R-209FK R-209FW
SUPPLEMENTAL SERVICE MANUAL S2206R209FPW/
MICROWAVE OVEN MODELS
; ;; ;; ; ; ; ;; ; ;;; ; ; ; ;;; ; ON
DEF.
LBS.
QTY. CHECK
R-209FK R-209FW
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-209FK and R-209FW. These models are quite similar to base model R-220EW. Use this supplemental manual together with the Base Model Service Manual (Refer No. is S1101R220EPW/) for complete operation, service information, etc.. TABLE OF CONTENTS Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL ................................................................................................................ 1 MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2 FOREWORD AND WARNING ............................................................................................................................... 3 PRODUCT DESCRIPTION .................................................................................................................................... 4 OPERATION .......................................................................................................................................................... 4 OVEN SCHEMATIC ............................................................................................................................................... 5 TEST PROCEDURE .............................................................................................................................................. 6 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE .................................................................. 7 PICTORIAL DIAGRAM .......................................................................................................................................... 8 CONTROL PANEL CIRCUIT ................................................................................................................................. 9 PARTS LIST ........................................................................................................................................................ 10 PACKING AND ACCESSORIES ......................................................................................................................... 13
This document has been published to be used for after sales service only. The contents are subject to change without notice.
SHARP CORPORATION 15
R-209FK R-209FW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse. (c) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. (e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner.
BEFORE SERVICING Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277. If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately. Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
16
R-209FK R-209FW
WARNING TO SERVICE PERSONNEL Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (Example) High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc.. Read the Service Manual carefully and follow all instructions.
Don't Touch ! Danger High Voltage
When the testing is completed, 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Reconnect the leads to the primary of the power transformer. 5. Reinstall the outer case (cabinet). 6. Reconnect the power supply cord after the outer case is installed. 7. Run the oven and check all functions.
Before Servicing 1. Disconnect the power supply cord outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor.
, and then remove
WARNING:RISK OF ELECTRIC SHOCK. DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
After repairing
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an insulated screwdriver.
1. Reconnect all leads removed from components during testing. 2. Reinstall the outer case (cabinet). 3. Reconnect the power supply cord after the outer case is installed. 4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply must be disconnected. It may, in some cases, be necessary to connect the power supply after the outer case has been removed, in this event, 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Disconnect the leads to the primary of the power transformer. 5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape. 6. After that procedure, reconnect the power supply cord.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested. When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test should be carried out.
1
R-209FK R-209FW
MICROWAVE MEASUREMENT PROCEDURE A. Requirements: 1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven. 2) Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven. B. Preparation for testing: Before beginning the actual measurement of leakage, proceed as follows: 1) Make sure that the actual instrument is operating normally as specified in its instruction booklet. Important: Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing. 2) Place the oven tray in the oven cavity. 3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity. The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of an electrically nonconductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately. 4) Set the cooking control on Full Power Cooking Mode 5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with 275 ml of cool water. C. Leakage test: Closed-door leakage test (microwave measurement) 1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven. 2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter. 3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has been breached (eg., around the switches, indicator, and vents). While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch assembly. 4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2. NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-209FK R-209FW
SERVICE MANUAL
MICROWAVE OVEN R-209FK/ R-209FW FOREWORD This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVENS, R-209FK and R-209FW. The models R-209FK and R-209FW are quite similar to base model R-220EW (Refer No. is S1101R220EPW/). It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so that they will be qualified to render satisfactory customer service. Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.
WARNING Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven. Servicing and repair work must be carried out only by trained service personnel.
DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor. All the parts marked “*” on parts list are used at voltages more than 250V. Removal of the outer wrap gives access to voltage above 250V. All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH, NEW JERSEY 07430-2135
3
R-209FK R-209FW
PRODUCT DESCRIPTION SPECIFICATIONS ITEM
DESCRIPTION
Power Requirements
120 Volts 60 Hertz Single phase, 3 wire grounded
Power Consumption
1250W / Approx. 10.6 Amperes
Power Output
800 W nominal of RF microwave energy (IEC Test procedure) Operating frequency 2450 MHz
Case Dimensions
Width 18-1/8" Height 11-3/8" Depth 14-5/8"
Cooking Cavity Dimensions (0.8 Cubic feet)
Width 12-3/8" Height 8-3/8" Depth 13"
Control Complement
Touch Control System Clock (1:00 - 12:59) Timer (0 - 99 minutes 99 seconds) Microwave Power for Variable Cooking Repetition Rate; P-HI ................................... Full power throughout the cooking time P-90 .................................................... approx. 90% of FULL Power P-80 .................................................... approx. 80% of FULL Power P-70 .................................................... approx. 70% of FULL Power P-60 .................................................... approx. 60% of FULL Power P-50 .................................................... approx. 50% of FULL Power P-40 .................................................... approx. 40% of FULL Power P-30 .................................................... approx. 30% of FULL Power P-20 .................................................... approx. 20% of FULL Power P-10 .................................................... approx. 10% of FULL Power P-0 ...................................... No power throughout the cooking time POPCORN pad, MINUTE PLUS pad Instant Start pads, EXPRESS DEFROST pad Number selection pads, TIMER/CLOCK pad POWER LEVEL pad STOP/CLEAR pad, START pad
Oven Cavity Light
Yes
Safety Standard
UL Listed. FCC Authorized DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
OPERATION DESCRIPTION OF OPERATING SEQUENCE POWER OUTPUT REDUCTION If the oven is set for more than 20 minutes at 80, 90 or 100% power level, after the first 20 minutes the power level will automatically adjust itself to 70% power to avoid overcooking. 4
;;;; ;;;; ;;; ;; ;;;; ;;; ;; ;;;;; R-209FK R-209FW
TOUCH CONTROL PANEL
ON
DEF.
LBS.
QTY. CHECK
NOTE: Some one-touch cooking features such as "MINUTE PLUS" are disabled after three minutes when the oven is not in use. These features are automatically enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.
SCHEMATIC NOTE: CONDITION OF OVEN 1. DOOR CLOSED 2. CLOCK APPEARS ON DISPLAY
NOTE: " " indicates components with potential above 250V. C/T FUSE
MAGNETRON THERMAL CUT-OUT
COM.
POWER TRANSFORMER
N.O.
(RY-2)
(RY-1)
A3
PRIMARY INTERLOCK RELAY
CAPACITOR 0.86µF
CONTROL UNIT A1
B1
B2
DOOR SENSING SWITCH
TTM
OL OVEN LAMP
MONITOR SWITCH
FM
TURNTABLE MOTOR
FAN MOTOR
SECONDARY INTERLOCK SWITCH
Figure O-1. Oven Schematic-Off Condition 5
MAGNETRON
GRN 120V AC 60 Hz
RECTIFIER
R-209FK R-209FW
TEST PROCEDURES PROCEDURE LETTER B
COMPONENT TEST POWER TRANSFORMER TEST 1. 2. 3. 4.
Disconnect the power supply cord, and then remove outer case. Open the door and block it open. Discharge high voltage capacitor. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should be less than 1 ohm and the resistance of the filament coil should be less than 1 ohm. And the resistance of the high voltage coil should be obtained in the table below. Part number of power transformer RTRN-A672WRZZ RTRN-A675WRZZ RTRN-A646WRZZ
5. 6. 7. 8.
Resistance of the high voltage coil Approx. 144 Ω Approx. 157 Ω Approx. 132 Ω
Reconnect all leads removed from components during testing. Reinstall the outer case (cabinet). Reconnect the power supply cord after the outer case is installed. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO MEASURE THE FILAMENT AND HIGH VOLTAGE.)
J
KEY UNIT TEST 1. 2. 3. 4.
5. 6. 7. 8.
Disconnect the power supply cord and then remove outer case. Open the door and block it open. Discharge high voltage capacitor. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connector). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault. Reconnect all leads removed from components during testing. Re-install the outer case (cabinet). Reconnect the power supply cord after the outer case is installed. Run the oven and check all functions.
G6
G5
G4
G7
BEVERAGE
6
2
G8
FRESH 3 VEGETABLES TIMER ROLLS MUFFINS CLOCK FROZEN 9 ENTREES
G9 G10
KEY UNIT
6
5 0 8
G3
G2
G1
DINNER MINUTE PLATE PLUS EXPRESS POWER 4 DEFROST LEVEL STOP BAKED 1 POTATOES CLEAR 7
POPCORN START
R-209FK R-209FW
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE WARNING AGAINST HIGH VOLTAGE: Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in severe, possibly fatal, electric shock. (Example) High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc.. WARNING:
Avoid possible exposure to microwave energy. Please follow the instructions below before operating the oven.
1. Disconnect the power supply cord. 2. Visually check the door and cavity face plate for damage (dents, cracks, signs of arcing etc.).
4. The door is bent or warped. 5. There are defective parts in the door interlock system. 6. There are defective parts in the microwave generating and transmission assembly. 7. There is visible damage to the oven.
Carry out any remedial work that is necessary before operating the oven. Do not operate the oven if any of the following conditions exist; 1. Door does not close firmly. 2. Door hinge, support or latch hook is damaged. 3. The door gasket or seal is damaged.
Do not operate the oven: 1. Without the RF gasket (Magnetron). 2. If the wave guide or oven cavity are not intact. 3. If the door is not closed. 4. If the outer case (cabinet) is not fitted.
WARNING FOR WIRING To prevent an electric shock, take the following precautions. 1. Before wiring, 1) Disconnect the power supply cord. 2) Open the door and block it open. 3) Discharge the high voltage capacitor and wait for 60 seconds. 2. Don’t let the wire leads touch to the followiong parts; 1) High voltage parts: Magnetron, High voltage transformer, High voltage capacitor and High voltage rectifier assembly. 2) Hot parts: Oven lamp, Magnetron, High voltage transformer
and Oven cavity. 3) Sharp edge: Bottom plate, Oven cavity, Waveguide flange, Chassis support and other metallic plate. 4) Movable parts (to prevent a fault) Fan blade, Fan motor, Switch. 3. Do not catch the wire leads in the outer case cabinet. 4. Insert the positive lock connector until its pin is locked and make sure that the wire leads do not come off even if the wire leads are pulled. 5. To prevent an error function, connect the wire leads correctly, referring to the Pictorial Diagram.
POWER TRANSFORMER REMOVAL 1. Disconnect the power supply cord and remove outer case. 2. Open the oven door and block it open. 3. Discharge high voltage capacitor. 4. Disconnect the wire leads of main wire harness and H.V. wire (for using RTRN-A646WRZZ) from power transformer. 5. Disconnect the lead from magnetron filament. 6. Disconnect the lead(s) of the power transformer from high voltage capacitor. 7. Remove the two (2) screws holding the transformer to bottom plate from below. 8. Remove the two (2) screws holding the transformer to bottom plate from above.
9. Remove the transformer. 10.Now the power transformer is free. Re-install 1. Rest transformer on the bottom plate with its primary terminals toward the oven face plate. 2. Secure transformer with two (2) screws to the bottom plate from above. 3. Secure transformer with two (2) screws to the bottom plate from below. 4. Re-connect wire leads (primary and high voltage) and filament leads to the power transformer, magnetron and high voltage capacitor, referring to "Pictorial Diagram". 5. Re-install outer case and check that the oven is operating properly. 7
1
2
1
3
ORG
ORG
RED
G
CN-A 1 ORG 2 3 WHT
3
8 GRY
WHT WHT
WHT TURNTABLE MOTOR GRY
ORG ORG
4
POWER TRANSFORMER
MAGNETRON H.V. RECTIFIER HIGH VOLTAGE CAPACITOR
HIGH VOLTAGE COMPONENTS
BLK
N
5 POWER TRANSFORMER
HIGH VOLTAGE WIRE B
HIGH VOLTAGE CAPACITOR
5
H
6
WHT
GRY
H.V. RECTIFIER
4
ORG
MAGNETRON
HIGH VOLTAGE COMPONENTS (for using RTRN-A646WRZZ)
WHT
GRY
ORG
ORG
MAGNETRON THERMAL CUT-OUT
NOTE: The neutral (WHT) wire must be connected to the terminal with "N" mark on the power supply cord
POWER SUPPLY CORD 120V 60Hz
3
Figure S-1. Pictorial Diagram
SECONDARY INTERLOCK SWITCH
COM
N.O.
COM
GRY GRY
ORG RED
WHT GRY
RED
2
MONITOR SWITCH
N.C.
RED
FAN MOTOR
OVEN LAMP
D
CN-A
CN-B 1 GRY 2 GRN
GRY GRN
WHT
RED
GRD
1
RY2
COM
N.O.
C/T FUSE
RED
C
RY1
1 CN-B
SP1
DOOR SENSING SWITCH
F
GRN
GRN
E
2
CONTROL UNIT
BLK
B NOTE: The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw. The screw must always be kept tight.
A
H
To chassis support
WHT
R-209FK R-209FW
6
A
B
C
D
E
F
G
H
4
DOOR SENSING SWITCH
GND
B1
B2
COM
NO
A1
c
d
RY2
RY1
C1 0.1µ/50v
Q20 DTA143EKA
R41 15k
C20 0.1µ /25v
Q30 DTA143EKA
Q10 DTA143EKA
C10 0.1µ /25v
5
C2 470µ/25v
3.3k 1/4w
R30
SP1 PKM22EPT
R5 1k ZD1
HZ4C3
R73 15k
R72 15k
R71 15k
R70 15k
(J12) 20k
(J10) 7.5k
(J14)
(J13) 4.7k
(J15) 4.7k C7 0.1µ (J11) 10k /25v
54
14
P43
P42
P41
P40
15
AVSS
AVREF
AVDD
VDD
VD1
OCS4
OCS3
RESET TEST VSS
1
C6 0.1µ/25v
C5 0.1µ/25v
R02
G10
G9
G8
G7
IC1
P20
G6
2
KEY UNIT
8
0
5
G4 6
30
COM2
COM3
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
G5 FRESH 3 VEGETABLES ROLLS TIMER MUFFINS CLOCK FROZEN 9 ENTREES
BEVERAGE
29
44 SEG11
SEG12
45
S9 S8
G3
S10
G2
G1
7
POPCORN START
DINNER MINUTE PLATE PLUS EXPRESS POWER 4 DEFROST LEVEL STOP BAKED 1 POTATOES CLEAR
5
Figure S-2. Control Panel Circuit
: IF NOT SPECIFIED, 1/10W ± 5%
: IF NOT SPECIFIED, 1SS270A
7
6
5
4
3
VC
Q1 2SA1037AK
4
NOTE
D40
D22
C8 220µ/10v
C21 10µ/35v
Q22 KRA105M
–
+
R4 910 1/2w
Q21 DTD143ES
VR
2 R10 15k R20 15k
VRS1 10G471K
b
–
SEG19
ON DEF. LBS QTY. CHECK
3
AC(H)
MICRO
OVEN LAMP TURNTABLE MOTOR FAN MOTOR
a
D20 D21
9 R40 4.7k
3 C40 0.01µ/25v
R50 20kF R78 220k
+
R77 220k
C3 0.01µ/25v C11 0.01µ/25v
C4 R76 220k
–
VC3 BZ
+
VC2 R00
D4
VC1 R01
D2
SEG18
GND
SEG17
1
SEG16 K00
GND S7 S6
S12
D3
S5
D1
SEG15 K01
0.01µ /25v R6 15k R75 220k
AC120V 60Hz
P21
A3
P22
H P23
2
R67 15k
LIQUID CRYSTAL DISPLAY
S4
AC(N)
SEG14 K02
G SEG13
D K03
CPU UNIT
S11
R65 15k
2
R64 15k
POWER UNIT
S3 S2
D1-D4 1N4002
S1
1 C1
F C2 C3
E R63 15k
C COM0
B COM1
A R62 15k
1
R66 15k
T1
R-209FK R-209FW
6
A
B
C
6 D
E
F
G
H
R03
(J1)
R-209FK R-209FW
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure. The parts marked “*” are used in voltage more than 250V. REF. NO.
PART NO.
DESCRIPTION
Q'TY
CODE
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
AH AS AN AP AV BP -BH AS AQ AQ AQ AT AW AU AV AU AX BL BE AL AW AS AQ AK AK AK
ELECTRIC PARTS
* * * * * * * * * *
*∆ *∆
1- 1 1- 2 1- 3 1- 3 1- 3 1- 4 1- 4 1- 4 1- 5 1- 5 1- 5 1- 5 1- 6 1- 6 1- 6 1- 7 1- 7 1- 7 1- 8 1- 8 1- 9 1-10 1-10 1-10 1-11 1-11 1-11
QSW-MA137WRE0 FFS-BA025WRKZ FACCDA086WREZ FACCDA081WRE0 FACCDA082WRE0 RTRN-A672WRZZ RTRN-A675WRZZ RTRN-A646WRZZ FH-DZA103WRKZ FH-DZA081WRK0 FH-DZA082WRK0 FH-DZA087WRK0 RC-QZA228WRE0 RC-QZA201WRE0 RC-QZA284WRZZ RMOTEA383WRE0 RMOTEA355WRE0 RMOTEA392WRZZ RV-MZA306WRZZ RV-MZA226WRE0 RLMPTA082WRZZ RMOTDA186WRE0 RMOTDA211WRE0 RMOTDA229WRE0 RTHM-A116WRE0 RTHM-A078WRE0 RTHM-A098WRE0
Secondary interlock switch & door sensing switch C/T fuse & monitor switch(AM51620C53Y1) assembly Power supply cord Power supply cord (Interchangeable) Power supply cord (Interchangeable) Power transformer Power transformer (Interchangeable) for production use Power transformer (Interchangeable) High voltage rectifier High voltage rectifier (Interchangeable) High voltage rectifier (Interchangeable) High voltage rectifier (Interchangeable) High voltage capacitor High voltage capacitor (Interchangeable) High voltage capacitor (Interchangeable) Fan motor Fan motor (Interchangeable) Fan motor (Interchangeable) Magnetron Magnetron (Interchangeable) Oven lamp Turntable motor Turntable motor (Interchangeable) Turntable motor (Interchangeable) Thermal cut-out 125˚C (MG) Thermal cut-out 125˚C (MG) (Interchangeable) Thermal cut-out 125˚C (MG) (Interchangeable)
High voltage wire B (Ref. 6- 6 QW-QZA242WRZZ) should be needed to use this power transformer. CABINET PARTS 2222-
1 1 2 3
GCABUA756WRPZ GCABUA696WRP0 GDAI-A304WRW0 GLEGPA074WRE0
Outer case cabinet [R-209FK] Outer case cabinet [R-209FW] Bottom plate Foot
33333333-
1 2 2 2-1 2-1 3 4 5
DPWBFC196WRUZ FPNLCB638WRKZ FPNLCB639WRKZ FUNTKB112WREZ FUNTKB113WREZ QCNC-A013WRZZ RLCDSA089DRZZ XEPSD30P08XS0
Control unit Control panel frame with key unit [R-209FK] Control panel frame with key unit [R-209FW] Key unit [R-209FK] Key unit [R-209FW] Rubber connector Liquid crystal display Screw; 3mm x 8mm
4- 1 4- 2 4- 3 4- 4 4- 5 4- 6 4- 7 4- 8 4- 9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18
PHOK-A105WRF0 LANGQA530WRWZ PCUSUA502WRP0 LBNDKA038WRP0 NFANJA029WRE0 PDUC-A694WRF0 ************* GLEGPA073WRF0 LANGTA318WRP0 PCUSGA389WRP0 PCOVPA276WRE0 PCOVPA342WRF0 PCOVPA343WRF0 PCUSUA443WRP0 PDUC-A700WRF0 PPACGA097WRE0 PCUSUA474WRP0 PCUSGA133WRP0
Latch hook Light mount plate Waterproof cushion Capacitor holder Fan blade Fan duct Oven cavity (Not replaceable part) Leg Chassis support Cushion Waveguide cover B-cover Right B-cover Left Cushion Air separator O-ring Cushion Cushion
5- 1
FDORFA321WRT0
Door panel
1 1 1 2
BC AY AF AC
1 1 1 1 1 1 1 3
BD BB BA AX AX AE AM AA
1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
AL AP AD AF AL AG -AD AE AG AM AH AH AE AN AG AC AC
1
AT
CONTROL PANEL PARTS
OVEN PARTS ∆
∆
DOOR PARTS ∆
10
R-209FK R-209FW
∆ ∆ ∆ ∆
REF. NO. 5- 2 5- 2 5- 3 5- 3 5- 4 5- 5 5- 6 5- 7 5- 8
PART NO. GWAKPA772WRFZ GWAKPA859WRRZ HPNL-A746WRRZ HPNL-A777WRRZ LSTPPA175WRF0 MSPRTA084WRE0 PSHEPA622WRE0 GCOVHA390WRF0 XCPSD40P08000
DESCRIPTION Door frame [R-209FK] Door frame [R-209FW] Door screen [R-209FK] Door screen [R-209FW] Latch head Latch spring Sealer film Choke cover Screw : 4mm x 8mm
6666666666-
1 1 2 2 3 4 5 6 7 8
FROLPA098WRKZ FROLPA089WRK0 NTNT-A107WREZ NTNT-A094WRE0 TINSEA934WRRZ TLAB-A183WRR0 FW-VZB892WREZ QW-QZA242WRZZ TCAUAA268WRRZ TCAUAA257WRRZ
Turntable support Turntable support (Interchangeable) Turntable Turntable (Interchangeable) Instruction book Service label Main wire harness High voltage wire B (using for Ref. 1-4 RTRN-A646WRZZ) DHHS caution label Monitor caution
7- 1 7- 2 7- 3 7- 4 7- 5 7- 6 7- 7 7- 8 7- 9 7- 9 7-10 7-11 7-12
XHPSD40P08K00 LX-EZA042WRE0 LX-WZA028WRE0 XHTSD40P12RV0 XHTSD40P08RV0 XHPSD30P06000 LX-CZ0052WRE0 XOTSD40P12000 XOTSF40P08000 XOTSE40P08000 LX-CZA070WRE0 XHPSD40P08000 XOTSD40P08000
Screw : Special Special Screw : Screw : Screw : Special Screw : Screw : Screw : Special Screw : Screw :
Q'TY 1 1 1 1 1 1 1 1 4
CODE AR AX AT AT AE AB AG AK AA
1 1 1 1 1 1 1 1 1 1
AP AP AU AN AM AB AU AF AC AC
2 2 1 1 5 1 2 6 4 4 2 3 7
AA AB AB AA AA AA AA AA AA AA AC AA AA
MISCLANEOUS
*
SCREWS AND WASHERS 4mm x 8mm screw washer 4mm x 12mm 4mm x 8mm 3mm x 6mm screw 4mm x 12mm 4mm x 8mm [R-209FK] 4mm x 8mm [R-209FW] screw (Torx tamper proof screw) 4mm x 8mm 4mm x 8mm
HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
11
R-209FK R-209FW
2
1
4
3
6
5
OVEN AND CABINET PARTS
7-12 7-10
A
A
7-12
2-1
7-9 7-12 7-10
1-9
B
B
7-12 4-3 7-11 4-2
C
1-8
4-17
C
7-9
6-8
6-7 7-4 4-5
4-14 1-2 1-3 4-14
D
7-5
4-6
7-5
D
1-6
E
4-7 7-5
6-4
A
4-11
A 1-7
1-5
E
6-2 7-3
1-11
7-1
7-6
4-9 4-4
4-16
7-7 1-10 1-2
7-2
6-1
F
1-1
4-10
7-1
F
4-1
4-15
7-12
1-1
4-18
4-3 4-8 1-4 2-2
G
G
7-8
2-3 4-13
7-12
7-8
7-8
2-3 7-8
H
H
4-12 7-8
1
2
4
3
12
5
6
R-209FK R-209FW
2
1
Befor attaching Control unit to Control panel, foil side of Control unit must be cleaned by ethylalcohol.
A
4
3
6
5
MISCELLANEOUS
CONTROL PANEL PARTS
Actual wire harness may be different than illustration. 3-1 3-2
3-4
3-5
A
6-5 3-5
3-3
6-6
(using for Ref. 1-4 RTRN-A646WRZZ)
B
B
5-6
DOOR PARTS
5-8 5-7
C
C
3-2-1 5-1 5-8 5-2
5-3
D
D
5-4
5-5
E
TOP PAD ASSEMBLY
E
FPADBA387WRK0
PACKING AND ACCESSORIES DOOR PROTECTION SHEET
POLYETHYLENG BAG
SPADPA580WRE0
SSAKHA014WRE0 PLASTIC SHEET (for R-209FK)
6-3 OPERATION MANUAL
SPADPA615WREZ
F
F 6-2 TURNTABLE TRAY FOAM SHEET SPAKHA014WREZ
MICROWAVE OVEN BOTTOM PAD ASSEMBLY FPADBA388WRK0
6-1
G
TURNRABLE SUPPORT
G
INTO THE OVEN CAVITY
H
PACKING CASE FPAK-A428WRKZ [R-209FK] FPAK-A427WRKZ [R-209FW]
Not replaceable items. TRAY PAD ASSY (CPADBA244WRK0)
1
2
4
3
13
5
6
H
R-209FK R-209FW
COPYRIGHT © 2002 BY SHARP CORPORATION ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
2002 SHARP CORP. (2S1.700E) Printed in U.S.A
14
