IEC 61238-1 Compression and Mechanical Connectors for Power Cables

TECHINICAL INFORMATION IEC 61238-1 Compression and Mechanical Connectors for Power Cables for rated voltages up to 30 kV (Um = 36 kV). DONG-A Terminal Lug "PPIO & PPIT" type, PPEO & PPET Type(see page E4~E15) are complied with IEC61238-1 requirements and they have been carried out the tests according to "Class A" of IEC61238-1. 1. Scope and object of IEC61238-1 Compression and mechanical connectors for power cables for rated voltages up to 30kV(Um=36kV), e.g. burried cables or cables installed in buildings, having a) conductors complying with IEC60228 and IEC60228A with cross-sectional areas 10mm 2 and greater for copper and 16mm2 and greater for aluminum, b) a maximum continuous conductor temperature not exceeding 90  Class A These are connectors intended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable for the majority of applications. Class B These are connectors for networks in which overloads or short-circuits are rapidly cleared by the installed protective devices, e.g. fast-acting fuses. Depending on the application, the connectors are subjected to the following tests : Class A : heat cycle, short-circuit tests and mechanical tests. Class B : heat cycle tests only. 2. IEC 61238-1 Class A Test Process. Installation : All conductors of the same cross-sectional area in the test loop shall be taken from the same continuous core and installed in a location where the air calm and the ambient temperature between 15 and 30

Typical test circuit for through connectors and terminal lugs

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E2

Heat Cycle Test - Total 1000 cycles required. - First heat cycle : Current is circulated in the test loop, bringing the reference conductor to 120  at equilibrium. Equilibrium is defined as the moment when the reference conductor and the connectors do not vary in temperature by more than 2 K for 15 min.if the temperature of the median connector is equal to or greater than 100 the reference conductor temperature for subsequent heat cycles shall be deemed to be 120  if not, then the current shall be increased increased until the median connector connector temperature reaches reaches 100 at equilibrium, equili brium, subjec subjectt to the reference reference conductor conductor temperatur temperature e not exceeding exceeding 140 If the temperature of the median connector does not reach 100  even with a reference conductor temperature of 140  the test shall be continued continued at that temperat temperature. ure.

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TECHINICAL INFORMATION - Second heat cycle : The second heat cycle is to determine the heat cycle duration and temperature profile which will be used on the test loop for all subsequent heat cycles. Current is circulated in the loop until the main reference conductor temperature reaches the value determined in first heat cycle, with a tolerance of +6/0 K and the median connector temperature is stable within a band of 2K over a 10 min period. An elevated current may be used to reduce the heating period.

Nominal conductor 1500 150 150A63 6300 A63 6300 Al 16A50 50A15 2 cross-sectional cross-section al area, A mm Cu 10A35 35A95 95A40 4000 A400 400 min

Time

5

10

15

20

- Subsequent heat cycles : Measurements shall be made at the following cycles (Class A). 0 (before the first heat cycle) 200 cycles, before short-circuit 200 cycles, after short-circuit 250 Then every 75 cycles (in total 14 measurements) 

Short-circuit tests (for Class A connectors only). Six short-circuits are applied after the 200th heat cycle. The short-circuit current level shall be such that it raises the bare reference conductors from a temperature of  35 to a temperature between 250 and 270 The maximum temperature, time and approximate current, or the actual current and time, used for the short-circuit test, shall be recorded and stated in the test report. After each short-circuit, the test loop shall be cooled to a temperature  35

Mechanical Tests. The conductor lengths, between connector and tensile test machine jaws, shall be 500mm. The rate of application of the load shall not exceed 10N per square millimetre of cross-sectional area and per second up to the value in copper 60 x Aa(mm 2) : maximum 20000N, which is then maintained for 1 min.

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Quality Products.

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 

Barrel Diameter : Type of conductors - compacted. - non-compacted. - flexible(class 5 and 6, according to IEC60228) - number and arrangement of strands. Color coding on the barrel for easy selection of crimping dies. Eye-hole(inspection hole)

Quality Approved by DnV(Det Norske Veritas). Certificate No : E-10595 Application : Cable shoes for installation inside switchboards/ enclosures onboard ships and mobile offshore units.

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E3

TERMINAL TERMINA L LUG - Comp Comply ly with with IEC61238-1 COPPER CABLES CABLES ONLY ONLY 

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Available wire range : IEC standard cables Material : High Conductivity copper per 99.9% up with Electro-Tin Plated. Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)

ONE-HOLE

Fig 1 Wire Range(mm2) Soild / Stranded

0.75

1.5

2.5

4

6

10

16

25

PART NO.

FLEX 0.75

1.5

2.5

4

6

10

16

25

35

35

50

50

70

70

PPEO0000.75 - xx03 PPEO0000.75 - xx04 PPEO0000.75 - xx05 PPIO0001.5-xx03 PPIO0001.5-xx04 PPIO0001.5-xx05 PPIO0001.5-xx06 PPIO0002.5-xx03 PPIO0002.5-xx04 PPIO0002.5-xx05 PPIO0002.5-xx06 PPIO0002.5-xx08 PPIO0004-xx03 PPIO0004-xx04 PPIO0004-xx05 PPIO0004-xx06 PPIO0004-xx08 PPIO0006-xx04 PPIO0006-xx05 PPIO0006-xx06 PPIO0006-xx08 PPIO0006-xx10 PPIO0010-xx05 PPIO0010-xx06 PPIO0010-xx08 PPIO0010-xx10 PPIO0010-xx12 PPIO0016-xx05 PPIO0016-xx06 PPIO0016-xx08 PPIO0016-xx10 PPIO0016-xx12 PPIO0025-xx05 PPIO0025-xx06 PPIO0025-xx08 PPIO0025-xx10 PPIO0025-xx12 PPIO0035-xx05 PPIO0035-xx06 PPIO0035-xx08 PPIO0035-xx10 PPIO0035-xx12 PPIO0035-xx05-F PPIO0035-xx06-F PPIO0035-xx08-F PPIO0035-xx10-F PPIO0035-xx12-F PPIO0050-xx05 PPIO0050-xx06 PPIO0050-xx08 PPIO0050-xx10 PPIO0050-xx12 PPIO0050-xx05-F PPIO0050-xx06-F PPIO0050-xx08-F PPIO0050-xx10-F PPIO0050-xx12-F PPIO0070-xx08 PPIO0070-xx10 PPIO0070-xx12 PPIO0070-xx14 PPIO0070-xx16 PPIO0070-xx08-F PPIO0070-xx10-F PPIO0070-xx12-F PPIO0070-xx14-F PPIO0070-xx16-F

Fig 2

Stud Size 3 4 5 3 4 5 6 3 4 5 6 8 3 4 5 6 8 4 5 6 8 10 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 8 10 12 14 16 8 10 12 14 16

Fig 3

Certificate No : E-10595

Dimension (mm) d2

3.3 4.3 5.4 3.3 4.3 5.4 6.4 3.3 4.3 5.4 6.4 8.5 3.3 4.4 5.4 6.4 8.5 4.4 5.4 6.4 8.5 10.5 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5.4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17

W (Min) 6.5

d1

2.8

C 1-S

L 2-L

1-S

6

19

6.5

17 1.8

6

9

19 21

6.5

17 2.3

6

6.5

Fig1 Fig2

19.5 3

8

21.5 23.5 28

13 7.5 11

DATH-40 TOOL

19 21 25.5

13

9.5

21.5 3.5

DATH-60 TOOL

26

10

15.5

30

9

30

40

36

46

19

41

51

11

33

43

39

49

41

51

43

48

48

53

45

50

48

53

13.5

13.5

4.5

5.5

15

15

25

25

19 13.5 7

20

25

19 15.6 8.2

20

25

19

17

Drawing

17

9

9

2-L

Dies No.()

9

20

25

19

45

50

48

53

DCD30010C

DCD30016C

DCD30025C

DCD30035C

DCD30035F

19

9.5

23

35

53

65

DCD30050C

21

11

23

35

53

65

DCD30050F

11.5

25

35

64

74

DCD30070C

13

25

35

64

74

DCD30070F

Fig1 Fig2 Fig3 Fig4 Fig5

22 25

24

() Dies No : See detail page E44~E45

E4


TERMINAL TERMINA L LUG - Comply with IEC61238-1 HOW TO ORDER P P I O 0000 - X R 0 0 - X Barrel I.D / See wire range Stud Size (i.e. 10=M10, 12=M12 ... etc) Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel) Serial Number Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type) Wire Range (mm2) Soild / Stranded

FLEX

95

95

120

120

150

150

185

185

240

240

300

300

400

500

630

PART NO. PPIO0095-xx08 PPIO0095-xx10 PPIO0095-xx12 PPIO0095-xx14 PPIO0095-xx16 PPIO0095-xx08-F PPIO0095-xx10-F PPIO0095-xx12-F PPIO0095-xx14-F PPIO0095-xx16-F PPIO00120-xx08 PPIO00120-xx10 PPIO00120-xx12 PPIO00120-xx14 PPIO00120-xx16 PPIO00120-xx08-F PPIO00120-xx10-F PPIO00120-xx12-F PPIO00120-xx14-F PPIO00120-xx16-F PPIO00150-xx08 PPIO00150-xx10 PPIO00150-xx12 PPIO00150-xx14 PPIO00150-xx16 PPIO00150-xx08-F PPIO00150-xx10-F PPIO00150-xx12-F PPIO00150-xx14-F PPIO00150-xx16-F PPIO00185-xx10 PPIO00185-xx12 PPIO00185-xx14 PPIO00185-xx16 PPIO00185-xx20 PPIO00185-xx10-F PPIO00185-xx12-F PPIO00185-xx14-F PPIO00185-xx16-F PPIO00185-xx20-F PPIO00240-xx10 PPIO00240-xx12 PPIO00240-xx14 PPIO00240-xx16 PPIO00240-xx20 PPIO00240-xx10-F PPIO00240-xx12-F PPIO00240-xx14-F PPIO00240-xx16-F PPIO00240-xx20-F PPIO00300-xx10 PPIO00300-xx12 PPIO00300-xx14 PPIO00300-xx16 PPIO00300-xx20 PPIO00300-xx24 PPIO00300-xx10-F PPIO00300-xx12-F PPIO00300-xx14-F PPIO00300-xx16-F PPIO00300-xx20-F PPIO00300-xx24-F PPIO00400-xx12 PPIO00400-xx14 PPIO00400-xx16 PPIO00400-xx20 PPIO00400-xx24 PPIO00500-xx12 PPIO00500-xx14 PPIO00500-xx16 PPIO00500-xx20 PPIO00500-xx24 PPIO00630-xx12 PPIO00630-xx14 PPIO00630xx16 PPIO00630-xx20 PPIO00630-xx24

Stud Size 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 24 10 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24


8.4 8.4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 25 10.5 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25

W (Min)

d1

25.5

C

Dies No.()

L

1-S

2-L

1-S

2-L

13.5

31

45

70

84

DCD30095C

28

15

31

45

70

84

DCD30095F

29

15.5

35

45

85

95

DCD30120C

31.5

17

35

45

85

95

DCD30120F

32.5

17

35

45

87

97

DCD30150C

35.5

19

35

45

87

97

DCD30150F

35.5

19

40

50

93

103

DCD30185C

38.5

21

40

50

93

103

DCD30185F

41

21.5

45

55

100

110

DCD30240C

43.5

23

45

55

100

110

DCD30240F

46

24.5

58

68

122

132

DSD30300C

48

26

58

68

122

132

DSD30300F

55

27.5

70

137

DSD30400C

60

31

70

150

DSD30500C

66.5

35.5

80

162

DSD30630C

Drawing




E5


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

Available wire range : IEC standard cables Material : High Conductivity copper per 99.9% up with Electro-Tin Plated. Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)

TWO-HOLE


Fig 3

Fig 2

Fig 1 Wire Range (mm2) Soild / Stranded

10

16

25

PART NO.

FLEX

10

16

25

35

35

50

50

70

70

95

95

PPIT0010-xx05 PPIT0010-xx06 PPIT0010-xx08 PPIT0010-xx10 PPIT0010-xx12 PPIT0016-xx05 PPIT0016-xx06 PPIT0016-xx08 PPIT0016-xx10 PPIT0016-xx12 PPIT0025-xx05 PPIT0025-xx06 PPIT0025-xx08 PPIT0025-xx10 PPIT0025-xx12 PPIT0035-xx05 PPIT0035-xx06 PPIT0035-xx08 PPIT0035-xx10 PPIT0035-xx12 PPIT0035-xx05-F PPIT0035-xx06-F PPIT0035-xx08-F PPIT0035-xx10-F PPIT0035-xx12-F PPIT0050-xx05 PPIT0050-xx06 PPIT0050-xx08 PPIT0050-xx10 PPIT0050-xx12 PPIT0050-xx05-F PPIT0050-xx06-F PPIT0050-xx08-F PPIT0050-xx10-F PPIT0050-xx12-F PPIT0070-xx08 PPIT0070-xx10 PPIT0070-xx12 PPIT0070-xx14 PPIT0070-xx16 PPIT0070-xx08-F PPIT0070-xx10-F PPIT0070-xx12-F PPIT0070-xx14-F PPIT0070-xx16-F PPIT0095-xx08 PPIT0095-xx10 PPIT0095-xx12 PPIT0095-xx14 PPIT0095-xx16 PPIT0095-xx08-F PPIT0095-xx10-F PPIT0095-xx12-F PPIT0095-xx14-F PPIT0095-xx16-F

Stud Size 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16


5.4 5.4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5.4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 5. 4 6.4 6. 4 8.4 8. 4 10.5 13 5.4 6.4 6. 4 8.4 8. 4 10.5 13 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17

W (Min) 9



d1

C 1-S

Dies No.

L 2-L

1-S

2-L

74.5

84.5

80.5

90.5

19

85.5

95.5

11

77.5

87.5

83.5

93.5

85.5

95.5

87.5

92.5

92.5

97.5

89.5

94.5

92.5

97.5

89.5

94.5

92.5

97.5

13.5

13.5

16~ 44.5

44.5

4.5

5.5

15

15

25

25

19 13.5 44.5

7

20

25

19 15.6 44.5

8.2

20

25

19

17

44.5

9

20

25

19

Drawing

DCD30010C

DCD30016C

DCD30025C

DCD30035C

DCD30035F

19

44.5

9.5

23

35

97.5

109.5

DCD30050C

21

44.5

11

23

35

97.5

109.5

DCD30050F

44.5

11.5

25

35

108.5

118.5

DCD30070C

24

44.5

13

25

35

108.5

118.5

DCD30070F

25.5

44.5

13.5

31

45

114.5

128.5

DCD30095C

28

44.5

15

31

45

114.5

128.5


22 25

DCD30095F


E6


TERMINAL TERMINA L LUG - Comply with IEC61238-1 HOW TO ORDER P P I T 0000 - X R 0 0 - X Barrel I.D / See wire range Stud Size (i.e. 10=M10, 12=M12 ... etc) Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel) Serial Number Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)

Wire Range (mm2) Soild / Stranded

FLEX

120

120

150

150

185

185

240

240

300

300

400

500

630

PART NO. PPIT00120-xx08 PPIT00120-xx10 PPIT00120-xx12 PPIT00120-xx14 PPIT00120-xx16 PPIT00120-xx08-F PPIT00120-xx10-F PPIT00120-xx12-F PPIT00120-xx14-F PPIT00120-xx16-F PPIT00150-xx08 PPIT00150-xx10 PPIT00150-xx12 PPIT00150-xx14 PPIT00150-xx16 PPIT00150-xx08-F PPIT00150-xx10-F PPIT00150-xx12-F PPIT00150-xx14-F PPIT00150-xx16-F PPIT00185-xx10 PPIT00185-xx12 PPIT00185-xx14 PPIT00185-xx16 PPIT00185-xx20 PPIT00185-xx10-F PPIT00185-xx12-F PPIT00185-xx14-F PPIT00185-xx16-F PPIT00185-xx20-F PPIT00240-xx10 PPIT00240-xx12 PPIT00240-xx14 PPIT00240-xx16 PPIT00240-xx20 PPIT00240-xx10-F PPIT00240-xx12-F PPIT00240-xx14-F PPIT00240-xx16-F PPIT00240-xx20-F PPIT00300-xx10 PPIT00300-xx12 PPIT00300-xx14 PPIT00300-xx16 PPIT00300-xx20 PPIT00300-xx24 PPIT00300-xx10-F PPIT00300-xx12-F PPIT00300-xx14-F PPIT00300-xx16-F PPIT00300-xx20-F PPIT00300-xx24-F PPIT00400-xx12 PPIT00400-xx14 PPIT00400-xx16 PPIT00400-xx20 PPIT00400-xx24 PPIT00500-xx12 PPIT00500-xx14 PPIT00500-xx16 PPIT00500-xx20 PPIT00500-xx24 PPIT00630-xx12 PPIT00630-xx14 PPIT00630xx16 PPIT00630-xx20 PPIT00630-xx24

Stud Size 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 24 10 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24


8.4 8.4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 8.4 8. 4 10.5 13 15 17 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 25 10.5 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25

C

Dies No.

W (Min)



d1

29

44.5

15.5

35

45

129.5

139.5

DCD30120C

31.5

44.5

17

35

45

129.5

139.5

DCD30120F

32.5

44.5

17

35

45

131.5

141.5

DCD30150C

35.5

44.5

19

35

45

131.5

141.5

DCD30150F

35.5

44.5

19

40

50

137.5

147.5

DCD30185C

38.5

44.5

21

40

50

137.5

147.5

DCD30185F

41

44.5

21.5

45

55

144.5

154.5

DCD30240C

43.5

44.5

23

45

55

144.5

154.5

DCD30240F

46

44.5

24.5

58

68

166.5

176.5

DSD30300C

48

44.5

26

58

68

166.5

176.5

DSD30300F

55

44.5

27.5

70

181.5

DSD30400C

60

44.5

31

70

194.5

DSD30500C

66.5

44.5

35.5

80

206.5

DSD30630C

1-S

L 2-L

1-S

Drawing

2-L




E7








Available wire range : IEC standard cables of Metric Cables. Color coded on the barrel to eliminate errors during installation and select to easy crimping dies. Material : High Conductivity copper per 99.9% up with Electro-Tin Plated. Voltage Rating : 35kV

ONE-HOLE(ROUND TYPE)

ONE-HOLE(SQUARE TYPE)


Fig. 1 Wire Range Metric



CODE

FLEX

0.75

0.75

1.5

2.5

4

6

10

16

25

1.5

2.5

4

6

10

16

25

35

35

50

50

70

70

Part No. PPEO0000.75 - xx03 - xx04 - xx05 PPEO0001.5 - xx03 - xx04 - xx05 - xx06 PPEO0002.5 - xx03 - xx04 - xx05 - xx06 - xx08 PPEO0004 - xx03 - xx04 - xx05 - xx06 - xx08 PPEO0006 - xx04 - xx05 - xx06 - xx08 - xx10 PPEO0101 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0102 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0103 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0104 - xx05 - xx06 - xx08 - xx10 - xx12 - xx05-F - xx06-F - xx08-F - xx10-F - xx12-F PPEO0105 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0106 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0107 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0108 - xx08 - xx10 - xx12 - xx14 - xx16 -

Fig. 2 Stud Size 3 4 5 3 4 5 6 3 4 5 6 8 4 4 5 6 8 4 5 6 8 10 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 14 16 5 6 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16

Dimension W 6.5

D

d1

2.8

1.3

9 6.5

3.3

1.8

9 6.5 9

4.2

2.3

5

3

13 6.5 9.5 13 7.5 11

5.5

3.5

15.5 9.5 15.5

6.6

4.6

18 10.5 15.5

7.5

5.5

18 13.5 9.5

7.2

15.5 18 16

11

8.5

18 17

12

8.8

12

9.5

17.5

24.5

19 13.2

10.2

24 21 14.5

11.2

25

23

16

12.5

d2

3.3 4.3 5.4 3.3 4.3 5.4 6.4 3.3 4.3 5.4 6.4 8.4 4.3 4.3 5.4 6.4 8.4 4.4 5.4 6.4 8.4 10.5 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 15 17 5.4 6.4 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17

A

B

8.2

4

10.5

5

8.5

4

10.5 12.5

5 6

8.5

4

10.5 12.5 17

5 6 8

8.5

4

10.5 12.5 17 10

5 6 8 4.5

13

6

17

8

14

6.2

20

8.2

C 1-S

Dies Part No.()

L 2-L 2-

1-S

2-L

17

6

19 17 6

19 21 DATH-40 TOOL

17 6

19 21 25.5

Fig 1 Fig 2

19.5 21.5 23.5 28 21.5

8

DATH-60 TOOL

26

10

30

15

21

33

39

39

45

23

10.7

43

49

14

6.2

33

39

20

8.2

39

45

23

10.7

43

49

17

7

40

46

44

50

46

52

50

56

48

54

50

65

55

70

52

67

55

70

54

67

57

70

15

17 23

10.7

20

9.3

23

10.7

22

10

22

10.7

28

13

25

11

20

13

25

11 13

31

14.5

23

26

26

20

35

22 28

21

20

20 28

Drawing



24

35

35

40

64

80

DCI3 - 0010C

DCI3 - 0016C

DCI3 - 0025C

DCI3 - 0035C

DCI3 - 0035F

Fig 1 Fig 2 Fig 3 Fig 4 Fig 5

DCI3 - 0050C

DCI3 - 0050F

DCI3 - 0070C

DCI3 - 0070F


E8


TERMINAL TERMINA L LUG - Comply with IEC61238-1 HOW TO ORDER PPEO 0101 - X X 0 5 - F Barrel I.D/see drawing Stud Size

Wire Part

Tong To ngue ue Fo Form rm

R ; Ro Roun und d Typ Type e S ; Square Type

Barr Ba rrel el Fo Form rm Prod Pr oduc uctt Par Partt

PPEO PP EO ; One One(1 (1))-Ho Hole le Ty Type pe

Fig. 3

S ; On One( e(1) 1) Clampi amping ng Ty Type pe

Wire Range CODE



FLEX

95

95

120

150

185

200

120

150

185

200

240

300

240

300

400

500

630

Part No. PPEO0109 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F - xx10-F - xx12-F - xx14-F - xx16-F PPEO0110 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0111 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0111 - xx08-F - xx10-F - xx12-F - xx14-F - xx16-F PPEO0112 - xx10 - xx12 - xx14 - xx16 - xx20 PPEO0113 - xx10 - xx12 - xx14 - xx16 - xx20 - xx10-F - xx12-F - xx14-F - xx16-F - xx20-F PPEO0114 - xx10 - xx12 - xx14 - xx16 - xx18 - xx20 - xx24 PPEO0115 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 - xx10-F - xx12-F - xx14-F - xx16-F - xx20-F - xx24-F PPEO0116 - xx12 - xx14 - xx16 - xx20 - xx24 PPEO0117 - xx12 - xx14 - xx16 - xx20 - xx24 PPEO0118 - xx12 - xx14 - xx16 - xx20 - xx24 -

Stud Size 8 10 12 14 16 8 10 12 14 16 8 12 12 14 16 8 10 12 14 16 8 10 12 14 16 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 16 18 20 24 10 12 14 16 20 24 10 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24

Fig. 5

L ; Two(2) Clamping Type

PPET ; Double(2)-Hole Type

Metric

Fig. 4

For Flex, Conductor(Belled End) Dimension W

D

d1

24.5

17

13.3

26

18

14

27.5

19

15.2

31

21

16.8

31

22

17.5

34

23.5

18.5

37.5

25

20

37.5

26

20.5

40.5

28

22 22

43.5

30.5

24

46

32

25

49

34

26.5

56.5

64.5

40

45

30

35.5

d2

8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 19 21 25 10.5 13 15 17 21 25 10.5 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25

A

B

31

14.5

30

C

Dies Part No.()

L 2-L 2-

1- S

2-L



29

40

69

80

DCI3 - 0095C

14

29

37

69

82

DCI3 - 0095F

31

14.5

29

50

70

90

DCI3 - 0120C

31

14.5

32

50

77

94

DCI3 - 0150C -0120F

35

16

30

45

80

95

33

14.5

35

50

37

16.5

33

14.5

37

16.5

38

18

34

14.5

1-S

40

40

50

51

83

98

87

102

88

98

92

102

94

105

102 50

46

22

36

15

48

22

48

22

36

15 24 24

36

15

54

110

122

57

125

127

24 24

48

23

DCI3 - 0200C -0185F Fig 1 Fig 2 Fig 3 Fig 4 Fig 5

DCI3 - 0240C DSI3 - 0240C

DCI3 - 0300C -0240F DSI3 - 0300C

DSI3 - 0300F

DSI3 - 0400C

131 122 60

48

DCI3 - 0185C -0150F

114

57 48

Drawing

DSI3 - 500C

135

70

150

DSI3 - 0630C



E9








Available wire range : IEC standard cables of Metric Cables. Color coded on the barrel to eliminate errors during(IEC61238:2003) installation and select to easy crimping dies. Material : High Conductivity copper per 99.9% up with Electro-Tin Plated. Voltage Rating : 35kV

TWO-HOLE(ROUND TYPE)

TWO-HOLE(SQUARE TYPE)


Fig. 1 Wire Range Metric CODE

10

16

25



Part No.

FLEX

10

16

25

35

35

50

50

70

70

95

95

PPET0201 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0202 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0203 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0204 - xx05 - xx06 - xx08 - xx10 - xx12 - xx05-F - xx06-F - xx08-F - xx10-F - xx12-F PPET0205 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0206 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0207 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0208 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0209 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F - xx10-F - xx12-F - xx14-F - xx16-F

Stud Size 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 14 16 5 6 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16

Fig. 2

Dimension W

D

d1

9 15

6.6

4.6

19.5 7 15

7.5

5.5

19.5 13 9.5

7.2

15 19.5 16

11

8.5

19.5

17

12

8.8

17.5 12

9.5

24.5

19 13.2

10.2

24 21 14.5

11.2

25

23

25.5

26

16

17

18

12.5

13.3

14

d2

5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 5.4 6.4 8.4 10.5 13 15 17 5.4 6.4 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17

A

b1=b2 2

16

8

19

C 1-S

15

2-L

30

14

22 16 19

8 15

30

14

22 16 19

8 17

33

14

22 9 19

20

33

14 22

44.5

14

20

40

14 44.5

20

14 20

14 24

14 24

14 24

14 17

24

67

82

70

85

52

67

67

82

70

85

54

70

70

86

73

89

62

75

72

85

75

88

97

117

97

112

103

115

100

115

106

121

108

128

111

130

106

130

112

128

106

122

112

128

112

135

115

138

40

17

44.5

67

45

17

44.5

52

45

17

44.5

2-L

35

17

44.5

1-S

35

17

44.5

Dies Part No.()

L

47

Drawing



DCI3 - 0010C

DCI3 - 0016C

DCI3 - 0025C

DCI3 - 0035C

DCI3 - 0035F

DCI3 - 0050C


DCI3 - 0050F

DCI3 - 0070C

DCI3 - 0070F

DCI3 - 0095C

DCI3 - 0095F


E10


TERMINAL TERMINA L LUG - Comply with IEC61238-1 HOW TO ORDER PPET 0101 - X X 0 5 - F Barrel I.D/see drawing Stud Size Tong To ngue ue Fo Form rm

R ; Ro Roun und d Typ Type e S ; Square Type

Barr Ba rrel el Fo Form rm

S ; On One( e(1) 1) Clampi amping ng Ty Type pe L ; Two(2) Clamping Type

Serial Number Prod Pr oduc uctt Par Partt

Fig. 3

PPEO PP EO ; On One( e(1) 1)-H -Hol ole e Typ Type e PPET ; Double(2)-Hole Type

Wire Range Metric CODE



FLEX

120

150

120

185

150

200

185

200

240

300

240

300

400

500

630

Part No. PPET0210 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0211 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F - xx10-F - xx12-F - xx14-F - xx16-F PPET0212 - xx10 - xx12 - xx14 - xx16 - xx20 PPET0113 - xx10 - xx12 - xx14 - xx16 - xx20 - xx10-F - xx12-F - xx14-F - xx16-F - xx20-F PPET0214 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0215 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 - xx10-F - xx12-F - xx14-F - xx16-F - xx20-F - xx24-F PPET0216 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0217 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0218 - xx12 - xx14 - xx16 - xx20 - xx24 -

Stud Size 8 12 12 14 16 8 10 12 14 16 8 10 12 14 16 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 10 12 14 15 20 24 10 12 14 16 20 24 10 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24 12 14 16 20 24

Fig. 4

Fig. 5

For Flex, Conductor (Belled End) Dimension

W

27.5

D

19

d1

15.2

31

21

16.8

31

22

17.5

34

23.5

18.5

37.5

25

20

37.5

26

20.5

40.5

28

22

43.5

30.5

24

46

32

25

49

34

26.5

56.5

40

30

64.5

45

35.5

d2

8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 25 10.5 13 15 17 21 25 10.5 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25 13 15 17 21 25

A

b1=b2 2

C 1-S

2-L

24

50

14 44.5

Dies Part No.()

L

17

1- S

2-L

112

137

115

140

DCI3 - 0120C

DCI3 - 0150C - 0120F

44.5

17

30

50

122

142

44.5

17

30

50

124

147

44.5

17

35

50

129

144

DCI3 - 0185C - 0150F

44.5

17

35

50

129

144

DCI3 - 0200C - 0185F

44.5

17

40

57

138

155

17 44.5

40

142

159

147

162

57

20

DCI3 - 00240C DSI3 - 00240C

44.5

20

60

162

DCI3 - 0300C - 0240F DSI3 - 0300C

44.5

20

66

168

DSI3 - 0300F

44.5

21

66

168

DSI3 - 0400C

44.5

21

189

DSI3 - 0500C

44.5

23

195

DSI3 - 0630C

60

73

70

173

Drawing






E11

TERMINAL LUG - Comply with IEC61238-1 ONE HOLE L C

A B

1 d

2 d W

D

Wire Range

Dimension Part No.

mm2

Stud Size

W

D

d1

d2

A

B

C

L

Dies Part No.()

2.5

PPEO0080 - xx03 -

3

7.9

3.8

2.3

3.2

10

4.5

8

20.5

DATH-40

4

PPEO0090 - xx04 -

4

7.9

4.5

3

4.3

10

4.5

10

23

TOOL

6

PPEO0100 - xx04 -

4

7.9

5.5

4

4.3

10

4.5

10

23

DATH-60

10

PPEO0101 - xS06 -

6

9.5

6.6

4.6

6.4

20

8

15

39

DCI3-0010C

16

PPEO0102 - xS06 -

6

11

7.5

5.5

6.4

17

8

18

39

DCI3-0016C

25

PPEO0103 - xS08 -

8

13.5

9.5

7.2

8.4

21

9.5

21

48

DCI3-0025C

35

PPEO0104 - xS10 -

10

17

12

8.8

10.5

24

10.5

24

55

DCI3-0035F

50

PPEO0105 - xS10 -

10

19

13.2

10.2

10.5

25

11

32

65

DCI3-0050F

70

PPEO0106 - xS12 F

12

21.5

15

11.4

13

29

13

35

70

DCI3-0070C

F70

PPEO0108 - xS12 -

12

23

16

12.5

13

35

15.5

35

80

DCI3-0070F

95

PPEO0109 - xS12 F

12

26

18

14

13

33

15.5

35

82

DCI3-0095F

120

PPEO0110 - xS12 -

12

27.5

19

15.2

13

31

14.5

50

90

DCI3-0120C

150

PPEO0111 - xS12 F

12

31.5

22

17.5

13

36

16

45

95

DCI3-0120F

185

PPEO0112 - xS12 F

12

37.5

26

20.5

13

39

18

50

105

DCI3-0185F

240

PPEO0114 - xS12 -

12

40.5

28

22

13

46

18

50

110

DCI3-0240C

300

PPEO0115 - xS12 F

12

46

32

25

13

48

22

57

125

DCI3-0300F

400

PPEO0116 - xS12 F

12

52

36

27

13

48

24

57

128

DCI3-0400C

500

PPEO0117 - xS12 -

12

57.5

40

30

13

48

24

60

135

DCI3-0500C

630

PPEO0118 - xS12 -

12

64.5

45

35

13

48

23

70

150

DCI3-0630C

L

TWO HOLE

C

b2

A

b1

1 d

2 d W

D

Wire Range

Dimension Part No.

Stud Size

W

D

d1

d2

A

b1

b2

C

L

10

PPET0201 - xS06 -

6

9.5

6.6

4.6

6.4

25

6.5

8

30

75

DCI3-0010C

16

PPET0202 - xS06 -

6

11

7.5

5.5

6.4

25

8

8

30

76

DCI3-0016C

25

PPET0203 - xS08 -

8

13.5

9.5

7.2

8.4

25

9

14

30

84

DCI3-0025C

35

PPET0204 - xS10 -

10

17

12

8.8

10.5

44.5

14

14.5

35

114

DCI3-0035F

50

PPET0205 - xS10 -

10

19

13.2

10.2

10.5

44.5

14

14.5

35

115

DCI3-0050F

70

PPET0205 - xS12 F

12

21.5

15

11.4

13

44.5

13

19.5

46

130

DCI3-0070C

F70

PPET0208 - xS12 -

12

23

16

12.5

13

44.5

13.5

15

47

130

DCI3-0070F

95

PPET0209 - xS12 F

12

26

18

14

13

44.5

14.5

15

50

136

DCI3-0095F

120

PPET0210 - xS12 -

12

27.5

19

15.2

13

44.5

15

17.5

50

137

DCI3-0120C

150

PPET0211 - xS12 F

12

31.5

22

17.5

13

44.5

16

18

55

146

DCI3-0120F

185

PPET0213 - xS12 F

12

37.5

26

20.5

13

44.5

17

19

58

155

DCI3-0185F

240

PPET0214 - xS12 -

12

40.5

28

22

13

44.5

17

23

60

160

DCI3-0240C

300

PPET0215 - xS12 F

12

46

32

25

13

44.5

17

20

66

168

DCI3-0300F

400

PPET0216 - xS12 F

12

52

36

27

13

44.5

18

20

66

168

DCI3-0400C

500

PPET0217 - xS12 -

12

57.5

40

30

13

44.5

21

21

73

189

DCI3-0500C

630

PPET0218 - xS12 -

12

64.5

45

35

13

44.5

23

23

70

195

mm2

Dies Part No.()

DCI3-0630C () Dies No : See detail page E44~E45

E16


TERMINAL LUG - Comply with IEC61238-1 FOUR HOLE 



Material : High Conductivity copper per 99.9% up with Electro-Tin Plated. Voltage Rating : 35kV

Wire Range (mm2)

240

300

400

500

630

300

400

500

630

800

1000

Part No.

Stud Size

PPEF-0241

8

PPEF-0242

10

PPEF-0243

12

PPEF-0244

14

PPEF-0341

8

PPEF-0342

10

PPEF-0343

12

PPEF-0344

13

PPEF-0441

8

PPEF-0442

10

PPEF-0443

12

PPEF-0444

14

PPEF-0541

8

PPEF-0542

10

PPEF-0543

12

PPEF-0544

14

PPEF-0641

8

PPEF-0642

10

PPEF-0643

12

PPEF-0644

14

PPEF-0341H PPEF-0342H PPEF-0343H PPEF-0344H PPEF-0441H PPEF-0442H PPEF-0443H PPEF-0444H PPEF-0541H PPEF-0542H PPEF-0543H PPEF-0544H PPEF-0641H PPEF-0642H PPEF-0643H PPEF-0644H PPEF-0841H PPEF-0842H PPEF-0843H PPEF-0844H PPEF-1041H PPEF-1042H PPEF-1043H PPEF-1044H

8 10 12 14 8 10 12 13 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14

Dimension W



 

 

A

a1

a2

B

C

L

61

27

21

13

25

20

15

35

50

128

61

30.5

24

13

25

20

15

35

55

135

61

34.5

27

13

25

20

15

35

59

150

61

40

30

13

25

20

15

35

59

146

61

43

33.5

13

25

20

15

35

59

150

75

32

25

13

40

20

15

40

55

150

75

34.5

27

13

40

20

15

40

59

165

75

40

30

13

40

20

15

40

70

172

75

43

35

13

40

20

15

40

70

187

75

50

39

13

40

20

15

40

70

190

80

56

43

13

40

20

20

40

88

215


E17

IEC 61238-1 Compression and Mechanical Connectors for Power Cables

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