Presentation pack Hotel Borobudur Jakarta, 12 December 2013
Working together for a safer world Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd's Register Asia. 2013. A member of the Lloyd’s Register group.
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
Agenda Time
Presentation
08:30 - 09:00
Registration
09:00 - 09:10
Welcome - Safety and Opening Remarks
09:10 - 09:40
I. Mini LNG and Gas Bunker Tanker Jose M Navarro, Principal Gas Technology Specialist
09:40 - 10:20
II. FSRU's Technology and Operations - Critical Critical Issues Thanos Koliopulos, Global Special Projects Manager
10:20 - 10:40
Coffee Break
10:40 - 11:40
III. FSRU Safety and Class Certification Structural and containment systems - New Build Jose M Navarro, Principal Gas Technology Specialist FSRU shallow water moorings system Ika Prasetyawan, Naval Architect Specialist FSRU's and Extended Dry-dock Periods Jose M Navarro, Principal Gas Technology Specialist
11:40 - 12:10
Panel Discussion
12:10 - 13:30
Lunch
13:30 - 14:00
IV. FLNG / FPSO Topside Structure Structure and Interface with with Hull Bahram Amir, Lead Structural Specialist
14:00 - 14:45
V. Gas as Fuel Update Bunkering at ports Latest significant projects Market updates Luis Benito, Global Strategic Marketing Manager
14:45 - 15:30
Panel Discussion
15:30
Close
Lloyd's Register Seminar
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
Mini LNG and Gas Bunker Tanker Jose Navarro Principal Gas Technology Specialist
Lloyd's Register Seminar
Mini LNG and Gas Bunker Tanker Jose Navarro – Principal Gas Technology Specialist 12 December 2013
Working together for a safer world
Mini LNG and Gas Bunker Tanker
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
1
Mini LNG and Gas Bunker Tanker
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Mini LNG and Gas Bunker Tanker
Topics: •
International Gas Code and Classification Notations
•
Mini LNG Ships - Existing fleet and New Designs
•
Mini LNG Supply Chain - Challenges and LR Solutions
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
2
Mini LNG and Gas Bunker Tanker
•
International Gas Code
•
General Arrangements requirements Double Hull Structure Containment design
• • • • •
Construction Materials Vapour Control Safety Requirements • Gas Detection • •
Water Spray Dry Powder
may
Coastal waters LNG Ships to comply with IGC.
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Mini LNG and Gas Bunker Tanker
|100A1 Liquefied Gas Tanker, Ship Type 2G
|100A1 Liquefied Gas Carrier, Ship Type 2G
Methane (LNG) in Membrane Tanks,
Methane in Independent Tanks Type C,
Maximum Vapour Pressure 0.25 Bar, Minimum Temperature minus 163 degrees C,
Maximum Vapour Pressure 18.0 bar, Minimum Temperature minus 163 degrees C,
ShipRight (SDA, ACS), *IWS, LI, ECO
ShipRight (SDA, ACS) *IWS, LI, ECO
|LMC, UMS, NAV1-IBS
|LMC, UMS, NAV1-IBS
|Lloyd’s Register RMC(LG)
|Lloyd’s Register RMC(LG)
Descriptive Notations:
Descriptive Notations:
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
3
Mini LNG and Gas Bunker Tanker
|100A1 Liquefied Gas Tanker, Ship Type 2G
|100A1 Liquefied Gas Carrier, Ship Type 2G
Methane (LNG) in Membrane Tanks,
Methane in Independent Tanks Type C,
Maximum Vapour Pressure 0.25 Bar, Minimum Maximum Vapour Pressure 18.0 bar, Minimum Temperature minus 163 degrees C, Temperature minus 163 degrees C, ShipRight (SDA, ACS), *IWS, LI, ECO
ShipRight (SDA, ACS) *IWS, LI, ECO
|LMC, UMS, NAV1-IBS
|LMC, UMS, NAV1-IBS
|Lloyd’s Register RMC(LG)
|Lloyd’s Register RMC(LG)
Descriptive Notations:
Descriptive Notations:
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Mini LNG and Gas Bunker Tanker
|100A1 Liquefied Gas Tanker, Ship Type 2G
|100A1 Liquefied Gas Carrier, Ship Type 2G
Methane (LNG) in Membrane Tanks,
Methane in Independent Tanks Type C,
Maximum Vapour Pressure 0.25 Bar, Minimum Temperature minus 163 degrees C,
Maximum Vapour Pressure 18.0 bar, Minimum Temperature minus 163 degrees C,
ShipRight (SDA, ACS), *IWS, LI, ECO
ShipRight (SDA, ACS) *IWS, LI, ECO
|LMC, UMS, NAV1-IBS
|LMC, UMS, NAV1-IBS
|Lloyd’s Register RMC(LG)
|Lloyd’s Register RMC(LG)
Descriptive Notations:
Descriptive Notations:
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
ShipRight (FDA plus, CM, BWMP(S), IHM, SERS, SCM), GF
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
4
Mini – Small Existing LNG Fleet
LR/IMO_Shi p_No.
Name_of_Ship
Gas_Capacity
Length
Breadth_M oulded
Depth
Total_KW_ Main_Eng
9275074
PIONEER KNUTSEN
1078
68.87
11.8
5.5
3080
9317200
NORTH PIONEER
Shipbuilder
Group_Owner
Bijlsma Shipya rd BV
Knutsen OA S Shipping AS
Country_of_Build Net he rlands
2512
89.23
15.3
7.2
2206
Shin Kurushima Imabari
2005-11
Japan
9433884 SHINJU MARU NO. 2
2536
86.29
15.1
7
1912
Higaki
Chuo Kaiun KK
2008-10
Japan
9469235
2536
86.29
15.1
7
2059
Higaki
Tsurumi Sunmarine Co Ltd
2008-11
Japan
9260603 SHINJU MARU NO. 1
2538
86.25
15.1
7
1912
Higaki
Kono Kaiun
2003-07
Japan
9554729
AKEBONO MARU
3556
99.37
17.2
7.8
2942
Higaki
Chuo Kaiun KK
2011-10
Japan
9404584
CORAL METHANE
KAKUREI MARU
Unknown
Built 2004-03
7550
117.8
18.6
10.6
13300
Polnocna Stocznia SA Northern
Veder Rederijzaken BV
2009-04
Poland
10000
137.1
19.8
11.5
7000
Taizhou Wuzhou Shipbuilding
Skaugen SE
2010-01
China, People's Republic Of
NORGAS CREATION
10000
137.06
19.8
11.5
7000
Taizhou Wuzhou Shipbuilding
Skaugen SE
2010-07
China, People's Republic Of
9378292 NORGAS IN VENTION
10000
137.1
19.8
11.5
7000
Taizhou Wuzhou Shipbuilding
Skaugen SE
2011-01
China, People's Republic Of
9378278 NORGAS INNOVATION 9378280
9378307 N ORGAS CONCEPTION
10000
137.1
19.8
11.5
7000
Taizhou Wuzhou Shipbuilding
Skaugen SE
2011-11
China, People's Republic Of
9468437
NORGAS UNIKUM
12000
152.16
19.8
11.5
8280
Dingheng Jiangsu Shipbuilding
Teekay Corp
2011-06
China, People's Republic Of
9468449
BAHRAIN VISION
12000
152.3
19.8
11.5
8280
Dingheng Jiangsu Shipbuilding
Teekay Corp
2011-10
China, People's Republic Of
9617698
CORAL ENERGY
15600
155
22.7
14.95
8000
Neptun Werft GmbH
Veder Rederijzaken BV
2012-12
Germany
9016492
AMAN BINTULU
18927
130
25.7
16.6
5516
NKK Corp - Tsu
PETRONAS
1993-10
Japan
9134323
AMAN SENDAI
18928
130
25.7
16.6
5517
NKK Corp - Tsu
PETRONAS
1997-05
Japan
9161510
AMAN HAKATA
18928
130
25.7
16.6
5517
NKK Corp - Tsu
PETRONAS
1998-11
Japan
9349942
SUN ARROWS
19531
151
28
16
8830
Kawasaki Shipbuilding - Sak'de
Mitsui OSK Lines Ltd
2007-11
Japan
Lloyd’s Mini LNG19538 and Gas151 Bunker 28 Tanker 16 9060534Register SURYA–AKI
8827
Kawasaki HI - Sakaide earl
Humpuss Trans Inc
1996-02
Japan
Principal Particulars – Small LNG Carrier 10,000 CBM – Design by Hyundai Mipo Dock yard
6S35ME-B9.2 (TIER II) LOA LBP
ABT.
139 M
CAPACITY(100% FULL)
130.0 M
DESIGN
B(mld.)
20.2 M
D(mld.)
11.8 M
Td/Ts
SEGREGATION
10,000 M³ -163℃, 500kg/m3, 4.2 bar g -
NOMINAL RATING
5,220 kW X 167.0 RPM
DMCR
4,520 kW X 156.0 RPM
NCR
4,068 kW X 150.6 RPM 850 kW x 2 SETS 15.0 KNOTS
6.6 / 7.0 M
16.7 MT/DAY / -4.45%
CARGO PUMP at Td/Ts
7,200 / 8,200 MT
RELIQUEFACTION PLANT
500 m 3/h X 2 SETS
9,300 N.M.
-
18+4 PERSONS
5
Principal Particulars – Small LNG Carrier 15,000 CBM – Design by Hyundai Mipo Dock yard
6S40ME-B9.2 (TIER II) LOA LBP
ABT.
154 M 144.0 M
B(mld.)
23.0 M
D(mld.)
15.1 M
Td/Ts
15,000 M³
NOMINAL RATING
6,810 kW X 146.0 RPM
-163℃, 500kg/m3, 4.2 bar g
MCR
5,370 kW X 142.0 RPM
-
NCR
4,833 kW X 137.1 RPM
CAPACITY(100% FULL) DESIGN SEGREGATION
1,000 kW x 2 SETS
-
7.0 / 7.4 M
15.5 KNOTS 19.5 MT/DAY / -5.35%
CARGO PUMP at Td/Ts
9,300 / 10,400 MT
270 m 3/h X 6 SETS
11,500 N.M.
-
18+4 PERSONS
RELIQUEFACTION PLANT
Principal Particulars – Small LNG Carrier 6,000 CBM – Design by Kawasaki – Aluminum LNG tanks
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
6
Principal Particulars – Small LNG Carrier 6,000 CBM – Design by Kawasaki – Aluminum LNG tanks
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Principal Particulars – Small LNG Carrier 5,000 CBM – Design by STX
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
7
Principal Particulars – Small LNG Carrier 7,500 CBM – Design by STX
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Principal Particulars – Small LNG Carrier
Design by AVIC Dingheng
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
8
Principal Particulars – Small LNG Carrier
Design by GTT
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Mini LNG Solutions for Indonesia
From Indonesian News (“Pertamina”) : • “PT Pertamina Gas, is collaborating with PT Indonesia Power, a subsidiary of PT PLN (Persero), to form a joint-venture PT Pertadaya Gas that will conduct several (7) Small Scale LNG projects in East Indonesia.” •
“The total capacity of Small Scale LNG in East Indonesia will reach around 1 million tons per year”
•
“…the use of LNG for power plant would save up to US$ 5.4 billion per year” 1 MM Tons per year
7 Small LNG Terminals
150 K Tons per year
25,000 cbm month x terminal
6k – 8k Ship /week x Terminal
Saving US$ 5.4 billion per year Lloyd’s Register – Mini LNG and Gas Bunker Tanker
9
Mini LNG Supply Chain Challenges
Pre Design
Uncertainty to secure USD 5.4 billions saving on time as planned
Design & Construction
Difficulty in design for optimum design performance Difficulty in securing best suitable shipbuilder
Operations & Maintenance
Difficulty in securing operational performance safely Managing Bunkering Safety Compliance
Human Factor
LNG and Bunkering Crew Competency
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
What Containment System to guarantee and maximise operational returns? Cargo Containment System • Is Type C the only option for small LNG Solution? •
•
•
Presently, Type C is dominant for up to 10K, however with significant design restrictions above this capacity There is a “Grey Zone” between 5k and 10k where it is debatable whether Type C or Membrane is optimum solution. GTT recently presented LNG Bunker tanker design with 2,000 cbm for the US market.
LR can provide technical and commercial evaluation on Containment Systems Solutions
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
10
What cargo tank design pressure for best operation performance? Type C cargo tanks – What design pressure?
•
Increase of Design Pressure Increase of Design Pressure Increase of Design Pressure
•
Critical to obtain good balance. Alternatives:
• •
Increase the operational range Increase limitations for transfer Increase cargo tank weight and cost
•
Hyundai Mipo: 4 to 5 barg (Operation) Kawasaki: 4 to 6 barg (Operation)
•
TGE: 6 to 8 barg (operation); 8 to 10 barg (design)
•
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Where to build a Mini LNG ship?
New Building Shipyard • The construction of a Mini LNG is more than just Cargo Containment • •
•
The vessel is to comply with IGC and Gas Rules Large Shipbuilders with experience on LNG may not be interested in such small ships. Unexperienced Shipbuilders in Gas ship construction will need a robust and experienced Class. Well define ship design and support during construction
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
11
Difficulty in securing operational performance safely
Propulsion System and Machinery Arrangements • • •
Utilize LNG as Fuel but with dual fuel flexibility Handling of BOG Low fuel/gas consumption
•
Selection on Electric or Mechanical Propulsion • Electric load will be higher than conventional HFO Bunker Tankers
•
Machinery arrangements for Gas Valves, GCU, Inerting System (CO2, N2)
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Difficulty in securing operational performance safely
• •
Compatibilities with Loading and Unloading Terminals Location of Terminals • •
Water Depth considering possible shallow drafts Full manoeuvrability, including self berth without tug assistance
Distance between terminals (days, nautical miles, speed) Dedicated pier for small LNG at the Loading Terminal Fenders •
• •
•
ESD Alternatives Manifold arrangements (SIGTTO Standards)
•
LNG Receiving Terminals, Ship to Ship, Ship to Truck
•
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
12
Difficulty in securing operational performance safely Gas Combustion Unit Loading Terminal (-163°C, P3 Tank)
BOG Management
Ship Propulsion Engines
Re-Liquefaction Plant
BOG Compressor
Vaporiser
SMALL LNG Vessel
Unloading Terminal LNG Tank
LNG Cargo tank (-163°C, P1 Tank)
Ship LNG Bunker Tank (-163°C, P2 Tank)
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Difficulty in securing operational performance safely
•
During Normal Sea Going • Using Gas as fuel
BOG Management
Re-liquefaction, as required. During anchoring or idle condition •
•
•
•
Using pressure increase limited by maximum allowable working pressure.
Pressure on Type C tanks may “collapse” by spraying cold LNG prior to transfer.
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
13
Difficulty in securing operational performance safely
During Transfer – Mini LNG takes role as “Loading Terminal” •
BOG Management
Calculations of Return Gas Flow Rate during LNG Transfer • Transfer Rate • Heat ingress Design Pressure of receiving LNG tanks Design capacity of BOG Compressor •
•
•
Design capacity of Re-liquefaction plant, if fitted. Design capacity of Oxidiser (GCU)
•
Can the “Client” [receiving ship or terminal] manage some of the BOG excess?
•
1,200 m3 /h
9200 kg/h
2 x 3.2 Tons/h 3 x 2.2 Tons/h
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Difficulty in securing operational performance safely
During Transfer, Normal Sea Going or In Idle condition
BOG Management
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
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Difficulty in securing operational performance safely
Operation •
Aerating, Inerting, Gas Up, Cool down, Stripping, Warm Up, Internal LNG Transferring
Flag Requirements Dry Dock and Maintenance in Indonesia – Service providers
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Managing Bunkering Safety Compliance
•
Bunkering is transfer of gas in more different modes than just "cargo transfer" And to more different interfaces (STS, STJ, S to Truck,...);
•
Managing Bunkering Safety Compliance (with Class, with Port Authority, with
•
Flag), Bunkering System Design and Bunker Station Design and the Operational Procedures of Bunkering is the main challenge
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
15
Managing Bunkering Safety Compliance
•
• •
•
Mooring with Receiving Vessel for STS Transfer (Emergency Shutdown Functionality) STS Transferring compatible with SIGTTO / OCIMF / ISO guidance LNG Transfer Rate, Amount of Return Gas from Receiving Vessel, HFO/MGO Bunkering, etc. Volume of Receiving Vessel, Amount of Required LNG
•
Working Time, Environment Condition Custody Transfer System compatible with GIIGNL Guidance (Gas Composition, Mass Flow, etc.) Hot Line Link (Ship to Ship Communication, ESD)
•
Pressure / Temperature at Receiving Vessel
• •
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Managing Bunkering Safety Compliance
LNG Bunkering Arm • Size and Arrangement of Manifold Connection Lines (ISO28460, EN1474-1/2/3 compatible) •
•
•
More Fast(QDQC), More Safe(ESDV), Remote Operation Possible, Safe Releasing Variation of Manifold Position (Height Difference, Ships Movement during STS Transfer) Flexible hoses
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
16
Making People Aware and Competent
•
:
• •
•
Lack of Complete Competency Standards for Gas Bunkering for •
Bunker Tankers Crew
•
Receiving Ships Crew
•
Bunker Terminals Personnel
•
Creation of Competence Standards to cover the gaps – Creating a Syllabus for Complete Training Manual for Gas Bunkering
•
New Continuous Competency Management System LR CCMS
Lack of Standards for Gas Bunkering Suppliers and its Personnel
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Systematic Approach: Competence Standards Cat A: Basic Safety; Cat B: Deck Officers & Ratings; Cat C: Engineer Officers & Ratings
Specific Competence Each “Area of Competence” translated into “ Specific Competence Requirements”
Areas of Compet ence
Traini ng Manual / Material In accordance with: Areas of Co mp etenc e Specific Competence
Technology Operational Procedures Regulations Incidents / Risk
Performance Criterion Each “ Specific Competence Requirement” to be developed into “Performance Criterion”
Lloyd’s Register – Mini LNG and Gas Bunker Tanker 48
17
Mini LNG Supply Chain Solutions
Pre Design
Design & Construction Operations & Maintenance Human Factor
Lloyd’s Register – Mini LNG and Gas Bunker Tanker
Jose Navarro Principal Gas Technology Specialist T +82 (0)51 640 5079 E
[email protected] Lloyd’s Register Asia 11th Floor, CJ Korea Express Bldg, 119, Daegyo-ro, Jung-Gu Busan 600-700, Republic of Korea
Working together for a safer world Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
18
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
FSRU's Technology and Operations - Critical Issues Thanos Koliopulos Global Special Projects Manager
Lloyd's Register Seminar
FSRU’s Technology and Operations – Critical Issues Thanos Koliopulos – Global Special Projects Manager 12 December 2013
Working together for a safer world
Contents
•
World Firsts
•
Evolution of FSRU Design & Operations
•
Real Case Projects – Critical Issues
•
Overview
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
1
LR Track Record – Regas Projects in Operation
•
EE Boston Neptune - Regas/ LNG STS 1st Regas offshore via APL
•
EE STS Offshore LNG cargo transfer 1st STS Operations Manual
•
EE Teesside GasPort - Regas/ LNG STS 1st double banked via hoses
•
EE/KNPC Mina Al-Ahmadi – Regas/LNG STS 1st tandem jetty via pipelines Terminal 1st
•
Petrobras Guanabara - Regas/LNG STS
on artificial island
•
EE/PREPA Aguire CCPP Puerto Rico 1st on double island
•
DSME/Petrobras VT3 FSRU – Regas/LNG STS 1st FSRU over 170k m3
•
YPF Escobar - Regas/LNG STS Terminal 1st Regas Certification in S. America
•
YPF Bahia Blanca - Regas/LNG STS Terminal Regas Certification in S.A
•
QatarGas/STASCO – Nigg LNG STS Terminal 1st STS with Qmax
•
Shell Prelude Classification World’s 1st FLNG Terminal
R E G A S
E V O L U T I O N
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Regas Offshore Terminal - STS
•
FMEA APL system
•
RAM Study for Critical Spares
•
STS HAZIDs using two FSRUs
•
STS HAZOPs with spools for 8” LNG hoses
•
STS with 8” Gutelling hoses – ‘dry run’ in international waters
•
Input in EIA and DWP submission
•
Draft Operations Manual/ safety reviews
•
STS HAZOPs with marine couplings/ERS
•
LR Full Operations Manual update
•
First STS LNG cargo transfer in Scapa Flow Scotland
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
2
Regas System – Risk Assessment
•
Hazard Identification (HAZID)
•
Fire Explosion Risk Analysis
•
Lay-out Optimisation
•
Fire Protection System Optimisation
•
Hazard & Operability Study (HAZOP)
•
ESD, ERS, Blow-down Configuration
•
STS, STJ Offloading System Assessment
•
RAM for critical spares assessment
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Regas Jetty Terminal Operations – Teesside U.K.
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
3
Regas Jetty Terminal – Assessment of HP NG Export
•
HAZID Optimise lay-out for new Regas manifold forward
•
HAZID safety lay-out at jetty (proximity to gangway)
•
Identify hazards related to HP gas release forward FSRU
•
Evaluate HP arm design and operations / gas release
•
HAZOP regas export system up to ESDV connection to gas grid
•
HAZOP combined operations STS cargo loading/regas export
•
HAZOP Cause & Effects as part of Emergency Disconnection /ESD system
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Jetty Tandem STS LNG Transfer – Mina Al-Ahmadi
•
•
•
•
•
First regas operation within existing plant KNPC Benefits from standard LNG Chiksan arm /pipeline cargo transfer Drawbacks from large LNG inventory on Jetty Benefits from vapour relief operations through plant vent Drawbacks from applying NFPA 59A compliance within jetty
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
4
Guanabara Regas Terminal - Brazil
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Near Shore Island Terminal – Critical Issues
•
Emergency drainage requirements will require the provision of cold drains sumps. These need to be positioned in a way to avoid impact on the FSRU or LNGC
•
Emergency relief via the common vent needs to be carefully controlled as the plume generation will have a direct impact on the installation
•
Position of drains vessel to be carefully considered and effects on hazardous area classification minimized
•
Heating requirements for the gas export need to be very carefully addressed as it has direct impact on vaporizer design Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
5
Vapour management – STS Critical issues
Potential large quantity of vapour due to: • State of the tank (temperature, heat capacity) • Method used to transfer (velocity of liquid) • Mechanical energy input (pump, piping) For non-pressurised tank operation: • Steam dumping • Vapour return to LNGC • Utility users • Pressure rise can seriously limit the transfer rate (LNGC STS 6000 m3 /hr to 1000 m3 /hr @ 2 bar pressure)
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Nigg Terminal STS Operations – Qmax Critical Issues
•
Suitability of jetty construction for Q Max double banked operation, mooring dolphins, size, position of mooring hooks in order to address safe double banked operations with QMax/138k m3 LNGC and other combinations with Q Max/smaller vessel
•
Specific Spool offset design
•
Vapour management system
•
Issues with reliquefaction system
•
Issues with GCU operations
•
LR HAZOP with participation of Port Authority and SIGTTO representatives
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
6
Escobar Terminal – Site Operations
FSRU HP gas export LNG carriers STS LNG transfer Area dredging Mooring pier/dolphins Regas export arm installation Regulation, filtration, metering Control Room (TGN link) Tie in facilities in TGN pipeline Auxiliary systems / utilities / safety
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Terminal QRA - Scope Task 1 •
Identify Hazards (HAZID/HAZOP/ Simulations)
Task 2 •
Establish accidental releases (set scenarios)
Task 3 •
Model release consequence (impact to Terminal)
Task 4 •
Estimate the likelihood of occurrence of releases
Task 5 •
Determine the potential on-site and off-site risks
Task 6 •
Determine the tolerability of the calculated risks against International/National Standards
Task 7 •
Present results to the Authorities
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
7
Port Qasim - Proposed Regas Terminal Sites
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Navigation Simulations - Objectives •
The maximum size of shuttle LNGCs at three LNG terminal sites,
•
The maximum size of FSRU at three LNG terminal sites,
•
Number and size of tugs required for transit and berthing operations
•
Consequences of the typical failure event scenarios
•
Two LNG ship sizes -148k MOSS (the least manoeuvrable) - QFlex (the biggest size )
•
A total of 36 real time navigation simulation runs were carried out
•
LR Presentation of Findings to PQA and Ministry of Energy in support of EIA
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
8
Navigation / Manoeuvrability – Punta Sayago Critical •
•
•
•
•
Analyse LNGC ship motions in order to finalise common criteria which will apply to all operating vessels. Issues to be addressed are basic speed of approach/speed at passage of critical areas on the river and potential squat while maintaining 1m keel clearance. Address potential of sloshing loads impact on containment system due to partial cargo loads after emergency disconnection ops. Based on LNGC 138k DSME design) data, safe operation is Hs <2.0 meters and Tp < 8 sec, roll angle max 2 deg, is the limit to prevent sloshing. Provision escort towage that is capable of indirect towage shortly after the pilot boards as the width of the entrance channel. Provision of a standby tug at berth Analyse real time critical crossing at channel, berthing/turning manoeuvre define tug size/number requirement Address emergency response scenarios impact on passing traffic as a part of the marine HAZID and QRA study Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Bahia Blanca Regas Terminal – MEGA Plant
•
Upgraded jetty within MEGA Plant
•
HAZID/HAZOPs
•
Impact collision assessment
•
QRA study compliance with
•
Emergency Response Procedures
•
FSRU/Terminal Safety/Control system compatibility (Cause & Effects)
•
Full Certification Approval of Regas Terminal
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
9
Overall Terminal Risk Analysis - Conclusions • • • • • •
Marine Ops HAZID, Terminal Lay-out HAZID Design HAZOP, Operations HAZOP Navigation Simulations (real time) QRA Study based on Actual Operating Parameters Risk Levels off-site to very low Risks Levels on-site are tolerable/ALARP
Further Risk Reduction achieved by : • Ship Class design /construction/ installation integrity • Compliance to National Legislation Port /Coast Guard requirements with study presentations • Marine Operations Manual – critical review and Class approval • Pipeline Design Integrity Certification approval Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
Shell Prelude LR Classification
Topside systems dry weight 77,000 tonnes / Operating 90,000 tonnes
Lloyd’s Register – FSRU’s Technology and Operations – Critical Issues
10
THANK YOU FOR YOUR ATTENTION ANY QUESTIONS ?
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Thanos Koliopulos Global Special Projects Manager T +44 (0)23 2345 5432 E
[email protected] Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register EMEA. 2013. A member of the Lloyd’s Register group.
11
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
FSRU Safety and Class Certification - Structural and containment systems - New Build Jose Navarro Principal Gas Technology Specialist
Lloyd's Register Seminar
FSRU safety and class certification Structural and containment systems – New Build Jose Navarro – Principal Gas Technology Specialist 12 December 2013
Working together for a safer world
FSRU safety and class certification Structural and containment systems – New Build Topics: •
Introduction and Class Notations
•
Ship types and Cargo Containment alternatives
•
Regasification Plant types
•
Regasification Safety Critical considerations
•
LR Regasification Rules
Lloyd’s Register – Structural and containment systems – New Build
1
Why ship-borne LNG regasification?
•
Ability to provide high pressure gas directly from the ship into land-based gas distribution networks
•
Reception terminal and the land-based gasification & distribution facility not required. Ability to provide Gas/Clean energy to small and remote locations
•
Circumnavigates facility planning constraints and allows gas to be provided in locations where safety and environmental considerations apply
•
Energy / Gas needs but NIMBY (“Not in my back yard”)
•
Possibility to deploy the unit rapidly where needed (Summer/Winter)
Lloyd’s Register – Structural and containment systems – New Build
Concepts of LNG regasification ships / units
1.
LNG Ships with Regasification units
2.
LNG Barges (not propulsion) with Regasification units
3.
Barges with Regasification units (not able to store LNG)
FSRU – Floating Storage Regasification Unit usually considered under 2 Other aspects: •
Is Turret fitted to send out gas?
•
Is Tower Flare fitted to avoid overpressure?
•
Mooring arrangements:
Regasification unit and
LNGC delivering LNG
Lloyd’s Register – Structural and containment systems – New Build
2
FSRU Class Notation – New Building
100A1
Liquefied Gas Tanker, Ship Type 2G, Methane (LNG) in
Membrane Tanks, Maximum SG 0.5, Maximum Vapour Pressure 0.7 bar, Minimum Temperature Minus 163 deg. C, APBU, ShipRight (SDA, FDA plus (40, ww), CM, ACS(B)), *IWS, LI, ECO (BWT, IHM) LMC,
UMS, NAV1
Lloyd’s
RGP
Descriptive Notes: ShipRight (BWMP(T), SERS, SCM)
Lloyd’s Register – Structural and containment systems – New Build
FSRU Class Notation – New Building
What that means? •
The FSRU is built using “traditional Ships Rules” (No Floating Offshore Installation)
•
Highest structural design for 40 Years World Wide operations
How many more years operating at “benign locations”?
•
Increased allowable pressure within cargo tanks to 0.7 bar
•
Regasification Class Notation
Technical safety assurance for you and your clients on regas design integrity and operation
Lloyd’s Register – Structural and containment systems – New Build
3
Outline description of containment systems for Large FSRU – Comparing Moss, Membrane & SPB Tanks Moss
Less chance of damage by mis-operation
Primary barrier fully gastight
Visible secondary barrier
No barred fill ranges
Easier access for repair
Expensive build facilities at shipyard
Membrane
SPB
cool-down rate limit
Same as Moss, plus…
Better visibility from bridge
Good visibility from bridge
Ships are smaller
Flat deck area
Flat deck area
Design company available for in-service advice
In-service experience limited to two smaller aluminium tank ships
Higher CAPEX
Integrity of containment system depends on subcontractors quality
Lloyd’s Register – Structural and containment systems – New Build
MOSS independent tank – flat deck
•
Conventional Cargo tank covers
Do not contribute structurally
Added light weight
Difficult to maintain
•
Connection to deck is prone to fatigue defects Deck arrangement constrains
New designs have been developed in Japan (MHI), Korea (HHI) and Europe (AKER)
Continuous cargo tank cover – From aft to forward
LNG Akwa Ibom
Is being applied to a ship under construction at MHI and HHI to LR Class
Lloyd’s Register – Structural and containment systems – New Build
4
Mitsubishi Heavy Industries (MHI) design: “SAYAENDO” •
Increased cargo capacity via stretched tanks
•
Reduced hull weight and compact design
•
Lower fuel consumption
•
Low boil-off rate (BOR)
•
Lower maintenance costs
•
Highly versatile cargo capacity
•
Compact design, comparable to a typical 147,000m3 carrier
•
Environmental performance
•
Lloyd’s Register – Structural and containment systems – New Build
Gaz Transport & Technigaz – NO96 – L03
•
This system is a development of NO96 with some modifications to achieve reduced BOR 0.1%
•
To reduce the BOR, the insulation properties are increased by introducing Reinforced Polyurethane Foam for use in regions of the tank where unreinforced and the first grade reinforced insulation boxes are used in the standard NO96 system
•
Secondary Insulation component is form by:
A Secondary Box fabricated with plywood and filled with perlite. The box height is reduced from 300 mm to about 100 mm The secondary box is supplemented with an insulation panel fabricated with reinforced foam R-PUF with top and bottom plywood plates. The thickness is about 200 mm. Other minor modifications are introduced to accommodate the R-PUF panel installation
Lloyd’s Register – Structural and containment systems – New Build
5
Gaz Transport & Technigaz – Mark III Flex
Why Mark III Flex Two alternative options: •
Flexibility in partial filling conditions
•
To reinforce as much as possible the CCS strength regarding sloshing without downgrading safety conditions for other functional loads
Various Boil Off Rate (BOR)
0.2% – 0.1% BOR range
Both options are covered by LR’s Approval. •
R-PUF Foam – Range of densities and thickness
from 130 to 210 kg/m3 and from 270 to 400 mm
Lloyd’s Register – Structural and containment systems – New Build
Gaz Transport & Technigaz – Mark III Flex for low boil off
Lloyd’s Register – Structural and containment systems – New Build
6
Gaz Transport & Technigaz – Mark III Flex
Lloyd’s Register – Structural and containment systems – New Build
Schematic of typical prismatic type B tank arrangement
Tank Dome dome Tank Walkway Walkway Swash Bulkhead bulkhead Swash Insulation Insulation Inner Hull hull Inner
Centreline Centreline bulkhead Bulkhead Insulation Insulation Walkway
Access Space space Access Bearing Seat seat Bearing Anti-roll chock Anti-Roll Chock
Lloyd’s Register – Structural and containment systems – New Build
7
Comment on type B concept applied to prismatic tanks
•
•
Viability of prismatic tanks for liquefied gas can be established based on service experience of LPGC using low temperature carbon steel Low temperature carbon steel is not suitable for LNG temperatures, and aluminium is used instead, but it requires special consideration to ensure integrity, especially fatigue strength
Yield stress (N/mm2) @ Room temp
235 / 325
125†
Illustrative SN class for plate bending
FAT 100
FAT 40
•
Yield stress of aluminium is approximately half that of low temperature steel
•
Fatigue strength of aluminium is less than half that of low temperature steel
•
Considerations to reduce stress concentrations and construction quality such as welding and alignment control are essential components of the design A stringent quality control procedure to verify and record this during construction is essential
•
Illustrative SN FAT 50 class for stiffener connections
FAT 18
† 0.2% proof stress
Lloyd’s Register – Structural and containment systems – New Build
Concept view of FSRU with SPB tanks
Source: SENER
Lloyd’s Register – Structural and containment systems – New Build
8
Types of LNG regasification systems
Studies of different type of systems for FSRU’s & SRV’s with vaporizers of different types:
Shell & Tube type system using Seawater, Steam & Glycol or Intermediate media heated by steam or cascade system
Open rack vaporizer (ORV)
Submerged combustion vaporizer (SCV)
•
Type dependant on available space and type of gas supply required
•
SCV for ship applications, where space is limited.
•
Regasification systems may included; blending facilities, dew point correction/dehumidification, odorizing as well as control and monitoring functions (send out system).
Lloyd’s Register – Structural and containment systems – New Build
Typical regasification
•
Two stage heating system
•
Capacity of one skid: 50-210 tons LNG per hour
•
Length, width, height: 11 x 4 x 8 meters
•
Operating pressure: 40 to 130 bara
•
Locked-in volume approximately 1 ton
•
Initial liquid inventory, varied from 0 to 100%
•
No insulation
Lloyd’s Register – Structural and containment systems – New Build
9
Typical cascade vaporizer design using propane
Closed Propane loop 1st stage Booster pump pressurize the LNG before it is heated against propane (From -163°C to -10°C)
Lloyd’s Register – Structural and containment systems – New Build
Typical cascade vaporizer design using propane
Closed Propane loop 2nd stage Seawater used for final vaporization In cases with low seawater temperature, steam to be used
Lloyd’s Register – Structural and containment systems – New Build
10
Typical regasification using cascade system
LNG capacity
ton/h 3
4 x 140 140 (one unit) (four units)
LNG flow
m /h
300
NG outlet pressure LNG inlet temperature NG outlet temperature
bara °C °C
81 -160 0
1200 81 -160 0
Propane flow Propane liquid flow through pump Propane gas flow to PCHE Propane temperature liquid Propane temperature gas
ton/h 3 m /h 3 m /h °C °C
232 431 22 480 -10 0
930 1725 90 000 -10 0
Seawater flow, total Seawater inlet/outlet temperature
m /h °C
3
3200 14 / 7
12 800 14 / 7
kW kW kW
25 450 27,5
100 1800 110
Power LNG pump Power propane pump Power seawater pump Total Duty
Lloyd’s Register – Structural and containment systems – New Build
LNG regasification systems – safety aspects: Vapour return
•
Large quantity of boil off to be dealt with
•
Galveston receiving vessel was fitted with larger boiler to deal with vapour (9000 m3 / hour)
•
To reduce boil off the receiving vessel has high pressure in cargo tanks. The discharge ship has low pressure. Possible danger of off-spec gas (high pressure and temperature)
•
Vapour return can limit the transfer rate to 1000 m3 /hour @ 2 bar pressure (normally 9 bar)
•
For a typical 135,000 m3 tanker – 24 hours cargo transfer & 40 hours total transfer operation time
Lloyd’s Register – Structural and containment systems – New Build
11
LNG regasification systems – safety aspects: ship to ship
•
Quick release coupling on receiver ship. May need to be prevented from freezing by circulating oil around the valves
•
Hoses supported by a wire from manifold crane, or other arrangement, so that, on breakaway, the hose will not drop in the sea or hit the ship side
•
Electrical and pneumatic ESD systems use
•
Pneumatic joined by plastic hose which breaks in an emergency
•
Programmable ESD may help
•
Emergency departure procedures including manoeuvrability
Lloyd’s Register – Structural and containment systems – New Build
LR’s involvement, rule requirements and approval procedure •
LR Published Guidance notes on regasification systems on 2004
•
LR carried out HAZID and HAZOP on First Regasification vessels for Excelerate Energy
•
LR Concept Design Evaluation and Approval in Principle (AiP)
Initial HAZID on GA
HAZOP Regas and Offloading system FEED and AFC stages
FERA on Regas and STL system
Fire Protection System optimisation study
FMEA STL system
Reliability & Availability Study (regas / STL) and onboard maintenance spares review
HAZOP ship-to-ship (STS) LNG transfer system and operations
HAZOP Gas High Pressure (HP) Arm export system design and operations
Lloyd’s Register – Structural and containment systems – New Build
12
LR’s involvement, rule requirements and approval procedure
LR Rules for Regasification vessels are available •
Two Class Notations are available:
•
RGP – Regasification Plant RGP Plus – Regasification Plant Plus – Provides 100% redundancy on the operational aspects
The Rules incorporate details of:
Submission of documentation and Plans
Safety Reliability and Analysis
System design
Materials, Piping and electrical Installation
Commissioning and Testing
Lloyd’s Register – Structural and containment systems – New Build
FSRU safety and class certification – New Build
•
What will be the benefits of Classing the new building under Lloyd’s Register?
Lloyd’s Register – Structural and containment systems – New Build
13
FSRU safety and class certification – New Build
A FSRU is not only “regasification” It is large LNG ship with regasification capability requiring to safely fulfil specific operability requirements •
•
Critical issues of FSRU design are directly related to classification integrity as follows:
Proven Structural design with increased scantling to withstand 0.7 bar
Proven CCS particularly on Sloshing related issues
Experience engineering design for complex projects such as Prelude
Technical dedicate specialised surveyors coverage.
Class Notation Lloyd’s RGP
Risk Analysis today is an integral part of LR prescriptive Gas Ships Class rules and revised IGC requirements.
Lloyd’s Register – Structural and containment systems – New Build
Jose Navarro Principal Gas Technology Specialist T +82 (0)51 640 5079 E
[email protected] Lloyd’s Register Asia 11th Floor, CJ Korea Express Bldg, 119, Daegyo-ro, Jung-Gu Busan 600-700, Republic of Korea
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
14
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
FSRU Safety and Class Certification - FSRU Mooring System Ika Prasetyawan Naval Architect Specialist
Lloyd's Register Seminar
FSRU Shallow Water Mooring System Ika Prasetyawan – Naval Architect 12 December 2013
Working together for a safer world
Key Points
•
Introduction
•
Classification of Station Keeping
•
Shallow Water Mooring
•
Design Consideration
•
Class Requirements
Lloyd’s Register – FSRU Shallow Water Mooring System
1
Mooring System of a Floating Unit/FSRU
•
FSRUs and floating offshore units, tethered with mooring lines to the sea bed by anchors, will experience forces and moments from combined intensities of swell, wave, wind and current.
•
For station keeping purpose, the mooring system must have sufficient restoring forces to balance such loads to avoid excessive tension on the line and unwanted excursion of the unit (e.g. to prevent damage to risers or offloading hoses).
Lloyd’s Register – FSRU Shallow Water Mooring System
Motion of Floating Units + Mooring System
A
Moored floating unit under pre-tension forces Initial mean position
B
Moored floating unit under mean wave drift forces Acquiring new mean position
C ;D
Moored floating unit under oscillating forces Moving (surging) w.r.t. new mean position
Lloyd’s Register – FSRU Shallow Water Mooring System
2
Mooring System of Floating Units
•
Spread Mooring
•
Single Point Mooring
•
Turret Mooring
CALM (Catenary Anchor Leg Mooring)
SALM (Single Anchor Leg Mooring)
Dynamic Positioning
Lloyd’s Register – FSRU Shallow Water Mooring System
Mooring System in Different Water Depth
Catenary system as spring effect. As the water depth get shallower, the spring effect is higher. The spring effect = mooring stiffness Lloyd’s Register – FSRU Shallow Water Mooring System
3
…..continued.
Comparison of mooring stiffness against various water depth.
Lloyd’s Register – FSRU Shallow Water Mooring System
Very Shallow Water Mooring (water depth < 50m)
•
The mooring system provides higher stiffness which restraint the motion of vessel
•
Shallow water causes large current force and wave drift excitation force at low frequency
•
The two above will lead to higher mooring force
•
Need to find a system with good compliant to shallow water effects (drop the catenary system!?)
Lloyd’s Register – FSRU Shallow Water Mooring System
4
FSRU Fleet in the World
FSRU Golar Spirit, Brazil •
Moored at existing upgraded jetty
•
Receiving gas via loading arms fixed on the jetty
Lloyd’s Register – FSRU Shallow Water Mooring System
FSRU Fleet in the World
FSRU Golar Freeze, Dubai
Lloyd’s Register – FSRU Shallow Water Mooring System
•
Moored at jetty & mooring dolphin
•
Receiving gas via ship-to-ship (STS) double banked. LNG carrier utilizing transfer arms from the FSRU
5
FSRU Fleet in the World
FSRU Toscana, Italy •
Turret Mooring System. Six anchor lines
•
Receiving gas via STS double banked by LNG carrier
Lloyd’s Register – FSRU Shallow Water Mooring System
Current FSRU in Indonesia
FSRU Nusantara Regas Satu, Indonesia •
Mooring dolphin & breasting dolphin
•
Receiving gas STS double banked by LNG carrier
Lloyd’s Register – FSRU Shallow Water Mooring System
6
Future FSRU in Indonesia
FSRU Lampung •
20 km offshore, south east Sumatra
•
23 m water depth
•
Soft Yoke Mooring System; including swivel stack
•
Import gas via STS moored LNG
Lloyd’s Register – FSRU Shallow Water Mooring System
General Arrangement of Soft Yoke System
•
•
Efficient / cost effective for very shallow water depth Vessel connected to tower system through yoke arm with pitch and roll joints
•
Weathervaning capability to adapt with weather directionality
•
The yoke include ballast tank to provide necessary restoring force, providing more compliant system.
Lloyd’s Register – FSRU Shallow Water Mooring System
7
Sea Eagle FPSO - Nigeria
Lloyd’s Register – FSRU Shallow Water Mooring System
LR Rules Application for FSRU
LR Rules cover the following : •
Hull and marine systems (mandatory)
•
Mooring systems (mandatory)
•
Process plant (optional)
Choice of two clear Classification paths to follow: B
Floating Offshore Installation Rules (FOIFL 2013) apply : Typical FSRU class notation; OI 100 AT Floating Oil Storage Installation for service at the Banyu Urip Field, Offshore Indonesia LI, OIWS, ShipRight – FOI (SDA, FDA,CM) Lloyd’s Register – FSRU Shallow Water Mooring System
Gas Ship Rules (2012) incorporating IGC apply: Typical FSRU trading ship class notation: 100A1 Liquefied Gas Tanker, Ship Type 2G, Methane (LNG) in Membrane Tanks, Maximum SG 0.5, Maximum Vapour Pressure 0.7 bar, Minimum Temperature Minus 163 deg. C, APBU, ShipRight (SDA, FDA plus (40, ww), CM, ACS(B)), *IWS, LI, ECO, Lloyd’s RGP
8
Summary - Key Aspects
•
Response of FSRU in shallow water dictates key element for selecting its mooring system. Catenary system is somehow not favourable due to higher stiffness.
•
Mooring and breasting dolphin system are suitable for most benign waters with low environment directionality.
•
Alternatively for higher directionality, use soft yoke mooring tower with weathervaning ability.
•
Design of FSRU typically require understanding of hydrodynamic properties in shallow water. Unfortunately this is not a problem, to a large extent, amenable to numerical solution. To address complex environment model test validation may required.
Lloyd’s Register – FSRU Shallow Water Mooring System
Ika Prasetyawan Naval Architect Energy Compliance Service T +603 2034 9060 E
[email protected] Lloyd’s Register of Shipping (M) Bhd. Suite 21-04, Level 21 Menara Tan & Tan, 207 Jalan Tun Razak 50400 Kuala Lumpur, Malaysia
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
9
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
FSRU Safety and Class Certification - FSRU's and Extended Dry-dock Periods Jose Navarro Principal Gas Technology Specialist
Lloyd's Register Seminar
FSRU’s and Extended Dry-dock Periods Jose Navarro – Principal Gas Technology Specialist 12 December 2013
Working together for a safer world
FSRU’s In Service and Extended Dry Dock
•
What will be the benefits of maintaining Lloyd’s Register Class during in service?
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
1
Docking Intervals
To achieve a 20+ years docking interval: In water surveys equivalent to a docking are to be held every 2.5 years
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
The Investigation of 20 year (non) docking
•
Classification and Regulatory Framework
•
Class Notation change from Ship to Floating Offshore Installation (FOI) when operation at site
•
Approval from Flag
•
IWS required every 2.5 years
•
“Docking equivalent” surveys are to be carried out
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
2
Docking Intervals
•
Up to 20 Years, as a “moored storage tanker” in-water surveys (IWS) may take place, at 2.5 yearly intervals, up to 20 years, subject to satisfactory In Water Survey results
•
Beyond 25 years, in-water surveys (IWS) may continue, and will be assessed on a case-by-case basis, and depending on the results dry docking may be required at 27.5 years.
•
30 Years and beyond. Irrespective of the result at 27.5 years, the “moored storage tanker” will be required to dry dock at 30 years, and at every 10 years thereafter, subject to continuing to remaining in a satisfactory condition.
•
Any transit voyage, from storage location to dry dock, can be “added on” as regards allowable time, as long as the transit is a single voyage, unloaded.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Docking Intervals
“FSRU Mode” into “LNGC Mode”. If a change takes place from operations in “FSRU mode” to “LNGc mode”, for either a single cargo or for trade over a more prolonged period, the “moored storage tanker” reverts to being a ship, and has to dry dock prior to trading as an LNGc. “Flag Matters” - docking scenarios discussed with proposed Flags and they are agreeable in principle subject to compliance with Classification requirements as outlined. Reference: Guidelines for Moored storage vessels that will be incorporated into Lloyds Registers Rules and Regulations for the Classification of Ships in 2014 with a suitable Class notation.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
3
The Challenges
Technical Challenges •
Increase of corrosion margins for under water parts?
•
Increase of corrosion resistance by Increasing Coating specification and DFT?
•
Automatic Controlled impressed current cathodic protection (ICCP) system
•
Valves generally below the waterline must be maintainable in all conditions without dry docking and without operation interruption, by divers’ assistance, (possible duplicated seachests and lines)
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities Increase of corrosion resistance by Increasing Coating specification and DFT Option 1:
Glass flake vinyl ester (GFPE) 2x500,
Option 2:
Jotacote Universal 2 x 200 Safeguard Plus 1 x 100 Sea Quantum Ultra SPL 2 x 150 Sea Quantum Static 1 x 150
Option 3:
Aluminum pigmented abrasion resistant pure epoxy 2 x 150 Epoxy tie coat 1 x 100 Tin free SPC A/F 1 x 100 or Fluoropolymer A/F DFT 350
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
4
Solutions and LR Capabilities
•
Regas Plant Periodic surveys are to be carried out in order to maintain Classification and Statutory certification
•
•
To maintain same level of compliance with minimum disruption to operations
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities
FSRU Commissioning during normal in service operation •
Entering into the tanks may not be required subject to: •
•
No gas concentrations noted at the IBS No requirements for maintenance cargo pumps and other equipment inside cargo tank
•
Satisfactory results of the global tests required by GTT.
•
Can global test of the secondary barrier be carried out in cold condition?
•
GTT involved on the design of the survey RBI regime, together with Owner and LR.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
5
Solutions and LR Capabilities FSRU Cargo and IBS/IS safety valves: •
If so, the IGC Requirements are to be taken into consideration: •
8.2.8. Stop valves or other means of blanking off pipes between tanks and pressure relief valves to facilitate maintenance should not be fitted unless all the following arrangements are provided:
•
.1. suitable arrangements to prevent more than one pressure relief valve being out of service at the same time;
•
.2. a device which automatically and in a clearly visible way indicates which one of the pressure relief valves is out of service; and
•
.3. pressure relief valve capacities such that if one valve is out of service the remaining valves have the combined relieving capacity required by 8.5. However, this capacity may be provided by the combined capacity of all valves, if a suitably maintained spare valve is carried on board
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities
Commissioning during normal in service operation :
•
•
A
will have to be developed
•
It is very important to define
The FSRU shall be capable of purging / warming-up / gas freeing two (2) cargo tanks by means of the GCU in lieu of venting at the jetty and this within a reasonable time (of about 10 hours)
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
6
Solutions and LR Capabilities
•
This can be either on a five year cycle, two and half years cycles or in continuous bases.
•
For entering into the WBT during the time that the unit is gas up, there is a risk of having hazardous atmosphere inside of the water ballast tanks.
•
A procedure shall be established line up with the normal operation of the unit to permit safe entry into the spaces.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities
•
•
Laid Up Plan and maintenance plan for:
Propulsion system, including shaft
Steering Gear and rudder system
Certain deck machinery equipment such as windlass
Bridge navigation equipment
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
7
Solutions and LR Capabilities
Regas Plant Maintenance of each Regas Unit shall be possible while any other Regas Units are operating. It must be possible to positively isolate any Regas train by a valved solution, applying a set of two (2) Double Isolation & Bleed valves. HP LNG Pumps rotating elements subject to higher failure/incident rate.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities
Regas Plant - Safety Systems
•
Gas Detection
Dry Powder
Spray System
ESD, PSD, Blowdown
N2 System
CO2 System
Traditionally commissioned during Dry Dock.
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
8
Solutions and LR Capabilities
Commissioning during normal in service operation
Cargo tanks
Hull structure – Entering into WBT and other spaces
Machinery Equipment
Re Gas Plant
Lifeboats, Liferafts
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
Solutions and LR Capabilities
In Conclusion: •
RBI Regime based in best knowledge and experience
•
Specific LR Class Notation for Extended Dry Dock “EDD”
Lloyd’s Register – FSRU’s and Extended Dry-dock Periods
9
Jose Navarro Principal Gas Technology Specialist T +82 (0)51 640 5079 E
[email protected] Lloyd’s Register Asia 11th Floor, CJ Korea Express Bldg, 119, Daegyo-ro, Jung-Gu Busan 600-700, Republic of Korea
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
10
Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
FLNG/FPSO Topside Structures and Interface with Hull Bahram Amir Lead Structural Specialist
Lloyd's Register Seminar
FLNG/FPSO Topside Structures and Interface with Hull Bahram Amir – Lead Structural Specialist 12 December 2013
Working together for a safer world
Introduction
•
It is the intention of this presentation to provide background knowledge and understanding of the design considerations and processes involved in structural design of Topside Modules on Floating Offshore installations such as FPSOs, FSRUs, FSOs etc.
•
Information on ‘Sub-Sea structures’ and their interface with FOI hull structure plus ‘Turret Structure’ and associated structures such as the Bogie support, Swivel stack , Gantry and the Manifold platform which are classed as major primary structures on FPSOs are not included in this course material and will be the addressed separately.
Lloyd’s Register – Gas As Fuel UPDATE
1
Familiarization with ship structure
•
Ship’s / tanker’s hull structure is normally built in stiffened panels and to CLASS RULES (LR RULES).
•
The construction is made of series of one two or three longitudinal bulkheads running the length of the vessel
•
Usually about 16m apart with intermediate longitudinal frames usually at 900mm centres. The transverse bulkheads are placed at around 30m all along the vessel with transverse frames at 900mm centres.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
List of key items
• • • • • • • • • • •
Familiarization with ship structure. FPSOs and Different Types of Mooring systems. General design Rules. Loading conditions particular to Floating Offshore Installations. Typical Layout Topsides Module supports / interface with Hull structure. Typical restraints for Module Supports Vessel Motion induced forces on Topside structures. Fatigue life assessment Buckling check _ Module supports and Hull structure. Structural Design Appraisal - Checklist for FOI topside structures.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
2
FOIs and Different Types of Mooring Systems 3 different types of mooring system are used
•
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
FSRU and FPSO – Different Types of Mooring Systems
•
Schematic of internal and external turret/swivel system are shown here, with some sub sea interface
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
3
General Design Rules
-1
•
Generally dimensions of a typical FPSO / FSRU vessel is around 260 to 340 m long. Topside module weights range from a few hundred metric tonnes up to 6000+ mt, although the higher weights relate to FLNG topside facilities.
•
Topside module supports are generally located in line with the vessel’s transverse frames and bulk heads. The main frames are generally around 6 m apart with bulk heads around 30 m apart.
•
The aft and fore part of the vessel are normally heavily stiffened. The accommodation module / Helideck are located close to the aft. Flare towers are located towards the fore end of the vessel. The lighter modules are usually placed towards the middle of the vessel, however, the layout of topside modules is driven by the process requirements.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
General Design Rules
-2
•
The above diagram shows the required process packages for full FLNG installation.
•
The pink and blue boxes (plus one or two of the yellow boxes, for example power generation) represent minimum requirement for “Liquefaction” only. Total topside weight for an average (say Peregrine / Vincent…) VLCC conversion or new built of similar size is around 40,000 t depending on facilities, and by comparison for liquefaction alone we should consider 25 to 30,000 t.
•
Flare towers can be up to 120 m high. They have wind induced vortex issues. Weights approx. 200 to 250 tonnes and is usually in the worst location for accelerations due to vessel motions.
•
Accommodation modules for conversion vessel are usually classed items. For new built it is considered under verification.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
4
General Design Rules
-3
•
The main crane pedestals are usually integrated into the vessel at convenient deck levels.
•
In general the shear is transferred through hull side shells and the bending moments are transferred between top deck and bottom plates.
•
Pipe racks are generally fixed to vessel deck directly. The pipe rack do not contribute to vessel hull stiffness as the are generally designed in small modules with generous expansion ( relative movement) allowance, however, pipe-racks are open to relatively higher fatigue damage.
•
The topside and local interface structural detailed design are normally to AISC or agreed equivalent codes and standards.
•
Corrosion allowance is specified in LR and CSR (Common Structural Rules for Double Hull Oil Tankers) Rules.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
FLNG / FSRU Process System
•
-1
The FSRU units would contain substantially less topsides facilities than FLNG installation as depicted in the following sketch
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
5
FLNG / FSRU Process System
-2
•
It should be possible to support this load on available topside deck area of VLCC with single row configuration.
•
The hull structure should normally be separate from the LNG membrane tank structure with isolation gap. This will provide ample space for local reinforcement if required.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Loading Conditions Particular to Floating Offshore Installations
•
-1
Operating loading considered in the design
Dead Loads, Live Loads
Environmental - Wind Loads Environmental Return Period considered in the design 1 years for operating and Accidental 100 years for Storm, extreme conditions 10000 years for abnormal conditions
Vessel motion induced inertial load
Support miss alignment
Loads from green water
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
6
Loading Conditions Particular to Floating Offshore Installations
•
-2
Accidental load cases include:
Blast
Hull Damage
Ship impact
Dropped objects
Acceptance Criteria Under Extreme or Accidental Load Case:- No operation & No escalation of damage is assumed
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Typical Layout
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
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Topsides Modules Supports / Interface with Hull Structure - 1
•
A topside process module is shown here
•
This module weights around 4500 mt and is supported on four points
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Topsides Module Supports / Interface with Hull Structure
•
-2
Finite Element Representation of interface details
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
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Typical Restraints for Modules Support Details FEM representation of sliding pad
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Vessel Motion Induced Forces on Topside Structure
-1
•
Usually roll, pitch and heave are governing the design
•
Normal operating condition for FPSO of 300m by 50m by 30m depth:-
•
Roll is 5 deg period is 12 sec
Pitch is 1.5 deg and period is 12 sec
Heave is 2 m period is 10 to 12 sec
These if converted to acceleration will be approximately Roll 0.2 m/s2 Pitch 0.06 m/s2 and Heave is 0.2 m/s2
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
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Vessel Motion Induced Forces on Topside Structure
-2
•
Generally transportation is the governing case, with typical acceleration of Roll 0.65 g, Pitch 0.3 g and Heave is 0.2 g.
•
The change in period can have significant impact on acceleration. e.g. if the period is changed from 12.0 sec to 10 sec the acceleration will be doubled from 0.2 to 0.4m/s . ²
•
The ship acceleration at the centre of rotation should be translated to centre of gravity of the topside module.
•
Reference can also be made to LR cargo fastening rules which includes examples to show how normal accelerations are calculated.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Vessel Motion Induced Forces on Topside Structure
•
-3
EXAMPLE CALCULATIONS can be found in:“Lloyd’s Register RULES AND REGULATIONS FOR THE CLASSIFICATION OF SHIPS” “July 2010. Cargo Securing Arrangements Part 3, Chapter 14, Sections 8 & 9”
•
MOTION INDUCED ACCELERATIONS is based on vessel characteristics
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
10
Fatigue Life Assessment
•
-1
Procedure:
Strength Analysis. [FEA] - Fine mesh model to evaluate maximum and minimum principal stresses.
Identify areas of concern [Member and / or connection detail] Calculate Stress concentration factors (SCF) and adjust maximum stress's accordingly Apply appropriate Design Fatigue Factor (DFF)
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Fatigue Life Assessment
-2
•
Derive transfer function. Transfer function relates a motion state to a stress level at a location
•
Combine with Response Amplitude Operator (RAO) and Use maximum stress's and Weibull distribution to calculate fatigue life.
•
RAO gives relationship between unit loading (1 deg roll, 1 deg pitch etc) and corresponding stresses for each wave direction.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
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Buckling Check – Module Supports and Hull Structure -1
•
BUCKLING check on module support and vessel hull structure directly in line with the module support
•
The FEM is sorted into PANEL sizes bound by stiffeners
Base model geometry
Stress and deformation punch file for Max’ fill case
LR SDA Free edge panel buckling check
Panels within 20% of critical buckling
LR Buckle final panel buckling check including edge stiffener details
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Buckling Check – Module Supports and Hull Structure -2
•
All local and global loads are extracted from the FEA
•
Applicable buckling analysis based on project’s work instruction is applied
•
The results are tabulated with recommendations for strengthening – if necessary
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
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Closing Statement
•
This intended aim of this presentation was to highlight the following to the audience:a)
What is involved in designing a FOI, FSRU or FPSO
b)
How Lloyd’s Register can support your projects not only in terms of providing Certification and Classification services but also providing full technical support when needed.
Lloyd’s Register – FLNG / FPSO Topside Structure and Interface with Hull
Bahram Amir Lead Structural Specialist Energy Compliance Service T +603 2034 9036 E
[email protected] Lloyd’s Register of Shipping (M) Bhd. Suite 21-04, Level 21 Menara Tan & Tan, 207 Jalan Tun Razak 50400 Kuala Lumpur, Malaysia
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
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Indonesia GAS: FSRU and Small LNG Seminar Hotel Borobudur Jakarta, 12 December 2013
Gas as Fuel Update Luis Benito Global Strategic Marketing Manager
Lloyd's Register Seminar
Gas As Fuel UPDATE Luis Benito – Global Strategic Marketing Manager 12 December 2013
Working together for a safer world
SOx
are you ready?
Designated Emission Control Areas (ECA) North Sea Baltic; North America
Game changer?
Lloyd’s Register – GAS as Fuel UPDATE
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Agenda
•
A Safe Reality on the water
•
More Gas As a Fuel: Non-LNG Solutions
•
Some New Gas Fuelled Ships planned
•
Some Feasibility Studies and New Designs
•
Large Infrastructure Reality
•
Large Infrastructure Future
•
Gas Bunkering Standards and Operational Procedures Update
Lloyd’s Register – GAS as Fuel UPDATE
Agenda
•
A Safe Reality on the water
Lloyd’s Register – GAS as Fuel UPDATE
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GAS FUELLED SHIPPING with LR – A Safe Reality on the water FIRST Gas Fuelled Oil Tanker - ARGONON
Lloyd’s Register – GAS as Fuel UPDATE
GAS FUELLED SHIPPING with LR – A Safe Reality on the water Gas Propulsion Type C Oil Tankers for SHELL
Lloyd’s Register – GAS as Fuel UPDATE
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GAS FUELLED SHIPPING SHIPPING with LR – A Safe Reality Reality on the water water Dual Fuel Dry Cargo / Container Ship for Danser of Netherlands
Lloyd’s Register – GAS as Fuel UPDATE
GAS FUELLED SHIPPING SHIPPING with LR – A Safe Reality Reality on the water water VIKING GRACE – FIRST LARGE Gas Gas Fuelled Passenger Passenger Ferry
Lloyd’s Register – GAS as Fuel UPDATE
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Agenda
•
More Gas As a Fuel: Non-LNG Solutions
Lloyd’s Register – GAS as Fuel UPDATE
MORE GAS AS a FUEL: Non–LNG SOLUTIONS
LNG
ETHANE
LPG
Methanol
Lloyd’s Register – GAS as Fuel UPDATE
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LPG as a marine fuel
•
Interesting and possible
•
LPG is by product of LNG production and also about 2% of Crude production…so abundant…and with some infrastructure already.
•
Currently about 15% cheaper than MGO.
•
Some Anthony Veder LPG ships now to run on LNG – seems counter intuitive…
•
Probably suits specific niches…
Lloyd’s Register – GAS as Fuel UPDATE
LPG as a marine fuel
•
Probably competes with Methanol as an alternative to LNG
•
Direct Injection into combustion chamber requires 500 bar pressures (as compared to 300 bar for LNG)
•
Heavier than air
•
Needs pilot fuel or spark ignition.
•
Containment and associated systems potentially simpler (not cryogenic) and lower cost.
Lloyd’s Register – GAS as Fuel UPDATE
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Lloyd’s Register LPG as a marine fuel project
Joint Industry Project and risk assessment workshop on the use of LPG cargo as a fuel with leading shipyard, vessel owners and industrial partners
Lloyd’s Register – GAS as Fuel UPDATE
Methanol / DME as a marine fuel
In a full scale pilot project, test the alternative non-oil-based fuels methanol and DME(OBATE) in order to contribute to finding the best environmental and economical alternative for a sustainable and successful maritime transport industry
Lloyd’s Register – GAS as Fuel UPDATE
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MR Tankers on Methanol–fuelled order
“Six new tankers are to be given engines that have the option to use methanol as a marine fuel” “The six 50,000 dwt ships on order will be equipped with MAN ME-LGI flex fuel engines” “Waterfront Shipping says the ships being built will be owned by , and . will charter the vessels to replace older ships in its fleet”
Lloyd’s Register – GAS as Fuel UPDATE
Methanol / DME as a marine fuel
Expected Benefits
Drawbacks
•
Methanol envisaged to be cost competitive with regular marine fuels in the long run due emissions regulations
•
Methanol is a toxic liquid requiring afety handling considerations compared to HFO/MGO
•
Single molecular structure (engine can be much more tuned c/w distillates/RFO)
•
Inert systems required for fuel tanks
•
Methanol contains zero sulphur
•
•
Reduction in NOX and PM’s
2 X volume of MGO for same equivalent energy output
•
No cryogenic risks associated with volume expansion into gas compared to LNG
•
Not enough methanol to fuel global fleet,… as of today!
Lloyd’s Register – GAS as Fuel UPDATE
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Methanol / DME as a marine fuel – STENA Ro-Ro to be the FIRST Methanol-fuelled Ship in the water, LR Class Lloyd’s Register Rules for Methanol Fuelled Ships Submission to Technical Committees in 2014
First Methanol-fuelled Ferry Ship in E urope – it is hoped to enter into service in 2014
Lloyd’s Register – GAS as Fuel UPDATE
Ethane as a marine fuel Lloyd’s Register Approval In Principle (AiP) was provided for the •
operating on LPG early in 2013; and, most recently,
•
for operation on ETHANE as well
Forecast for US NGL and Ethane Output
Source: MSI – Marine Strategies International Ltd.
Lloyd’s Register – GAS as Fuel UPDATE
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Agenda
•
Some New Gas Fuelled Ships planned
Lloyd’s Register – GAS as Fuel UPDATE
SOME NEW GAS FUELLED SHIPS PLANNED – Push Boat by Kooiman Yard for Veerhaven Thyssen Group PUSH BOAT •
L 40 m; B 18 m; D 2.8 m; T 1.6 m
•
4 x Wartsila 6LDF 1060 kW
•
95% LNG + 5% gasoil
•
150 m3 LNG tank + 80 m3 gasoil
•
Shipyard Kooiman, The Netherlands
•
Owner Veerhaven Thyssen Krupp
•
Delivery estimated 2014
Lloyd’s Register – GAS as Fuel UPDATE
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SOME NEW GAS FUELLED SHIPS PLANNED Gas Bunker Tanker by Veka / Deen of Netherlands
GAS BUNKER TANKER •
3 x LNG tanks of 750m3 each
•
2 x Caterpillar Dual Fuel 500kW Engines
•
Delivery estimated 2015
Lloyd’s Register – GAS as Fuel UPDATE
SOME OTHER NEW GAS FUELLED SHIPS PLANNED
• •
2 x 40m3 LNG tanks; 2 x Engine Rooms; 4 x Gas Engines
•
1300 m3 LNG + 1200 m3 gas-oil
•
135 x 11.45 x 5.1 m, 4000 tons
•
110 x 11.45 x 5.2 m, 3200 tons
•
1,750 passengers + 340 cars
•
•
•
•
Lloyd’s Register – GAS as Fuel UPDATE
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Some New Gas Fuelled Ships Planned – STQ Ferries soon in the water, FIRST Gas Fuelled Ships in Canada
Built at Chantier Davie and FIincantieri to LR Class
Lloyd’s Register – GAS as Fuel UPDATE
Agenda
•
Some Feasibility Studies and New Designs
Lloyd’s Register – GAS as Fuel UPDATE
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Some Feasibility Studies - 2012 GREEN SHIP OF THE FUTURE PROJECT (2012) -- % at ECA dependant
Lloyd’s Register – GAS as Fuel UPDATE
Some Feasibility Studies – August 2012 Lloyd’s Register LNG-fuelled deep sea shipping bunkering study High Case Scenario – Over 2,000 Deep Sea Gas Fuelled Ships by 2025
Lloyd’s Register – GAS as Fuel UPDATE
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Some New Feasibility Studies – WEST COAST CANADA forecast Gas Fuelled Ships calling at their Ports: 150 Ships by 2025 Transport Canada, Lloyd’s Register and Partners Joint Industry Project Forecast Short Sea and Deep Sea Shipping calling at West Canada WEST COAST CANADA-- LNGadoption by vessel type – Mediumadoption rate 2015 Vessel Type
Fleet Quantity
LNG Vessels
2020 Annu al LNG consumption (MT)
2025
LNG Vessels
Annu al LNG consumption (MT)
LNG Vessels
Ann ual LNG consumption (MT)
Tankers
99
1
5,000
9
50,000
20
110,000
Bulk
829
0
0
6
69,000
73
213,000
Container
178
0
0
8
78,000
17
168,000
Cruise
27
0
0
3
135,000
9
330,000
General Cargo
20
0
0
0
0
1
1,000
Vehicle/RoRo
6
0
1
4,000
1
4,000
0 Ferry
45
1
2,000
13
73,000
26
146,000
Tug
35
0
0.0
2
3,000
3
5,000
2
7,000
42
412,000
150
Total
977,000
Lloyd’s Register – GAS as Fuel UPDATE
Some New Approved Concept and Basic Designs
Lloyd’s Register – GAS as Fuel UPDATE
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LR’s Assessment of Risk Based Designs:
All Novel Technology possibilities considered START
Stage 1
Stage 2
Stage 3
Stage 4
Scoping Study
Conceptual Design HAZID
Detailed Study(s)
Detailed Design HAZOP
END
Stage 1 – Scoping Study Stage 2 – Conceptual Design Hazard Identification Study (HAZID) Stage 3 – Detailed Study(s) Stage 4 – Detailed Design Hazard and Operability Study (HAZOP) Stages 1, 2 and 4
simple designs with few/minor safety implications
Stages 1, 2, 3 and 4
complex designs and/or significant safety implications
Lloyd’s Register – GAS as Fuel UPDATE
Project: 14000 teu ULCS Gas Fuelled Design (2011) Main Objective: Approve the Concept Design In Principle 57 Recommendations made: main concerns were related to: •
Hydrocarbons – Leak/Rupture/Failure of LNG/NG Pipes/Flanges/Pump Seals and Tanks resulting in Fire and Explosion etc
•
Ventilation Failure
•
External Fire
•
Cold Surface – LNG Handling Equipment
•
Operational issues (HAZOP Issues)
•
Drop Objects
•
Collision by Other Vessel (Bunkering Vessel)
•
Wild Sea State (Green water, Sloshing etc)
•
Corrosion – Sea water, Salty Air
•
Layout and others
•
Utility Failure or Shortage – Hazards from Utility Shortage on Gas Fuelled System, Instrument air, Water, Hydraulic
•
Others
Design details under confidentiality agreement Lloyd’s Register – GAS as Fuel UPDATE
15
Project: Bulk Carrier Gas Fuelled Design (2012) Main Objective: Approve the Concept and Basic Design LR, COSCO Yard and GOLDEN UNION of Greece develop LNG-fuelled Bulk Carrier Design
LR Approved Technology Solution
Lloyd’s Register – GAS as Fuel UPDATE
Project: MPV Gas Fuelled Design (2013) Main Objective: Approve the Concept and Basic Design LR and COSCO KHI (NACKS) to develop LNG fuelled MPV 28,000 deadweight multipurpose vessel (MPV)* will be designed to meet current and future environmental and efficiency targets
Lloyd’s Register – GAS as Fuel UPDATE
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Agenda
•
Large Infrastructure Reality
Lloyd’s Register – GAS as Fuel UPDATE
Gas Fuelled Shipping Large Infrastructure Reality
ROTTERDAM PORT 2011 GATE Terminal = Gas Access To Europe •
Three storage tanks – 180,000 cbm each
•
Two jetties and gasification plants.
•
Throughput capacity of the terminal is 12 bn cbm LNG / year
•
This can be expanded in the future to 16 bn cbm LNG / year
Lloyd’s Register – GAS as Fuel UPDATE
17
Gas Fuelled Shipping Large Infrastructure Reality
SINGAPORE PORT 2013 SLNG Terminal •
Singapore first LNG terminal operational 7th May 2013!
•
Three tanks, total capacity of 6Mtpa
•
Secondary jetty also for LPG
•
Tertiary jetty for gas bunkering (10k to 40k cbm ships)
•
Oct 2012 – Decision to build a fourth LNG tank and reach up to 9Mtpa
Lloyd’s Register – GAS as Fuel UPDATE
Agenda
•
Large Infrastructure Future
Lloyd’s Register – GAS as Fuel UPDATE
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Large Infrastructure Future – EU addressing the “chicken and egg” issue
“The is considered as the main obstacle to the development and use of LNG as marine fuel. An EU co-financed study as well as the impact assessment which accompanies the legislative proposal on the deployment of alternative fuels infrastructure conclude on the in order to kick-start the development, increase demand by ships and further decrease prices for technology and LNG fuel”
Lloyd’s Register – GAS as Fuel UPDATE
Large Infrastructure Future – EU addressing the “chicken and egg” issue
Lloyd’s Register – GAS as Fuel UPDATE
19
Large Infrastructure Future – EU addressing the “chicken and egg” issue
Lloyd’s Register – GAS as Fuel UPDATE
Large Infrastructure Future - COMMON MINIMUM STANDARDS
“To between ports on higher safety and environmental protection requirements while bunkering, a is necessary. Such a standard should also facilitate LNG fuelled vessels to bunker in different ports operations and in different ports.” “a playing field”
may seem useful to safeguard a level
Lloyd’s Register – GAS as Fuel UPDATE
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Large Infrastructure Future - COMMON MINIMUM STANDARDS
addressing outstanding gaps related to the use of LNG as an alternative shipping fuel, notably : (development of the IGF Code) – ( • (development of Technical Specifications for LNG bunkering), ( • ( International Association of Ports and Harbours development of bunkering • checklists), ( on LNG (the EU has so far co- • outcomes of various financed over 20M€ to LNG related TEN-T projects)….’
Lloyd’s Register – GAS as Fuel UPDATE
Large Infrastructure Future - COMMON MINIMUM STANDARDS
“The harmonization of Canadian regulations with international standards has been identified in the Government of Canada’s Cabinet Directive on Regulatory Management as a key approach to establishing an effective and appropriate regulatory framework”
“Three Infrastructure phases: Phase 1: West Coast Canada Phase 2: Great Lakes and St. Lawrence Phase 3: East Coast Canada”
Lloyd’s Register – GAS as Fuel UPDATE
21
Large Infrastructure Future - COMMON MINIMUM STANDARDS
Indonesia gains support for the adoption of LNG as marine fuel Singapore News Desk, 11th December 2013 04:45 GMT
The government has welcomed plans by energy giant to conduct retrofitting works on Indonesian ships to run on LNG, according to local news provider Jakarta Globe. “To convert diesel into gas for thousands of ships will really help Indonesia," , was quoted The country is looking to develop renewable energy technologies to reduce its dependency on imported fuel. Lloyd’s Register – GAS as Fuel UPDATE
Large Infrastructure Future & COMMON MINIMUM STANDARDS
Creating Safety Standards and Operational Procedures for Gas Bunkering at Ports Lloyd’s Register working with MPA Singapore and three International bodies, looking at harmonisation of Standards with: IMO (IGF), ISO (TC) and IAPH Lloyd’s Register – GAS as Fuel UPDATE
22
Agenda
•
Gas Bunkering Standards and Operational Procedures Update
Lloyd’s Register – GAS as Fuel UPDATE
Gas Bunkering Standards and Operational Procedures Risk-Assessing today’s Challenges in LNG Bunkering
• •
Vessels
•
Location
•
Personnel
•
Equipment
•
Environment
•
Emergency Planning
•
Regulations
GOAL: Create Standards that address the entire gas bunkering supply chain needs Lloyd’s Register – GAS as Fuel UPDATE
23
Gas Bunkering Standards and Operational Procedures Today’s Challenges in LNG Bunkering, addressed by LR •
•
•
STANDARDS Challenge •
Incomplete Safety Standards for Gas Bunkering / Gaps
•
Lack of Awareness and Training of all Personnel involved
PROCEDURES Challenge •
Lack of standard safety for LNG Bunkering Operational Procedures
•
No Quality and Quantity Procedures for LNG as shipping fuel
Other COMMERCIAL VIABILITY Challenges Lloyd’s Register – GAS as Fuel UPDATE
Lloyd’s Register’s Standards and Operational Procedures for Safe GAS BUNKERING Lloyd’s Register working in 5 Critical Areas with Clients: •
New Gas Bunkering Standards
•
New Gas Bunkering Operational Procedures
•
Technical Solutions for Bunkering Equipment (Transfer and Off-loading) at Port
•
Safety and Compatibility of Gas Bunkering Ships and Gas Receiving Ships
•
Safety at Exclusion Zones anywhere Gas Bunkering is performed
•
Emergency Procedures at Bunkering Location / Port
•
Competency Standards for Personnel
Lloyd’s Register – GAS as Fuel UPDATE
24
Other COMMERCIAL VIABILITY Challenges for Port Authorities
•
In order to ensure commercial viability, Port Authorities and Gas Suppliers may need to consider other issues, like: •
Have an Accreditation Procedure and Standard to the Gas Supplier
•
Different Ship Types required different Bunkering location
•
Different Bunkering location requires a variety of Bunkering solutions and flexibility on Bunker Tanker (connections, freeboard, mooring,…)
•
Time to bunker gas cannot exceed time to bunker fuel oil
•
Custody Transfer System for when there is vapour return (bigger ships / ships without C-Type Bunker Tanks,… other solutions,…)
•
Land Regulations may apply to some bunkering locations
•
Too prescriptive requirements from Port Authorities / Land Authorities may constraint gas fuelled ships traffic into Port
Lloyd’s Register – GAS as Fuel UPDATE
Today’s Challenges in LNG Bunkering solved by Lloyd’s Register
Lloyd’s Register – GAS as Fuel UPDATE
25
SAFETY of GAS AS MARINE FUEL
Lloyd’s Register – GAS as Fuel UPDATE
Luis Benito Global Strategic Marketing Manager Business Development and Innovation T +65 6891 7328 E
[email protected] Lloyd’s Register 460 Alexandra Road, #28-01, PSA Building, Singapore 119963
Working together for a safer world
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Asia. 2013. A member of the Lloyd’s Register group.
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