GE Oil & Gas offers a large portfolio of highly reliable Nuovo Pignone machinery and equipment for all segments of the oil & gas industry. With a global installed base of more than 20,000 units from production through transportation and processing into finished products, Nuovo Pignone is one of the industry's major suppliers of turbomachinery, compressors, pumps, static equipment and metering systems. Services All of our our products products are backed backed by value value added added services services including including parts, parts, repairs, upgrades, life extensions, contractual service agreements, intelligent monitoring and diagnostics and plant-wide extended scope service agreements to keep plants operating at peak performance. Test capabilities Our extensive test facilities range from laboratory test stands for the verification of new computational codes and advanced component designs, to very large, fully instrumented facilities for full load string tests of large turbocompressors replicating site conditions. A digital "Virtual Witness Program" is available to allow customers to witness tests from the convenience of their own facilities. Applications Our world-class application leadership experience includes equipment, design integration services, and full turnkey systems for:
Re-injection for enhanced oil recovery Gas gathering Pipeline transportation LNG plant compression systems Refinery conversion units and process islands Processing plants (fertilizers, petrochemicals, plastics) Industrial & municipal power generation GTL •
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Quality System Nuovo Pignone is committed to providing customers with the highest quality offerings, unparalleled customer service, and responsiveness. This commitment is driven through a Quality Management System that integrates the GE Six Sigma methodology with ISO 9001 quality standards
Compressors GE’s compression solutions range from small, rotary vane compression units to equipment for the highest power, pressure and flow, op erating in the most difficult environments. We supply complete solutions including engineering, equipment, turnkey units and contractual maintenance services. Our experience includes all types of fluids including air, nitrogen,
hydrogen, carbon dioxide, natural gas and other hydrocarbons, as well as corrosive, explosive and toxic environments. •
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Features & Benefits GE’s compressors offer: • • • • •
Reliable, high performance compressors for all applications Advanced technology components Advanced design procedures Manufacturing techniques First hand, on-site experience
API 618 Natural Gas Compressor
Our balanced-opposed compressors can operate at speeds up to 1200 rpm. Designed to API 618, these heavy-duty units are expressly made for continuous duty in the Oil & Gas industry. They are designed for direct drive with reciprocating engines or electric motors, creating a compact, easy-to-ship, and low-vibration compression package. These machines are available in two different frame sizes, as well as a fully balanced version that is particularly well suited for offshore applications. •
Features & Benefits With GE Oil & Gas reciprocating compressors you get: • • • •
The same heavy duty, API 618 design as for Process Compressors SHMB: the largest intrinsically fully balanced unit in the market Fully packaged with any driver type Any Natural Gas application , including offshore
API 618 Process Compressor Designed in accordance with API 618 for heavy-duty processing applications, these units meet the broadest and most stringent customer requirements. The current generation of process compressors is the result of continuous technological innovation that derives from many factors, including R&D activities, the use of advanced design tools, and on-site experience. •
Features & Benefits Highly standardized components for proven performance and reliability Extensive use of hydraulic tensioning Broad cylinder line-up - bore up to 1250mm Proprietary cylinder valve design, with plastic or metal plates Eccentric piston shoe grooves to enhance pistonshoe and packing seal element life Unique in-house capability for piping pulsation and vibration analysis • • • • •
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Axial Axial compressors are used for very high flow and low-pressure applications. Our product range covers extensive customer requirements, from highly standardized equipment to cutting-edge compression solutions for Liquefied Natural Gas and Gas-To-Liquids plants. In addition, we can supply the complete range of products for the installation, including gas turbines, steam turbines, compressors, control systems, and air coolers. •
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high efficiency high flow applications broad operating range robustly designed for optimum aerodynamic and mechanical behavior
HE-S Compressor Our HE-S is the only reciprocating compressor capable of 750 rpm gas-engine direct drive at 9 MW and above. Not only is it powerful, but also suitable for both high and low-speed API 618 and API 11P applications, and is an ideal solution for API 618 moderate speed service. It's available with 2, 4, or 6 throws, 15300 kW nominal max power at full speed (6 throws) and 800 rpm max speed. •
Features & Benefits The world's most powerfulhigh speed reciprocating compressor line designed according to API 618 standards. Requires fewer compressors for the same duty, delivering the highest reliability at lower operating costs. The first reciprocating compressor frame in the 9-10 MW natural gas segment capable of direct coupling with large gas engines . •
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High Speed Reciprocating Compressor (HSR) GE's HSR compressors are the machine of choice for natural gas applications from field gas gathering to fuel gas boosting to gas storage. Our compressors also provide solutions for refinery, petrochemical, and offshore applications. Our unmatched flexibility ensures the right fit for your application now and for changing application conditions. •
Features & Benefits The small footprint and balanced opposed design minimize vibration by equalizing the opposing reciprocating forces on the crankshaft Water jacketed cylinders lower operating temperatures, provide thermal stability, and improve valve life Robust design Continuous, low maintenance operation in oil & gas applications •
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Horizontally Split Horizontally split compressors are used primarily for low and medium pressure applications in ethylene and fertilizer plants refineries, LNG for refrigeration, air compression, etc. The GE product line covers all market needs from standardized equipment to cutting-edge compression solutions such as state-of-the-art compressors for LNG plants. We can also supply the complete range of products for installations including gas turbines, steam turbines, compressors, control systems and air coolers. •
Features & Benefits • • • •
Standardized advance technology components Custom configuration Proven over a wide range of process conditions High performance & reliability
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Advanced design procedure Modern manufacturing techniques
Integrally Geared Integrally Geared Compressors are used in several refinery, petrochemical CCS/EOR and applications, either for low/high-flow, or low/high pressure conditions. This type of compressor has from one to four high speed pinions and the bull gear can be driven directly by an electric motor or by a turbine (gas or steam). One or two impellers, open or closed, tridi or bidi-mensional type can be mounted on each pinion-shaft. Optimal impeller speed and the ability to inter-cool compression stages guarantee very high efficiency. A large variety of gases can be handled by this compressor line with appropriate construction materials, seal and control systems. •
Features & Benefits
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High efficiency and operating range Very high reliability Easy to maintain Units prepackaged and tested at factory for ease of installation No special foundations required
Integrated Compressor Line GE's Integrated Compressor Line (ICL) is designed to achieve balance between productivity and the environment, power demands and space limitations, performance goal and maintenance requirements, reliability and availability. ICL is based on more than 15 years of proven technologies and makes significant improvements over conventional units using gas turbine drivers. ICL consists of centrifugal compressors directly driven by high-speed electric motors. •
Features & Benefits
The solution is ideal for gas storage, pipeline applications, and upstream or downstream clean dry services up to 15 MW. Key benefits include: • • • • • • •
Up to 15 MW in-line or back-to-back Trip history (if any) Elimination of almost all external auxiliary systems Capable of high pressure ratios and wide operating ranges Fewer and easier maintenance requirements Low noise and no emissions Low operating cost
LDPE Hyper Compressors Series "P" hyper compressors are specifically designed for ethylene compression in Low Density Polyethylene (LDPE) production plants. Delivery pressures range up to 3500 bar, the highest pressure required in any industrial process. The most severe operating conditions require a unique architecture for both the crankcase and cylinders: special rods ("plungers") are used as single acting pistons. Most plungers are made of solid tungsten carbide, a material that is extremely hard and wear resistant, but extremely brittle as well.
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Features & Benefits With GE Oil & Gas reciprocating compressors you get: Large size machines for the highest pressure and power in the compression industry Unique frame design Fully tested cylinder components at leading edge of fatigue resistance technology Unique, highly advanced in-house capability for minimizing piping pulsation and vibration Extremely long life of components •
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Oil-Free Screw Compressors For applications where process operating conditions vary or where process gas composition is unpredictable, oil-free rotary screw compressors offer the best of
both worlds - the reliability and pulsation-free rotary motion of centrifugal compressors. Screw compressors are also the best choice for applications in which no other compressor can operate economically. They can easily handle dirty, polymer forming process gases and process gases with entrained liquids. •
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Precise rotors and shafts Shaft seals that isolate and protect Dependable thrust bearings Timing gears designed for consistent clearances Choice of flange locations Zero leakage drive shaft seal Heavy-wall radial bearings for extra support Strong, stable compressor frame
Overhung Single Stage
Overhung compressors are mainly used as boosters in petrochemical applications or for recycle in polypropylene and polyethylene plants. The single-stage overhung configuration is simple and easy to maintain. Almost all gases can be handled by this type of compressor with appropriate construction materials and seal systems. •
Features & Benefits The single-stage overhung configuration ensures simplicity and ease of maintenance. Almost all gases can be handled with appropriate construction materials and seal systems. The blower compressor features a compact, efficient design and the ability to handle a wide range of applications. Features like three-piece casing construction, horizontally split bearing housing, and our exclusive impeller balance ring are examples of how this compressor is designed from the ground up to provide maximum reliability and service ability to its operators. •
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Pipeline
These compressors are specifically designed for pipeline compression stations. They are used for low and medium pressure ratio pipeline service and in recycle applications such as those performed in methanol plants, etc. •
Features & Benefits The compressor casing is made of forged steel with journal bearing housing integral with the casing, and end covers at both ends. Dry gas seals are normally used; floating bushing oil seals are also available on request. 3D Impellers, "closed type", manufactured using milling, welding or brazing processes The pipeline compressor and its related auxiliary equipment is supplied mounted on a self-supporting metal base plate to facilitate transportation and installation. •
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Roots* API 617 OIB Centrifugal Compressor Roots OIB single-stage centrifugal compressors feature an overhung impeller design, suitable for a wide range of options. The OIB is suitable for a variety of constant speed or variable speed drivers including electric motors and steam turbines. •
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Choices of impeller materials. Polytropic heads to 40,000 ft. Flows from 5,000 to 225,000 scfm (7,850 to 353,440 Nm /hr). API capability . Roots control packages. 3
Roots* API 617 Type H Centrifugal Compressor Roots horizontally split multi-stage compressor provides efficient and reliable operation while offering easy access for maintenance. A choice of impeller materials along with a variety of sealing arrangements allows this design to apply to air or process gas applications. The multi-stage design offers low tip speeds extending blower life and offering low total cost of ownership. •
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Choice of several impeller materials Polytropic heads to 90,000 ft. Flows from 6,000 to 67,000 cfm (9,430 to 105,250 m /hr) API capability Roots control packages 3
Roots* API-617 and API-672 IGCH Centrifugal Compressor The Roots Model IGCH Integral Gear Compressors are a full range of economical solutions to handle air and gas compression applications under API-617 and API672 specifications. The IGCH features the options for both inlet guide vanes and discharge diffuser vanes for optimum performance. The IGCH can be fitted with different seals to fit the application from air to gas service. The IGCH impeller and casing can have custom materials of construction to meet the requirements of the application •
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Choice of several impeller materials . Polytropic heads to 50,000 ft. Flows from 4,000 to 42,000 SCFM (6,280 to 65,980 Nm /hr). 3
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API-617 and API-672 capability . Roots control packages.
Roots* Turbo Blower Compressor The Roots turbo blower is a compact, highly efficient integral motor drive compressor package. It features air bearings and runs with oil free lubrication. This self-contained package is housed in a noise abating enclosure. •
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Features & Benefits
Oil free lubrication – Permanent Magnet Synchronous Motor (PMSM) with next generation, bump type, airfoil bearings. Fully integrated system – Air cooled up to 112.5kW (150HP) and closed loop liquid cooled from 600kW (800HP) to 150kW (200HP). Extensive factory cycle testing for proven reliability . Rated for 130°F (55°C) ambient air conditions . Package noise containment to 75 dBA (free field) with virtually no package vibration. •
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Vertically Split Vertically-split barrel compressors are used primarily for high pressure applications such as ammonia, urea and methanol synthesis, refinery recycle, natural gas compression and injection, and hazardous gases. •
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Extensive research and development
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Advanced design procedures High efficiency seals A high efficiency, customizable line of steam turbines covering the range of 5 to 100 MW for power generation or mechanical drive applications meeting API 612.
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GE Oil & Gas reaction turbines are available in the 5 to 100 MW range. They are designed for top thermodynamic and mechanical performance and are used in mechanical drive and power generation applications. An impulse stage followed by reaction stages provides high efficiency over a broad steam flow range The double shell horizontally split casing, and the modular structured design offers a high degree of customization
Applications Power Generation Waste-to-Energy Cogeneration Combined cycle Small power production Geothermal power plants Oil & Gas power generation •
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Mechanical Drive Ethylene Methano Urea / Ammonia Refinery Process air and Air separation units • •
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Test facility equipped with a complete 15 MW steam plant including condensing system. Steam conditions up to 55 bar / 500 °C. String test of the complete train at full speed full load is available. •
Performance & Product Characteristics Power Range up to 100 MW Steam conditions up to 140 Bar / 540 °C Single Flow / Double Flow Axial or radial exhaust •
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API requirements
Centrifugal Pumps More than 17,000 GE centrifugal pumps for process, refinery, water injection, oil pipeline, boiler feed and water cooling services are installed all over the world. GE pumps are
produced in Bari, Italy, and Barcelona, Spain, and have been installed with virtually every type of industrial driver (electric motors, gas and steam turbines, diesel and gas engines). •
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Features & Benefits GE’s centrifugal pumps offer: • • • •
Advanced design criteria Modern manufacturing technologies Significant performance milestones (14,500 kW/stage and 7,500 rpm) Installation with virtually every type of industrial driver
Petroleum Reactors and Steam Condensors
GE manufactures heavy wall reactors for refineries, tubular reactors, special vessels for petrochemical production plants and large high-pressure heat exchangers. We also have extensive experience with welding high-strength materials and manufacturing equipment for urea and ammonia production plants. •
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Hundreds of heavy wall reactors for Hydrocracking, Hydrotreating, Desulphurization and similar processes installed in refineries all over the world Automatic welding technology for tube to tube-sheet welding achieves extremely high quality and productivity Designed to proprietary performance design codes, our steam condensers prevent back-flow and freezing at any operating and ambient condition
Air-Cooled Heat Exchangers
For more than 50 years, GE has served the oil and gas industry in the design and manufacture of air-cooled heat exchangers. Commonly used in industrial applications, aircooled exchangers are used where a reliable source of water is not available as a cooling medium. Even when water is available, air-cooled exchangers are sometimes favored for economic or operational reasons. Robust and reliable for all loads and applications, GE offers both forced and induced draft configurations. All models – plug box, cover plate, and pipe and bend – are available in both configurations. ASME certified, our manufacturing plant strictly meets ISO 9001 standards. •
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Features & Benefits The quality of our air-cooled heat exchangers is a result of advanced design techniques employing the latest software, world-class fabrication facilities and capabilities, SixSigma quality methodology, and extensive experience both in manufacturing and in-field service. Additional features & benefits include:
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Design flexibility delivers optimum performance for all applications Advanced technology to meet future requirements Multitude of after-sales services Advanced corrosion-resistant alloys
Valves - Control & Safety GE’s heritage in valve technology dates back to the late 1800s. With that heritage, an installed base of more than three million valves and well-known industry brands —Masoneilan, Consolidated, Becker and Nuovo Pignone--customers can count on our technology to protect their process assets. We bring our valve expertise, advanced design tools and modern manufacturing technologies to applications in oil and gas, power generation, refining, petrochemical and water control industries. To optimize valve installations, we offer valve asset management software and lifecycle supportservices. •
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Full range of anti-surge and hydraulic valves, control valves, safety and safety relief valve Simplified design and construction facilitates maintenance procedures, and reduces time and cost High quality materials and rugged construction offer durable, long-term service in harsh conditions Wide range of configuration options enable a customized fit in many applications for reduced inventory and cost-effective valve management and maintenance Microprocessor-based, control valves instrumentation for simplified installation and ongoing performance management
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All Compressors Centrifugal and Axial Compressors Positive Displacement Compressors Reciprocating Compressors API 618 Natural Gas Compressor API 618 Process Compressor Axial HE-S Compressor High Speed Reciprocating Compressor (HSR) Horizontally Split Integrally Geared Integrated Compressor Line LDPE Hyper Compressors Oil-Free Screw Compressors Overhung Single Stage Pipeline Roots* API 617 OIB Centrifugal Compressor Roots* API 617 Type H Centrifugal Compressor Roots* API-617 and API-672 IGCH Centrifugal Compressor Roots* Turbo Blower Compressor Vertically Split
