DIA DIAGRAM GRAMS S AND AND SCHEMATICS S30FT, S35FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H1.8FT, H2.0FTS (H30FT, H35FT, H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT, S55FTS) [F187]; H2.0-3.5FT H2.0-3.5FT (H40-70FT) [L177]
This manual contains information that is confidential and/or proprietary to Hyster Company, its subsidiaries and/or vendors. Copying or distribution of any sections of this manual marked "Confidential/Proprietary" is prohibited.
PART NO. 1580527
8000 SRM 1152
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, fastened, and that the load being lifted is balanced. balanced. Make sure the crane, cables, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect Disconnect the battery ground cable on internal combustion combustion lift trucks. • Always use correct blocks blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating the Operating Manual or Manual or the Periodic the Periodic Maintenance section. nance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. parts when making repairs. repairs. Replacement Replacement parts • Always use HYSTER APPROVED APPROVED parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Alway Alwayss fast fasten en a DO NOT OPERA OPERATE TE tag tag to the the cont contro rols ls of of the the unit unit when when makin making g repai repairs rs,, or if the unit needs repairs. • Be sure to follow the WARNING and WARNING and CAUTION notes CAUTION notes in the instructions. • Gasolin Gasoline, e, Liq Liquid uid Petrol Petroleum eum Gas (LPG), (LPG), Compre Compresse ssed d Natural Natural Gas (CNG), (CNG), and Diesel Diesel fuel fuel are flammable. flammable. Be sure to follow the necessary necessary safety precautions precautions when handling these fuels and when working on these fuel systems. Batteries generate generate flammable gas when they are being charged. charged. Keep fire and sparks • Batteries away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual:
WARNING Indicates a condition that can cause immediate death or injury!
CAUTION Indicates a condition that can cause property damage!
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, fastened, and that the load being lifted is balanced. balanced. Make sure the crane, cables, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect Disconnect the battery ground cable on internal combustion combustion lift trucks. • Always use correct blocks blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating the Operating Manual or Manual or the Periodic the Periodic Maintenance section. nance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. parts when making repairs. repairs. Replacement Replacement parts • Always use HYSTER APPROVED APPROVED parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Alway Alwayss fast fasten en a DO NOT OPERA OPERATE TE tag tag to the the cont contro rols ls of of the the unit unit when when makin making g repai repairs rs,, or if the unit needs repairs. • Be sure to follow the WARNING and WARNING and CAUTION notes CAUTION notes in the instructions. • Gasolin Gasoline, e, Liq Liquid uid Petrol Petroleum eum Gas (LPG), (LPG), Compre Compresse ssed d Natural Natural Gas (CNG), (CNG), and Diesel Diesel fuel fuel are flammable. flammable. Be sure to follow the necessary necessary safety precautions precautions when handling these fuels and when working on these fuel systems. Batteries generate generate flammable gas when they are being charged. charged. Keep fire and sparks • Batteries away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual:
WARNING Indicates a condition that can cause immediate death or injury!
CAUTION Indicates a condition that can cause property damage!
Diagrams and Schematics
Table of Contents
TABLE OF CONTENTS Diagrams, Schematics, or Arrangements ............ ........................ ........................ ....................... ....................... ........................ ........................ ........................ ...................... .......... Figure 1. Electrical Electrical Schematic Schematic Type S Option........... Option ....................... ........................ ........................ ........................ ........................ ........................ .................. ...... Figure 2. Mazda Gas Engine Electrical Electrical Schematic ........... ....................... ........................ ........................ ........................ ........................ ...................... .......... Figure 3. Mazda LPG Engine Electrical Electrical Schematic Schematic........... ....................... ........................ ........................ ........................ ........................ ..................... ......... Figure 4. GM Gas Engine Electrical Electrical Schematic Schematic ..................................................................................... Figure 5. GM LPG Engine Electrical Electrical Schematic Schematic .................................................................................... Figure 6. Yanmar Diesel Engine Electrical Schematic ............ ........................ ........................ ......................... ......................... ........................ .............. .. Figure 7. Right Side Truck Devices Electrical Schematic ............ ........................ ........................ ........................ ........................ ...................... .......... Figure 8. Left Side Truck Devices Electrical Schematic ........... ....................... ........................ ........................ ........................ ........................ .............. .. Figure 9. Cowl Devices Electrical Schematic ......................................................................................... . Figure 10. Transmission Electrical Schematic ....................................................................................... . Figure 11. Electro-Hydraulics Electrical Schematics ............ ........................ ........................ ........................ ........................ ........................ ................ .... Figure 12. Lights and Cab Accessories Accessories Electrical Electrical Schematic ............ ........................ ........................ ........................ ........................ ................ .... Figure 13. Vehicle System Manager (VSM) Wiring Diagram ............ ........................ ........................ ........................ ........................ ................ .... Figure 14. Power Distribution Distribution Module (PDM) Wiring Wiring Diagram ............ ........................ ........................ ........................ ....................... ........... Figure 15. Operator Operator Cab Wiring Wiring Diagram .............................................................................................. . Figure 16. Transmission Wiring Diagram ............................................................................................... Figure 17. Engines Engines Directory Diagram.................................................................................................... Diagram .................................................................................................... Figure 18. Rear Signal and Work Lights Wiring Wiring Diagram ............. ......................... ........................ ........................ ........................ .................... ........ Figure 19. Mazda Gas Engine Wiring Diagram ............ ........................ ........................ ........................ ....................... ....................... ........................ ............... ... Figure 20. Mazda LPG Engine Wiring Diagram .......... ....................... ......................... ........................ ........................ ........................ .......................... .............. Figure 21. GM Gas Engine Wiring Diagram ........... ....................... ........................ ........................ ........................ ........................ ........................ .................... ........ Figure 22. GM LPG Engine Wiring Diagram ............ ........................ ......................... ......................... ........................ ........................ ........................ ................. ..... Figure 23. Yanmar Diesel Engine Wiring Diagram ............ .......................... .......................... ........................ ........................ ........................ .................. ...... Figure 24. Connector Pin Identification ................................................................................................. Figure 25. Circuit Identification ............................................................................................................. Figure 26. Electronic Control Valve Hydraulic Schematic ............. ......................... ........................ ........................ ........................ .................... ........ Figure 27. Manual Control Valve Hydraulic Schematic ........... ....................... ........................ ........................ ........................ .......................... ..............
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This section is for the following models: S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001]; S2.0-3.5FT S2.0-3.5FT (S40-70FT (S40-70FT,, S55FTS) [F187]; H2.0-3.5FT (H40-70FT) [L177]
©2005 HYSTER COMPANY COMPANY
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"THE QUALITY KEEPERS"
HYSTER APPROVED PARTS
8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic Type S Option
Confidential/Proprietary - Do Not Copy or Duplicate
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Diagrams, Schematics, or Arrangements
8000 SRM 1152
Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 2 of 2)
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8000 SRM 1152
Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 1 of 2)
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Confidential/Proprietary - Do Not Copy or Duplicate
8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams, Schematics, or Arrangements
8000 SRM 1152
Figure 4. GM Gas Engine Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 4. GM Gas Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams, Schematics, or Arrangements
8000 SRM 1152
Figure 5. GM LPG Engine Electrical Schematic (Sheet 1 of 2)
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Confidential/Proprietary - Do Not Copy or Duplicate
8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 5. GM LPG Engine Electrical Schematic (Sheet 2 of 2)
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8000 SRM 1152
Figure 6. Yanmar Diesel Engine Electrical Schematic
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 7. Right Side Truck Devices Electrical Schematic
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8000 SRM 1152
Figure 8. Left Side Truck Devices Electrical Schematic
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Confidential/Proprietary - Do Not Copy or Duplicate
8000 SRM 1152
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Figure 9. Cowl Devices Electrical Schematic
Confidential/Proprietary - Do Not Copy or Duplicate
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8000 SRM 1152
Figure 10. Transmission Electrical Schematic
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Confidential/Proprietary - Do Not Copy or Duplicate
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Diagrams, Schematics, or Arrangements
Figure 11. Electro-Hydraulics Electrical Schematics
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8000 SRM 1152
Figure 12. Lights and Cab Accessories Electrical Schematic
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 13. Vehicle System Manager (VSM) Wiring Diagram
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8000 SRM 1152
Figure 14. Power Distribution Module (PDM) Wiring Diagram
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 15. Operator Cab Wiring Diagram
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8000 SRM 1152
Figure 16. Transmission Wiring Diagram
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Figure 17. Engines Directory Diagram
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8000 SRM 1152
Figure 18. Rear Signal and Work Lights Wiring Diagram
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8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 19. Mazda Gas Engine Wiring Diagram
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8000 SRM 1152
Figure 20. Mazda LPG Engine Wiring Diagram
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Figure 21. GM Gas Engine Wiring Diagram
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8000 SRM 1152
Figure 22. GM LPG Engine Wiring Diagram
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Figure 23. Yanmar Diesel Engine Wiring Diagram
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8000 SRM 1152
Figure 24. Connector Pin Identification
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Figure 25. Circuit Identification
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8000 SRM 1152
Figure 26. Electronic Control Valve Hydraulic Schematic
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Confidential/Proprietary - Do Not Copy or Duplicate
8000 SRM 1152
Diagrams, Schematics, or Arrangements
Figure 27. Manual Control Valve Hydraulic Schematic
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NOTES ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________
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