Hazard Analysis & Risk Modelling Enhancing the effectiveness and benefits of hazard and risk control in process, environment and behavioral safety towards achieving zero incidents Novotel Mumbai Juhu Beach, India 10th & 11th June 2010
“Work place safety does not happen by accident. Plan for it, work towards it.” CEO, JTC Corporation
Book and Pay Book before 2nd April 2010, pay only INR48,500 Book before 7th May 2010, pay only INR51,000 Book after 7th May 2010, pay full price INR53,500
The preparation of a hazard analysis and risk assessment is an important first step in the emergency planning process which is critical for an effective health and safety programme
Key benefits of attending: Your renowned course co urse trainer: Dr. Andrew Hallgarth Managing Director and Principal Consultant Hazard Research and Risk Consultants Ltd. Dr. Hallgarth has experience in process safety engineering including, but not limited to, QRAs, risk management, consequence and frequency analysis, HAZOPs, HAZIDs, PHA Studies, Occupied Building Risk Assessments (OBRA) and has performed several Security Vulnerability Assessments (SVA). Dr. Hallgarth work spans industrial, governmental and defence related organisations
Some organisations Andrew has provided training and consulting services for: • Chevron (UK) • ConocoPhilips ConocoPhilips (UK) • Total Fina Elf (France) • Baker Hughes • Schlumberger • US Department of Defence – Air Force • Abu Dhabi Oi l Refining Company (T (Takreer) akreer) (UAE) • Wyeth Wyeth Pharmaceuticals (Ireland) • Energy Energy Institute (UK) • Columbian Chemical Company (UK & International) • National Aeronautical & Space Administration (NASA) • US Department of Energy – BWXT Pantex • Baker Engineering & Risk Consultants ( BakerRisk) • FMC Technologies • Aerojet • Abu Dhabi Marine Operating Company (ADMA-OPCO) (UAE)
Pre-course questionnaire To ensure that you gain maximum benefit from this event, a detailed questionnaire will be sent to you to establish exactly what your course needs are. The completed forms will be analysed by the course facilitator. As a result, we ensure the course is delivered at an appropriate level and that relevant issues will be addressed. The comprehensive course material will enable you to digest the subject matter in your own time.
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• Adopting a hazard monitoring system as an ongoing, integral part of workplace operations • Implementing effective control measures to eliminate or minimise significant risk and losses • Determining cost effectiveness of remedial measures and corrective actions in establishing a comprehensive and effective control strategy • Assessing risk qualitatively in different processes and environments in prioritising critical risks • Utilising key methods and scales in conducting quantitative risk assessment • Empowering owners of workplace health and safety in evaluating the implemented control measures • Supercharging your health and safety programme in improving work methods and productivity
Testimonials from similar past events: “Your project report gives us a rigorous assessment of potential overpressures in a format that is clear to non blast specialists. Thanks for your work on this.” Process Safety & Risk Management Specialist Chevron Limited (UK) “Given the tight timescales Dr. Andrew Hallgarth also made himself available to answer all sorts of questions and queries associated with the work. The ability to deliver a solution and the flexibility of Andrew to make himself available to deal with emerging issues were highly valued by Corus.” COMAH UK Support Manager CORUS (TATA) Strip Products (UK) “Being a Health, Safety and Environmental Coordinator for a number of years, this course was useful to me to develop & maintain my skills” Takreer Employees Ruwais Refinery, UAE “The staff members performed well as a team despite an aggressive schedule and changing project goals. The high level of creativity and problem solvi ng exhibited by the team, was outstanding.” Project Engineer Lockheed Martin / NASA “I wanted to take a few minutes to express my sincere appreciation for the exceptional engineering support that you and your personnel provided f or one of our projects… Not only did you overcome highly technical issues to meet the arduous schedule, but also your professionalism, technical support, and high quality analysis were paramount in the very successful meeting meeting with representative for the (Undisclosed).” Professional Engineer & Manager Member of the US Department of Energy/Defence
marcus evans courses are thoroughly researched and structured to provide intense and intimate practical course to your organisation. Our format: •An in-depth tailored program to address market concerns •Interactive roundtable discussions and breakout sessions to provide actionable learning •Pre-course questionnaires to allow you to tailor the program to address your individual concerns •Comprehensive course documentation
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Day 1
Thursday 10th June 2010 Session One Planning and establishing an effective hazard assessment process in hazard identification • Devising a structured approach to hazard identification • Considering what information, data, specialist knowledge and outside contacts etc need to be established that are required for the study • Determining the adequacy of safeguards for your processes and facilities Exercise: Identifying the various hazard categories: Physical hazards, Chemical hazards, Biological hazards, Electrical energy, Acoustic and mechanical vibrations, Physiological hazards Exercise: Exploring the various areas of identifying hazards: Types of work, Work-related activities, Permanent worksites, Field worksites, Mobile worksites Reviewing on the hazard recognition methodology • Applying pre-use analysis before exposure to hazards • Adopting multi-step planning process on every task, job and activity • Issuing work permits and completing a checklist to assured that hazards are not overlooked before the job, task or activity done • Implementing equipment inspections to check overall equipment conditions, safety protective equipment, guarding, emergency stop • Using suggestion method for improving current safety conditions: Walkthrough Safety and Health Audits • Carrying out safety patrol during an equipment running, plant operation, plant shut down or whenever it is intended to identify potential hazards • Setting physical inspections, incident investigation findings, job hazard analysis, job safety analysis in place • HAZOP method and its application Session Two Capturing the procedures and tools for hazard minimization • Evaluating identification methods • Understanding and dissecting the checklists • Interpreting the suggested approach • Listing all types of work-related activities • Determining the hazards associated with the list • Utilising the same list read and developing checklists to help identify existing or potential hazards • Identifying and prioritising using the following information: - Incident records - Severity of those incidents - Talking to workers - Material safety data sheets - Stop work orders, inspection reports, safety audits • Determining when is risk tolerable - Specifying the risk criteria - Guidance - Risk to workers and the public - Analysing the HSE framework for risk tolerability - Acknowledging the risk to an individual - Utilising the risk matrix Case Study: Risk Tolerability Analysis • Determining the calculated cost involved and how much should be spend • Evaluating using the Cost Benefit Analysis (CBA) Case Study: Cost Benefit Analysis
Who should attend • HSE Managers and Engineers • Plant Managers and Engineers • Facility Managers and Engineers • Process engineers • C om mi ss io ni ng En gi ne ers • M ai nte na nc e M an ag er s a nd E ng ine er s • Chemical Engineers • Electrical and Mechanical Engineers • Instrument Engineers • Project Managers, Planners and Engineers • Loss Prevention Officers Anyone who is in-charge of making day to day decisions regarding operation, design, maintenance which would have a financial or health and safety impact From the following sectors: • Power & Utilities • Manufacturi ng • Steel • Construction • Pharmaceutical
• Oil & Gas and Petrochemical • Cement • Alumini um • Government; Health, safety, & environment
Session Three Establishing risk measurement and risk ranking scheme on identified hazards • Assessing the consequences and severity of the risk • Factoring in the probability and likelihood of the scenario • Considering the frequency, duration and the degree of exposure • Initial risk assessment and analysing initial information • Using a risk assessment tool to calculate a risk score and compare against other hazards • Managing residual risk within your organisation • Taking cost effectiveness factors into consideration • Making the risk assessments available to all relevant personnel and keeping them up to date • Utilising risk matrixes to enable users to identify the appropriate response and prioritise implementation of controls • Risk Matrix - Frequency category - Sources of Frequency Data - Human error probability - Frequency - A Warning! - Consequences Case Study / Example: Harm Criteria in Fire, Explosion, Toxic Gas / Asphyxiation and Environmental Case Study / Example: Pump failure Revisiting the risk matrix and determining the consequence category Session Four Eliminating and minimizing avoidable risk with an effective control system, identified once the risk rating has been determined • Engineering controls • Providing the highest degree of worker protection eliminating or controlling the hazard at its source • Administrative controls • Managing the hazard to a level that is as low as reasonably achievable • Personal Protective Equipment (PPE) controls • Reinforcing safety by utilising PPE to reduce potentially harmful effects of exposure to a known hazard • Qualifying the effectiveness of controls and barriers • Re-evaluating existing controls to determine if the most appropriate control measure is in place
Why you cannot miss this event In the light of rapid economic growth and industrial progress in the country, it becomes imperative that safety and health at the workplace be given its due importance. However, with stress being laid on quick profits, safety aspects are generally ignored. It is only with the increase in the number of people killed and injured at work that the significance of the problem has been realised. Recent national policy declaration by the Government of India on safety, health and environment at workplace has stipulate a systems approach to identify, assess and prevent hazards at the workplace so as to reduce injuries and diseases. Organizations have also started attaching the same importance to achieve high OH&S performance as they do to other key aspects of their business activities. This demands adoption of a structured approach for the identification of hazards, their evaluation and control of risks. Hazard and Risk Assessment can highlight where scarce capital expenditure can best be directed to and where resources need to be applied to meet national and company requirements. The use of a Hazard, Risk and Control Assessment process provides a great opportunity for a crew of workers with different experience, training, and backgrounds to ensure the controls are effective. The use of Hazard, Risk and Control Assessment will cause a change of mindset. Employees will become more proactive, this means looking at what could happen, documentation, and tools to demonstrate due diligence. This systematic approach will significantly eliminate and / or minimise losses. This training will benefit your organisation by allowing a greater hold on your assets and projects whilst keeping in mind the important issues that will lead to increased reliability, security and safety with minimal cost. Take charge of your Hazard Analysis and Risk Assessment and be successful in them by attending this dynamic 2-day training.
Programme Schedule 0830 0900 1030 1100 1245 1400 1530 1600 1730
Morning coffee & registrati on Course begins Morning refreshments and networking break Course commences Networking luncheon Course re-commences Afternoon refreshments and networking break Course re-commences Course concludes
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Day 2
Contact Sales at marcus evans Tel: +91 22 4231 7777 Fax: +91 22 4231 7300 Email:
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Friday 11th June 2010 Session One Carrying out a detailed job hazard analysis • Recording and identifying all the occupations and specific job functions • Highlighting and analysing critical jobs for sustainable operations • Breaking the jobs down into steps and identifying potential hazards for each step • Evaluating risk ratings for each hazard recognised • Developing controls that will elimi nate, or minimise the risk • Writing and detailing the procedures / practices for successful implementation • Update and maintaining the job hazard analysis • Assessing gap between hazard and incident: High potential near misses Session Two Strategising on effective risk control and mitigation • Are you are Risk Averse or a Risk Taker? • Exploring the risk assessment process • Focusing on the risk assessment key rules • Occupational risk assessment tools • Process risk assessment tools • Developing a safety management system • Defining the layers of Protection • Hierarchy of Layers • Design through inherent safety Case Study: Tank Overflows Looking at the l ayers of protection, specifying the prevention measures, control measures and mitigation measures Case Study: Adding Additional Layers Discussing assumptions with the layer model, effective maintenance of a layer as well as modifications and continuous Improvements Session Three Assuring risk rating accuracy via standardise procedures and alignment of people's thought • Incorporating controls in the procedure to minimise administration / paperwork when completing on-site (field) Hazard / Risk Assessment • Recognising the knowledge and skills required in the procedure to determine if additional controls are required • Maintaining standards and adhering to legislated requirements, best practice and industry regulations • Pinpointing the competency required, ensuring trained, qualified, experience, level of supervision is available Session Four Enhancing communication quality to ensure information of hazards & protective measures is disseminated to all workers • Improving mindset and communication in the plant level, knowledge and competency • Methods to achieve Hazard / Risk Assessment, for success require worker involvement and checks for understanding • Field level risk assessment • Tailboards • Toolbox talk Session Five Overcoming human factor challenges and safety implementation difficulty • Achieving good results on safety performance having given the policies • Ensuring compliance to safety procedures and workers well trained to react when incident happens • Incentive programs and competency based training to control results • Supercharging training: Hands-on, heavy on the practical, light on the theory, on-the-job • Optimising monitoring programs: How to, coaching, correction, visible and accessible supervision • Enhancing training techniques to heighten risk perception of the workers at all levels from facility to equipment hazards
About your course facilitator: HazRes was founded by Dr. Andrew Hallgarth, Managing Director and Principal Consultant and commenced trading in July 2005. Since its inception, HazRes has become internationally recognised in its field, having clients in the UK, USA, Continental Europe and the Middle East, among who are Corus Group, Chevron Texaco, Total Fina Elf and the US Defence Department. In this time, HazRes has developed an enviable reputation for the provision of responsive, cost effective, quality solutions to the safety and risk management challenges facing our clients. Dr. Hallgarth’s consultancy work has focused on a number of specialized areas, from performing explosion consequence and building siting analysis to calculating the effects from blasts, vented and non-vented explosions, energetic and pressurised events, projectiles and fragment loads. He has conducted numerous risk assessments exercises and audit studies throughout his consultancy both in the US, UK and Europe for a number of oil & gas majors as well as alternative industry clientele. Dr. Hallgarth has experience in process safety engineering including, but not limited to, QRAs, risk management, consequence and frequency analysis, HAZOPs, HAZIDs, PHA Studies, Occupied Building Risk Assessments (OBRA) and has performed several Security Vulnerability Assessments (SVA). Dr. Hallgarth work spans industrial, governmental and defence related organisations. He has also worked on several large industrial accident investigations. These have ranged from vented internal vapour cloud explosions to external vapour/dust explosions and fragmentation, from evidence collection through to experimental and consultative litigation support. As part of this effort, he has assisted his clients in saving in excess of $300 million in litigation cases (largest $100 million). His Ph.D. thesis research involved experimental and numerical studies of dynamic loading and response of pipelines and associated mechanical supports in various configurations, to transmitted impulsive loads induced by shock, blast and detonation waves propagation within the pipe. While at the UWA, Dr. Hallgarth conducted and managed a number of experimental test programs for commercial-in-confidence industrial clients on a range of large-scale confined explosion phenomena. His experimental research skills have been called upon many times in managing several different experimental test programs. These have ranged from investigating large scale internal and external flammable gas dispersion and gaseous mixing effects for accident litigation support, testing programs for large scale vapour cloud explosions and detonations, response of equipment to internal explosions, and energetic events in order to test a wide range of blast and fragmentation mitigation devices. Dr. Hallgarth also facilitates training courses and lectures on a number of safety related topics, both in the UK & Overseas for commercial clients. Additional organisations Andrew has worked with include: • Arkopharma Pharmaceut icals (Ireland) • Atomic Weapons Establis hment (UK) • Beamish and Crawford (Ireland) • Centrica PLC (UK) • Corus (UK) • CTA Acoustic s • Degussa • Eli Lilly • GEA Barr-Rosin (UK & Germany) • Kiewit • Lockhead Martin • Lockhead Martin • McDermott , Will & Emery • McDermott , Will & Emery • Motiva Enterpises • Motiva Enterpises • PILZ Industria l Automation (Ireland) • Sevalco Ltd (UK) • SIRA Test and Certifica tion (UK) • Universa l Forest Products • US Departmen t of Defence - Navy • Valspar • Vectra Group Ltd (UK) • Washington Group Internati onal • Emirates ERM Risk Management & Consultancy (E-ERM) (UAE)
About the Media Partner Industrial Safety Review is India’s leading monthly magazine on Fire Safety & Electronic Security industry. It is the premier product from DIVYA PUBLICATIONS- The leading publishers of industrial magazine from last decade. With the experienced media team & creative support, it has created strong brand recall among the safety & security industry. It has a print run of 30,000 copies all over India which is being widely read by Safety Officers, Security Managers, Security Consultants, Security & Vigillance Heads, Fire Engineers, Facility Managers, EHM heads, System Integrators of Chemical & Process industry, Refineries, Defense, Police, Govt & Semi govt depts., Hotels, Hospitals, Malls, Banks& Financial institutions and Purchase Heads of Auto, Power, Textiles, Jewellery, IT industry, Engineering, Construction, Interiors and Designers, Packaging.
In-House Training Solutions If you have a number of delegates with similar training needs, then you may wish to consider having an In-House Training solution delivered locally on-site. Course can be tailored to specific requirements. Please contact Sarah Faradilla on +603 2723 6600 or email
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marcus evans would like to thank everyone who has helped with the research and organisation of this event, particularly the trainer, who has kindly committed and supported the event.
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