Contents: Basic course G3 and Upgrade course TNC 426/430
No.
Title
PGM-No.
Cartesian contour movements 1 2 3 4 5 6 7 8 9 10
Holes Square Rounding /chamfering corners Rounding corners Linear movements Circular movements Circular arc with CC, C Tangential contour connection Circular arcs Circular arc with CR
151 152 153 154 250 251 206 207 208 209
Polar contour movements 11 12 13 14
Hexagon (polar) Circle (polar) CP Circular path with tang. connection (polar) CTP Polar coordinates (general)
213 211 212 252
Canned cycles 15 16 17 18 19 20 21 22 23
Drilling cycle Drilling with 200-series cycles Slot plate Bushing plate Die I Linear hole pattern Hole pattern Guide plate Die II
201 260 210 262 265 220 221 261 266
Program section repeats 24 25
Hexagon Drilled plate - slanted rows
268 270
HEIDENHAIN Basic course G3/Upgrade course D03
IH1
Contents: Basic course G3 and Upgrade course TNC 426/430
No.
Title
PGM-No.
Free Contour Programming 26 27 28 29
FK Cam Maltese cross FK Hammer FK Hook - type spanner wrench
288 275 289 295
Subprogramming Technique 30 31 32
Subprogram (Groups of holes) Bolt hole circle segments with several tools Milling with several settings
215 280 223
Contour Cycles 33 34 35 36 37
Contour cycles SL 2, Roughing out kidney Contour cycles SL 2, Kidney shaped island FK Mickey Mouse SL 2 FK-SL-Combination DEMO-Tree
240 241 290 273 276
Coordinate Transformations 38 39 40 41 42 43
Datum shift and mirror images Coordinate transformations (combined) Scaling factor - hammer Scaling factor Tilt working plane Tilt working plane
229 232 284 234 S285 S286
HEIDENHAIN Basic course G3/Upgrade course D02
IH2
Holes
Task:
Program(s):
100
70
8 30
0
20
100
75
50
20
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
151/1
Program layout: Holes
Begin program
PGM MGT
BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z...
Define workpiece blank
Define tool Call tool data
BEGINN PGM . . . MM
TOOL DEF TOOL CALL
TOOL DEF . . . L . . . R . . . TOOL CALL . . . . . . S . . .
Move to clearance height
L
L Z+100 R0 FMAX
Move to starting point
L
L X . . . Y . . . R0 FMAX M3
Move to set up clearance
L
L Z+ . . . R FMAX M8
Drill
L
L Z– . . . R F100 M
Retract drill
L
L Z+2 R0 FMAX
Move to next position
L
L X . . . Y . . . FMAX
Drill
L
L Z– . . .
Retract drill
L
L Z+ . . . FMAX
Next hole
L
L X . . . Y . . . R0 FMAX
Drill
L
L Z–22 R0
L
L Z+100 R0 FMAX M2 (M30)
Return to clearance height End of program
HEIDENHAIN Basic course G3/Upgrade course D02
151/2
Solution:
Holes
100
70
8 30
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
BEGIN PGM 151 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 ............................ TOOL DEF 1 L+0 R+4 ............................................... TOOL CALL 1 Z S4000 ............................................. L Z+100 R0 F MAX ................................................... L X+20 Y+30 R0 F MAX M3 ..................................... L Z+2 R0 F MAX M8 L Z-22 R0 F400 ......................................................... L Z+2 R0 F MAX L X+50 Y+70 R0 F MAX ........................................... L Z-22 R0 F400 L Z+2 R0 F MAX L X+75 Y+30 R0 F MAX ........................................... L Z-22 R0 F400 L Z+100 R0 F MAX M2 END PGM 151 MM
0
20
100
75
50
20
0
0
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT FIRST HOLE DRILL SECOND HOLE
THIRD HOLE
HEIDENHAIN Basic course G3/Upgrade course D02
151/3
Task:
Square
Program(s):
100
50
5 0
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL DEF . . . L . . . R . . . TOOL CALL . . . . . . S . . . L Z+ . . . R0 F . . .
Begin program Define workpiece blank Define tool Call tool data Move to clearance height Move to auxiliary point
20
100
0
50
0
R0
L X... Y... R... F... L Z... R... F... M...
Plunging depth RL/RR
L X . . . Y . . . RR/RL
Contour coordinates
RL/RR
L X . . . Y . . . RR/RL
Last contour point
RL/RR
L X . . . Y . . . RR/RL
Move to auxiliary point
R0
L X... Y... R...
○ ○ ○
○ ○ ○
Contour starting point
Retract tool, PGM end
L Z... R... F... M...
HEIDENHAIN Basic course G3/Upgrade course D02
152/1
Solution:
Square
100
50
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BEGIN PGM 152 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 ............................ TOOL DEF 1 L+0 R+8 ............................................... TOOL CALL 1 Z S4000 ............................................. L Z+100 R0 F MAX ................................................... L X-30 Y+50 R0 F MAX ............................................ L Z-5 R0 F MAX M3 ................................................. L X+0 Y+50 RL F400 ................................................ L X+50 Y+100 L X+100 Y+50 L X+50 Y+0 L X+0 Y+50 RL ......................................................... L X-30 R0 F MAX M5 ............................................... L Z+100 R0 F MAX M2 ............................................ END PGM 152 MM
5 0
20
100
0
50
0
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT AUXILIARY POINT (R0) PLUNGING DEPTH CONTOUR START. POINT (RL/RR)
LAST CONTOUR POINT AUXILIARY POINT RETRACT TOOL/PGM END
HEIDENHAIN Basic course G3/Upgrade course C01
152/2
Task:
Rounding / chamfering corners
Program(s):
R1 0
100
5
45
°
50
5 0
20
100
50
0
0
HEIDENHAIN Basic course G3/Upgrade course D02
153/1
Solution:
Rounding / chamfering corners
R1 0
100
5
45
°
50
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
BEGIN PGM 153 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 ............................ TOOL DEF 1 L+0 R+8 ............................................... TOOL CALL 1 Z S4000 ............................................. L Z+100 R0 F MAX ................................................... L X-30 Y+50 R0 F MAX ............................................ L Z-5 R0 F MAX M3 L X+0 Y+50 RL F200 ................................................ L X+50 Y+100 RND R10 .................................................................. L X+100 Y+50 L X+50 Y+0 CHF 5 ........................................................................ L X+0 Y+50 RL L X-30 R0 M5 ........................................................... L Z+100 R0 F MAX M2 ............................................ END PGM 153 MM
5 0
20
100
50
0
0
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT AUXILIARY POINT (R0) CONTOUT STARTING POINT RL ROUND CORNERS
CHAMFER AUXILIARY POINT (RO) PGM END
HEIDENHAIN Basic course G3/Upgrade course D02
153/2
Task:
Rounding corners
Program(s):
100 90
R1
0
50
0
R1
10
5 0
20
100
90
50
10
0
0
Define tool Call tool data Move to clearance height
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL DEF . . . L . . . R . . . TOOL CALL . . . . . . S . . . L Z...
Auxiliary point anfahren
L X... Y...
Plunging depth
L Z...
Approach tangentially
APPR . . .
Contour
L...
Depart tangentially
DEP . . .
Retract tool, PGM end
L Z...
Begin program Define workpiece blank
HEIDENHAIN Basic course G3/Upgrade course D02
154/1
Solution:
Rounding corners
100 90
R1
0
50
0 R1
10
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
5 0
20
100
90
50
10
0
0
BEGIN PGM 154 MM BLK FORM 0.1 Z X-20 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL DEF 1 L+0 R+8 TOOL CALL 1 Z S4000 L Z+100 R0 F MAX L X-30 Y+70 R0 F MAX ............................................ AUXILIARY POINT (R0) L Z-5 R0 F MAX M3 APPR LCT X+10 Y+70 R5 RL F400 .......................... APPROACH STARTING POINT TANGENTIALLY L X+10 Y+90 RND R10 L X+50 Y+90 L Y+50 X+90 L X+90 Y+10 RND R10 L X+50 Y+10 L X+10 Y+50 L Y+70 ...................................................................... LAST CONTOUR POINT RL DEP LCT X-30 Y+70 R5 ............................................ DEPART TANGENTIALLY TO AUXILIARY POINT L Z+100 R0 F MAX M2 END PGM 154 MM
HEIDENHAIN Basic course G3/Upgrade course C01
154/2
Task:
Linear movements
Program(s):
100 90 80
10
70
R1
0
10
40
10
5 0
20
100
90
60
25
0 5
0
HEIDENHAIN Basic course G3/Upgrade course D02
250/1
Solution:
Linear movements
100 90 80
10
70
R1
0
10
40
10
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
BEGIN PGM 250 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 ............................ TOOL CALL 7 Z S2500 ............................................. L Z+100 R0 F9999 .................................................... L X-20 Y+40 ............................................................. L Z+2 M3 L Z-5 F1000 APPR LCT X+5 Y+40 R3 RL F300 ............................ L Y+90 CHF 20 L X+60 L X+90 Y+80 L Y+40 CHF 10 L X+60 Y+10 L X+5 RND R10 L Y+40 ...................................................................... DEP LCT X-20 Y+40 R3 ............................................ L Z+100 R0 F MAX M2 ............................................ END PGM 250 MM
5 0
20
100
90
60
25
0 5
0
WORKPIECE BLANK DEFINITION CALL TOOL DATA; R4 CLEARANCE HEIGHT AUXILIARY POINT (R0)
CONTOUR STARTING POINT (APPROACH TANGENTIALLY)
LAST CONTOUR POINT AUXILIARY POINT (R0) RETRACT TOOL
HEIDENHAIN Basic course G3/Upgrade course D02
250/2
Circular movements
Task:
Program(s):
100 95 R2
R1 0
80 75
R5
0
60 R20
50 45 R4
30 R9
R8
20
5 0
20
95 100
75
60 65
40 45
15
0
0
HEIDENHAIN Basic course G3/Upgrade course
C01
251/1
Circular movements
Solution:
100 95 R2
R1 0
R5
0
80 75
60 R20
50 45 R4
30 R9
R8
20
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
BEGIN PGM 251 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 7 Z S2500 ............................................. L Z+100 R0 F9999 L X+20 Y-20 .............................................................. L Z+2 M3 L Z-5 F500 APPR LCT X+20 Y+30 R3 RL F300 .......................... L X+0 RND R4 L X+15 Y+45 CR X+15 Y+60 R+20 DR+ L X+0 Y+75 CR X+20 Y+95 R+20 DRL X+40 CT X+65 Y+80 CC X+75 Y+80 C X+85 Y+80 DR+ L X+95 RND R5 L Y+50 L X+75 Y+30 RND R8 L Y+20 CC X+60 Y+20 C X+45 Y+20 DRL Y+30 RND R9 L X+20 ...................................................................... DEP LCT X+20 Y-20 R3 F500 ................................... L Z+100 R0 F MAX M2 END PGM 251 MM
5 0
20
95 100
75
60 65
40 45
15
0
0
R4 AUXILIARY POINT (R0)
CONTOUR STARTING POINT (APPROACH TANGENTIALLY)
LAST CONTOUR POINT AUXILIARY POINT (R0)
HEIDENHAIN Basic course G3/Upgrade course D02
251/2
Task:
Circular arc with CC, C
Program(s):
100
80
80
50
20
5 0
20
100
50
23,542
0
0
Call tool data Move to clearance height
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . L...
Move to auxiliary point R0
L...
Plunging depth
L...
Approach contour tangentially
APPR . . .
Define circle center
CC . . .
Circular movement
C...
Depart tangentially (aux.pt.)
DEP . . .
Retract tool, PGM end
L...
Begin program Define workpiece blank
R0
RL/RR
HEIDENHAIN Basic course G3/Upgrade course D02
206/1
Solution:
Circular arc with CC, C
100
80
80
50
20
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
BEGIN PGM 206 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... L Z+100 R0 F MAX L X-30 Y+50 R0 F MAX ............................................ L Z-5 R0 F MAX M3 APPR LT X+0 Y+20 LEN10 RL F250 M8 L X+23,542 RL CC X+50 Y+50 .......................................................... C Y+80 X+23,542 DR+ ............................................. L X+0 RL DEP LT LEN10 .......................................................... L Z+100 R0 F MAX M2 END PGM 206 MM
5 0
20
100
50
23,542
0
0
R20 AUXILIARY POINT
CIRCLE CENTER CIRCULAR MOVEMENT DEPART TANGENTIALLY (AUX.PT.)
HEIDENHAIN Basic course G3/Upgrade course D02
206/2
Tangential contour connection (cartesian)
Task:
Program(s):
100
60
tangential
30
5 0
20
100
70
20
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
207/1
Solution:
Tangential contour connection (cartesian) 100
60
tangential
30
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13
BEGIN PGM 207 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 11 Z S2500 ........................................... L Z+100 R0 F MAX ................................................... L X+45 Y-25 R0 F MAX ............................................ L Z-5 F MAX M13 APPR LT X+20 Y+0 LEN5 RR F250 .......................... L Y+30 CT X+70 Y+60 .......................................................... L X+100 DEP LT LEN5 L Z+100 R0 F MAX M2 END PGM 207 MM
5 0
20
100
70
20
0
0
R10 CLEARANCE HEIGHT AUXILIARY POINT APPROACH STARTING POINT OF CONTOUR TANGENTIALLY TANGENTIAL CIRCULAR PATH
HEIDENHAIN Basic course G3/Upgrade course D02
207/2
Task:
Circular arcs
Program(s):
100
P2
0
R2 0
R8
50 P1 0
30
R1
P3 R75
P4
Point
X
5 0
20
100
0
15
60
0
Y
Point
X
Y
P1
6,645
35,495
P3
58,995
30,025
P2
55,505
69,488
P4
19,732
21,191
HEIDENHAIN Basic course G3/Upgrade course C01
208/1
Solution:
Circular arcs
100
P2
0
R2
0 R8
50 P1
0
30
R1
P3
R75
P4
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
BEGIN PGM 208 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... L Z+100 R0 F MAX ................................................... L X-30 Y+30 R0 F MAX M3 ...................................... L Z-5 F MAX ............................................................. APPR LCT X+5 Y+30 R5 RL F250 M8 ...................... CC X+15 Y+30 .......................................................... C X+6,645 Y+35,495 DR- ......................................... CT X+55,505 Y+69,488 ............................................ CC X+60 Y+50 C X+58,995 Y+30,025 DRCT X+19,732 Y+21,191 CC X+15 Y+30 C X+5 Y+30 DRDEP LCT X-30 Y+30 R5 ............................................ L Z+100 R0 F MAX M2 END PGM 208 MM
5 0
20
100
60
15
0
0
R20 CLEARANCE HEIGHT AUXILIARY POINT DEPTH APPROACH TANGENTIALLY CIRCLE CENTER CIRCLE TANGENTIAL CIRCULAR PATH
DEPART TANGENTIALLY
HEIDENHAIN Basic course G3/Upgrade course D02
208/2
Task:
Circular arc with CR
Program(s):
100
R80
50
5 0
20
100
90
50
10
0
0
Call tool data Move to clearance height
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . L...
Move to auxiliary point
...
Plunging depth
...
Approach tangentially
...
Contour
...
Depart tangentially
...
Retract tool, PGM end
...
Begin program Define workpiece blank
HEIDENHAIN Basic course G3/Upgrade course C01
209/1
Solution:
Circular arc with CR
100
R80
50
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13
5 0
20
100
90
50
10
0
0
BEGIN PGM 209 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... R20 L Z+100 R0 F MAX L X-30 Y-30 R0 F MAX M13 ..................................... AUXILIARY POINT L Z-5 F MAX APPR LT X+10 Y+0 LEN10 RL F250 ......................... APPROACH STARTING POINT TANGENTIALLY L Y+50 CR X+90 Y+50 R+80 DR- ......................................... CIRCULAR ARC L Y+0 DEP LT LEN10 .......................................................... DEPART TANGENTIALLY (AUX.PT.) L Z+100 R0 F MAX M2 END PGM 209 MM
HEIDENHAIN Basic course G3/Upgrade course D02
209/2
Task:
Hexagon (polar)
Program(s):
50
° 60
0 R40
5 0
20
50
0
-50
-50
Call tool data Move to clearance height
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . L Z...
Define pole
CC X . . . Y . . .
Auxiliary point in polar coord.
LP PR . . . PA . . .
Plunging depth
L Z...
Approach tangentially
APPR PLCT PR . . . PA . . . R . . .
Contour
LP PR . . . PA . . . ○ ○ ○
○ ○ ○
Begin program Define workpiece blank
Depart tangentially
DEP PLCT PR . . . PA . . . R . . .
Retract tool, PGM end
L Z...
HEIDENHAIN Basic course G3/Upgrade course D02
213/1
Solution:
Hexagon (polar)
50
° 60
0 R40
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
BEGIN PGM 213 MM BLK FORM 0.1 Z X-50 Y-50 Z-20 BLK FORM 0.2 X+50 Y+50 Z+0 TOOL CALL 13 Z S2500 ........................................... L Z+100 R0 F MAX CC X+0 Y+0 .............................................................. LP PR+80 PA+0 R0 F MAX ....................................... L Z-5 F MAX M3 APPR PLCT PR+40 PA+0 R5 RR F250 M8 ................ LP PA+60 LP PA+120 LP PA+180 LP PA+240 LP PA+300 LP PA+360 DEP PLCT PR+80 PA+0 R5 ....................................... L Z+100 R0 F MAX M2 END PGM 213 MM
5 0
20
50
0
-50
-50
R20 POLE AUXILIARY POINT (POLAR) APPROACH STARTING POINT OF CONTOUR TANGENTIALLY
DEPART TANGENTIALLY
HEIDENHAIN Basic course G3/Upgrade course D02
213/2
Task:
Circle (polar) CP
Program(s):
R4 0
100
CC
50
0°
5 0
20
100
0
50
0
Call tool data Move to clearance height
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . L...
Define pole
...
Auxiliary point in polar coord.
...
Contour
...
Auxiliary point
...
Retract tool, PGM end
...
Begin program Define workpiece blank
HEIDENHAIN Basic course G3/Upgrade course C01
211/1
Solution:
Circle (polar) CP
R4 0
100
CC
50
0°
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12
BEGIN PGM 211 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... L Z+100 R0 F MAX CC X+50 Y+50 .......................................................... LP PR+80 PA+180 R0 F MAX M3 ............................ L Z-5 F MAX APPR PLCT PR+40 PA+180 R5 RL F250 M8 ............
5 0
20
100
0
50
0
R20 POLE AUXILIARY POINT
APPROACH STARTING POINT OF CONTOUR TANGENTIALLY CP IPA+360 DR- ........................................................ CIRCLE PATH (POLAR) DEP PLCT PR+80 PA+180 R5 ................................... DEPART TANGENTIALLY L Z+100 F MAX M2 END PGM 211 MM
HEIDENHAIN Basic course G3/Upgrade course D02
211/2
Task:
Circular path with tangential connection (polar) CTP
Program(s):
100
158
76,
60
30 20 23,19 9°
Begin program Define workpiece blank Call tool data Move to clearance height Define pole Auxiliary point in polar coord. Contour Auxiliary point Retract tool, PGM end
5 0
20
100
90
40
0
20
0
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . L... ... ... ... ... ...
HEIDENHAIN Basic course G3/Upgrade course C01
212/1
Circular path with tangential connection (polar) CTP
Solution:
100
158
76,
60
30 20 23,19 9°
Complete program
5 0
20
100
90
40
20
0
0
0 1 2 3 4 5 6 7 8 9 10 11
BEGIN PGM 212 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+70 Z+0 TOOL CALL 13 Z S4000 ........................................... L Z+100 R0 F MAX L X-30 Y-30 R0 F MAX M3 ....................................... L Z-5 F MAX APPR LT X+0 Y+0 LEN5 RL F250 M8 ...................... L X+0 Y+30 L X+40 Y+60 CC Y+20 X+20 .......................................................... CTP PR+76,158 PA+23,199 ......................................
12 13 14 15
L Y+0 DEP LT LEN5 ............................................................ DEPART TANGENTIALLY L Z+100 R0 F MAX M2 END PGM 212 MM
R20 AUXILIARY POINT APPROACH STARTING POINT OF CONTOUR TANGENTIALLY POLE TANGENTIAL CIRCULAR PATH (POLAR)
HEIDENHAIN Basic course G3/Upgrade course D02
212/2
Polar coordinates (general)
Task:
Program(s):
30 100
P5
88
21
P6
P7
R90
32°
29
30°
P8 P1
50
P2
30°
40
45
45°
P4
P3
5 0
20
100
0
92
0
HEIDENHAIN Basic course G3/Upgrade course D02
252/1
Solution:
Polar coordinates (general)
30 100
P5
88
21
P6
P7
R90
32°
29
30°
P8 P1
50
P2
30°
40
45
45°
P4
P3
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
BEGIN PGM 252 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... L Z+100 R0 F MAX L X+130 Y+50 F MAX M3 L Z-5 F MAX APPR LCT X+92 Y+50 R5 RL F250 M8 .................... L Y+40 CC X+92 Y+40 .......................................................... LP PR+45 PA-135 ..................................................... CC X+92 Y+50 LP PR+90 PA-150 CP PA+148 DR- ........................................................ L IX+30 IY+0 CC ............................................................................. LP PR+21 PA-60 CC X+92 Y+88 CTP PR+29 PA-90 ..................................................... L Y+50 DEP LCT X+130 Y+50 R5 ......................................... L Z+100 R0 F MAX M2 END PGM 252 MM
5 0
20
100
0
92
0
R20
APPROACH STARTING POINT OF CONTOUR TANGENTIALLY POLE STRAIGHT LINE (POLAR)
CIRCULAR PATH (POLAR) DEFINE AS POLE POSITION
TANGENTIAL PATH (POLAR) DEPART TANGENTIALLY
HEIDENHAIN Basic course G3/Upgrade course D02
252/2
Task:
Drilling cycle
Program(s):
100
70
8 30
0
20
100
75
50
20
0
0
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X... Y... Z... TOOL CALL . . . . . . S . . . CYCL DEF . . . L Z+ . . .
Begin program Define workpiece blank Call tool data Define cycle Move to clearance height Starting point first hole / call cycle
L X . . . Y . . . M99
Second hole / call cycle
L X . . . Y . . . M99
Third hole / call cycle
L X . . . Y . . . M99
Retract tool, PGM end
...
HEIDENHAIN Basic course G3/Upgrade course
C01
201/1
Solution:
Drilling cycle
100
70
8 30
Complete program
0 1 2 3 4
5 6 7 8 9 10
BEGIN PGM 201 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 7 Z S1000 ............................................. CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-23 .................................................................. Q206=150 ................................................................. Q202=5 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... L Z+100 R0 F9999 M3 L X+20 Y+30 M99 .................................................... L X+50 Y+70 M99 .................................................... L X+75 Y+30 M99 .................................................... L Z+100 R0 F MAX M2 END PGM 201 MM
0
20
100
75
50
20
0
0
R4 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE STARTING POSITION 2ND HOLE 3RD HOLE
HEIDENHAIN Basic course G3/Upgrade course D02
201/2
Task:
Drilling with 200-series cycles
Program(s):
40H7
0
39,5
M30 x 2
50
Procedure:
• • • • •
Centering Drilling diameter 28 mm Boring Reaming Tapping
Cycle Cycle Cycle Cycle Cycle
0
25
35
70
50
0
-50
-50
1 203 202 201 2
HEIDENHAIN Basic course G3/Upgrade course
C01
260/1
Solution:
Drilling with 200-series cycles
40H7
0
39,5
M30 x 2
50
Complete program Centering
Drilling
0 1 2 3 4 5 6 7 8 9 10 11 12 13
0
25
35
70
50
0
-50
-50
BEGIN PGM 260 MM BLK FORM 0.1 Z X-50 Y-50 Z-70 BLK FORM 0.2 X+50 Y+50 Z+0 TOOL CALL 9 Z S1000 ............................................. R6 L Z+100 R0 F MAX CYCL DEF 1.0 PECKING CYCL DEF 1.1 SET UP 2 CYCL DEF 1.2 DEPTH -5 CYCL DEF 1.3 PECKG 5 CYCL DEF 1.4 DWELL 0 CYCL DEF 1.5 F200 L X+0 Y+0 R0 F9999 M3 L Z+2 M99 L Z+100 M6
14 TOOL CALL 11 Z S350 ............................................. 15 CYCL DEF 203 UNIVERSAL DRILLING Q200=5 ..................................................................... Q201=-80 .................................................................. Q206=100 ................................................................. Q202=15 ................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... Q212=2 ..................................................................... Q213=2 ..................................................................... Q205=5 ..................................................................... Q211=0 ..................................................................... Q208=500 ................................................................. 16 CYCL CALL M3 17 L Z+100 M6
R10 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE DECREMENT NR OF BREAKS MIN. PLUNGING DEPTH DWELL TIME AT DEPTH RETRACTION FEED RATE
HEIDENHAIN Basic course G3/Upgrade course D02
260/2
Solution:
Drilling with 200-series cycles
Boring
18 TOOL CALL 13 Z S500 ............................................. 19 CYCL DEF 202 BORING Q200=2 ..................................................................... Q201=-35 .................................................................. Q206=250 ................................................................. Q211=0 ..................................................................... Q208=500 ................................................................. Q203=+0 ................................................................... Q204=20 ................................................................... Q214=0 ..................................................................... 20 CYCL CALL M3 21 L Z+100 M6
R20
22 TOOL CALL 13 Z S100 ............................................. 23 CYCL DEF 201 REAMING Q200=5 ..................................................................... Q201=-25 .................................................................. Q206=100 ................................................................. Q211=0 ..................................................................... Q208=300 ................................................................. Q203=+0 ................................................................... Q204=20 ................................................................... 24 CYCL CALL M3 25 L Z+100 M6
R20
Reaming
Tapping
26 27 28 29 30 31 32 33
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING DWELL TIME AT DEPTH RETRACTION FEED RATE SURFACE COORDINATE 2ND SET UP CLEARANCE DISENGAGING DIRECTION
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING DWELL TIME AT DEPTH RETRACTION FEED RATE SURFACE COORDINATE 2ND SET UP CLEARANCE
TOOL CALL 12 Z S50 ............................................... R15 CYCL DEF 2.0 TAPPING CYCL DEF 2.1 SET UP 5 CYCL DEF 2.2 DEPTH -45 CYCL DEF 2.3 DWELL 0 CYCL DEF 2.4 F100 L Z-30 M3 CYCL CALL
34 L Z+100 M2 35 END PGM 260 MM
HEIDENHAIN Basic course G3/Upgrade course D02
260/3
Task:
Slot plate
Program(s):
100
35°
R2
5 12
60
15
75
20°
25
0
10
20
100
50
40
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
210/1
Solution:
Slot plate
100
35°
R2
5 12
60
15
75
20°
25
Complete program
0 1 2 3 4 5
BEGIN PGM 210 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 8 Z S1000 ............................................. L Z+100 R0 F9999 M3 CYCL DEF 210 SLOT RECIP. PLNG Q200=2 ..................................................................... Q201=-10 .................................................................. Q207=100 ................................................................. Q202=5 ..................................................................... Q215=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... Q216=+50 ................................................................. Q217=+25 ................................................................. Q218=75 ................................................................... Q219=15 ................................................................... Q224=+20 ................................................................. 6 CYCL CALL
7 CYCL DEF 211 CIRCULAR SLOT Q200=2 ..................................................................... Q201=-10 .................................................................. Q207=250 ................................................................. Q202=5 ..................................................................... Q215=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... Q216=+40 ................................................................. Q217=+60 ................................................................. Q244=50 ................................................................... Q219=12 ................................................................... Q245=+35 ................................................................. Q248=180 ................................................................. 8 CYCL CALL
0
10
20
100
50
40
0
0
R5
SET UP CLEARANCE DEPTH FEED RATE FOR MILLNG PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS FIRST SIDE LENGTH SECOND SIDE LENGTH ANGLE OF ROTATION
SET UP CLEARANCE DEPTH FEED RATE FOR MILLNG PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS PITCH CIRCLE DIAMETER SECOND SIDE LENGTH STARTING ANGLE ANGULAR LENGTH
9 L Z+100 M2 10 END PGM 210 MM
HEIDENHAIN Basic course G3/Upgrade course D02
210/2
Task:
Bushing plate
Program(s):
0
15
20 +0,05
6,5
11
6,6
100
60°
R3
0
85
50
15
0
6,8
15
100
85
50
15
0
0
HEIDENHAIN Basic course G3/Upgrade course
C01
262/1
Program layout:
Bushing plate
Conventional preparation:
BLK- FORM
First tool Rough out circular pocket
TOOL CALL . . . CYCL DEF . . . . . . M99
(Oversizing DR!)
Rough out first long CYCL DEF . . . slot CYCL CALL Rough out second long slot
FN 0: Q . . . CYCL CALL . . . M6
Second tool Finish first short slot
TOOL CALL . . . CYCL DEF . . . CYCL CALL
Finish second short slot
FN 0: Q . . . CYCL CALL
Tool change
Finish first long slot CYCL DEF . . . CYCL CALL Finish second long slot
FN 0: Q . . . CYCL CALL
First rounded slot
CYCL DEF . . . CYCL CALL
Second rounded slot FN 0: Q . . . CYCL CALL Finish circular pocket
CYCL DEF . . . CYCL CALL
Retract tool, end
L Z100 M2
HEIDENHAIN Basic course G3/Upgrade course
C01
262/2
Solution:
Bushing plate
0
15
20 +0,05
6,5
11
6,6
100
60°
R3 0
85
50
15
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17
BEGIN PGM 262 MM BLK FORM 0.1 Z X+0 Y+0 Z-15 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 6 Z S1500 DR+0,5 ................................ L Z+100 R0 F9999 L X+50 Y+50 M3 CYCL DEF 5.0 CIRCULAR POCKET CYCL DEF 5.1 SET UP2 CYCL DEF 5.2 DEPTH -15 CYCL DEF 5.3 PECKG 5 F100 CYCL DEF 5.4 RADIUS 10 CYCL DEF 5.5 F200 DR+ L Z+2 M99 CYCL DEF 210 SLOT RECIP. PLNG Q200=2 ..................................................................... Q201=-6 .................................................................... Q207=200 ................................................................. Q202=6 ..................................................................... Q215=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+15 ................................................................. Q218=81 ................................................................... Q219=11 ................................................................... Q224=+0 ................................................................... CYCL CALL FN 0: Q217 = +85 CYCL CALL L Z+100 M6
0
6,8
15
100
85
50
15
0
0
R3
SET UP CLEARANCE DEPTH FEEDRATE FOR MILNG PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS FIRST SIDE LENGTH SECOND SIDE LENGTH ANGLE OF ROTATION
HEIDENHAIN Basic course G3/Upgrade course D02
262/3
Solution:
Bushing plate
18 TOOL CALL 5 Z S2000 ............................................. 19 CYCL DEF 210 SLOT RECIP. PLNG Q200=2 ..................................................................... Q201=-9 .................................................................... Q207=200 ................................................................. Q202=5 ..................................................................... Q215=0 ..................................................................... Q203=-6 .................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+15 ................................................................. Q218=76,6 ................................................................ Q219=6,6 .................................................................. Q224=+0 ................................................................... 20 CYCL CALL M3 21 FN 0: Q217 = +85 22 CYCL CALL 23 CYCL DEF 210 SLOT RECIP. PLNG Q200=2 ..................................................................... Q201=-6,8 ................................................................. Q207=200 ................................................................. Q202=6,8 .................................................................. Q215=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+15 ................................................................. Q218=81 ................................................................... Q219=11 ................................................................... Q224=+0 ................................................................... 24 CYCL CALL 25 FN 0: Q217 = +85 26 CYCL CALL 27 CYCL DEF 211 CIRCULAR SLOT Q200=2 ..................................................................... Q201=-15 .................................................................. Q207=200 ................................................................. Q202=5 ..................................................................... Q215=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+50 ................................................................. Q244=60 ................................................................... Q219=6,6 .................................................................. Q245=-30 .................................................................. Q248=60 ................................................................... 28 CYCL CALL 29 FN 0: Q245 = +150 30 CYCL CALL 31 CYCL DEF 214 C. POCKT FINSHNG Q200=2 ..................................................................... Q201=-15 .................................................................. Q206=250 ................................................................. Q202=8 ..................................................................... Q207=250 ................................................................. Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+50 ................................................................. Q222=19 ................................................................... Q223=20,02 .............................................................. 32 CYCL CALL 33 L Z+100 R0 F MAX M2 34 END PGM 262 MM
R2,5 SET UP CLEARANCE. DEPTH FEEDRATE FOR MILNG PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS FIRST SIDE LENGTH SECOND SIDE LENGTH ANGLE OF ROTATION
SET UP CLEARANCE DEPTH FEED RATE FOR MILLNG PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS FIRST SIDE LENGTH SECOND SIDE LENGTH ANGLE OF ROTATION
SET UP CLEARANCE DEPTH FEEDRATE FOR MILLING PLUNGING DEPTH MACHINING OPERATION SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS PITCH CIRCLE DIAMETER SECOND SIDE LENGTH STARTING ANGLE ANGULAR LENGTH
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH FEEDRATE FOR MILLING SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS WORKPIECE BLANK DIAMETER FINISHED PART DIAMETER
HEIDENHAIN Basic course G3/Upgrade course D02
262/4
Task:
Die I
Program(s):
100
30
50
90H7
60
25
, R5
10 5 0
20
100
50
0
0
HEIDENHAIN Basic course G3/Upgrade course
C01
265/1
Solution:
Die I
100
30
50
90H7
60
5
,2
R5
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
10 5 0
20
100
50
0
0
BEGIN PGM 265 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 9 Z S500 DR+1 ..................................... R6 L Z+100 R0 F9999 CC X+50 Y+50 LP PR+70 PA+0 L Z+2 M3 L Z-10 F200 CP PA+360 DRLP PR+60 CP PA+360 DRLP PR+45 RL CP PA+360 DRLP PR+65 PA+0 R0 L Z+2 CYCL DEF 4.0 POCKET MILLING CYCL DEF 4.1 SET UP 2 CYCL DEF 4.2 DEPTH -5 CYCL DEF 4.3 PECKG 5 F100 CYCL DEF 4.4 X60 CYCL DEF 4.5 Y30 CYCL DEF 4.6 F250 DR- RADIUS 7 L X+50 Y+50 R0 F MAX M99 L Z+100 F MAX M6
HEIDENHAIN Basic course G3/Upgrade course D02
265/2
Solution:
Die I
25 TOOL CALL 8 Z S1000 ............................................. 26 CYCL DEF 212 POCKET FINISHING Q200=2 ..................................................................... Q201=-5 .................................................................... Q206=250 ................................................................. Q202=5 ..................................................................... Q207=250 ................................................................. Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+50 ................................................................. Q218=60 ................................................................... Q219=30 ................................................................... Q220=5,25 ................................................................ Q221=0 ..................................................................... 27 CYCL CALL M3 28 CYCL DEF 215 C. STUD FINISHNG Q200=2 ..................................................................... Q201=-10 .................................................................. Q206=250 ................................................................. Q202=10 ................................................................... Q207=250 ................................................................. Q203=+0 ................................................................... Q204=20 ................................................................... Q216=+50 ................................................................. Q217=+50 ................................................................. Q222=92 ................................................................... Q223=90 ................................................................... 29 CYCL CALL
R5 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH FEED RATE FOR MILLNG SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS FIRST SIDE LENGTH SECOND SIDE LENGTH CORNER RADIUS ALLOWANCE IN 1ST AXS
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH FEED RATE FOR MILLNG SURFACE COORDINATE 2ND SET UP CLEARANCE CENTER IN 1ST AXIS CENTER IN 2ND AXIS WORKPIECE BLANK DIAMETER FINISHED PART DIAMETER
30 L Z+100 R0 F MAX M2 31 END PGM 265 MM
HEIDENHAIN Basic course G3/Upgrade course D02
265/3
Linear hole pattern
Task:
Program(s):
100
84 76 68 60 52 44 6
36 28 20
0
20
40
100
85
75
65
55
45
35
25
15
0
0
HEIDENHAIN Basic course G3/Upgrade course D02
220/1
Solution:
Linear hole pattern
100
84 76 68 60 52 44 6
36 28 20
Main program
Retract tool, end
SPGM
0 1 2 3 4 5
BEGIN PGM 220 MM BLK FORM 0.1 Z X+0 Y+0 Z-40 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 6 Z S1500 ............................................. L Z+100 R0 F9999 M3 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-20 .................................................................. Q206=100 ................................................................. Q202=5 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... 6 CALL LBL 1
0
20
40
100
85
75
65
55
45
35
25
15
0
0
R3
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
7 L Z+100 M2
8 LBL 1 9 CYCL DEF 221 CARTESIAN PATTRN Q225=+15 ................................................................. Q226=+20 ................................................................. Q237=+10 ................................................................. Q238=+8 ................................................................... Q242=8 ..................................................................... Q243=9 ..................................................................... Q224=+0 ................................................................... Q200=2 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... 10 LBL 0 11 END PGM 220 MM
STARTNG PNT 1ST AXIS STARTNG PNT 2ST AXIS SPACING IN 1ST AXIS SPACING IN 2ND AXIS NUMBER OF COLUMNS NUMBER OF ROWS ANGLE OF ROTATION SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
220/2
Hole pattern
Task:
100
Program(s):
20
°
0
30
R5
80
15
6
15°
10
0
20 17
100
90
30
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
221/1
Solution:
Hole pattern
100
20
°
30
0 R5
80
15
6
15°
10
Main program
Retract tool, end
SPGM
0 1 2 3 4 5
BEGIN PGM 221 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 6 Z S1500 ............................................. L Z+100 R0 F9999 M3 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-17 .................................................................. Q206=150 ................................................................. Q202=6 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... 6 CALL LBL 1 7 CALL LBL 2
0
20 17
100
90
30
0
0
R3
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
8 L Z+100 M2
9 LBL 1 10 CYCL DEF 220 POLAR PATTERN Q216=+90 ................................................................. Q217=+10 ................................................................. Q244=100 ................................................................. Q245=+90 ................................................................. Q246=+180 ............................................................... Q247=15 ................................................................... Q241=7 ..................................................................... Q200=2 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... 11 LBL 0
CENTER IN 1ST AXIS CENTER IN 2ND AXIS PITCH CIRCLE DIA. STARTING ANGLE STOPPING ANGLE STEPPING ANGLE NR OF REPETITIONS SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
221/2
Solution:
Hole pattern
12 LBL 2 13 CYCL DEF 221 CARTESIAN PATTRN Q225=+30 ................................................................. Q226=+30 ................................................................. Q237=+15 ................................................................. Q238=+20 ................................................................. Q242=5 ..................................................................... Q243=2 ..................................................................... Q224=+80 ................................................................. Q200=2 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... 14 LBL 0 15 END PGM 221 MM
STARTNG PNT 1ST AXIS STARTNG PNT 2ND AXIS SPACING IN 1ST AXIS SPACING IN 2ND AXIS NUMBER OF COLUMNS NUMBER OF ROWS ANGLE OF ROTATION SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course C01
221/3
Task:
Guide plate
Program(s):
0 M6 -10 -22 -25 -30 100 90
70
50
30
10
Procedure:
• • • •
Shoulders Centering Drilling Tapping
100
85
70
30
15
0
0
Cycle 200 Cycle 200 Cycle 2
HEIDENHAIN Basic course G3/Upgrade course
C01
261/1
Solution:
Guide plate
0 M6 -10 -22 -25 -30 100 90
70
50
30
10
Main program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
100
85
70
30
15
0
0
BEGIN PGM 261 MM BLK FORM 0.1 Z X+0 Y+0 Z-30 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S500 ............................................. R20 L Z+100 R0 F9999 L X-50 Y-50 L Z+2 M3 L Z-10 F200 APPR LCT X+30 Y+0 R2 RL L Y+100 DEP LCT X+0 Y+150 R2 L X+100 F MAX APPR LCT X+70 Y+100 R2 RL L Y+0 DEP LCT X+100 Y-50 R2 L Z+100 R0 F9999 M6
16 TOOL CALL 4 Z S2000 ............................................. 17 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-3,5 ................................................................. Q206=250 ................................................................. Q202=3,5 .................................................................. Q210=0 ..................................................................... Q203=-10 .................................................................. Q204=20 ................................................................... 18 L Z+5 M3 19 CALL LBL 1 20 L Z+100 M6
R2,5 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
261/2
Solution:
Guide plate
21 TOOL CALL 5 Z S2000 ............................................. 22 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-15 .................................................................. Q206=250 ................................................................. Q202=5 ..................................................................... Q210=0 ..................................................................... Q203=-10 .................................................................. Q204=20 ................................................................... 23 L Z+5 M3 24 CALL LBL 1 25 L Z+100 M6 26 27 28 29 30 31 32 33
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
TOOL CALL 6 Z S300 ............................................... R3 CYCL DEF 2.0 TAPPING CYCL DEF 2.1 SET UP 2 CYCL DEF 2.2 DEPTH -12 CYCL DEF 2.3 DWELL 0 CYCL DEF 2.4 F300 L Z+5 M3 CALL LBL 1
Retract tool, end
34 L Z+100 R0 F MAX M2
SPGM
35 LBL 1 36 CYCL DEF 221 CARTESIAN PATTRN Q225=+15 ................................................................. Q226=+10 ................................................................. Q237=+70 ................................................................. Q238=+20 ................................................................. Q242=2 ..................................................................... Q243=5 ..................................................................... Q224=+0 ................................................................... Q200=2 ..................................................................... Q203=-10 .................................................................. Q204=20 ................................................................... 37 LBL 0 38 END PGM 261 MM
SPGM, end
R2,5
STARTNG PNT 1ST AXIS STARTNG PNT 2ND AXIS SPACING IN 1ST AXIS SPACING IN 2ND AXIS NUMBER OF COLUMNS NUMBER OF LINES ANGLE OF ROTATION SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
261/3
Die II
Program(s):
12
x
30
°
Task:
8
8
5
30°
80
M5
6
10
10 0
10
20 15 12
10
HEIDENHAIN Basic course G3/Upgrade course
C01
266/1
Program layout:
Die II
Define workpc. blank BLK FORM
CALL PGM . . . Drilling
5 mm
PGM-Call
CYCL DEF . . . CALL LBL . . .
SPGM1-Call
L Z100 . . . M6
Tool change
Centering, pitch circle CYCL DEF . . .
Drilling, pitch circle
Tapping
CALL LBL . . .
SPGM2-Call
L Z100 . . . M6
Tool change
CYCL DEF . . . CALL LBL . . .
SPGM2-Call
L Z100 . . . M6
Tool change
CYCL DEF . . . CALL LBL . . .
Retract tool, end
L Z . . . M2
SPGM1
LBL 1
Cartesian pattern
CYCL DEF . . .
SPGM2-Call
LBL 0 SPGM2
LBL 2
Polar pattern
CYCL DEF . . . LBL 0
Copy help program from PGM 265
HEIDENHAIN Basic course G3/Upgrade course
C01
266/2
Die II
12
x
° 30
Solution:
8
8
5
30°
80
M5
6
10
10
Main program
0 1 2 3 4 5 6
BEGIN PGM 266 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 CALL PGM 26501 ..................................................... TOOL CALL 5 Z S2000 ............................................. L Z+100 M3 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-6 .................................................................... Q206=200 ................................................................. Q202=6 ..................................................................... Q210=0 ..................................................................... Q203=-5 .................................................................... Q204=20 ................................................................... 7 CALL LBL 1 8 L Z+100 R0 F9999 M6
9 10 11 12 13 14 15 16 17 18
0
10
20 15 12
10
HELP PROGRAM R2,5
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
TOOL CALL 4 Z S2000 ............................................. R2 L Z+100 M3 CYCL DEF 1.0 PECKING CYCL DEF 1.1 SET UP 2 CYCL DEF 1.2 DEPTH -2,8 CYCL DEF 1.3 PECKG 2,8 CYCL DEF 1.4 DWELL 0 CYCL DEF 1.5 F200 CALL LBL 2 L Z+100 M6
19 TOOL CALL 5 Z S1500 ............................................. 20 L Z+100 M3 21 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-15 .................................................................. Q206=200 ................................................................. Q202=8 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... 22 CALL LBL 2 23 L Z+100 M6
R2,5
SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
266/3
Solution:
Die II
24 25 26 27 28 29 30 31
TOOL CALL 6 Z S300 ............................................... R3 L Z+100 M3 CYCL DEF 2.0 TAPPING CYCL DEF 2.1 SET UP 2 CYCL DEF 2.2 DEPTH -12 CYCL DEF 2.3 DWELL 1 CYCL DEF 2.4 F300 CALL LBL 2
32 L Z+100 R0 F MAX M2
SPGM
33 LBL 1 34 CYCL DEF 221 CARTESIAN PATTRN Q225=+30 ................................................................. Q226=+42 ................................................................. Q237=+10 ................................................................. Q238=+8 ................................................................... Q242=5 ..................................................................... Q243=3 ..................................................................... Q224=+0 ................................................................... Q200=2 ..................................................................... Q203=-6 .................................................................... Q204=20 ................................................................... 35 LBL 0 36 LBL 2 37 CYCL DEF 220 POLAR PATTERN Q216=+50 ................................................................. Q217=+50 ................................................................. Q244=80 ................................................................... Q245=+0 ................................................................... Q246=+360 ............................................................... Q247=30 ................................................................... Q241=12 ................................................................... Q200=2 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... 38 LBL 0 39 END PGM 266 MM
STARTNG PNT 1ST AXIS STARTNG PNT 2ND AXIS SPACING IN 1ST AXIS SPACING IN 2ND AXIS NUMBER OF COLUMNS NUMBER OF LINES ANGLE OF ROTATION SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
CENTER IN 1ST AXIS CENTER IN 2ND AXIS PITCH CIRCLE DIA. STARTING ANGLE STOPPING ANGLE STEPPING ANGLE NR OF REPETITIONS SET UP CLEARANCE SURFACE COORDINATE 2ND SET UP CLEARANCE
HEIDENHAIN Basic course G3/Upgrade course D02
266/4
Task:
Hexagon
Program(s):
100
5
6
° 60
1
4
50
R40
3
2 5 0
20
100
50
0
0
HEIDENHAIN Basic course G3/Upgrade course
C01
268/1
Solution:
Hexagon
100
5
6
° 60
1
4
50
R40
3
2
Complete program
0 1 2 3 4 5 6 7 8
BEGIN PGM 268 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 12 Z S500 ............................................. L Z+100 R0 F9999 CC X+50 Y+50 .......................................................... LP PR+80 PA+0 R0 ................................................... L Z-5 M3 APPR PLCT PR+40 PA+0 R2 RL F100 ......................
5 0
20
100
0
50
0
R15 POLE AUXILIARY POINT STARTING POINT
9 LBL 1 ........................................................................ DEFINE LABEL 10 LP PR+40 IPA-60 11 CALL LBL 1 REP 5/5 ................................................. CALL LABEL WITH REPEATS 12 DEP PLCT PR+80 PA+0 R2 F200 .............................. AUXILIARY POINT 13 L Z+100 R0 F MAX M2 14 END PGM 268 MM
HEIDENHAIN Basic course G3/Upgrade course D02
268/2
Task:
Drilled plate – slanted columns
Program(s):
100
85
70
55
40
25
5
10
3
0
20 15
100
80
70
50
40
20
10
0
0
HEIDENHAIN Basic course G3/Upgrade course D02
270/1
Program layout:
100
5
10 Pre-position 0
LBL 3
LBL 2
0
20 15
100
80
70
50
20
10
0
3
40
Move up and down columns (meandering)
Drilled plate – slanted columns
Drilling pattern
LX...Y... LZ...
Absolute pre-position Set up clearance
LBL 1
Define label 1
L IX . . . M99
Cross over to first hole
LBL 2
123456789 123456789 123456789 123456789 123456789
L IY . . . M99 CALL LBL 2 REP . . .
Move up the column 123456789 123456789 123456789 123456789 123456789 123456789
L IX . . . M99 LBL 3
Cross over two second column 123456789 123456789 123456789 123456789 123456789
L IY . . . M99 CALL LBL 3 REP . . . CALL LBL 1 REP . . .
Define label 2
123456789 123456789 123456789 123456789 123456789 123456789
Define label 2 Move down the column Remaining groups
HEIDENHAIN Basic course G3/Upgrade course D02
270/2
Solution:
Drilled plate – slanted columns
100
85
70
55
40
25
5
10
3
Main program
0 1 2 3
0
20 15
100
80
70
50
40
20
10
0
0
BEGIN PGM 270 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 L Z+100 R0 F MAX
4 TOOL CALL 5 Z S4000 ............................................. 5 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-15 .................................................................. Q206=250 ................................................................. Q202=8 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ...................................................................
R2,5 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
6 L X-10 Y+10 R0 F9999 M3 7 L Z+2 8 LBL 1 9 L IX+20 M99 10 LBL 2 11 L IX+3 IY+15 M99 12 CALL LBL 2 REP 4/4 13 L IX+10 M99 14 LBL 3 15 L IX-3 IY-15 M99 16 CALL LBL 3 REP 4/4 17 CALL LBL 1 REP 2/2 18 L Z+100 R0 F MAX M2 19 END PGM 270 MM
HEIDENHAIN Basic course G3/Upgrade course D02
270/3
Task:
FK Cam
Program(s):
100
R15
75
35
5
R2
25
R2
0
5 0
20
100
75
50
30
0
0
HEIDENHAIN Basic course G3/Upgrade course C03
288/1
Solution:
FK Cam
100
R15
75
35
5
R2
25
R2
0
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
5 0
20
100
75
50
30
0
0
BEGIN PGM 288 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 10 Z S4000 ........................................... R7,5 L Z+100 R0 F MAX L X-15 Y+35 R0 F MAX M3 L Z-5 R0 F MAX APPR LCT X+5 Y+35 R5 RL F400 FC DR- R25 CCX+30 CCY+35 FLT FCT DR- R15 CCX+50 CCY+75 FLT FCT DR- R20 CCX+75 CCY+25 FLT FCT X+5 Y+35 DR- R25 CCX+30 CCY+35 DEP LCT X-15 Y+35 R5 L Z+100 R0 F MAX M2 END PGM 288 MM
HEIDENHAIN Basic course G3/Upgrade course D02
288/2
Task:
Maltese cross
Program(s):
R3
8
50
25°
74 100
0
48
0
10
20
50
0
-50
-50
HEIDENHAIN Basic course G3/Upgrade course D02
275/1
Solution:
Maltese cross
R3 8
50
25°
74 100
0
48
Main program
0 1 2 3 4 5 6 7 8 9 10 11
0
10
20
50
0
-50
-50
BEGIN PGM 275 MM BLK FORM 0.1 Z X-50 Y-50 Z-20 BLK FORM 0.2 X+50 Y+50 Z+0 TOOL CALL 8 Z S250074 ......................................... R5 L Z+100 R0 F MAX L Z+2 R0 F MAX M3 CALL LBL 10 LBL 5 CYCL DEF 10.0 ROTATION CYCL DEF 10.1 IROT-90 CALL LBL 10 CALL LBL 5 REP 2/2
12 CYCL DEF 10.0 ROTATION 13 CYCL DEF 10.1 ROT+0 14 L Z+100 R0 F MAX M2
SPGM
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
LBL 10 CC X+0 Y+0 LP PR+70 PA+180 R0 F1000 L Z-10 APPR PLCT PR+50 PA+180 R2 RL F500 FPOL X+0 Y+0 FC DR- R50 CCX+0 CCY+0 FL AN+65 PDX+0 PDY+0 D48 FSELECT 4 FC DR+ R38 CCPR+75 CCPA+135 FSELECT 2 FL AN+25 PDX+0 PDY+0 D48 FSELECT 1 FC PR+50 PA+90 DR- R50 CCA+90 DEP PLCT PR+70 PA+90 R2 LBL 0 END PGM 275 MM
HEIDENHAIN Basic course G3/Upgrade course D02
275/2
FK Hammer
Task:
Program(s):
100
55°
R1 5
R1 1
Z
20
65
Detail Z
7,5
40
55
°
R1 5
30°
R1 1
3
R1
2,5
°
80
1
R1
15
5 0
20
100
30
15
0
0
HEIDENHAIN Basic course G3/Upgrade course D02
289/1
Solution:
FK Hammer
100
R1 5
55°
R1
1
Z
20
65
Detail Z
,5
40
55
°
R1 5
R1
30°
1
37
R1
2,5
°
80
R1
15
1
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
5 0
20
100
30
15
0
0
BEGIN PGM 289 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 11 Z S4000 L Z+100 R0 F MAX CC X+30 Y+40 LP PR+60 PA+30 R0 F MAX M3 L Z+2 R0 F MAX L Z-5 R0 F100 APPR PLCT PR+37,5 PA+30 R5 RL F400 FL LEN10 AN-60 FL AN-150 FCT DR+ R12,5 FLT AN-100 FCT DR- R11 CCX+30 CCY+15 FLT FCT DR- R11 CCX+15 CCY+65 FLT AN-55 FCT DR+ R15 FLT AN+30 FPOL X+30 Y+40 FL PR+37,5 PA+30 LEN10 AN-60 DEP PLCT PR+60 PA+30 R5 L Z+100 R0 F MAX M2 END PGM 289 MM
HEIDENHAIN Basic course G3/Upgrade course D02
289/2
Task:
FK Hook-type spanner wrench
Program(s):
35 28 5
20
30°
8
R60
R8
4
0 -5
R1
0
10°
R4
R5
R12
0 R60
R7
Depth 5 mm
160
134 138
0
100 105
-35
HEIDENHAIN Basic course G3/Upgrade course C01
295/1
Solution:
FK Hook-type spanner wrench
35 28
5
20
30°
R1
R60
R8
4
0 -5
8
10°
R4 0
R5
R12
0
R60
R7
Depth 5 mm
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
160
134 138
0
100 105
-35
BEGIN PGM 295 MM BLK FORM 0.1 Z X+0 Y-35 Z-20 BLK FORM 0.2 X+160 Y+35 Z+0 TOOL CALL 8 Z S4000 ............................................. R5 L Z+100 R0 F MAX L X-10 Y-10 R0 F MAX L Z-5 R0 F MAX M3 APPR LCT X+0 Y+0 R2 RR F400 FL AN+0 FCT DR- R70 FCT DR+ R60 CCX+105 CCY+28 FSELECT 2 FCT DR+ R12 FCT DR+ R18 CCX+138 CCY-5 FLT LEN5 AN+170 FL X+134 AN-150 FSELECT 1 FL LEN4 IAN-90 FCT DR- R8 FCT DR- R60 CCX+105 FSELECT 1 FCT DR- R40 CCX+100 FCT Y+20 DR+ R5 FSELECT 2 FLT X+0 AN+180 FSELECT 1 L Y+0 DEP LCT X-10 Y-10 R2 L Z+100 R0 FMAX M2 END PGM 295 MM
HEIDENHAIN Basic course G3/Upgrade course D02
295/2
0
100
78
Program(s):
57 63
42
0
20
35
Subprogram (Groups of holes)
20 18
Task:
0 10 12
➀
➁ ➂
4
25 27 32
47
70
BEGIN PGM . . . MM ○ ○
Begin program
TOOL CALL . . .
Call tool data
CYCL DEF . . . L Z+ . . .
Define cycle Move to clear. height
L X... Y... L Z...
Start. pos.-hole group ➀ Set up clearance
CALL LBL . . .
Call SPGM
L X... Y...
Start. pos.-hole group ➁
CALL LBL . . .
Call SPGM
L X... Y...
Start. pos.-hole group ➂ Call SPGM
CALL LBL . . . Retract tool, end
L Z +100 R0 F9999 M2
SPGM
LBL . . .
SPGM end
LBL 0
HEIDENHAIN Basic course G3/Upgrade course D02
215/1
0
20 18
100
78
57 63
42
20
35
Subprogram (Groups of holes)
0
Solution:
0 10 12
➀
➁ ➂
4
25 27 32
47
70
Main program
0 1 2 3 4
5 6 7 8
BEGIN PGM 215 MM BLK FORM 0.1 Z X+0 Y-70 Z-20 BLK FORM 0.2 X+100 Y+0 Z+0 TOOL CALL 4 Z S4000 ............................................. CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-18 .................................................................. Q206=200 ................................................................. Q202=4 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=2 ..................................................................... L Z+100 R0 F MAX ................................................... L X+20 Y-10 R0 F MAX ............................................ L Z+2 R0 F MAX M13 CALL LBL 1 ..............................................................
CALL TOOL DATA, R2 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE CLEARANCE HEIGHT STARTING POINT-HOLE GROUP ➀ CALL SPGM
9 L X+63 Y-12 F MAX ................................................. STARTING POINT-HOLE GROUP ➁ 10 CALL LBL 1 .............................................................. CALL SPGM 11 L X+42 Y-32 F MAX ................................................. STARTING POINT-HOLE GROUP ➂ 12 CALL LBL 1 .............................................................. CALL SPGM Retract tool, end
13 L Z+100 R0 F MAX M2
SPGM
14 15 16 17 18 19 20
SPGM, end
LBL 1 CYCL CALL L IX+15 F MAX M99 L IY-15 F MAX M99 .................................................. DRILLING PATTERN L IX-15 F MAX M99 LBL 0 END PGM 215 MM
HEIDENHAIN Basic course G3/Upgrade course D02
215/2
Task:
Bolt hole circle segments with several tools
Program(s):
M6
90
11
0
60
60°
70 50
60°
30 0
20 15 12
150
110
40
0
0
HEIDENHAIN Basic course G3/Upgrade course C02
280/1
Program layout:
Nesting for double bolt hole circles
Conventional Preparation:
BLK- FORM
Centering
TOOL CALL . . . CYCL DEF / L Z+100 CALL LBL 1
Drilling
TOOL CALL . . . CYCL DEF . . . CALL LBL 1
Tapping
TOOL CALL . . . CYCL DEF . . . CALL LBL 1
Retract tool, end
L Z100 M2
SPGM1
LBL 1 Circle center-left
CALL LBL 2
Call bolt hole circle seg.
CC X . . . Y . . .
Circle center-right
CALL LBL 2
Call bolt hole circle seg.
○ ○ ○
CC X . . . Y . . .
SPGM1 end
LBL 0
SPGM2, Bolt hole circle segments
LBL 2 LP PR . . . PA . . . M3 L Z+2 M99 ○ ○
LBL 3 CALL LBL 3 REP . . . Partial repeat
LP PR . . . PA . . . ○ ○
LBL 4 CALL LBL 4 REP . . . SPGM2 end
Starting position 123456789 123456789 123456789 123456789 123456789 123456789
Remaining holes
123456789 123456789 123456789 123456789 123456789 123456789
123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789
LBL 0
HEIDENHAIN Basic course G3/Upgrade course C03
280/2
Solution:
Bolt hole circle segments with several tools
M6
90
11
0
60
60°
70
50
60°
30
Main program
0 1 2 3 4 5 6 7 8 9 10 11 12
0
20 15 12
150
BEGIN PGM 280 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+150 Y+60 Z+0 TOOL CALL 4 Z S2000 ............................................. R2 L Z+100 R0 F9999 CYCL DEF 1.0 PECKING CYCL DEF 1.1 SET UP 2 CYCL DEF 1.2 DEPTH -3,5 CYCL DEF 1.3 PECKG 3,5 CYCL DEF 1.4 DWELL 0 CYCL DEF 1.5 F200 CALL LBL 1 L Z+100 M6
13 TOOL CALL 5 Z S1500 ............................................. 14 CYCL DEF 200 DRILLING Q200=2 ..................................................................... Q201=-15 .................................................................. Q206=250 ................................................................. Q202=8 ..................................................................... Q210=0 ..................................................................... Q203=+0 ................................................................... Q204=20 ................................................................... 15 CALL LBL 1 16 L Z+100 M6 17 18 19 20 21 22 23
110
0
40
0
R2,5 SET UP CLEARANCE DEPTH FEED RATE FOR PLUNGING PLUNGING DEPTH DWELL TIME AT TOP SURFACE COORDINATE 2ND SET UP CLEARANCE
TOOL CALL 6 Z S300 ............................................... R3 CYCL DEF 2.0 TAPPING CYCL DEF 2.1 SET UP 2 CYCL DEF 2.2 DEPTH -12 CYCL DEF 2.3 DWELL 1 CYCL DEF 2.4 F300 CALL LBL 1
24 L Z+100 R0 M2
HEIDENHAIN Basic course G3/Upgrade course D02
280/3
Solution:
Bolt hole circle segments with several tools
SPGM
25 26 27 28 29 30
LBL 1 CC X+40 Y+0 CALL LBL 2 CC X+110 Y+0 CALL LBL 2 LBL 0
31 LBL 2 32 LP PR+55 PA+120 R0 M3 33 L Z+2 M99 34 LBL 3 35 LP IPR-10 M99 36 CALL LBL 3 REP 3/3 37 LP PR+15 PA+60 R0 M99 38 LBL 4 39 LP IPR+10 M99 40 CALL LBL 4 REP 3/3 41 LBL 0 42 END PGM 280 MM
HEIDENHAIN Basic course G3/Upgrade course C01
280/4
Milling with several settings
Task:
Program(s):
100 90
R1
R20
0
R20 50
R20
R20
0
R1
10
0
30
40
100
90
50
10
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
223/1
Solution:
Milling with several settings
100 90
R1
R20
0
R20
50
R20
R20
0 R1
10
Main program
0 1 2 3 4 5 6
0
30
40
100
90
50
10
0
0
BEGIN PGM 223 MM BLK FORM 0.1 Z X+0 Y+0 Z-40 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 13 Z S2500 ........................................... R20 L Z+100 R0 F MAX M3 L X-30 Y+70 R0 F MAX ............................................ STARTING POSITION L Z+0 F MAX
7 LBL 2 8 L IZ-5 R0 F MAX M3 ................................................ SETTING 9 CALL LBL 1 .............................................................. CALL CONTOUR 10 CALL LBL 2 REP 5/5 ................................................. FURTHER CONTOUR SECTIONS Retract tool, end
11 L Z+100 R0 F MAX M2
SPGM, Contour
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
SPGM end
LBL 1 APPR LCT X+10 Y+70 R5 RL F250 M3 L X+10 Y+90 RL RND R10 L X+50 Y+90 RND R20 L X+90 Y+50 RND R20 .................................................................. CONTOUR L X+90 Y+10 RND R10 L X+50 Y+10 RND R20 L X+10 Y+50 RND R20 L X+10 Y+70 DEP LCT X-20 Y+70 R5 F500 LBL 0 END PGM 223 MM
HEIDENHAIN Basic course G3/Upgrade course D02
223/2
Contour cycles SL II, Roughing out kidney
Task:
Program(s):
100
0
R2
0 R8
50
0
30
R1
R75 0
20 18
100
60
15
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
240/1
Solution:
Contour cycles SL II, Roughing out kidney
100
0
R2
0 R8
50
0
30
R1
R75
Main program
0 1 2 3 4 5 6 7
BEGIN PGM 240 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 7 Z S1500 ............................................. L Z+100 R0 F9999 M3 CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 CYCL DEF 20.0 CONTOUR DATA Q1=-18 ...................................................................... Q2=1 ......................................................................... Q3=+0,5 .................................................................... Q4=+0,5 .................................................................... Q5=+0 ....................................................................... Q6=2 ......................................................................... Q7=+10 ..................................................................... Q8=0 ......................................................................... Q9=-1 ....................................................................... 8 CYCL DEF 22.0 ROUGH OUT Q10=10 ..................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q18=0 ....................................................................... Q19=150 ................................................................... 9 CYCL CALL 10 L Z+100 R0 F MAX M6 11 TOOL CALL 8 Z S2000 ............................................. 12 CYCL DEF 23.0 FLOOR FINISHING Q11=100 ................................................................... Q12=200 ................................................................... 13 CYCL CALL M3 14 CYCL DEF 24.0 SIDE FINISHING Q9=-1 ....................................................................... Q10=1 ....................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q14=+0 ..................................................................... 15 CYCL CALL M3
Retract tool, end
0
20 18
100
60
15
0
0
R4
MILLING DEPTH TOOL PATH OVERLAP ALLOWANCE FOR SIDE ALLOWANCE FOR FLOOR WORKPIECE SURFACE COORD. SET UP CLEARANCE CLEARANCE HEIGHT ROUNDING RADIUS DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING COARSE ROUGHING TOOL RECIPROCATION FEED RATE
R5 FEED RATE FOR PLUNGING FEED RATE FOR MILLING
DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING ALLOWANCE FOR SIDE
16 L Z+100 R0 F MAX M2
HEIDENHAIN Basic course G3/Upgrade course D02
240/2
Solution:
Contour cycles SL II, Roughing out kidney
SPGM
17 18 19 20 21 22 23 24 25 26
LBL 1 L X+5 Y+30 RR CC X+15 Y+30 C X+6,645 Y+35,495 DRCT X+55,505 Y+69,488 CT X+58,995 Y+30,025 CT X+19,732 Y+21,191 C X+5 Y+30 DRLBL 0 END PGM 240 MM
HEIDENHAIN Basic course G3/Upgrade course C01
240/3
Task:
Contour cycles SL II, Kidney shaped island
Program(s):
100
0
R2 0
R8
50
0
30
R1
R75 0
20 18
100
60
15
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
241/1
Solution:
Contour cycles SL II, Kidney shaped island
100
0
R2
0 R8
50
0
30
R1
R75
Main program
0 1 2 3 4 5 6 7
BEGIN PGM 241 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 7 Z S1500 ............................................. L Z+100 R0 F9999 M3 CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /2 CYCL DEF 20.0 CONTOUR DATA Q1=-18 ...................................................................... Q2=1 ......................................................................... Q3=+0,5 .................................................................... Q4=+0,5 .................................................................... Q5=+0 ....................................................................... Q6=2 ......................................................................... Q7=+10 ..................................................................... Q8=0 ......................................................................... Q9=-1 ....................................................................... 8 CYCL DEF 22.0 ROUGH OUT Q10=10 ..................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q18=0 ....................................................................... Q19=150 ................................................................... 9 CYCL CALL 10 L Z+100 R0 F MAX M6 11 TOOL CALL 8 Z S2000 ............................................. 12 CYCL DEF 23.0 FLOOR FINISHING Q11=100 ................................................................... Q12=200 ................................................................... 13 CYCL CALL M3 14 CYCL DEF 24.0 SIDE FINISHING Q9=-1 ....................................................................... Q10=1 ....................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q14=+0 ..................................................................... 15 CYCL CALL M3
Retract tool, end
0
20 18
100
60
15
0
0
R3
MILLING DEPTH TOOL PATH OVERLAP ALLOWANCE FOR SIDE ALLOWANCE FOR FLOOR WORKPIECE SURFACE COORD. SET UP CLEARANCE CLEARANCE HEIGHT ROUNDING RADIUS DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING COARSE ROUGHING TOOL RECIPROCATION FEED RATE
R4 FEED RATE FOR PLUNGING FEED RATE FOR MILLING
DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING ALLOWANCE FOR SIDE
16 L Z+100 R0 F MAX M2
HEIDENHAIN Basic course G3/Upgrade course D02
241/2
Solution:
Contour cycles SL II, Kidney shaped island
SPGM
17 18 19 20 21 22 23 24 25
LBL 1 ........................................................................ ISLAND L X+5 Y+30 RL CC X+15 Y+30 C X+6,645 Y+35,495 DRCT X+55,505 Y+69,488 CT X+58,995 Y+30,025 CT X+19,732 Y+21,191 C X+5 Y+30 DRLBL 0
26 27 28 29 30 31 32 33
LBL 2 ........................................................................ CHAMBER L X-10 Y-10 RR L Y+110 L X+110 L Y-10 L X-10 LBL 0 END PGM 241 MM
HEIDENHAIN Basic course G3/Upgrade course D02
241/3
FK Mickey Mouse
Program(s):
R3
8
Task:
R2
2
0
60 °
Z
R9
R1
0
Detail Z
R9
8
straight segment
40
R80 0
-30
-40
76 80
-8
30°
18
R8
HEIDENHAIN Basic course G3/Upgrade course D02
290/1
FK Mickey Mouse with 20-series cycles
R3 8
Solution:
R2
2
0
60
°
Z
R9
R1
0
Detail Z
R9
8
40
R80 0
-30
-40
-8
30°
18
76 80
Main program
straight segment
R8
0 1 2 3 4 5 6 7 8 9
BEGIN PGM 290 MM ................................................................................. ................................................................................. BLK FORM 0.1 Z X-70 Y-90 Z-12 BLK FORM 0.2 X+70 Y+30 Z+0 TOOL CALL 7 Z S2500 ............................................. L Z+20 R0 F9999 M3 CYCL DEF 14.0 CONTOR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /2 CYCL DEF 20.0 CONTOR DATA Q1=-10 ...................................................................... Q2=1 ......................................................................... Q3=+1 ....................................................................... Q4=+1 ....................................................................... Q5=+0 ....................................................................... Q6=-2 ....................................................................... Q7=+20 ..................................................................... Q8=+0 ....................................................................... Q9=-1 ....................................................................... 10 CYCL DEF 22.0 ROUGH OUT Q10=-5 ...................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q18=0 ....................................................................... Q19=150 ................................................................... 11 L X-65 Y+0 M99 12 CYCL DEF 23.0 FLOOR FINISHING Q11=100 ................................................................... Q12=200 ................................................................... 13 CYCL CALL 14 YCL DEF 24.0 SIDE FINISHING Q9=-1 ....................................................................... Q10=-5 ...................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q14=+0 ..................................................................... 15 CYCL CALL
Retract tool, end
MICKEY WITH 20-SERIES CYCLES B06
R4
MILLING DEPTH TOOL PATH OVERLAP ALLOWANCE FOR SIDE ALLOWANCE FOR FLOOR WORKPIECE SURFACE COORD. SET UP CLEARANCE CLEARANCE HEIGHT ROUNDING RADIUS DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING COARSE ROUGHING TOOL RECIPROCATION FEED RATE
FEED RATE FOR PLUNGING FEED RATE FOR MILLING
DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING ALLOWANCE FOR SIDE
16 L Z+100 R0 F MAX M2
HEIDENHAIN Basic course G3/Upgrade course D02
290/2
Solution:
FK Mickey Mouse with 20-series cycles
SPGM
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
LBL 1 L X-62 Y+0 RL FC DR- R22 CLSD+ CCX-40 CCY+0 FCT DR+ R38 CCX+0 FSELECT 1 FCT DR- R22 CCX+40 CCY+0 FCT DR+ R10 FLT AN-60 PDX+0 PDY+0 D0 FSELECT 3 FCT DR- R8 FCT X+0 Y-80 DR- R80 CCX+0 CCY+0 FLT X-40 AN+180 FL AN+90 FL AN+30 FCT DR+ R9 CCX-17 FLT X-30 PAR31 DP18 FSELECT 2 FL AN+90 FL PAR33 DP8 FSELECT 2 FCT DR+ R9 CCX-17 FCT DR- R22 CLSD- CCX-40 CCY+0 FSELECT 2 LBL 0
41 42 43 44 45 46 47 48 49
LBL 2 L X-74 Y+20 RR L Y+35 L X+74 L Y-100 L X-74 L Y+0 LBL 0 END PGM 290 MM
HEIDENHAIN Basic course G3/Upgrade course C01
290/3
Task:
FK-SL Combination
Program(s):
56
R4
44
88,15°
28
R5 45°
0
10
20
32
80
30
R5
HEIDENHAIN Basic course G3/Upgrade course D02
273/1
Solution:
FK-SL Combination
56
R4
44
88,15°
28
R5 45°
Retract tool, end
0 1 2 3 4 5 6
BEGIN PGM 273 MM BLK FORM 0.1 Z X-50 Y-50 Z-30 BLK FORM 0.2 X+50 Y+50 Z+0 TOOL CALL 6 Z S1500 ............................................. CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /2 CYCL DEF 20.0 CONTOUR DATA Q1=-10 ...................................................................... Q2=1 ......................................................................... Q3=+1 ....................................................................... Q4=+1 ....................................................................... Q5=+0 ....................................................................... Q6=2 ......................................................................... Q7=+20 ..................................................................... Q8=0 ......................................................................... Q9=-1 ....................................................................... 7 CALL LBL 10
0
10
20
80
30
32
Main program
R5
R3
MILLING DEPTH TOOL PATH OVERLAP ALLOWANCE FOR SIDE ALLOWANCE FOR FLOOR WORKPIECE SURFACE COORD. SET UP CLEARANCE CLEARANCE HEIGHT ROUNDING RADIUS DIRECTION OF ROTATION
8 9 10 11 12
CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /3 FN 0: Q5 = -10 CALL LBL 10 L Z+100 R0 F MAX M6
13 14 15 16
TOOL CALL 4 Z S2000 ............................................. R2 CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /3 CALL LBL 11
17 18 19 20
CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 /2 FN 0: Q5 = +0 CALL LBL 11
21 L Z+100 R0 F MAX M2
HEIDENHAIN Basic course G3/Upgrade course D02
273/2
Solution:
FK-SL Combination
SPGM
22 LBL 10 23 CYCL DEF 22.0 ROUGH OUT Q10=10 ..................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q18=0 ....................................................................... Q19=150 ................................................................... 24 CYCL CALL M3 25 LBL 0 26 LBL 11 27 CYCL DEF 23.0 FLOOR FINISHING Q11=100 ................................................................... Q12=200 ................................................................... 28 CYCL CALL M3 29 CYCL DEF 24.0 SIDE FINISHING Q9=-1 ....................................................................... Q10=5 ....................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q14=+0 ..................................................................... 30 CYCL CALL 31 LBL 0 32 33 34 35 36 37 38 39 40 41 42 43
LBL 1 L X-40 Y+0 RR L Y+40 RND R5 L X+40 RND R5 L Y-40 RND R5 L X-40 RND R5 L Y+0 LBL 0
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
LBL 2 CC X+0 Y+0 FPOL X+0 Y+0 LP PR+22 PA+45 RL FC DR- R4 CLSD+ FLT AN-91,85 FCT DR- R16 CCX+0 CCY+0 FSELECT 1 FLT AN-178,15 FCT DR- R4 FLT AN+88,15 FCT DR- R16 CCX+0 CCY+0 FLT AN+1,85 FCT PR+22 PA+45 DR- R4 CLSDFSELECT 2 LBL 0
PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING COARSE ROUGHING TOOL RECIPROCATION FEED RATE
FEED RATE FOR PLUNGING FEED RATE FOR MILLING
DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING ALLOWANCE FOR SIDE
HEIDENHAIN Basic course G3/Upgrade course D02
273/3
Solution:
FK-SL Combination
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
LBL 3 CC X+0 Y+0 LP PR+28 PA+180 RL FC Y+14 DR- R28 CCX+0 CCY+0 FSELECT 2 FL AN+0 FCT X-14 DR+ R5 FLT AN+90 FC X+14 DR- R28 CCX+0 CCY+0 FSELECT 1 FL AN-90 FCT Y+14 DR+ R5 FLT AN+0 FC Y-14 DR- R28 CCX+0 CCY+0 FSELECT 1 FL AN-180 FCT X+14 DR+ R5 FLT AN-90 FC X-14 DR- R28 CCX+0 CCY+0 FSELECT 2 FL AN+90 FCT Y-14 DR+ R5 FLT AN+180 FC X-28 Y+0 DR- R28 CCX+0 CCY+0 LBL 0 END PGM 273 MM
HEIDENHAIN Basic course G3/Upgrade course D02
273/4
DEMO Tree
Task:
Program(s):
170
130
80
30
5
M2
Point
M1 M3 P2 P1
R36
P0 R40 M5 R2
R8
M4
X
10 5 0
140
100
80
P0 ≠ Contour point
R8,
R6,5
60
40
0
20
0
Y
Point
X
Y
0,0 9,0 10,0
M1 M2 M3 M4 M5 M6
-5,5 2,5 12,0 – -3,0 8,0
13,5 24,0 13,0 -2,0 -18,0 -18,0
R7,5
P0 P1 P2
R10 M6 R2
0,0 – –
HEIDENHAIN Basic course G3/Upgrade course D02
276/1
Program layout:
DEMO Tree
Conventional Preparation
BLK FORM TOOL CALL 1 . . .
SL II Cycles
CYCL DEF 14.0 CONT. GEOM. CYCL DEF 14.1 CONT. LABEL 1 CYCL DEF 20.0 CONTOUR DATA CYCL DEF 22.0 ROUGH OUT
First datum Call contour
CYCL DEF 7.0 DATUM SHIFT CYCL CALL . . .
○ ○ ○
Second datum Call contour
L Z100 . . . M2
Contour, SPGM 1
LBL 1 ○ ○ ○ ○ ○ ○ ○
Retract tool, end
Z +0 +0
C +0 +0
A +0 +0
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
.D MM Y +0 +30 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
BEGIN 276 D X 0 +0 1 +20 2 3 4 ○ ○ ○ ○ ○ ○ ○
Set up datum table
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
LBL 0
END
HEIDENHAIN Basic course G3/Upgrade course C01
276/2
Solution:
DEMO Tree
170
130
80
30
10 5 0
140
R8,
100
80
60
40
0
20
0
5 M2
P0 ≠ Contour point
M1 M3 P1 P2
R6,5
R36 M4
P0 R40
R2
Main program
0 1 2 3 4 5 6 7 8 9
R8
M5
R10 M6 R2
R7,5
Point
X
Y
Point
X
Y
P0 P1 P2
0,0 – –
0,0 9,0 10,0
M1 M2 M3 M4 M5 M6
-5,5 2,5 12,0 – -3,0 8,0
13,5 24,0 13,0 -2,0 -18,0 -18,0
BEGIN PGM 276 MM BLK FORM 0.1 Z X+0 Y+0 Z-10 BLK FORM 0.2 X+130 Y+170 Z+0 TOOL CALL 3 Z S3000 ............................................. L Z+100 R0 F MAX L X+0 Y+0 R0 F9999 L Z+2 M3 CYCL DEF 14.0 CONTOUR GEOMETRY CYCL DEF 14.1 CONTOUR LABEL 1 CYCL DEF 20.0 CONTOUR DATA Q1=-5 ....................................................................... Q2=1 ......................................................................... Q3=+0 ....................................................................... Q4=+0 ....................................................................... Q5=+0 .......................................................................
R1,5
MILLING DEPTH TOOL PATH OVERLAP ALLOWANCE FOR SIDE ALLOWANCE FOR FLOOR WORKPIECE SURFACE COORD.
HEIDENHAIN Basic course G3/Upgrade course D02
276/3
Solution:
DEMO Tree
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Q6=2 ......................................................................... Q7=+5 ....................................................................... Q8=0 ......................................................................... Q9=-1 ....................................................................... CYCL DEF 22.0 ROUGH OUT Q10=5 ....................................................................... Q11=100 ................................................................... Q12=200 ................................................................... Q18=0 ....................................................................... Q19=150 ................................................................... CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #1 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #2 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #3 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #4 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #5 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #6 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #7 CYCL CALL CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 #8 CYCL CALL
Retract tool, end
35 L Z+100 R0 F MAX M2
SPGM
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
SET UP CLEARANCE CLEARANCE HEIGHT ROUNDING RADIUS DIRECTION OF ROTATION PLUNGING DEPTH FEED RATE FOR PLUNGING FEED RATE FOR MILLING COARSE ROUGHING TOOL RECIPROCATION FEED RATE
LBL 1 L X+2,5 Y+32,5 RR FC DR- R8,5 CCX+2,5 CCY+24 FC Y+10 DR- R7,5 CCX+12 CCY+13 FSELECT 2 FC DR- R40 CCY-2 FSELECT 2 FCT DR+ R10 FCT DR- R2 CCX+8 CCY-18 FSELECT 1 FCT DR+ R8 FCT DR- R2 CCX-3 CCY-18 FSELECT 2 FCT Y+9 DR+ R36 FC DR- R6,5 CCX-5,5 CCY+13,5 FC X+2,5 Y+32,5 DR- R8,5 CCX+2,5 CCY+24 FSELECT 2 LBL 0 END PGM 276 MM
HEIDENHAIN Basic course G3/Upgrade course C01
276/4
Solution:
DEMO Tree
Datum table
BEGIN 276 .D MM D X Y 0 +0 +0 1 +20 +30 2 +60 +30 3 +100 +30 4 +40 +80 5 +80 +80 6 +20 +130 7 +60 +130 8 +100 +130 9 +0 +0 10 +0 +0 11 +0 +0 12 +0 +0 13 +0 +0 14 +0 +0 15 +0 +0 16 +0 +0 17 +0 +0 18 +0 +0 19 +0 +0 20 +0 +0 [END]
Z +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0
C +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0
A +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0
HEIDENHAIN Basic course G3/Upgrade course C01
276/5
Task:
Datum shift and mirror images
Program(s):
100 95
➁
➀
➂
➃
60
40
0
20
40
100
80
60
40
0
20
5 0
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
BEGIN PGM . . . MM
Retract tool, end
L Z +100 R0 F9999 M2
SPGM
LBL . . .
SPGM end
LBL 0
Datum shift Part ➀ SPGM-Call Part ➁ Mirror images SPGM-Call Part ➂ Mirror images SPGM-Call Part ➃ Mirror images SPGM-Call Reset cycle
HEIDENHAIN Basic course G3/Upgrade course C01
229/1
Solution:
Datum shift and mirror images
100 95
➁
➀
➂
➃
60
40
MAIN PROGRAM
0 1 2 3 4 5 6 7 8
0
20
40
100
80
60
40
20
0
5 0
BEGIN PGM 229 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 7 Z S4000 ............................................. R4 L Z+100 R0 F MAX CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+50 CYCL DEF 7.2 Y+50 CALL LBL 1
9 CYCL DEF 8.0 MIRROR IMAGE 10 CYCL DEF 8.1 X 11 CALL LBL 1 12 CYCL DEF 8.0 MIRROR IMAGE 13 CYCL DEF 8.1 Y 14 CALL LBL 1 15 CYCL DEF 8.0 MIRROR IMAGE 16 CYCL DEF 8.1 X Y 17 CALL LBL 1 Retract tool, end
18 L Z+100 R0 F MAX M2
SPGM, Contour
19 20 21 22 23 24 25 26 27 28 29
LBL 1 L X+0 Y+0 R0 F MAX M3 ........................................ AUXILIARY POINT R0 L Z+2 F MAX L Z-15 R0 F100 ......................................................... PLUNGING DEPTH APPR LCT X+10 Y+10 R5 RL F200 .......................... APPROACH STARTING POINT OF CONTOUR TANGENTIALLY L Y+45 L X+30 Y+10 L X+10 Y+10 DEP LCT X+0 Y+0 R5 ............................................... DEPART TANGENTIALLY LBL 0 END PGM 229 MM
HEIDENHAIN Basic course G3/Upgrade course D02
229/2
Coordinate transformations
Task:
Program(s):
100
➃
20°
➂ 60
➁
R4
30
➀
SF 1,2
10
0
20 15
100
70
60
20
0
40
R5
0
HEIDENHAIN Basic course G3/Upgrade course C01
232/1
Solution:
Coordinate transformations
100
➃
20°
➂ 60
➁
R4
30
➀
SF 1,2
10
0 1 2 3 4 5 6 7 8
0
20 15
100
70
60
20
0
MAIN PROGRAM
40
R5
0
BEGIN PGM 232 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 6 Z S4000 ............................................. R3 L Z+100 R0 F MAX M3 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+20 CYCL DEF 7.2 Y+10 CALL LBL 1
9 10 11 12 13 14
CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+60 CYCL DEF 7.2 Y+10 CYCL DEF 11.0 SCALING CYCL DEF 11.1 SCL1,2 CALL LBL 1
15 16 17 18 19 20 21 22
CYCL DEF 11.0 SCALING CYCL DEF 11.1 SCL1 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+20 CYCL DEF 7.2 Y+60 CYCL DEF 10.0 ROTATION CYCL DEF 10.1 ROT+20 CALL LBL 1
23 24 25 26 27 28 29 30
CYCL DEF 10.0 ROTATION CYCL DEF 10.1 ROT+0 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+90 CYCL DEF 7.2 Y+60 CYCL DEF 8.0 MIRROR IMAGE CYCL DEF 8.1 X CALL LBL 1
HEIDENHAIN Basic course G3/Upgrade course D02
232/2
Solution:
Coordinate transformations
31 32 33 34 35
CYCL DEF 8.0 ROTATION CYCL DEF 8.1 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+0 CYCL DEF 7.2 Y+0
Retract tool, end
36 L Z+100 R0 F MAX M2
SPGM, Contour
37 38 39 40 41 42 43 44 45 46 47 49 49 50 51 52 53 54 55
LBL 1 L X+10 Y+10 R0 F MAX M3 L Z+2 F MAX L Z-15 R0 F100 APPR LCT X+0 Y+10 R2 RR L Y+20 X+0 RND R4 L X+20 Y+20 RND R4 L Y+0 CC X+15 Y+0 C X+10 Y+0 DRL X+0 Y+0 RND R4 L X+0 Y+10 DEP LCT X+10 Y+10 R2 L Z+2 R0 F MAX LBL 0 END PGM 232 MM
HEIDENHAIN Basic course G3/Upgrade course C01
232/3
Task:
Scaling factor – hammer
Program(s):
100 95
SF X = 1,90
50 45
15
Tool radius R3 SF =
R3
30 25
R3
15°
1,2
10 5 0
95 100
45
30
15
0 5
5 0
HEIDENHAIN Basic course G3/Upgrade course D02
284/1
Solution:
Scaling factor – hammer
100 95
SF X = 1,90
50 45
R3
15°
30 25
Tool radius R3
SF =
R3
15
1,2
Main program
0 1 2 3 4 5 6 7
10 5 0
95 100
45
30
15
0 5
5 0
BEGIN PGM 284 MM BLK FORM 0.1 Z X+0 Y+0 Z-10 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 6 Z S2000 ............................................... R3 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+5 CYCL DEF 7.2 Y+5 CALL LBL 1
8 CYCL DEF 7.0 DATUM SHIFT 9 CYCL DEF 7.1 X+95 10 CYCL DEF 7.2 Y+15 11 CYCL DEF 10.0 ROTATION 12 CYCL DEF 10.1 ROT+105 13 CALL LBL 1 14 15 16 17 18 19 20 21 22 23
CYCL DEF 10.0 ROTATION CYCL DEF 10.1 ROT+0 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+20 CYCL DEF 7.2 Y+95 CYCL DEF 8.0 MIRROR IMAGE CYCL DEF 8.1 Y CYCL DEF 26.0 AXIS-SPEC. SCALING CYCL DEF 26.1 X1,9 Y1 CCX+10 CCY+95 CALL LBL 1
24 25 26 27 28 29 30
CYCL DEF 26.0 AXIS-SPEC. SCALING CYCL DEF 26.1 X1 Y1 CCX+0 CCY+0 CYCL DEF 8.0 MIRROR IMAGE CYCL DEF 8.1 CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+0 CYCL DEF 7.2 Y+0
31 L Z+100 R0 F MAX M2
HEIDENHAIN Basic course G3/Upgrade course D02
284/2
Solution:
Scaling factor – hammer
SPGM
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
LBL 1 L X+7 Y+15 R0 F300 L Z-5 APPR LCT X+0 Y+15 R1 RR L Y+25 L X+5 Y+40 L X+10 Y+25 L Y+20 L X+40 L Y+10 L X+10 L Y+0 L X+0 L Y+15 DEP LCT X+8 Y+15 R1 L Z+2 R0 LBL 0 END PGM 284 MM
HEIDENHAIN Basic course G3/Upgrade course D02
284/3
Scaling factor
Task:
Program(s):
100
➁ CC
50
SF 1,5 in X
20 16
➀ 0
20 15
100
60
50
31 35
10
0
0
HEIDENHAIN Basic course G3/Upgrade course C01
234/1
Solution:
Scaling factor
100
➁ CC
50
SF 1,5 in X
20 16
➀
MAIN PROGRAM
0
20 15
100
60
50
31 35
10
0
0
0 1 2 3 4 5
BEGIN PGM 234 MM BLK FORM 0.1 Z X+0 Y+0 Z-20 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 8 Z S4000 ............................................. R5 L Z+100 R0 F MAX M3 CALL LBL 1 .............................................................. SPGM-CALL PART
➀
6 7 8 9 10 11
CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+50 CYCL DEF 7.2 Y+50 CYCL DEF 26.0 AXIS-SPEC. SCALING CYCL DEF 26.1 X1,5 CCX+10 CALL LBL 1 .............................................................. SPGM-CALL PART
➁
12 13 14 15 16
CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+0 CYCL DEF 7.2 Y+0 CYCL DEF 26.0 AXIS-SPEC. SCALING CYCL DEF 26.1 X1 ................................................... CYCLE RESET
Retract tool, end
17 L Z+100 R0 F MAX M2
SPGM, Contour
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
LBL 1 L X+0 Y+0 R0 F MAX L Z+2 F MAX L Z-10 R0 F100 M8 APPR LT X+10 Y+10 LEN5 RL F200 L IY+20 L IX+21 L IX+4 IY-4 L Y+10 L X+10 DEP LT LEN5 L X+0 Y+0 R0 L Z+2 R0 F MAX LBL 0 END PGM 234 MM
HEIDENHAIN Basic course G3/Upgrade course D02
234/2
Task:
Tilt working plane
Program(s):
0
0
+Z
1
A
Y
16
+
B
20
+X
HEIDENHAIN Basic course G3/Upgrade course C03
S285/1
Solution:
Tilt working plane
0
0
+Z
1
A
Y
16
+
B
20
+X
Complete program
0 1 2 3 4 5 6 7 8 9
BEGIN PGM 285 MM BLK FORM 0.1 Z X+0 Y+0 Z-40 BLK FORM 0.2 X+100 Y+100 Z+0 TOOL CALL 19 Z S4000 ........................................... CALL TOOL DATA, L ABSOLUTE IN TOOL TABLE! CYCL DEF 1.0 PECKING .......................................... DEFINE CYCLE CYCL DEF 1.1 SET UP +2 CYCL DEF 1.2 DEPTH -20 CYCL DEF 1.3 PECKG-5 CYCL DEF 1.4 DWELL 0 CYCL DEF 1.5 F400
10 L Z+100 R0 F MAX ................................................... RETRACT TOOL AXIS 11 L X+100 Y+50 R0 F MAX ......................................... PRE-POSITIONING 12 L B+27 R0 F MAX .................................................... TILT HEAD (MOVE) 13 14 15 16 17 18
CYCL DEF 19.0 WORKING PLANE CYCL DEF 19.1 B+27 ................................................ L X+50 Y+50 R0 F MAX M3 ..................................... L Z+2 R0 F MAX M99 .............................................. CYCL DEF 19.0 WORKING PLANE CYCL DEF 19.1 B+0 ..................................................
TILT HEAD (CALCULATE) MOVE TO DRILLING POSITION Z-CLEARANCE, CALL CYCLE 1 TILT RESET
19 L Z+100 R0 F MAX M5 ............................................ RETRACT TOOL 20 L B+0 R0 F MAX M30 .............................................. TILT HEAD BACK 21 END PGM 285 MM
HEIDENHAIN Basic course G3/Upgrade course C03
S285/2
Tilt working plane
Program(s):
+Z
100
Y
+
+X
A 16
50
Task:
B
30
HEIDENHAIN Basic course G3/Upgrade course C03
S286/1
Solution:
Tilt working plane
+Z
100
Y
+X
A 16
50
+
B
30
Complete program
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
BEGIN PGM 286 MM BLK FORM 0.1 Z X-50 Y-50 Z-40 BLK FORM 0.2 X+50 Y+50 Z+0 TOOL CALL 19 Z S4000 ........................................... CALL TOOL DATA, L ABSOLUTE IN TOOL TABLE! CYCL DEF 1.0 PECKING .......................................... DEFINE CYCLE CYCL DEF 1.1 SET UP +2 CYCL DEF 1.2 DEPTH -20 CYCL DEF 1.3 PECKG -5 CYCL DEF 1.4 DWELL 0 CYCL DEF 1.5 F400 L Z+100 R0 F MAX ................................................... RETRACT TOOL AXIS L X+150 R0 F MAX .................................................. PRE-POSITIONING CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+50 ................................................. ZERO POINT ON RIGHT EDGE L B+90 R0 F MAX .................................................... TILT HEAD (MOVE)
15 16 17 18 19 20
CYCL DEF 19.0 WORKING PLANE CYCL DEF 19.1 B+90 ................................................ L X+25 Y+0 R0 F MAX M3 ....................................... L Z+2 R0 F MAX M99 .............................................. CYCL DEF 19.0 WORKING PLANE CYCL DEF 19.1 B+0 ..................................................
21 22 23 24 25
CYCL DEF 7.0 DATUM SHIFT CYCL DEF 7.1 X+0 L Z+100 R0 F MAX M5 ............................................ RETRACT TOOL L B+0 R0 F MAX M30 .............................................. TILT HEAD BACK END PGM 286 MM
TILT HEAD (CALCULATE) MOVE TO DRILLING POSITION Z-CLEARANCE, CALL CYCLE 1 TILT RESET
HEIDENHAIN Basic course G3/Upgrade course C03
S286/2
