycling centrifugal pumps mixing, which ensure a satisfying mixing impact. All instruments and control valves are gathered in the operating panel panel, which hich can make the operation reliable and easy. Have two sets of separate centrifugal pump recycling systems, y , which can be operated p separately p y to inject water and conduct the recycle. The 6×5 centrifugal pump connected in the recycling manifolds can inject slurry to triplex plunger p g p pump p when it finishes the mixing. g


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CAT C7 ( 224kW@2200RPM )

Transfer case

FUNK 5714P


6×5×14（2sets）


20 m³


1~2.5 g/cm³


2.5 m³/min

Weight

13000 kg

Overall dimension

6800×2500×3100 mm


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Model PHQ116 Cement Batch Mixing Skid Brief introduction This skid adopts the closed hydraulic system which drives the centrifugal pump and adjusts the tach speed in the variable control way. Such design will meet various requirements for different applications. It also could have open hydraulic system to drive the mixing and hydraulic rotary actuator. actuator Adopts such four mixing modes as high energy mixing, injecting mixer mixing, blending mixing and recycling centrifugal pump mixing, which ensure a satisfying mixing impact. Has three sets of separate centrifugal pump systems for watering injection, recycling and irrigating. This unit is equipped with continuous auto density mixing system (AMS System) of slurry, which highly improves the work efficiency and makes it easy to operate. It also realizes the function of easy shifting between manual and automatic operation.


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CAT C7 ( 224kW@2200RPM )

Transfer case

FUNK 593W11P2G

Mixing water pump

4×3×13


6×5×11

Charging pump

6×5×11


16 m³

Blending tank volume

1.5 m³

Sl Slurry density d it range

1 2 5 g/cm³ 1~2.5 / ³


2.5 m³/min

Weight

12000 kg

Overall dimension

7500×2440×3150 mm


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Automatic mixing system (AMS system) Brief introduction 1.Based on several years experiences in researching of cementing equipment and developing of automatic control system, Jereh developed this new generation automatic mixing system independently p y ((named as AMS1.X system y for short)) which has achieved international leading g level. Based on Siemens control system and with series of advanced technology being adopted, the density control of the slurry can be accurately executed. Besides this, the stimulant and calculating function of slurry mixing, the recording, downloading, processing and remote transmission of jobs data and the wire/wireless data acquisition also can be realized. While the system is working, water will be fully mixed with dry cement via high-energy mixer, then the further blending will be proceeded within the mixing tank tank, after that the density of the slurry will be tested by the densimeter located at circulation piping , according to the test values, the water will be fed for another re-circulating and blending until the target density being achieved. With the new generation high energy mixing system being adopted, the AMS system developed by Jereh has successfully managed the common minor defects, such as cement wrapped by water, cement blocked, slurry density unstable, cement mixing capability limited b water fl by flow rate, and d so on.What’s Wh ’ more, the h cement d dust removall ffunction i can b be realized. li d


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Automatic mixing system (AMS system) Brief introduction 2.AMS2.0 system, — Based on AMS1.X system, Jereh designs the bivariate automatic mixing system 2.0 as the new generation, which is designed according to the special cementing job of the oilfield. Not onlyy does the automatic control of the water beingg involved but also the level control, which make the operator more conveniently to complete the job and guarantee the control of the density more stable and flexible. With adopting of this system, definitely the cementing services will enter into a new stage. After serving in oilfield for several years, the AMS system designed by Jereh has been widely accepted and approved by our customers for it’s stable capacity, advanced technique and accurate control ,it has been proved to reach the international leading level .


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THANKS Add：No.9,Jereh road, Laishan District, Yantai, Shandong, P.R. China P.C.：264003 Website：www.jereh-pe.com Fax：86-535-6723292 6723171 Market Dept：86-535-6723096 6723160 E-mail： [email protected] [email protected]

JEREH Batch Mixing PHQ210

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