Jaw Brochure

Building Solutions Together

TRIO CT SERIES JAW CRUSHERS Efcient Crushing Solutions

www.trioproducts.com

TRIO Engineered Products oers World Class Design, Engineering and Manufacturing to provide high value soluons for your crushing, screening, washing and material handling requirements. Our core goals are to pursue product improvement, product quality, and provide our customers with the highest value processing soluons.

TRIO - Building Solutions Together CT1030 CT1040 CT1048 CT1252 CT2036 CT2436 CT2645 CT3042 NCT3042 CT3254 CT3648 CT4254 CT4763 CT6080 TRIO connues to expand as a world-class designer & manufacturer of crushers, screens, washers, and conveyors for the aggregate, mining, recycling, and industrial minerals industries. We strive to provide the most rugged, robust, and reliable equipment for the most demanding applicaons. We provide customized high value soluons according to our customers’ needs, from single machines to staonary or portable plants, including turnkey projects.

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TRIO: CREATES VALUE FOR YOU

TRIO’s design and manufacturing teams have many years of experience building the CT jaw crusher series. They provide outstanding performance in primary crushing applicaons. These crushers combine quality, reliability, and performance and can be widely applied in mining, concrete and asphalt recycling, and aggregate industries. TRIO Jaws can be installed as single machines, or combined with a full product line of TRIO crushers and screens to provide total soluons for portable and modular plants.

FEATURES

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Designed for the most demanding applicaons

•

Ideal for open pit and underground primary applicaons

•

Rugged, robust, and heavy duty

•

Capable of high reducon raos in high producon applicaons

•

Hydraulic CSS adjustment


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RUGGED RELIABLE DESIGN

CT series jaw crushers are heavier in class than other jaw crushers on the market. The extra weight leads to improvement of their mechanical capabilies. An updated frame design ensures the quality and lifecycle of the machine and provides increased wear parts life. TRIO’s steep nip angle provides a more aggressive bite at the jaw crusher opening. The ideal rotang speed and ywheel mass, along with an opmized toggle and nip angle help to reduce the machine resonance. Which allows the jaw to run smooth and steadily, improving the lifecycle of mechanical & hydraulic parts.

CT3648 - CT6080 The CT series uses high strength, low carbon alloy steel cast front and rear frames, with doweled and bolted side frames to ensure the rigidity of the machine. The bolted main frame signicantly increases the machine’s loading capability. The non-welded design eliminates residual strains providing longer service life.

The modular design provides extra value by reducing transportaon and installaon cost for underground mining applicaons.

CT1030 - CT3254 The low carbon steel welded frame with rib-reinforced side plates is thermally stress relieved to provide an extra heavy duty main frame.

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HIGHGER PROCESSING CAPACITY

TRIO’s CT Series Jaw Crushers use a computer opmized crushing chamber design in combinaon with opmal pitman eccentricity and ght nip angle, a steep toggle and high energy ywheels produce jaw crushers with greater processing capacity than comparably sized machines.

TRIO Pitman Shas are forged high strength steel, fully CNC machined and precision ground at the bearing journals. The large frame and pitman self-aligning spherical roller bearings are closely spaced for maximum strength and extended service life.

A conveniently located grease manifold allows easy access lubricaon.

The main frame bearings with removal sleeves and pitman bearings provide easy servicing. Double labyrinth grease seals insure protecon from outside contaminaon.


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SAFE SIMPLE ADJUSTMENT

TRIO’s advanced manufacturing technology, stringent quanty control and materials management systems, is of the highest level from raw material sourcing to nished machine delivery.

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1. (FEA) Finite element analysis guarantees proper design of all major components under the most demanding operang condions.

2. CT1030 To CT1052 The discharge seng adjustment is hydraulic cylinder assisted with manual shims, making the seng adjustment safe and simple.

3. CT2036-CT6080 Hydraulically adjusted dual wedge system allows quick, simple for safe adjustments to the crusher discharge seng when a change is necessary to compensate for die wear or making dierent products.

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Jaw die wedge

Adjustment wedge

Bearing Assembly

Movable jaw die

Adjustment wedge

Eccentric sha

Upper cheek plate

Tension spring

Pitman guard plate

Mainframe assembly

Adjustment bolt

Staonary jaw die

Guard plate

Lower cheek plate

Rear frame assembly

Lower Toggle seat

Main frame side plate

Toggle Plate

Reinforcing Bolt

Tension rod

Pitman assembly

Upper Toggle seat

Flywheel


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CT SERIES SPECIFICATIONS SIZE

WEIGHT

CAPACITY

SPEED

POWER

MAX FEED SIZE

MM

KG

MTPH

RPM

KW

MM

CT1030

280x750

6000

21-55

300

30

210

CT1040

280x1000

6872

27-72

300

37

210

CT1048

280x1200

8391

32-86

300

55

210

CT1252

340x1300

10800

50-135

300

75-55

250

CT2036

500x900

11700

80-220

250

55

400

CT2436

650x900

14800

120-350

250

75

550

CT2645

660x1150

18000

175-500

300

90

550

CT3042

750x1060

24900

150-500

250

110

630

NCT3042

750x1060

20321

150-500

250

110

630

CT3254

800x1370

29800

240-780

250

132

650

CT3648

910x1200

44066

300-850

225

160

750

CT4254

1060x1370

57390

400-1100

220

200

900

CT4763

1250x1600

80167

520-1250

200

250

1000

CT6080

1510x2000

148000

750-1600

200

400

1350

MODEL

Results may vary depending on feed material gradaon, density, moisture content, friability, applicaons and crusher sengs. Consult Trio for your specic applicaon capacity.

TRIO Jaw Crushers are available in portable wheeled and track conguraons. Customizaon for special applicaons is available.

Production Capacities MODEL

25mm

38mm

50mm

64mm

7 6mm

CT1030

23

28

34

42

50

60

CT1040

30

37

45

56

66

79

CT1048

35

44

55

68

80

95

CT1252

50

63

77

90

105

130

90

110

140

170

190

230

150

170

190

210

126

155

189

CT3042

200

NCT3042

CT2036 CT2436 CT2645

CT3254 CT3648 CT4254 CT4763 CT6080

96

250

300

9 0mm 100mm

127mm

150mm

175mm

200mm

225mm

250

250-300

320-400

218

300

391

522

230

260

300

300-400

350-460

220

240

280

320

320-420

380-500

340

370

400

440

400-500

470-570

350

310-400

370-470

380-500

250mm

430-540

490-610

550-700

450-580

520-650

575-730

630-810

700-900

500-650

590-750

650-840

740-930

800-1010

675-980

780-1100

280mm

305mm

880-1100

950-1180

860-1215 950-1212 1030-1455 1120-1575

Results may vary depending on feed material gradaon, density, moisture content, friability, applicaons and crusher sengs. Consult Trio for your specic applicaon capacity.

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CT SERIES JAW CRUSHER DIMENSIONS

A

B

C

D

E

F

MM

MM

MM

MM

MM

MM

995

770

1912

1685

1331

835

CT1040

1000

770

2964

1995

1325

1085

CT1048

1000

770

1984

2307

1325

1285

CT1252

1000

850

2128

2443

1403

1325

MODEL CT1030

CT2036

1183

1258

2280

1890

1950

990

CT2436

1515

1550

2596

1867

2408

990

CT2645

1130

1605

2293

2300

2015

1194

CT3042

1660

1895

3073

2237

2775

1155

1200

1637

2512

2246

2160

1130

NCT3042 CT3254

1600

1705

2865

2703

2525

1436

CT3648

1700

2065

3753

2779

3053

1310

CT4254

1700

2264

4029

2999

3119

1482

CT4763

2000

2715

4871

3580

3725

1730

CT6080

2600

3132

6359

3922

4532

2150

Data for markeng use, detail informaon subject to change without noce due to product updates and customizaon.


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ELECTRICAL CAPABILITIES

With customer specicaons: TRIO can provide electric controls for high voltage, low voltage, and special applicaons. TRIO has a complete electrical facility using the world’s leading brands to build Containerized Electrical Control Centers for individual machines or complete TRIO turnkey crushing systems.

PARTS FEATURES

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An advanced cheek plate bolt system

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Easy access threaded side tensioning wedges for staonary jaw dies

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Reversible jaw dies provide extended wear life

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Fixed jaw dies incorporate a wrap-around design, protecng the frame and eliminate the need for addional wedges

Combined with, o-the-shelf availability, Global distribuon for rapid delivery and Superior quality, TRIO replacement parts, and skilled service support personnel make TRIO a valued partner in the global mining and aggregate industries.

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COMPREHENSIVE SOLUTIONS

TRIO can provide not only key single machines, but also complete crushing, screening, washing, and material conveying soluons. We take your budget, working environment, capacity and product gradaon requirements into consideraon to provide a customized soluon. Our opmized soluons include machine model selecon, operang simulaon, and on-site layout drawing. TRIO’s outstanding design, engineering and manufacturing capabilies, together with complete aer-sales service, will ensure the successful implementaon of your project, creang value to help you achieve your objecves.

GLOBAL SERVICE & SUPPORT

From Europe to mid-Asia, Africa to America, China to Australia, no maer what you order (a complete system, single machine, or a spare part). TRIO will provide you with professional service and support. Combined with o-the-shelf availability, global distribuon and superior quality, TRIO replacement parts and skilled service personnel make TRIO a valued partner in the global mining and aggregate industries All TRIO products are assembled and test run in our factory to ensure reliable performance. We also provide professional training for maintenance and operaons personnel to insure smooth and ecient plant operaons along with safe and easy maintenance.


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Building Solutions Together

CRUSHERS

Screens

Portable Plants

Plant Soluons

CT Series Jaw TC Series Cone APS Series Impact APP Series Impact TV Series Impact T Series Cone

TIH Series Inclined TIO Series Inclined TIOSP Series Inclined TTH Series Horizontal TBSS Series Banana TBSD Series Banana

Track Mounted Wheel Mounted

Turn-key Projects Modular Systems

TRIO - US

Additional Locations

Corporate Ofce 12823 Schabarum Ave. Irwindale, CA 91706

Birmingham, Alabama Miami, Florida Dubai Delhi

United States

Tel +1 626 851 3966 Fax +1 626 851 9526 [email protected]

www.trioproducts.com

Ireland

Australia Chile Shanghai

Jaw Brochure

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