PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
TABLE OF CONTENT
INTRODUCTION……………………………………………………………………...….2
BACKGROUND …………………………………………………………………………...3
FIFTEEN OPERATIONAL DIFFERENCES…………………………………………....8
POLAR DIAGRAM ANALSIS……………………………………………………………16
FOUR V’s………………………………………………………………………………...…19
BIBILOGRAPHY AND REFERENCES…………………………………………………23
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Mr. Abhishek Gokhale, London SAM (ST0006096)
PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
INTRODUCTION
In this case study I am discussing how the functions of the operation are carried out in IKEA and ACME. It was interesting to know how the two extremely different company’s one a very large firm with big brand name I.e. IKEA and another one ACME very old historic British company caring the values and culture till date. I have also explain how IKEA and ACME carry out their supply chain what are the major differences operation wise within the company. It was very interesting to do the case study and it points out how the operation differences in the company actually is and how both the companies operationally are different from each other. I am also thankful to Prof Adrian G for his continuous support and guidance which was a great help in this case study.
Background of IKEA I KEA and ACME ACME
IKEA
Background in brief
IKEA is a franchise-based chain of household furnishings' stores, first opened in Sweden. The owner and franchiser of the IKEA system is based in the Netherlands, and there are stores in 25 countries The IKEA Group has 154 stores in 25 countries (as of August 2002). Last year 286 million people visited the IKEA Group’s Group’s stores around the world. The IKEA catalogue was printed in 118 million copies in 45 editions (23 languages). The IKEA Group is the largest franchisee of Inter IKEA Systems B.V. B.V. which owns the IKEA Concept. IKEA has since expanded exp anded to worldwide sales of more than $3 billion from 119 outlets in 24 countries cou ntries (see Table Table 1). In fact, the second store that IKEA built was in Oslo, Norway Norwa y. Today, Today, IKEA operates large warehouse warehou se showrooms in Sweden, Norway, Norway, Denmark, Holland, France, Belgium, Germany, Switzerland, Austria, Canada, the United States, Saudi Arabia, and the United Kingdom. It has smaller stores Mr. Abhishek Gokhale, London SAM (ST0006096)
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in Kuwait, Australia, Hong Kong, Singapore, the Canary Islands, and Iceland. A store near Budapest opened in 1990. Organization Operational Strategy
The company’s Strategy is mainly to increase their retail outlets and expand its op erations in as much countries as they can in order to increase their market share and profits. The strategy of the company also is to lower its operational cost and expenditure of the company compan y. IKEA also works on to increase the profit for the shareholder and investors. Their strategy is also to give cost effective and quality products to the customer's.
Products Strategy
IKEA product range is developed to be extensive enough to have something that appeals to
everyone and to cover all functions in the home. The products are modern not trendy so they are practical enough for everyday use. The products are also designed to be assembled by the customer's rather than being sold pre- assembled. Since IKEA is a Swedish company and in Sweden the culture of the people staying is basically to use light colored furniture. IKEA has also adopted the same style and has introduced light colored furniture’s in the market.
Pricing Strategy
Even though IKEA household products and furniture are designed in Sweden, they are largely manufactured in developing countries to keep down costs. Price is the most crucial cruc ial factor for IKEA who seek to make a better everyday life available to the many not just to the few. few. IKEA believe a low price is linked to the happiness of finding just what you need for your home. In addition, the joy of being able to own it without having to forsake everything else. 1 e g a P
Mr. Abhishek Gokhale, London SAM (ST0006096)
PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
Marketing and Communications Strategy
Marketing and communication of IKEA plays a vital role in company’s success. The statements which are used by IKEA for its Vision, Vision, business idea and market position provides an idea of how IKEA marketing communication is worldwide.
Vision Vision statement for IKEA is “To create a better everyday life for the many people."
Our business idea is "To offer a wide range of well designed, functional home furnishing products at prices so low that as many people as possible will be able to afford them." them."
Our market positioning statement is "Your "Your partner in better living. We We do our part, you do yours. Together we save money."
IKEA communicates these statements through its advertisement and encourages the customers to experience thee IKEA concept; we are building the IKEA brand. The IKEA brand is the sum total of the emotional and rational values that consumers associate with the IKEA trademark and the reputation of our company. The brand image is the result of over 50 years work by IKEA coworkers at all levels all over the world.
Distribution Strategy
IKEA has a decentralized distribution system in which 25 different countries which it operates. With suppliers suppliers in 50 countries, roughly 2/3 of purchasing is from Europe with about 1/3 from Asia. A small amount of products are produced in North America. Comparatively little production actually takes place in Sweden, though it still remains the fourth-largest supplier supplier country (behind China, Poland and Italy). China accounts for about 2.5 times as much supply as Sweden. For most of its products, the final assembly asse mbly is performed by the end-user (consumer).
Mr. Abhishek Gokhale, London SAM (ST0006096)
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Functional Structure of the organization
The IKEA corporate structure is divided into two main parts: operations and franchising. Most of IKEA's operations, including the management of the majority of its stores, the design and manufacture of its furniture, and purchasing and supply functions are overseen by INGKA Holding, a private, for-profit Dutch company. Of the IKEA stores in 36 countries, 235 are run by the INGKA Holding. The remaining 30 stores are run by franchisees outside of the INGKA Holding
ACME
Background in brief
Acme whistles is known to be the one of the largest whistles manufacturing company is the world. Whistles where originated or we can say they discovery discover y of the whistle was done by by ACME. Talking about variety ACME has more more than 93 authentic and genuine Acme Whistles including many world’s world’s first. The company was initially started by Joseph Hudson a farm worker in Derbyshire who moved to the city of Birmingham as it was the industrial revolution and he was a trained toolmaker. toolmaker. The company started at his back house and the business was very small until he got his first every large scale of business from The Lond on Metropolitan Police to replace the police rattle a means of communication used for patrolling.
In the next 135 years Acme manufactured and patented pa tented over 93 different whistle designs. The below mentioned are some of the first few companies which ACME started its whistle manufacturing for:
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The Metropolitan Police Whistle
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The Acme Thundered
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The Acme Siren
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Silent Dog Whistle
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Scout Whistle
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Life Jacket Water safe Whistle
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The Tornado
Operations Operati ons Management Manage ment
By the end of the year 2000 sales had reached huge numbers. The famous Acme Thundered whistle alone had sold over 200 million with the many other whistles of the range adding dramatically to its total. Today the modern whistles of ACME such as Tornado Tornado 2000 and the Cyclone are used in top class sporting events around the globe. Here are just a few of the sporting bodies, safety organisations and security organisations who use Acme whistles:-
•
•
NATO NATO forces
•
Hong Kong
Royal Life Saving
Lifeguards
Society
Association
International Moun-
•
N.F.L N.F.L
tain Rescue Council
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N.C.A.A.
Boy Scouts of
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FIFA
U.S.A
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UN
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Singapore Police
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FIMBRA
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Canadian Hockey
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FINA
•
•
Whistle development never stops at Acme and the new sports whistle, a new dog whistle and a new animal sound effect are under development for launch during 2005 – 2006. The new SportzWiz of ACME is an electronic signaller with many applications. A state of the art attention grabber.
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Over recent years Acme has increased its export turnover to include 119 countries. Acme produces six million whistles in 83 varieties - exporting them to 119 countries around the world accounts for 85% of its £9 million annual turnover Sales may now be in millions to every corner of the globe but some things never change. Joseph Hudson used to insist on blowing every ever y whistle himself personally before it left the factory. Today we have a machine that fulfils this task. EVERY EVERY ACME WHISTLE IS INDIVIDUALLY INDIVIDUALLY TESTED AND GUARANTEED. Organizational Strategy
Here I am discussing the organizational strategy in terms of Operations. Organizational strategy of ACME is mainly focused on satisfying the customer needs and customizing the produc t according to their needs. Since Acme is a very small company, the company’s strategy is innovation and creativity. Acme strategy is since they are a very small company they need to be creative in order to survive into the market.
Pricing Strategy
ACME products are priced according to the sound the whistle makes, how hard or easy it is to blow and the frequency of the sound.
Marketing and communications Strategy
ACME doesn’t have a retail out unlike IKEA hence its customer’s are mostly corporate customer like for example NATO NATO forces, Royal life saving society, society, International Mountain Rescue Council, FIFA, Canadian Hockey. Marketing of ACME is very different than that of IKEA mainly because of its customer base and it doesn’t have any retail outlet second for individual customers they can buy it from ACME websites. Marketing is mainly targeted on corporate clients and communication is based accordingly. Mr. Abhishek Gokhale, London SAM (ST0006096)
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Distribution Strategy
ACME has a centralized distribution system. Its factory is located in Birmingham and it is its only manufacturing factory, ACME manufactures and distributes its products to its cu stomers around the world from UK.
Functional structure of the organisation
The functional structure of ACME is very informal and unstructured. It has a very b asic functional structure which has a few changes since it started mass production. As in case of an y organization each department is functionally divided based on the functions which they are doing in the organization.
FIFTEEN OPERATIONAL STRATEGIC STRATEGIC DIFFFERENCES BETWEEN IKEA AND AND ACME
1. Manufa Manufactu cturin ring g Diffe Differe rence nce
In a company manufacturing is defined as a process in which the Inputs are transformed into output; the process takes place in 3 step process which is Input, transformation and output. In case of IKEA it is a large company as compare to ACME ACME so the manufacturing process in on a wider scale and the raw materials for manufacturing is mainly wood as IKEA is one of largest retail furniture outlet which is transformed into furniture which then the customer has to assemble at their home it’s more of a self assembling kind of furniture where as in case of ACME the raw material used is mainly plastic and fiber but the only change is that the final product in ACME ACME i.e. the output is ready to use and is the final product in the hands of the customer. IKEA on the other hand gives pieces of furniture which needs to be assembled by the customer in the home.
Mr. Abhishek Gokhale, London SAM (ST0006096)
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2. Or Orga ganiz nizati ation onal al Stru Structu cture re
Structure of the organization in case of IKEA and ACME ACME both is functionally divided. IKEA employees within the functional divisions of an organization tend to perform a specialized set of tasks, for instance the engineering enginee ring department would be staffed only with software engineers. This leads to operational efficiencies within that group. As a whole, a functional organization is best suited for IKEA as it is a producer of standardized goods and services at large volume and at low cost. Where as in case of ACME coordination and specialization of tasks are centralized in a functional structure, which makes producing a limited amount of products or services efficient and predictable. Moreover, efficiencies efficiencies can further be realized as functional organizations integrate their activities vertically so that products are sold and distributed quickly and at low cost. For instance, in ACME start making the components it requires for production of its products instead of procuring it from an external organization. It is not only beneficial for organization but also for employee’s employee’s faiths. Summarizing this point we can say that IKEA and ACME organization is functionally divided still IKEA functions are very much structured and each and every functions role and responsibilities is properly demarcated unlike ACME it is more unstructured and employees are more flexible and an employee attends more than one functions or responsibilities in the company.
3. Crea Creativ tivit ity y of the the Empl Employe oyeee
In this section I am talking about the creativity of the employee's of IKEA and ACME. IKEA is more kind of autocratic kind of and organization organization in which mostly the decision decision taken is by the management and employee's creativity is not taken into consideration. In case of ACME it is entirely opposite the employee's are free to share their ideas and put it forward to the management. manag ement. ACME encourages employee’s creativity and motivates them for their creativity. ACME ACME also reward the employee's for their creativity. creativity. Since ACME is a very small company they need to be creative in order to survive in the current market condition.
Mr. Abhishek Gokhale, London SAM (ST0006096)
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4. Mark Market et Visib isibil ilit ity y
Talking about the market visibility of IKEA and ACME., IKEA as a brand has a bigger market visibility than that of ACME because of the main reason that IKEA has retail outlet and their customers are mostly retail who come to the stores of IKEA to shop for the products. In case of ACME their main customer's are corporate clients so the market visibility of ACME is very less as compared to IKEA.
5. Mode Mode of Bu Busin siness ess Op Oper erati ation on
Operation plays a major role in any company’s success as operational fictional are important to make or break down d own a company. In case of IKEA. Business operation is the ongoing activity involve in the running of a business for the purpose of producing value for the stakeholders. In case of IKEA mode of business operation is mainly very large as compare to ACME as IKEA is acquiring assets for its retail outlet which are really huge and all over the world so the overall share price of IKEA is more and return to the shareholder and investor is more, so the mode of operation for IKEA is harvesting of value from asset owned by a business. As in case of ACME it has only one manufacturing outlet which is in UK and the mode of business operation for ACME is based on production and increases the total production and gets new clients for its product.
6. Innovation in the organization ACME is a very innovative company co mpany as compare to IKEA in IKEA mostly all the furniture’s furniture’s made by them are customized and in comparison to the current furniture market trends. In case of ACME the company is very innovative and always tries to customize its products according to the customer needs. IKEA also depends on customer feedback but very less and mostly make the furniture’s according to the latest style and trends.
7. Total Quality Quality Management Management or TQM of IKEA IKEA and ACME Mr. Abhishek Gokhale, London SAM (ST0006096)
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TQM implementation is very crucial for any compan y and implementation of TQM takes a very long time in any given organization. There are five different approaches for TQM, we now look how IKEA and ACME has applied this approaches in their day to day operational functions •
The transcendent approach – views quality as synonymous with innate
excellence. Using this approach, quality is being defined as the absolute – the best possible, in terms of the product’s or service’s specification. This kind of approach is mainly mainl y used by IKEA as it is a bigger brand and need nee d to build its brand image among the customer's. IKEA is using this kind of approaches in order to gain the maximum market share and get a competitive advantage over its competitors. ACME is not using this approach as its customer's are mostly corporate. •
The manufacturing-based approach – It is concerned with making
products or providing Services that are free of errors and that conform precisely to their design specification, is defined as a ‘quality’ product provided it has been built or delivered precisely to its design specification. ACME is mainly using this kind of approach as it is a small company and it gives customized products to its customers. •
The user-based approach – is concerned with making sure that the
product or service is fit for its purpose. This definition demonstrates concern not only for its adherence to specification. But also for the appropriateness of that specification for the customer. This quality s pecification may not be appropriate, however, for the customer whose
main need is a good sleep. In case of IKEA the product is fit for for its purpose but way the products are being sold is not all using this approach it is sold separately and the customer's need to assemble it at home for its final use. Where as in case of ACME the final product is fit for its purpose duly tested and can be used directly by the its clients. •
The product-based approach – views quality as a precise (and
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measurable) set of the characteristics which will satisfy customers. This kind of approach is used by both the companies as the furniture which IKEA manufactures and the whistles which ACME manufactures both are designed to satisfy the customer's need properly. •
The value-based approach – takes the manufacturing definition a stage
further and defines quality in terms of cost and price. This approach approa ch contends that quality should be perceived be perceived in relation to price. A customer may well be willing to accept something of a lower specification quality, if the price is low. In case of IKEA the product are design for the lowest cost in the market with a high quality this is also one of the approaches ap proaches that IKEA uses. ACME on the other hand products are not that cost effective and it doesnt use value based approach in case of their manufacturing of whistles. 8. Techn echnol olog ogy y
Technology wise IKEA is far more ahead of ACME. IKEA is a global organization with operation around more than 25 different countries so the Information Technology Technology of IKEA has to be world class. IKEA has a major focus on its Information Technology Technology which supports its operational function and intern responsible for IKEA's growth. IKEA has a dedicated IT department which takes care of all its IT related requirements like software, opportunities to streamline its process and improve its old processes. ACME doesnt have a dedicated IT department like IKEA but has an IT has a major role to play in ACME as well. ACME has just one production unit and is not depended so much on IT or creating new software’s software’s for its purpose most of the IT functions in ACME are outsourced. IT also helps IKEA in designing software’s software’s which intern help in easy of shopping for the customer's. In the case of ACME the old tradition of blowing the whistle from the mouth has changes and now they have machines that blow the whistle to check whether it working properly or now. ACME as a company c ompany is very less depended on IT. IT.
9. R&D Mr. Abhishek Gokhale, London SAM (ST0006096)
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ACME invests lot of money in its research and development department unlike IKEA. Since ACME is a smaller company it needs to spend lot of its money and efforts in research and development. IKEA products are mainly design looking at latest trend and which are very cheaper. Selling the good at a cheaper cost is the main motive for IKEA. R & D has been a constant feature of life at Acme as we constantly strive to improve the performance of even our most powerful whistles. Standing still is not an option, customers requirements are constantly changing and we are always happy to look at special needs. This test rig was specially designed to check che ck operating pressures on whistles and limits for overflowing. You You can just see the Acme 477/58.5 Thundered and below an industrial whistle being tested.
10. Risk Factor Factor
ACME has a larger risk of closing down unlike IKEA as ACME is a very small company and their core business and the clients are also very less as compare to IKEA. IKEA on the other hand has risk management team which calculates the risk involve in any decision taken by the management for the organization and then the final decision is taken after evaluating the risk involve. ACME since it is a smaller compan y risk department is not there in the organization and most of the decision taken by them are taking the consensus of the important people involve in the management which is not at all is a calculated risk, this is very risk for an organization.
11. Product Product Opportunity Opportunity
Today's IKEA range consists of 9,500 home furnishing articles, designed to be functional and good looking but bu t at a low price. Each item is developed by IKEA of Sweden, which is also responsible for giving each product its unique name, such as BILLY BILLY and KLIPPAN. ACME has a huge range of products it has around 93 different d ifferent whistles but the opportunity for the product is very ver y less as in case of IKEA the range of products is high and the opportunity for each ea ch and every product of it is very high. ACME is able to customize its product according to its customers need but that is not there in the case of Mr. Abhishek Gokhale, London SAM (ST0006096)
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IKEA. IKEA has a retail outlet where all its products are being showcased but in ACME an individual customer can purchase its whistles online. IKEA stores stores are very big with children play area and lots or direction on how to use the store and how to shop. IKEA stores are self serviced stores and customer has to do shop and there is self checkout checkou t system where the customer's pay using the machine for the products they have bought.
12. Location Location
IKEA has operation in more than 25 different countries this means IKEA is a global company and its location is worldwide the top five countries where IKEA operation is and the amount of sales it is generating is Germany 16%, USA 11%, France 10%, UK 7% and Italy 7%. IKEA has 28 distribution centers and 11 customer distribution centers in 16 countries. Using flat packs, transporting goods where possible by rail and sea, and utilizing fuel-saving techniques allows us to be cost-effective and environmentally friendly. ACME on the other hand has only one factory outlet and no retail store so location wise ACME is only located in Birmingham UK.
13. Inventor Inventory y
Inventory of ACME again is only in Birmingham and it doesnt have any other inventory so the in ACME it is an centralized inventory system from where ACME distributes all its products to all its clients across the country countr y. As in case of IKEA the inventory system is almost opposite I.e. the inventory is decentralized and it has inventory all across the country. country. There is an another group of IKEA I.e. Wedgwood Wedgwood group which wh ich is part of IKEA takes care of its inventories The Wedgwood Group is an industrial group of IKEA. The Wedgwood Group is the IKEA industrial group. Wedgwood produces wood-based furniture and wooden components in 46 production units in 10 countries. Wedgwood’s primary task is to ensure production capacity for IKEA. This is is accomplished by establishing and operating sawmills component and furniture production units’ strategically located relative markets and/or raw materials supply. Wedgwood Wedgwood has nearly ne arly 50 production units and offices in 12 countries cou ntries in three continents. Mr. Abhishek Gokhale, London SAM (ST0006096)
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14. Economies Economies of Scale Economies of scale , in microeconomics, are the cost advantages that a business obtains
due to expansion. As in case of ACME the expansion of the company is very less so the economies of scale for the company is very less as in case of IKEA the economies of scale is very large as the company is on continuous expansion.
15. Time Management Management
Time management plays a vital role in IKEA growth and time is give the top most priority in case of IKEA as in case of ACME time time is not given so much importance.
Different Contrasting market requirements of IKEA and ACME.
The market requirements of both IKEA and ACME is very different from each other as one company customer's are retail customer's and has retail outlet where as ACME supplies its products on large scale to its corporate clients.
Customer differences of IKEA and ACME
The customer's of both IKEA and ACME ACME has huge differences, IKEA has more retail customer's as compare to ACME which has ha s retail customers. As I have discussed in earlier topics ACME customers are mostly large organization that mainly uses whistles like for examples FIFA, London Metropolitan Police etc these order bulk whistles from ACME. ACME. Where as in case of IKEA customer’s customer’s comes to IKEA retail shops to buy IKEA's furniture so as you can see there is a huge difference d ifference in both the customer's c ustomer's of IKEA and ACME.
Operational Functional Differences
Operation wise also both the companies differ from each other o ther function wise if you see there are Mr. Abhishek Gokhale, London SAM (ST0006096)
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19 different functions in IKEA consisting of all the various kinds of department like for example bathroom, bedroom, cooking, living room etc. the employee's also are functionally divided and each employee has its own functional role and responsibilities in IKEA which fixed and it doesnt changes until he gets promoted or management decides to change it for some reason. In case of ACME even though the department is functionally divided the employee's are flexible and move between different functions as when there is requirement.
Organizational Cultural and Structural Differences
Culturally if you see both the organization are totally different ACME has and old history and it carries its values, cultural and traditions from more than 100 ye ars. IKEA is a much modernized company with very modern culture and the company is just recently started. If we talk about the structure of the company compan y IKEA has a taller organization structure where as ACME has a flatter structure but in both the cases role and responsibilities of employee's in IKEA is well defined where as in case of ACME it is not.
Fictional Responsibilities and processes necessary within IKEA and ACME
Functional responsibilities are basically are based on the function which an employee's is carrying out in an organization for egg if the department of an employee's is customer service then the employee has to deal with customer complains
POLAR DIAGRAM ANALYSIS ANALYSIS OF IKEA AND ACME and how it i t can be improved.
Description of a Polar Diagram
It basically describes the operating performance objectives specially relates to satisfying customer requirements and market demand to improve the organizational organizational competitiveness in the market. The performance objectives for an y operation can be measured with the following parameters: Quality, speed, Dependability, flexibility and cost. Mr. Abhishek Gokhale, London SAM (ST0006096)
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Quality
Quality basically prevents errors causing wasted time and effort, therefore saving cost. IKEA
can easily find the parts of the furniture they
Talking about the quality for IKEA is to
are looking out for. for.
make its furniture durable, easy to assemble
ACME
as the assembly is mostly done by b y the
Quality for ACME should be that the look
customers at home, all parts are made to
of whistle should be attractive and the
specification, Stores should be kept clean
performance also should be efficient enough
and tidy, and most important the layout of
for the user.
the store should be in a way that customers
Speed
Meaning of speed is different for different different organization. The basic definition is time passed between a customer asking for a product or service and getting it in a satisfactory manner. manner. Speed is a major parameter for measuring a company’s performance. It reduces the need to manage transformed resources as they pass through the operation and therefore reduces inventory, minimize risk saving cost. IKEA
and also try to minimize the time to find out
In case of IKEA speed is not a major factor
the parts from the shop floor after choosing
as it IKEA is a company where they want
a particular product.
the customer to relax and have a good time
ACME
while roaming around the store to feel fee l it
Here also in the case of ACME speed is not
more like a leisure stroll. So the time taken
the key factor as they are big organization
for the total transaction of going to the
so they are depend on more whole sale than
store, making the purchases and returning is
on retail so the focus on the time between
quite a bit of time on an average customers
clients requesting a consignment of a
spent 2 hours hou rs in an IKEA store. IKEA also
particular specification and receiving it kept
ensure the immediate availability of goods
to a minimum.
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Dependability
This factor explains the customer's dependability on the company. It prevents lateness causing disruption and wasted time and effort gives stability and therefore reduces cost. IKEA
floor or ensure help if customers cannot find
Not a major factor in case of IKEA but like
it by themselves.
the opening hours is very ver y important for
ACME
IKEA, constant availability of parking, or
ACME dependability depends on timely
buy car roof rack to take your product home
delivery of the consignment to the clients
easily and also keeping reasonable time to
and on-time delivery to individual
finds parts of the product from the shop
customers in case of is online sells.
Flexibility
In an operation’ op eration’ss scenario flexibility means an a n ability to change the products and services it brings to the market. IKEA
ACME
IKEA has different flexibility; service
Product and service flexibility in case of
flexibility for IKEA is the introduction of
ACME is the introduction of new design or
new designs and products, Mix flexibility
promotions. Mix flexibility that it has wide
of IKEA that it has a wide range available.
range of goods stocked in respect of its
Volume flexibility fl exibility is the ability to adjust
industry. Volume flexibility is the ability to
the number of customers served. Delivery
adjust the volume of production. Delivery
flexibility the ability to obtain out-of-stock
flexibility is the ability to reschedule
items (very occasionally)
manufacturing priorities.
Cost
The cost of producing products and services is obviously influenced by many factors such as input costs, but two important sets are The 4 V’s: V’s: volume, variety, variation, visibility and the internal performance of the operation in terms of quality, quality, speed, dependability de pendability,, flexibility. flexibility. Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
Polar Diagram
Polar diagrams are used to indicate the
Speed
relative importance of each performance objective to an operation or process.
Cost 40 30 20 10 0
Quality
Dependa bility
IKEA ACME
Flexibility
They can also be used to indicate the difference between different products and services produced by an operation or process.
Polar diagram IKEA vs. ACME
A brief discussion on the implications that each Operations Characteristic might have on The Company Performance when a change happens in: (A) Volume and Variety in IKEA and ACME outputs and (B) The Variation and Visibility in the customer demands and Outputs, respectively. Although all operations are similar in that they all transform input resources into output products and services,
Operations differ in four important aspects:
1. The volume of their output 2. The variety of their output 3. The variation in the demand for their output 4. The le level of of visibility which customers have of the production of the product/service (i.e. the degree of customer contact)
The Volume Dimension: HIGH VOLUME: IKEA •
As IKEA is operating just like a warehouse, it produces a high volume of furniture and products that could be self-assembled. The fact that IKEA can also be found in other
Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
countries allow for economies of scale and hence, IKEA is able to bring costs down with its high-volume production. •
Tasks are repeated frequently. frequently. It makes sense to specialize:
•
One specialist person is assigned to one job. This leads to the systemization of the work where the standard procedures standard procedures are set down in a manual, with instruction on how each part of the job should be carried out.
•
It gives low unit cost; the fixed costs of the operation are spread over a large number of products or services.
LOW VOLUME: ACME WHISTLES •
The degree of o f repetition will be low.
•
The number of staff will be low (possibly only one person).
•
Indi Indivi vidu dual al staf stafff is like likely ly to perf perfor orm m a wide widerr rang rangee of task tasks. s. It is less less open open to systemization.
•
Less feasible to invest in specialized equipment
•
For all of these reasons, the cost per unit product/service is Likely to be higher (even if the price is comparable)
The Variety Dimension High-Variety: High-Variety: IKEA •
The 'Swedish' design emphasizes bold colors, styles and functionality. The company promotes products to be modular, allowing different variations of the same basic product to be customized to produce greater variety. This allows IKEA to provide greater variety for its products without holding large amounts of stock.
•
It must be relatively flexible. High requirement on the knowledge and skill of its staff.
•
Thee varie Th variety ty on offe offerr by the the serv servic icee allo allows ws it to matc match h its its serv servic ices es clos closel ely y to its its customers’ needs.
•
A high unit cost will be incurred
•
IKEA's furniture is 'value for money' with a wide range of choice. It is designed to be
Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
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stored and sold as a 'flat pack' but is capable of easy assembly by b y the customer. customer. •
IKEA's IKEA's philosophy is not to 'hassle' 'hassle' customers but rather rather let them make their shopping decisions in their own time. Only if a customer wants advice will the staff offer to help and guide them around the showroom.
Low-Variety: Low-Variety: ACME WHISTLES •
Little flexibility is required from the operation
•
All is standardized and regular. regular.
•
The lack of change and disruption in the day-to-day running for the operation results in relatively low costs.
The Variation Dimensions High variation: IKEA •
A marked variation in demand levels is that the operation must change its capaci-
ty in some way way.. For example, ex ample, •
•
•
Hire extra staff. Predict the level of demand it is likely to receive All these have an effect of increasing the cost co st of products. Low variation in demand: ACME WHISTLES
•
Demand is relatively in level.
•
The organization can plan its activities well in advance.
•
Staff can be scheduled; products and services can be provided in a regular and predictable manner manne r.
•
This results in a high utilization of resources and thus relatively low costs.
Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
The Visibility Dimension Visibility Vi sibility means how much of the operation’s activities are exposed to its customers. Customers processing operations have more of their activities visible to their customers than most material processing operations. High–visibility operation: IKEA •
In the case of IKEA, though it adopts the self-service concept in their stores, it actually maintains a high level of contact with their customers.
•
To facilitate shopping, IKEA provides catalogues, tape measures, shopping lists and pencils for writing notes and measurements.
•
Its customers experience most of its `value-adding` activities.
•
Customers in this type of operation have a relatively short waiting tolerance.
•
It requires staff with good customer contact skill.
•
Customers are actually in the operation they can c an ask what they like.
•
It is not easy to achieve high productivity of resources, and tend to relatively high-cost operations.
Low–visibility operation: ACME WHISTLES •
Its customers experience less of its activities, and operations.
•
Most of the process is more factories like.
•
It does not requires staff with good customer contact skill
•
Since its low contact nature, the variation in demand is lower than those with highcontact nature, and will have lower costs in operations.
•
It does not have stores resulting in very less visibility; it sells online so only internet based customers having visibilities.
Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
BIBILOGRAPHY AND REFERENCES
BOOKS
Prof Nigel Slack , Slack , Dec 2004, 4th Edition, Dr Stuart Chambers, Chambers , Robert Johnston, Johnston , Operations Management, UK. WEBSITES
IKEA IKEA Hist History ory,,
Orga Organi nizat zatio ion n
Stra Strate tegy gy,,
Funct Functio ional nal stru struct ctur ure, e, Dated Dated 20th Apri Aprill
2010 2010
www.ikea.co.uk ACME ACME Hist History ory,, orga organi nizat zatio ion n
stra strate tegy gy,,
Funct Functio iona nall stru struct ctur ure, e, Date Dated d 20th Apri Aprill 2010 2010
www.acmewhistles.co.uk Qual Qualit ity y
of
ACME CME
:
http http:://ww //www w.che .cheat atho hous use. e.co com m/essa essay y/cas /casee-st stud udy y-acm -acmee-
whistles#ixzz0m5JJruSg Dated 23rd April 2010.
JOURNALS Michael Bourne, John Mills, Norman Faull, 2009, Emerald International Journal of Operat eratio ions ns & Prod Product uctio ion n Mana Managem gement ent,, Issu Issuee 9, pp 944944-94 946, 6, view viewed ed 24 Apri Aprill 201 2010, 0, http://www.emeraldinsight.com/
M. Rungtu Rungtusan sanath atham, am, F. Salvad Salvador or,, C. Forza, Forza, T.Y. .Y. Choi, Choi, 2009, 2009, Supply Supply-cha -chain in linkage linkagess an operational performance: A resource-based-view perspective, Issue 9, pp 1084-1099
Mr. Abhishek Gokhale, London SAM (ST0006096)
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PRIFYSGOL PRIFYS GOL CYMRU UNIVERSITY UNIVERSI TY OF WALES
Operations Operati ons Management Manage ment
Shannon W. W. Anderson, Anderson, L. Scott Baggett, and Sally K. Widener, idener, The Impact Impact of Service OperaOperations Failures on Customer Satisfaction: Evidence on How Failures and Their Source Affect What Matters Matters to Customers Customers MANUF MANUFACTURING ACTURING & SERVICE SERVICE OPERATIONS OPERATIONS MANAGEMANAGEMENT 2009 11: 5252-69, publ ublished online before ore pri print January 4, 2008 008, DOI: 10.1287/msom.1070.0193
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