INSTALLATION MANUAL GB ®
ELECTRO-MECHANICAL SLIDING GATE OPERATOR
girrI 130
CUT AWAY SIDE VIEW OF THE ELECTRO-MECHANICAL OPERATOR GIRRI 130 FOR SLIDING GATES
COVER LID
BACK COVER
OPTIONAL FAN COVER ELPRO 15 exp CONTROL BOX
OPTIONAL COOLING FAN
GENERAL LINE SWITCH 137 ELECTRIC MOTOR
CUT OFF LIMIT SWITCH ASSEMBLY
SPECIAL HELICAL GEAR
LIMIT SWITCH STOP STRIKING PLATES
MANUAL RELEASE SHOES
RELEASE KNOB LIMIT SWITCH ROD
DRIVING SHAFT COVER LOCK KEYS
NUT AND LOCKNUT TO FIX THE OPERATOR DRIVING COG
COG PROTECTION CENTRING BASE PLATE GROUND FIXING LONG SCREWS
GIRRI 130 OPERATOR BASE
FIG. 1 2
FIXING DETAIL WITH PARTS LAYOUT OF THE ELECTRO-MECHANICAL GATE OPERATOR GIRRI 130 INSTRUCTIONS FOR THE INSTALL INSTALLATION ATION OF GIRRI 130 ON TO SLIDING GATES To achieve a perfect application and performance of GIRRI 130, you must follow the steps and the drawings here below:
COVER LID
COVER
LOCK AND KEYS
RADIO RECEIVER CARD
ELPRO 15 exp CONTROL BOX EARTH SPADE LUG
LIMIT SWITCH STRIKING PLATES
LIMIT SWITCH ROD GATE OPERATOR GIRRI 130
NUTS. 8 Q.TY WASHERS. 8 Q.TY
CENTRING BASE PLATE WITH LONG BOLTS
LONG BOLTS. 4 Q.TY
PIC. 1 First remove the lid by means of the supplied keys; this will reveal the electronic control box with its transparent plastic cover, the operator base plate, the knob to release the cog for hand operation of the gate. You will be also able to see the motor top fitted with a spade lug for the proper earthing of the equipment. All the electrical components inside the gear box are pre-wired and pre-terminated in the electronic control box. The wires from the outside safety and command devices are led into the box through the hole on the left-hand side of the motor base plate and centring fixing plate. See picture 1 showing the various components.
3
1st OPERATION Before setting the fixing base plate with concrete fully screw up the 4 long bolts so that the threads are all out. Set the plate horizontally levelled as shown in the illustration at 80 mm from the gate. gate. Corner Corner “A” of GIRRI GIRRI 130 base plate plate is is to coincide coincide with the reference line drawn on the fixing base plate.
GATE
REFERENCE LINE 80
FIXING BASE PLATE
SPIRIT LEVEL
CABLE INLET TUBE. RECOMMENDED TO BE POSITIONED ON THE LEFT OF THE FIXING BASE PLATE. HOLE DIAM. 50 mm.
PIC. 2
2nd OPERATION
GATE SIDE
2nd 1
st
FIRST PULL OUTWARDS, THEN RAISE THE OPERATOR TO REMOVE IT FROM THE LONG BOLTS
A
ADJUSTMENT NUT TO SET THE OPERATOR AT A SUITABLE HEIGHT SO THAT THE COG CAN PROPERLY MESH THE TOOTHED RACK.
CENTRING BASE PLATE FITTED WITH LONG BOLTS PROVIDING ANCHORLIKE FIXING IN CONCRETE INLET FOR THE CABLES FROM THE PUSH BUTTONS, KEYSWITCHES, PHOTOCELLS, RADIO RECEIVER, FLASHING LAMP AND MAINS
4 NOS. LONG BOLTS FULLY SCREWED UP
PIC. 3 TOOTHED RACK WITH FIXING BRACKETS
EARTH OPERATOR DRIVING COG
REFERENCE MARK “BASE LINE”
LIMIT STRIKING PLATE WITH FIXING BRACKET
CENTRING BASE PLATE. FIXED
ELEC. CABLE INLET
PIC. 4
Once mounted the operator GIRRI 130 on to the fixing base plate, push the operator towards the gate until the four bolts lay against the holes in the base plate. In this position the cog must perfectly mesh the toothed rack, and the “base reference line” is fully visible. To remove the operator, first unscrew the 4 nuts, pull the operator towards the outside so to free the cog from the toothed rack.
IT IS IMPORT IMPORTANT ANT THAT ALL THE ELECTRIC CABLES ARE DISCONNECTED 4
REMOVE THE LID FROM THE COVER
LOCK WITH KEYS GATE WHEEL
TIGHTEN FOR AUTOMAT AUTOMATIC IC MOVEMENTS RELEASE KNOB
PIC. 5 Remove the cover to lock or release the operator (Pic. 5-6).
PIC. 6 To release for manual operations 3 turns anti-clockwise.
FIXING NUT OPERATOR BASE PLATE
Once fixed the operator on its concrete mounting you can carry on fixing the toothed rack by means of the supplied brackets and screws. The position of the toothed rack must be as close as possible to the cog to achieve a correct meshing, after having released the operator to the idle position as shown in picture 6. Eventually, once fixed the toothed rack, adjust the position of the operator up to the correct level so that the cog and the toothed rack mesh each other with sufficient clearance. For this operation use the 4 nuts as shown in picture 7.
RAISE NUT
LOWER
ANCHOR LONG BOLT
PIC. 7 JUNCTION
LIMIT SWITCH ROD
RACK
LIMIT STRIKING PLATE RIGHT-HAND TOOTHED RACK WITH FIXING B RACKETS
RACK SUPPORT PLATE
The two limit stop striking plates are to be fixed one to the right-hand side of the gate and one to the left-hand side. They mark the limit of the permitted travel and bring the gate to a steady halt both in the open and close positions. The pIates are to be fixed by means of suitably designed brackets and screws as shown in picture 8; it is understood that they are to be positi positioned oned in a way to allow a suitab suitable le striking contact with the rod of the cut off limit switch. It is important that the gate does not hit the gate post or gate stop to avoid deformation.
LIMIT STRIKING PLATE LEFT-HAND
It is recommended to use a suitable support under the junction points of the rack lengths for a more precise welding operation.
PIC. 8 5
6 7 8 1
230 V 2
9 Grillage 10x10
3
4
5 10 11
4x1 2 x 1.5 RG58
1 - KEYSWITCH SECH 15 2 - 0.03 A ISOLATING SWITCH 3 - PUSH BUTTONS PULIN 3 4 - TRANSMITTER TRIFO 11 PHOTOCELL 5 - ELECTRIC CABLES 6 - AERIAL A 43
2x1 4x1 4x1 3 x 1.5
12
7 - FLASHING LAMP LAPI 2 8 - SLIDING GATE 9 - RECEIVER TRIFO 11 PHOTOCELL 10 - TOOTHED RACK 11 - OPERATOR GIRRI 130 12 - QUARTZ TRANSMITTER ASTRO 43/2 TR
PIC. 9 N.W: CARRY OUT A RISK ANALYSIS IN COMPLIANCE WITH EN 12445 AND EN 12453 NORMS AND FIT ANY SAFETY DEVICE WHERE REQUIRED. LIMIT SWITCH WITH TWO CUT OFF DIP-SWITCHES EARTH
LOGIC CUT OFF SWITCH
FLASHING LAMP LAPI 2 AERIAL WITH BRACKET
RADIO RECEIVER ASTRO TYPE PUSHBUTTONS PULIN 3 WALL MOUNTED
KEYSWITCH SECH 15 ELECTRONIC PROGRAMMER ELPRO 15 exp LID
RECEIVER TRIFO 11 PHOTOCELL
230 V 50/60 Hz SUPPLY VOLTAGE
PIC. 10 6
TRANSMITTER TRIFO 11 PHOTOCELL
girrI 130
COMPONENT PARTS OF THE ELECTRONIC P.C. BOARD ELPRO 15 exp WITH DESCRIPTION OF FUNCTIONS
SELF-BRAKING ELECTRO-MECHANICAL SLIDING GATE OPERATOR 20 µF CAPACITOR 1 AMP. 24 V SPARE FUSE 5 AMP. 250 V SPARE FUSE COMMAND RELAY 230 V 50/60 Hz MAINS
LINE SWITCH NO. 137 ELECTRIC CURRENT INLET CONTROL
RADIO RECEIVER CONNECTOR
ELECTRIC MOTOR POWER ADJUSTMENT POSITION POSITI ON 1 POSITI POS ITION ON 2 POSITI POS ITION ON 3 POSITI POS ITION ON 4 POSITI POS ITION ON 5
MINIMUM MINIMU M SENSIT SEN SITIVE IVE MEDIUM MED IUM NORMAL NOR MAL MAXIMU MAX IMUM M
POWER POW ER POWER POWER POWER POW ER POWER POW ER POWER POW ER
TIMER TO SET THE TIME THE GATE IS REQUIRED TO STAY OPEN IN AUTOMATIC AUTOMAT IC MODE TIMER TO SET THE MOTOR RUN. 5 SECONDS MORE THAN THE ACTUAL TRAVEL OF THE GATE PAST THE LIMIT SWITCH TERMINAL BOARD TRANSFORMER
PIC. 11 EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC
The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000= UNI EN 29000. AUTOMATION IN CONFORMITY TO EN 12453, EN 12445 SAFETY STANDARD.
The wires from the electronic programmer to the electric motor have a 1.5 mm square section. For the limit switches, the photocells, the keyswitch/push buttons and other accessories 1.0 mm square section wires can be used; but for the mains and the flashing lamp the recommended section is 1.5 mm, as shown shown in picture 9. Elpro 15 is designed to operate in automatic or semiautomatic modes through the accessories as shown in diagram No. 10. The electric motor, limit switches and safety micro-switch are preconnected.
For the application of the “CE” mark it is recommended to have th e op the oper erat ator or fi fitt tted ed wi with th it item em No No.. 13 1377 th the e liline ne sw swit itch ch.. - This switch is fitted on the customer’s request if an order for GIRRI 130 with CE sticker on it is received. ELECTRICALLYOPERATEDGATES
® s.n.c. FABBRICA
AUTOMAZIONI
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IDENTIFICATION PLATE 7
ELECTRONIC PROGRAMMER WIRING DIAGRAM N.O. PUSH BUTTON FOR PARTIAL OPENING OPENING FOR PEDESTRIANS. TO BE FITTED SEPARATELY
SUPPLY VOLTAGE 230 V 50/60 Hz SINGLE-PHASE
P PEDESTRIAN PP OPENING TIME CARD
SPARE FUSES 1 AMP.
5 AMP. t h S r t h a n a n o s t u f h d l o e r m r m o e e r r c e o o p u m m a t s e i r i n s d e d o e f t h d e q p h c u o o a t n o n t t i c r t o y e l l l ,f s b t i o a b x n e . r a e u q x u i l i i r a e r d y
N.C. CONTACT PHOTOCELLS COMMON PUSH BUTTONS & INDICAT INDICATORS ORS N.O. CONTACT. OPEN N.O. CONTACT. CLOSE N.C. CONTACT. STOP RADIO CONTACT LIMIT SWITCH. CLOSE N.C. LIMIT SWITCH. COMMON LIMIT SWITCH. OPEN N.C. 24 V INDICATOR - 3 W max. 1 2 M R P A A A X D I R . I S P O E R P R E H M C O I E T T I O T V E E C D R E L L L S O A D :
24 V OUTPUT
PEDESTRIAN OPENING CARD CONNECTOR
z H 0 V 6 0 / 3 0 2 5
C O M M O N
MICROPROCESSOR
LINE SWITCH FLASHING LAMP SINGLE-PHASE 230 V - 25 W max ELECTRIC MOTOR 230 V 50/60 Hz
FUSES 5 AMP AMP.. DIP-SWITCH AUTOMATIC
ON
LED ON VOLTAGE SUPPLIED
MOTOR DWELL RUN TIME TIME
OFF ON - NO PRE-FLASHIN PRE-FLASHING G ON - AUTOMATIC CLOSING ON - REMOTE CONTROL: NO REVERSING ON - PHOTOCELLS: STOP DURING OPENING N.W: Set any DIP-SWITCH to OFF to get the oppos opposite ite functi function on
AERIAL TYPE ASTRO
V E R C E I V O R E O RA D I A S T R O T Y P E
TERMINALS FOR THE CONNECTIONS OF THE PUSH BUTTON PULIN 3
AERIAL COAXIAL CABLE
1 AMP. FUSE: 24 V OUTPUT TERMINALS 12 - 13
ALL OPERATIONS OPEN, CLOSE AND REVERSE RADIO CONTACT
POWER
ELECTRONIC TORQUE CONTROL
RADIO CONTROL PLUG-IN CARD SUPPORT
TRANSFORMERCONNECTOR
NOTE WELL. For special applications, ie. to switch on lights - CCTV etc..., SOLID STATE RELAYS are recommended to be used only. Standard relays would affect the micro-processor.
3 4 5 6
N.O.
2 6 27 27 2 8 3
OPEN
N.C.
STOP
N.O.
CLOSE
NOTE WELL: THIS PANEL IS TESTED TO OPERATE GATES ONLY THROUGH FADINI ACCESSORIES. NO WARRANTY IS ACKNOWLEDGED BY THE MANUFACTURER IN CASE THAT OTHER ACCESSORIES ARE USED OR NON CONFORMING APPLICATIONS ARE MADE WITHOUT THE MANUFACTURER’S APPROVAL. - SHOULD THE MOTOR REQUIRE A CHANGE OF DIRECTION, REVERSE TERMINALS 14 AND 16 - ALSO, CHECK THE LIMIT SWITCH OPEN AND CLOSE AND IN CASE REVERSE TERMINALS 8 AND 10.
PIC. 12
CONNECTIONS OF THE PUSH BUTTONS PULIN 3 WITH LED INDICATORS
O P E N N . O .
C L O S E N . O .
S T O P N . C .
Drwg. No. 2167 P.C. BOARD Once connections have been completed, carry on the first tests to make sure of the corr correct ect wirin wiring. g. Set No. 3 of the Dip switches “B” to (ON) automatic reclosing: a pulse to terminals 3 - 4 will open the gate, which will stay open as long as the dwell time set on timer No. 6 has expired. Make sure that the ti me i s se t to me e t th e e xa ct si te r eq u ir em e nt s. Timer No. 5 controls the motor run time. It must be set so that the motor is allowe allowed d to run anothe anotherr 5 second secondss beyond the touching touchin g point p oint of the limit switch rod with the stop strikin striking g plate. If you set No. 3 of Dip-switches “B” to (OFF) semi-automatic, you must pulse terminals 3-4 once to Open and once to Close; whereas a 1 second pulse to terminals 3 - 7 will always open, close or reverse the gate even if it is in motion, see the electric diagram No. 1967. Pic. 12. - The keyswitch is to be connected as shown in picture 13. Should other keyswitches be required, the N.O. contacts Open & Close - are to be parallel connected; the "Stop" N.C. contact in series.
OPEN CLOSE
1 2 3 4 5 6 7 8 9 10
C O M M O N
SLIDING GATE OPERATORS
STOP
ELECTRICAL CONNECTIONS OF THE KEYSWITCH SECH 15
LED N° 1 • IT SWITCHES ON WHEN VOLTAGE IS SUPPLIED
PIC. 13 8
• Please note that a low voltage cut off switch is fitted to the right side of the control box. The contacts are closed when the operator lid is put back (Pic. 14).
EARTH
LOGIC SWITCH
• Instead of the low voltage cut off microswitch (ie. LOGIC switch) see Pic. 14, you can request and have a line switch fitted to interrupt the mains. Like the other one, it is also controlled by the operator lid when you remove it or put it back to the original correct position by means of the specially toothed key. Once the lid is locked back, you have the certainty of the made contact.
ELPRO 15 exp ELECTRONIC PROGRAMMER
PIC. 14
“General Line Switch” electric current inlet (Pic. 15).
137
PIC. 15
• It is recommended to make all the connections as described in the diagram No. 2167 which is included inside the control box; the diagram describes the features of the control panel and how to plug in the radio receiver for the automatic operation by transmitter (Pic. 12). • Also, should the motor fails when pulsed to start because of shortage of electric power, parallel connect a 12.5 µF capacitor in addition to the existing one (Pic. 16).
PIC. 16 9
PIC. 17
The “electronic” torque control of the operator, ie. an “adjustable pushing power” for safety reasons, is achieved by adjusting a switch which is positioned near the electric cables coming out from the transformer (Pic. 17).
The adjustment of the pushing power, ie the quantity of electric current which is supplied to the motor, is controlled by the transformer which is incorporated in in the electronic P.C. board by setting the lever “C” to position 1-2-3-4-5 (Pic. 18).
“C” PIC. 18
To set the pushing power of the operator, snap the sliding lever to the required required position from 1 to 5, 5, so that a sufficient amount of power is supplied for anti-crush automatic operations of the gate. To each position of the lever it corresponds a pre-set supply voltage as follows:
“LEVER”
“C” 1
2
3
4
Position Position Position Position Position Posit ion
5
ELECTRONIC TORQUE CONTROL
1 minimum 2 sensitive 3 medium 4 normal 5 maxim maximum um
power 180 Volts power 190 Volts power 200 Volts power 210 Volts power 230 Vol Volts ts
In position 5 the electric motor has the top power. (Pic. 19).
POWER
PIC. 19 10
YELLOW/GREEN MOTOR CAPACITOR h R
RED BLUE RED
h L
230 VOLT 50/60 Hz HIGH VOLTAGE
20 µF CAPACITOR
16 15 14
HOW TO REVERSE THE DIRECTION OF THE ELECTRIC MOTOR
16 15 14
COMMON
PIC. 20 If, during the first run test, you realize that the electric motor turns in the wrong direction and the limit switch rod is not activated (that is when the limit switch rod is pushed in the same direction of the gate, which does not stop), you must remove t he cover and reverse the position of the electric motor wires 16 and 14, change over No. 16 to 14 and No. 14 14 to No. 16. See picture 20.
LEFT
RIGHT
SAFETY MICRO-SWITCH
GREEN
8 LIMIT SWITCH
RED COMMON
9
GREEN
10
10 9 8
8
COMMON
9
1 0
HOW TO REVERSE THE DIRECTION OF THE ELECTRIC MOTOR
24 Volt LOW VOLTAGE
PIC. 21 Once the electric motor wires have been swapped around, you must also reverse the two limit switch wires in the terminal board. See pic. 21. Swap No. 8 with No. 10 and No. 10 with No. 8. Once satisfied that the electrical connections are now all right, repeat the test: the motor starts, the gate moves to the right and, by pushing the limit switch rod to the right, righ t, it must stop at once; should it not, not , swap again the wires No. 8 and 10. It is important that the limit switches are activated according to the rotation direction of the electric motor; in fact, during the "dwell" time, with the gate fully fully open and the control box set to automatic, the limit switch switch “open” “open” counts the the seconds the the gate has to stay open open before it is automatically pulsed to close after the pre-set dwell time through timer No. 6 on page 7 pic. 12. 11
a c i f a r g a e n i
TECHNICAL SPECIFICA SPECIFICATIONS TIONS OVERALL DIMENSIONS
ELECTRIC MOTOR 7 5 2
L
Power output...........................................................0.25 output...........................................................0.25 KW (0.33 HP) Supply voltage .................................. .................................................................... ............................................230 ..........230 V Frequency................................................................. Frequency............................... .......................................................50 .....................50 Hz Absorbed power ................................. ................................................................... ........................................530 ......530 W Absorbed current............................... current.................................................................. ...........................................2.5 ........2.5 A Insulation class..................................................... class.................................................................................... ...............................FF Motor rotation speed .............................. ........................................................1˙32 ..........................1˙3200 r.p.m. Capacitor.............................................................................20 µF/450 V Intermittent service .............................. ................................................................. ...........................................S ........S 3
10°
0 0 3
0 7 2
ELECTRO-MECHANICAL OPERATOR 3 0 1
2 1 0 3 0
2 4 0
FIXING BASE PLA PLATE TE
175
5 5
7 0 2 0 2 1
5 7 1
CHECKING AND MAINTENANCE: To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical and electronic parts, as well as wiring. - Mechanical parts: maintenance every 12 months approx. - Electronic apparatus and safety equipment: maintenance every 6 months approx.
®
Made in Italy
The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the the manufactu manufacturer’ rer’s declarati declaration on for for the suppl supplied ied items, in compliance with the body of the regulations ISO 9000= UNI EN 29000. Automation in conformity to EN 12453, EN 12445 safety standard.
EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC
Type of lubrication by AGIP ................................... Type .....................................MU/EP1 ..MU/EP1 grease Travel speed ................................... ...................................................................... .......................................10 ....10 m/min. Rated torque................................. torque.................................................................... ............................................28.0 .........28.0 Nm Weight of the operator................................................ operator................................................................14 ................14 Kg Static weight of the gate ................................ ..........................................................400 ..........................400 Kg Gear rating................................. rating................................................................... ......................................................1/30 ....................1/30 Working temperature................................ temperature......................................................–25 ......................–25 °C +70°C Protection standards............................ standards............................................................... ......................................IP ...IP 535 Duty cycles................30 sec. Open - 30 sec. Dwell - 30 sec. Close Time of one complete cycle ................................ ..........................................................90 ..........................90 s Complete cycles Open-Dwell-Close................................N. 40/hour Cycles per year, 8 hour service per day .........................N. 116˙000 116˙000
WARNINGS - Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms. - lt is highly recommended to keep to these instructions. Check the specifications on the motor label with the site voltage supply. - Dispose properly of the packaging materials such as cardboard, nylon and polystyrene through specialized companies. - Should the operator be removed for servicing or repairing, do not cut away the electrical wires, but properly remove the terminal boards from their seat. - All the equipment must be duly earthed by means of the specifically provided earthing screw. - It is also advised to carefully read the regulations, advice and suggestions in the book “Warnings”. The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTAL QUALITY CONTROL” system which ensures constant quality standards, updated knowledge of the European Standards and compliance with their requirements, in view of an ever increasing process of improvement.
• DECLARATION OF CONFORMITY • GENERAL WARNINGS • EN 12453, EN 12445 STANDARDS • CEI EN 60204-1 STANDARDS STANDARDS • WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST
®
s.n.c.
AU TO M ATI C
GAT E
MA N UF AC TU RE RS
Distributor’s box The manufacturers reserve the right to change the products without any previous notice
Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054 - e-mail:
[email protected] - www.fadini.net
3 0 0 2 6
