Crimp Data and Dies Power Crimp ® 707, MobileCrimp® 4-20, Power Crimp ® 3000B, OmniCrimp® 21, Power Crimp® 2001 and GC32-XD™ Crimpers
™ Visit Vis it w ww.gates.com/ecrimp to download the latest crimp data.
428-7365 (Auto) 35019 (Ind) 4/2007
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Hydraulic Hose Swage Data GT7 and GT7NC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 C14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 11-14 Power Crimp® 707 Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 16 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28 GLP Coupling Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 GL Coupling Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Clamp Collar Collar Crimping Crimping Instructions Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Power Steering Male Flareless Assembly Instructions . . . . . . . . . . . . . 32-33 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . . . . 34 Automotive Service Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 LP350 Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 PowerClean™ Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Industrial Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-39 MobileCrimp® 4-20 Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 41 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-53 GLP Coupling Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 GL Coupling Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Clamp Collar Collar Crimping Crimping Instructions Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Power Steering Male Flareless Assembly Instructions . . . . . . . . . . . . . 57-58 57-58 PolarSeal® Hose Hose with with G45 G45 Serie Seriess Coupli Coupling ng Crim Crimpin pingg Instr Instruct uction ions. s. . . . . . 59 Automotive Se Service Ho Hose Cr Crimp Da Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 LP350 Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 PowerClean™ Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Industrial Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-64 OmniCrimp® 21, Power Crimp ® 3000B Calibration Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Crimp Dies and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-69 Hydraulic Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-76 GLP Coupling Crimping Instructions for OmniCrimp 21. . . . . . . . . . . . . . 77 GL Coupling Crimping Instructions for OmniCrimp 21 . . . . . . . . . . . . . . . 78 GL Coupling Crimping Instructions for PC 3000B. . . . . . . . . . . . . . . . . . . 79 Clamp Co Collar Cr Crimping In Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Power Steering Male Flareless Assembly Instructions . . . . . . . . . . . . . 81-82 81-82 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . 83-84 Automotive Se Service Ho Hose Cr Crimp Da Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 LP350 Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 85 5 PowerClean™ Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86-90 Hydraulic Hose Crimp Data for PC 2001. . . . . . . . . . . . . . . . . . . . . . 91-104 Industrial Hose Crimp Data for PC 2001. . . . . . . . . . . . . . . . . . . . . 105-107 GLP Coupling Crimping Instructions for PC 2001. . . . . . . . . . . . . . . . . . 108 GL Coupling Crimping Instructions for PC 2001 . . . . . . . . . . . . . . . 109-110 109-110 GC32-XD™ Calibration/Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 112-113 Crimp Dies and Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Hydraulic Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-123 GLP Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . 124-125 GL Coupling Crimping Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Clamp Collar Crimping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 127 Powe Powerr Stee Steerin ringg Ma Male le Flar Flarel eles esss Asse Assemb mbly ly Ins Instr truc ucti tion ons. s. . . . . . . . . . . 128-1 28-129 29 PolarSeal® Hose with G45 Series Coupling Crimping Instructions. . . . . 130 Automotive Service Hose Crimp Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 LP350 Hose Cr Crimp Da Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 31 PowerClean™ Ho Hose Cr Crimp Da Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Industrial Hose Crimp Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132-134
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Section Reference Hydraulic Hose Crimp Data BOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12M, C12M-MTF C12M-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12, C12, C12-MTF C12-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CM2T® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPSGS, CPSGS-MTF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPS, CPS-MTF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EFG3K, EFG3K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EFG4K, EFG4K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EFG5K, EFG5K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EFG6K, EFG6K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2AT-HMP G2AT-HMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2H, G2H-MTF G2H-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2XH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3K, G3K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4K, G4K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G5K, G5K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G6K, G6K-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GM V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GT7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GT8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J2AT, J2AT, J2AT-MTF J2AT-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOL/LOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LW, LW, LW-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2T® , M2 M 2T-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2TH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M3K, M3K-MTF, M3K-XTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M3KH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M4K+, M4K+-MTF, M4K+-XTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M4KH, M4KH-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M5K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M6K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCPB+, MCPB+-MTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MegaTech™ 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MegaTech™ 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MegaTech™ 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MegaTech™ 10 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MegaTech™ II AC A CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S/R-XH S/R-XH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automotive Hose Crimp Data Charter® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Use 11-Braid (1 (19B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Use 2-Braid (19B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Stripe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Industrial Hose Crimp Data 1000MP/Mine Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119B 119B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20B-HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319MB 319MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapta Flex™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cyclone™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Duro Flex® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Master® (Aramid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premo Flex™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermo AG® 570, 570, 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hose Assembly Guide Once the proper hose and couplings have been selected, the assembly can now be made. There are three types of assemblies: l a r e n e G
• Permanent crimped
For straight female couplings, the cut-off is measured from the locking collar to either the end of the nut or seat depending on whether the nut can be pulled back exposing the seating surface.
• Permanent swage • "Field Attachable" couplings (crimping equipment needed) Components, equipment and procedures vary for each type of couplings. However, measuring, cutting procedures and fitting orientation are the same.
g n i g a w S
1. Measuring Hose With some assemblies, the length must be within a tight tolerance for proper installation. This is especially true for short high-pressure hose assemblies.
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
Bent tube couplings are measured to the center line of the seating surface as shown.
Before cutting the hose, make sure you understand the difference between "cut hose length" and "assembly overall length" as shown below. Cut-off value "C" is the length of that part of th e coupling not directly in contact with or applied to the hose. Subtract the sum of the two "C" values from the overall length of the assembly to determine the approximate hose length to be cut. All cut-off values are identified in the coupling tables found in the Gates hydraulic catalog. For male thread couplings, the cut-off is measured from the locking collar to the end of the threads as shown.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
SAE Length Tolerances for Hydraulic Hose Assemblies and Specified Hose Length. Length For lengths from 0" up to and including 12" For lengths from 12" up to and including 18" For lengths from 18" up to and including 36" For lengths from 36"
M T
D X 2 3 C G
Cut Hose Length = Assembly Overall Length - (C1 + C2) 2
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Tolerance ± 1/8" ± 3/16" ± 1/4" ± 1% of length measured to the nearest 1/8"
Hose Assembly Guide (Cont'd) 2. Cutting Hose
CAUTION: When cutting hose, always wear safety glasses and avoid loose fitting clothing. Hearing protection is also strongly recommended. After determining the hose cut length by deducting for fittings, cut the hose with a cut-off saw. There are two blade types that can be used: notched (serrated) or abrasive. The notched blade gives a clean, efficient cut on nonspiral-reinforced hose (one- and two-wire braid hose and textile hose). Though notched blades will cut spiral hose, they are not recommended as they dull quickly and/or become damaged. The abrasive wheel efficiently cuts all hose types, including spiral-reinforced hose. The drawback with this blade is the amount of debris it creates from cutting. As the blade wears out, its diameter becomes smaller and eventually requires replacement. Once you've installed the appropriate blade, place the hose in the bending fixture. This draws the hose away as you cut, minimizing binding (squeezing) and makes cutting easier. Hand-held cutters can be used on some textile-reinforced hose.
STAPLE METHOD: A metal staple(s) or flat brass pin(s) should be inserted into the center of the static wire(s) approximately 1/4". Remember that the static wire(s) travels at an angle due to the "Lazy Helix". Check the electrical continuity of each static wire. When a satisfactory electrical test is achieved, bend the remaining end(s) of the staple(s) or pin(s) inside the hose tube so that it will be in direct contact with the coupling shank (stem) and attach the coupling. Finally, check the electrical continuity after the couplings have been attached. The helical wire can be grounded in a similar fashion. It is recommended that both static wires at each end of the hose be grounded by the methods described above. A minimum of one static wire (or wire helix) on each coupling must be grounded to achieve dissipation of static electricity. NOTE: Cutting of any hose will generate some debris that, if not properly removed, can damage your hydraulic system. When cutting any hose, keep the cut as straight as possible and square with the side of the hose. The maximum allowable angle of the cut is 5° (as shown below).
Cutting PTFE hose requires special consideration. It can be cut cleanly with a cutting shear. Once the cut is made the PTFE tube must be deburred using a sharp knife.
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p
Grounding Industrial hoses: When flammable materials are conveyed, follow these steps for grounding the static wire or wire helix to the couplings: EXPOSING THE STATIC WIRE METHOD: Locate the static wire(s) in the end of the hose. If the wire(s) is not exposed, probe for it with a knife by cutting away a small part of the hose. When the wire(s) is located, note the direction that it is wound and cut the hose material away until approximately 5/8" (±1/8") is exposed. Without damaging the wire(s), cut the hose end square. Check the electrical continuity of each static wire. When a satisfactory electrical test is achieved, bend the static wire(s) to the inside of the hose tube so that it will be in direct contact with the coupling shank (stem) and attach the coupling. Finally, check the electrical continuity after the couplings have been attached. The helical wire can be grounded in a similar fashion.
G e n e r a l
®
4 -2 0
3. Fitting Orientation Fitting orientation is necessary when neither fitting is straight (both are at an angle). Fittings must be oriented to each other to ensure proper installation with minimal stress on the hose from twisting. Orientation procedure:
• Position far coupling vertically downward. • Orientation angle is measured clockwise (as shown). (Orientation angle tolerance should be ±2°.)
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
3
Hose Assembly Guide (Cont'd) 4. Hose Preparation
CAUTION: When skiving or buffing hose, always wear safety
l a r e n e G
glasses and avoid loose fitting clothing. If power skiving or buffing, hearing protection is recommended.
Skiving Skiving removes the hose cover down to the reinforcement for coupling assembly and/or ferrule crimping. Some tools that can be used to skive are:
g n i g a w S
Skived Hose
• Wire abrasion wheel. • Hand-skiving tool (Gates Part No. 78030/ Product Number 74800413). Thick-covered and some 6-wire hoses typically require skiving because the ferrule serrations cannot bite through the cover and into the wire. Hoses with a thin cover do not typically require skiving. Check Gates hydraulic catalog and crimp chart for specific information on skive length and diameter.
7 0 7 ®
p m i r C r e w o P
The skive length is the length of cover removed. For example, for 24G5K, the skive length is 2.75" and the skive diameter is "to the wire".
Buffing Some non-wire-reinforced hose require buffing, which is similar to skiving but doesn't require removing the hose cover to the reinforcement. Photo 1
0 2 4 ®
p m i r C e l i b o M
When a hose is buffed, its cover is removed, but only to a specific diameter as defined by crimp data. A grinding wheel is necessary to buff a hose (not a wire wheel, which could damage the reinforcement). NOTE: Skiving or buffing of any hose will generate some debris that if not properly removed can damage your hydraulic system.
5. Preassembly Using Two-Piece Couplings (GS, PCM, PCS & PC) 1. Lubricate the first two or three serrations on the stem with lightweight oil, i.e., 10W motor oil.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
2. Clamp stem in vise on hex portion. Put ferrule over hose and push hose onto stem shoulder. (Photo 1 & 2) Photo 2
3. Cutaway of assembly below shows the hose has bottomed against stem shoulder. To check for full insertion, pull the ferrule down. The stem shoulder should be level with the top of the ferrule. 4. Push ferrule so it rests against hex of stem. Hose and coupling are now ready for crimping. (Photo 3)
M T
D X 2 3 C G
Photo 3
4
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hose Assembly Guide (Cont'd) 6. Preassembly Using Couplings (One Piece)
MegaCrimp®
MegaCrimp was designed for easy insertion. No oil is needed for lubrication. 1. Place the hose next to the coupling. Use your thumb or mark the insertion depth with a grease pencil. Or, use the MegaCrimp® coupling insertion tool (Part #78017 / Product #7482-1342) for increased ease of measuring and marking of hose to ensure proper coupling insertion depth. 2. With your thumb (or mark) in place, push the coupling until the shell touches the tip of your thumb or the mark. Twist it slightly to ensure it is fully inserted.
8. Crimp Procedures NOTE: For specific instructions for your crimper, please refer to the appropriate operator's manual. G e n e r a l
Listed below are basic crimp procedures. 1. Refer to crimp data chart for a. Skive data (if necessary) b. Die selection c. Finished crimp diameter d. Approximate crimp setting 2. Load the selected dies into the crimper. When using a die set for the first time, apply a thin coat of Molykote G lubricant to the contact surface and cone (not the bore of the die). This layer of lubricant must be thinly re-applied when contact surfaces become shiny. Locate dies in crimp position. 3. Adjust the machine to the proper crimp setting.
MegaCrimp® Coupling (One-Piece)
7. Crimp Length When crimping to a full length, Diagram A, place the top of the ferrule 1/8" below the top of the die fingers.
S w a g i n g
4. Insert the assembly and locate with the die fingers. (Approximately 1/8" below top of die. You do not want a "mushroom effect" on top of coupling.)
P o w e r C r i m p
5. Install die cone if used.
7 0 7
®
6. Always wear safety glasses and KEEP HANDS
AWAY FROM MOVING PARTS. M o b i l e C r i m p ®
4 -2 0
Diagram A
When crimping to a specified crimp length, Diagram B, measure and mark the ferrule for the correct length. Place the mark 1/8" below the top of the die fingers.
Incorrect
Correct
7. Activate crimp mechanism. Support hose by holding it under crimper base. 8. Remove assembly from dies and measure crimp diameter.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Diagram B
IMPORTANT SAFETY NOTE: All settings are approximate! Machining tolerances exist for each crimper, die set and supporting piece of equipment which will affect your actual setting. Always check the crimp diameter to ensure that it is within the published limits. Record your actual crimper setting to achieve the specified crimp diameter for future use. Failure to heed this message could result in improperly made assemblies, blowing the hose out of the fittings at high pressure, and risk of fire and/or serious injury.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
5
G C 3 2 -X D T M
Hose Assembly Guide (Cont'd) 9. Measuring Crimp Diameter l a r e n e G
1. Using Gates "digital" dial calipers (Product No. 7369-0322, Part No. 78241) measure halfway between the ridges (Fig. 1). To be sure crimp diameter is being properly measured, mark a crimp flat. Beginning with that flat, count 9 flats to get the diameter. Be sure caliper blades DO NOT touch ridges.
10. Adjustment Procedures Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary.
g n i g a w S
Fig. 1
7 0 7 ®
p m i r C r e w o P
REMEMBER: The digital readout settings listed in this manual are approximate! Machining tolerances exist for each crimper, die set, and supporting piece of equipment, which will affect your actual setting.
2. Measure halfway between the ends of crimped portion of the ferrule (Fig.2)
ALWAYS check the crimp diameter to assure it is within the published specifications! Fig. 2
(When NOT using 21 and 22 Dies) 0 2 4 ®
p m i r C e l i b o M
1. Measure halfway between the ridges, and center the ferrule in the caliper jaws (Sketch 1). When using caliper, be sure caliper fingers do not touch ridges or part number stamp.
To find the right adjustment to your digital setting, refer to your specific crimper section or your crimper's Operating Manual. When the setting has been calculated and your new crimp is within the specified tolerance, make sure to record your new Approximate Setting in the space provided in this manual under "User's Actual Setting" for future reference.
WARNING: B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
An incorrect hose assembly can rupture or blow apart in use, resulting in serious injury, death or property damage.
FOR SAFETY'S SAKE, USE A CRIMPER ONLY IF YOU: 1. Receive hands-on TRAINING with Gates crimper and assemblies.
2. Measure halfway down the crimped portion of the ferrule. Be sure caliper blades DO NOT touch ridges. (Sketch 2)
2. Follow current GATES OPERATING MANUAL and CRIMP DATA for the Gates crimper. 3. Use only NEW (UNUSED) GATES hose and couplings. 4. Use SAFETY GLASSES. REMEMBER: Others depend on you to make correct assemblies.
M T
D X 2 3 C G
6
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Swaging Procedures PCTS Thermoplastic GT7 and GT8 Hoses. Mark hose for proper insertion depth into coupling. See Gates Hose Swage Data chart for insertion depth. Use a lightweight oil to lubricate the inside diameter of hose. Place the coupling hex into a vise and insert hose to insertion depth.
G e n e r a l
The following are the basic swage procedures. For specific instructions for your crimper or swager, please refer to the appropriate operator's manual. Swaging can be accomplished with either the Gates HS-1 Hand Swager (Part No. 78080/ Product No. 7483-1000) or with the Swager Conversion Kit for the Power Crimp® 707 (Part No. 78081/ Product No. 7480-0040).
S w a g i n g
1. See Swage Data chart to select specific pusher and die for each coupling and hose combination to be swaged. The Swage Tooling page contains specific part/product number information for each pusher and die. P o w e r C r i m p
2. Insert the correct die and pusher into the swaging machine. 3. Lubricate inner bore surfaces of dies with a thin film of lightweight oil.
®
7 0 7
4. Feed hose assembly through the dies and hold hose and coupling into the pusher. Start the swage. 5. Swage is complete when pusher bottoms out on dies. M o b i l e C r i m p
Gates HS-1
®
4 -2 0
Part No. 78080 Product No. 7483-1000
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
7
Swage Tooling l a r e n e G
Swager Conversion Kit for the Power Crimp® 707 Crimper Part No. 78081 Product No. 7480-0040
g n i g a w S
7 0 7 ®
p m i r C r e w o P
Pushers and Dies for PCTS Couplings and GT7 & GT8 Hose PCTS Swage Pushers PCTS Swage Pushers Description Part No. Product No. GM001 78100 7483-0308 GM002 78101 7483-0309 GM003 78102 7483-0310 GM004 78103 7483-0311 GM005 78104 7483-0312 GM006 78155 7483-0367 GM007 78149 7483-0356 GM008 78150 7483-0357 GM009 78105 7483-0313 GM010 78106 7483-0314 GM011 78107 7483-0315 GM012 78108 7483-0316 GM013 78109 7483-0317 GM023 78111 7483-0319 GM062 78152 7483-0363 GF002 78144 7483-0358 GF005 78148 7483-0355 (Con't on next column)
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
PCTSPCTS Swage Pushers (cont.) Swage Pushers Description GF006 GF008 GF009 GF010 GF011 GF012 GF013 GF014 GF015 GF016 GF017 GT204 GT205 GT206 GT308 GT310 GT312
Part No. 78125 78126 78127 78151 78128 78129 78130 78131 78132 78133 78147 78138 78139 78153 78154 78156 78143
Product No. 7483-0333 7483-0334 7483-0335 7483-0362 7483-0336 7483-0337 7483-0338 7483-0339 7483-0340 7483-0341 7483-0361 7483-0346 7483-0347 7483-0364 7483-0366 7483-0368 7483-0351
PCTS Swage Dies PCTS Swage Dies Description G302 G303 G304 G305 G306 G308 G312 G316
GM = Male Pusher GF = Female Pusher GM = GT = Male TubePusher Pusher GF = Female Pusher GT = Tube Pusher
M T
D X 2 3 C G
8
Part No. 78090 78091 78092 78093 78094 78095 78096 78097
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Product No. 7483-0300 7483-0301 7483-0302 7483-0303 7483-0304 7483-0305 7483-0306 7483-0307
Gates Hose Swage Data GT7 and GT7NC Thermoplastic Hoses Use PCTS couplings with GT7 and GT7NC Thermoplastic hoses. Any combination of Gates, Synflex or Parker Pusher and Dies can be used to Swage Gates GT7 Thermoplastic hoses with Gates PCTS couplings. Coupling
Description
Part No.
Product No.
2PCTS-2 MP 2PCTS-4 MP 3PCTS-2 MP 3PCTS-4 MP 4PCTS-2 MP 4PCTS-4 MP 4PCTS-6 MP 5PCTS-4 MP 6PCTS-4 MP 6PCTS-6 MP 6PCTS-8 MP 8PCTS-6 MP 8PCTS-8 MP 12PC TS-1 2MP 16PC TS-1 6MP 2PCTS-2 MPX 3PCTS-2 MPX 3PCTS-4 MPX 4PCTS-4 MPX 5PCTS-4 MPX 6PCTS-6 MPX 8PCTS-8 MPX 12PC TS-1 2MPX 4PCT S-4 MP X90 6PCTS-6FP 4PCTS-4 FPX 4PCTS-4 MJ 4PCTS-6 MJ 5PCTS-6 MJ 6PCTS-6 MJ 6PCTS-8 MJ 8PCTS-8 MJ 12PC TS-1 2MJ 2PCTS-3 FJX 1 2PCTS-4FJSX 1 3PCTS-4FJSX 1 4PCTS-4FJSX 1 4PCTS-5FJSX 4PCTS-6 FJX 1 5PCTS-5FJSX 5PCTS-6 FJX 6PCTS-6 FJX
80830 80831 80832 80833 80834 80835 80836 80837 80838 80839 80840 80824 80841 80704 80705 80825 80828 80829 80842 80843 80844 80845 80848 80846 80847 80950 80860 80861 80868 80862 80863 80864 80865 80850 80851 80852 80853 80866 80854 80867 80855 80856
7336-1198-5 7336-1199-5 7336-1200-5 7336-1201-5 7336-1202-5 7336-1203-5 7336-1204-5 7336-1205-5 7336-1207-5 7336-1208-5 7336-1209-5 7336-1211-5 7336-1210-5 7336-0033-5 7336-0036-5 7337-1198-5 7337-1200-5 7337-1201-5 7337-1202-5 7337-1203-5 7337-1204-5 7337-1205-5 7337-0091-5 7337-1210-5 7337-0103-5 7338-1330-5 7336-1231-5 7336-1233-5 7336-1235-5 7336-1236-5 7336-1237-5 7336-1238-5 7336-0034-5 7338-1198-5 7338-1199-5 7338-1200-5 7338-1202-5 7338-1203-5 7338-1204-5 7338-1205-5 7338-1206-5 7338-1207-5
Assembly Hose Finished Insertion Swage Length OD +/+/-.03(in) .0025 (in)
0.563 0.563 0.781 0.781 1.063 1.063 1.063 1.063 1.250 1.250 1.250 1.500 1.500 1.688 2.250 0.563 0.781 0.781 1.063 1.063 1.250 1.500 1.688 1.063 1.250 1.063 1.063 1.063 1.063 1.250 1.250 1.500 1.688 0.563 0.563 0.781 1.063 1.063 1.063 1.063 1.063 1.250
0.360 0.360 0.485 0.485 0.565 0.565 0.565 0.625 0.690 0.690 0.690 0.840 0.840 1.105 1.345 0.360 0.485 0.485 0.565 0.625 0.690 0.840 1.105 0.565 0.690 0.565 0.565 0.565 0.625 0.690 0.690 0.840 1.105 0.360 0.360 0.485 0.565 0.565 0.565 0.625 0.625 0.690
Gates
Synflex
G e n e r a l
Parker
Pusher
Die
Pusher
Die
Pusher
GM023 GM004 GM001 GM004 GM002 GM004 GM005 GM004 GM005 GM005 GM009 GM008 GM009 GM01 1 GM01 3 GM003 GM003 GM003 GM003 GM003 GM006 GM010 GM01 2 GM06 2 GF005 GF002 GM002 GM004 GM004 GM005 GM007 GM008 GM01 1 GF017 GF010 GF011 GF012 GF013 GF013 GF013 GF013 GF015
G302 G302 G303 G303 G304 G304 G304 G305 G306 G306 G306 G308 G308 G312 G316 G302 G303 G303 G304 G305 G306 G308 G312 G304 G306 G304 G304 G304 G305 G306 G306 G308 G312 G302 G302 G303 G304 G304 G304 G305 G305 G306
MP023 MP004 MP001 MP004 MP002 MP004 MP005 MP004 MP005 MP005 MP009 MP008 MP009 MP011 MP013 MP003 MP003 MP003 MP003 MP003 MP006 MP010 MP012 S P008 FP004 FP002 MP002 MP004 MP004 MP005 MP007 MP008 MP011 FP017 FP010 FP011 FP012 FP013 FP013 FP013 FP013 FP015
302 302 303 303 304 304 304 305 306 306 306 308 308 312 316 302 303 303 304 305 306 308 312 3 04 306 304 304 304 305 306 306 308 312 302 302 303 304 304 304 305 305 306
PUM001 PUM004 PUM001 PUM004 PUM002 PUM004 PUM005 PUM004 PUM005 PUM005 PUM009 PUM008 PUM009 PU M011 PU M013 P UT008 P UT008 P UT008 P UT008 P UT008 P UT009 P UT010 PU T0 11 P US001 PUF005 PUF002 PUM002 PUM004 PUM004 PUM005 PUM007 PUM008 PU M011 PUF017 PUF010 PUF011 PUF012 PUF013 PUF013 PUF013 PUF013 PUF015
Die
302 302 303 303 304 304 304 305 306 306 306 308 308 312 316 302 303 303 304 305 306 308 312 304 306 304 304 304 305 306 306 308 312 302 302 303 304 304 304 305 305 306
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
Denotes dual seat
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
9
Gates Hose Swage Data GT7 and GT7NC Thermoplastic Hoses Use PCTS couplings with GT7 and GT7NC Thermoplastic hoses. Any combination of Gates, Synflex or Parker Pusher and Dies can be used to Swage Gates GT7 Thermoplastic hoses with Gates PCTS couplings.
l a r e n e G
Coupling
Description 1
6PCTS-8FJSX 1 8PCTS-8FJSX 1 8PCTS-10FJSX 8PCTS-12 FJ X 12PC TS-1 0FJ X 12PC TS-1 2FJ X 16PC TS-1 6FJ X 4PCTS-4 FJX45 6PCTS-6 FJX45 6PCTS-6FJX45L 6PCTS-8 FJX45 6PCTS-8FJX45L 12PCTS-12FJX45 4PCTS-4FJX90S 4PCTS-5FJX90S 5PCTS-6FJX90S 6PCTS-6FJX90S 6PCTS-6FJX90L 6PCTS-8FJX90S 6PCTS-8FJX90L 8PCTS-8FJX90S 12PCTS-12FJX90L 12PCTS-12FJX90S 4PCTS-6 MB 6PCTS-6 MB 8PCTS-8 MB 6PCTS-6MFFOR 4PCTS-4FFORX 4PCTS-6FFORX 6PCTS-6 FFOR X 8PCTS-8FFORX 4PCTS-4FFORX45 6PCTS-6FFORX45 8PCTS-8FFORX45 4PCTS-4FFORX90S 4PCTS-4FFORX90L 6PCTS-6FFORX90S 6PCTS-6FFORX90L 8PCTS-8FFORX90S 8PCTS-8FFORX90L 4PCTS-4 FJISX 6PCTS-6 FJISX 8PCTS-8 FJISX
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
1
Part No.
Product No.
80857 80858 80859 80898 80899 80708 80709 80910 80915 80893 80916 80894 80918 80870 80871 80869 80872 80935 80873 80888 80874 80938 80877 80880 80881 80926 80925 80883 80886 80884 80885 80889 80890 80891 80895 80902 80896 80903 80897 80904 80940 80941 80942
7338-1208-5 7338-1209-5 7338-1210-5 7338-1217-5 7338-1218-5 7338-0160-5 7338-0161-5 7338-1251-5 7338-1245-5 7338-1250-5 7338-1246-5 7338-1249-5 7338-0155-5 7338-1272-5 7338-1274-5 7338-1276-5 7338-1278-5 7338-1279-5 7338-1280-5 7338-1281-5 7338-1282-5 7338-0151-5 7338-0150-5 7336-1247-5 7336-1250-5 7336-1252-5 7336-1300-5 7338-1299-5 7338-1298-5 7338-1300-5 7338-1301-5 7338-1304-5 7338-1305-5 7338-1306-5 7338-1310-5 7338-1320-5 7338-1311-5 7338-1322-5 7338-1312-5 7336-1324-5 7338-0164-5 7338-0165-5 7338-0166-5
Assembly Gates Hose Finished Insertion Swage Length OD +/+/-.03(in) .0025 (in) P usher Die
1.250 1.500 1.500 1.500 1.688 1.688 2.250 1.063 1.250 1.250 1.250 1.250 1.688 1.063 1.063 1.063 1.250 1.063 1.250 1.250 1.500 1.688 1.688 1.063 1.250 1.500 1.250 1.063 1.063 1.250 1.500 1.063 1.250 1.500 1.063 1.063 1.250 1.250 1.500 1.500 1.063 1.250 1.500
0.690 0.840 0.840 0.840 1.105 1.105 1.345 0.565 0.690 0.690 0.690 0.690 1.105 0.565 0.565 0.625 0.690 0.690 0.690 0.690 0.840 1.105 1.105 0.565 0.690 0.840 0.690 0.565 0.565 0.690 0.840 0.565 0.690 0.840 0.565 0.565 0.690 0.690 0.840 0.840 0.565 0.690 0.840
GF005 GF016 GF006 GF008 GF016 GF008 GF009 GT204 GT206 GT206 GT308 GT308 GT312 GT204 GT205 GT206 GT206 GT206 GT308 GT308 GT308 GT312 GT312 GM00 4 GM00 5 GM00 9 GM007 GT205 GT206 GT206 GT308 GT205 GT206 GT308 GT205 GT205 GT206 GT206 GT308 GT308 GF013 GF004 GF006
G306 G308 G308 G308 G312 G312 G316 G304 G306 G306 G306 G306 G312 G304 G304 G305 G306 G306 G306 G306 G308 G312 G312 G304 G306 G308 G306 G304 G304 G306 G308 G304 G306 G308 G304 G304 G306 G306 G308 G308 G304 G306 G308
Synflex
Pusher
Die
Pusher
Die
FP005 FP016 FP006 FP0 08 F P0 16 F P0 08 F P0 09 T P2 04 T P2 06 TP206 T P3 08 TP308 TP312 TP204 TP205 TP206 TP206 TP206 TP308 TP308 TP308 TP312 TP312 MP004 MP005 MP009 MP007 TP205 TP206 TP2 06 TP308 TP205 TP206 TP308 TP205 TP205 TP206 TP206 TP308 TP308 F P0 13 F P0 04 F P0 06
306 308 308 308 3 12 3 12 3 16 3 04 3 06 306 3 06 306 312 304 304 305 306 306 306 306 308 312 312 304 306 308 306 304 304 306 308 304 306 308 304 304 306 306 308 308 3 04 3 06 3 08
PUF005 PUF016 PUF006 PUF0 08 P UF0 16 P UF0 08 P UF0 09 P UT0 01 P UT0 03 PUT003 P UT0 04 PUT004 PUT005 PUT001 PUT002 PUT003 PUT003 PUT003 PUT004 PUT004 PUT004 PUT005 PUT005 PU M004 PU M005 PU M009 PUM007 PUT002 PUT003 PUT0 03 PUT004 PUT002 PUT003 PUT004 PUT002 PUT002 PUT003 PUT003 PUT004 PUT004 P UF0 13 P UF0 05 P UF0 06
306 308 308 308 312 312 316 304 306 306 306 306 312 304 304 305 306 306 306 306 308 312 312 304 306 308 306 304 304 306 308 304 306 308 304 304 306 306 308 308 304 306 308
Denotes dual seat
10
Parker
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Swaging Procedures C-14 PTFE Hose NOTE: Always use eye protection when making assemblies.
G e n e r a l
Step 1 – Hose Cutting After determining hose cut length by deducting for fittings, cut hose with shear. No taping or deburring is necessary, since shearing the hose holds braid flaring to a minimum.
Step 2 – Hose Insertion Place ferrule in hose insertion die holder with tapered end down. Place insertion dies in die holder so that taper will guide hose into ferrule. Push hose through dies with a slight twisting motion until seated; pull hose out. Insertion dies will fall out as you remove hose. Check end of ferrule for full insertion.
S w a g i n g
Step 3 – Hose Expansion and Stem Insertion Next, select proper size expansion rod and secure in a vise. Push hose over bead several times to expand tube. Place stem (and nut if used) on rod. Push hose onto stem until stem is completely inserted - no gaps between shoulder on stem and ferrule. If a gap exists, ferrule must be twisted and pushed forward until gap is eliminated.
P o w e r C r i m p ®
Step 4 – Swaging
7 0 7
Select proper size dies and pusher and install them in the Gates HS-1 hand swager (Part No. 78080/ Product No. 7483-1000) or swager conversion kit for the PC707. If using the PC707 with conversion kit installed, remove actuator rod to swage. Lubricate bore of die set with light oil. Using one hand to hold assembly so fitting remains seated in pusher, start swage. Swage is complete when pusher bottoms out on dies. When swaging is complete, reinstall actuator rod into crimp position.
M o b i l e C r i m p ®
4 -2 0
When swage is complete, ferrule outside diameter must be within the following range:
Hose Size
Swage O.D. (In.)
Hose Size
Swage O.D. (In.)
-4
.350 – .355
-10
.673 – .678
-5
.404 – .409
-12
.800 – .805
-6
.478 – .483
-16
1.044 – 1.049
-8
.568 – .573
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
If ferrule outside diameter is not within the above range, check for die wear and replace if necessary.
G C 3 2 -X D T M
1
Denotes dual seat
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
11
Swage Tooling Pushers and Dies for C14 Hose and Couplings C14 Hose Insertion Dies C14 Hose Insertion Dies
l a r e n e G
Description HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14
Part No. 78521 78522 78523 78524 78525 78526 78527
Product No. 7483-0503 7483-0504 7483-0505 7483-0506 7483-0507 7483-0508 7483-0509
C14 Swage Dies C14 Swage Dies
g n i g a w S
Description SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14
7 0 7 ®
p m i r C r e w o P
Part No. 78539 78540 78541 78542 78543 78544 78545
Product No. 7483-0513 7483-0514 7483-0515 7483-0516 7483-0517 7483-0518 7483-0519
C14 Swage Pushers C14 Swage Pushers Description P-C14-4FJSX P-C14-5FJSX P-C14-6FJX P-C14-6FSX P-C14-8FJSX P-C14-10FJSX P-C14-12FJX P-C14-12FSX P-C14-16FJSX P-C14-2MP P-C14-4MP P-C14-6MP P-C14-8MP-8 & 10ABC P-C14-12MP-12ABC P-C14-16MP P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14-12TUBE-JS P-C14-16TUBE-JS P-C14-6TBFLX P-C14-12TBFLX P-C14-16TBFLX
Part No. 78500 78501 78502 78503 78504 78505 78506 78507 78508 78510 78511 78512 78513 78514 78515 78548 78549 78550 78551 78552 78553 78554 78555 78565 78568 78569
C14 Hose Expanders C14 Hose Expanders Product No. 7483-0536 7483-0537 7483-0538 7483-0539 7483-0540 7483-0541 7483-0542 7483-0543 7483-0540 7483-0550 7483-0545 7483-0546 7483-0547 7483-0548 7483-0549 7483-0530 7483-0531 7483-0532 7483-0533 7483-0534 7483-0521 7483-0552 7483-0580 7483-0552 7483-0553 7483-0554
Description HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
12
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Part No. Product No. 78530 7483-0555 78531 7483-0556 78532 7483-0557 78533 7483-0558 78534 7483-0559 78535 7483-0560 78536 7483-0561
Gates Hose Swage Data C14 PTFE Use C14 couplings with C14 hose. G e n e r a l
Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings. Coupling
Description
4C14-2MP-SS 4C14-4MP-SS 5C14-4MP-SS 6C14-4MP-SS 6C14-6MP-SS 8C14-6MP-SS 8C14-8MP-SS 10C14-8MP-SS 12C14-12MP-SS 16C14-16M P-SS 4C14-2MP-B 4C14-4MP-B 5C14-4MP-B 6C14-4MP-B 6C14-6MP-B 8C14-6MP-B 8C14-8MP-B 10C14-8MP-B 12C14-12MP-B 16C14-16M P-B 4C14-4MIX 5C14-5MIX 6C14-6MIX 8C14-8MIX 10C14-10MIX 4C14-4MIX45 6C14-6MIX45 8C14-8MIX45 10C14-10MIX45 12C14-12MIX45 4C14-4MIX90 5C14-5MIX90 6C14-6MIX90 8C14-8MIX90 10C14-10MIX90 12C14-12MIX90 1 4C14-4FJSX-SS 1 5C14-5FJSX-SS 6C14-6FJX- SS 8C14-8FJSX-SS1 1 10C14-10FJSX-SS 12C14-12FJX-SS 1 16C14-16FJSX-SS 1 4C14-4FJSX-B 1 5C14-5FJSX-B 6C14-6FJX-B 1
Denotes dual seat.
2
Assembly
Part No.
Product No.
G40100-0402S G40100-0404S G40100-0504S G40100-0604S G40100-0606S G40100-0806S G40100-0808S G40100-1008S G40100-1212S G40100-1616S G40100-0402B G40100-0404B G40100-0504B G40100-0604B G40100-0606B G40100-0806B G40100-0808B G40100-1008B G40100-1212B G40100-1616B G40500-0404 G40500-0505 G40500-0606 G40500-0808 G40500-1010 G40502-0404 G40502-0606 G40502-0808 G40502-1010 G40502-1212 G40504-0404 G40504-0505 G40504-0606 G40504-0808 G40504-1010 G40504-1212 G40170- 0404S G40170- 0505S G40170- 0606S G40170- 0808S G40170-1010S G40170-1212S G40170-1616S G40170- 0404B G40170- 0505B G40170-0606B
7753-0008-5 7753-0001-5 7753-0002-5 7753-0009-5 7753-0003-5 7753-0010-5 7753-0004-5 7753-0005-5 7753-0006-5 7753-0007-5 7753-1008-5 7753-1001-5 7753-1002-5 7753-1009-5 7753-1003-5 7753-1010-5 7753-1004-5 7753-1005-5 7753-1006-5 7753-1007-5 7753-2030-5 7753-2031-5 7753-2032-5 7753-2033-5 7753-2034-5 7753-2035-5 7753-2036-5 7753-2037-5 7753-2069-5 7753-2070-5 7753-2038-5 7753-2039-5 7753-2040-5 7753-2041-5 7753-2042-5 7753-2071-5 7753-0012- 5 7753-0013- 5 7753-0014- 5 7753-0015- 5 7753-0016-5 7753-0017-5 7753-0018-5 7753-1012- 5 7753-1013- 5 7753-1014-5
Hose C14 Hose Insertion C14 Hose Length Expander +/-.03(in) Insertion Die Die
-
HD-4C14 HD-4C14 HD-5C14 HD-6C14 HD-6C14 HD-8C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-4C14 HD-5C14 HD-6C14 HD-6C14 HD-8C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-4C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD- 4C14 HD- 5C14 HD- 6C14 HD- 8C14 HD-10C14 HD-12C14 HD-16C14 HD- 4C14 HD- 5C14 HD-6C14
HE-4C14 HE-4C14 HE-5C14 HE-6C14 HE-6C14 HE-8C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-4C14 HE-5C14 HE-6C14 HE-6C14 HE-8C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-4C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 H E- 4C14 H E- 5C14 HE- 6C14 H E- 8C14 HE-10C14 HE-12C14 HE-16C14 H E- 4C14 H E- 5C14 HE-6C14
When swaging, do not keep the flange between the pusher and swage die.
3
Swaging Tools Finished Swage OD +/.0025 (in)
Pusher
Die
0.3525 0.3525 0.4065 0.4805 0.4805 0.5705 0.5705 0.6755 0.8025 1.0465 0.3525 0.3525 0.4065 0.4805 0.4805 0.5705 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6775 0.3525 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805
P-C14-2MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-6MP P-C14-6MP P-C14-8MP-8&10ABC P-C14-8MP-8&10ABC P-C14-12MP-12ABC P-C14-16M P P-C14-2MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-4MP P-C14-6MP P-C14-8MP-8&10ABC P-C14-8MP-8&10ABC P-C14-12MP-12ABC P-C14-16M P P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-4TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14- 4FJ SX P-C14- 5FJ SX P-C14- 6FJ X P-C14- 8FJ SX P-C14-10FJSX P-C14-12FJX P-C14-16FJSX P-C14- 4FJ SX P-C14- 5FJ SX P-C14-6FJX
SD-4C14 SD-4C14 SD-5C14 SD-6C14 SD-6C14 SD-8C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-4C14 SD-5C14 SD-6C14 SD-6C14 SD-8C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-4C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD- 4C14 SD- 5C14 SD- 6C14 SD- 8C14 SD-10C14 SD-12C14 SD-16C14 SD- 4C14 SD- 5C14 SD-6C14
When swaging, keep the flange between the pusher and swage die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
13
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Hose Swage Data PTFE l a r e n e G
Use C14 couplings with C14 hose. Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings. Coupling
Description
6C14-6FSX-B 8C14-8FJSX-B1 1 10C14-10FJSX-B 12C14-12FJX-B 12C14-12FSX-B 1 16C14-16FJSX-B 4C14-4FSX45 5C14-5FSX45 6C14-6FSX45 8C14-8FSX45 10C14-10FSX45 12C14-12FSX45 4C14-4FSX90 5C14-5FSX90 6C14-6FSX90 8C14-8FSX90 10C14-10FSX90 12C14-12FSX90 4C14-4FJX45 5C14-5FJX45 6C14-6FJX45 8C14-8FJX45 10C14-10FJX45 12C14-12FJX45 16C14-16FJX45 4C14-4FJX90 5C14-5FJX90 6C14-6FJX90 8C14-8FJX90 10C14-10FJX90 12C14-12FJX90 16C14-16FJX90 8C14-8ABC-B 10C14-8ABC-B 10C14-10ABC-B 12C14-12ABC-B 10C14-8STA-B 10C14-10STA-B 12C14-12STA-B 2 6C14-6TBFLX 3 12C14-12TBFLX 3 16C14-16TBFLX
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Assembly
Part No.
Product No.
G40200- 0606B G40170- 0808B G40170-1010B G40170-1212B G40200-1212B G40170-1616B G40202- 0404S G40202- 0505S G40202- 0606S G40202- 0808S G40202-1010S G40202-1212S G40205- 0404S G40205- 0505S G40205- 0606S G40205- 0808S G40205-1010S G40205-1212S G40175-0404 G40175-0505 G40175-0606 G40175-0808 G40175-1010 G40175-1212 G40175-1616 G40179-0404 G40179-0505 G40179-0606 G40179-0808 G40179-1010 G40179-1212 G40179-1616 G40460-0808B G40460-1008B G40460-1010B G40460-1212B G40461-1008B G40461-1010B G40461-1212B G40543- 0606 G40543-1212 G40543-1616
7753-1019- 5 7753-1015- 5 7753-1016-5 7753-1017-5 7753-1020-5 7753-1018-5 7753-2021- 5 7753-2022- 5 7753-2023- 5 7753-2024- 5 7753-2063-5 7753-2064-5 7753-2025- 5 7753-2026- 5 7753-2027- 5 7753-2028- 5 7753-2029-5 7753-2066-5 7753-2049-5 7753-2050-5 7753-2051-5 7753-2052-5 7753-2053-5 7753-2054-5 7753-2055-5 7753-2056-5 7753-2057-5 7753-2058-5 7753-2043-5 7753-2060-5 7753-2061-5 7753-2062-5 7753-1036-5 7753-1037-5 7753-1038-5 7753-1039-5 7753-1041-5 7753-1042-5 7753-1043-5 7753-1025- 5 7753-1026-5 7753-1027-5
Hose C14 Hose Insertion C14 Hose Length Expander +/-.03(in) Insertion Die Die
-
HD- 6C14 HD- 8C14 HD-10C14 HD-12C14 HD-12C14 HD-16C14 HD- 4C14 HD- 5C14 HD- 6C14 HD- 8C14 HD-10C14 HD-12C14 HD- 4C14 HD- 5C14 HD- 6C14 HD- 8C14 HD-10C14 HD-12C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-4C14 HD-5C14 HD-6C14 HD-8C14 HD-10C14 HD-12C14 HD-16C14 HD-8C14 HD-10C14 HD-10C14 HD-12C14 HD-10C14 HD-10C14 HD-12C14 HD- 6C14 HD-12C14 HD-16C14
HE- 6C14 H E- 8C14 HE-10C14 HE-12C14 HE-12C14 HE-16C14 HE- 4C14 HE- 5C14 HE- 6C14 HE- 8C14 HE-10C14 HE-12C14 HE- 4C14 HE- 5C14 HE- 6C14 HE- 8C14 HE-10C14 HE-12C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-4C14 HE-5C14 HE-6C14 HE-8C14 HE-10C14 HE-12C14 HE-16C14 HE-8C14 HE-10C14 HE-10C14 HE-12C14 HE-10C14 HE-10C14 HE-12C14 HE- 6C14 HE-12C14 HE-16C14
Swaging Tools Finished Swage OD +/.0025 (in)
Pusher
Die
0.4805 0.5705 0.6755 0.8025 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.3525 0.4065 0.4805 0.5705 0.6755 0.8025 1.0465 0.5705 0.6755 0.6755 0.8025 0.6755 0.6755 0.8025 0.4805 0.8025 1.0465
P-C14- 6FSX P-C14- 8FJ SX P-C14-10FJSX P-C14-12FJX P-C14-12FSX P-C14-16FJSX P-C14- 4TUBE P-C14- 5TUBE P-C14- 6TUBE P-C14- 8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14- 4TUBE P-C14- 5TUBE P-C14- 6TUBE P-C14- 8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-16TUBE-JS P-C14-4TUBE P-C14-5TUBE P-C14-6TUBE P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE-JS P-C14-16TUBE-JS P-C14-8MP-8 & 10ABC P-C14-8MP-8 & 10ABC P-C14-8MP-8 & 10ABC P-C14-12MP-12ABC P-C14-8TUBE P-C14-10TUBE P-C14-12TUBE P-C14- 6TBFLX P-C14-12TBFLX P-C14-16TBFLX
SD- 6C14 SD- 8C14 SD-10C14 SD-12C14 SD-12C14 SD-16C14 SD- 4C14 SD- 5C14 SD- 6C14 SD- 8C14 SD-10C14 SD-12C14 SD- 4C14 SD- 5C14 SD- 6C14 SD- 8C14 SD-10C14 SD-12C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-4C14 SD-5C14 SD-6C14 SD-8C14 SD-10C14 SD-12C14 SD-16C14 SD-8C14 SD-10C14 SD-10C14 SD-12C14 SD-10C14 SD-10C14 SD-12C14 SD- 6C14 SD-12C14 SD-16C14
M T
D X 2 3 C G 1
Denotes dual seat.
14
2
When swaging, do not keep the flange between the pusher and swage die.
3
When swaging, keep the flange between the pusher and swage die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Power Crimp 707 ®
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
® Power Crimp Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
707 15
G C 3 2 -X D T M
Calibration Procedures & Adjustment Power Crimp® 707 Calibration Procedure NOTE: Check calibration after every 100 crimps.
l a r e n e G
1. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 2.00 and run crimper down to shutoff with no die set loaded. 2. Install "733" die set to calibrate the machine using an 8G MegaCrimp® coupling. 3. Set digital readout setting to 5.20. (Rotating knob on top of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5.00 to 5.20, move dial up to 6.00 then down to 5.20.) The readout figures may jump a number; i.e. 5.20 to 5.19 or 5.21. This will not affect the crimp OD.
g n i g a w S
Photo 1
4. Insert coupling to crimp approximately 1/8" below top of die and install die cone. (See photo 1). 7 0 7
5. Slide die cone assembly under ram and depress crimp switch. Release switch immediately when machine stops.
®
p m i r C r e w o P
6. Remove coupling and measure crimp diameter, which should measure 1.000"±.003". To properly measure crimp diameter, refer to the Hose Assembly Guide instructions, Item #9, at the beginning of this manual. 7. If coupling is not within1.000" (± .003") of the crimp diameter, adjust actuator rod (See photo 2). 8. To increase crimp OD – Hold 1-1/16" actuator rod while loosening the 3/4" lock-nut. Rotate actuator rod clockwise (one full turn of actuator rod is approximately 0.024" crimp OD) then tighten lock-nut down. CAUTION: Do not overtighten lock nut.
0 2 4 ®
p m i r C e l i b o M
9. To decrease crimp OD – Hold 1-1/16" actuator rod while loosening 3/4" lock nut. Rotate actuator rod counter clockwise (One full turn of actuator rod is approximately 0.024" crimp OD) then tighten lock-nut down. CAUTION – Do not overtighten lock-nut.
CLOCKWISE B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Photo 2
10. Repeat steps 3 through 7 to verify correct crimp OD.
Adjustment Procedure Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by .05 (Example: 5.50 to 5.55) will change the crimp diameter by .001".
Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart.
M T
D X 2 3 C G
(
Target Crimp OD
16
–
)x 50+
Measured Crimp OD
Published Approx. Setting
=
Adjusted Setting
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimp Tooling Power Crimp® 707, 700 Series 8-Finger Dies Die Sets Die Set
720
721/ 731
722/ 732
733
734
735
737*
739*
Part No.
78920
78943/ 78931
78944/ 78932
78933
78934
78935
78937
78939
G e n e r a l
Product No. 7482-0920 7482-1217/ 7482-1218/ 7482-0933 7482-0934 7482-0935 7482-0937 7482-0939 7482-0931 7482-0932 S w a g i n g
* Must Use No-Notch Die Cone.
Specialty and Automotive Dies Die Set
740
741
742
743
744*
745
746
Part No.
78950
78951
78952
78953
78954
78955
78956
Product No. 7482-0947 7482-0941 7482-0942 7482-0943 7482-0944 7482-0945 Use
6AC
8AC
10AC
Power Steering
12AC
CC-7C3
CC-7C4
78941
78942
7482-0946 7482-1122 7482-1123
Grease Fitting
Misc.
Clamp Collars
P o w e r C r i m p ®
7 0 7
Clamp Collars
* Must use No-Notch Die Cone. M o b i l e C r i m p
GL and GLP Dies
®
Die Set
771
772
773
774
775
781
782
783
Part No.
78957
78958
78959
78960
78961
78578
78579
78580
Product No.
7482-1347
7482-1348
7482-1359
7482-1232
7482-1233
7482-1360 7482-1361 7482-1231
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Die Tooling Supplies (Supplied with new crimpers) Item
Part No.
Product No.
Notched Die Cone No-Notched Die Cone Die Back Up Ring
78736 78747 78727
7482-0239 7482-0297 7482-0115
3oz Jar Molykote G Paste Digital Caliper
78755 78241
7482-0311 7369-0322
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
17
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
Dash Size
Stem
16 BOP 4 C5C 5 C5C 5 C5C 6 C5C 6 C5C 8 C5C 8 C5C 10 C5C 12 C5C 4 C5E 5 C5E 6 C5E 6 C5E 8 C5E 8 C5E 10 C5E 12 C5E 6 C12M 8 C12M 12 C12M 16 C12M 20 C12M 6 C12M-MTF 8 C12M-MTF 12 C12M-MTF 16 C12M-MTF 20 C12M-MTF 6 CM2T 6 CM2T 8 CM2T 16 CPS 12 CPSGS 12 CPSGS-MTF 16 CPS-MTF 20 EFG3K 20 EFG3K-MTF 6 EFG4K 8 EFG4K 10 EFG4K 12 EFG4K 16 EFG4K 20 EFG4K 6 EFG4K-MTF 8 EFG4K-MTF 10 EFG4K-MTF 12 EFG4K-MTF 16 EFG4K-MTF 20 EFG4K-MTF 6 EFG5K 8 EFG5K 10 EFG5K 12 EFG5K 16 EFG5K 6 EFG5K-MTF 8 EFG5K-MTF 10 EFG5K-MTF 12 EFG5K-MTF 16 EFG5K-MTF 6 EFG6K 8 EFG6K 10 EFG6K 12 EFG6K 16 EFG6K 6 EFG6K-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Size (in)
Type
1 3/16 1/4 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/16 1/4 5/16 5/16 13/32 13/32 1/2 5/8 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 3/8 3/8 1/2 1 3/4 3/4 1 1 1/4 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 11 1 1/4 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8
16GS 03PC 04PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 03PC 04PC 05PC 05PC 06PC 06PC 08PC 10PC 06GS 08GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 6G 6G 8G 16GS 12GS 12GS 16GS 20GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS
Description
Ferrule
Description
16GS1F-4 G20995-0416 04PC2F-2 80416 04PC2F-2 80416 04PC2F-2 80416 06PC2F-2 80418 06PC2F-2 80418 06PC1FS 80484 06PC1FS 80484 10PC2F-2B 80476 12PC1FS-M3K 80487 03PC2F-2 80415 04PC2F-2 80416 05PC1FS 80483 05PC1FS 80483 06PC1FS 80484 06PC1FS 80484 08PC2F-2 80419 10PC1FS-M3K 80486 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 MegaCrimp -------MegaCrimp -------MegaCrimp -------16GS1F-4 G20995-0416 12GS1F-4 G20995-0412 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 20GS1F-4 G 20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G 20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406
See Adjustment Procedure at beginning of PC 707 section. .
18
.
. .. . .
.
Part No.
, ,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.750 0.620 0.690 0.690 0.765 0.765 0.860 0.860 1.050 1.230 0.660 0.660 0.795 0.795 0.890 0.890 0.990 1.140 0.980 1.100 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 0.880 0.880 1.040 1.750 1.500 1.500 1.750 2.050 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1.750 0.980
737 731 731 721 731 721 732 722 733 734 731 731 722 732 732 722 733 734 733 733 735 737 739 733 733 735 737 739 722 732 733 737 735 735 737 739 739 733 733 735 735 737 739 733 733 735 735 737 739 733 733 735 735 737 733 733 735 735 737 733 733 735 735 737 733
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- --------0.93 0.93 1.25 ----------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimp
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. . .
. .. .
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
3
Crimper Approx. User's Digital Actual Readout Setting ²
² ²
² ²
²
² ² ²
² ²
² ²
²
²
²
6.00 4.32 7.89 3.98 11.71 6.75 7.30 7.30 7.78 9.03 6.36 6.36 4.17 4.17 8.74 8.74 4.76 4.59 4.00 9.95 12.55 6.00 4.25 4.00 9.95 12.55 6.00 4.25 7.61 7.61 7.08 6.00 13.29 13.29 6.00 4.25 4.25 4.00 8.88 4.18 12.00 6.00 4.25 4.30 8.99 4.18 12.55 6.00 4.25 4.00 8.88 4.18 12.55 6.00 3.96 8.99 4.18 12.55 6.00 4.00 8.88 4.18 12.55 6.00 4.00
MPLN Couplings Only.
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Dash Size
Stem
Description
8 EFG6K-MTF 10 EFG6K-MTF 12 EFG6K-MTF 16 EFG6K-MTF 3 G1 3 G1 3 G1 3 G1 3 G1 4 G1 4 G1 4 G1 4 G1 4 G1 5 G1 5 G1 5 G1 5 G1 5 G1 5 G1 6 G1 6 G1 6 G1 6 G1 6 G1 6 G1 8 G1 8 G1 8 G1 8 G1 10 G1 10 G1 10 G1 12 G1 12 G1 12 G1 16 G1 16 G1 16 G1 20 G1 20 G1 4 G1H 4 G1H 4 G1H 4 G1H 4 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 8 G1H 8 G1H 8 G1H 8 G1H 8 G1H 10 G1H 10 G1H 10 G1H 12 G1H 12 G1H 12 G1H 16 G1H 16 G1H 1
Ferrule
Size (in)
Type
Description
Part No.
1/2 5/8 3/4 1 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1
08GS 10GS 12GS 16GS 03PC 03PC Grease Grease Grease 04G 04G 04PC 04PC 04PC 05G 05G 05PC 05PC 05PC 05PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 20PC 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 08PC 10G 10PC 10PC 12G 12PC 12PC 16G 16PC
08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 03PC1FS 03PC2F-2 03MPG 03MPGB 03MPGB MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 05PC1FS 05PC1FS 05PC2F-2 05PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS
G20995-0408 G20995-0410 G20995-0412 G20995-0416 80481 80415 -----------------------------------80482 80482 80416 --------------80483 80483 80417 80417 --------------80484 80484 80418 80418 -------80485 80419 80419 -------80486 80476 -------80487 80423 -------80488 80424 -------80489 --------------80482 80482 80416 --------------80484 80484 80418 80418 -------80485 80485 80419 80419 -------80486 80476 -------80487 80423 -------80488
See Adjustment Procedure at beginning of PC 707 section. .
. .
.
,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
---------------------------------0.835 0.625 0.625 0.625 ------------------------------------0.910 ------------------------------------0.835 0.835 ------------------------------------0.835 0.835 ------------------0.970 0.970 ------------------0.970 ------------------1.095 ------------------1.535 ------------------------------------------------------0.910 ------------------------------------0.835 0.835 ---------------------------0.970 0.970 ------------------0.970 ------------------1.095 -------------------
FULL FULL FULL FULL FULL FULL 0.500 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.080 1.320 1.480 1.750 0.620 0.620 0.450 0.450 0.450 0.705 0.705 0.680 0.680 0.625 0.790 0.790 0.750 0.750 0.720 0.720 0.845 0.845 0.835 0.835 0.735 0.735 1.010 0.960 0.940 0.940 1.135 1.100 1.075 1.350 1.275 1.170 1.760 1.650 1.545 2.050 1.975 0.720 0.720 0.685 0.685 0.620 0.845 0.845 0.845 0.845 0.720 0.720 1.020 0.945 0.945 0.940 0.940 1.135 1.085 1.070 1.350 1.275 1.190 1.760 1.635
733 735 735 737 731 731 745 V 745 731 721 731 721 731 722 732 721 731 731 721 722 732 722 732 721 731 733 733 732 722 734 733 733 735 734 734 737 736 736 739 720 721 731 731 721 731 732 722 732 722 731 721 733 732 722 732 722 734 733 733 735 734 734 737 736
---------------------------------------------WIRE WIRE WIRE WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------------------------------------------WIRE ------------------------------------WIRE WIRE ---------------------------WIRE WIRE ------------------WIRE ------------------WIRE -------------------
---------------------------------------------------------------------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ------------------1.75 ------------------1.75 ---------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ------------------1.50 ------------------1.75 ----------
Crimp
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
3
Crimper Approx. User's Digital Actual Readout Setting
²
²
² ²
²
8.99 4.18 12.55 6.00 3.47 3.47 5.80 4.10 5.80 8.31 4.00 6.53 2.45 4.07 3.54 3.54 6.00 10.10 8.92 4.75 6.40 6.40 5.44 5.44 5.50 9.68 5.57 2.95 10.53 10.53 4.16 10.00 8.74 5.89 10.56 5.97 6.65 10.43 5.25 4.25 2.35 4.75 9.46 7.03 3.00 3.82 6.67 6.67 6.22 6.22 8.92 4.75 6.07 11.04 11.04 10.53 10.53 4.16 9.24 8.49 5.89 11.11 6.96 6.65 9.69
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
19
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
Dash Size
Stem
Description
16 G1H 20 G1H 20 G1H 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 10 G2AT-HMP 10 G2AT-HMP 12 G2AT-HMP 12 G2AT-HMP 16 G2AT-HMP 16 G2AT-HMP 3 G2 3 G2 4 G2 4 G2 4 G2 4 G2 4 G2 5 G2 5 G2 6 G2 6 G2 6 G2 6 G2 6 G2 6 G2 8 G2 8 G2 8 G2 10 G2 10 G2 10 G2 12 G2 12 G2 12 G2 16 G2 16 G2 16 G2 20 G2 20 G2 20 G2 20 G2H 20 G2H 20 G2H 20 G2H-MTF 4 G2L 4 G2L 6 G2L 6 G2L 8 G2L 10 G2L 12 G2L 16 G2L 20 G2L 4 G2XH 4 G2XH 6 G2XH 6 G2XH 8 G2XH 10 G2XH 12 G2XH 16 G2XH
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Ferrule
Size (in)
Type
Description
Part No.
1 1 1/4 1 1/4 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 1 1 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1 1 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 1
16PC 20G 20PC 08G 08PC 08PC 08PC 08PC 10G 10PC 12G 12PC 16G 16PC 03PC 03PC 04G 04G 04PC 04PC 04PC 05G 05G 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 20PC 20PC 20G 20PC 20PC 20G 04G 04G 06G 06G 08G 10G 12G 16G 20G 04G 04G 06G 06G 08G 10G 12G 16G
16PC2F-2 MegaCrimp 20PC1FS MegaCrimp 08PC2F-2 08PC2F-2 08PC2F-2C 08PC2F-2C MegaCrimp 10PC2F-2C MegaCrimp 12PC2F-2 MegaCrimp 16PC2F-2 03PC1FS 03PC2F-2 MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp
80424 -------80489 -------80419 80419 80473 80473 -------80447 -------80423 -------80424 80481 80415 --------------80482 80482 80416 ----------------------------80484 80484 80418 80418 -------80485 80419 -------80486 80447 -------80487 80423 -------80488 80424 -------80489 80427 -------80489 80427 -------------------------------------------------------------------------------------------------------------------------------
See Adjustment Procedure at beginning of PC 707 section. .
20
. .
.
,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
1.595 ---------------------------0.970 0.970 0.970 0.970 ---------1.187 ---------1.095 ---------1.500 ---------0.750 ------------------------------------0.785 ------------------------------------------------0.785 0.785 ------------------0.970 ------------------1.220 ------------------1.062 ------------------1.535 ------------------2.187 ------------------2.187 ----------------------------------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.540 2.050 1.975 1.050 0.970 0.970 0.970 0.970 1.170 1.085 1.395 1.205 1.790 1.585 0.655 0.655 0.740 0.740 0.700 0.700 0.655 0.810 0.810 0.890 0.890 0.880 0.880 0.775 0.775 1.050 0.980 0.970 1.170 1.125 1.080 1.395 1.310 1.220 1.790 1.675 1.585 2.125 2.065 2.000 2.125 2.065 2.015 2.125 0.730 0.730 0.880 0.880 1.040 1.160 1.385 1.790 2.125 0.740 0.740 0.890 0.890 1.050 1.170 1.395 1.760
736 739 720 733 732 722 732 722 734 733 735 734 737 736 731 731 721 731 731 721 731 732 722 732 722 722 732 731 721 733 733 733 734 734 733 735 735 734 737 736 736 739 720 720 739 720 720 739 721 731 732 722 733 734 735 737 739 731 721 722 732 733 734 735 737
WIRE ---------------------------WIRE WIRE WIRE WIRE ---------WIRE ---------WIRE ---------WIRE ---------WIRE ------------------------------------WIRE ------------------------------------------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE -------------------------------------------------------------------------------------------------------------------------------------------------------------------
---------1.75 ---------1.25 ------------------------------------1.12 ---------1.50 ---------1.75 ---------------------------0.93 0.93 ---------------------------0.93 0.93 0.93 0.93 ------------------------------------1.25 ------------------1.12 ------------------1.50 ------------------1.75 ------------------1.75 ------------------1.75 ------------------1.75 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75
Crimp
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
3
Crimper Approx. User's Digital Actual Readout Setting ² ²
²
²
² ² ² ² ² ² ²
² ²
²
5.00 4.25 2.35 7.58 11.98 11.98 11.98 11.98 5.89 9.24 8.17 7.70 8.28 7.22 5.25 5.60 5.75 10.10 7.55 3.75 5.60 4.99 4.72 8.57 8.57 7.61 7.61 11.72 7.50 7.58 3.96 3.45 5.89 3.15 8.99 8.17 3.47 8.44 8.28 11.66 7.22 8.04 6.77 3.58 8.04 6.77 4.31 8.04 5.25 9.93 7.61 7.61 7.44 5.02 7.81 5.00 8.04 10.10 5.75 8.57 8.57 7.58 5.89 8.17 6.65
MPLN Couplings Only.
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Dash Size
Stem
Description
4 G3H 4 G3H 5 G3H 5 G3H 6 G3H 6 G3H 8 G3H 12 G3H 16 G3H 20 G3H 20 G3K 20 G3K-MTF 12 G4H 12 G4H 16 G4H 16 G4H 20 G4H 10 G4K 12 G4K 16 G4K 20 G4K 6 G4K-MTF 8 G4K-MTF 12 G4K-MTF 16 G4K-MTF 20 G4K-MTF 8 G5K 10 G5K 12 G5K 16 G5K 8 G5K-MTF 10 G5K-MTF 12 G5K-MTF 16 G5K-MTF 6 G6K 8 G6K 10 G6K 12 G6K 16 G6K 6 G6K-MTF 8 G6K-MTF 10 G6K-MTF 12 G6K-MTF 16 G6K-MTF 12 GMV 16 GMV 20 GMV 4 GT7/GT7NC 4 GT7/GT7NC 5 GT7/GT7NC 5 GT7/GT7NC 6 GT7/GT7NC 8 GT7/GT7NC 12 GT7/GT7NC 16 GT7/GT7NC 4 GT8/GT8NC 4 GT8/GT8NC 6 GT8/GT8NC 6 GT8/GT8NC 8 GT8/GT8NC 12 GT8/GT8NC 16 GT8/GT8NC
1
Ferrule
Size (in)
Type
Description
Part No.
1/4 1/4 5/16 5/16 3/8 3/8 1/2 3/4 1 1 1/4 1 1/4 1 1/4 3/4 3/4 1 1 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1/2 5/8 3/4 1 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/8 1/2 5/8 3/4 1 3/4 1 1 1/4 1/4 1/4 5/16 5/16 3/8 1/2 3/4 11 1/4 1/4 3/8 3/8 1/2 3/4 11
04PC 04PC 05PC 05PC 06PC 06PC 08PC 12PC 16PC 20PC 20GS 20GS 12PC 12PC 16PC 16PC 20PC 10GS 12GS 16GS 20GS 06GS 08GS 12GS 16GS 20GS 08GS 10GS 12GS 16GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 06GS 08GS 10GS 12GS 16GS 12G 16G 20G 04G 04G 05G 05G 06G 08G 12G 16G 04G 04G 06G 06G 08G 12G 16G
04PC2F-2 04PC2F-2 05PC2F-2 05PC2F-2 06PC2F-2 06PC2F-2 10PC2F-2B 12PC2F-4 16PC2F-2 20PC2F-2 20GS1F-4 20GS1F-4 12PC1FS-M3K 12PC2F-4 16PC1FS 16PC2F-4 20PC1FS 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp
80416 80416 80417 80417 80418 80418 80476 80422 80424 80427 G20995-0420 G20995-0420 80487 80422 80488 80425 80489 G20995-0410 G20995-0412 G20995-0416 G20995-0420 G20995-0406 G20995-0408 G20995-0412 G20995-0416 G20995-0420 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 -------------------------------------------------------------------------------------------------------------------------------
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
0.785 0.785 0.750 0.750 0.785 0.785 0.880 1.562 1.500 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.375 -------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.670 0.670 0.775 0.775 0.785 0.785 1.035 1.365 1.615 1.985 2.050 2.050 1.330 1.320 1.700 1.680 2.010 1.320 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 1.100 1.320 1.500 1.750 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 1.430 1.800 2.110 0.705 0.705 0.755 0.755 0.865 1.020 1.330 1.680 0.750 0.750 0.900 0.900 1.040 1.360 1.680
731 721 721 731 722 732 733 735 736 720 739 739 735 735 736 736 720 735 735 737 739 733 733 735 737 739 733 735 735 737 733 735 735 737 733 733 735 735 737 733 733 735 735 737 735 737 739 731 721 731 721 722 733 735 737 731 721 732 722 733 735 737
0.540 0.540 0.620 0.620 0.690 0.690 0.900 1.200 1.450 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.200 ----------------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.50 1.75 1.75 0.93 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93 0.93 0.93 0.93 1.25 1.50 1.75
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
See Adjustment Procedure at beginning of PC 707 section.
2
Crimp
Must use No-Notch Die Cone, AA and 720 dies are interchangeable.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper Approx. User's Digital Actual Readout Setting
² ² ²
²
² ²
² ²
²
²
²
² ² ²
²
²
6.87 1.93 7.50 12.22 3.68 3.68 7.03 6.90 8.85 2.84 4.25 4.25 5.13 4.63 13.05 12.06 4.07 4.18 12.55 6.00 4.25 4.00 9.95 12.55 6.00 4.25 9.95 4.18 13.29 6.00 9.95 4.18 13.29 6.00 4.00 9.95 4.18 13.29 6.00 4.00 9.95 4.18 13.29 6.00 10.19 9.02 7.38 8.31 4.00 10.53 6.25 7.19 6.07 4.68 3.03 10.10 6.00 9.08 9.08 6.94 6.14 3.03
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
3
MPLN Couplings Only.
21
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
.
M T
D X 2 3 C G 1
Stem
Description
3 GTH 4 GTH 4 GTH 5 GTH 5 GTH 6 GTH 8 GTH 10 GTH 12 GTH 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 12 LW 16 LW 12 LW-MTF 16 LW-MTF 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 8 M2T 8 M2T 8 M2T 8 M2T 8 M2T 10 M2T 10 M2T 10 M2T 10 M2T 12 M2T 12 M2T 12 M2T 12 M2T 16 M2T 16 M2T
. .
.
. .
.
Ferrule
Size (in)
Type
Description
3/16 1/4 1/4 5/16 5/16 3/8 1/2 5/8 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/4 1 3/4 1 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1
03PC 04G 04G 05G 05G 06G 08G 10G 12G 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 12GS 16GS 12GS 16GS 04G 04G 04PC 04PC 04PC 04PC-SS 06G 06G 06PC 06PC 06PC 06PC 06PC-SS 06PC-SS 08G 08PC 08PC 08PC 08PC-SS 10G 10PC 10PC 10PC-SS 12G 12PC 12PC 12PC-SS 16G 16PC
03PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp MegaCrimp 04PC1F-M2S 04PC1F-M2S 04PC2F-2 04PC1F-M2SS MegaCrimp , MegaCrimp 06PC1F-M2S 06PC1F-M2S 06PC2F-2 06PC2F-2 , 06PC1F-M2SS 06PC1F-M2SS MegaCrimp 08PC1F-M2S 08PC2F-2 08PC2F-2 08PC1F-M2SS MegaCrimp 10PC1F-M2S 10PC2F-2B 10PC1F-M2SS MegaCrimp 12PC1F-M2S 12PC2F-2 12PC1F-M2SS MegaCrimp 16PC1F-M2S
See Adjustment Procedure at beginning of PC 707 section. .
22
. .
.
,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Part No.
80415 0.687 ----------------------------------------------------------------------------------------------------------------------------------------80482 ---------80482 ---------80416 0.785 --------------------------------80484 ---------80484 ---------80418 0.800 80418 0.800 --------------------------------80482 ---------80482 ---------80416 0.785 --------------------------------80484 ---------80484 ---------80418 0.800 80418 0.800 G20995-0412 ---------G20995-0416 ---------G20995-0412 ---------G20995-0416 -----------------------------------------80468 ---------80468 ---------80416 0.835 85027 -------------------------. ----------------81512 ---------81512 ---------80418 0.785 80418 0.785 . 85028 ---------85028 -------------------------80474 ---------80419 0.970 80419 0.970 85029 -------------------------80477 ---------80476 0.940 85030 -------------------------80475 ---------80423 1.095 85031 -------------------------80480 ----------
0.410 ------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------------------------------------------WIRE ------------------. ---------------------------WIRE WIRE . ------------------------------------WIRE WIRE ---------------------------WIRE ---------------------------WIRE ----------------------------
.
.
---------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------------------------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------------------------------------------1.25 ------------------------------------1.12 ---------------------------1.50 ---------------------------1.75 ----------
Crimp Crimp Length
Crimp OD +/- .010(in)
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 0.740 0.740 0.700 0.700 0.640 0.895 0.895 0.865 0.865 0.765 0.765 0.740 0.740 0.700 0.700 0.640 0.895 0.895 0.865 0.865 0.765 0.765 1.480 1.750 1.480 1.750 0.715 0.715 0.675 0.675 0.630 0.660 0.870 0.870 0.860 0.860 0.735 0.735 0.810 0.810 1.035 1.025 0.940 0.940 1.000 1.155 1.110 1.075 1.110 1.370 1.330 1.195 1.330 1.725 1.680
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set 731 731 721 731 721 722 733 734 735 721 731 731 721 731 732 722 732 722 721 731 731 721 721 731 731 722 732 722 732 731 721 735 737 ² 735 737 ² 731 721 731 721 731 731 722 732 732 722 731 721 732 722 733 733 722 732 733 734 733 733 733 735 735 734 735 737 ² 736
3
Crimper Approx. User's Digital Actual Readout Setting 5.08 10.10 6.00 12.50 8.25 6.63 7.03 5.25 8.00 5.75 10.10 7.55 3.75 4.84 8.81 8.81 6.89 6.89 6.75 11.21 10.10 5.75 3.75 7.55 4.84 8.81 8.81 6.89 6.89 11.21 6.75 12.55 6.00 12.55 6.00 8.82 4.50 6.27 2.19 4.33 4.94 7.61 7.61 6.65 6.65 9.68 5.50 3.53 3.53 6.83 6.22 10.53 10.53 4.69 5.15 10.50 8.74 10.40 6.90 4.48 7.20 4.31 4.74 11.91
MPLN Couplings Only.
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Dash Size
.
. .
1
Stem Size (in)
Description
16 M2T 16 M2T 10 M2TH 10 M2TH-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 10 M2T-MTF 10 M2T-MTF 10 M2T-MTF 12 M2T-MTF 12 M2T-MTF 12 M2T-MTF 16 M2T-MTF 16 M2T-MTF 16 M2T-MTF 10 M2TN 8 M2T PLUS 10 M2T PLUS 12 M2T PLUS 16 M2T M2T+PLUS 16 M2TPLUS M2T PLUS 8 M2T PLUS-MTF 10 M2T PLUS-MTF 12 M2T PLUS-MTF 16 M2T M2T+-MTF PLUS-MTF M2T PLUS-MTF 16 M2TPLUS-MTF 4 M3K 4 M3K 4 M3K 4 M3K . 5 M3K 5 M3K . 6 M3K . 6 M3K 6 M3K 6 M3K 6 M3K 6 M3K 8 M3K 8 M3K 8 M3K 8 M3K 8 M3K 10 M3K 10 M3K 10 M3K 12 M3K 12 M3K 12 M3K 12 M3K 16 M3K
.
.
.
.
.
.
Type
Ferrule
Description
. .
.
Part No.
1 16PC 16PC2F-2 80424 1.595 1 16PC-SS 16PC1F-M2SS 85032 ---------5/8 10G MegaCrimp -------------5/8 10G MegaCrimp -------------1/4 04G MegaCrimp ----------------1/4 04G MegaCrimp ----------------1/4 04PC 04PC1F-M2S 80468 ---------1/4 04PC 04PC1F-M2S 80468 ---------1/4 04PC 04PC2F-2 80416 0.835 3/8 06G MegaCrimp ----------------3/8 06G MegaCrimp ----------------3/8 06PC 06PC1F-M2S 81512 ---------3/8 06PC 06PC1F-M2S 81512 ---------3/8 06PC 06PC2F-2 80418 0.785 3/8 06PC 06PC2F-2 80418 0.785 1/2 08G MegaCrimp ----------------1/2 08PC 08PC1F-M2S 80474 ---------1/2 08PC 08PC2F-2 80419 0.970 1/2 08PC 08PC2F-2 80419 0.970 5/8 10G MegaCrimp ----------------5/8 10PC 10PC1F-M2S 80477 ---------5/8 10PC 10PC2F-2B 80476 0.940 3/4 12G MegaCrimp ----------------3/4 12PC 12PC1F-M2S 80475 ---------3/4 12PC 12PC2F-2 80423 1.095 1 16G MegaCrimp ----------------1 16PC 16PC1F-M2S 80480 ---------1 16PC 16PC2F-2 80424 1.500 5/8 10G MegaCrimp -------------1/2 08G MegaCrimp -------------5/8 10G MegaCrimp -------------3/4 12G MegaCrimp -------------1 16G MegaCrimp ----------------1 16G MegaCrimp ----------------1/2 08G MegaCrimp -------------5/8 10G MegaCrimp -------------3/4 12G MegaCrimp -------------1 16G MegaCrimp ----------------1 16G MegaCrimp ----------------1/4 04G MegaCrimp ----------------1/4 04G MegaCrimp ----------------1/4 04PC 04M3KPC 80584 ---------1/4 04PC 04M3KPC 80584 ---------, . 5/16 05G MegaCrimp ----------------5/16 05G MegaCrimp ----------------, . 3/8 06G MegaCrimp ----------------, . 3/8 06G MegaCrimp ----------------3/8 06PC 06M3KPC 80585 ---------3/8 06PC 06M3KPC 80585 ---------3/8 06PC 06PC2F-2 80418 0.835 3/8 06PC 06PC2F-2 80418 0.835 1/2 08G MegaCrimp ----------------1/2 08PC 08M3KPC 80586 ---------1/2 08PC 08M3KPC 80586 ---------1/2 08PC 08PC2F-2 80419 0.970 1/2 08PC 08PC2F-2 80419 0.970 5/8 10G MegaCrimp ----------------5/8 10PC 10PC1FS-M3K 80486 ---------5/8 10PC 10PC2F-2C 80447 1.220 3/4 12GS 12GS1F-2 G20995-0212 ------3/4 12G MegaCrimp ----------------3/4 12PC 12PC1FS-M3K 80487 ---------3/4 12PC 12PC2F-2 80423 1.062 1 16G MegaCrimp -----------------
See Adjustment Procedure at beginning of PC 707 section. .
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
,
2
WIRE ---------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------------------------------------------------------------------------------------------------------------------------------------. ------------------. ---------. ---------------------------WIRE WIRE ---------------------------WIRE WIRE ------------------WIRE ---------------------------WIRE ----------
.
. .
------------------1.12 1.12 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ------------------1.75 ------------------1.12 1.25 1.12 1.50 1.75 ----------1.25 1.12 1.50 1.75 ----------0.93 0.93 ------------------0.93 0.93 0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ---------------------------1.50 ------------------1.75
Crimp Crimp Length
Crimp OD +/- .010(in)
Die Set
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.510 1.655 1.145 1.145 0.715 0.715 0.675 0.675 0.630 0.870 0.870 0.860 0.860 0.735 0.735 1.035 1.025 0.940 0.940 1.155 1.110 1.075 1.370 1.330 1.195 1.725 1.680 1.510 1.145 1.035 1.125 1.370 1.710 1.710 1.035 1.125 1.370 1.710 1.710 0.700 0.700 0.680 0.680 0.790 0.790 0.810 0.810 0.770 0.770 0.705 0.705 1.000 0.980 0.980 0.930 0.930 1.170 1.125 1.080 1.300 1.395 1.310 1.220 1.800
736 736 734 734 721 731 721 731 731 732 722 732 722 721 731 733 733 732 722 734 733 733 735 735 734 737 736 736 734 733 734 735 737 737 733 734 735 737 737 731 721 731 721 722 732 722 732 731 721 731 721 733 722 732 732 722 734 734 733 735 735 735 734 737
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
3
Crimper Approx. User's Digital Actual Readout Setting
²
² ²
² ²
²
3.52 10.39 4.84 4.84 4.50 8.82 2.19 6.52 4.33 7.88 7.88 6.95 6.95 5.50 9.68 6.83 6.22 10.53 10.53 5.15 10.50 8.74 6.90 5.03 7.20 4.74 11.91 3.52 4.84 7.03 3.70 6.90 4.14 4.14 7.03 3.70 6.90 4.14 4.14 8.06 3.75 6.53 2.45 3.54 3.54 4.72 4.72 11.12 7.25 8.15 4.00 5.06 12.43 12.43 10.05 10.05 5.89 3.15 8.99 3.26 8.17 3.47 8.44 8.83
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
23
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
.
M T
D X 2 3 C G 1
Stem
Description
16 M3K 20 M3K 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 10 M3K-MTF 10 M3K-MTF 10 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 16 M3K-MTF 16 M3K-MTF 4 M3K-XTF 4 M3K-XTF 5 M3K-XTF 5 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 8 M3K-XTF 8 M3K-XTF 8 M3K-XTF 10 M3K-XTF 10 M3K-XTF 12 M3K-XTF 12 M3K-XTF 12 M3K-XTF 16 M3K-XTF 16 M3K-XTF 4 M3KH 4 M3KH 6 M3KH 6 M3KH 8 M3KH 10 M3KH 12 M3KH 12 M3KH 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 8 M4K+ 8 M4K+
. .
.
Ferrule
Size (in)
Type
Description
1 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1/4 1/4 3/8 3/8 1/2 5/8 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2
16GS 20GS 04G 04G 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 08PC 10G 10PC 10PC 12GS 12G 12PC 12PC 16G 16GS 04G 04G 05G 05G 06G 06G 06PC 06PC 08G 08PC 08PC 10G 10PC 12GS 12G 12PC 16G 16GS 04G 04G 06G 06G 08G 10G 12G 12GS 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC
16GS1F-2 20GS1F-4 MegaCrimp MegaCrimp 04M3KPC 04M3KPC MegaCrimp MegaCrimp 06M3KPC 06M3KPC 06PC2F-2 06PC2F-2 MegaCrimp 08M3KPC 08M3KPC 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C 12GS1F-2 MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 06PC2F-2 MegaCrimp 08PC2F-2 08PC2F-2 MegaCrimp 10PC2F-2C 12GS1F-2 MegaCrimp 12PC2F-2 MegaCrimp 16GS1F-2 , MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 04PC1F-M2S 04PC1F-M2S 04PC2F-2 MegaCrimp MegaCrimp 06PC1F-M2S 06PC1F-M2S 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS
See Adjustment Procedure at beginning of PC 707 section. .
24
. .
.
,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Part No.
----------------G20995-0420 -----------------------------------------80584 ---------80584 -----------------------------------------80585 ---------80585 ---------80418 0.835 80418 0.835 ----------------80586 ---------80586 ---------80419 0.970 80419 0.970 ----------------80486 ---------80447 1.220 G20995-0212 ----------------------80487 ---------80423 1.062 -----------------------------------------------------------------------------------------------------------------------------80418 0.835 80418 0.835 ----------------80419 0.970 80419 0.970 ----------------80447 1.220 G20995-0212 ----------------------80423 1.062 --------------------------------. -------------------------------------------------------------------------------------------G20995-0212 --------------------------------------80468 ---------80468 ---------80416 0.835 --------------------------------81512 ---------81512 ---------80418 0.785 80418 0.785 ----------------80485 ----------
------------------------------------------------------------------------------------------WIRE WIRE ---------------------------WIRE WIRE ------------------WIRE ---------------------------WIRE ------------------------------------------------------------------------WIRE WIRE ---------WIRE WIRE ---------WIRE ------------------WIRE ------------------. ------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE -------------------
.
------------------0.93 0.93 ------------------0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ---------------------------1.50 ------------------1.75 ---------0.93 0.93 0.93 0.93 0.93 0.93 ------------------1.25 ------------------1.12 ------------------1.50 ---------1.75 ---------0.93 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ----------
Crimp Crimp Length
Crimp OD +/- .010(in)
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.610 2.050 0.700 0.700 0.680 0.680 0.810 0.810 0.770 0.770 0.705 0.705 1.000 0.980 0.980 0.930 0.930 1.170 1.125 1.080 1.300 1.395 1.310 1.220 1.800 1.610 0.700 0.700 0.790 0.790 0.810 0.810 0.705 0.705 1.000 0.930 0.930 1.170 1.080 1.300 1.395 1.220 1.800 1.610 0.700 0.700 0.810 0.810 1.000 1.170 1.395 1.300 0.715 0.715 0.675 0.675 0.630 0.870 0.870 0.870 0.870 0.735 0.735 1.060 0.980
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set 736 739 ² 721 731 721 731 722 732 721 731 731 721 733 722 732 722 732 734 734 733 735 735 735 734 737 ² 736 731 721 732 722 722 732 721 731 733 722 732 734 733 735 735 734 737 ² 736 721 731 732 722 733 734 735 735 721 731 721 731 731 722 732 722 732 731 721 733 733
3
Crimper Approx. User's Digital Actual Readout Setting 8.25 4.25 3.75 8.44 2.45 6.78 4.99 4.99 7.25 11.37 8.15 4.00 5.06 12.73 12.73 10.05 10.05 5.89 3.70 8.99 3.26 8.17 4.02 8.44 8.83 8.25 8.44 3.75 3.54 3.54 4.99 4.99 4.00 8.15 5.06 10.05 10.05 5.89 5.89 3.26 8.17 8.44 8.17 8.25 3.75 7.80 4.99 4.99 5.06 5.89 8.17 3.26 4.50 8.82 2.19 6.37 4.08 7.61 7.61 7.43 7.13 9.68 5.50 8.08 4.00
MPLN Couplings Only.
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose Dash Size
.
1
Stem
Description
8 M4K+ 8 M4K+ 10 M4K+ 10 M4K+ 10 M4K+ 12 M4K+ 12 M4K+ 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 12 M4K+-MTF 12 M4K+-MTF 4 M4K+-XTF 4 M4K+-XTF 4 M4K+-XTF 4 M4K+-XTF 6 M4K+-XTF 6 M4K+-XTF 8 M4K+-XTF 10 M4K+-XTF 12 M4K+-XTF 12 M4K+-XTF 4 M4KH 4 M4KH 8 M4KH 10 M4KH 12 M4KH 12 M4KH-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF 8 M4K-MTF 8 M4K-MTF 8 M4K-MTF 8 M4K-MTF 10 M4K-MTF 10 M4K-MTF 10 M4K-MTF 12 M4K-MTF 12 M4K-MTF 4 M4K-XTF 4 M4K-XTF
. .
.
Ferrule
Size (in)
Type
Description
1/2 1/2 5/8 5/8 5/8 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1/4 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 3/4 1/4 1/4 1/2 5/8 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1/4 1/4
08PC 08PC 10G 10PC 10PC 12G 12GS 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12G 12GS 04G 04G 04PC 04PC 06G 06G 08G 10G 12G 12GS 04G 04G 08G 10G 12G 12G 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12G 12GS 04G 04G
08PC2F-2 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 04PC1F-M2S 04PC1F-M2S 04PC2F-2 MegaCrimp MegaCrimp 06PC1F-M2S 06PC1F-M2S 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 08PC2F-2 , MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp 04PC1F-M2S 04PC1F-M2S MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC1F-M2S 04PC1F-M2S 04PC2F-2 MegaCrimp MegaCrimp 06PC1F-M2S 06PC1F-M2S 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp
See Adjustment Procedure at beginning of PC 707 section. .
. .
.
,
2
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Part No.
80419 0.880 80419 0.880 ----------------80486 ---------80447 1.220 ----------------G20995-0212 -----------------------------------------80468 ---------80468 ---------80416 0.835 --------------------------------81512 ---------81512 ---------80418 0.785 80418 0.785 ----------------80485 ---------80419 0.880 80419 0.880 . ----------------80486 ---------80447 1.220 ----------------G20995-0212 -----------------------------------------80468 ---------80468 -----------------------------------------------------------------------------------------G20995-0212 -----------------------------------------------------------------------------------------------------------------------80468 ---------80468 ---------80416 0.835 --------------------------------81512 ---------81512 ---------80418 0.785 80418 0.785 ----------------80485 ---------80419 0.880 80419 0.880 ----------------80486 ---------80447 1.220 ----------------G20995-0212 ------------------------------------------
WIRE WIRE ------------------WIRE ------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE. ------------------WIRE ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE -------------------------------------
.
------------------1.12 ------------------1.50 ---------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ---------0.93 0.93 ------------------0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 1.25 1.12 1.50 1.50 -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimp Crimp Length
Crimp OD +/- .010(in)
Die Set
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.960 0.960 1.160 1.105 1.080 1.395 1.300 0.715 0.715 0.675 0.675 0.630 0.870 0.870 0.870 0.870 0.735 0.735 1.060 0.980 0.960 0.960 1.160 1.105 1.080 1.395 1.300 0.715 0.715 0.675 0.675 0.870 0.870 1.035 1.160 1.395 1.300 0.715 0.715 1.025 1.165 1.395 1.395 0.715 0.715 0.675 0.675 0.630 0.870 0.870 0.870 0.870 0.735 0.735 1.060 0.980 0.960 0.960 1.165 1.105 1.080 1.395 1.300 0.715 0.715
722 732 734 733 733 735 735 721 731 721 731 731 732 722 722 732 731 721 733 733 732 722 734 733 733 735 735 731 721 721 731 732 722 733 734 735 735 731 721 733 734 735 735 731 721 721 731 731 732 722 732 722 731 721 733 733 732 722 734 733 733 735 735 721 731
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
3
Crimper Approx. User's Digital Actual Readout Setting 11.49 11.49 5.02 10.25 8.99 8.17 3.26 4.50 8.82 2.19 6.37 4.33 7.61 7.88 7.61 7.61 9.68 5.50 8.08 4.00 11.49 11.49 5.02 10.25 8.99 8.17 3.26 8.82 4.50 2.19 6.52 7.61 7.61 6.87 5.02 8.17 3.26 8.82 4.50 6.02 5.64 8.17 8.17 8.82 4.50 2.19 6.37 4.08 7.61 7.61 7.61 7.61 9.68 5.50 8.08 4.30 11.49 11.49 5.64 10.25 8.99 8.17 3.26 4.50 8.82
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
25
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7 ®
p m i r C r e w o P
.
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Stem Size (in)
Description
4 M4K-XTF 4 M4K-XTF 6 M4K-XTF 6 M4K-XTF 8 M4K-XTF 10 M4K-XTF 12 M4K-XTF 12 M4K-XTF 6 M4K-XTF 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 5 M5K 5 M5K 6 M5K 6 M5K 8 M5K 4 M6K 4 M6K . . 20 MCPB+-MTF 4 MCPB+ 4 MCPB+ 6 MCPB+ 6 MCPB+ 8 MCPB+ 12 MCPB+ 12 MCPB+ 16 MCPB+ 16 MCPB+ 20 MCPB+ 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 8 MCPB+-MTF 8 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 16 MCPB+-MTF 16 MCPB+-MTF 4 MEGATECH 250 4 MEGATECH 250 6 MEGATECH 250 8 MEGATECH 250 10 MEGATECH 250 10 MEGATECH 250 12 MEGATECH 250 16 MEGATECH 250 20 MEGATECH 250 4 MEGATECH 1000 4 MEGATECH 1000 6 MEGATECH 1000 6 MEGATECH 1000 8 MEGATECH 1000 10 MEGATECH 1000
.
Type
1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 3/4 12GS 3/8 08G 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 1/4 04PC-SS 5/16 05G 5/16 05G 3/8 06G 3/8 06G 1/2 08G 1/4 04G 1/4 04G 1 1/4 20G 1/4 04G 1/4 04G 3/8 06G 3/8 06G 1/2 08G 3/4 12G 3/4 12GS 1 16G 1 16GS 1 1/4 20G 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 3/8 06G 3/8 08G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08PC 1/2 08PC 3/4 12G 3/4 12GS 1 16G 1 16GS 1/4 04G 1/4 04G 3/8 06G 1/2 08G 5/8 10G 5/8 10G 3/4 12G 1 16G 1 1/4 20G 1/4 04G 1/4 04G 3/8 06G 3/8 06G 1/2 08G 5/8 10G
Ferrule
Description
26
. .
.
Part No.
04PC1F-M2S 80468 ---------04PC1F-M2S 80468 ---------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------12GS1F-2 G20995-0212 ---------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------04PC1F-M2S 80468 ---------04PC1F-M2S 80468 ---------04PC2F-2 80416 0.835 04PC1F-M2SS 85027 ---------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------, . MegaCrimp -------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------MegaCrimp ----------------12GS1F-2 G20995-0212 ---------MegaCrimp ----------------16GS1F-2 ----------------MegaCrimp ----------------MegaCrimp -------------MegaCrimp -------------04PC1FS 80482 ------04PC2F-2 80416 0.785 MegaCrimp -------------MegaCrimp -------------06PC1FS 80484 ------06PC1FS 80484 ------06PC2F-2 80418 0.800 06PC2F-2 80418 0.800 08PC1FS 80485 ------08PC2F-2 80419 0.880 MegaCrimp -------------12GS1F-2 G20995-0212 ------MegaCrimp -------------16GS1F-2 -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp MegaCrimp -------------MegaCrimp --------------
See Adjustment Procedure at beginning of PC 707 section. .
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
,
2
---------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------------------------------------------. . ------------------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ---------WIRE -------------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------1.25 0.93 0.93 ------------------------------------0.93 0.93 0.93 0.93 1.25 .93 .93 1.75 0.93 0.93 0.93 0.93 1.25 1.50 ----------1.75 ----------1.75 0.93 0.93 ------------------0.93 1.25 ------------------------------------------------------1.50 ----------1.75 ---------0.93 0.93 0.93 1.25 1.12 1.12 1.50 1.75 1.75 0.93 0.93 0.93 ----------1.25 1.12
Crimp Crimp Length
Crimp OD +/- .010(in)
Die Set
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.675 0.675 0.870 0.870 1.035 1.160 1.395 1.300 1.035 0.715 0.715 0.675 0.675 0.630 0.660 0.795 0.795 0.860 0.860 1.040 0.74 0.74 2.125 0.740 0.740 0.895 0.895 1.060 1.395 1.300 1.800 1.610 2.125 0.740 0.740 0.700 0.640 0.895 1.060 0.865 0.865 0.765 0.765 0.980 0.970 1.395 1.300 1.800 1.610 0.680 0.680 0.850 0.980 1.160 1.050 1.340 1.730 1.980 0.700 0.700 0.810 0.810 0.980 1.160
731 721 732 722 733 734 735 735 733 731 721 731 721 731 731 722 732 732 722 733 731 721 739 ² 731 721 732 722 733 735 735 737 ² 736 739 ² 721 731 731 731 722 733 732 722 721 731 733 733 735 735 737 ² 736 731 721 722/32 733 734 733 735 737 ² 720 ² 731 721 722 732 733 734
Must use No-Notch Die Cone, AA and 720 dies are interchangeable. .
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
3
Crimper Approx. User's Digital Actual Readout Setting 6.37 2.19 7.61 7.13 7.03 5.64 8.17 3.26 7.03 8.82 4.50 6.27 2.19 4.33 4.94 4.17 4.17 6.65 6.95 7.08 10.10 5.75 8.04 10.48 5.75 9.08 9.08 8.08 8.17 3.26 8.83 8.25 8.04 5.75 10.10 7.80 4.84 9.08 8.08 6.89 7.19 6.75 11.21 4.00 3.25 8.17 3.26 8.83 8.25 3.75 7.80 4.99 3.96 5.02 7.58 5.64 4.14 2.60 7.80 3.75 4.99 4.99 3.96 5.02
MPLN Couplings Only.
Hydraulic Hose Crimp Data PC 707, 700 Series (8 Finger) Dies l a r e n e G
G4H with PC2F Ferrule Crimp Data 1. For hose size and stem type to be crimped to find proper table to use on the right. 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD.
Hose
Stem
Dash Size
Hose
Type
12
G4H
PC
g n i g a w S
Ferrule Description Part No.
12PC2F-4
Crimp
Crimper
Crimp OD
80422
Hose OD +/- .010(in)
Digital
User's Actual Setting
Crimp Length
Die
Setting
1.22
1.39
Full
35
8.17
1.21
1.38
Full
35
7.66
1.19
1.36
Full
35
6.65
1.17
1.34
Full
35
5.64
1.15
1.32
Full
35
4.63
1.14
1.31
Full
35
4.12
7 0 7 ®
p m i r C r e w o P
Hose
Stem
Dash Size
Hose
Type
16
G4H
PC
Ferrule Description Part No.
16PC2F-4
Hose OD +/- .010(in)
0 2 4 ®
p m i r C e l i b o M
Crimp
Hose
Stem
Dash Size
Hose
Type
20
G4H
PC
User's Actual Ring
Crimp Length
Die
Setting
1.72
Full
36
14.64
1.48
1.71
Full
36
14.14
1.46
1.69
Full
36
13.16
1.44
1.67
Full
36
12.17
1.42
1.65
Full
36
11.18
1.41
1.64
Full
36
10.69
Ferrule Description Part No. 20PC2F-2
Crimp
Crimper
Crimp OD
80427
Digital
User's Actual Setting
Crimp Length
Die
Setting
1.74
2.00
Full
38
405
1.73
1.99
Full
38
385
1.71
1.97
Full
38
345
1.69
1.95
Full
38
310
1.67
1.93
Full
38
270
1.66
1.92
Full
38
250
M T
D X 2 3 C G
28
Digital
1.49
Hose OD +/- .010(in) B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Crimper
Crimp OD
80425
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
GLP Coupling Crimping Instructions Power Crimp® 707 See Figure 1 for proper alignment of coupling in die prior to crimping. G e n e r a l
Align fitting end of staking collar of uncrimped ferrule flush with top of the die
S w a g i n g
Figure 1 Dash Size
Hose Description
Size (in.)
Measure Crimp Here
Stem Type
Ferrule Description Prod. No.
Crimp Insertion Crimp Length OD +/- .03(in)
Crimper Die Set PC707 User's Digital Actual Setting Setting
4 6 8 10 12
LOC LOC LOC LOC LOC
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP5 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.75
0.470 0.620 0.740 0.920 1.000
771 772 773 774 775
8.13 7.21 6.78 8.00 6.80
P o w e r C r i m p
4 6 8 10 12
LOL
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.470 0.620 0.740 0.910 1.040
771 772 773 774 775
8.13
7 0 7
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP5 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1 -pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.75
0 .47 0.625 0 .75 0.91 1.015
771 772 773 774 7 75
8.50 8.13 7.65 7.47 7.00 6.50
®
7.21 6.78 7.00
4 6 8 10 12
LOL LOL LOL LOL M500 M500 M500 M500 M500
4 6 8 10 12
MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250 MEGATECH 250
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.5 0.64 0.74 0.900 1.020
771 772 773 774 775
10.00 8.52 6.78 6.25 7.65
4 6 8 10 12 8 10 12
RLA RLA RLA RLA RLA S/R-XH S/R-XH S/R-XH
1/4 3/8 1/2 5/8 3/4 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------------------------------------
0.66 0.77 0.72 0.75 0.98 0.72 0.75 0.98
0.5 0.66 0.74 0.92 1.04 0.76 0.92 1.08
771 772 773 774 775 773 774 775
10.00 9.83 7.38 8.00 8.50 8.68 8.00 10.50
4 6 8 10 12
TR500 TR500 TR500 TR500 TR500
1/4 3/8 1/2 5/8 3/4
GLP5 GLP5 GLP5 GLP5 GLP5
1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.47 0.61 0.72 0.88 1.02
771 772 773 774 775
8.13 6.55 5.50 4.25 7.65
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
29
GL Coupling Crimping Instructions Power Crimp® 707 To achieve proper tail length, line up fitting end of ferrule with top of die (see Figure 1) prior to crimping. l a r e n e G
Align fitting end of staking collar of uncrimped ferrule flush with top of the die.
Crimp Dies
Crimp Diameter (Front Crimp) g n i g a w S
Figure 1- For 781, 782
and 783 dies
7 0 7 ®
p m i r C r e w o P
Dash Size
Description
12 16
GMV GMV
20
GMV
Tail Length Measure Crimp Here (Front Crimp)
Size Type Description Part Length Diameter Insertion Tail Crimp OD Die (in.) No. +/(in.) Length Length Set .03(in.) +/- .03(in) +/.10(in.) 3/4 12GL 1-pc GL ------ --------- ---------1.750 0.50 1.12 781 1 16GL 1-pc GL ------ --------- ---------2.125 0.60 1.36 782 1 1/4 20GL 1-pc GL ------ --------- ---------2.250 0.50 1.66 783
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
30
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
PC707 Digital Setting 6.70 7.00 7.00
User's Actual Setting
Clamp Collar Crimping Instructions Power Crimp® 707 Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual hose cover failure.
G e n e r a l
Remember: Clamp collars must be crimped before the hose couplings.
Use the following instructions to determine crimp diameter, which can then be used to find crimping setting in Table 2. The required clamp collar for a specific hydraulic hose is provided in Table 1. 1. Measure hose’s outside diameter at the location where clamp collar will be crimped. This can be accomplished by using a pie tape or by using the average hose outside diameter measured with a dial caliper.
S w a g i n g
2. Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula below).
Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side of the collar.
Description CC1.12 CC1.25 CC1.37
Part Number G52000-0210 G52000-02 12 G52000-0412
Table 1 Product Hydraulic Hose Number Applications 7334-45805 10M2T, 10G2 7334-45885 12M2 T, 12 G2, 12 M4K 7334-45895 12C12, 12G4K
®
Length (In.) 2.250 2.000 2.000
PC707 Die 7C3 7C4 7C4
7 0 7
M o b i l e C r i m p
Table 2 7C3 Die Crimp Approx. Diameter Setting 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165
5.80 6.07 6.33 6.60 6.87 7.14 7.40 7.67 7.94 8.21 8.47 8.74 9.01 9.28 9.54 9.81 10.08 10.35 10.61 10.88 11.15 11.42 11.69 11.95
7C4 Die Crimp Approx. Crimp Approx. Diameter Setting Diameter Setting 1.170 1.175 1.180 1.185 1.190 1.195 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.260 1.265 1.270 1.275
2.65 2.89 3.13 3.37 3.61 3.85 4.09 4.33 4.57 4.81 5.05 5.29 5.53 5.77 6.01 6.25 6.49 6.73 6.97 7.21 7.45 7.69
P o w e r C r i m p
1.280 1.285 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365 1.370 1.375 1.380 1.385
®
4 -2 0
7.93 8.17 8.41 8.65 8.89 9.13 9.37 9.61 9.85 10.09 10.33 10.57 10.81 11.05 11.29 11.53 11.77 12.01 12.25 12.49 12.73 12.97
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
31
Power Steering Male Flareless Assembly Instructions Power Crimp® 707 Hose Preparation and Assembly l a r e n e G
6. Mark hose 1-1/4" (±1/32") from the end of hose with a marker pen. Do not damage hose. See Fig. 3.
1. Measure tube O.D. 2. Select proper Male Flareless coupling for application. 3. Determine length of replacement assembly. Measure distance between points where the tubing is to be cut. See Fig. 1.
Fig. 3
g n i g a w S
7. Insert a 6PS coupling into hose until end of ferrule is even with mark. (See Fig. 4.) Mark
Fig. 1 7 0 7 ®
p m i r C r e w o P
NOTE: Tubing must be cut at 1" from the start of any bend. Read "Tubing Preparation Assembly" section on next page before cutting.
Fig. 4 Cut = Length
Assembly Cutoff Cutoff Overall – Dimension – Dimension Length (Coupling 1) (Coupling 2)
8. Select the proper digital setting for your die set. P/S Die Setting
4. Determine necessary cut length of hose.
Cutoff Dimensions For Power Steering Couplings
®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
1.75
(Cutoff dimensions are in Table below.)
0 2 4
Part No.
Description
G50510-0604 6PS-4MFA G50510-0605 6PS-5MFA G50510-0606 6PS-6MFA G50510-0608 6PS-M8MFA G50510-0610 6PS-M10MFA G50510-0612 6PS-M12MFA
744 Die Setting
4.75
9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of stem hex. See Fig. 5 & 6.
Cutoff (In.) .996 .996 1.012 .934 .973 .973
5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2.
Fig. 5 10. Place no-notch cone on die fingers. Press crimp button. When you hear pump shut off, release your finger from crimp button. Crimp is now complete.
M T
D X 2 3 C G
Fig. 2
32
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Power Steering Male Flareless Assembly Instructions (cont'd) Power Crimp® 707 11. Measure the crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance.
3. Connect to Tube End (Preliminary Connection) A. Insert tube into thread end of hose assembly until it bottoms against shoulder.
Fig. 6 12. Check assembly to make sure correct overall length has been obtained. 13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary.
Tubing Preparation Assembly
G e n e r a l
S w a g i n g
B. Screw hex nut to thread end until finger tight. C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset.
4. Inspect
1. Tube End Condition A. Before cutting tube, mark both ends of assembly so it can be properly reassembled. Marks must be made on tubing beyond the point where the tubing will be cut. Use a marker pen to mark the tubing so the surface won't be scratched. B. Tube end must be cut squarely (±5°). C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube. D. Bare end of tube must be long enough for the nut and sleeve to be placed over tube. (1" minimum length before the start of any bend.) E. There must be sufficient tube length for tube end to seat against the shoulder in thread end of stem. (1" minimum length before the start of any bend.)
2. Nut and Sleeve Placement (Tube End) A. Install hex nut over tube, positioned so the shoulder end is placed on tube first. Thread end will then face hose assembly.
A. Disassemble and inspect compression of the sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed.
P o w e r C r i m p ®
B. Tube end will be slightly distorted from butting against internal shoulder.
7 0 7
NOTE: Makeup of correct connection is critical for proper use and safety.
5. Final Assembly A. Insert tube into thread end of hose assembly. B. With a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between sleeve, tube and seat of stem.
M o b i l e C r i m p ®
4 -2 0
CAUTION: Overtightening may cause stripped threads and/or collapse of tube. D. Before tightening second end, line up two marks on the tubing to assure proper orientation.
B. Place sleeve on tube so tapered end will face hose assembly.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
33
Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions Power Crimp® 707 l a r e n e G
Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates' assembly recommendations.
Changing Digital Readout g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4
Rotating the knob on top of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5.00 to 5.50, move dial up to 6.00 then down to 5.50.
Crimp Diameter Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator's Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number. Changing the digital readout by .05 (Example 5.50 to 5.55) will change the crimp diameter by .001".
®
p m i r C e l i b o M
IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the "Crimp Diameter" column. If ACTUAL crimped dimensions are within specification, you have made a good assembly.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
Letter Series
Hose
700 Series
Type
I.D. (In.)
Fitting Type
Crimp Diameter (±.010")
6AC134a
5/16
6ACA
.690
Centered
W
5.60
740
6.10
8AC134a
13/32
8ACA
.780
Centered
X
5.90
741
6.55
10AC134a
1/2
10ACA
.890
Centered
Y
5.50
742
6.25
12AC134a
5/8
12ACA
1.020
Centered
Z
6.00
743
6.50
Ferrule Position
Die
Setting
Die
Setting
D X 2 3 C G
34
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Actual Crimper Setting
Automotive Service Hose Crimp Data PC 707, 700 Series (8 Finger) Dies Hose
Dash Size 4 6 8 4 6 8 4 6 5 8 4 6 8
Stem
Description Chart er ® A ir H os e Chart er ® A ir H os e Chart er ® A ir H ose Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 1-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Multi-Use 2-Braid (19B) Safety Stripe® Air Hose Safety Stripe® Air Hose Safety Stripe® Air Hose
Size (In.) 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 5/16 1/2 1/4 3/8 1/2
Type 4PC 6PC 8PC 4PC 6PC 8PC 4PC 6PC 6PC 8PC 4PC 6PC 8PC
Ferrule
Descr. PC2F- 2 PC2F- 2 PC2F- 2 PC2F-2 PC2F-2 PC2F-2 PC2F-2 PC2F-4 PC2F-2 PC2F-4 PC2F-2 PC2F-2 PC2F-2
Skive/Buff
Length Part ± .03 Dia. No. (In.) (In.) 8041 6 - -- --- -- - -- -- -8041 8 - -- --- -- - -- -- -80419 --------- ----80416 --------- -----80418 --------- -----80419 --------- -----80416 --------- -----80462 --------- -----80418 --------- -----80463 --------- -----80416 ---------- -----80418 --------- -----80419 --------- ------
Crimp Hose Insertion Length Crimp Length ± ± .03 OD ± .03 (In.) (In.) .010 (In.) - -- -- -- --- FU LL 0.7 25 - -- -- -- --- FU LL 0.8 00 ---------- FULL 1.025 ---------- FULL 0.648 ---------- FULL 0.770 ---------- FULL 0.995 ---------- FULL 0.680 ---------- FULL 0.885 ---------- FULL 0.745 ---------- FULL 1.065 ---------- FULL 0.725 ---------- FULL 0.800 ---------- FULL 1.025
Crimper
Die Set 73 1 73 2 733 731 731 732 731 732 731 733 731 732 733
Approx. Digital 1 Readout 9.6 7 4.4 1 6.52 5.74 11.97 13.80 7.38 8.50 10.69 8.34 9.67 4.41 6.52
G e n e r a l
User's Actual Setting
S w a g i n g
LP350 Hose Crimp Data P o w e r C r i m p
LP350 Hose Crimp Data Dies PC 707, 700 Series (8 Finger) Hose
Dash Size 4 4 6 6 8 12 16 20
Stem
Size (In.) 1/4 1/4 3/8 3/8 1/2 3/4 1 1
Type LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350
Ferrule
Skive/Buff
Crimp Hose Length Insertion Length ± .03 Dia. Length ± ± .03 Part (In.) (In.) .03 (In.) (In.) Type Description No. PC 4PC2F-2 80416 FULL PC 4PC2F-2 80416 FULL PC 6PC2F-2 80418 FULL PC 6PC2F-2 80418 FULL PC 8PC2F-2 80419 FULL PC 12PCBHB-1F FULL PC 16PC2F-4 80425 FULL PC 20PC2F-4 80426 FULL
Crimper Crimp OD ± .010 (In.) 0.670 0.670 0.780 0.780 0.995 1.315 1.625 2.040
®
Appx. Digital 1 Die Set Read-out 721 2.93 731 6.87 721 8.66 731 12.45 733 5.86 735 3.72 736 9.35 2 739 3.74
7 0 7
User's Actual Setting
M o b i l e C r i m p ®
4 -2 0
PowerClean™ Hose Crimp Data PowerClean™ Crimp Data PC 707, 700 SeriesHose (8 Finger) Dies
Hose
Dash Size 8 6 4 4 6 8 6 4 4
Type PC2500 PC3000 PC3500 PC3500 PC4000 PC4000 PC5000 PC6000 PC6000
Stem
Ferrule
Work. Size Press. (In.) (psi) Type Description 1/2 2500 G MegaCrimp® 3/8 3000 G MegaCrimp® 1/4 3500 G MegaCrimp® 1/4 3500 G MegaCrimp® 3/8 4000 G MegaCrimp® 1/2 4000 G MegaCrimp® 3/8 5000 G MegaCrimp® 1/4 6000 G MegaCrimp® 1/4 6000 G MegaCrimp®
Skive/Buff
Part No. -
Crimp
Crimper
Hose Crimp Length Insertion Length OD ± Appx. ± .03 Dia. Length ± ± .03 .010 Digital 1 (In.) (In.) .03 (In.) (In.) (In.) Die Set Read-out 1.25 FULL 1.010 733 5.57 0.93 FULL 0.845 722/732 6.40 0.93 FULL 0.705 721 4.76 0.93 FULL 0.705 731 8.31 0.93 FULL 0.845 722/732 6.40 1.25 FULL 1.050 733 7.58 0.93 FULL 0.890 722/732 8.57 0.93 FULL 0.740 721 6.59 0.93 FULL 0.740 731 10.10
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
User's Actual Setting
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of PC 707 section.
2
Must use No-Notch Die Cone, AA and 720 dies are interchangeable.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
35
Industrial Hose Crimp Data .
PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Size (in) 1/2 1000MP/ 1/2 1000MP/ 1/2 1000MP/ 3/4 1000MP/ 3/4 1000MP/ 3/4 1000MP/ 3/4 10 1000MP/ 1 1000MP/ 1 1000MP/ 1 1000MP/ 1 1000MP/ 1 1/4 1000MP/ 1 1/4 10 1000MP/ 1 1/4 10 1000MP/ 1/ 4 1 1 9 B 1/ 4 1 1 9 B 3/ 8 1 1 9 B 3/ 8 1 1 9 B 3/ 8 1 1 9 B 3/ 8 1 1 9 B 1/ 2 1 1 9 B 1/ 2 1 1 9 B 3/ 4 1 1 9 B 3/ 4 1 1 9 B 1 119B 1 119B 3/16 19B 1/ 4 1 9 B 1/ 4 1 9 B 1/ 4 1 9 B 5/16 19B 5/16 19B 5/16 19B 5/16 19B 3/ 8 1 9 B 3/ 8 1 9 B 3/ 8 1 9 B 3/ 8 1 9 B 1/ 2 1 9 B 1/ 2 1 9 B 5/ 8 1 9 B 5/ 8 1 9 B 3/ 4 1 9 B 3/ 4 1 9 B 1 19B 1 19 B 1 1/4 19B 1/4 20B-HB 1/4 20B-HB 3/8 20B-HB 3/8 20B-HB 1/2 20B-HB 3/4 20B-HB 1 20B-HB 1 1/4 20B-HB 1/ 4 3 1 9 M B 3/ 8 3 1 9 M B 3/ 8 3 1 9 M B 1/ 2 3 1 9 M B 1/ 2 3 1 9 M B 3/ 4 3 1 9 M B 1 319 MB
1
36
Type Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray Mine Spray
Stem Working Pressure Dash (psi) Size 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 250 500 250 250 500 500 250 500 250 500 250 500 500 250 500 500 250 250 500 500 250 250 500 500 250 500 250 500 250 500 250 500 250 350 350 350 350 350 350 350 350 1000 1000 1000 1000 1000 1000 1000
Type
8 PC 8 PC 8 PC 12 PC 12 PC 12 G 12 G 16 PC 16 G 16 PC 16 G 20 G 20 PC 20 PC 4 PC 4 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 12 PC 12 PC 16 PC 16 PC 3 PC 4 PC 4 PC 4 PC 5 PC 5 PC 5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 16 PC 20 PC 4 PC 4 PC 6 PC 6 PC 8 PC 12 PC 16 PC 20 PC 4 PC 6 PC 6 PC 8 PC 8 PC 12 PC 16 PC
Ferrule
Description 8P 8PC2F-2 8P 8PC2F-2 8P 8PC2F-2 12 1 2PC2F-2 12 1 2PC2F-2 MegaCrimp® MegaCrimp® 16PC2F-2 MegaCrimp® 16PC2F-2 MegaCrimp® MegaCrimp® 20PC2F-2 20PC2F-2 4PC2F-2 4PC2F-2 6PC2F-4 6PC2F-4 6PC1FA 6PC1FA 8PC2F-2 10PC2F-2B 12PC2F-4 12PC2F-4 16PC2F-2 16PC2F-4 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC1FA 5PC1FA 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-4 6PC2F-4 8PC2F-2 8PC2F-4 10PC2F-2C 10PC1FA 12PC2F-4 12PC1FA 16PC2F-2 16PC2F-4 20PC2F-4 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 10PC2F-2B 12PCBHB1F 16PC2F-4 20PC2F-4 4PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 12PC2F-4 16PC2F-2
See Adjustment Procedure at beginning of PC 707 section. .
.
2
Skive / Buff
Part No. 80419 80419 80419 80423 80423 80424 80424 80427 80427 80416 80416 80462 80462 80 80434 80 80434 80419 80476 80422 80422 80424 80425 80415 80416 80416 80416 80433 80433 80418 80418 80418 80418 80462 80462 80419 80463 80447 80436 80422 80437 80424 80425 80426 80 8 0416 80 8 0416 80 80418 80 80418 80476 80425 80426 80416 80418 80418 80419 80419 80422 80424
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) .03(in) Length +/- .010(in) 0.88 0.88 0.88 1.63 1.63 1.50 1.50 1.12 1.12 0.75 0.69 0.69 0.88 0.88 1.56 1.50
W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE
1.50 1.50 1.75 1.75 1.75 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Fu F ull Fu F ull Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
0 .9 3 0 .9 3 0 .9 3 1 .1 9 1 .1 9 1.345 1.345 1 .5 4 1.745 1 .5 4 1.745 2.045 1.88 1.88 0.648 0.76 0.85 0.85 0.88 0.88 0.99 1.02 1. 1.3 1.365 1.63 1.675 0.635 0.648 0 .6 8 0 .6 8 0.76 0.76 0.745 0.745 0 .7 7 0 .7 7 0.885 0.885 1 .0 2 1 .0 8 1.095 1.14 1.3 1.365 1 .5 6 1.675 1. 1.99 0.675 0.675 0.79 0.79 1.065 1.355 1.665 2 .04 0. 0.64 0. 0.69 0. 0.69 0. 0.94 0. 0.94 1.315 1. 1.545
Crimper
Die Set
Approx. Digital Readout
732 722 732 734 734 735 735 736 737 736 737 739 737 737 731 731 722 732 73 2 72 2 733 733 734 735 736 736 731 731 721 731 721 731 721 731 721 731 722 732 733 733 7 33 73 4 734 735 736 736 7202 721 731 7 22 7 32 733 735 736 739 731 721 731 722 732 735 736
10.30 10.30 10.30 7.02 7.02 5.54 5.54 4.95 5.73 4.95 5.73 4.00 13.20 13.20 5.74 11.46 6.82 6.82 8.26 8.26 4.76 8.59 12.44 6.88 9.45 11.58 5.08 5.74 3.45 7.38 7.63 11.18 6.85 10.69 8.15 11.97 8.50 8.50 5.97 8.99 10.04 4.45 12.44 6.88 5.92 11.58 3.18 3.19 7.12 3.93 3.93 8.54 6.40 11.32 3.74 4.74 3.97 7.54 10.60 10.60 5.20 5.20
User's Actual Setting
Industrial Hose Crimp Data .
PC 707, 700 Series (8 Finger) Dies Hose
Size (in)
Type
1 1/ 4 3 1 9 M B 1/3 3217HP 1/3 3217HP 1/ 4 6 B 1/4 6B 1/4 6B 1/4 6B 3/8 6B 3/8 6B 3/8 6B 3/8 6B 1/2 6B 1/2 6B 1/2 6B 3/4 6B 3/4 6B 1 6B 1 1/ 4 6 B 1/4 Adapta Flex™ 1/4 Adapta Flex™ 1/4 Adapta Flex™ 5/16 Adapta Flex™ 5/16 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 1/2 Adapta Flex™ 1/2 Adapta Flex™ 1/2 Adapta Flex™ 1/2 Adapta Flex™ 5/8 Adapta Flex™ 5/8 Adapta Flex™ 3/4 Adapta Flex™ 3/4 Adapta Flex™ 3/4 Adapta Flex™ 1 Adapta Flex™ 1 Adapta Flex™ 1 Adapta Flex™ 3/8 Cyclone™ 3/8 Cyclone™ 1/2 Cyclone™ 3/4 Cyclone™ 1/4 Duro Flex® 1/4 Duro Flex® 1/4 Duro Flex® 3/8 Duro Flex® 3/8 Duro Flex® 3/8 Duro Flex® 3/8 Duro Flex® 1/2 Duro Flex® 1/2 Duro Flex® 5/8 Duro Flex® 5/8 Duro Flex® 3/4 Duro Flex® 3/4 Duro Flex® 1 Duro Flex® 1 1/4 Duro Flex® 1/2 Heat Master® (Aramid)¹ 3/4 Heat Master® (Aramid)¹
Stem Working Pressure Dash (psi) Size 1000 1000 1000 250 250 315 315 200 200 250 250 200 250 315 250 315 315 200 200 250 300 200 200 200 200 250 250 300 300 200 200 250 300 200 250 200 250 300 150 200 300 1000 1000 1000 1000 250 300 300 250 250 300 300 250 300 250 300 250 300 250 200 500 500
Type
20 PC 5 PC 5 PC 4 PC 4 PC 4 PC 4 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 12 PC 12 PC 16 PC 20 PC 4 PC 4 PC 4 PC 5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 12 PC 16 PC 16 PC 16 PC 6 PC 6 PC 8 PC 12 PC 4 PC 4 PC 4 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 20 PC 8 PC 12 PC
Ferrule
Description 20PC2F-2 5PC2F-2 5PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-4 12PC2F-2 12PC2F-4 16PC2F-4 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 12PC2F-2 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-2 16PC2F-4 16PC2F-4 6PC2F-2 6PC2F-2 10PC2F-2B 12PC2F-4 4PC2F-2 4PC2F-4 4PC2F-4 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 10PC2F-2B 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-4 20PC2F-2 8P 8PC2F-4 12PCBHB1F
Skive / Buff
Part No. 80 80427 80 8 0417 80 8 0417 80416 80416 80416 80416 80418 80418 80418 80418 80419 80419 80463 80423 80422 80425 80427 80416 80416 80416 80417 80417 80418 80418 80418 80418 80418 80418 80419 80419 80419 80419 8 0423 8 0423 80 80423 80 80422 80 80422 80 8 0424 80425 80425 80418 80418 80476 80422 80416 80461 80461 80418 80418 80418 80418 80419 80476 80 80423 80 80423 80 80422 80422 80 8 0425 80427 80463 -
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) .03(in) Length +/- .010(in) 2.19 -
W IRE -
-
Full Full Full Full Full Full Full Full Full F ull F ull Fu Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
1.88 0.775 0.775 0.675 0.675 0 .6 7 0 .6 7 0 .7 7 0 .7 7 0. 8 0. 8 1 0 .9 8 1.085 1.24 1.37 1 .7 1 1.995 0. 0 .648 0. 0 .648 0. 0 .685 0. 0 .725 0. 0 .725 0.75 0.75 0. 0 .775 0. 0 .775 0. 8 0. 8 0.99 0.99 1 1 1.125 1.125 1.32 1.35 1.35 1. 6 1.65 1.655 0.785 0.785 1. 1.04 1. 1.35 0. 0.655 0.72 0.72 0.82 0.82 0. 0.845 0. 0.845 0. 0.995 1.07 1. 1 .185 1.18 1. 1 .356 1.3 1.716 1.995 1.115 1.35
Crimper
Die Set
Approx. Digital Readout
737 721 731 721 731 721 731 721 731 722 732 733 733 733 734 735 737 7202 731 731 731 721 731 72 721 73 731 721 731 72 2 73 2 73 732 72 722 733 733 734 734 73 734 73 735 73 735 73 6 7 36 736 722 732 733 735 731 721 731 722 732 722 732 733 73 733 734 73 734 735 734 737 72 0 2 733 735
13.20 8.41 12.22 3.19 7.12 2.93 6.87 8.15 11.97 4.41 4.41 5.82 4.83 9.29 9.53 7.33 3.97 3.29 5.74 5.74 5.60 5.80 9.67 7.11 10.95 8.41 12.22 4.41 4.41 13.56 13.56 5.82 5.82 3.82 3.82 10.52 6.41 6.41 7.97 10.40 10.70 3.68 3.68 7.08 6.41 6.10 5.54 9.42 5.37 5.37 6.57 6.57 5.88 9.35 6.77 6.51 6.63 12.49 4.30 3.29 10.75 6.14
User's Actual Setting
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of PC 707 section. .
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
37
Industrial Hose Crimp Data .
PC 707, 700 Series (8 Finger) Dies Hose l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Size (in)
Type
1/4 LP350 1/4 LP350 3/8 LP350 3/8 LP350 1/2 LP350 3/4 LP350 1 LP350 1 1/4 LP350 1/2 PC2500 1/2 PC2500 1/2 PC2500 1/2 PC2500 1/2 PC2500 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 1/2 PC4000 1/2 PC4000 1/2 PC4000 1/2 PC4000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 3/16 Premo Flex® 1/4 Premo Flex® 1/4 Premo Flex® 1/4 Premo Flex® 5/16 Premo Flex® 5/16 Premo Flex®
1
Stem Working Pressure Dash (psi) Size 350 350 350 350 350 350 350 350 2500 2500 2500 2500 2500 3000 3000 3000 3000 3000 3000 3000 3000 3500 3500 3500 3500 3500 3500 3500 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 5000 5000 5000 5000 5000 5000 5000 5000 6000 6000 6000 6000 6000 6000 6000 6000 250 250 315 315 250 250
Type
4 PC 4 PC 6 PC 6 PC 8 PC 12 PC 16 PC 20 PC 8 PC 8 PC 8 PC 8 PC 8G 6 PC 6 PC 6 PC 6 PC 6 PC 6 PC 6G 6G 4 PC 4G 4 PC 4G 4 PC 4 PC 4 PC 6 PC 6 PC 6G 6 PC 6 PC 6 PC 6 PC 6G 8 PC 8 PC 8 PC 8G 6 PC 6G 6 PC 6G 6 PC 6 PC 6 PC 6 PC 4 PC 4 PC 4G 4 PC 4 PC 4 PC 4G 4 PC 3 PC 4 PC 4 PC 4 PC 5 PC 5 PC
Ferrule
Description 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 12PCBHB-1F 16PC2F-4 20PC2F-4 8PC2F-2 8PC2F-2 8PC1FA 8PC1FS MegaCrimp® 6PC2F-2 6PC1FA 6PC1FS 6PC2F-2 6PC1FS 6PC1FA MegaCrimp® MegaCrimp® 4PC2F-2 MegaCrimp® 4PC1FA MegaCrimp® 4PC1FS 4PC1FA 4PC1FS 6PC1FA 6PC1FA MegaCrimp® 6PC1FS 6PC2F-2 6PC1FS 6PC2F-2 MegaCrimp® 8PC2F-2 8PC1FA 8PC1FS MegaCrimp® 6PC1FA MegaCrimp® 6PC1FS MegaCrimp® 6PC1FS 6PC1FA 6PC2F-2 6PC2F-2 4PC1FA 4PC1FS MegaCrimp® 4PC2F-2 4PC1FA 4PC1FS MegaCrimp® 4PC2F-2 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2
See Adjustment Procedure at beginning of PC 707 section. .
38
.
2
Skive / Buff
Part No. 80416 80416 80418 80418 80 80419 80425 80426 80419 80419 80435 80485 80418 80434 80484 80418 80484 80434 80416 80432 80482 80432 80482 80434 80434 80484 80418 80484 80418 80419 80435 80485 80434 80484 80484 80434 80418 80418 80432 80482 80416 80432 80482 80416 80415 80416 80416 80416 80417 80417
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) .03(in) Length +/- .010(in) 0.970 0.970 0.835 0.835 0.910 0.835 0.835 0.970 0.785 0.785 0.785 0.785 -
W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE W IRE -
1.25 0.93 0.93 0.93 0.93 0.93 0.93 1.25 0.93 0.93 0.93 0.93 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
0.67 0.67 0.78 0.78 0.995 1.315 1.625 2. 2.04 0. 0.94 0. 0.94 0.96 0.96 1 .0 1 0.735 0.835 0.835 0.735 0.835 0.835 0.845 0.845 0.625 0.705 0.68 0.705 0.68 0.68 0.68 0.835 0.835 0.845 0.835 0.735 0.835 0.735 0.845 0. 0.97 0.98 0.98 1 .0 5 0.88 0 .8 9 0.88 0 .8 9 0.88 0.88 0.775 0.775 0. 0.7 0. 0.7 0 .7 4 0.685 0. 0.7 0. 0.7 0 .7 4 0.685 0. 0.655 0. 0.645 0. 0.675 0. 0.675 0.72 0.72
Crimper
Die Set
Approx. Digital Readout
721 731 721 731 733 735 736 739 722 732 733 733 733 731 732 732 721 722 722 7 32 7 22 731 7 31 731 7 21 721 721 731 722 732 7 32 732 731 722 721 7 22 733 733 733 733 732 732 732 722 722 722 721 731 721 721 721 731 731 731 731 721 731 731 731 721 731 721
2.93 6.87 8.66 12.45 5.86 3.72 9.35 3.74 10.53 10.53 2.95 2.95 5.57 9.68 5.44 5.44 6.33 5.44 5.44 6.40 6.40 4.07 8.31 6.53 4.76 3.45 3.45 6.53 5.44 5.44 6.40 5.44 9.68 5.44 6.33 6.40 3.45 3.96 3.96 7.58 7.61 8.57 7.61 8.57 7.61 7.61 8.41 11.72 4.50 4.50 6.59 5.60 7.55 7.55 10.10 3.71 6.10 5.59 7.12 3.19 9.42 5.54
User's Actual Setting
Industrial Hose Crimp Data .
PC 707, 700 Series (8 Finger) Dies Hose
Size (in)
Type
5/16 Premo Flex® 5/16 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex® 1/2 Premo Flex® 1/2 Premo Flex® 1/2 Premo Flex® 5/8 Premo Flex® 5/8 Premo Flex® 3/4 Premo Flex® 3/4 Premo Flex® 1 Premo Flex® 1 1/4 Premo Flex® 1/4 Terminator® 1/4 Terminator® 1/4 Terminator® 1/4 Terminator® 3/8 Terminator® 3/8 Terminator® 3/8 Terminator® 3/8 Terminator® 1/2 Terminator® 1/2 Terminator® 3/4 Terminator® 3/4 Terminator® 1 Terminator® 1 Terminator® 3/8 Thermo AG® 3/8 Thermo AG® 1/2 Thermo AG® 3/4 Thermo AG® 3/8 Thermo AG® 3/8 Thermo AG® 1/2 Thermo AG® 3/4 Thermo AG®
570 570 570 570 800 800 800 800
Stem Working Pressure Dash (psi) Size 315 315 250 250 315 315 250 315 315 250 315 250 315 250 250 501 501 501 501 501 501 501 501 501 501 501 501 501 501 570 570 570 570 800 800 800 800
Type
5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 20 PC 4 PC 4G 4 PC 4G 6 PC 6G 6 PC 6G 8 PC 8G 12 PC 12 G 16 G 16 PC 6 PC 6 PC 8 PC 12 PC 6 PC 6 PC 8 PC 12 PC
Ferrule
Description 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC1FA 8PC1FA 8PC2F-2 12PC2F-2 10PC1FA 12PC2F-4 12PC2F-4 16PC2F-4 20PC2F-4 4PC2F-2 MegaCrimp® 4PC2F-2 MegaCrimp® 6PC2F-4 MegaCrimp® 6PC2F-4 MegaCrimp® 8PC2F-4 MegaCrimp® 12PC2F-4 MegaCrimp® MegaCrimp® 16PC2F-4 6PC2F-2 6PC2F-2 8PC2F-2 12PC2F-4 6PC2F-2 6PC2F-2 8PC2F-2 12PC2F-4
Skive / Buff
Part No. 80418 80418 80418 80418 80418 80418 80435 80435 80419 80423 80436 80422 80422 80425 80426 80416 80416 80462 80462 80463 80422 80425 80418 80418 80418 80422 80418 80418 80418 80422
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in) -
-
0.94 0.94 0.94 0.94 1.25 1.50 1.75 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
0.755 0.755 0.755 0.755 0.815 0.815 0.98 0.995 0.995 1.145 1.12 1.35 1.345 1.675 1.99 0.68 0.74 0.68 0.74 0.87 0.92 0.87 0.92 1.045 1.06 1.36 1.43 1.785 1.66 0.75 0.75 0.96 1.29 0.78 0.78 0.96 1.315
Crimper
Die Set
Approx. Digital Readout
721 731 721 731 722 732 733 733 733 734 734 735 735 736 7202 721 721 731 731 722 722 732 732 733 733 734 735 737 736 731 721 733 735 722 732 733 735
7.37 11.20 7.37 11.20 5.13 5.13 4.83 5.88 5.88 4.75 3.60 6.41 6.22 11.58 3.18 3.45 6.59 7.90 10.54 7.78 10.39 7.78 10.39 8.09 7.33 6.76 9.50 8.06 10.90 10.65 6.20 2.95 3.35 4.00 4.00 2.95 5.00
User's Actual Setting
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of PC 707 section. .
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
39
MobileCrimp 4-20 ®
l a r e n e G
Digital Dial
g n i g a w S
7 0 7 ®
p m i r C r e w o P
Positive Stop 0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Mobile
Crimp 4-20
M T
D X 2 3 C G
40
®
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Calibration Procedures & Adjustment MobileCrimp® 4-20 Calibration Procedures NOTE: Calibration required for MobileCrimp ® 4-20 Digital Dial crimper model only. (For more detail, see MobileCrimp® 4-20 Digital Dial Operator's Manual.) 1. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 200 and run crimper down to shutoff with no die set loaded.
G e n e r a l
2. Place the MC33 die into the die cone and install pressure plate. 3. Insert an 8G MegaCrimp® coupling into die set. (See Photo 1.) 4. Turn the knob to a setting of 245. (Rotating the knob on front of switch box clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 200 to 245, move dial up to 300 then down to 245.) Photo 1
S w a g i n g
5. Engage pump and complete crimp. 6. Remove coupling and measure crimp diameter, which should measure 1.000"±.003". To properly measure crimp diameter, refer to Hose Assembly Guide instructions, Item #9, at the beginning of this manual. 7. If crimp diameter is within this range, no adjustment is necessary. 8. If the crimp diameter is not within this range, the crimper must be calibrated. a. To get a smaller crimp diameter – change the setting to a smaller number.
P o w e r C r i m p ®
7 0 7
b. To get a larger crimp diameter – change the setting to a larger number. For every .001" change in crimp diameter, change setting by 002. For example, to increase the crimp diameter by .005", increase your setting by 010. 9. Turn knob to this new setting and crimp a new coupling. 10. After the correct diameter is achieved, pull the plastic cap from the knob. Loosen the two (2) set screws in the brass knob using a .05" Allen wrench approximately 1/4 to 1/2 turn. (See Photo 2.)
Photo 2
11. Turn brass knob either clockwise or counterclockwise to get setting back to 245. 12. Tighten set screws and replace plastic cap. 13. Crimper is now calibrated.
Adjustment Procedure Should actual crimp diameter NOT be within tolerance specified in Crimp Data Charts, check crimper calibration. If calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by 002 (Example: 245 to 247) will increase the crimp diameter by .001".
Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart.
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
41
Crimper Tooling MobileCrimp® 4-20 Digital Dial (DD) and Positive Stop (PS) l a r e n e G
g n i g a w S
Die Sets Die Set
MC21/ MC31
MC22/ MC32
MC33
MC34
MC35
MC37
MC39
Part No.
78558/ 78468
78559/ 78469
78470
78471
78472
78474
78476
7482-1221/ 7482-1019
7482-1020
7482-1021
7482-1022
7482-1024
7482-1026
Product No. 7482-1220/ 7482-1018
7 0 7
Specialty and Automotive Dies
®
p m i r C r e w o P
Die Set Part No.
MC40
MC41
MC42
MC43
MC44
MC45
MC47
MCC3
MCC4
78431
78432
78433
78434
78452
78497
78499
78590
78591
Product No. 7482-1140 7482-1141 7482-1142 7482-1143 7482-1002 7482-1145 7482-1273 7482-0981 7482-0982 Use
6AC134a
8AC134a
10AC134a 12AC134a
Power Steering
Grease Fitting
Misc.
Clamp Collars
Clamp Collars
0 2 4 ®
p m i r C e l i b o M
GL and GLP Dies B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Die Set
MC71
MC72
MC73
MC74
MC75
MC81
MC82
MC83
Part No.
78560
78561
78562
78563
78564
78573
78574
78575
Product No.
7482-1344
7482-1345
7482-1356
7482-1228
7482-1229
7482-1357 7482-1358 7482-1227
Die Tooling Supplies Item
M T
D X 2 3 C G
42
Part No.
Product No.
3oz Jar Molykote G Paste
78755
7482-0311
Digital Caliper
78241
7369-0322
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size
.
. 1
Stem Size (in)
Description
16 BOP 4 C5C 5 C5C 5 C5C 6 C5C 6 C5C 8 C5C 8 C5C 10 C5C 12 C5C 4 C5E 5 C5E 6 C5E 6 C5E 8 C5E 8 C5E 10 C5E 12 C5E 6 C12M 8 C12M 12 C12M 16 C12M 20 C12M 6 C12M-MTF 8 C12M-MTF 12 C12M-MTF 16 C12M-MTF 20 C12M-MTF 6 CM2T 6 CM2T 8 CM2T 16 CPS 16 CPS-MTF 12 CPSGS 12 CPSGS- MTF 20 EFG3K 20 EFG3K- MTF 6 EFG4K 8 EFG4K 10 EFG4K 12 EFG4K 16 EFG4K 20 EFG4K 6 EFG4K- MTF 8 EFG4K- MTF 10 EFG4K- MTF 12 EFG4K- MTF 16 EFG4K-MTF 20 EFG4K- MTF 6 EFG5K 8 EFG5K 10 EFG5K 12 EFG5K 16 EFG5K 6 EFG5K- MTF 8 EFG5K- MTF 10 EFG5K- MTF 12 EFG5K- MTF 16 EFG5K-MTF 6 EFG6K 8 EFG6K 10 EFG6K 12 EFG6K 16 EFG6K
. .
.
. .
.
Ferrule
Type
1 16GS 3/16 03PC 1/4 04PC 1/4 04PC 5/16 05PC 5/16 05PC 13/32 06PC 13/32 06PC 1/2 08PC 5/8 10PC 3/16 03PC 1/4 04PC 5/16 05PC 5/16 05PC 13/32 06PC 13/32 06PC 1/2 08PC 5/8 10PC 3/8 06GS 1/2 08GS 3/4 12GS 1 16GS 1 1/4 20MGS 3/8 06GS 1/2 08GS 3/4 12GS 1 16GS 1 1/4 20MGS 3/8 6G 3/8 6G 1/2 8G 1 16GS 1 16GS 3/4 12GS 3/ 4 12GS 1 1/4 20MGS 1 1/4 20MGS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20MGS 3/ 8 06GS 1/ 2 08GS 5/ 8 10GS 3/ 4 12GS 1 16GS 1 1/4 20MGS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 3/ 8 06GS 1/ 2 08GS 5/ 8 10GS 3/ 4 12GS 1 16GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS
Description
.
.
16GS1F-4 G20995-0416 04PC2F-2 80416 04PC2F-2 80416 04PC2F-2 80416 06PC2F-2 80418 06PC2F-2 80418 06PC1FS 80484 06PC1FS 80484 10PC2F-2B 80476 12PC1FS-M3K 80487 03PC2F-2 80415 04PC2F-2 80416 05PC1FS 80483 05PC1FS 80483 06PC1FS 80484 06PC1FS 80484 08PC2F-2 80419 10PC1FS-M3K 80486 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 -------20MGS-4 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20MGS-4 -------MegaCrimp -------MegaCrimp -------MegaCrimp -------16GS1F-4 G20995-0416 16GS1F-4 G20995-0416 12GS1F-4 G20995-0412 12GS1F-4 G20995- 0412 20MGS-4 G20995-0420 20MGS- 4 G20995- 0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20MGS-4 G20995-0420 06GS1F-4 G20995- 0406 08GS1F-4 G20995- 0408 10GS1F-4 G20995- 0410 12GS1F-4 G20995- 0412 16GS1F-4 G20995-0416 20MGS- 4 G20995- 0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995- 0406 08GS1F-4 G20995- 0408 10GS1F-4 G20995- 0410 12GS1F-4 G20995- 0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416
See Adjustment Procedure at beginning of MC4-20 section. .
. .
.
Part No.
.
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ------ ------------ ------ --------------------------------------------------------- ------ --- ------ --- ------ --- ------ ------------ ------ ------------------------------------------------ ------ --- ------ --- ------ --- ------ -------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- --------- --------- ------------------------------------------------------------------------------------ ----- - ------------ ----- ---------------------------------------------- ------------ ----- ---- ----- ---- ----- ---- ----- - ------------ ----- ------------------------------------------------- ----- ---- ----- ---- ----- ---- ----- - ------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL F ULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL F ULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.750 0.620 0.690 0.690 0.765 0.765 0.860 0.860 1.050 1.230 0.660 0.660 0.795 0.795 0.890 0.890 0.990 1.140 0 .980 1 .100 1 .480 1 .750 2.050 0.980 1.100 1.480 1.750 2.050 0.880 0.880 1.040 1.750 1.750 1.500 1.500 2.050 2.050 0.980 1.080 1.320 1.480 1 .750 2.050 0.980 1.080 1.320 1.480 1.750 2.050 0.980 1.080 1.320 1.480 1 .750 0.980 1.080 1.320 1.480 1.750 0.980 1.080 1.320 1.480 1 .750
Die Set
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting
MC37 230 MC31 195 MC31 335 MC21 205 MC31 485 MC21 340 MC22 305 MC32 305 MC33 340 MC34 375 MC31 275 MC31 275 MC22 175 MC32 175 MC22 370 MC32 370 MC33 225 MC34 200 MC33 170 MC33 425 MC35 520 MC37 230 MC39 230160 MC33 170 MC33 425 MC35 520 MC37 230 MC39 160 MC22 345 MC32 345 MC33 325 MC37 230 MC37 230 MC35 540 MC35 540 M C39 160 MC39 160 MC33 170 MC33 374 MC35 170 MC35 520 MC37 230 M C39 160 MC33 205 MC33 374 MC35 170 MC35 520 MC37 230 MC39 160 MC33 170 MC33 374 MC35 170 MC35 520 MC37 230 MC33 205 MC33 374 MC35 170 MC35 520 MC37 230 MC33 170 MC33 374 MC35 170 MC35 520 MC37 230
W3 W5 R3 B5 R1 B3 R3 R3 W3 R2 W4 W4 R5 R5 B3 B3 R4 B5 B5 B2 B1 W3 B5 B5 B2 B1 W3 B5 W3 W3 R3 W3 W3 W1 W1 B5 B5 B5 R2 R4 B1 W3 B5 B5 R2 R4 B1 W3 B5 B5 R2 R4 B1 W3 B5 R2 R4 B1 W3 B5 R2 R4 B1 W3
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
43
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
Dash Size
Stem Size (in)
Description
6 EFG6K-MTF 8 EFG6K-MTF 10 EFG6K-MTF 12 EFG6K-MTF 16 EFG6K-MTF 3 G1 3 G1 3 G1 3 G1 4 G1 4 G1 4 G1 4 G1 4 G1 5 G1 5 G1 5 G1 5 G1 5 G1 5 G1 6 G1 6 G1 6 G1 6 G1 6 G1 6 G1 8 G1 8 G1 8 G1 8 G1 10 G1 10 G1 10 G1 12 G1 12 G1 12 G1 16 G1 16 G1 16 G1 20 G1 20 G1 20 G1 4 G1H 4 G1H 4 G1H 4 G1H 4 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 8 G1H 8 G1H 8 G1H 8 G1H 8 G1H 10 G1H 10 G1H 10 G1H 12 G1H 12 G1H 12 G1H
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Ferrule
Type
3 /8 06GS 1 /2 08GS 5/ 8 10GS 3/ 4 12GS 1 16GS 3/16 03PC 3/16 03PC 3/16 Grease 3/16 Grease 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 5/16 05G 5/16 05G 5/16 05PC 5/16 05PC 5/16 05PC 5/16 05PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC
06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 03PC1FS 80481 03PC2F-2 80415 03MPG -------03MPGB -------MegaCrimp -------MegaCrimp -------04PC1FS 80482 04PC1FS 80482 04PC2F-2 80416 MegaCrimp -------MegaCrimp -------05PC1FS 80483 05PC1FS 80483 05PC2F-2 80417 05PC2F-2 80417 MegaCrimp -------MegaCrimp -------06PC1FS 80484 06PC1FS 80484 06PC2F-2 80418 06PC2F-2 80418 MegaCrimp -------08PC1FS 80485 08PC2F-2 80419 08PC2F-2 80419 MegaCrimp -------10PC1FS-M3K 80486 10PC2F-2B 80476 MegaCrimp -------12PC1FS-M3K 80487 12PC2F-2 80423 MegaCrimp -------16PC1FS 80488 16PC2F-2 80424 MegaCrimp -------20PC1FS 80489 20PC2F-2 80427 MegaCrimp -------MegaCrimp -------04PC1FS 80482 04PC1FS 80482 04PC2F-2 80416 MegaCrimp -------MegaCrimp -------06PC1FS 80484 06PC1FS 80484 06PC2F-2 80418 06PC2F-2 80418 MegaCrimp -------08PC1FS 80485 08PC1FS 80485 08PC2F-2 80419 08PC2F-2 80419 MegaCrimp -------10PC1FS-M3K 80486 10PC2F-2B 80476 MegaCrimp -------12PC1FS-M3K 80487 12PC2F-2 80423
See Adjustment Procedure at beginning of MC4-20 section. .
44
. .
.
Part No.
Description
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/---------------------------------------0.835 0.625 0.625 ------------------------------------0.910 ------------------------------------0.835 0.835 ------------------------------------0.835 0.835 ------------------0.970 0.970 ------------------0.970 ------------------1.095 ------------------1.535 ------------------2.315 ------------------------------------0.910 ------------------------------------0.835 0.835 ---------------------------0.970 0.970 ------------------0.970 ------------------1.095
--- --- ------ --- ------ --- ------ --- ---------------------WIRE WIRE WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ---------------------------WIRE WIRE ------------------WIRE ------------------WIRE
- ----- ---- ----- ---- ----- ---- ----- ---- --------------------------------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ------------------1.75 ------------------1.75 ------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ------------------1.50 -------------------
FULL FULL FULL FULL FULL FULL FULL 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0. 980 1. 080 1. 320 1. 480 1.750 0.620 0.620 0.450 0.450 0.705 0.705 0.680 0.680 0.625 0.790 0.790 0.750 0.750 0.720 0.720 0.845 0.845 0.835 0.835 0.735 0.735 1.010 0.960 0.940 0.940 1.135 1.100 1.075 1.350 1.275 1.170 1.760 1.650 1.545 2.050 1.975 1.920 0.720 0.720 0.685 0.685 0.620 0.845 0.845 0.845 0.845 0.720 0.720 1.020 0.945 0.945 0.940 0.940 1.135 1.085 1.070 1.350 1.275 1.190
MPLN Couplings Only.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set MC33 MC33 MC35 MC35 MC37 MC31 MC31 MC45 MC45 MC21 MC31 MC31 MC21 MC31 MC32 MC22 MC31 MC21 MC31 MC21 MC22 MC32 MC22 MC32 MC21 MC31 MC33 MC33 MC32 MC22 MC34 MC33 MC33 MC35 MC34 MC34 MC37 MC36 MC36 MC39 MC38 MC38 MC21 MC31 MC31 MC21 MC31 MC32 MC22 MC32 MC22 MC21 MC31 MC33 MC32 MC22 MC32 MC22 MC34 MC33 MC33 MC35 MC34 MC34
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 205 374 170 520 230 195 195 185 185 230 365 315 185 205 145 145 455 310 395 260 275 275 255 255 285 425 265 165 470 470 190 440 390 270 465 255 290 450 235 230 355 250 265 395 325 195 195 275 275 275 275 260 395 285 480 480 470 470 190 410 380 270 465 295
B5 R2 R4 B1 W3 W5 W5 B5 B5 W4 B3 R3 B5 W5 R5 R5 B2 W3 R2 B4 W4 W4 R4 R4 R3 W2 W4 R5 R1 R1 W5 B2 R2 B4 R1 W4 R3 R1 W4 R4 B3 W4 B4 R2 R3 B5 W5 W4 W4 W4 W4 B4 R2 B4 R1 R1 R1 R1 W5 W2 R2 B4 R1 R3
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size
Stem Size (in)
Description
16 G1H 16 G1H 16 G1H 20 G1H 20 G1H 20 G1H 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 10 G2AT-HMP 10 G2AT-HMP 12 G2AT-HMP 12 G2AT-HMP 16 G2AT-HMP 16 G2AT-HMP 3 G2 3 G2 4 G2 4 G2 4 G2 4 G2 4 G2 5 G2 5 G2 6 G2 6 G2 6 G2 6 G2 6 G2 6 G2 8 G2 8 G2 8 G2 10 G2 10 G2 10 G2 12 G2 12 G2 12 G2 16 G2 16 G2 16 G2 20 G2 20 G2 20 G2 20 G2H 20 G2H 20 G2H 20 G2H-MTF 4 G2L 4 G2L 6 G2L 6 G2L 8 G2L 10 G2L 12 G2L 16 G2L 20 G2L 4 G2XH 4 G2XH 6 G2XH 6 G2XH 1
Ferrule
Type
1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 3/4 12G 3/4 12PC 1 16G 1 16PC 3/16 03PC 3/16 03PC 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 5/16 05G 5/16 05G 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1 1/4 20G 1/4 04G 1/4 04G 3/8 06G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 1 16G 1 1/4 20G 1/4 04G 1/4 04G 3/8 06G 3/8 06G
Description
Part No.
MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp 08PC2F-2 08PC2F-2 08PC2F-2C 08PC2F-2C MegaCrimp 10PC2F-2C MegaCrimp 12PC2F-2 MegaCrimp 16PC2F-2 03PC1FS 03PC2F-2 MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp
-------80488 80424 -------80489 80427 -------80419 80419 80473 80473 -------80447 -------80423 -------80424 80481 80415 --------------80482 80482 80416 ----------------------------80484 80484 80418 80418 -------80485 80419 -------80486 80447 -------80487 80423 -------80488 80424 -------80489 80427 -------80489 80427 ---------------------------------------------------------------------------------------------------
See Adjustment Procedure at beginning of MC4-20 section. .
. .
.
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/------------------1.595 ------------------2.315 ---------0.970 0.970 0.970 0.970 ---------1.187 ---------1.095 ---------1.500 ---------0.750 ------------------------------------0.785 ------------------------------------------------0.785 0.785 ------------------0.970 ------------------1.220 ------------------1.062 ------------------1.535 ------------------2.187 ------------------2.187 -------------------------------------------------------------------------------------------------------------------
------------------WIRE ------------------WIRE ---------WIRE WIRE WIRE WIRE ---------WIRE ---------WIRE ---------WIRE ---------WIRE ------------------------------------WIRE ------------------------------------------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE -------------------------------------------------------------------------------------------------------------------------------
1.75 ------------------1.75 ------------------1.25 ------------------------------------1.12 ---------1.50 - --------1.75 ---------------------------0.93 0.93 ---------------------------0.93 0.93 0.93 0.93 ------------------------------------1.25 ------------------1.12 ------------------1.50 ------------------1.75 ------------------1.75 ------------------1.75 ------------------1.75 0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 0.93 0.93 0.93 0.93
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.760 1.635 1.540 2.050 1.975 1.920 1.050 0.970 0.970 0.970 0.970 1.170 1.085 1.395 1.205 1.790 1.585 0.655 0.655 0.740 0.740 0.700 0.700 0.655 0.810 0.810 0.890 0.890 0.880 0.880 0.775 0.775 1.050 0.980 0.970 1.170 1.125 1.080 1.395 1.310 1.220 1.790 1.675 1.585 2.125 2.065 2.000 2.125 2.065 2.015 2.125 0.730 0.730 0.880 0.880 1.040 1.160 1.385 1.790 2.125 0.740 0.740 0.890 0.890
Die Set MC37 MC36 MC36 MC39 MC38 MC38 MC33 MC22 MC32 MC22 MC32 MC34 MC33 MC35 MC34 MC37 MC36 MC31 MC31 MC31 MC21 MC31 MC21 MC31 MC32 MC22 MC22 MC32 MC22 MC32 MC31 MC21 MC33 MC33 MC33 MC34 MC34 MC33 MC35 MC35 MC34 MC37 MC36 MC36 MC39 MC38 MC38 MC39 MC38 MC38 MC39 MC21 MC31 MC32 MC22 MC33 MC34 MC35 MC37 MC39 MC31 MC21 MC22 MC32
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 290 420 220 230 355 251 340 530 530 530 530 255 410 355 325 365 315 265 265 435 295 355 220 265 205 205 370 370 345 345 505 355 340 205 185 255 170 400 355 195 355 360 500 315 380 530 405 380 530 435 380 275 415 345 345 333 246 337 360 340 435 295 370 370
R3 B2 W4 R4 B3 W4 W3 B1 B1 B1 B1 W4 W2 B3 W3 B3 W3 W4 W4 W2 R3 W3 R4 W4 B5 B5 B3 B3 W3 W3 W1 R2 W3 B5 W5 W4 W5 R2 B3 B5 B3 B3 W1 W3 B3 B1 W2 B3 B1 B2 B3 R3 W2 W3 W3 R3 W4 W3 B3 B3 W2 R3 B3 B3
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
45
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7 ®
p m i r C r e w o P
.
8 G2XH 10 G2XH 12 G2XH 16 G2XH 4 G3H 4 G3H 5 G3H 5 G3H 6 G3H 6 G3H 8 G3H 12 G3H 16 G3H 20 G3H 20 G3K 20 G3K-MTF 12 G4H 12 G4H 16 G4H 16 G4H 20 G4H 20 G4H 10 G4K 12 G4K 16 G4K 20 G4K 6 G4K-MTF 8 G4K-MTF 12 G4K-MTF 16 G4K-MTF 20 G4K-MTF 8 G5K 10 G5K 12 G5K 16 G5K 8 G5K-MTF 10 G5K-MTF 12 G5K-MTF 16 G5K-MTF 6 G6K 8 G6K 10 G6K 12 G6K 16 G6K 6 G6K-MTF 8 G6K-MTF 10 G6K-MTF 12 G6K-MTF 16 G6K-MTF 12 GMV 16 GMV 20 GMV 4 GT7/GT7NC 4 GT7/GT7NC 5 GT7/GT7NC 6 GT7/GT7NC 6 GT7/GT7NC 8 GT7/GT7NC 12 GT7/GT7NC 16 GT7/GT7NC 4 GT8/GT8NC
Type
1/2 08G 5/8 10G 3/4 12G 1 16G 1/4 04PC 1/4 04PC 5/16 05PC 5/16 05PC 3/8 06PC 3/8 06PC 1/2 08PC 3/4 12PC 1 16PC 1 1/4 20PC 1 1/4 20MGS 1 1/4 20MGS 3/4 12PC 3/4 12PC 1 16PC 1 16PC 1 1/4 20PC 1 1/4 20PC 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20MGS 3/8 06GS 1/2 08GS 3/4 12GS 1 16GS 1 1/4 20MGS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 3/4 12G 1 16G 1 1/4 20G 1/4 04G 1/4 04G 5/16 05G 3/8 06G 3/8 06G 1/2 08G 3/4 12G 1 1 16G 1/4 04G
. .
.
. .
.
. .
.
.
. .
.
.
.
. .
.
.
.
. .
.
.
®
.
.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
.
.
.
.
MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------04PC2F-2 80416 04PC2F-2 80416 05PC2F-2 80417 05PC2F-2 80417 06PC2F-2 80418 06PC2F-2 80418 10PC2F-2B 80476 12PC2F-4 80422 16PC2F-2 80424 20PC2F-2 80427 20MGS-4 -------20MGS-4 -------12PC1FS-M3K 80487 12PC2F-4 80422 16PC1FS 80488 16PC2F-4 80425 20PC1FS 80489 20PC2F-2 80427 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20MGS-4 -------06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 -------20MGS-4 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp --------
See Adjustment Procedure at. beginning of MC4-20 section. . . . .
46
Part No.
Description
.
0 2 4
1
Size (in)
Description
Ferrule
. .
.
p m i r C e l i b o M
Stem
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/------------------------0.785 0.785 0.750 0.750 0.785 0.785 0.880 1.562 1.500 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.375 ----------------------------------------------------------------------------
------------------------------------0.540 0.540 0.620 0.620 0.690 0.690 0.900 1.200 1.450 ------------------------------------------------------------------------------------------------------------------------ --------- --------- --------------------------------------------------------------- --------- --------- --------------------------------------------------------------- --------- --------- --------- ---------------1.200 ----------------------------------------------------------------------------------------------------
1.25 1.12 1.50 1.75 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.50 1.75 1.75 0.93 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.050 1.170 1.395 1.760 0.670 0.670 0.775 0.775 0.785 0.785 1.035 1.365 1.615 1.985 2.050 2.050 1.330 1.320 1.700 1.680 2.010 1.960 1.320 1.480 1.750 2.050 0.980 1.100 1.480 1.750 2.050 1.100 1.320 1.500 1.750 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 0.980 1.100 1.320 1.500 1.750 1.430 1.800 2.110 0.705 0.705 0.755 0.865 0.865 1.020 1.330 1.680 0.750
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set MC33 MC34 MC35 MC37 MC21 MC31 MC31 MC21 MC32 MC22 MC33 MC35 MC36 MC38 MC39 MC39 MC35 MC35 MC36 MC36 MC38 MC38 MC35 MC35 MC37 MC39 MC33 MC33 MC35 MC37 MC39 MC33 MC35 MC35 MC37 MC33 MC35 MC35 MC37 MC33 MC33 MC35 MC35 MC37 MC33 MC33 MC35 MC35 MC37 MC35 MC37 MC39 MC31 MC21 MC47 MC32 MC22 MC33 MC35 MC37 MC21
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 340 255 355 290 170 295 505 355 530 530 315 300 375 375 160 160 235 215 550 510 425 330 170 520 230 160 170 425 520 230 160 425 170 540 230 425 170 540 230 170 425 170 540 230 170 425 170 540 230 420 380 350 365 230 166 315 315 285 235 130 320
W3 W4 B3 R3 W5 B4 W1 R2 W1 W1 R3 R3 R2 R2 B5 B5 R4 R4 B1 B1 B2 W3 R4 B1 W3 B5 B5 B2 B1 W3 B5 B2 R4 W1 W3 B2 R4 W1 W3 B5 B2 R4 W1 W3 B5 B2 R4 W1 W3 W2 R2 W3 B3 W4 W2 R3 R3 B4 R4 R5 W3
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size
.
.
1
Stem Size (in)
Description
4 GT8/GT8NC 6 GT8/GT8NC 6 GT8/GT8NC 8 GT8/GT8NC 12 GT8/GT8NC 16 GT8/GT8NC 3 GTH 4 GTH 4 GTH 5 GTH 5 GTH 6 GTH 8 GTH 10 GTH 12 GTH 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 12 LW 16 LW 12 LW -MTF 16 LW-MTF 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 8 M2T 8 M2T 8 M2T 8 M2T 8 M2T 10 M2T 10 M2T 10 M2T 10 M2T
. .
.
. .
.
Ferrule
Type
Description
1/4 04G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------3/4 12G MegaCrimp -------1 16G MegaCrimp -------3/16 03PC 03PC2F-2 80415 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------5/16 05G MegaCrimp -------5/16 05G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------5/8 10G MegaCrimp -------3/4 12G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1FS 80482 1/4 04PC 04PC1FS 80482 1/4 04PC 04PC2F-2 80416 3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06PC 06PC1FS 80484 3/8 06PC 06PC1FS 80484 3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1FS 80482 1/4 04PC 04PC1FS 80482 1/4 04PC 04PC2F-2 80416 3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06PC 06PC1FS 80484 3/8 06PC 06PC1FS 80484 3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 3/4 12GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 3/4 12GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1F-M2S 80468 1/4 04PC 04PC1F-M2S 80468 1/4 04PC 04PC2F-2 80416 1/4 04PC-SS 04PC1F-M2SS 85027 3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06PC 06PC1F-M2S 81512 3/8 06PC 06PC1F-M2S 81512 3/8 06PC 06PC2F-2 80418 . 3/8 06PC 06PC2F-2 80418 3/8 06PC-SS 06PC1F-M2SS 85028 3/8 06PC-SS 06PC1F-M2SS 85028 1/2 08G MegaCrimp -------1/2 08PC 08PC1F-M2S 80474 . 1/2 08PC 08PC2F-2 80419 1/2 08PC 08PC2F-2 80419 1/2 08PC-SS 08PC1F-M2SS 85029 5/8 10G MegaCrimp -------5/8 10PC 10PC1F-M2S 80477 5/8 10PC 10PC2F-2B 80476 5/8 10PC-SS 10PC1F-M2SS 85030
See Adjustment Procedure at beginning of MC4-20 section. .
. .
.
Part No.
.
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/------------------------------------------------0.687 ------------------------------------------------------------------------------------0.785 ------------------------------------0.800 0.800 ------------------------------------0.785 ------------------------------------0.800 0.800 ------------------------------------------------------------------------0.835 ---------------------------------------------0.785 0.785 ------------------------------------0.970 0.970 ---------------------------0.940 ----------
------------------------------------------------------0.410 ------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------------------------------------------------------------WIRE ---------------------------------------------WIRE WIRE ------------------------------------WIRE WIRE ---------------------------WIRE ----------
0.93 0.93 0.93 1.25 1.50 1.75 ---------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------- --------0.93 0.93 ------------------- --------- --------------------------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------------------------------------------1.25 ------------------------------------1.12 ----------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.750 0.900 0.900 1.040 1.360 1.680 0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 0.740 0.740 0.700 0.700 0.640 0.895 0.895 0.865 0.865 0.765 0.765 0.740 0.740 0.700 0.700 0.640 0.895 0.895 0.865 0.865 0.765 0.765 1.480 1.750 1.480 1.750 0.715 0.715 0.675 0.675 0.630 0.660 0.870 0.870 0.860 0.860 0.735 0.735 0.810 0.810 1.035 1.025 0.940 0.940 1.000 1.155 1.110 1.075 1 .110
Die Set MC31 MC22 MC32 MC33 MC35 MC37 MC31 MC31 MC21 MC31 MC21 MC22 MC33 MC34 MC35 MC21 MC31 MC31 MC21 MC31 MC22 MC32 MC22 MC32 MC21 MC31 MC31 MC21 MC31 MC21 MC31 MC22 MC32 MC32 MC22 MC31 MC21 MC35 MC37 MC35 MC37 MC21 MC31 MC21 MC31 MC31 MC31 MC32 MC22 MC32 MC22 MC21 MC31 MC22 MC32 MC33 MC33 MC32 MC22 MC33 MC34 MC33 MC33 MC33
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 445 384 384 309 290 130 225 455 310 530 370 285 315 240 346 295 435 355 220 235 380 380 315 315 340 485 435 295 355 220 235 380 380 315 315 485 340 520 230 520 230 250 385 175 305 215 275 325 325 305 305 285 425 205 205 315 295 470 470 295 230 460 390 480
B2 R2 R2 R3 R3 R5 B5 B2 W3 W1 B3 B4 R3 W4 B3 R3 W2 W3 R4 R4 B3 B3 R3 R3 B3 R1 W2 R3 W3 R4 R4 B3 B3 R3 R3 R1 B3 B1 W3 B1 W3 W4 B3 R4 B4 B5 W4 W3 W3 R3 R3 R3 W2 B5 B5 R3 B4 R1 R1 B4 R4 R1 R2 R1
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
47
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
.
M T
D X 2 3 C G 1
Stem
Description
Size (in)
12 M2T 12 M2T 12 M2T 12 M2T 16 M2T 16 M2T 16 M2T 16 M2T 10 M2TH 10 M2TH-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 10 M2T-MTF 10 M2T-MTF 10 M2T-MTF 12 M2T-MTF 12 M2T-MTF 12 M2T-MTF 16 M2T-MTF 16 M2T-MTF 16 M2T-MTF 10 M2TN 8 M2T PLUS 10 M2T PLUS 12 M2T PLUS 16 M2TPLUS 16 M2T+ 16 M2T+-MTF 8 M2T PLUS-MTF 10 M2T PLUS-MTF 12 M2T PLUS-MTF 16 M2TPLUS-MTF 4 M3K 4 M3K 4 M3K 4 M3K 5 M3K 5 M3K 6 M3K . 6 M3K 6 M3K 6 M3K 6 M3K 6 M3K 8 M3K 8 M3K 8 M3K 8 M3K 8 M3K
3/4 3/4 3/4 3/4 1 1 1 1 5/8 5/8 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 5/8 1/2 5/8 3/4 1 1 1 1/2 5/8 3/4 1 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2
.
.
Ferrule
Type
12G MegaCrimp 12PC 12PC1F-M2S 12PC 12PC2F-2 12PC-SS 12PC1F-M2SS 16G MegaCrimp 16PC 16PC1F-M2S 16PC 16PC2F-2 16PC-SS 16PC1F-M2SS 10G MegaCrimp 10G MegaCrimp 04G MegaCrimp 04G MegaCrimp 04PC 04PC1F-M2S 04PC 04PC1F-M2S 04PC 04PC2F-2 06G MegaCrimp 06G MegaCrimp 06PC 06PC1F-M2S 06PC 06PC1F-M2S 06PC 06PC2F-2 06PC 06PC2F-2 08G MegaCrimp 08PC 08PC1F-M2S 08PC 08PC2F-2 08PC 08PC2F-2 10G MegaCrimp 10PC 10PC1F-M2S 10PC 10PC2F-2B 12G MegaCrimp 12PC 12PC1F-M2S 12PC 12PC2F-2 16G MegaCrimp 16PC 16PC1F-M2S 16PC 16PC2F-2 10G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16G MegaCrimp 16G MegaCrimp 16G MegaCrimp 08G MegaCrimp 10G MegaCrimp 12G MegaCrimp 16G MegaCrimp 04G MegaCrimp 04G MegaCrimp 04PC 04M3KPC 04PC 04M3KPC 05G MegaCrimp 05G MegaCrimp 06G MegaCrimp . 06G MegaCrimp 06PC 06M3KPC 06PC 06M3KPC 06PC 06PC2F-2 06PC 06PC2F-2 08G MegaCrimp 08PC 08M3KPC 08PC 08M3KPC 08PC 08PC2F-2 08PC 08PC2F-2
See Adjustment Procedure at beginning of MC4-20 section.
48
.
. .
.
Part No.
Description
.
2
-------80475 80423 85031 -------80480 80424 85032 ----------------------------80468 80468 80416 --------------81512 81512 80418 80418 -------80474 80419 80419 -------80477 80476 -------80475 80423 -------80480 80424 -------------------------------------------------------------------------------------------80584 80584 ----------------------------80585 80585 80418 80418 -------80586 80586 80419 80419
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/------------------1.095 ---------------------------1.595 ---------------------------------------------------------0.835 ------------------------------------0.785 0.785 ------------------0.970 0.970 ------------------0.940 ------------------1.095 ------------------1.500 ------------------------------------------------------------------------------------------------------------------------------------------------------------------0.835 0.835 ---------------------------0.970 0.970
------------------WIRE ---------------------------WIRE ---------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE WIRE ---------------------------WIRE WIRE
1.50 ---------------------------1.75 ---------------------------1.12 1.12 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ---------- --------1.50 ------------------1.75 ------------------1.12 1.25 1.12 1.50 1.75 1.75 1.75 1.25 1.12 1.50 1.75 0.93 0.93 ------------------0.93 0.93 0.93 0.93 ------------------------------------1.25 -------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.370 1.330 1.195 1 .330 1.725 1.680 1.510 1.655 1.145 1.145 0.715 0.715 0.675 0.675 0.630 0.870 0.870 0.860 0.860 0.735 0.735 1.035 1.025 0.940 0.940 1.155 1 .110 1.075 1.370 1 .330 1.195 1.725 1.680 1.510 1.145 1.035 1.125 1.370 1.710 1.710 1.710 1.035 1.125 1.370 1.710 0.700 0.700 0.680 0.680 0.790 0.790 0.810 0.810 0.770 0.770 0.705 0.705 1.000 0.980 0.980 0.930 0.930
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set MC35 MC35 MC34 MC35 MC37 MC36 MC36 MC36 MC34 MC34 MC21 MC31 MC21 MC31 MC31 MC32 MC22 MC32 MC22 MC21 MC31 MC33 MC33 MC22 MC32 MC34 MC33 MC33 MC35 MC35 MC34 MC37 MC36 MC36 MC34 MC33 MC34 MC35 MC37 MC37 MC37 MC33 MC34 MC35 MC37 MC21 MC31 MC21 MC31 MC22 MC32 MC22 MC32 MC31 MC21 MC21 MC31 MC33 MC22 MC32 MC22 MC32
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 310 235 305 235 215 510 160 485 210 210 250 385 175 305 215 325 325 305 305 285 425 315 295 470 470 230 460 390 310 235 305 215 510 160 210 315 170 310 180 180 180 315 170 310 180 220 355 185 315 145 145 205 205 495 345 230 365 245 550 550 450 450
R3 R4 R3 R4 W4 B1 R4 B1 R4 R4 W4 B3 R4 B4 B5 W3 W3 R3 R3 R3 W2 R3 B4 R1 R1 R4 R1 R2 R3 R4 R3 W4 B1 R4 R4 R3 W5 R3 B5 B5 B5 R3 W5 R3 B5 R4 W3 B5 R3 R5 R5 B5 B5 R1 B3 W4 B3 R4 B5 B5 B2 B2
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size
.
.
Stem Size (in)
Description
10 M3K 10 M3K 10 M3K 12 M3K 12 M3K 12 M3K 12 M3K 16 M3K 16 M3K 20 M3K 4 M3KH 4 M3KH 6 M3KH 6 M3KH 8 M3KH 10 M3KH 12 M3KH 12 M3KH 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 10 M3K-MTF 10 M3K-MTF 10 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 16 M3K-MTF 16 M3K-MTF 4 M3K-XTF 4 M3K-XTF 5 M3K-XTF 5 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 8 M3K-XTF 8 M3K-XTF 8 M3K-XTF 10 M3K-XTF 10 M3K-XTF 12 M3K-XTF 12 M3K-XTF 12 M3K-XTF 16 M3K-XTF 16 M3K-XTF
. .
.
. .
.
Ferrule
Type
Description
Part No.
5/8 10G MegaCrimp -------5/8 10PC 10PC1FS-M3K 80486 5/8 10PC 10PC2F-2C 80447 3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 3/4 12PC 12PC1FS-M3K 80487 3/4 12PC 12PC2F-2 80423 1 16G MegaCrimp -------1 16GS 16GS1F-2 --------------1 1/4 20MGS 20MGS-4 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------5/8 10G MegaCrimp -------3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04M3KPC 80584 1/4 04PC 04M3KPC 80584 3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06PC 06M3KPC 80585 3/8 06PC 06M3KPC 80585 3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 1/2 08G MegaCrimp -------1/2 08PC 08M3KPC 80586 1/2 08PC 08M3KPC 80586 1/2 08PC 08PC2F-2 80419 1/2 08PC 08PC2F-2 80419 5/8 10G MegaCrimp -------5/8 10PC 10PC1FS-M3K 80486 5/8 10PC 10PC2F-2C 80447 3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 3/4 12PC 12PC1FS-M3K 80487 3/4 12PC 12PC2F-2 80423 1 16G MegaCrimp -------1 16GS 16GS1F-2 -------1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------5/16 05G MegaCrimp -------5/16 05G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 1/2 08G MegaCrimp -------. 1/2 08PC 08PC2F-2 80419 1/2 08PC 08PC2F-2 80419 5/8 10G MegaCrimp -------. 5/8 10PC 10PC2F-2C 80447 3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 3/4 12PC 12PC2F-2 80423 1 16G MegaCrimp -------1 16GS 16GS1F-2 --------
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/------------------1.220 ---------------------------1.062 ------------------------------------------------------------------------------------------------------------------------------------------------0.835 0.835 ---------------------------0.970 0.970 ------------------1.220 ---------------------------1.062 ------------------------------------------------------------------------0.835 0.835 ---------0.970 0.970 ---------1.220 ------------------1.062 -------------------
---------1.12 FULL ---------- ---------- FULL WIRE ---------- FULL ---------1.50 FULL ---------- ---------- FULL ---------- ---------- FULL WIRE ---------- FULL ---------1.75 FULL ---------- ---------- FULL ---------- ---------- FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL ---------1.25 FULL ---------1.12 FULL ---------1.50 FULL ---------- ---------- FULL ---------0.93 FULL ---------0.93 FULL ---------- ---------- FULL ---------- ---------- FULL ---------0.93 FULL ---------0.93 FULL ---------- ---------- FULL ---------- ---------- FULL WIRE ---------- FULL WIRE ---------- FULL ---------1.25 FULL ---------- ---------- FULL ---------- ---------- FULL WIRE ---------- FULL WIRE ---------- FULL ---------1.12 FULL ---------- ---------- FULL WIRE - --------- FULL ---------1.50 FULL ---------- ---------- FULL ---------- ---------- FULL WIRE ---------- FULL ---------1.75 FULL ---------- ---------- FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL ---------0.93 FULL WIRE ---------- FULL WIRE ---------- FULL ---------1.25 FULL WIRE ---------- FULL WIRE ---------- FULL ---------1.12 FULL WIRE ---------- FULL ---------1.50 FULL ---------- ---------- FULL WIRE ---------- FULL ---------1.75 FULL ---------- ---------- FULL
1.170 1.125 1.080 1.395 1.300 1.310 1.220 1.800 1.610 2.050 0.700 0.700 0.810 0.810 1.000 1.170 1.395 1.300 0.700 0.700 0.680 0.680 0.810 0.810 0.770 0.770 0.705 0.705 1.000 0.980 0.980 0.930 0.930 1.170 1.125 1.080 1.395 1.300 1.310 1.220 1.800 1.610 0.700 0.700 0.790 0.790 0.810 0.810 0.705 0.705 1.000 0.930 0.930 1.170 1.080 1.395 1.300 1.220 1.800 1.610
Die Set MC34 MC34 MC33 MC35 MC35 MC35 MC34 MC37 MC36 MC39 MC21 MC31 MC32 MC22 MC33 MC34 MC35 MC35 MC21 MC31 MC31 MC21 MC32 MC22 MC21 MC31 MC21 MC31 MC33 MC22 MC32 MC32 MC22 MC34 MC34 MC33 MC35 MC35 MC35 MC34 MC37 MC36 MC31 MC21 MC32 MC22 MC32 MC22 MC21 MC31 MC33 MC32 MC22 MC34 MC33 MC35 MC35 MC34 MC37 MC36
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 255 170 400 355 150 195 355 380 345 160 220 355 205 205 245 255 355 150 220 355 315 185 205 205 345 495 230 365 245 550 550 450 450 255 170 400 355 150 195 355 380 345 355 220 145 145 205 205 230 365 245 450 450 255 255 355 150 355 355 345
W4 W5 R2 B3 B5 B5 B3 R2 B3 B5 R4 W3 B5 B5 R4 W4 B3 B5 R4 W3 R3 B5 B5 B5 B3 R1 W4 B3 R4 B5 B5 B2 B2 W4 W5 R2 B3 B5 B5 B3 R2 B3 W3 R4 R5 R5 B5 B5 W4 B3 R4 B2 B2 W4 W4 B3 B5 B3 B3 B3
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of MC4-20 section. .
. .
.
.
2
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
49
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
Stem
Dash Size Description 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 8 M4K+ 8 M4K+ 8 M4K+ 8 M4K+ 10 M4K+ 10 M4K+ 10 M4K+ 12 M4K+ 12 M4K+ 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 10 M4K+-MTF . . 10 M4K+-MTF 10 M4K+-MTF 12 M4K+-MTF 12 M4K+-MTF 4 M4K+-XTF 4 M4K+-XTF 4 M4K+-XTF 4 M4K+-XTF 6 M4K+-XTF 6 M4K+-XTF 8 M4K+-XTF 10 M4K+-XTF 12 M4K+-XTF 12 M4K+-XTF 4 M4KH 4 M4KH 8 M4KH 10 M4KH 12 M4KH 12 M4KH-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 4 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF 6 M4K-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
.
.
Size (in) 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 1/4 1/4 1/4 1/4 3/8 3/8 1/2 5/8 3/4 3/4 1/4 1/4 1/2 5/8 3/4 3/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8
Type 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12G 12GS 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC 06PC 06PC 08G 08PC 08PC 08PC 10G 10PC 10PC 12G 12GS 04G 04G 04PC 04PC 06G 06G 08G 10G 12G 12GS 04G 04G 08G 10G 12G 12G 04G 04G 04PC 04PC 04PC 06G 06G 06PC 06PC
Ferrule
.
Skive / Buff Length Part +/Diameter .03(in) (in) Description No. MegaCrimp -------------- ---------MegaCrimp -------------- ---------04PC1F-M2S 80468 ------- ---------04PC1F-M2S 80468 ------- ---------04PC2F-2 80416 0.835 WIRE MegaCrimp -------------- ---------MegaCrimp ----------------- ---------06PC1F-M2S 81512 ------- ---------06PC1F-M2S 81512 ------- ---------06PC2F-2 80418 0.785 WIRE 06PC2F-2 80418 0.785 WIRE MegaCrimp -------------- ---------08PC1FS 80485 ---------- ---------08PC2F-2 80419 0.880 WIRE 08PC2F-2 80419 0.880 WIRE MegaCrimp -------------- ---------10PC1FS-M3K 80486 ---------- ---------10PC2F-2C 80447 1.220 WIRE MegaCrimp -------------- ---------12GS1F-2 G20995-0212 ------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------04PC1F-M2S 80468 ---------- ---------04PC1F-M2S 80468 ---------- ---------04PC2F-2 80416 0.835 WIRE MegaCrimp -------------- ---------MegaCrimp ----------------- ---------06PC1F-M2S 81512 ---------- ---------06PC1F-M2S 81512 ---------- ---------06PC2F-2 80418 0.785 WIRE 06PC2F-2 80418 0.785 WIRE MegaCrimp -------------- ---------08PC1FS 80485 ---------- ---------08PC2F-2 80419 0.880 WIRE 08PC2F-2 80419 0.880 WIRE MegaCrimp -------------- ---------10PC1FS-M3K 80486 ---------- ---------10PC2F-2C 80447 1.220 WIRE MegaCrimp -------------- ---------12GS1F-2 G20995-0212 ------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------04PC1F-M2S 80468 ---------- ---------04PC1F-M2S 80468 ---------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------12GS1F-2 G20995-0212 ---------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------MegaCrimp -------------- ---------MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------04PC1F-M2S 80468 ---------- ---------04PC1F-M2S 80468 ---------- ---------04PC2F-2 80416 0.835 WIRE MegaCrimp ----------------- ---------MegaCrimp ----------------- ---------06PC1F-M2S 81512 ---------- ---------06PC1F-M2S 81512 ---------- ----------
See Adjustment Procedure at beginning of MC4-20 section.
50
.
. .
.
.
2
Crimp Insertion Length +/- .03(in) 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ---------0.93 0.93 ---------------------------0.93 0.93 ---------FULL ------------------1.25 ---------------------------1.12 ------------------1.50 - --------0.93 0.93 ------------------0.93 0.93 1.25 1.12 1.50 - --------0.93 0.93 1.25 1.12 1.50 1.50 0.93 0.93 ---------------------------0.93 0.93 -------------------
Crimp Crimp OD Length +/FULL 0.715 FULL 0.715 FULL 0.675 FULL 0.675 FULL 0.630 FULL 0.870 FULL 0.870 FULL 0.870 FULL 0.870 FULL 0.735 FULL 0.735 FULL 1.060 FULL 0.980 FULL 0.960 FULL 0.960 FULL 1.160 FULL 1.105 FULL 1.080 FULL 1.395 FULL 1 .300 FULL 0.715 FULL 0.715 FULL 0.675 FULL 0.675 FULL 0.630 FULL 0.870 FULL 0.870 FULL 0.870 FULL 0.870 FULL 0.735 FULL 0.735 FULL 1.060 FULL 0.980 FULL 0.960 FULL 0.960 FULL 1.160 FULL 1.105 FULL 1.080 FULL 1.395 FULL 1.300 FULL 0.715 FULL 0.715 FULL 0.675 FULL 0.675 FULL 0.870 FULL 0.870 FULL 1.035 FULL 1.160 FULL 1.395 FULL 1.300 FULL 0.715 FULL 0.715 FULL 1.025 FULL 1.165 FULL 1.395 FULL 1.395 FULL 0.715 FULL 0.715 FULL 0 .675 FULL 0 .675 FULL 0.630 FULL 0.870 FULL 0.870 FULL 0 .870 FULL 0 .870
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set MC21 MC31 MC21 MC31 MC31 MC22 MC32 MC32 MC22 MC31 MC21 MC33 MC33 MC22 MC32 MC34 MC33 MC33 MC35 MC35 MC31 MC21 MC31 MC21 MC31 MC22 MC32 MC22 MC32 MC31 MC21 MC33 MC33 MC22 MC32 MC34 MC33 MC33 MC35 MC35 MC31 MC21 MC21 MC31 MC32 MC22 MC33 MC34 MC35 MC35 MC31 MC21 MC33 MC34 MC35 MC35 MC31 MC21 MC31 MC21 MC31 MC32 MC22 MC32 MC22
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 250 W4 385 B3 175 R4 305 B4 215 B5 325 W3 325 W3 325 W3 325 W3 425 W2 285 R3 325 R3 205 B5 510 W1 510 W1 246 W4 450 B2 400 R2 355 B3 150 B5 385 B3 250 W4 305 B4 175 R4 215 B5 325 W3 325 W3 325 W3 325 W3 425 W2 285 R3 362 B3 205 B5 510 W1 510 W1 246 W4 450 B2 400 R2 355 B3 150 B5 385 B3 250 W4 175 R4 305 B4 325 W3 325 W3 315 R3 250 R4 355 B3 150 B5 385 B3 250 W4 295 B4 250 R4 355 B3 355 B3 385 B3 250 W4 305 B4 175 R4 215 B5 325 W3 325 W3 325 W3 325 W3
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers Hose Dash Size
.
1
Stem Size (in)
Description
6 M4K-MTF 6 M4K-MTF 8 M4K-MTF 8 M4K-MTF 8 M4K-MTF 8 M4K-MTF 10 M4K-MTF 10 M4K-MTF 10 M4K-MTF 12 M4K-MTF 12 M4K-MTF 4 M4K-XTF 4 M4K-XTF 4 M4K-XTF 4 M4K-XTF 6 M4K-XTF 6 M4K-XTF 6 M4K-XTF 8 M4K-XTF 10 M4K-XTF 12 M4K-XTF 12 M4K-XTF 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 5 M5K 5 M5K 6 M5K 6 M5K 8 M5K 4 M6K 4 M6K . . 4 MCPB+ 4 MCPB+ 6 MCPB+ 6 MCPB+ 8 MCPB+ 12 MCPB+ 12 MCPB+ 16 MCPB+ 16 MCPB+ 20 MCPB+ 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 8 MCPB+-MTF 8 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 16 MCPB+-MTF 16 MCPB+-MTF 20 MCPB+-MTF 4 MEGATECH 250 4 MEGATECH 250
.
Ferrule
Type
Description
3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 1/2 08G MegaCrimp -------1/2 08PC 08PC1FS 80485 1/2 08PC 08PC2F-2 80419 1/2 08PC 08PC2F-2 80419 5/8 10G MegaCrimp -------5/8 10PC 10PC1FS-M3K 80486 5/8 10PC 10PC2F-2C 80447 3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1F-M2S 80468 1/4 04PC 04PC1F-M2S 80468 3/8 08G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------5/8 10G MegaCrimp -------3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1F-M2S 80468 1/4 04PC 04PC1F-M2S 80468 1/4 04PC 04PC2F-2 80416 1/4 04PC-SS 04PC1F-M2SS 85027 5/16 05G MegaCrimp -------5/16 05G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------. 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------3/8 06G MegaCrimp -------3/8 06G MegaCrimp -------1/2 08G MegaCrimp -------3/4 12G MegaCrimp -------3/4 12GS 12GS1F-2 G20995-0212 1 16G MegaCrimp -------1 16GS 16GS1F-2 -------1 1/4 20G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04PC 04PC1FS 80482 1/4 04PC 04PC2F-2 80416 3/8 06G MegaCrimp -------3/8 08G MegaCrimp -------3/8 06PC 06PC1FS 80484 3/8 06PC 06PC1FS 80484 3/8 06PC 06PC2F-2 80418 3/8 06PC 06PC2F-2 80418 1/2 08PC 08PC1FS 80485 1/2 08PC 08PC2F-2 80419 3/4 12G MegaCrimp -------3/ 4 12GS 12GS1F- 2 G20995-0212 1 16G MegaCrimp -------1 16GS 16GS1F-2 -------1 1/4 20G MegaCrimp -------1/4 04G MegaCrimp -------1/4 04G MegaCrimp --------
See Adjustment Procedure at beginning of MC4-20 section. .
. .
.
Part No.
.
2
Skive / Buff Crimp Length Insertion Crimp +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/0.785 0.785 ------------------0.880 0.880 ------------------1.220 ------------------------------------------------------------------------------------------------------------------------------------------------0.835 ------------------------------------------------------------------------------------------------------------------------------------------------------------0.785 ------------------------0.800 0.800 ------0.880 -------------------------------------------
WIRE ---------WIRE ------------------1.25 ---------- ---------WIRE ---------WIRE ------------------1.12 ---------- ---------WIRE - -----------------1.50 ---------- ------------------0.93 ---------0.93 ---------- ------------------- ------------------1.25 ---------0.93 ---------0.93 ---------1.25 ---------1.12 ---------1.50 ---------- ------------------0.93 ---------0.93 ---------- ------------------- ---------WIRE ------------------- ------------------0.93 ---------0.93 ---------0.93 ---------0.93 ---------1.25 ---------0.93 ---------0.93 ---------0.93 ---------0.93 ---------0.93 ---------0.93 ---------1.25 ---------1.50 ---------- ------------------1.75 ---------- ------------------1.75 ---------0.93 ---------0.93 ---------- ---------WIRE ------------------0.93 ---------1.25 ---------- ------------------- ---------WIRE ---------WIRE ------------------- ---------WIRE ------------------1.50 --- ---- --- - ------ -----------1.75 ---------- ------------------1.75 ---------0.93 ---------0.93
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.735 0.735 1.060 0.980 0.960 0.960 1.165 1.105 1.080 1.395 1.300 0.715 0.715 0.675 0.675 1.035 0.870 0.870 1.035 1.160 1.395 1.300 0.715 0.715 0.675 0.675 0.630 0.660 0.795 0.795 0.860 0.860 1.040 0.74 0.74 0.740 0.740 0.895 0.895 1.060 1.395 1.300 1.800 1.610 2.125 0.740 0.740 0 .700 0.640 0.895 1.060 0 .865 0 .865 0.765 0.765 0.980 0.970 1.395 1. 300 1.800 1 .610 2.125 0.680 0.680
Die Set MC21 MC31 MC33 MC33 MC22 MC32 MC34 MC33 MC33 MC35 MC35 MC21 MC31 MC31 MC21 MC33 MC32 MC22 MC33 MC34 MC35 MC35 MC31 MC21 MC21 MC31 MC31 MC31 MC32 MC22 MC22 MC32 MC33 MC31 MC21 MC21 MC31 MC22 MC32 MC33 MC35 MC35 MC37 MC36 MC39 MC31 MC21 MC31 MC31 MC22 MC33 MC22 MC32 MC21 MC31 MC33 MC33 MC35 MC35 MC37 MC36 MC39 MC21 MC31
Crimper 4-20 4-20 User's Digital Spacer Actual Setting ¹ Ring Setting 285 425 360 205 510 510 250 450 401 355 150 250 385 305 175 315 325 325 313 246 355 150 385 250 175 305 215 275 175 175 305 305 325 435 295 295 435 378 378 362 355 150 389 345 380 435 295 355 235 380 360 315 315 340 485 205 185 355 150 380 345 380 195 310
R3 W2 B3 B5 W1 W1 R4 B2 R2 B3 B5 W4 B3 B4 B4 R3 W3 W3 R3 W4 B3 B5 B3 W4 B4 B4 B5 W4 R5 R5 R3 R3 R3 W2 R3 W2 W2 B3 B3 B3 B3 B5 R2 B3 B3 W2 R3 W3 R4 B3 B3 R3 R3 B3 R1 B5 W5 B3 B5 R2 B3 B3 R4 W3
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings Only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
51
Hydraulic Hose Crimp Data MC4-20 Digital Dial and Positive Stop Crimpers G4H with PC2F Ferrule Crimp Data G e n e r a l
1. For hose size and stem type to be crimped to find proper table to use on the right. 2. Measure hose OD with pi tape and match to Hose OD in table to the right and find the proper data for the crimp. If the measured hose OD doesn't match a number in the Hose OD column, use the crimp data for the closest lower Hose OD.
Hose
Stem
Dash Size
Hose
Type
12
G4H
PC
Ferrule Description Part No.
12PC2F-4
Crimp
Hose OD +/- .010(in)
Hose
Stem
Dash Size
Hose
Type
16
G4H
PC
Stem
Dash Size
Hose
Type
20
G4H
PC
Digital
Spacer
User's Actual Ring
Crimp Length
Die
Setting
Ring
1.22
1.39
Full
35
345
B3
1.21
1.38
Full
35
325
W3
1.19
1.36
Full
35
290
B4
1.17
1.34
Full
35
250
W4
1.15
1.32
Full
35
215
R4
1.14
1.31
Full
35
195
B5
S w a g i n g
Ferrule Description Part No.
16PC2F-4
Crimp
Crimper
Crimp OD
80425
Hose OD +/- .010(in)
Hose
Crimper
Crimp OD
80422
Digital
Spacer
User's Actual Ring
Crimp Length
Die
Setting
Ring
1.49
1.72
Full
36
595
B1
1.48
1.71
Full
36
570
B1
1.46
1.69
Full
36
530
B1
1.44
1.67
Full
36
490
W1
1.42
1.65
Full
36
450
B2
1.41
1.64
Full
36
430
B2
®
7 0 7
Ferrule Description Part No. 20PC2F-2
Crimp
Crimper
Crimp OD
80427
Digital
Spacer
User's Actual Ring
Hose OD
+/- .010(in)
Crimp Length
Die
Setting
Ring
1.74
2.00
Full
38
405
W2
1.73
1.99
Full
38
385
R2
1.71
1.97
Full
38
345
W3
1.69
1.95
Full
38
310
R3
1.67
1.93
Full
38
270
W4
1.66
1.92
Full
38
250
W4
P o w e r C r i m p
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of MC4-20 section.
2
MPLN Couplings Only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
53
GLP Coupling Crimping Instructions MobileCrimp® 4-20 IMPORTANT- MC4-20
Digital Dial users- Contact your Gates representative or check www.gates.com and request Fluid Power Technical Note ‘Crimping GLP couplings using the MC4-20 Digital Dial crimper’
l a r e n e G
See Figure 1 for proper alignment of coupling in die prior to crimping. Align fitting end of staking collar of uncrimped ferrule flush with top of the die
g n i g a w S Figure 1 Hose
Dash Size
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Measure Crimp Here
Stem
Ferrule
T ype
D es cr ipt io n
Crimp Insertion Length +/- ..03 Crimp (In.) . O.D. . .
Description
Size (In.)
4 6 8 10 12 4 6 8 10 12 4 6 8 10 12
LOC LOC LOC LOC LOC LOL LOL LOL LOL LOL M500 M500 M500 M500 M500
1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1
1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc 1-pc
GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1
0.66 0.77 0.72 0.75 0.75 . . 0.66 . 0.77 . 0.72 . 0.75 . 0.98 . 0.66 . . 0.77 . 0.72 . 0.75 . 0.75
4 6 8 10 12
M500-XTF M500-XTF M500-XTF M500-XTF M500-XTF
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
0.66 . 0.77 . 0.72 0.75 0.75
4 6 8 10 12 4 6 8 10 12 8 10 12 4 6 8 10 12
MEGATECH250 MEGATECH250 MEGATECH250 MEGATECH250 MEGATECH250 RLA RLA RLA RLA RLA S/R-XH S/R-XH S/R-XH TR500 TR500 TR500 TR500 TR500
1/4 3/8 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4 1/2 5/8 3/4 1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP1 GLP5 GLP5 GLP5 GLP5 GLP5
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5
0.66 . 0.77 . 0.72 . 0.75 . 0.98 . 0.66 . 0.77 . 0.72 . 0.75 . 0.98 0.72 0.75 0.98 0.66 0.77 0.72 0.75 0.98
.
.
Crimper
Die Set
MC4-20 Spacer Ring
0.470 0.620 0.740 0.920 .1.000 .0.470 .0.620 . 0.740 . 0.910 . .1.040 .0.470 .0.625 .0.750 .0.910 . 1.015
MC71 MC72 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75
R4 R4 R4 R4 R5 R4 R4 R4 R4 B4 R4 R4 W4 B5 W5
0.750 0.910 1.015
MC71 MC72 MC73 MC74 MC75
R4 R4 W4 B5 W5
MC71 MC72 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75 MC73 MC74 MC75 MC71 MC72 MC73 MC74 MC75
B4 W4 R4 B5 R4 B4 B4 R4 R4 B4 W4 R4 B3 R4 B5 B5 R5 R4
. .0.470 .0.625
0.500
. 0.640 . .0.740 . 0.90 .1.020
0.500 .0.660 .0.740 . 0.920 .
1.040 0.760 0.920 1.080 0.470 0.610 0.720 0.880 1.020
M T
D X 2 3 C G
54
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
GL Coupling Crimping Instructions MobileCrimp® 4-20 To achieve proper tail length, line up fitting end of ferrule with top of die (see Figure 1) prior to crimping. Align fitting end of staking collar of uncrimped ferrule flush with bottom of die.
G e n e r a l
Crimp Dies
Crimp Diameter (Front Crimp)
Figure 1 - For MC81,
MC82 and MC83 dies
Dash Size
Description
12
GMV
16 20
GMV GMV
S w a g i n g
Tail Length Measure Crimp Here (Front Crimp)
12GL
1-pc GL
------ ---------
----------
1.750
0.50
1.12
MC81
250
R1
P o w e r C r i m p
1 16GL 1 1/4 20GL
1-pc GL 1-pc GL
------ -------------- ---------
- ------------------
2.125 2.250
0.60 0.50
1.36 1.66
MC82 MC83
250 275
R3 W1
7 0 7
Size T (in.) 3/4
e Descri tion Part Length Diameter Insertion Tail Crimp No. +/(in.) Length Length OD +/.03(in.) +/- .03(in) ±.10(in) .010(in.)
Die Set
MC4-20 Digital Setting
MC4-20 Spacer Ring
User's Actual Setting
®
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
55
Clamp Collar Crimping Instructions MobileCrimp® 4-20 l a r e n e G
Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual hose cover failure. Remember: Clamp collars must be crimped before the hose couplings.
Use the following instructions to determine crimp diameter, which can then be used to find crimping setting in Table 2. The required clamp collar for a specific hydraulic hose is provided in Table 1. g n i g a w S
1. Measure hose’s outside diameter at the location where clamp collar will be crimped. This can be accomplished by using a pie tape or by using the average hose outside diameter measured with a dial caliper. 2. Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula below).
Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] 7 0 7 ®
p m i r C r e w o P
When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side of the collar.
Description CC1.12 CC1.25 CC1.37
Part Number G52000-0210 G52000-0212 G52000-0412
Table 1 Product Hydraulic Hose Number Applications 7334-45805 10M2T, 10G2 7334-45885 12M2T, 12G2, 12M4K 7334-45895 12C12, 12G4K
0 2 4
Table 2
®
p m i r C e l i b o M
MCC3 Die Crimp Approx. Diameter Setting 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
56
MCC4 Die Crimp Approx. Diameter Setting
260 270 282 293 303 315 325 335 347 358 370 380 390 400 412 423 435 445 455 465 477 488 500 510
1.250 1.255 1.260 1.265 1.270 1.275 1.280 1.285 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365
260 270 282 293 303 315 325 335 347 358 370 380 390 400 412 423 435 445 455 465 477 488 500 510
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Length (In.) 2.250 2.000 2.000
MC 4-20 Die MCC3 MCC4 MCC4
Power Steering Male Flareless Assembly Instructions MobileCrimp® 4-20 6. Mark hose 1-1/4" (±1/32") from the end of hose with a marker pen. Do not damage hose. See Fig. 3.
Hose Preparation and Assembly 1. Measure tube O.D. 2. Select proper Male Flareless coupling for the application.
G e n e r a l
3. Determine length of replacement assembly. Measure the distance between the points where the tubing is to be cut. See Fig. 1.
Fig. 3 7. Insert a 6PS coupling into hose until end of ferrule is even with the mark. (See Fig. 4.)
S w a g i n g
Mark
Fig. 1 NOTE: Tubing must be cut at 1" from the start of any bend. Read "Tubing Preparation Assembly" section on next page before cutting. 4. Determine necessary cut length of hose.
Cut = Length
P o w e r C r i m p
Fig. 4
®
8. Place the MC44 die into crimper. Use setting /spacer ring as shown below:
Assembly Cutoff Cutoff Overall – Dimension – Dimension Length (Coupling 1) (Coupling 2)
Digital Dial
Positive Stop Spacer Ring
190
Blue Power Steering
(Cutoff dimensions are in Table below.)
Cutoff Dimensions For Power Steering Couplings Part No.
Description
G50510-0604 6PS-4MFA G50510-0605 6PS-5MFA G50510-0606 6PS-6MFA G50510-0608 6PS-M8MFA G50510-0610 6PS-M10MFA G50510-0612 6PS-M12MFA
7 0 7
9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of the stem hex. (See Fig. 5.)
M o b i l e C r i m p ®
4 -2 0
Cutoff (In.) .996 .996 1.012 .934 .973 .973
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2.
Fig. 5 10. Place no-notch cone on die fingers. Press crimp button. When you hear pump pressurize or the light and buzzer sound, release your finger from the crimp button. rimp is now complete.
G C 3 2 -X D T M
Fig. 2 Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
57
Power Steering Male Flareless Assembly Instructions
(cont'd)
MobileCrimp® 4-20 l a r e n e G
11. Measure the crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance.
3. Connect to Tube End (Preliminary Connection) A. Insert tube into thread end of hose assembly until it bottoms against shoulder.
Crimp Dia. = .720" ± .005" Crimp Dia. = .700" ± .005" g n i g a w S
Fig. 6 12. Check assembly to make sure correct overall length has been obtained.
B. Screw hex nut to thread end until finger tight.
13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary.
C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset.
Tubing Preparation Assembly 7 0 7
4. Inspect
1. Tube End Condition
®
p m i r C r e w o P
A. Before cutting tube, mark both ends of assembly so that it can be properly reassembled. Marks must be made on tubing beyond the point where the tubing will be cut. Use a marker pen to mark the tubing so the surface won't be scratched. B. Tube end must be cut squarely (±5°). C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube.
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
D. The bare end of the tube must be long enough for the nut and sleeve to be placed over the tube. (1" minimum length before the start of any bend.) E. There must be sufficient tube length for tube end to seat against shoulder in thread end of stem. (1" minimum length before the start of any bend.)
2. Nut and Sleeve Placement (Tube End) A. Install hex nut over tube, positioned so the shoulder end is placed on tube first. Thread end will then face hose assembly.
A. Disassemble and inspect compression of sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed. B. Tube end will be slightly distorted from butting against internal shoulder. NOTE: Makeup of the correct connection is critical for proper use and safety.
5. Final Assembly A. Insert tube into thread end of hose assembly. B. With a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between sleeve, tube and seat of stem. CAUTION: Overtightening may cause stripped threads and/or collapse of tube. C. Before tightening second end, line up the two marks on tubing to assure proper orientation.
B. Place sleeve on tube so tapered end will face hose assembly.
M T
D X 2 3 C G
58
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Gates PolarSeal ® Hose G45 Series (ACA) Coupling Crimping Instructions MobileCrimp® 4-20 Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates' assembly recommendations.
G e n e r a l
Changing Digital Readout Rotating knob on front of switch box clockwise will increase number; counterclockwise will decrease number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 200 to 245, move dial up to 300 then down to 245.
S w a g i n g
Crimp Diameter P o w e r C r i m p
Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator's Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number.
®
7 0 7
Changing the digital readout by 002 (Example 245 to 247) will change the crimp diameter by .001". M o b i l e C r i m p
IMPORTANT
®
To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the "Crimp Diameter" column.
4 -2 0
If ACTUAL crimped dimensions are within specification, you have made a good assembly.
Hose
Die Set
Approximate Digital Setting
.690
MC40
180
W5
Centered
.780
MC41
220
B5
10ACA
Centered
.890
MC42
190
W5
12ACA
Centered
1.020
MC43
214
B5
Type
I.D. (In.)
Fitting Type
Ferrule Position
6AC134a
5/16
6ACA
Centered
8AC134a
13/32
8ACA
10AC134a
1/2
12AC134a
5/8
Crimp Diameter (±.010")
Actual Crimper Setting
Positive Stop Spacer
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
59
Automotive Service Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
Dash Size 4 6 8 4 6 8 4 5 6 8 4 6 8
g n i g a w S
Stem
Description Charter® Air Hose Charter® Air Hose Charter® Air Hose Multi- Use 1-Br aid (19B) Multi- Use 1-Br aid (19B) Multi- Use 1-Br aid (19B) Multi- Use 2-Br aid (19B) Multi- Use 2-Br aid (19B) Multi- Use 2-Br aid (19B) Multi- Use 2-Br aid (19B) Saf ety Str ipe® Air Hose Saf ety Str ipe® Air Hose Saf ety Str ipe® Air Hose
Size (In.) 1/4 3/8 1/2 1/4 3/8 1/2 1/4 5/16 3/8 1/2 1/4 3/8 1/2
Ty pe 4PC 6PC 8PC 4PC 6PC 8PC 4PC 6PC 6PC 8PC 4PC 6PC 8PC
Ferrule
D es cr. PC2F-2 PC2F-2 PC2F-2 PC2F- 2 PC2F- 2 PC2F- 2 PC2F- 2 PC2F- 2 PC2F- 4 PC2F- 4 PC2F- 2 PC2F- 2 PC2F- 2
Skive/Buff
Length ± .03 Par t N o. (In.) 80416 --------80418 --------80419 --------80416 --------80418 --------80419 --------80416 --------80418 --------80462 --------80463 --------80416 ---------80418 --------80419 ---------
Dia. (In.) -----------------------------------------------------------------
Crimp Crimper Hose Crimp Length OD ± User's Insertion Length ± .03 ± .03 .010 Die Digital Actual (In.) (In.) (In.) Set Setting1 Setting ---------FULL 0.725 31 420 ---------FULL 0 .800 32 190 ---------FULL 1.025 33 315 ---------FULL 0.650 31 255 ---------FULL 0.790 31 540 ---------FULL 1.020 32 635 ---------FULL 0.720 31 395 ---------FULL 0.770 31 495 ---------FULL 0.890 32 740 ---------FULL 1.120 33 160 ---------FULL 0.725 31 420 ---------FULL 0.800 32 190 ---------FULL 1.025 33 315
Spacer Ring R2 W5 B4 R4 R5 B1 R2 R1 W3 W5 R2 W5 B4
LP350 Hose Crimp Data
7 0 7
LP350 Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers
®
p m i r C r e w o P
Hose
Dash Size 4 4 6 6 8 12 16 20
0 2 4 ®
p m i r C e l i b o M
Type LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350
Stem
Size (In.) 1/4 1/4 3/8 3/8 1/2 3/4 1 1
Ferrule
Skive/Buff
Part Type Description No. PC 4PC2F-2 80416 PC 4PC2F-2 80416 PC 6PC2F-2 80418 PC 6PC2F-2 80418 PC 8PC2F-2 80419 PC 12PCBHB-1F ------PC 16PC2F-4 80425 PC 20PC2F-4 80426
Length ± .03 (In.) -----------------------------------------------------------------
Dia. (In.) -----------------------------------------
Crimp Hose Crimp Insertion Length OD ± Length ± ± .03 .010 (In.) .03 (In.) (In.) ---------Full 0.670 ---------Full 0.670 ---------Full 0.780 ---------Full 0.780 ---------Full 0.995 ---------Full 1.315 ---------Full 1.625 ---------Full 2.040
Crimper
Die Set 21 31 21 31 33 35 36 39
Digital 1 Setting 170 295 365 520 240 205 397 190
User's Actual Setting
Spacer Ring W5 B4 R2 W1 R4 B5 W2 R1
PowerClean™ Hose Data PowerClean™ HoseCrimp Crimp Data ® MobileCrimp 4-20Ferrule Digital Skive/Buff Dial and Positive Stop Crimpers Hose Stem Crimp Crimper
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Dash Size 8 6 4 4 6 8 6 4 4
Type PC2500 PC3000 PC3500 PC3500 PC4000 PC4000 PC5000 PC6000 PC6000
Work. Size Press. (In.) (psi) Type 1/2 2500 G 3/8 3000 G 1/4 3500 G 1/4 3500 G 3/8 4000 G 1/2 4000 G 3/8 5000 G 1/4 6000 G 1/4 6000 G
Description MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp® MegaCrimp®
Part No. -------------------------------------------------------------------------
Length ± .03 (In.) ----------------------------------------------
Dia. (In.) -------------------------------------------------------
Hose Crimp Insertion Length OD ± Length ± ± .03 .010 Die Digital 1 (In.) .03 (In.) (In.) Set Setting 1.25 Full 1.010 33 265 0.93 Full 0.845 22/32 275 0.93 Full 0.705 21 230 0.93 Full 0.705 31 365 0.93 Full 0.845 22/32 275 1.25 Full 1.050 33 340 0.93 Full 0.890 22/32 370 0.93 Full 0.740 21 295 0.93 Full 0.740 31 435
M T
D X 2 3 C G 1
See Adjustment Procedure at beginning of MobileCrimp ® section.
60
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
User's Actual Setting
Spacer Ring W4 W4 W4 B3 W4 W3 B3 R3 W2
Industrial Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers Hose
Size (in)
Stem Working Pressure Dash Size Type (psi)
Type
1/2 1000MP/ Mine 1/2 1000MP/ Mine 3/4 1000MP/ Mine 3/4 1000MP/ Mine 1 1000MP/ Mine 1 1000MP/ Mine 1 1/4 1000MP/ Mine 1 1/4 1000MP/ Mine 1/4 119B 1/4 119B 1/4 119B 3/8 119B 3/8 119B 3/8 119B 3/8 119B 1/2 119B 1/2 119B 3/4 119B 3/4 119B 1 119B 1 119B 3/16 19B 1/4 19B 1/4 19B 1/4 19B 5/16 19B 5/16 19B 5/16 19B 5/16 19B 3/8 19B 3/8 19B 3/8 19B 3/8 19B 1/2 19B 1/2 19B 5/8 19B 5/8 19B 3/4 19B 3/4 19B 1 19B 1 19B 1 1/4 19B 1/4 20B-HB 1/4 20B-HB 3/8 20B-HB 3/8 20B-HB 1/2 20B-HB 3/4 20B-HB 1 20B-HB 1 1/4 20B-HB 1/4 319MB 3/8 319MB 3/8 319MB 1/2 319MB 1/2 319MB 3/4 319MB 1 319MB 1 1/4 319MB 1/4 6B 1/4 6B 1/4 6B 1/4 6B
Spray Spray Spray Spray Spray Spray Spray Spray
1000 1000 1000 1000 1000 1000 1000 1000 250 500 500 250 250 500 500 250 500 250 500 250 500 500 250 500 500 250 250 500 500 250 250 500 500 250 500 250 500 250 500 250 500 250 350 350 350 350 350 350 350 350 1000 1000 1000 1000 1000 1000 1000 1000 250 250 315 315
8 PC 8 PC 12 PC 12 PC 16 PC 16 PC 20 PC 20 PC 4 PC 4 PC 4 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 12 PC 12 PC 16 PC 16 PC 3 PC 4 PC 4 PC 4 PC 5 PC 5 PC 5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 16 PC 20 PC 4 PC 4 PC 6 PC 6 PC 8 PC 12 PC 16 PC 20 PC 4 PC 6 PC 6 PC 8 PC 8 PC 12 PC 16 PC 20 PC 4 PC 4 PC 4 PC 4 PC
Ferrule
Description 8PC2F-2 8PC2F-2 12PC2F-2 MegaCrimp® MegaCrimp® 16PC2F-2 MegaCrimp® 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 6PC2F-4 6PC2F-4 6PC1FA 6PC1FA 8PC2F-2 10PC2F-2B 12PC2F-4 12PC2F-4 16PC2F-2 16PC2F-4 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC1FA 5PC1FA 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-4 6PC2F-4 8PC2F-2 8PC2F-4 10PC2F-2C 10PC1FA 12PC2F-4 12PC1FA 16PC2F-2 16PC2F-4 20PC2F-4 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 10PC2F-2B 12PCBHB1F 16PC2F-4 20PC2F-4 4PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 12PC2F-4 16PC2F-2 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2
Skive / Buff
Part No. 80419 80419 80423 80424 80427 80416 80416 80416 80462 80462 80434 80434 80476 80476 80422 80422 80424 80425 80415 80416 80416 80416 80433 80433 80418 80418 80418 80418 80462 80462 80419 80463 80447 80436 80422 80437 80424 80425 80426 80416 80416 80418 80418 80476 80425 80426 80416 80418 80418 80419 80419 80422 80424 80427 80416 80416 80416 80416
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in)
Die Set
0.875 0.875 1.625 1.500 1.118 0.750 0.688 0.688 0.875 0.875 1.563 1.500 2.190 -
22 32 34 35 37 36 39 37 31 31 21 31 21 22 32 33 33 34 35 36 36 31 31 31 21 31 21 31 21 31 21 32 22 32 33 33 34 34 35 36 36 38 21 31 22 32 33 35 36 39 31 21 31 32 22 35 36 37 31 21 21 31
WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE -
1.50 1.75 1.75 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
0.930 0.930 1.190 1.345 1.745 1.620 2.045 1.950 0.648 0.760 0.760 0.850 0.850 0.880 0.880 1.020 1.020 1.290 1.350 1.630 1.690 0.630 0.650 0.720 0.720 0.770 0.770 0.770 0.770 0.790 0.790 0.890 0.890 1.020 1.080 1.090 1.120 1.290 1.370 1.540 1.660 2.000 0.675 0.675 0.790 0.790 1.065 1.355 1.665 2.040 0.640 0.690 0.690 0.940 0.940 1.315 1.545 1.880 0.670 0.670 0.780 0.780
Crimper 4-20 4-20 User's Actual Digital Spacer User's Setting Ring Setting Actual 450 450 295 260 275 385 325 705 250 475 330 660 660 345 345 225 285 495 270 405 530 215 255 395 260 495 345 495 345 540 385 740 740 635 400 420 160 495 310 220 470 405 175 305 165 165 370 280 480 190 235 205 335 470 470 205 235 555 295 170 365 520
B2 B2 R3 B4 B4 R2 W1 R1 R4 R1 B3 W4 W4 W3 W3 R4 B4 W5 B4 W2 B1 B5 R4 R2 B4 R1 B3 R1 B3 R5 W2 W3 W3 B1 R2 W2 W5 W5 R3 W4 W1 W2 R4 B4 R5 R5 B3 B4 W1 R1 R4 B5 R3 R1 R1 R4 W4 R1 B4 W5 R2 W1
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
. 1
.
See Adjustment Procedure at beginning of MobileCrimp ® section. .
. .
.
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
61
Industrial Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Size (in)
Stem Working Pressure Dash Size Type (psi)
Type
5/16 6B 250 5/16 6B 250 3/8 6B 200 3/8 6B 200 3/8 6B 250 3/8 6B 250 1/2 6B 200 1/2 6B 250 1/2 6B 315 3/4 6B 250 3/4 6B 315 1 6B 315 1 1/4 6B 200 1/4 Adapta Flex™ 200 1/4 Adapta Flex™ 250 1/4 Adapta Flex™ 300 5/16 Adapta Flex™ 200 5/16 Adapta Flex™ 200 3/8 Adapta Flex™ 200 3/8 Adapta Flex™ 200 3/8 Adapta Flex™ 250 3/8 Adapta Flex™ 250 3/8 Adapta Flex™ 300 3/8 Adapta Flex™ 300 1/2 Adapta Flex™ 200 1/2 Adapta Flex™ 200 1/2 Adapta Flex™ 250 1/2 Adapta Flex™ 300 5/8 Adapta Flex™ 200 5/8 Adapta Flex™ 250 3/4 Adapta Flex™ 200 3/4 Adapta Flex™ 250 3/4 Adapta Flex™ 300 1 Adapta Flex™ 150 1 Adapta Flex™ 200 1 Adapta Flex™ 300 3/8 Cyclone™ 1000 3/8 Cyclone™ 1000 1/2 Cyclone™ 1000 3/4 Cyclone™ 1000 1/4 Duro Flex® 250 1/4 Duro Flex® 300 1/4 Duro Flex® 300 3/8 Duro Flex® 250 3/8 Duro Flex® 250 3/8 Duro Flex® 300 3/8 Duro Flex® 300 1/2 Duro Flex® 250 1/2 Duro Flex® 300 5/8 Duro Flex® 250 5/8 Duro Flex® 300 3/4 Duro Flex® 250 3/4 Duro Flex® 300 1 Duro Flex® 250 1 1/4 Duro Flex® 200 1/2 Heat Master® (Aramid) ¹ 500 3/4 Heat Master® (Aramid) ¹ 500 1/4 LP350 350 1/4 LP350 350 3/8 LP350 350 3/8 LP350 350 1/2 LP350 350
. 1
5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 12 PC 12 PC 16 PC 20 PC 4 PC 4 PC 4 PC 5 PC 5 PC 6 PC 6 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 12 PC 16 PC 16 PC 16 PC 6 PC 6 PC 8 PC 12 PC 4 PC 4 PC 4 PC 6 PC 6 PC 6 PC 6 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 20 PC 8 PC 12 PC 4 PC 4 PC 6 PC 6 PC 8 PC
Ferrule
Description 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-4 12PC2F-2 12PC2F-4 16PC2F-4 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 12PC2F-2 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-2 16PC2F-4 16PC2F-4 6PC2F-2 6PC2F-2 10PC2F-2B 12PC2F-4 4PC2F-2 4PC2F-4 4PC2F-4 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 10PC2F-2B 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-4 20PC2F-2 8PC2F-4 12PCBHB1F 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2
Part No. 80417 80417 80418 80418 80418 80418 80419 80419 80463 80423 80422 80425 80427 80416 80416 80416 80417 80417 80418 80418 80418 80418 80418 80418 80419 80419 80419 80419 80423 80423 80423 80422 80422 80424 80425 80425 80418 80418 80476 80422 80416 80461 80461 80418 80418 80418 80418 80419 80476 80423 80423 80422 80422 80425 80427 80463 80416 80416 80418 80418 80419
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in) -
-
-
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
0.720 0.720 0.750 0.750 0.800 0.800 1.000 0.980 1.100 1.240 1.370 1.710 2.020 0.648 0.648 0.685 0.725 0.725 0.750 0.750 0.720 0.720 0.800 0.800 0.990 0.990 0.990 1.000 1.125 1.125 1.320 1.350 1.350 1.600 1.650 1.700 0.785 0.785 1.040 1.350 0.650 0.720 0.720 0.820 0.820 0.850 0.850 1.010 1.080 1.185 1.140 1.330 1.310 1.670 2.020 1.115 1.350 0.670 0.670 0.780 0.780 0.995
.
See Adjustment Procedure at beginning of MobileCrimp ® section.
62
Skive / Buff
.
. .
.
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper
Die Set 21 31 21 31 21 31 33 33 33 34 35 36 38 31 31 31 21 31 31 21 31 21 22 32 32 22 33 33 34 34 34 34 35 36 36 36 21 31 33 35 31 21 31 32 22 22 32 33 33 34 34 35 34 37 37 33 35 21 31 21 31 33
4-20 4-20 User's Digital Spacer Actual User's Setting Ring Setting Actual 260 395 310 455 395 560 245 205 440 395 310 570 445 250 250 265 265 405 455 310 395 260 185 185 570 570 245 245 170 170 550 270 270 345 450 550 375 530 325 270 255 260 395 225 225 285 285 265 400 285 200 235 535 115 855 471 270 170 295 365 520 240
B4 R2 W3 B2 B2 R5 R4 B5 B2 R2 R3 B1 B2 R4 R4 W4 B4 R2 B2 W3 R2 B4 B5 B5 B1 B1 R4 R4 W5 W5 B5 B4 B4 B3 B2 B1 W2 R5 R3 B4 R4 B4 R2 B5 B5 W4 W4 W4 R2 B4 B5 R4 B5 R5 W1 R1 B4 W5 B4 R2 W1 R4
Industrial Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers Hose
Size (in)
Stem Working Pressure Dash Size Type (psi)
Type
3/4 LP350 1 LP350 1 1/4 LP350 1/2 PC2500 1/2 PC2500 1/2 PC2500 1/2 PC2500 1/2 PC2500 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 1/4 PC3500 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 3/8 PC4000 1/2 PC4000 1/2 PC4000 1/2 PC4000 1/2 PC4000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 3/8 PC5000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 1/4 PC6000 3/16 Premo Flex® 1/4 Premo Flex® 1/4 Premo Flex® 1/4 Premo Flex® 5/16 Premo Flex® 5/16 Premo Flex® 5/16 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex® 3/8 Premo Flex®
350 350 350 2500 2500 2500 2500 2500 3000 3000 3000 3000 3000 3000 3000 3000 3500 3500 3500 3500 3500 3500 3500 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 5000 5000 5000 5000 5000 5000 5000 5000 6000 6000 6000 6000 6000 6000 6000 6000 250 250 315 315 250 315 315 250 250 315 315
12 PC 16 PC 20 PC 8 PC 8 PC 8G 8 PC 8 PC 6 PC 6 PC 6 PC 6G 6 PC 6 PC 6 PC 6G 4 PC 4 PC 4 PC 4G 4 PC 4 PC 4G 6 PC 6 PC 6 PC 6G 6G 6 PC 6 PC 6 PC 8 PC 8 PC 8 PC 8G 6 PC 6G 6G 6 PC 6 PC 6 PC 6 PC 6 PC 4 PC 4 PC 4 PC 4 PC 4G 4 PC 4 PC 4G 3 PC 4 PC 4 PC 4 PC 5 PC 5 PC 5 PC 6 PC 6 PC 6 PC 6 PC
Ferrule
Description 12PCBHB-1F 16PC2F-4 20PC2F-4 8PC1FA 8PC1FS MegaCrimp® 8PC2F-2 8PC2F-2 6PC1FA 6PC2F-2 6PC2F-2 MegaCrimp® 6PC1FS 6PC1FA 6PC1FS MegaCrimp® 4PC1FA 4PC1FS 4PC2F-2 MegaCrimp® 4PC1FA 4PC1FS MegaCrimp® 6PC1FS 6PC2F-2 6PC2F-2 MegaCrimp® MegaCrimp® 6PC1FA 6PC1FA 6PC1FS 8PC2F-2 8PC1FA 8PC1FS MegaCrimp® 6PC1FA MegaCrimp® MegaCrimp® 6PC2F-2 6PC1FS 6PC1FA 6PC1FS 6PC2F-2 4PC2F-2 4PC1FA 4PC1FS 4PC2F-2 MegaCrimp® 4PC1FA 4PC1FS MegaCrimp® 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2
Skive / Buff
Part No. 80425 80426 80435 80485 80419 80419 80434 80418 80418 80484 80434 80484 80432 80482 80416 80432 80482 80484 80418 80418 80434 80434 80484 80419 80435 80485 80434 80418 80484 80434 80484 80418 80416 80432 80482 80416 80432 80482 80415 80416 80416 80416 80417 80418 80418 80418 80418 80418 80418
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in)
Die Set
0.970 0.970 0.835 0.835 0.910 0.835 0.835 0.970 0.785 0.785 0.785 0.785 -
35 36 39 33 33 33 32 22 22 31 21 22 32 32 22 32 21 21 31 21 31 31 31 32 31 21 22 32 22 32 22 33 33 33 33 22 22 32 31 32 32 22 21 21 21 21 31 21 31 31 31 31 31 21 31 31 21 31 21 31 32 22
WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE -
1.25 0.93 0.93 0.93 0.93 0.93 0.93 1.25 0.93 0.93 0.93 0.93 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
1.315 1.625 2.040 0.960 0.960 1.010 0.940 0.940 0.835 0.735 0.735 0.845 0.835 0.835 0.835 0.845 0.680 0.680 0.625 0.705 0.680 0.680 0.705 0.835 0.735 0.735 0.845 0.845 0.835 0.835 0.835 0.970 0.980 0.980 1.050 0.880 0.890 0.890 0.775 0.880 0.880 0.880 0.775 0.685 0.700 0.700 0.685 0.740 0.700 0.700 0.740 0.655 0.645 0.670 0.670 0.630 0.755 0.755 0.770 0.770 0.810 0.810
Crimper 4-20 4-20 User's Digital Spacer Actual User's Setting Ring Setting Actual 205 397 190 165 165 265 470 470 255 425 285 275 255 255 255 275 185 185 205 230 315 315 365 255 425 285 275 275 255 255 255 185 205 205 340 345 370 370 505 345 345 345 355 195 220 220 265 295 355 355 435 265 245 170 295 215 320 465 345 495 205 205
B5 W2 R1 R5 R5 W4 R1 R1 R4 W2 R3 W4 R4 R4 R4 W4 B5 B5 W5 W4 R3 R3 B3 R4 W2 R3 W4 W4 R4 R4 R4 W5 B5 B5 W3 W3 B3 B3 W1 W3 W3 W3 R2 B5 R4 R4 W4 R3 W3 W3 W2 W4 R4 W5 B4 B5 W3 R1 B3 R1 B5 B5
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
. 1
.
See Adjustment Procedure at beginning of MobileCrimp ® section. .
. .
.
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
63
Industrial Hose Crimp Data MobileCrimp® 4-20 Digital Dial and Positive Stop Crimpers Hose l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4
Size (in)
Stem Working Pressure Dash Size Type (psi)
Type
1/2 Premo Flex® 1/2 Premo Flex® 1/2 Premo Flex® 5/8 Premo Flex® 5/8 Premo Flex® 3/4 Premo Flex® 3/4 Premo Flex® 1 Premo Flex® 1 1/4 Premo Flex® 1/4 Terminator® 1/4 Terminator® 1/4 Terminator® 1/4 Terminator® 3/8 Terminator® 3/8 Terminator® 3/8 Terminator® 3/8 Terminator® 1/2 Terminator® 1/2 Terminator® 3/4 Terminator® 3/4 Terminator® 1 Terminator® 1 Terminator® 3/8 Thermo AG® 570 3/8 Thermo AG® 570 1/2 Thermo AG® 570 3/4 Thermo AG® 570 3/8 Thermo AG® 800 3/8 Thermo AG® 800 1/2 Thermo AG® 800 3/4 Thermo AG® 800
250 315 315 250 315 250 315 250 250 501 501 501 501 501 501 501 501 501 501 501 501 501 501 570 570 570 570 800 800 800 800
8 PC 8 PC 8 PC 10 PC 10 PC 12 PC 12 PC 16 PC 20 PC 4 PC 4G 4 PC 4G 6 PC 6 PC 6G 6G 8 PC 8G 12 PC 12 G 16 G 16 PC 6 PC 6 PC 8 PC 12 PC 6 PC 6 PC 8 PC 12 PC
Ferrule
Description 8PC1FA 8PC1FA 8PC2F-2 12PC2F-2 10PC1FA 12PC2F-4 12PC2F-4 16PC2F-4 20PC2F-4 4PC2F-2 MegaCrimp® 4PC2F-2 MegaCrimp® 6PC2F-4 6PC2F-4 MegaCrimp® MegaCrimp® 8PC2F-4 MegaCrimp® 12PC2F-4 MegaCrimp® MegaCrimp® 16PC2F-4 6PC2F-2 6PC2F-2 8PC2F-2 12PC2F-4 6PC2F-2 6PC2F-2 8PC2F-2 12PC2F-4
Skive / Buff
Part No. 80435 80435 80419 80423 80436 80422 80422 80425 80426 80416 80416 80462 80462 80463 80422 80425 80418 80418 80463 80422 80418 80418 80463 80422
Crimp Hose Length Insertion +/Diameter Length Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in) -
-
0.94 0.94 0.94 0.94 1.25 1.50 1.75 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
0.980 1.010 0.995 1.145 1.190 1.320 1.360 1.670 1.990 0.680 0.740 0.680 0.740 0.870 0.870 0.920 0.920 1.060 1.050 1.360 1.430 1.785 1.660 0.750 0.750 0.960 1.290 0.780 0.780 0.960 1.315
®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G . 1
.
See Adjustment Procedure at beginning of MobileCrimp ® section.
64
.
. .
.
.
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation
Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper
Die Set 33 33 33 34 34 35 35 37 38 21 21 31 31 32 22 32 22 33 33 35 35 37 36 31 21 33 35 32 22 33 35
4-20 4-20 User's Digital Spacer Actual User's Setting Ring Setting Actual 205 265 240 210 295 215 290 115 385 185 295 315 435 325 325 430 430 360 340 290 420 355 470 455 600 162 190 143 143 162 250
B5 W4 R4 B5 R3 R4 R3 R5 R2 B5 R3 R3 W2 R3 R3 R2 R2 B3 W3 R3 W2 W3 W1 B2 W3 R5 W5 W1 W1 R5 W4
OmniCrimp®21 & Power Crimp® 3000B
G e n e r a l
OmniCrimp ® 21
S w a g i n g
P o w e r C r i m p ®
7 0 7
Power Crimp ® 3000B M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Also includes PC 2001 data.
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
65
Calibration Procedure (For more detail, see Crimper Operators’ Manual.)
Power Crimp® 3000B l a r e n e G
NOTE: Check calibration after every 100 crimps. The PC3000B Crimper may be calibrated with one of the hose and coupling combinations shown in Table 1.
Hose:
Stem:
Product to Crimp:
8G2 8M2T ®
MegaCrimp® MegaCrimp
8G MegaCrimp coupling 8G MegaCrimp coupling
Setting: 2-1/4 2-1/4
Table 1
1. Install the "33" die set. Ensure die is well lubricated. 2. Set needle on switch box to 2 1/4 (See Photo 1). (The gauge setting is adjusted by always moving indicator upward to desired setting. Example: Change setting from 2 to 2-1/4, move the indicator to 3, then back up to 2-1/4. To change from 3 to 2, simply move the indicator directly to 2.)
g n i g a w S
3. Insert assembly and press crimp switch. 4. When crimp is complete, pump will automatically shut off and ram will return to start position.
7 0 7
5. Remove assembly and measure crimp diameter across all four flats. The average of the four dimensions should measure 1.000" (±.003"). To properly measure crimp diameter, refer to the Hose Assembly Guide instructions, Item #9, at the beginning of this manual.
®
p m i r C r e w o P
6. If ferrule is not 1.000" (±.003") crimp diameter, you must move the control box (See Photo 2).
Photo 1
a. To increase crimp O.D. – Loosen the two clamps holding switch box in place and move switch box down. (Moving crimp box by 1/8" changes the crimp O.D. by .033".) Tighten clamps after moving.
0 2 4 ®
p m i r C e l i b o M
b. To decrease crimp O.D. – Loosen the two clamps holding switch box in place and move switch box up. (Moving crimp box by 1/8" changes the crimp O.D. by .033".) Tighten clamps after moving.
CAUTION – Do not over tighten bolts in clamps. 7. Repeat steps 3 thru 5 to verify correct crimp diameter. B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Photo 2
OmniCrimp® 21
The OmniCrimp® 21 crimper is a self-calibrating machine. Each time the machine is turned on a self-calibration sequence is performed automatically. If you are experiencing a consistent problem of adjusting our published approximate settings, contact Gates Product Application at (303) 744-5070. A calibration check procedure is available.
Power Crimp® 2001
See Operators’ Manual for details on calibration procedures for the Power Crimp 2001 crimper. This manual can be used for crimp information for the PC 2001 crimper. The crimp O.D. and the die set information in this manual applies to the PC 2001 crimper using the Gates FP dies. Do not use this manual if using the TF or M T
D X 2 3 C G
other non-Gates dies with the PC 2001 crimper. Note: Die sets referenced in this manual do not have the FP prefix. (i.e., die set 30 = FP30 for the PC 2001 crimper).
66
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Adjustment Procedures CAUTION: Digital Readout Settings are Approximate! Machining tolerances exist for each crimper, die set, and supporting piece of equipment which will effect your actual setting. Always check the Crimp Diameter to assure that it is within published limits and record your actual crimper setting to achieve the specified crimp diameter in the user space provided for future use.
Power Crimp® 3000B
PC 2001
Setting Adjustment
Setting Adjustment
The setting is adjusted by always moving the indicator upward to the desired setting. Example: to change the setting from 2 to 3, first lower the indicator to 4, then move it back up to 3. To change from 3 to 2, simply move the indicator directly to 2.
Controller Adjustment To obtain a smaller crimp diameter (Crimp OD), change the setting to a smaller number, or vice versa. Changing the setting by 1 (Example: 1 to 2) will change crimp diameter by .030".
(
Target Crimp OD
–
) x 30 +
Measured Crimp OD
Published Approx. Setting
=
Adjusted Setting
Reference Operator’s manual for PC 2001 Adjustment Procedure.
PC 2001 Die Closures for Programming the Minimum Swaging Diameter To convert the Crimp Outer Diameters listed in this manual to the metric measurements used in many Finn Power machines, multiply the Crimp Outer Diameter value listed for the particular hose/coupling combination by 25.4. Example: For the –6M3K with the –6 MegaCrimp® coupling, the Crimp Outer Diameter is 0.810 inch. When you multiply 0.810 inch by 25.4, this gives a value of 20.574 or 20.6 mm. DIE SET FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
OmniCrimp® 21 Digital Readout Adjustment To obtain a smaller crimp diameter, change the digital readout to a larger number. To obtain a larger crimp diameter, use a smaller number. Changing the digital readout by .005 (Example: 1.000 to 1.005) will change the crimp diameter by .005".
(
Measured Crimp OD
–
)
Target Crimp OD
+
Published Approx. Setting
=
Adjusted Setting
31 21 32 22 33 34 35 36 37 38 39 310L 311 312 313 314 301
S w a g i n g
P o w e r C r i m p ®
7 0 7
Closure (In.) Closure (mm) 0.600 0.660 0.780 0.780 0.950 1.110 1.280 1.490 1.675 1.860 2.020 2.180 2.320 2.690 2.800 3.000 4.200
15.2 16.8 19.8 19.8 24.1 28.2 32.5 37.8 42.5 47.2 51.3 55.3 58.9 68.3 71.1 76.2 10.7
M o b i l e C r i m p ®
4 -2 0
Setting Digital Readout The digital readout is adjusted by pressing the CrimpDecrease or Crimp-Increase button.
G e n e r a l
REMEMBER: Record your Actual adjusted crimp setting in the column provided in the crimp data chart.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
67
Crimp Tooling OmniCrimp® 21 Dies Die Sets l a r e n e G
Die Set
OM21/ OM31
OM22/ OM32
OM33
OM34
OM35
OM37
OM39
78263/ 78294
78264/ 78295
78296
78276
78277
78279
78281
7482-1222/ Product No. 7482-0730
7482-1223/ 7482-0731
7482-0732
7482-0672
7482-0673
7482-0716
7482-0717
Die Set
OM310L1
OM311
OM312
OM314
OM24C4
OM32C4
Part No.
78298
78284
78285
78286
78287
78292
78293
7482-0721
7482-0677
7482-0722
7482-0723
7482-0724
7482-0725
Part No.
g n i g a w S
Product No. 7482-1156 7 0 7
1
310L supersedes 310 die. (Applies to OmniCrimp 21 / PC 3000B / PC 2001)
®
p m i r C r e w o P
Specialty and Automotive Dies Die Set
OM331
OM301
OM6AC
OM8AC
OM10AC
OM12AC
Part No.
78297
78282
78288
78289
78290
78291
7482-0718
7482-0726
7482-0727
7482-0728
7482-0729
Grease Fitting
6AC134a
8AC134a
10AC134a
12AC134a
Product No. 7482-0733
0 2 4 ®
Use
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
OM313
Clamp Collars
GLP Dies Die Set
OM71
OM72
OM73
OM74
OM75
Part No.
78671
78672
78673
78674
78675
Product No.
7482-7200
7482-7201
7482-7202
7482-7203
7482-7204
GL Dies Die Set
OM81
OM82
OM83
OM84
OM85
Part No.
78585
78586
78587
78588
78589
Product No.
7482-1241
7482-1242
7482-1243
7482-1244
7482-1245
Die Tooling Supplies M T
D X 2 3 C G
Item
68
Part No.
Product No.
3oz Jar Molykote G Paste
78755
7482-0311
Digital Caliper
78241
7369-0322
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimp Tooling Power Crimp® 3000B Dies Die Sets Die Set
21/ 31
22/ 32
33
34
35
37
39
Part No.
78358/ 78305
78359/ 78306
78307
78308
78309
78311
78313
Product No.
7482-1224/ 7482-6515
7482-1225/ 7482-6516
7482-6517
7482-6518
7482-6519
7482-6582
7482-7011
Die Set
310L1
311
312
313
314
24C4
32C4
Part No.
78357
78316
78317
78318
78319
78355
78356
7482-7023
7482-7029
7482-6523
7482-0298
7482-6583
7482-6584
Product No. 7482-1127 1
G e n e r a l
S w a g i n g
310L supersedes 310 die. (Applies to OmniCrimp 21 / PC 3000B / PC 2001)
P o w e r C r i m p
Specialty and Automotive Dies
®
7 0 7
Die Set
301
6AC
8AC
10AC
12AC
Part No.
78334
78300
78301
78302
78303
Product No. 7482-5009 Use
Grease Fitting
7482-0550
7482-0551
7482-0552
7482-0553
6AC134a
8AC134a
10AC134a
12AC134a
M o b i l e C r i m p ®
4 -2 0
GL Dies Die Set
81
82
83
84
85
Part No.
78582
78583
78584
78592
78593
Product No.
7482-1234
7482-1235
7482-1236
7482-1237
7482-1238
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Die Tooling Supplies Item
Part No.
Product No.
3oz Jar Molykote G Paste
78755
7482-0311
Digital Caliper
78241
7369-0322
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
69
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose l a r e n e G
Dash Size 16 4 5 5 6 6 8 10 12 4 5 6 8 10 12 6 8 12 16 20 24 24 32 32 6 8 12 16 20 24 24 32 32 6 8 12 16 20 24 32 12 16 20 24 32 20 20 6 8 10 12 16 20 6 8 10 12 16 20 6 8
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Description BOP C5C C5C C5C C5C C5C C5C C5C C5C C5E C5E C5E C5E C5E C5E C12M C12M C12M C12M C12M C12 C12 C12 C12 C12 M- MT F C12M-MTF C12 M- MT F C12 M- MT F C12M-MTF C12-MTF C12-MTF C12-MTF C12-MTF CM2T CM2T CPSGS CPS CPS CPS CPS CPSGS-MTF CPS-MTF CPS-MTF CPS-MTF CPS-MTF EFG3K EFG3K- MTF EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K EFG4K- MTF EFG4K-MTF EFG4K- MTF EFG4K-MTF EFG4K- MTF EFG4K- MTF EFG5K EFG5K
Stem
Size (In.) 1 3/16 1/4 1/4 5/16 5/16 13/16 1/2 5/8 3/16 1/4 5/16 13/16 1/2 5/8 3/8 1/2 3/4 1 1 1/4 1 1/2 1 1/2 2 2 3/8 1/2 3/4 1 1 1 1 2 2 3/8 1/2 3/4 1 1 1 /4 1 1/2 2 3/4 1 1 1/4 1 1/2 2 1 1/4 1 1 /4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1 /4 3/8 1/2
Ferrule
Type Description 16GS 16GS1F-4 3PC 4PC2F-2 4PC 4PC2F-2 4PC 4PC2F-2 5PC 6PC2F-2 5PC 6PC2F-2 6PC 6PC1FS 8PC 10PC2F-2B 10PC 12PC1FS-M3K 3PC 3PC2F-2 4PC 4PC2F-2 5PC 5PC1FS 6PC 6PC1FS 8PC 8PC2F-2 10PC 10PC1FS-M3K 6GS 6GS1F-4 8GS 8GS1F-4 12GS 12GS1F-4 16GS 16GS1F-4 20GS 20GS1F-4 24PCS 24PCS1F 24PCS 24PCS2F 32PCS 32PCS1F-G3K 32PCS 32PCS2F 6GS 6GS1 F-4 8GS 8GS1F-4 12GS 12GS 1F- 4 16GS 16GS 1F- 4 20GS 20GS1F-4 24PCS 24PCS1F 24PCS 24PCS2F 32PCS 32PCS1F-G3K 32PCS 32PCS2F ® 6G MegaCrimp ® 8G MegaCrimp 12GS 12GS 1F- 4 16GS 16GS1F-4 20GS 20GS 1F- 6 24PCM 24PCM-2F 32PCM 32PCM-2F 12GS 12GS1F-4 16GS 16GS 1F- 4 20GS 20GS1F-6 24PCM 24PCM-2F 32PCM 32PCM-2F 20GS 20GS1F-4 20GS 20GS 1F- 4 6GS 6GS1F-4 8GS 8GS1F-4 10GS 10GS1F-4 12GS 12GS 1F- 4 16GS 16GS1F-4 20GS 20GS1F-4 6GS 6GS1 F-4 8GS 8GS1F-4 10GS 10GS 1F- 4 12GS 12GS1F-4 16GS 16GS 1F- 4 20GS 20GS 1F- 4 6GS 6GS1F-4 8GS 8GS1F-4
Part No. G20995-416 80416 80416 80416 80418 80418 80484 80476 80487 80415 80416 80483 80484 80419 80486 G20995-0406 G20995-0408 G20995-0412 G20995-0416 G20995-0420 81395 80757 81 28 2 80758 G2099 5-0 406 G20995-0408 G2099 5-0 412 G2099 5-0 416 G20995-0420 81395 80757 81 28 2 80758 --------------G2099 5-0 412 G20995-0416 G2099 5-0 620 83402 83403 G20995-0412 G2099 5-0 416 G20995-0620 83402 83403 G20995-0420 G2099 5-0 420 G20995-0406 G20995-0408 G 20995-0410 G 2099 5-0 412 G20995-0416 G20995-0420 G2099 5-0 406 G20995-0408 G2099 5-0 410 G20995-0412 G2099 5-0 416 G2099 5-0 420 G20995-0406 G20995-0408
See Adjustment Procedures at beginning of Omni/3000B section.
70
2
Skive/Buff
Length .03 (In.) ------------------------------------------------------------------------------------------- -----------------------------------2.093 ------2.875 ------- -----------------------------2.093 ------2.875 ------------------------------2.750 2.875 ------------------2.750 2.875 -------- -------------------------------------------------------------------------------------------
Dia. (In.) ---------------------------------------------------------------------------------------------------------- -----------------------------------------WIRE -------WIRE ------------------------------------------WIRE -------WIRE -----------------------------------WIRE WIRE ---------------------WIRE WIRE --------------------------- ------------------------------------------------------------------------------------
Crimp Insertion Length .03 (In.) ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.93 1.25 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimper Crimp O.D.
Crimp Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.10 (In.) 1.750 0.620 0.690 0.690 0.765 0.765 0.860 1.050 1.230 0.660 0.660 0.795 0.890 0.990 1.140 0.980 1.100 1.480 1.750 2.060 2.350 2.245 2.9 50 2.785 0.9 80 1.100 1 .4 80 1.7 50 2.060 2.350 2.245 2.9 50 2.785 0.880 1.040 1.5 00 1.750 2.2 20 2.470 3.110 1.500 1.7 50 2.220 2.470 3.110 2.060 2.0 60 0.980 1.080 1.320 1.4 80 1.750 2.060 0 .9 80 1.080 1.3 20 1.480 1 .7 50 2 .0 60 0.980 1.080
Die Set 37 31 21 31 21 31 22/32 33 34 31 31 22/32 22/32 33 34 33 33 35 37 39 311 3 310L 31 3 312 33 33 35 37 39 311 3 310L 31 3 312 22/32 33 35 37 3 31 0L 311 314 35 37 3 310L 311 314 39 39 33 33 35 35 37 39 33 33 35 35 37 39 33 33
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
PC 3000B Approx. Setting1 3 1/4 1 1 1/4 3 1/4 3 1/2 5 1/2 3 1/4 3 1/2 3 3/4 2 1/4 2 1/4 1 1/4 4 1/4 1 3/4 1 1/4 1 1/2 5 5 1/2 3 1/4 1 0 2 1/2 4 3 1 1 /2 5 5 1 /2 3 1 /4 1 0 2 1/2 4 3 3 1/2 3 6 1 /4 3 1/4 1 3/4 3 2 3/4 6 1/4 3 1 /4 1 3/4 3 2 3/4 1 1 1 1/2 6 1 5 1 /2 3 1/4 1 1 1 /2 6 1 5 1/2 3 1 /4 1 1 1/2 6
Omni21 Approx. User's Actual Setting1 Setting 1.408 1.452 1.453 1.383 1.388 1.309 1.388 1.377 1.359 1.412 1.412 1.451 1.359 1.434 1.447 1.455 1.329 1.294 1.408 1.455 1.469 1.432 1.3 43 1.398 1.4 55 1.329 1.2 94 1.4 08 1.455 1.469 1.432 1.3 43 1.398 1.378 1.391 1.2 62 1.408 1.447 1.350 1.395 1.262 1.4 08 1.447 1.350 1.395 1.455 1.4 55 1 .455 1.355 1.436 1 .2 94 1 .408 1.455 1.4 55 1.355 1.4 36 1.294 1.4 08 1.4 55 1 .455 1.355
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
Dash Size Description 10 EFG5K 12 EFG5K 16 EFG5K 20 EFG5K 6 EFG5K- MTF 8 EFG5K-MTF 10 EFG5K- MTF 12 EFG5K-MTF 16 EFG5K- MTF 20 EFG5K-MTF 6 EFG6K 8 EFG6K 10 EFG6K 12 EFG6K 16 EFG6K 20 EFG6K 6 EFG6K- MTF 8 EFG6K-MTF 10 EFG6K- MTF 12 EFG6K-MTF 16 EFG6K- MTF 20 EFG6K-MTF 3 G1 3 G1 3 G1 3 G1 4 G1 4 G1 5 G1 6 G1 8 G1 10 G1 12 G1 16 G1 20 G1 24 G1 32 G1 4 G1H 4 G1H 6 G1H 8 G1H 10 G1H 12 G1H 16 G1H 20 G1H 24 G1H 24 G1H 32 G1H 32 G1H 3 G2 3 G2 4 G2 4 G2 6 G2 8 G2 10 G2 12 G2 16 G2 20 G2 24 G2 32 G2 8 G2AT-HMP 10 G2AT-HMP 1
Stem
Ferrule
Size (In.) Type Description 5/8 10GS 10GS1F-4 3/4 12GS 12GS1F- 4 1 16GS 16GS1F-4 1 1/4 20GS 20GS1F-6 3/8 6GS 6GS1 F-4 1/2 8GS 8GS1F-4 5/8 10GS 10GS1F- 4 3/4 12GS 12GS1F-4 1 16GS 16GS1F- 4 1 1/4 20GS 20GS1F-6 3/8 6GS 6GS1F-4 1/2 8GS 8GS1F-4 5/8 10GS 10GS1F-4 3/4 12GS 12GS1F- 4 1 16GS 16GS1F-4 1 1/4 20GS 20GS1F-6 3/8 6GS 6GS1 F-4 1/2 8GS 8GS1F-4 5/8 10GS 10GS1F- 4 3/4 12GS 12GS1F-4 1 16GS 16GS1F- 4 1 1/4 20GS 20GS1F-6 3/16 3PC 3PC1FS 3/16 3PC 3PC2F-2 3/16 Grease 3MPG 3/16 Grease 3MPGB ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp ® 5/16 5G MegaCrimp ® 3/8 6G MegaCrimp ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp ® 1 16G MegaCrimp ® 1 1/4 20G MegaCrimp 1 1/2 24PC 24PC1FS 2 32PC 32PC1FS ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp ® 3/8 6G MegaCrimp ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp ® 1 16G MegaCrimp ® 1 1/4 20G MegaCrimp 1 1/2 24PC 24PC1FS 1 1/2 24PC 24PC2F-4 2 32PC 32PC1FS 2 32PC 32PC2F-4 3/16 3PC 3PC1FS 3/16 3PC 3PC2F-2 ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp ® 3/8 6G MegaCrimp ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp ® 1 16G MegaCrimp ® 1 1/4 20G MegaCrimp 1 1/2 24PC 24PC1FS 2 32PC 32PC1FS ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp
Part No. G 20995-0410 G 20 99 5-0 41 2 G20995-0416 G20995-0620 G20 99 5-0 40 6 G20995-0408 G20 99 5-0 41 0 G20995-0412 G20 99 5-0 41 6 G20995-0620 G20995-0406 G20995-0408 G 20995-0410 G 20 99 5-0 41 2 G20995-0416 G20995-0620 G20 99 5-0 40 6 G20995-0408 G20 99 5-0 41 0 G20995-0412 G20 99 5-0 41 6 G20995-0620 80481 80415 -----------------------------------------------------------------------------80491 80492 --------------------------------------------------------80491 80428 80492 80429 80481 80415 --------------------------------------------------------80491 80492 ---------------
See Adjustment Procedures at beginning of Omni/3000B section.
2
Skive/Buff
Length .03 (In.) ------- ------------------------------ ------------------------------------------ ------------------------------ -----------------------------0.835 0.625 0.625 ------------------------------------------------------------------------------------------------------------------------2.280 ------2.750 ------0.750 -------------------------------------------------------------------------
Dia. (In.) - ------------------------------------------------------------------------------------ ----------------------------------------------------------------------------WIRE WIRE WIRE --------------------------------------------------------------------------------------------------------------------------------------------WIRE -------WIRE -------WIRE -------------------------------------------------------------------------------------
Crimp Insertion Length .03 (In.) ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.9 3 0.9 3 0.9 3 0.93 1.2 5 1.12 1.50 1.7 5 1.75 ------------------0.93 0.93 0.93 1.2 5 1.12 1.50 1.7 5 1.75 ------------------------------------------------------0.9 3 0.9 3 0.93 1.2 5 1.12 1.5 0 1.7 5 1.75 ------------------1.2 5 1.12
Crimper Crimp O.D.
Crimp Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.10 (In.) 1.320 1.4 80 1.750 2.230 0.9 80 1.080 1.3 20 1.480 1 .7 50 2.230 0.980 1.080 1.320 1.4 80 1.750 2.230 1.4 80 1.080 1.3 20 1.480 1 .7 50 2.230 0.620 0.620 0.450 0.450 0.7 05 0.7 05 0.7 90 0.845 1.0 10 1.135 1.350 1.7 60 2.050 2.240 2.845 0.720 0.720 0.845 1.0 20 1.135 1.350 1.7 60 2.050 2.240 2.140 2.845 2.800 0.655 0.655 0.7 40 0.7 40 0.890 1.0 50 1.170 1.3 95 1.7 90 2.125 2.345 2.960 1.0 50 1.170
Die Set 35 35 37 3 310L 33 33 35 35 37 3 310L 33 33 35 35 37 3 310L 35 33 35 35 37 3 310L 31 31 301 301 21 31 22/ 32 22/32 33 34 35 37 39 3 310L 313 21 31 22/32 33 34 35 37 39 3 310L 39 313 313 31 31 21 31 22/32 33 34 35 37 39 3 310L 313 33 34
PC 3000B Approx. Setting1 1 5 1 /2 3 1/4 2 1 1 /2 6 1 5 1/2 3 1 /4 2 1 1/2 6 1 5 1 /2 3 1/4 2 5 1 /2 6 1 5 1/2 3 1 /4 2 1 1 1 1/2 1 1/2 1 3 /4 3 3 /4 1 2 3/4 2 1 /2 1 2 3 1 /2 3/4 2 1/2 3/4 2 4 2 3/4 2 3 /4 1 2 3 1 /2 3/4 2 1/2 3 1/2 3/4 0 2 2 3 1 /4 4 3 /4 4 1/4 3 1 /2 2 3 1 /4 4 1 /2 3 5 3/4 4 1/4 3 1 /2 2
Omni21 Approx. User's Actual Setting1 Setting 1.436 1 .2 94 1 .408 1.420 1.4 55 1.355 1.4 36 1.294 1.4 08 1.420 1 .455 1.355 1.436 1 .2 94 1 .408 1.420 1.2 94 1.355 1.4 36 1.294 1.4 08 1.420 1.452 1.452 1.430 1.430 1.4 40 1.3 68 1.4 54 1.402 1.4 13 1.452 1.407 1.3 98 1.450 1.438 1.455 1.427 1.353 1.402 1.4 06 1.452 1.407 1.3 98 1.450 1.438 1.371 1.455 1.503 1.417 1.417 1.4 10 1.3 33 1.359 1.3 77 1.418 1.3 63 1.3 68 1.384 1.324 1.333 1.3 77 1.418
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
71
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose l a r e n e G
Dash Size Description 12 G2AT-HMP 16 G2AT-HMP 20 G2H 24 G2H 24 G2H 32 G2H 32 G2H 20 G2H-MTF 24 G2H-MTF 32 G2H-MTF 4 G2L 4 G2L 6 G2L 8 G2L 10 G2L 12 G2L 16 G2L 20 G2L 24 G2L 32 G2L 4 G2XH 6 G2XH 8 G2XH 10 G2XH 12 G2XH 16 G2XH 4 G3H 4 G3H 5 G3H 5 G3H 6 G3H 8 G3H 12 G3H 16 G3H 20 G3H 20 G3K 24 G3K 24 G3K 32 G3K 32 G3K 20 G3K- MTF 24 G3K-MTF 24 G3K-MTF 32 G3K-MTF 32 G3K-MTF 12 G4H 12 G4H 16 G4H 16 G4H 20 G4H 20 G4H 10 G4K 12 G4K 16 G4K 20 G4K 6 G4K- MTF 8 G4K-MTF 12 G4K-MTF 16 G4K- MTF 20 G4K- MTF 8 G5K 10 G5K
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Stem
Size (In.) 3/4 1 1 1/4 1 1/2 1 1/2 2 2 1 1/4 1 1 /2 2 1/4 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 1/4 3/8 1/2 5/8 3/4 1 1/4 1/4 5/16 5/16 3/8 1/2 3/4 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2 1 1 /4 1 1/2 1 1/2 2 2 3/4 3/4 1 1 1 1/4 1 1/4 5/8 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1 /4 1/2 5/8
Ferrule
Type Description ® 12G MegaCrimp ® 16G MegaCrimp ® 20G MegaCrimp 24PC 24PC1FS 24PC 24PC2F-4 32PC 32PC1FS 32PC 32PC2F-4 ® 20G MegaCrimp 24PC 24PC 1FS 32PC 32PC1FS ® 4G MegaCrimp ® 4G MegaCrimp ® 6G MegaCrimp ® 8G MegaCrimp ® 10G MegaCrimp ® 12G MegaCrimp ® 16G MegaCrimp ® 20G MegaCrimp 24PC 24PC1FS 32PC 32PC1FS 04G MegaCrimp® 06G MegaCrimp® 08G MegaCrimp® 10G MegaCrimp® 12G MegaCrimp® ® 16G MegaCrimp 4PC 4PC2F-2 4PC 4PC2F-2 5PC 5PC2F-2 5PC 5PC2F-2 6PC 6PC2F-2 8PC 10PC2F-2B 12PC 12PC2F-4 16PC 16PC2F-2 20PC 20PC2F-2 20GS 20GS1F-4 24PCS 24PCS1F 24PCS 24PCS2F 32PCS 32PCS1F-G3K 32PCS 32PCS2F 20GS 20GS 1F- 4 24PCS 24PCS1F 24PCS 24PCS2F 32PCS 32PCS1F-G3K 32PCS 32PCS2F 12PC 12PC1FS-M3K 12PC 12PC2F-4 16PC 16PC1FS 16PC 16PC2F-4 20PC 20PC1FS 20PC 20PC2F-2 10GS 10GS1F-4 12GS 12GS1F-4 16GS 16GS1F-4 20GS 20GS1F-4 6GS 6GS1 F-4 8GS 8GS1F-4 12GS 12GS1F-4 16GS 16GS 1F- 4 20GS 20GS 1F- 4 8GS 8GS1F-4 10GS 10GS1F-4
Part No. ---------------------80491 80428 80492 80429 -------80 49 1 80492 --------------------------------------------------------80491 80492 ------------------------------------------80416 80416 80417 80417 80418 80476 80422 80424 80427 G 20995-0420 81395 80757 81282 80758 G2099 5-0 42 0 81395 80757 81282 80758 80487 80422 80488 80425 80489 80427 G20995-0410 G20995-0412 G 20995-0416 G 20995-0420 G2099 5-0 40 6 G20995-0408 G20995-0412 G2099 5-0 41 6 G2099 5-0 42 0 G20995-0408 G20995-0410
See Adjustment Procedures at beginning of Omni/3000B section.
72
2
Skive/Buff
Length .03 (In.) ------------------------2.280 ------2.750 ------------------------------------------------------------------------------------------------------------------0.785 0.785 0.750 0.750 0.785 0.880 1.562 1.500 ------- -----------2.093 ------2.875 - -----------2.093 ------2.875 ------------------------------------------------- ------ ------ ------------------ ------ ------------------
Dia. (In.) ----------------------------WIRE -------WIRE -------- ------- ----------------------------------------------------------------------------------------------------------------------0.540 0.540 0.620 0.620 0.690 0.900 1.200 1.450 -------- -------------WIRE -------WIRE -------- ------WIRE -------WIRE --------------------------------------------------------- ------- -------------- ------------------------------------------
Crimp Insertion Length .03 (In.) 1.5 0 1.7 5 1.75 ------------------------------------1.75 ------------------0.9 3 0.9 3 0.93 1.2 5 1.1 2 1.50 1.7 5 1.75 ------------------0.93 0.93 1.25 1.12 1.50 1.7 5 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimper Crimp O.D.
PC 3000B Crimp 0.10 Die Approx. Length (In.) Set Setting1 FULL 1 .3 95 35 3 1 /4 FULL 1 .7 90 37 4 1 /2 FULL 2.125 39 3 3 FULL 2.345 310L 5 3/4 3 FULL 2.255 310L 3 FULL 2.960 3 13 4 3/4 FULL 2.900 3 13 2 1/2 FULL 2.125 39 3 3 FULL 2.3 45 31 0L 5 3/4 FULL 2.960 313 4 3/4 FULL 0 .7 30 21 2 3 /4 FULL 0 .7 30 31 4 3 /4 FULL 0.880 22/32 3 3/4 FULL 1 .0 40 33 3 1 /2 FULL 1 .1 60 34 1 3 /4 FULL 1.385 35 3 FULL 1 .7 90 37 4 1 /2 FULL 2.125 39 3 3 FULL 2.345 310L 5 3/4 FULL 2.960 313 4 3/4 FULL 0.740 31 4 3/4 FULL 0.890 32 4 1/4 FULL 1.050 33 3 1/2 FULL 1.170 34 2 FULL 1.395 35 3 1/4 FULL 1 .7 60 37 3 1 /2 FULL 0.670 21 1/4 FULL 0.670 31 2 1/2 FULL 0.775 21 3 3/4 FULL 0.775 31 5 3/4 FULL 0.785 22/32 1 FULL 1.035 33 3 FULL 1.365 35 2 1/4 FULL 1.615 36 4 1/2 FULL 1.985 38 3 1/4 FULL 2.060 39 1 FULL 2.350 311 0 3 FULL 2.245 310L 2 1/2 FULL 2.950 313 4 FULL 2.785 312 3 FULL 2.0 60 39 1 FULL 2.350 311 0 3 FULL 2.245 310L 2 1/2 FULL 2.950 313 4 FULL 2.785 3 12 3 FULL 1.330 35 1 1/4 FULL 1.320 35 1 FULL 1.700 36 7 FULL 1.680 36 6 1/4 FULL 2.010 38 3 3/4 FULL 1.960 38 2 1/2 FULL 1.320 35 1 FULL 1.480 35 5 1/2 FULL 1.750 37 3 1/4 FULL 2.060 39 1 FULL 0.9 80 33 1 1 /2 FULL 1.110 33 5 FULL 1.480 35 5 1/2 FULL 1.7 50 37 3 1 /4 FULL 2.0 60 39 1 FULL 1.100 33 5 FULL 1.320 35 1
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Omni21 Approx. User's Actual Setting1 Setting 1.3 63 1.3 68 1.384 1.324 1.425 1.317 1.397 1.384 1.324 1.317 1.4 19 1.3 43 1.368 1.3 93 1.4 23 1.373 1.3 68 1.384 1.324 1.317 1.334 1.359 1.377 1.418 1.368 1.3 98 1.471 1.402 1.379 1.299 1.461 1.391 1.392 1.365 1.360 1.455 1.469 1.432 1.343 1.398 1.4 55 1.469 1.432 1.343 1.398 1.426 1.436 1.281 1.301 1.335 1.384 1.436 1 .294 1.408 1.455 1 .4 55 1.329 1.294 1.4 08 1.4 55 1.329 1.436
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
Dash Size 12 16 20 24 32 8 10 12 16 20 24 32 6 8 10 12 16 20 24 6 8 10 12 16 20 12 16 20 24 24 32 32 4 4 5 5 6 8 12 4 4 6 8 12 3 4 4 5 5 6 8 10 12 24 4 4 6 4 4 6 12 16 12 1
Description G5K G5K G5K G5K G5K G5K-MTF G5K-MTF G5K- MTF G5K- MTF G5K-MTF G5K-MTF G5K-MTF G6K G6K G6K G6K G6K G6K G6K G6K- MTF G6K-MTF G6K-MTF G6K- MTF G6K- MTF G6K-MTF GMV GMV GMV GMV GMV GMV GMV GT7 GT7 GT7 GT7 GT7 GT7 GT7 GT8 GT8 GT8 GT8 GT8 GTH GTH GTH GTH GTH GTH GTH GTH GTH HO J2AT J2AT J2AT J2AT-MTF J2AT-MTF J2AT-MTF LW LW LW- MT F
Stem
Size (In.) 3/4 1 1 1 /4 1 1/2 2 1/2 5/8 3/4 1 1 1/4 1 1/2 2 3/8 1/2 5/8 3/4 1 1 1 /4 1 1/2 3/8 1/2 5/8 3/4 1 1 1/4 3/4 1 1 1/4 1 1/2 1 1/2 2 2 1/4 1/4 5/16 5/16 3/8 1/2 3/4 1/4 1/4 3/8 1/2 3/4 3/16 1/4 1/4 5/16 5/16 3/8 1/2 5/8 3/4 1 1/2 1/4 1/4 3/8 1/4 1/4 3/8 3/4 1 3/4
Type 12GS 16GS 20GS 24PCM 32PCM 8GS 10GS 12GS 16GS 20GS 24PCM 32PCM 6GS 8GS 10GS 12GS 16GS 20GS 24PCM 6GS 8GS 10GS 12GS 16GS 20GS 12G 16G 20G 24PC 24PC 32PC 32PC 4G 4G 5G 5G 6G 8G 12G 4G 4G 6G 8G 12G 3PC 4G 4G 5G 5G 6G 8G 10G 12G 24PC 4G 4G 6G 4G 4G 6G 12GS 16GS 12GS
Ferrule
Description 12GS1F-4 16GS1F-4 20GS1F- 6 24PCM-2F 32PCM-2F 8GS1F-4 10GS1F-4 12GS1F- 4 16GS1F- 4 20GS1F-6 24PCM-2F 32PCM-2F 6GS1F-4 8GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F- 6 24PCM2F-G6 6GS1 F-4 8GS1F-4 10GS1F-4 12GS1F- 4 16GS1F- 4 20GS1F-6 ® MegaCrimp ® MegaCrimp ® MegaCrimp 24PC1FS 24PC2F-4 32PC1FS 32PC2F-4 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 3PC2F-2 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 24PC1FS ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS1F-4 16GS1F-4 12GS1F- 4
Part No. G20995-0412 G20995-0416 G20 99 5-0 62 0 83402 83403 G20995-0408 G20995-0410 G20 99 5-0 41 2 G20 99 5-0 41 6 G20995-0620 83402 83403 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20 99 5-0 62 0 -------G20 99 5-0 40 6 G20995-0408 G20995-0410 G20 99 5-0 41 2 G20 99 5-0 41 6 G20995-0620 ---------------------80491 80428 80492 80429 ------------------------------------------------------------------------------------80415 --------------------------------------------------------80491 ------------------------------------------G20995-0412 G 20995-0416 G20 99 5-0 41 2
See Adjustment Procedures at beginning of Omni/3000B section.
2
Skive/Buff
Length .03 (In.) ------------- -----2.750 2.875 ------------------- -----------2.750 2.875 - ------------------------------ -----2.750 - ------------------------ -----------1.375 ------------------------------------------------------------------------------------------------------------0.687 ------------------------------------------------------------------------------------------- ------ ------------
Dia. (In.) ---------------------WIRE WIRE - ----------------------------------W IRE W IRE ------------------------------------------WIRE -------- ----------------------------------1.200 ------------------------------------------------------------------------------------------------------------------------------0.410 ----------------------------------------------------------------------------------------------------------------- --------------
Crimp Insertion Length .03 (In.) ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.50 1.7 5 1.7 5 ------------------------------------0.9 3 0.9 3 0.9 3 0.9 3 0.93 1.2 5 1.5 0 0.9 3 0.9 3 0.93 1.2 5 1.50 ---------0.9 3 0.9 3 0.93 0.93 0.9 3 1.25 1.1 2 1.50 ---------0.93 0.9 3 0.93 0.93 0.9 3 0.93 ----------------------------
Crimper Crimp O.D.
Crimp Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.10 (In.) 1.500 1.750 2.220 2.470 3.110 1.100 1.320 1.5 00 1.7 50 2.220 2.470 3.110 0.980 1.100 1.320 1.500 1.750 2.2 20 2.470 0.980 1.100 1.320 1.500 1.750 2.220 1.430 1.800 2.110 2.320 2.240 2.910 2.860 0.705 0.705 0.755 0.755 0.865 1.020 1.330 0.750 0.750 0.900 1.040 1.360 0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 2.345 0.740 0.740 0.895 0.740 0.740 0.895 1.480 1.750 1.480
Die Set 35 37 3 31 0L 311 314 33 35 35 37 3 310L 311 314 33 33 35 35 37 3 31 0L 311 33 33 35 35 37 3 310L 35 37 39 3 310L 3 310L 3 13 312 21 31 21 31 22/32 33 35 21 31 22/32 33 35 31 21 31 21 31 22/32 33 34 35 3 310L 21 31 22/32 21 31 22/32 35 37 35
PC 3000B Approx. Setting1 6 1/4 3 1/4 1 3/4 3 2 3/4 5 1 6 1 /4 3 1 /4 1 3/4 3 2 3/4 1 1/2 5 1 6 1/4 3 1/4 1 3/4 2 3/4 1 1 /2 5 1 6 1 /4 3 1 /4 1 3/4 4 1/4 4 3 /4 2 1 /2 5 2 1/2 2 3/4 5 3/4 1 3 /4 3 3 /4 3 1 /4 5 1 /4 3 1/2 2 3 /4 1 1 /4 3 1 /4 5 1 /4 4 1/4 3 1 /2 2 1 1/2 3 1 /4 5 1 /4 4 6 3 3 1 1 /2 3 5 3/4 3 4 3 /4 4 1/4 3 4 3 /4 4 1/4 5 1/2 3 1/4 5 1 /2
Omni21 Approx. User's Actual Setting1 Setting 1 .262 1.408 1.447 1.350 1.395 1.329 1.436 1.2 62 1.4 08 1.447 1.350 1.395 1.455 1.329 1.436 1 .262 1.408 1.447 1.360 1 .4 55 1.329 1.436 1.2 62 1.4 08 1.447 1.329 1.3 58 1.3 97 1.351 1.438 1.386 1.318 1.4 40 1.3 68 1.3 96 1.3 19 1.383 1.4 06 1.4 26 1.4 01 1.3 24 1.355 1.3 93 1.400 1.437 1.4 01 1.3 24 1.353 1.284 1.3 97 1.391 1.4 25 1.368 1.324 1.410 1.3 34 1.354 1.410 1.3 34 1.354 1.294 1.408 1.2 94
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
73
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose l a r e n e G
Dash Size 16 4 4 4 6 6 8 8 10 10 12 12 16 16 4 4 6 8 10 12 16 10 4 4 5 6 8 10 12 12 16 16 20 4 4 6 8 10 12 12 16 16 4 4 5 6 8 10 12 12 16 16 4 4 6 6 8 10 12 12 4 4 6
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Description LW- MT F ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T ® M2T -MTF ® M2T -MTF ® M2T -MTF ® M2T -MTF ® M2T -MTF ® M2T -MTF ® M2T -MTF M2TH M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3K-MTF M3 K-MTF M3K-MTF M3K-MTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3K-XTF M3 K-XT F M3K-XTF M3K-XTF M3KH M3KH M3KH M3KH M3KH M3KH M3KH M3KH M4K+ M4K+ M4K+
Stem
Size (In.) 1 1/4 1/4 1/4 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1/4 1/4 3/8 1/2 5/8 3/4 1 5/8 1/4 1/4 5/16 3/8 1/2 5/8 3/4 3/4 1 1 1 1/4 1/4 1/4 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 5/16 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 3/8 3/8 1/2 1/4 3/4 3/4 1/4 1/4 3/8
Type 16GS 4G 4G 4PC-SS 6G 6PC-SS 8G 8PC-SS 10G 10PC-SS 12G 12PC-SS 16G 16PC-SS 4G 4G 6G 8G 10G 12G 16G 10G 4G 4G 5G 6G 8G 10G 12G 12GS 16G 16GS 20GS 4G 4G 6G 8G 10G 12G 12GS 16G 16GS 4G 4G 5G 6G 8G 10G 12G 12GS 16G 16GS 4G 4G 6G 6G 8G 10G 12G 12GS 4G 4G 6G
Ferrule
Description 16GS 1F- 4 ® MegaCrimp ® MegaCrimp 4PC1F-M2SS ® MegaCrimp 6PC1F-M2SS ® MegaCrimp 8PC1F-M2SS ® MegaCrimp 10PC1F-M2SS ® MegaCrimp 12PC1F-M2SS ® MegaCrimp 16PC1F-M2SS ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS1F-2 ® MegaCrimp 16GS1F-2 20GS1F-4 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS 1F- 2 ® MegaCrimp 16GS1F-2 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS 1F- 2 ® MegaCrimp 1 6GS1F-2 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp MegaCrimp ® ® MegaCrimp MegaCrimp ® 12GX1F-2 ® MegaCrimp ® MegaCrimp ® MegaCrimp
Part No. G 20 995-0 41 6 --------------85027 -------85028 -------85 02 9 -------85030 -------85031 -------85032 ---------------------------------------------------------------------------------------------------------G20995-0212 --------------G 20995-0420 ------------------------------------------G 20 995-0 21 2 ---------------------------------------------------------------G 20 995-0 21 2 ---------------------------------------------------------------G20995-0212 ----------------------
See Adjustment Procedures at beginning of Omni/3000B section.
74
Skive/Buff
2
Length .03 Dia. (In.) (In.) - ------ -------------- -------------- ------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- - ------------- -------------- -------- ------ - ------------- -------------- -------------- -------------- -------------- -------------- -------- ------ -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------------- -------- ------ -------------- -------------- -------------- -------------- -------------- -------------- ------------ --------------- -------------- -------------- -------------- -------------- -------------- --------
Crimp Insertion Length .03 (In.) ---------0.93 0.93 ---------0.93 ---------1.25 ---------1.1 2 ---------1.5 0 ---------1.7 5 ---------0.93 0.93 0.93 1.25 1.1 2 1.5 0 1.7 5 1.1 2 0.9 3 0.9 3 0.9 3 0.93 1.25 1.12 1.5 0 ---------1.7 5 ------------------0.9 3 0.9 3 0.93 1.25 1.12 1.5 0 ---------1.7 5 ---------0.9 3 0.9 3 0.9 3 0.93 1.25 1.12 1.5 0 ---------1.75 -------0.9 3 0.9 3 0.9 3 0.9 3 1.25 1.12 1.50 -------0.93 0.93 0.93
Crimper Crimp O.D.
Crimp Length FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.10 (In.) 1.7 50 0.715 0.715 0.660 0.870 0.810 1.035 1.0 00 1 .1 55 1.110 1 .3 70 1.330 1 .7 25 1.655 0.715 0.715 0.870 1.035 1 .1 55 1 .3 70 1 .7 25 1 .1 45 0 .7 00 0 .7 00 0.7 90 0.810 1.000 1.170 1 .3 95 1.300 1 .8 00 1.610 2.060 0 .7 00 0 .7 00 0.810 1.000 1.170 1 .3 95 1.3 00 1 .8 00 1.610 0 .7 00 0 .7 00 0.7 90 0.810 1.000 1.170 1 .3 95 1.3 00 1.8 00 1.610 0 .7 00 0 .7 00 0 .7 00 0 .7 00 1.040 1.170 1.395 1.300 0.715 0.715 0.870
Die Set 37 21 31 31 22/32 22/32 33 33 34 33 35 35 37 36 21 31 22/32 33 34 35 37 34 21 31 22/ 32 22/32 33 34 35 35 37 36 39 21 31 22/32 33 34 35 35 37 36 21 31 22/ 32 22/32 33 34 35 35 37 36 21 31 21 31 33 34 35 35 21 31 22/32
PC 3000B Approx. Setting1 3 1 /4 2 4 2 1/4 3 1/2 1 3/4 3 2 1 1 /2 5 1/4 2 1 /2 1 1/4 2 1 /2 5 1/2 2 4 3 1/2 3 1 1 /2 2 1 /2 2 1 /2 1 1 /4 1 3 /4 3 1 /2 1 1 3/4 2 2 3 1 /4 1/2 4 3 /4 4 1/4 1 1 3 /4 3 1 /2 1 3/4 2 2 3 1 /4 1/2 4 3 /4 4 1/4 1 3 /4 3 1 /2 1 1 3/4 2 2 3 1 /4 1/2 4 3 /4 4 1/4 1 3 /4 3 1 /2 1 3 /4 3 1 /2 2 2 3 1/4 1/2 2 4 3 1/2
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Omni21 Approx. User's Actual Setting1 Setting 1 .4 08 1.432 1.358 1.412 1.378 1.436 1.391 1.4 25 1.4 32 1.320 1.3 87 1.426 1.4 33 1.326 1.432 1.358 1.378 1.391 1.4 32 1.3 87 1.4 33 1.4 44 1.4 45 1.3 73 1.4 54 1.436 1.425 1.418 1.3 63 1.455 1.3 58 1.373 1.455 1.4 45 1.3 73 1.436 1.425 1.418 1.3 63 1.4 55 1.3 58 1.373 1.4 45 1.3 73 1.4 54 1.436 1.425 1.418 1.3 63 1.4 55 1.3 58 1.373 1.4 45 1.3 73 1.4 45 1.3 73 1.425 1.418 1.363 1.455 1.432 1.358 1.378
Hydraulic Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers mn Hose
Dash Size Description 8 M4K+ 10 M4K+ 12 M4K+ 12 M4K+ 4 M4K+-MTF 4 M4K+-MTF 6 M4K+-MTF 8 M4K+-MTF 10 M4K+-MTF 12 M4K+-MTF 12 M4K+- MT F 4 M4K+-XTF 4 M4K+-XTF 6 M4K+-XTF 8 M4K+-XTF 10 M4K+-XTF 12 M4K+-XTF 12 M4K+-X TF 4 M4KH 6 M4KH 8 M4KH 10 M4KH 12 M4KH 12 M4KH 12 M4KH-MTF 12 M4KH-MTF 4 M5K 4 M5K 4 M5K 5 M5K 6 M5K 8 M5K-XTF 4 M6K 4 M6K 4 MCPB+ 4 MCPB+ 6 MCPB+ 8 MCPB+ 12 MCPB+ 12 MCPB + 16 MCPB+ 16 MCPB + 20 MCPB+ 4 MCPB+-MTF 4 MCPB+-MTF 6 MCPB+-MTF 8 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 16 MCPB+-MTF 16 MCPB+-MTF 20 MCPB+-MTF 4 MegaTech™ 250
Stem
r mp
, Ferrule
Size (In.) Type Description ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp 3/4 12GS 12GS 1F- 2 ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp ® 3/8 6G MegaCrimp ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp 3/4 12GS 12GS 1F- 2 ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp ® 3/8 6G MegaCrimp ® 1/2 8G MegaCrimp ® 5/8 10G MegaCrimp ® 3/4 12G MegaCrimp 3/4 12GS 12GS 1F- 2 1/4 4G MegaCrimp® 1/2 8G MegaCrimp® 5/8 10G MegaCrimp® 3/4 12G MegaCrimp® ® 3/4 12G MegaCrimp 3/4 12GS 12GS 1F- 2 ® 3/4 12G MegaCrimp 3/4 12GS 12GS1F-2 ® 1/4 4G MegaCrimp ® 1/4 4G MegaCrimp 1/4 4PC-SS 4PC1F-M2SS 5/16 5G MegaCrimp® ® 3/8 6G Me aCrim 1/4 1/4 1/4 1/4 3/8 1/2 3/4 3/4 1 1 1 1/4 1/4 1/4 3/8 1/2 3/4 3/4 1 1 1 1 /4 1/4
4G 4G 4G 4G 6G 8G 12G 12GS 16G 16GS 20G 4G 4G 6G 8G 12G 12GS 16G 16GS 20G 4G
,
r mpers
Skive/Buff
Part No. ---------------------G20995-0212 ------------------------------------------G2099 5-021 2 ------------------------------------------G 2099 5-021 2 -----------------------------------G20995-0212 -------G20995-0212 --------------85027 ---------------
Length .03 (In.) ------------------- ------------------------------------------ ------------------------------------------ ------------------------------------ ------------------------------------------------
-------------------------------------------------G2099 5-021 2 -------G2099 5-021 6 ------------------------------------------G20995-0212 -------G20995-0216 ---------------
-------------------------------------------------------------------------------------------------------------------------------
Crimp
Crimper Crimp O.D.
Dia. (In.) ---------------------- -------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------
Insertion Length .03 (In.) 1.2 5 1.1 2 1.5 0 ---------0.93 0.93 0.93 1.2 5 1.1 2 1.5 0 ---------0.93 0.93 0.93 1.25 1.1 2 1.5 0 ---------0.93 1.25 1.12 1.50 1.5 0 ---------1.5 0 ---------0.93 0.93 ---------0.93 ----------
PC 3000B Crimp 0.10 Die Approx. Length (In.) Set Setting1 FULL 1.0 40 33 3 1 /2 FULL 1.1 60 34 1 3 /4 FULL 1.3 95 35 3 1 /4 FULL 1.300 35 1/2 FULL 0.715 21 2 FULL 0.715 31 4 FULL 0.870 22/32 3 1/2 FULL 1.0 60 33 3 3 /4 FULL 1.1 60 34 1 3 /4 FULL 1.3 95 35 3 1 /4 FULL 1.3 00 35 1/2 FULL 0.715 21 2 FULL 0.715 31 4 FULL 0.870 22/32 3 1/2 FULL 1.035 33 3 FULL 1.1 60 34 1 3 /4 FULL 1.3 95 35 3 1 /4 FULL 1.3 00 35 1/2 FULL 0.715 31 4 FULL 1.025 33 2 3/4 FULL 1.165 34 1 3/4 FULL 1.365 35 3 1/4 FULL 1.3 95 35 3 1 /4 FULL 1.300 35 1/2 FULL 1 395 35 3 1 /4 FULL 1.300 35 1/2 FULL 0.715 21 2 FULL 0.715 31 4 FULL 0.660 31 2 1/4 FULL 0.795 32 1.25 FULL 0.860 22/32 3 1/4
Omni21 Approx. User's Actu Setting1 Setting 1.3 93 1.4 23 1.3 63 1.455 1.432 1.358 1.378 1.3 67 1.4 23 1.3 63 1.4 55 1.432 1.358 1.378 1.391 1.4 23 1.3 63 1.4 55 1.358 1.401 1.418 1.363 1.3 63 1.455 1.3 63 1.455 1.432 1.358 1.412 1.451 1.388
-------------------------------------------------- --------------------------------------------------------------------------------------------------
------------------0.93 0.9 3 0.93 1.2 5 1.5 0 ---------1.7 5 ---------1.75 0.93 0.9 3 0.93 1.2 5 1.5 0 ---------1.7 5 ---------1.75 0.9 3
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.4 10 1.333 1.410 1.3 34 1.354 1.3 67 1.3 63 1.4 55 1.3 58 1.3 73 1.384 1.410 1.3 34 1.354 1.3 67 1.3 63 1.455 1.3 58 1.373 1.384 1.461
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
®
MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS 1F- 2 ® MegaCrimp 16GS 1F- 2 ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp ® MegaCrimp 12GS1F-2 ® MegaCrimp 16GS1F-2 ® Me gaC ri mp ® MegaCrimp
0.7 40 21 0.740 31 0.740 21 0.7 40 31 0.895 22/32 1.0 60 33 1.3 95 35 1.3 00 35 1.8 00 37 1.6 10 36 2.125 39 0.740 21 0.7 40 31 0.895 22/32 1.0 60 33 1.3 95 35 1.300 35 1.8 00 37 1.610 36 2.125 39 0.680 21
3 4 3/4 3 4 3 /4 4 1/4 3 3 /4 3 1 /4 1/2 4 3 /4 4 1 /4 3 3 4 3 /4 4 1/4 3 3 /4 3 1 /4 1/2 4 3 /4 4 1/4 3 1 3 /4
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedures at beginning of Omni/3000B section.
2
MPLN Couplings Only. 3 The 310L die supersedes the 310 die.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
75
GLP Coupling Crimping Instructions OmniCrimp® 21 Crimping Instructions for the GLP coupling on the Omni21
G e n e r a l
See Figure 1 for proper alignment of coupling in die prior to crimping. Align fitting end of staking collar of uncrimped ferrule flush with top of the die
S w a g i n g
Figure 1
Measure Crimp Here
Stem Hose Ferrule Crimp Crimper Dash Description Size Type Description Prod. No. Insertion Crimp Die Set Omni User's Size (in.) Length OD Digital Actual +/- .03(in) Setting Setting 4 6 8 10 12
LOC LOC LOC LOC LOC
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP5 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
----------------------- ------ --------- ----- ----- ---
0.66 0.77 0.72 0. 75 0.75
0. 470 O M71 0.620 OM72 0. 740 O M73 0.920 OM74 1. 000 OM75
4 6
LOL LOL
8 10
LOL LOL
12
LOL
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.470 0.620 0.740 0.910 1.040
P o w e r C r i m p ®
7 0 7
OM71 OM72 OM73 OM74 OM75
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
GLP Crimp data for the OmniCrimp® 21 will be appearing shortly in Ecrimp 3.91.
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
77
GL Coupling Crimping Instructions OmniCrimp® 21 l a r e n e G
To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimping (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. Align hose end of uncrimped ferrule flush with internal ridge on dies.
Crimp Dies
Crimp Diameter (Front Crimp)
g n i g a w S
Figure 1- For
OM81, OM82 and OM83 dies
7 0 7
Tail Length Measure Crimp Here (Front Crimp)
Align hose end of uncrimped ferrule flush with internal ridge on dies.
of uncrimped h internal
®
p m i r C r e w o P
F and OM
Figure 2-
Crimp Diameter (Center Crimp)
0 2 4
Figure 2- For
OM84 and OM85 dies
®
p m i r C e l i b o M
Dash Size
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
12 16 20 24 32 24 32
Tail Length Measure Crimp Here (Front Crimp)
Description
Size Type Description Part Length Diameter Insertion Tail Crimp OD Die (in.) No. +/(in.) Length Length +/Set .03(in.) +/- .03(in) +/.010(in.) .10(in) 3/4 12GL 1-pc GL ------ --------- ---------1.750 0.50 1.120 OM81 GMV GMV 1 16GL 1-pc GL ------ --------- ---------2.125 0.60 1.360 OM82 1 1/4 20GL 1-pc GL ------ --------- ---------2.250 0.50 1.660 OM83 GMV 1 1/2 24GL 1-pc GL ------ --------- ---------2.375 0.50 1.915 OM84 GMV GMV 2 32GL 1-pc GL ------ --------- ---------2.750 0.50 2.430 OM85 MEGATECH ACR 1 1/2 24GL 1-pc GL ------ --------- ---------2.375 0.50 1.915 OM84 MEGATECH ACR 2 32GL 1-pc GL ------ --------- ---------2.750 0.50 2.410 OM85
M T
D X 2 3 C G
78
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
OMNI Digital Setting 1.430 1.425 1.420 1.400 1.400 1.400 1.390
User's Actual Setting
GL Coupling Crimping Instructions Power Crimp® 3000B To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) for –12, –16 and –20GMV (see Figure 1) prior to crimping. See below for –24 and –32 (see Figure 2). Align hose end of uncrimped ferrule flush with internal ridge on dies.
Crimp Dies
G e n e r a l
Crimp Diameter (Front Crimp)
Figure 1 - For
81, 82 and 83 dies
Dash Size
Description
12 16
GMV GMV
20
GMV
S w a g i n g
Tail Length Measure Crimp Here (Front Crimp)
Size Type Description Part Length Diameter Insertion Tail Crimp OD (in.) No. +/(in.) Length Length +/.03(in.) +/- .03(in) +/.010(in.) .10(in.) 3/4 12GL 1-pc GL ------ --------- ---------1.75 0.50 1.12 1 16GL 1-pc GL ------ --------- ---------2.125 0.60 1.36 1 1/4 20GL 1-pc GL ------ --------- ---------2.25 0.50 1.66
Die Set
81 82 83
PC3000B User's Digital Actual Setting Setting
P o w e r C r i m p
1 3/4 1 3/4 2 1/4
®
7 0 7
To achieve proper tail length, line up hose end of ferrule with top of die (see Figure 2) prior to crimping. This is for sizes –24 and –32. M o b i l e C r i m p
Align tail end of uncrimped ferrule flush with internal ridge on dies.
Crimp Dies
®
4 -2 0
Crimp Diameter (Center Crimp)
Figure 2- For
84 and 85 dies
Dash Size
Description
24
GMV
32
GMV
Dash Size
Description
24 32
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Tail Length Measure Crimp Here (Front Crimp)
Size Type Description Part Length Diameter Insertion Tail Crimp OD Die PC3000B User's (in.) No. +/(in.) Length Length +/+/Set Digital Actual .03(in.) +/- .03(in) 0.10(in.) .010(in.) Setting Setting 1 1/2 24GL 2 32GL
1-pc GL 1-pc GL
------ -------------- ---------
-------------------
2. 375 2.75
0.50 0.50
1.915 2.430
84 85
2 3/4 2 1/4
Size Type Description Part Length Diameter Insertion Tail Crimp OD Die PC3000B User's (in.) No. +/(in.) Length Length +/+/Set Digital Actual .03(in.) +/- .03(in) 0.020(in.) .010(in.) Setting Setting
MEGATECH ACR 1 1/2 24GL MEGATECH ACR 2 32GL
1-pc GL 1-pc GL
------ -------------- ---------
-------------------
2. 375 2.75
0.50 0.50
1.915 2.410
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
84 85
G C 3 2 -X D
2 3/4 2 1/4
T M
79
Clamp Collar Crimping Instructions OmniCrimp® 21 l a r e n e G
Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual hose cover failure. Remember: Clamp collars must be crimped before the hose couplings.
Use the following instructions to determine crimp diameter, which can then be used to find crimping setting in Table 2. The required clamp collar for a specific hydraulic hose is provided in Table 1. g n i g a w S
1. Measure hose’s outside diameter at the location where clamp collar will be crimped. This can be accomplished by using a pie tape or by using the average hose outside diameter measured with a dial caliper. 2. Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula below).
Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] 7 0 7 ®
p m i r C r e w o P
When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side of the collar.
Description CC1.12 CC1.25 CC1.37
0 2 4
Part Number G52000-0210 G52000-0212 G52000-0412
Table 1 Product Hydraulic Hose Number Applications 7334-45805 10M2T, 10G2 7334-45885 12M2T, 12G2, 12M4K 7334-45895 12C12, 12G4K
Length (In.) 2.250 2.000 2.000
OmniCrimp Die OM331 OM331 OM331
Table 2 OM331 Die
®
p m i r C e l i b o M
Crimp Diameter 1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160 1.165
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
80
Approx. Setting 1.320 1.315 1.310 1.305 1.300 1.295 1.290 1.285 1.280 1.275 1.270 1.265 1.260 1.255 1.250 1.245 1.240 1.235 1.230 1.225 1.220 1.215 1.210 1.205
Crimp Diameter 1.170 1.175 1.180 1.185 1.190 1.195 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.260 1.265 1.270 1.275 1.280 1.285
Approx. Setting 1.200 1.195 1.190 1.185 1.180 1.175 1.170 1.165 1.160 1.155 1.150 1.145 1.140 1.135 1.130 1.127 1.123 1.118 1.115 1.110 1.105 1.100 1.095 1.090
Crimp Diameter 1.290 1.295 1.300 1.305 1.310 1.315 1.320 1.325 1.330 1.335 1.340 1.345 1.350 1.355 1.360 1.365 1.370 1.375 1.380 1.385 1.390 1.395 1.400 1.405
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Approx. Setting 1.085 1.080 1.075 1.070 1.065 1.060 1.055 1.050 1.045 1.040 1.035 1.030 1.025 1.020 1.015 1.010 1.005 1.000 0.995 0.990 0.985 0.980 0.975 0.970
®
Power Steering Male Flareless Assembly Instructions OmniCrimp® 21 6. Mark hose 1-1/4" (±1/32") from end of hose with a marker pen. Do not damage hose. See Fig. 3.
Hose Preparation and Assembly 1. Measure tube O.D. 2, Select proper Male Flareless coupling for application.
G e n e r a l
3. Determine length of replacement assembly. Measure distance between points where tubing is to be cut. See Fig. 1.
Fig. 3 7. Insert a 6PS coupling into hose until end of ferrule is even with the mark. (See Fig. 4.) Mark
Fig. 1 NOTE: Tubing must be cut at 1" from the start of any bend. Read "Tubing Preparation Assembly" section on next page before cutting.
P o w e r C r i m p
Fig. 4
4. Determine necessary cut length of hose.
®
8. Place power steering die in crimper. Use setting as shown below: Cut = Length
S w a g i n g
Assembly Cutoff Cutoff Overall – Dimension – Dimension Length (Coupling 1) (Coupling 2)
Die Set
Setting
Power Steering
1.452
(Cutoff dimensions are in Table below.)
Cutoff Dimensions For Power Steering Couplings Part No.
Description
Cutoff (In.)
G50510-0604 G50510-0605 G50510-0606 G50510-0608 G50510-0610 G50510-0612
6PS-4MFA 6PS-5MFA 6PS-6MFA 6PS-M8MFA 6PS-M10MFA 6PS-M12MFA
.996 .996 1.012 .934 .973 .973
7 0 7
9. Insert properly prepared hose and coupling into crimper. Line up top of die with bottom of stem hex. (See Fig. 5.)
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
5. Cut hose to calculated cut length. End must be square (±5°). See Fig. 2.
Fig. 5 10. Place no-notch cone on die fingers. Press crimp button. When you hear pump pressurize or the light and buzzer sound, release your finger from crimp button. Crimp is now complete.
G C 3 2 -X D T M
Fig. 2 Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
81
Power Steering Male Flareless Assembly Instructions
(cont'd)
OmniCrimp® 21 l a r e n e G
11. Measure crimp O.D. per Fig. 6. Crimp O.D. must be within the specified tolerance.
3. Connect to Tube End (Preliminary Connection) A. Insert tube into thread end of hose assembly until it bottoms against the shoulder.
Crimp Dia. = .720" ± .005" Crimp Dia. = .700" ± .005" g n i g a w S
Fig. 6 12. Check assembly to make sure correct overall length has been obtained. 13. Inspect assembly to make sure it has a clean bore and no internal obstructions. Clean if necessary.
7 0 7
1. Tube End Condition A. Before cutting tube, mark both ends of assembly so that it can be properly reassembled. These marks must be made on the tubing beyond the point where tubing will be cut. Use a marke pen to mark tubing so the surface won't be scratched. B. Tube end must be cut squarely (±5°). C. Smooth tube inside and out by removing all burrs and rough edges with steel wool. Clean all metal particles from inside tube.
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
C. Using a wrench, tighten approximately 1 turn (±1/4 turn) to preset.
4. Inspect
Tubing Preparation Assembly
®
p m i r C r e w o P
B. Screw hex nut to thread end until finger tight.
A. Disassemble and inspect compression of sleeve on tube. Sleeve must be compressed sufficiently on tube so it is not easily removed. B. Tube end will be slightly distorted from butting against internal shoulder. NOTE: Makeup of the correct connection is critical for proper use and safety.
5. Final Assembly A. Insert tube into thread end of hose assembly.
D. The bare end of the tube must be long enough for the nut and sleeve to be placed over the tube. (1" minimum length before the start of any bend.)
B. With a wrench, tighten down until a sudden increase in torque is felt. Turn nut approximately 1/6 turn (but no more than 1/3 turn) to create a seal between the sleeve, tube and seat of the stem.
E. There also must be sufficient tube length for tube end to seat against shoulder in thread end of stem. (1" minimum length before the start of any bend.)
CAUTION: Overtightening may cause stripped threads and/or collapse of the tube.
2. Nut and Sleeve Placement (Tube End)
C. Before tightening second end, line up two marks on tubing to assure proper orientation.
A. Install hex nut over tube, positioned so shoulder end is placed on tube first. Thread end will then face hose assembly. B. Place sleeve on tube so tapered end will face hose assembly.
M T
D X 2 3 C G
82
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions OmniCrimp® 21 Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates' assembly recommendations.
G e n e r a l
Changing Digital Readout To set the RETRACT position, hold the hose assembly to be crimped in front of the die fingers. Twist the JOG switch in the direction of the RETRACT arrow and hold it until the die fingers open enough to allow easy insertion of the assembly.
S w a g i n g
Release the switch. This position can be changed by pressing the INCREASE or DECREASE buttons beneath the RETRACT display.
P o w e r C r i m p
Use the INCREASE or DECREASE buttons beneath the start crimp display to change crimp settings.
®
7 0 7
Crimp Diameter Should the actual crimp diameter NOT be within the recommended crimp tolerance, a slight adjustment to the "Approximate Setting" or digital readout may be necessary.
M o b i l e C r i m p
Changing the CRIMP setting by one number will change crimp diameter by approximately .001". After nominal crimp diameter is obtained, check at least every tenth crimp to ensure that it is within recommended tolerances.
®
4 -2 0
IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the "Crimp Diameter" column. If ACTUAL crimped dimensions are within specification, you have made a good assembly. Hose Type
I.D. (In.)
Fitting Type
Crimp Diameter (±.010")
Ferrule Position
Die Set
Approx. Digital Readout (±.05")
6AC134a
5/16
6ACA
.690
Centered
OM6AC
1.455
8AC134a
13/32
8ACA
.780
Centered
OM8AC
1.435
10AC134a
1/2
10ACA
.890
Centered
OM10AC
1.450
12AC134a
5/8
12ACA
1.020
Centered
OM12AC
1.440
Actual Crimper Setting
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
83
Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions Power Crimp® 3000B l a r e n e G
Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates' assembly recommendations.
Gauge Setting g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4
The gauge setting is adjusted by always moving indicator upward to desired setting. Example: to change setting from 2 to 3, move the indicator to 4, then back up to 3. To change from 3 to 2, simply move the indicator directly up to 2.
Crimp Diameter The crimp diameter must be within the tolerance specified below. If not, check calibration of crimper (see Operator's Manual). If calibration is correct, a slight adjustment of the gauge setting may be necessary. To obtain a smaller crimp diameter, move indicator upward to a smaller number. Changing setting by one whole number will change crimp diameter by 0.30". Record any gauge setting adjustment in the "Actual Crimper Setting" column in the chart below.
®
p m i r C e l i b o M
IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the "Crimp Diameter" column.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
If ACTUAL crimped dimensions are within specification, you have made a good assembly.
Hose Type
I.D. (In.)
Fitting Type
Crimp Diameter (±.010")
Ferrule Position
Die Fingers
Approx. Guage Setting
6AC134a
5/16
6ACA
.690
Centered
6AC
2
8AC134a
13/32
8ACA
.780
Centered
8AC
2-3/4
10AC134a
1/2
10ACA
.890
Centered
10AC
2
12AC134a
5/8
12ACA
1.020
Centered
12AC
2-1/4
M T
D X 2 3 C G
84
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Actual Crimper Setting
Automotive Service Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
Dash Size 4 6 8 4 6 8 4 5 6 8 4 6 8
Stem
Size Desc ript ion (In.) Chart er ® A ir H os e 1/4 Chart er ® A ir H os e 3/8 Chart er ® A ir H os e 1/2 Multi- Us e 1-Br aid ( 19B) 1/4 Multi-Use 1-Braid (19B) 3/8 Multi-Use 1-Braid (19B) 1/2 Multi- Us e 2-Br aid ( 19B) 1/4 Multi-Use 2-Braid (19B) 5/16 Multi- Us e 2-Br aid ( 19B) 3/8 Multi- Us e 2-Br aid ( 19B) 1/2 Safety Stripe® Air Hose 1/4 Safety Stripe® Air Hose 3/8 Safety Stripe® Air Hose 1/2
Type 4PC 6PC 8PC 4PC 6PC 8PC 4PC 6PC 6PC 8PC 4PC 6PC 8PC
Ferrule
Descr. PC2F- 2 PC2F- 2 PC2F- 2 PC2F- 2 PC2F-2 PC2F-2 PC2F- 2 PC2F-2 PC2F- 4 PC2F- 4 PC2F-2 PC2F-2 PC2F-2
Skive/Buff
Length ± .03 (In.) Part No. 80 416 - -- --- -- 80 418 - -- --- -- 80 419 - -- --- -- 80 416 - -- --- -- 80418 --------80419 --------80 416 - -- --- -- 80418 --------80 462 - -- --- -- 80 463 - -- --- -- 80416 ---------80418 --------80419 ---------
Dia. (In.) -- -- --- -- -- -- --- -- ------------- -- -------- -- --- -- -----------------
Crimp Crimper Hose Crimp PC Insertion Length OD ± 3000B Omni21 Length ± .03 ± .03 .010 Die Approx. Approx. 1 1 (In.) (In.) (In.) Set Setting Setting - --- -- -- -FU LL 0.725 31 4 1 /4 1.348 - --- -- -- -FU LL 0.800 32 1 1 /2 1.446 - --- -- -- -FU LL 1.025 33 2 3 /4 1.401 - --- -- -- -FU LL 0.648 31 2 1.424 ---------FULL 0.770 31 5 3/4 1.304 ---------FULL 0.995 32 7 1/4 1.257 - --- -- -- -FU LL 0.680 31 3 1.393 ---------FULL 0.745 31 5 1.329 - --- -- -- -FU LL 0.885 32 4 1.364 - --- -- -- -FU LL 1.065 33 3 1.363 ---------FULL 0.725 31 4 1/4 1.348 ---------FULL 0.800 32 1 1/2 1.446 ---------FULL 1.025 33 2 3/4 1.401
User's Actual Setting
G e n e r a l
S w a g i n g
LP350 Hose Crimp Data HosePC Crimp DataCrimpers ® OmniCrimpLP350 21 and 3000B Hose
Dash Size 4 4 6 6 8 12 16 20 24 32
Type LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350 LP350
Stem
Ferrule
Skive/Buff
Size (In.) Type Description Part No. 1/4 PC 4PC2F-2 80416 1/4 PC 4PC2F-2 80416 3/8 PC 6PC2F-2 80418 3/8 PC 6PC2F-2 80418 1/2 PC 8PC2F-2 80419 3/4 PC 12PCBHB-1 1 PC 16PC2F-4 80425 1 1/4 PC 20PC2F-4 80426 1 1/2 PC 24PCBHB1 2 PC 32PCBHB1F -
Length ± .03 (In.) -
Crimp Crimper Hose Crimp PC Insertion Length OD ± 3000B Omni21 .010 Approx. Approx. Dia. Length ± ± .03 1 1 (In.) (In.) .03 (In.) (In.) Die Set Setting Setting FULL 0.670 21 1/4 1.471 FULL 0.670 31 2 1/2 1.409 FULL 0.780 21 5 3/4 1.374 FULL 0.780 31 5 1/4 1.300 FULL 0.995 33 2 1/4 1.427 FULL 1.315 35 3/4 1.441 FULL 1.625 36 4 3/4 1.355 FULL 2.040 39 3/4 1.465 FULL 2.450 311 4 1.350 FULL 3.110 314 2 3/4 1.395
P o w e r C r i m p
User's Actual Setting
®
7 0 7
M o b i l e C r i m p ®
4 -2 0
PowerClean™ Hose Crimp Data
PowerClean™ Crimp Data ® OmniCrimp 21 and Hose PC 3000B Crimpers Hose
Dash Size Type 8 PC2500 6 PC3000 4 PC3500 4 PC3500 6 PC4000 8 PC4000 6 PC5000 4 PC6000 4 PC6000
Stem Work. Size Press. (In.) (psi) Type 1/2 2500 G 3/8 3000 G 1/4 3500 G 1/4 3500 G 3/8 4000 G 1/2 4000 G 3/8 5000 G 1/4 6000 G 1/4 6000 G
Ferrule
Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp
Skive/Buff
Part No. -
Length ± .03 (In.) -
Hose Insertion Dia. Length ± (In.) .03 (In.) 1.25 0.93 0.93 0.93 0.93 1.25 0.93 0.93 0.93
Crimp Length ± .03 (In.) FULL FULL FULL FULL FULL FULL FULL FULL FULL
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Crimper Crimp PC OD ± 3000B Omni21 .010 Approx. Approx. 1 1 (In.) Die Set Setting Setting 1.010 33 2 1/2 1.415 0.845 22/32 2 3/4 1.402 0.705 21 2 1.440 0.705 31 3 3/4 1.368 0.845 22/32 2 3/4 1.402 1.050 33 3 1/2 1.377 0.890 22/32 4 1/4 1.359 0.740 21 3 3/4 1.410 0.740 31 4 3/4 1.334
User's Actual Setting
G C 3 2 -X D T M
1
See Adjustment Procedures at beginning of Omni/3000B section.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
85
Industrial Hose Crimp Data .
OmniCrimp 21 and PC 3000B Crimpers ®
Hose
l a r e n e G
g n i g a w S
Crimp Crimper Hose Description Working Auto Length Insertion Crimp PC3000B OMNI21 User's Pressure Dash Part +/- Diameter Length Length OD Die Approx. Approx. Actual Size (psi) Size Type Description No. .03(in) (in) +/- .03(in) +/+/-.010(in) Set Setting ¹ Setting ¹ Setting 1/2 1000MP/ Mine Spray 1000 8 PC 8PC2F-2 80419 0.88 WIRE Full 0.930 32 5 1/4 1.320
®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
1000
12 G
MegaCrimp®
-
-
-
1.50
Full
1.345
35
1 3/4
3/4 1000MP/ Mine Spray
1000
12 PC
12PC2F-2
80423
1.63
WIRE
-
Full
1.190
34
2 1/2
0.933
80424
1.50
WIRE
-
Full
1.540
36
2
1.439
-
-
-
1.75
Full
1.745
37
3
1.413
2.28
1000
16 PC
16PC2F-2
1
1000MP/ Mine Spray
1000
16 G
MegaCrimp®
1 1/2 1000MP/ Mine Spray
1000
24 PC
24PC2F-4
1 1/4 1000MP/ Mine Spray
1000
20 G
MegaCrimp®
1 1/4 1000MP/ Mine Spray
1000
20 PC
20PC2F-2
2
1000
32 PC
32PC2F-4
1/2 119B
250
8 PC
1/2 119B
500
8 PC
1/4 119B
250
1/4 119B
500
1/4 119B
M T
1.411
WIRE
-
Full
2.200
10L2
1 1/4
1.460
80427 -
-
-
1.75
Full
2.045
39
3/4
0.250
1.12
WIRE
-
Full
1.880
37
7 1/4
1.278
2.75
WIRE
-
Full
2.800
312
3 1/4
1.375
8PC2F-2
80476
-
-
-
Full
1.065
33
1 3/4
1.434
10PC2F-2B
80476
-
-
-
Full
1.065
33
4
1.367
4 PC
4PC2F-2
80416
-
-
-
Full
0.648
31
2
1.424
4 PC
4PC2F-2
80416
-
-
-
Full
0.705
21
2
1.440
500
4 PC
4PC2F-2
80416
-
-
-
Full
0.705
31
3 1/4
1.380
3/4 119B
250
12 PC
12PC2F-4
80422
-
-
-
Full
1.300
34
5 3/4
1.290
3/4 119B
500
12 PC
12PC2F-4
80422
-
-
-
Full
1.365
35
2 1/2
1.390
3/8 119B
250
6 PC
6PC2F-4
80462
-
-
-
Full
0.770
21
5 1/4
1.384
3/8 119B
250
6 PC
6PC2F-4
80462
-
-
-
Full
0.770
31
5 1/2
1.304
3/8 119B
500
6 PC
6PC1FA
80434
-
-
-
Full
0.885
22
4
1.364
3/8 119B
500
6 PC
6PC1FA
80434
-
-
-
Full
0.885
32
4
1.364
1000MP/ Mine Spray
1
119B
250
16 PC
16PC2F-2
80424
-
-
-
Full
1.630
36
5
1.350
1
119B
500
16 PC
16PC2F-4
80425
-
-
-
Full
1.675
36
6 1/4
1.280
1/2 19B
250
8 PC
8PC2F-2
80419
-
-
-
Full
0.995
32
7 1/4
1.257
1/2 19B
250
8 PC
8PC2F-2
80419
-
-
-
Full
0.995
22
7 1/4
1.257
1/2 19B
500
8 PC
8PC2F-4
80463
-
-
-
Full
1.065
33
3
1.363
1/4 19B
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.648
31
2
1.424
1/4 19B
500
4 PC
4PC2F-2
80416
-
-
-
Full
0.680
21
3/4
1.462
1/4 19B
500
4 PC
4PC2F-2
80416
-
-
-
Full
0.680
31
3
1.393
3/16 19B
500
3 PC
3PC2F-2
80415
-
-
-
Full
0.635
31
1 1/2
1.437
5/16 19B
250
5 PC
5PC1FA
80433
-
-
-
Full
0.760
31
5 1/4
1.314
5/16 19B
250
5 PC
5PC1FA
80433
-
-
-
Full
0.760
21
4 3/4
1.392
5/16 19B
500
5 PC
6PC2F-2
80418
-
-
-
Full
0.745
21
4
1.405
5/16 19B
500
5 PC
6PC2F-2
80418
-
-
-
Full
0.745
31
5
1.329
3/4 19B
250
12 PC
12PC2F-4
80422
-
-
-
Full
1.300
34
5 3/4
1.290
3/4 19B
500
12 PC
12PC1FA
80437
-
-
-
Full
1.365
35
2 1/2
1.390
3/8 19B
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.770
31
5 3/4
1.304
3/8 19B
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.770
21
5 1/4
1.384
3/8 19B
500
6 PC
6PC2F-4
80462
-
-
-
Full
0.885
22
4
1.364
3/8 19B
500
6 PC
6PC2F-4
80462
-
-
-
Full
0.885
32
4
1.364
5/8 19B
250
10 PC
10PC2F-2C 80447
-
-
-
Full
1.095
33
4 3/4
1.341
5/8 19B
500
10 PC
10PC1FA
80436
-
-
-
Full
1.140
34
1 1/4
1.447
1
19B
250
16 PC
16PC2F-2
80424
-
-
-
Full
1.560
36
2 3/4
1.420
1
19B
500
16 PC
16PC2F-4
80425
-
-
-
Full
1.675
36
6 1/4
1.280
1 1/4 19B
250
20 PC
20PC2F-4
80426
-
-
-
Full
1.990
38
3 1/4
1.355
1/2 20B-HB
350
8 PC
10PC2F-2B
80476
-
-
-
Full
1.065
33
3 1/2
1.355
1/4 20B-HB
350
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
31
2 1/4
1.400
1/4 20B-HB
350
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
21
1/2
1.466
3/4 20B-HB
350
12 PC
-
-
-
-
Full
1.355
35
2 1/4
1.400
3/8 20B-HB
350
6 PC
6PC2F-2
80418
-
-
-
Full
0.790
32
3/4
1.400
3/8 20B-HB
350
6 PC
6PC2F-2
80418
-
-
-
Full
0.790
22
3/4
1.400
20B-HB
350
16 PC
16PC2F-4
80425
-
-
-
Full
1.665
36
5 1/4
1.295
1 1/2 20B-HB
350
24 PC
24PCBHB1F
-
-
-
-
Full
2.450
311
4
1.350
1 1/4 20B-HB
350
20 PC
20PC2F-4
80426
-
-
-
Full
2.040
39
3/4
1.465
2
350
32 PC
32PCBHB1F
-
-
-
-
Full
3.030
313
6 3/4
1.260
1000
8 PC
80419
0.88
WIRE
-
Full
0.940
22
5 3/4
1.310
1
D X 2 3 C G
Skive / Buff
3/4 1000MP/ Mine Spray 1000MP/ Mine Spray
®
0 2 4
Ferrule
1
7 0 7 p m i r C r e w o P
Stem
20B-HB
1/2 319MB .
1
.
.
12PCBHB1F
8PC2F-2
.
See Adjustment Procedures at beginning of Omni/3000B section. 2 The 310L die supersedes the 310 die.
86
3
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Industrial Hose Crimp Data .
OmniCrimp 21 and PC 3000B Crimpers ®
Hose
Size 1/2 319MB
Stem
Ferrule
Skive / Buff
Crimp Crimper Hose Description Working Auto Length Insertion PC3000B OMNI21 User's Crimp Pressure Dash Part +/- Diameter Length Length OD Die Approx. Approx. Actual Size Type Description No. .03(in) (in) +/- .03(in) +/ (psi) +/-.010(in) Set Setting ¹ Setting ¹ Setting 1000 8 PC 8PC2F-2 80419 0.88 WIRE Full 0.940 32 5 3/4 1.310
1/4 319MB
1000
4 PC
4PC2F-2
80416
0.75
WIRE
-
Full
0.640
31
1 1/2
1.432
3/4 319MB
1000
12 PC
12PC2F-4
80422
1.56
WIRE
-
Full
1.315
35
1
1.441
3/8 319MB
1000
6 PC
6PC2F-2
80418
0.69
WIRE
-
Full
0.690
21
1 1/4
1.453
3/8 319MB
1000
6 PC
6PC2F-2
80418
0.69
WIRE
-
Full
0.690
31
3
1.383
1
319MB
1000
16 PC
16PC2F-2
80424
1.50
WIRE
-
Full
1.545
36
2 1/4
1.435
1 1/2 319MB
1000
24 PC
24PC2F-4
2.28
WIRE
-
Full
2.200
310L2
1 1/4
1.460
1 1/4 319MB
1000
20 PC
20PC2F-2
2.19
WIRE
-
Full
1.880
37
7 1/4
1.278 1.375
1000
32 PC
32PC2F-4
80427 -
2.75
WIRE
-
Full
2.800
312
3 1/2
1/2 6B
250
8 PC
8PC2F-2
80419
-
-
-
Full
0.980
33
1 1/2
1.444
1/2 6B
315
8 PC
8PC2F-4
80463
-
-
-
Full
1.085
33
4
1.350
1/4 6B
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
21
1/2
1.466
1/4 6B
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
31
2 1/4
1.400
1/4 6B
315
4 PC
4PC2F-2
80416
-
-
-
Full
0.670
21
1/4
1.471
1/4 6B
315
4 PC
4PC2F-2
80416
-
-
-
Full
0.670
31
2 1/2
1.409
3/4 6B
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.800
31
6 1/4
1.275
3/4 6B
250
12 PC
12PC2F-2
80423
-
-
-
Full
1.240
34
4
1.349
3/4 6B
315
12 PC
12PC2F-4
80422
-
-
-
Full
1.370
35
2 1/2
1.385
3/8 6B
200
6 PC
6PC2F-2
80418
-
-
-
Full
0.770
31
5 1/2
1.304
3/8 6B
200
6 PC
6PC2F-2
80418
-
-
-
Full
0.770
21
5 1/4
1.384
3/8 6B
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.800
21
6 1/4
1.369
1
6B
315
16 PC
16PC2F-4
80425
-
-
-
Full
1.710
36
6 3/4
1.270
1 1/4 6B
200
20 PC
20PC2F-2
80427
-
-
Full
1.995
38
3 3/4
1.360
1/2 Adapta Flex™
200
8 PC
8PC2F-2
80419
-
-
-
Full
0.990
32
1
1.275
1/2 Adapta Flex™
250
8 PC
8PC2F-2
80419
-
-
-
Full
1.000
33
1 1/2
1.430
1/2 Adapta Flex™
300
8 PC
8PC2F-2
80419
-
-
-
Full
1.000
33
1 1/2
1.444
1/4 Adapta Flex™
200
4 PC
4PC2F-2
80416
-
-
-
Full
0.648
31
2
1.424
1/4 Adapta Flex™
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.648
31
2
1.424
1/4 Adapta Flex™
300
4 PC
4PC2F-2
80416
-
-
-
Full
0.685
31
2
1.417
3/4 Adapta Flex™
200
12 PC
12PC2F-2
80423
-
-
-
Full
1.320
34
4
1.274
3/4 Adapta Flex™
250
12 PC
12PC2F-4
80422
-
-
-
Full
1.350
34
2
1.410
3/4 Adapta Flex™
300
12 PC
12PC2F-4
80422
-
-
-
Full
1.350
35
2
1.410
3/8 Adapta Flex™
200
6 PC
6PC2F-2
80418
-
-
-
Full
0.750
31
4 3/4
1.325
3/8 Adapta Flex™
200
6 PC
6PC2F-2
80418
-
-
-
Full
0.750
21
4 1/4
1.401
3/8 Adapta Flex™
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.775
31
5 1/4
1.305
3/8 Adapta Flex™
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.775
21
5 1/2
1.379
3/8 Adapta Flex™
300
6 PC
6PC2F-2
80418
-
-
-
Full
0.800
32
1 1/2
1.410
3/8 Adapta Flex™
300
6 PC
6PC2F-2
80418
-
-
-
Full
0.800
22
1 1/2
1.410
5/16 Adapta Flex™
200
5 PC
5PC2F-2
80417
-
-
-
Full
0.725
21
3
1.423
5/16 Adapta Flex™
200
5 PC
5PC2F-2
80417
-
-
-
Full
0.725
31
3 3/4
1.350
5/8 Adapta Flex™
200
10 PC
12PC2F-2
80423
-
-
-
Full
1.125
34
1/2
1.462
5/8 Adapta Flex™
250
10 PC
12PC2F-2
80423
-
-
-
Full
1.125
34
1/2
1.462
1
Adapta Flex™
150
16 PC
16PC2F-2
80424
-
-
-
Full
1.600
36
4
1.380
1
Adapta Flex™
200
16 PC
16PC2F-4
80425
-
-
-
Full
1.650
36
5 1/2
1.331
1
Adapta Flex™
300
16 PC
16PC2F-4
80425
-
-
-
Full
1.655
36
5 1/4
1.320
1/2 Cyclone™
1000
8 PC
10PC2F-2B
80476
-
-
-
Full
1.040
33
2 3/4
1.380
3/4 Cyclone™
1000
12 PC
12PC2F-4
80422
-
-
-
Full
1.350
35
2
1.410
3/8 Cyclone™
1000
6 PC
6PC2F-2
80418
-
-
-
Full
0.785
21
6
1.374
3/8 Cyclone™
1000
6 PC
6PC2F-2
80418
-
-
-
Full
0.785
31
5 3/4
1.290
1/2 Duro Flex®
250
8 PC
8PC2F-2
80419
-
-
-
Full
0.995
33
1 3/4
1.430
1/2 Duro Flex®
300
8 PC
10PC2F-2B
80476
-
-
-
Full
1.070
33
3 1/4
1.360
1/4 Duro Flex®
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.655
31
1 1/2
1.420
1/4 Duro Flex®
300
4 PC
4PC2F-4
80461
-
-
-
Full
0.720
21
4
1.360
1/4 Duro Flex®
300
4 PC
4PC2F-4
80461
-
-
-
Full
0.720
31
4
1.360
3/4 Duro Flex®
250
12 PC
12PC2F-4
80422
-
-
-
Full
1.356
35
2 3/4
1.405
2
319MB
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
.
1
.
.
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
.
See Adjustment Procedures at beginning of Omni/3000B section. 2 The 310L die supersedes the 310 die.
3
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
87
Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Crimp Crimper Hose Description Working Auto Length Insertion PC3000B OMNI21 User's Crimp Pressure Dash Part +/- Diameter Length Length OD Die Approx. Approx. Actual Size (psi) Size Type Description No. .03(in) (in) +/- .03(in) +/+/-.010(in) Set Setting ¹ Setting ¹ Setting 3/4 Duro Flex® 300 12 PC 12PC2F-4 80422 Full 1.300 34 5 3/4 1.290 3/8 Duro Flex® 250 6 PC 6PC2F-2 80418 Full 0.820 32 1 1.430 3/8 Duro Flex® 250 6 PC 6PC2F-2 80418 Full 0.820 22 1 1.430 3/8 Duro Flex® 300 6 PC 6PC2F-2 80418 Full 0.845 22 1 3/4 1.405 3/8 Duro Flex® 300 6 PC 6PC2F-2 80418 Full 0.845 32 1 3/4 1.405 5/8 Duro Flex® 250 10 PC 12PC2F-2 80423 Full 1.185 34 2 1/2 1.403 5/8 Duro Flex® 300 10 PC 12PC2F-2 80423 Full 1.180 34 2 1/2 1.408 1 Duro Flex® 250 16 PC 16PC2F-4 80425 Full 1.716 37 1 1/2 1.445 1 1/4 Duro Flex® 200 20 PC 20PC2F-2 80427 Full 1.995 37 3 3/4 1.175 1/2 Heat Master® (Aramid) ¹ 500 8 PC 8PC2F-4 80463 Full 1.115 33 5 1/2 1.315 3/4 Heat Master® (Aramid) ¹ 500 12 PC 12PCBHB1F Full 1.350 35 2 1.407 1/2 LP350 350 8 PC 8PC2F-2 80419 Full 0.995 33 2 1/4 1.427 1/4 LP350 350 4 PC 4PC2F-2 80416 Full 0.670 21 1/4 1.471 1/4 LP350 350 4 PC 4PC2F-2 80416 Full 0.670 31 2 1/2 1.409 3/4 LP350 350 12 PC 12PCBHB-1 Full 1.315 35 3/4 1.441 3/8 LP350 350 6 PC 6PC2F-2 80418 Full 0.780 31 5 1/4 1.300 3/8 LP350 350 6 PC 6PC2F-2 80418 Full 0.780 21 5 3/4 1.374 1 LP350 350 16 PC 16PC2F-4 80425 Full 1.625 36 4 3/4 1.355 1 1/2 LP350 350 24 PC 24PCBHB1F Full 2.450 311 4 1.350 1 1/4 LP350 350 20 PC 20PC2F-4 80426 Full 2.040 39 3/4 1.465 2 LP350 350 32 PC 32PCBHB1F Full 3.110 314 2.75 1.395 1/2 PC2500 2500 8G MegaCrimp® 1.25 Full 1.010 33 2 1/2 1.415 1/2 PC2500 2500 8 PC 8PC1FS 80485 Full 0.960 33 1 1.463 1/2 PC2500 2500 8 PC 8PC2F-2 80419 0.97 WIRE Full 0.940 32 5 1/2 1.310 1/2 PC2500 2500 8 PC 8PC1FA 80435 Full 0.960 33 1 1.463 3/8 PC3000 3000 6G MegaCrimp® 0.93 Full 0.845 32 2 3/4 1.402 3/8 PC3000 3000 6 PC 6PC1FS 80484 Full 0.835 32 2 1/2 1.412 3/8 PC3000 3000 6 PC 6PC2F-2 80418 0.84 WIRE Full 0.735 31 4 1/2 1.339 3/8 PC3000 3000 6 PC 6PC1FA 80434 Full 0.835 32 2 1/2 1.412 3/8 PC3000 3000 6 PC 6PC1FS 80484 Full 0.835 22 2 1/2 1.412 3/8 PC3000 3000 6 PC 6PC2F-2 80418 0.84 WIRE Full 0.735 21 3 1/2 1.414 3/8 PC3000 3000 6 PC 6PC1FA 80434 Full 0.835 22 2 1/2 1.412 3/8 PC3000 3000 6G MegaCrimp® 0.93 Full 0.845 22 2 3/4 1.402 1/4 PC3500 3500 4 PC 4PC2F-2 80416 0.91 WIRE Full 0.625 31 1 1/4 1.447 1/4 PC3500 3500 4G MegaCrimp® 0.93 Full 0.705 31 3 3/4 1.368 1/4 PC3500 3500 4 PC 4PC1FA 80432 Full 0.680 31 3 1.393 1/4 PC3500 3500 4G MegaCrimp® 0.93 Full 0.705 21 2 1.440 1/4 PC3500 3500 4 PC 4PC1FS 80482 Full 0.680 21 3/4 1.462 1/4 PC3500 3500 4 PC 4PC1FA 80432 Full 0.680 21 3/4 1.462 1/4 PC3500 3500 4 PC 4PC1FS 80482 Full 0.680 31 3 1.393 1/2 PC4000 4000 8 PC 8PC1FA 80435 Full 0.980 33 1 1/2 1.444 1/2 PC4000 4000 8 PC 8PC2F-2 80419 0.97 WIRE Full 0.970 33 1 1/4 1.453 1/2 PC4000 4000 8 PC 8PC1FS 80485 Full 0.980 33 1 1/2 1.444 3/8 PC4000 4000 6 PC 6PC1FA 80434 Full 0.835 22 2 1/2 1.412 3/8 PC4000 4000 6 PC 6PC1FS 80484 Full 0.835 32 2 1/2 1.412 3/8 PC4000 4000 6G MegaCrimp® 0.93 Full 0.845 32 2 3/4 1.402 3/8 PC4000 4000 6 PC 6PC1FA 80434 Full 0.835 32 2 1/2 1.412 3/8 PC4000 4000 6 PC 6PC2F-2 80418 0.84 WIRE Full 0.735 31 4 1/2 1.339 3/8 PC4000 4000 6 PC 6PC1FS 80484 Full 0.835 22 2 1/2 1.412 3/8 PC4000 4000 6 PC 6PC2F-2 80418 0.84 WIRE Full 0.735 21 3 1/2 1.414 3/8 PC4000 4000 6G MegaCrimp® 0.93 Full 0.845 22 2 3/4 1.402 1/2 PC4000 4000 8G MegaCrimp® 1.25 Full 1.050 33 3 1/2 1.377 3/8 PC5000 5000 6G MegaCrimp® 0.93 Full 0.890 22 4 1/4 1.359 3/8 PC5000 5000 6G MegaCrimp® 0.93 Full 0.890 32 4 1/4 1.359 3/8 PC5000 5000 6 PC 6PC1FS 80484 Full 0.880 32 3 3/4 1.368 .
1
Stem
.
.
Ferrule
Skive / Buff
.
See Adjustment Procedures at beginning of Omni/3000B section. 2 The 310L die supersedes the 310 die.
88
3
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
Size 3/8 PC5000
Stem
Ferrule
Skive / Buff
Crimp Crimper Hose Description Working Auto Length Insertion PC3000B OMNI21 User's Crimp Pressure Dash Part +/- Diameter Length Length OD Die Approx. Approx. Actual Size Type Description No. .03(in) (in) +/- .03(in) +/ (psi) +/-.010(in) Set Setting ¹ Setting ¹ Setting 5000 6 PC 6PC1FS 80484 Full 0.880 22 3 3/4 1. 368
3/8 PC5000
5000
6 PC
6PC1FA
80434
-
-
-
Full
0.880
22
3 3/4
1. 368
3/8 PC5000
5000
6 PC
6PC2F-2
80418
0.79
WIRE
-
Full
0.775
21
5 1/2
1. 379
3/8 PC5000
5000
6 PC
6PC1FA
80434
-
-
-
Full
0.880
32
3 3/4
1. 368
3/8 PC5000
5000
6 PC
6PC2F-2
80418
0.79
WIRE
-
Full
0.775
31
5 3/4
1. 299
1/4 PC6000
6000
4 PC
4PC2F-2
80416
0.79
WIRE
-
Full
0.685
31
2
1.417
1/4 PC6000
6000
4G
MegaCrimp®
-
-
-
0.93
Full
0.740
31
4 3/4
1. 334
1/4 PC6000
6000
4 PC
4PC1FA
80432
-
-
-
Full
0.700
31
3 1/2
1. 373
1/4 PC6000
6000
4G
MegaCrimp®
-
-
-
0.93
Full
0.740
21
3 3/4
1. 410
1/4 PC6000
6000
4 PC
4PC1FS
80482
-
-
-
Full
0.700
21
1 3/4
1. 445
1/4 PC6000
6000
4 PC
4PC1FA
80432
-
-
-
Full
0.700
21
1 3/4
1. 445
1/4 PC6000
6000
4 PC
4PC2F-2
80416
0.79
WIRE
-
Full
0.685
21
1
1.458
1/4 PC6000
6000
4 PC
4PC1FS
80482
-
-
-
Full
0.700
31
3 1/2
1. 373
1/2 Premo Flex®
250
8 PC
8PC1FA
80435
-
-
-
Full
0.980
33
1 1/4
1. 445
1/2 Premo Flex®
315
8 PC
8PC2F-2
80419
-
-
-
Full
0.995
33
2 1/4
1. 427
1/2 Premo Flex®
315
8 PC
8PC1FA
80435
-
-
-
Full
0.995
33
1 1/2
1. 435
5/16 Premo Flex®
250
5 PC
5PC2F-2
80417
-
-
-
Full
0.720
21
4
1.360
5/16 Premo Flex®
250
5 PC
5PC2F-2
80417
-
-
-
Full
0.720
31
4
1.360
5/16 Premo Flex®
315
5 PC
6PC2F-2
80418
-
-
-
Full
0.755
31
5 1/4
1. 319
5/16 Premo Flex®
315
5 PC
6PC2F-2
80418
-
-
-
Full
0.755
21
4 1/2
1. 396
1/4 Premo Flex®
250
4 PC
4PC2F-2
80416
-
-
-
Full
0.645
31
1 3/4
1. 430
1/4 Premo Flex®
315
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
21
1/2
1.466
1/4 Premo Flex®
315
4 PC
4PC2F-2
80416
-
-
-
Full
0.675
31
2 3/4
1. 400
5/16 Premo Flex®
250
3 PC
3PC2F-2
80415
-
-
-
Full
0.655
31
2
1.417
3/4 Premo Flex®
250
12 PC
12PC2F-4
80422
-
-
-
Full
1.350
35
2
1.410
3/4 Premo Flex®
315
12 PC
12PC2F-4
80422
-
-
-
Full
1.345
35
1 3/4
1. 415
3/8 Premo Flex®
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.755
21
4 1/2
1. 396
3/8 Premo Flex®
250
6 PC
6PC2F-2
80418
-
-
-
Full
0.755
31
5 1/4
1. 319
3/8 Premo Flex®
315
6 PC
6PC2F-2
80418
-
-
-
Full
0.815
22
1 1/4
1. 430
3/8 Premo Flex®
315
6 PC
6PC2F-2
80418
-
-
-
Full
0.815
32
1 1/4
1. 430
5/8 Premo Flex®
250
10 PC
12PC2F-2
80423
-
-
-
Full
1.145
34
1 1/2
1. 246
5/8 Premo Flex®
315
10 PC
10PC1FA
80436
-
-
-
Full
1.120
34
1/2
1.467
1
Premo Flex®
250
16 PC
16PC2F-4
80425
-
-
-
Full
1.675
37
1/4
1.490
1 1/4 Premo Flex®
250
20 PC
20PC2F-4
80426
-
-
-
Full
1.990
38
3 1/4
1. 355
1/2 Terminator®
501
8G
MegaCrimp®
-
-
-
1.25
Full
1.050
33
3 1/2
1. 377
1/2 Terminator®
501
8 PC
8PC2F-4
80463
-
-
-
Full
1.060
33
3 3/4
1. 367
1/4 Terminator®
501
4G
MegaCrimp®
-
-
-
0.94
Full
0.740
31
5 1/2
1. 300
1/4 Terminator®
501
4 PC
4PC2F-2
80416
-
-
-
Full
0.680
21
3/4
1.462
1/4 Terminator®
501
4 PC
4PC2F-2
80416
-
-
-
Full
0.680
31
2 3/4
1. 395
1/4 Terminator®
501
4G
3/4 Terminator®
501
12 PC
12PC2F-4
3/4 Terminator®
501
12 G
MegaCrimp®
3/8 Terminator®
501
6 PC
3/8 Terminator®
501
6G
MegaCrimp®
3/8 Terminator®
501
6 PC
6PC2F-4
3/8 Terminator®
501
6G
1
Terminator®
501
1
MegaCrimp®
6PC2F-4
-
-
-
0.94
Full
0.740
21
3 3/4
1. 410
80422
-
-
-
Full
1.360
35
5 1/4
1. 300
-
-
-
-
Full
1.430
35
2 1/2
1. 329
80462
-
-
-
Full
0.870
22
2 3/4
1. 410
-
-
-
0.94
Full
0.920
22
5 1/4
1. 300
80462
-
-
-
Full
0.870
32
2 3/4
1. 410
MegaCrimp®
-
-
-
0.94
Full
0.920
32
5 1/4
1. 300
16 G
MegaCrimp®
-
-
-
1.75
Full
1.785
37
3 1/2
1. 365
Terminator®
501
16 PC
16PC2F-4
80425
-
-
-
Full
1.660
36
5 1/4
1. 300
1 1/2 Terminator®
501
24 PC
24PC2F-4
80428
-
-
-
Full
2.260
39
7 1/4
1. 260
1 1/4 Terminator®
501
20 PC
20PC2F-2
80427
-
-
-
Full
1.970
38
3 1/4
1. 380
1 1/4 Terminator®
501
20 G
MegaCrimp®
-
-
1.75
Full
2.080
38
6 3/4
1. 265
2
Terminator®
501
32 PC
32PC2F-4
80429
-
-
-
Full
2.910
313
3 1/4
1. 390
1/2 Thermo AG® 570
570
8 PC
3/4 Thermo AG® 570
570
12 PC
3/8 Thermo AG® 570
570
6 PC
8PC2F-2
80463
-
-
-
Full
0.960
33
2
1.463
12PC2F-4
80422
-
-
-
Full
1.290
35
1/4
1.465
6PC2F-2
80418
-
-
-
Full
0.750
21
5
1.434
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedures at beginning of Omni/3000B section. 2 The 310L die supersedes the 310 die.
3
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
89
Industrial Hose Crimp Data OmniCrimp® 21 and PC 3000B Crimpers Hose
l a r e n e G
Stem
Ferrule
Skive / Buff
Crimp Crimper Hose Description Working Auto Length Insertion PC3000B OMNI21 User's Crimp Pressure Dash Part +/- Diameter Length Length OD Die Approx. Approx. Actual (in) +/- .03(in) +/Size (psi) Size Type Description No. .03(in) +/-.010(in) Set Setting ¹ Setting ¹ Setting 3/8 Thermo AG® 570 570 6 PC 6PC2F-2 80418 Full 0.750 31 6 1/4 1.324 1/2 Thermo AG® 800 800 8 PC 8PC2F-2 80463 Full 0.960 33 2 1.463 3/4 Thermo AG® 800 800 12 PC 12PC2F-4 80422 Full 1.315 35 1 1.436 3/8 Thermo AG® 800 800 6 PC 6PC2F-2 80418 Full 0.780 22 1 1.465 3/8 Thermo AG® 800 800 6 PC 6PC2F-2 80418 Full 0.780 32 1 1.465
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
.
1
.
.
.
See Adjustment Procedures at beginning of Omni/3000B section. 2 The 310L die supersedes the 310 die.
90
3
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
16 BOP 4 C5C 5 C5C 5 C5C 6 C5C 6 C5C 8 C5C 8 C5C 10 C5C 12 C5C 4 C5E 5 C5E 6 C5E 6 C5E 8 C5E 8 C5E 10 C5E 12 C5E 24 C12 24 C12 32 C12 32 C12 6 C12M 8 C12M 12 C12M 16 C12M 20 C12M 6 C12M-MTF 8 C12M-MTF 12 C12M-MTF 16 C12M-MTF 20 C12M-MTF 24 C12-MTF 24 C12-MTF 32 C12-MTF 32 C12-MTF 6 CM2T 6 CM2T 8 CM2T 16 CPS 20 CPS 24 CPS 32 CPS 12 CPSGS 12 CPSGS-MTF 20 EFG3K 20 EFG3K-MTF 6 EFG4K 8 EFG4K 10 EFG4K 12 EFG4K 16 EFG4K
Stem Size Size (in)(in) Type Type 1 16GS 3/16 03PC 1/4 04PC 1/4 04PC 5/16 05PC 5/16 05PC 3/3 06PC 3/3 06PC 1/2 08PC 5/8 10PC 3/16 03PC 1/4 04PC 5/16 05PC 5/16 05PC 3/3 06PC 3/3 06PC 1/2 08PC 5/8 10PC 1 1/2 24PCS 1 1/2 24PCS 2 32PCS 2 32PCS 3/8 06GS 1/2 08GS 3/4 12GS 1 16GS 1 1/4 20GS 3/8 06GS 1/2 08GS 3/4 12GS 1 16GS 1 1/4 20GS 1 1/2 24PCS 1 1/2 24PCS 2 32PCS 2 32PCS 3/8 6G 3/8 6G 1/2 8G 1 16GS 1 1/4 20GS 1 1/2 24PCM 2 32PCM 3/4 12GS 3/4 12GS 1 1/4 20GS 1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS
Ferrule
Description 16GS1F-4 04PC2F-2 04PC2F-2 04PC2F-2 06PC2F-2 06PC2F-2 06PC1FS 06PC1FS 10PC2F-2B 12PC1FS-M3K 03PC2F-2 04PC2F-2 05PC1FS 05PC1FS 06PC1FS 06PC1FS 08PC2F-2 10PC1FS-M3K 24PCS1F 24PCS2F 32PCS1F-G3K 32PCS2F 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 24PCS1F 24PCS2F 32PCS1F-G3K 32PCS2F MegaCrimp MegaCrimp MegaCrimp 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 12GS1F-4 12GS1F-4 20GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
G20995-0416 80416 80416 80416 80418 80418 80484 80484 80476 80487 80415 80416 80483 80483 80484 80484 80419 80486 81395 80757 81282 80758 G20995-0406 G20995-0408 G20995-0412 G20995-0416 G20995-0420 G20995-0406 G20995-0408 G20995-0412 G20995-0416 G20995-0420 81395 80757 81282 80758 ---------------------G20995-0416 G20995-0620 83402 83403 G20995-0412 G20995-0412 G20995-0420 G20995-0420 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416
------------------------------------------------------------------------------------------------------------------2.093 ------2.875 ------------------------------------------------------------------2.093 ------2.875 ------------------------------2.750 2.875 -------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE ---------WIRE ---------------------------------------------------------------------------------------------------WIRE ---------WIRE ---------------------------------------------WIRE WIRE ----------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.93 0.93 1.25 ----------------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
44.45 15.748 17.526 17.526 19.431 19.431 21.844 21.844 26.67 31.242 16.764 16.764 20.193 20.193 22.606 22.606 25.146 28.956 59.69 57.023 74.93 70.739 24.892 27.94 37.592 44.45 52.07 24.892 27.94 37.592 44.45 52.07 59.69 57.023 74.93 70.739 22.352 22.352 26.416 44.45 56.388 62.738 78.994 38.1 38.1 52.07 52.07 24.892 27.432 33.528 37.592 44.45
Crimper User's Die Actual Set Setting
G e n e r a l
FP37 FP31 FP21 FP31 FP21 FP31 FP22 FP32 FP33 FP34 FP31 FP31 FP22 FP32 FP22 FP32 FP33 FP34 FP311 P310L FP313 FP312 FP33 FP33 FP35 FP37 FP39 FP33 FP33 FP35 FP37 FP39 FP311 P310L FP313 FP312 FP22 FP32 FP33 FP37 P310L FP311 FP314 FP35 FP35 FP39 FP39 FP33 FP33 FP35 FP35 FP37
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Adjustment Procedures on page 5. 2 MPLN Couplings only. 3 The 310L die supersedes the 310 die.
1
4
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
91
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
20 EFG4K 6 EFG4K-MTF 8 EFG4K-MTF 10 EFG4K-MTF 12 EFG4K-MTF 16 EFG4K-MTF 20 EFG4K-MTF 6 EFG5K 8 EFG5K 10 EFG5K 12 EFG5K 16 EFG5K 20 EFG5K 6 EFG5K-MTF 8 EFG5K-MTF 10 EFG5K-MTF 12 EFG5K-MTF 16 EFG5K-MTF 20 EFG5K-MTF 6 EFG6K 8 EFG6K 10 EFG6K 12 EFG6K 16 EFG6K 20 EFG6K 6 EFG6K-MTF 8 EFG6K-MTF 10 EFG6K-MTF 12 EFG6K-MTF 16 EFG6K-MTF 20 EFG6K-MTF 3 G1 3 G1 3 G1 3 G1 4 G1 4 G1 4 G1 4 G1 4 G1 5 G1 5 G1 5 G1 5 G1 5 G1 6 G1 6 G1 6 G1 6 G1 6 G1 6 G1 8 G1
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
92
1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 3/8 06GS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 3/16 03PC 3/16 03PC 3/16 Grease 3/16 Grease 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 5/16 05G 5/16 05PC 5/16 05PC 5/16 05PC 5/16 05PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G
2
Ferrule
Description 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-4 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 03PC1FS 03PC2F-2 03MPG 03MPGB MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp 05PC1FS 05PC1FS 05PC2F-2 05PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
G20995-0420 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0420 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 80481 80415 ----------------------------80482 80482 80416 -------80483 80483 80417 80417 --------------80484 80484 80418 80418 --------
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.835 0.625 0.625 ------------------------0.910 ------------------0.835 0.835 ------------------------0.835 0.835 -------
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE WIRE WIRE ------------------------------------WIRE ---------------------------WIRE WIRE ------------------------------------WIRE WIRE ----------
4
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.93 0.93 ---------------------------0.93 ------------------------------------0.93 0.93 ------------------------------------1.25
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
52.07 FP39 24.892 FP33 27.432 FP33 33.53 FP35 37.592 FP35 44.45 FP37 52.07 FP39 24.892 FP33 27.432 FP33 33.528 FP35 37.59 FP35 44.45 FP37 56.642 P310 24.892 FP33 27.432 FP33 33.53 FP35 37.59 FP35 44.45 FP37 56.642 P310 24.892 FP33 27.432 FP33 33.528 FP35 37.59 FP35 44.45 FP37 56.642 P310 24.892 FP33 27.432 FP33 33.53 FP35 37.59 FP35 44.45 FP37 56.642 P310 15.748 FP31 15.748 FP31 11.43 FP301 11.43 FP301 17.907 FP21 17.907 FP31 17.272 FP21 17.272 FP31 15.875 FP31 20.066 FP32 19.05 FP21 19.05 FP31 18.288 FP21 18.288 FP31 21.463 FP22 21.463 FP32 21.209 FP22 21.209 FP32 18.669 FP21 18.669 FP31 25.654 FP33
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
Stem
Ferrule
Size Size (in)(in) Type Type
Description
1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1/2 24PC 2 32PC 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1 1/2 24PC 1 1/2 24PC 1 1/2 24PC 2 32PC 2 32PC
08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FA-M3K 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 32PC1FS MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC1FS 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FA-M3K 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 24PC2F-4 24PC2F-4 32PC1FS 32PC2F-4
8 G1 8 G1 8 G1 10 G1 10 G1 10 G1 10 G1 12 G1 12 G1 12 G1 16 G1 16 G1 16 G1 20 G1 20 G1 20 G1 24 G1 32 G1 4 G1H 4 G1H 4 G1H 4 G1H 4 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 6 G1H 8 G1H 8 G1H 8 G1H 8 G1H 8 G1H 10 G1H 10 G1H 10 G1H 10 G1H 12 G1H 12 G1H 12 G1H 16 G1H 16 G1H 16 G1H 20 G1H 20 G1H 20 G1H 24 G1H 24 G1H 24 G1H 32 G1H 32 G1H
Part Part No. No. 80485 80419 80419 -------80436 80486 80476 -------80487 80423 -------80488 80424 -------80489 80427 80491 80492 --------------80482 80482 80416 --------------80484 80484 80418 80418 -------80485 80485 80419 80419 -------80436 80486 80476 -------80487 80423 -------80488 80424 -------80489 80427 80491 80428 80428 80492 80429
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm) ------0.970 0.970 ------------------0.970 ------------1.095 ------------1.535 ------------2.315 ------------------------------------0.910 ------------------------0.835 0.835 ------------------0.970 0.970 ------------------0.970 ------------1.095 ------------1.595 ------------2.315 ------2.280 2.280 ------2.750
---------WIRE WIRE ---------------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------------------------------------------WIRE ------------------------------------WIRE WIRE ---------------------------WIRE WIRE ---------------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------WIRE WIRE ---------WIRE
---------------------------1.12 ---------------------------1.50 ------------------1.75 ------------------1.75 ------------------------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ---------------------------1.50 ------------------1.75 ------------------1.75 ----------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
Crimper User's Die Actual Set Setting
G e n e r a l
24.384 FP33 23.876 FP22 23.876 FP32 28.829 FP34 27.94 FP33 27.94 FP33 27.305 FP33 34.29 FP35 32.385 FP34 29.718 FP34 44.704 FP37 41.91 FP36 39.243 FP36 52.07 FP39 50.165 FP38 48.768 FP38 56.896 P310L 72.263 FP313 18.288 FP31 18.288 FP21 17.399 FP31 17.399 FP21 15.748 FP31 21.463 FP32 21.463 FP22 21.463 FP22 21.463 FP32 18.288 FP21 18.288 FP31 25.908 FP33 24.003 FP32 24.003 FP22 23.876 FP32 23.876 FP22 28.829 FP34 27.559 FP33 27.559 FP33 27.178 FP33 34.29 FP35 32.385 FP34 30.226 FP34 44.704 FP37 41.529 FP36 39.116 FP36 52.07 FP39 50.165 FP38 48.768 FP38 56.896 P310L 54.356 FP39 54.36 FP39 72.263 FP313 71.12 FP313
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Adjustment Procedures on page 5.
1
2
MPLN Couplings only. 3 The 310L die supersedes the 310 die. 4 Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
93
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
8 G2AT-HMP 8 G2AT-HMP 8 G2AT-HMP 10 G2AT-HMP 10 G2AT-HMP 12 G2AT-HMP 12 G2AT-HMP 16 G2AT-HMP 16 G2AT-HMP 3 G2 3 G2 4 G2 4 G2 4 G2 4 G2 4 G2 5 G2 6 G2 6 G2 6 G2 6 G2 6 G2 6 G2 8 G2 8 G2 8 G2 10 G2 10 G2 10 G2 10 G2 12 G2 12 G2 12 G2 12 G2 16 G2 16 G2 16 G2 20 G2 20 G2 20 G2 24 G2 32 G2 20 G2H 20 G2H 20 G2H 24 G2H 24 G2H 32 G2H 32 G2H 20 G2H-MTF 24 G2H-MTF 32 G2H-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
94
1/2 08G 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 3/4 12G 3/4 12PC 1 16G 1 16PC 3/16 03PC 3/16 03PC 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 5/16 05G 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 3/4 12PCS 1 16G 1 16PC 1 16PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1 1/2 24PC 2 32PC 1 1/4 20G 1 1/4 20PC 1 1/4 20PC 1 1/2 24PC 1 1/2 24PC 2 32PC 2 32PC 1 1/4 20G 1 1/2 24PC 2 32PC
2
Ferrule
Description MegaCrimp 08PC2F-2C 08PC2F-2C MegaCrimp 10PC2F-2C MegaCrimp 12PC2F-2 MegaCrimp 16PC2F-2 03PC1FS 03PC2F-2 MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2 06PC2F-2 MegaCrimp 08PC1FS 08PC2F-2 MegaCrimp 10PC1FA-M3K 10PC1FS-M3K 10PC2F-2C MegaCrimp 12PC1FS-M3K 12PC2F-2 12PCS2F MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 32PC1FS MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 24PC2F-4 32PC1FS 32PC2F-4 MegaCrimp 24PC1FS 32PC1FS
Part Part No. No. -------80473 80473 -------80447 -------80423 -------80424 80481 80415 --------------80482 80482 80416 ---------------------80484 80484 80418 80418 -------80485 80419 -------80436 80486 80447 -------80487 80423 80754 -------80488 80424 -------80489 80427 80491 80492 -------80489 80427 80491 80428 80492 80429 -------80491 80492
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm) ------0.970 0.970 ------1.187 ------1.095 ------1.500 ------0.750 ------------------------0.785 ------------------------------0.785 0.785 ------------0.970 ------------------1.220 ------------1.062 1.595 ------------1.535 ------------2.187 ------------------------2.187 ------2.280 ------2.750 -------------------
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
---------WIRE WIRE ---------WIRE ---------WIRE ---------WIRE ---------WIRE ------------------------------------WIRE ---------------------------------------------WIRE WIRE ------------------WIRE ---------------------------WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------------------------WIRE ---------WIRE ---------WIRE ----------------------------
4
1.25 ------------------1.12 ---------1.50 ---------1.75 ---------------------------0.93 0.93 ---------------------------0.93 0.93 0.93 ------------------------------------1.25 ------------------1.12 ---------------------------1.50 ---------------------------1.75 ------------------1.75 ------------------------------------1.75 ------------------------------------------------------1.75 -------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
26.67 FP33 24.638 FP32 24.638 FP22 29.718 FP34 27.559 FP33 35.433 FP35 30.607 FP34 45.466 FP37 40.259 FP36 16.637 FP31 16.637 FP31 18.796 FP21 18.796 FP31 17.78 FP31 17.78 FP21 16.637 FP31 20.57 FP32 22.606 FP32 22.606 FP22 22.352 FP22 22.352 FP32 19.685 FP21 19.685 FP31 26.67 FP33 24.892 FP33 24.638 FP33 29.718 FP34 28.575 FP34 28.575 FP34 27.432 FP33 35.433 FP35 33.274 FP35 30.988 FP34 31.75 FP34 45.466 FP37 42.545 FP36 40.259 FP36 53.975 FP39 52.451 FP38 50.8 FP38 59.563 P310 75.184 FP313 53.975 FP39 52.451 FP38 51.181 FP38 59.563 P310 57.277 P310 75.184 FP313 73.66 FP313 53.975 FP39 59.563 P310 75.184 FP313
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
4 G2L 6 G2L 8 G2L 10 G2L 12 G2L 16 G2L 20 G2L 24 G2L 32 G2L 4 G2XH 4 G2XH 6 G2XH 8 G2XH 10 G2XH 12 G2XH 16 G2XH 4 G3H 4 G3H 5 G3H 5 G3H 8 G3H 10 G3H 12 G3H 16 G3H 20 G3H 20 G3K 20 G3K 20 G3K 24 G3K 24 G3K 32 G3K 32 G3K 20 G3K-MTF 20 G3K-MTF 20 G3K-MTF 24 G3K-MTF 24 G3K-MTF 32 G3K-MTF 32 G3K-MTF 12 G4H 12 G4H 16 G4H 16 G4H 20 G4H 20 G4H 10 G4K 12 G4K 12 G4K 12 G4K 16 G4K 16 G4K 16 G4K
Stem Size Size (in)(in) Type Type 1/4 04G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 1 16G 1 1/4 20G 1 1/2 24PC 2 32PC 1/4 04G 1/4 04G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 1 16G 1/4 04PC 1/4 04PC 5/1 05PC 5/1 05PC 1/2 06PC 5/8 08PC 3/4 12PC 1 16PC 1 1/4 20PC 1 1/4 20GS 1 1/4 20PCS 1 1/4 20PCS 1 1/2 24PCS 1 1/2 24PCS 2 32PCS 2 32PCS 1 1/4 20GS 1 1/4 20PCS 1 1/4 20PCS 1 1/2 24PCS 1 1/2 24PCS 2 32PCS 2 32PCS 3/4 12PC 3/4 12PC 1 16PC 1 16PC 1 1/4 20PC 1 1/4 20PC 5/8 10GS 3/4 12GS 3/4 12PCS 3/4 12PCS 1 16GS 1 16PCS 1 16PCS
Ferrule
Description MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS 32PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 04PC2F-2 04PC2F-2 05PC2F-2 05PC2F-2 06PC2F-2 10PC2F-2B 12PC2F-4 16PC2F-2 20PC2F-2 20GS1F-4 20PCS1F-M3K 20PCS2F 24PCS1F 24PCS2F 32PCS1F-G3K 32PCS2F 20GS1F-4 20PCS1F-M3K 20PCS2F 24PCS1F 24PCS2F 32PCS1F-G3K 32PCS2F 12PC1FS-M3K 12PC2F-4 16PC1FS 16PC2F-4 20PC1FS 20PC2F-2 10GS1F-4 12GS1F-4 12PCS1F 12PCS2F 16GS1F-4 16PCS1F-M3K 16PCS2F
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
-------------------------------------------------80491 80492 -------------------------------------------------80416 80416 80417 80417 80418 80476 80422 80424 80427 G20995-0420 81394 80756 81395 80757 81282 80758 G20995-0420 81394 80756 81395 80757 81282 80758 80487 80422 80488 80425 80489 80427 G20995-0410 G20995-0412 81392 80754 G20995-0416 81393 80755
------------------------------------------------------------------------------------------------0.785 0.785 0.750 0.750 0.785 0.880 1.562 1.500 ------------------2.187 ------2.093 ------2.875 ------------2.187 ------2.093 ------2.875 ------------------------------------------------------1.595 ------------1.595
------------------------------------------------------------------------------------------------------------------------------------------------0.540 0.540 0.620 0.620 0.690 0.900 1.200 1.450 ---------------------------WIRE ---------WIRE ---------WIRE ------------------WIRE ---------WIRE ---------WIRE ---------------------------------------------------------------------------------WIRE ------------------WIRE
0.93 0.93 1.25 1.12 1.50 1.75 1.75 ------------------0.93 0.93 0.93 1.25 1.12 1.50 1.75 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
22.352 22.352 26.416 29.464 35.179 45.466 53.975 59.563 75.184 18.8 18.8 22.61 26.67 29.72 35.43 44.704 17.018 17.018 19.685 19.685 19.939 26.289 34.671 41.021 50.419 52.07 51.562 51.054 59.69 57.023 74.93 70.739 52.07 51.562 51.054 59.69 57.023 74.93 70.739 33.782 33.528 43.18 42.672 51.054 49.784 33.528 37.592 34.163 32.131 44.45 42.164 39.624
Crimper User's Die Actual Set Setting
G e n e r a l
FP31 FP32 FP33 FP34 FP35 FP37 FP39 P310L FP313 FP21 FP31 FP32 FP33 FP34 FP35 FP37 FP31 FP21 FP21 FP31 FP22 FP33 FP35 FP36 FP38 FP39 FP38 FP38 FP311 P310L FP313 FP312 FP39 FP38 FP38 FP311 P310L FP313 FP312 FP35 FP35 FP36 FP36 FP38 FP38 FP35 FP35 FP35 FP34 FP37 FP36 FP36
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Adjustment Procedures on page 5. 2 MPLN Couplings only. 3 The 310L die supersedes the 310 die.
1
4
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
95
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
20 G4K 20 G4K 20 G4K 6 G4K-MTF 6 G4K-MTF 6 G4K-MTF 8 G4K-MTF 8 G4K-MTF 8 G4K-MTF 12 G4K-MTF 12 G4K-MTF 12 G4K-MTF 16 G4K-MTF 16 G4K-MTF 16 G4K-MTF 20 G4K-MTF 20 G4K-MTF 8 G5K 10 G5K 12 G5K 16 G5K 20 G5K 24 G5K 32 G5K 8 G5K-MTF 8 G5K-MTF 10 G5K-MTF 10 G5K-MTF 12 G5K-MTF 12 G5K-MTF 16 G5K-MTF 16 G5K-MTF 20 G5K-MTF 20 G5K-MTF 24 G5K-MTF 32 G5K-MTF 6 G6K 6 G6K 6 G6K 6 G6K 8 G6K 8 G6K 10 G6K 12 G6K 16 G6K 16 G6K 20 G6K 20 G6K 20 G6K 24 G6K 6 G6K-MTF 6 G6K-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
96
1 1/4 20GS 1 1/4 20PCS 1 1/4 20PCS 3/8 06GS 3/8 06PCS 3/8 06PCS 1/2 08GS 1/2 08PCS 1/2 08PCS 3/4 12GS 3/4 12PCS 3/4 12PCS 1 16GS 1 16PCS 1 16PCS 1 1/4 20GS 1 1/4 20PCS 1/2 08GS 5/8 10GS 3/4 12GS 1 16GS 1 1/4 20GS 1 1/2 24PCM 2 32PCM 1/2 08GS 1/2 08PCS 5/8 10GS 5/8 10PCM 3/4 12GS 3/4 12PCM 1 16GS 1 16PCM 1 1/4 20GS 1 1/4 20PCM 1 1/2 24PCM 2 32PCM 3/8 06GS 3/8 06PCS 3/8 06PCS 3/8 06PCS 1/2 08GS 1/2 08PCS 5/8 10GS 3/4 12GS 1 16GS 1 16PCM 1 1/4 20GS 1 1/4 20PCM 1 1/4 20PCM 1 1/2 24PCM 3/8 06GS 3/8 06PCS
2
Ferrule
Description 20GS1F-4 20PCS1F-M3K 20PCS2F 06GS1F-4 06PCS1F 06PCS2F 08GS1F-4 08PCS1F 08PCS2F 12GS1F-4 12PCS1F 12PCS2F 16GS1F-4 16PCS1F-M3K 16PCS2F 20GS1F-4 20PCS1F-M3K 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 24PCM-2F 32PCM-2F 08GS1F-4 08PCS2F 10GS1F-4 10PCM-2F 12GS1F-4 12PCM-2F 16GS1F-4 16PCM-2F 20GS1F-6 20PCM-2F 24PCM-2F 32PCM-2F 06GS1F-4 06PCS1F 06PCS2F 06PCS2F 08GS1F-4 08PCS2F 10GS1F-4 12GS1F-4 16GS1F-4 16PCM-2F 20GS1F-6 20PCM-2F 20PCM-2F 24PCM2F-G6K 06GS1F-4 06PCS1F
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
G20995-0420 81394 80756 G20995-0406 81390 83398 G20995-0408 81391 83399 G20995-0412 81392 80754 G20995-0416 81393 80755 G20995-0420 81394 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 83402 83403 G20995-0408 83399 G20995-0410 83419 G20995-0412 83404 G20995-0416 83400 G20995-0620 83405 83402 83403 G20995-0406 81390 83398 83398 G20995-0408 83399 G20995-0410 G20995-0412 G20995-0416 83400 G20995-0620 83405 83405 -------G20995-0406 81390
------------2.187 ------------0.785 ------------1.170 ------------1.595 ------------1.595 ------------------------------------------2.750 2.875 ------1.170 ------1.010 ------1.095 ------1.785 ------2.220 2.750 2.875 ------------0.785 0.785 ------1.170 ------------------1.785 ------2.220 2.220 2.750 -------------
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------------------------------------------------------------WIRE WIRE ---------WIRE ---------WIRE ---------WIRE ---------WIRE ---------WIRE WIRE WIRE ------------------WIRE WIRE ---------WIRE ---------------------------WIRE ---------WIRE WIRE WIRE -------------------
4
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
52.07 51.562 51.054 24.892 24.638 21.336 27.94 28.575 26.035 37.592 34.163 32.131 44.45 42.164 39.624 52.07 51.562 27.94 33.528 38.1 44.45 56.388 62.738 78.994 27.94 26.035 33.528 31.115 38.1 36.322 44.45 42.037 56.388 53.594 62.738 78.994 24.892 24.638 21.336 21.336 27.94 26.035 33.528 38.1 44.45 42.037 56.388 53.594 53.59 62.738 24.892 24.638
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting FP39 FP38 FP38 FP33 FP33 FP32 FP33 FP33 FP33 FP35 FP35 FP34 FP37 FP36 FP36 FP39 FP38 FP33 FP35 FP35 FP37 P310 FP311 FP314 FP33 FP33 FP35 FP34 FP35 FP35 FP37 FP36 P310 FP39 FP311 FP314 FP33 FP33 FP32 FP22 FP33 FP33 FP35 FP35 FP37 FP36 P310 FP39 FP39 FP311 FP33 FP33
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
Stem Size Size (in)(in) Type Type
6 G6K-MTF 6 G6K-MTF 8 G6K-MTF 8 G6K-MTF 10 G6K-MTF 10 G6K-MTF 12 G6K-MTF 16 G6K-MTF 16 G6K-MTF 20 G6K-MTF 20 G6K-MTF 20 G6K-MTF 12 GMV 16 GMV 20 GMV 24 GMV 24 GMV 32 GMV 32 GMV 4 GT7/GT7NC 4 GT7/GT7NC 5 GT7/GT7NC 5 GT7/GT7NC 6 GT7/GT7NC 6 GT7/GT7NC 8 GT7/GT7NC 12 GT7/GT7NC 16 GT7/GT7NC 4 GT8/GT8NC 4 GT8/GT8NC 6 GT8/GT8NC 6 GT8/GT8NC 8 GT8/GT8NC 12 GT8/GT8NC 16 GT8/GT8NC 3 GTH 4 GTH 4 GTH 5 GTH 5 GTH 6 GTH 8 GTH 10 GTH 12 GTH 24 HO 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 4 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² 6 J2AT² Adjustment Procedures on page 5.
1
3/8 06PCS 3/8 06PCS 1/2 08GS 1/2 08PCS 5/8 10GS 5/8 10GS 3/4 12GS 1 16GS 1 16PCM 1 1/4 20GS 1 1/4 20PCM 1 1/4 20PCM 3/4 12G 1 16G 1 1/4 20G 1 1/2 24PC 1 1/2 24PC 2 32PC 2 32PC 1/4 04G 1/4 04G 5/1605G 5/1605G 3/8 06G 3/8 06G 1/2 08G 3/4 12G 1 16G 1/4 04G 1/4 04G 3/8 06G 3/8 06G 1/2 08G 3/4 12G 1 16G 3/1603PC 1/4 04G 1/4 04G 5/1605G 5/1605G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 1 1/2 24PC 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 2
Ferrule
Description 06PCS2F 06PCS2F 08GS1F-4 08PCS2F 10GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 16PCM-2F 20GS1F-6 20PCM-2F 20PCM-2F MegaCrimp MegaCrimp MegaCrimp 24PC1FS 24PC2F-4 32PC1FS 32PC2F-4 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 03PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS MegaCrimp MegaCrimp 04PC1FS 04PC1FS 04PC2F-2 MegaCrimp MegaCrimp 06PC1FS 06PC1FS 06PC2F-2
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
83398 83398 G20995-0408 83399 G20995-0410 G20995-0410 G20995-0412 G20995-0416 83400 G20995-0620 83405 83405 ---------------------80491 80428 80492 80429 ----------------------------------------------------------------------------------------------------------------80415 --------------------------------------------------------80491 --------------80482 80482 80416 --------------80484 80484 80418
0.785 0.785 ------1.170 ------------------------1.785 ------2.220 2.220 1.375 ------------------------------------------------------------------------------------------------------------------------------------0.687 ------------------------------------------------------------------------------0.785 ------------------------0.800
WIRE WIRE ---------WIRE ------------------------------------WIRE ---------WIRE WIRE 1.200 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.410 ---------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE
------------------------------------------------------------------------------------------------------------1.50 1.75 1.75 ------------------------------------0.93 0.93 0.93 0.93 0.93 0.93 1.25 1.50 1.75 0.93 0.93 0.93 0.93 1.25 1.50 1.75 ---------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 ---------------------------0.93 0.93 ----------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
Crimper User's Die Actual Set Setting
G e n e r a l
21.336 FP22 21.336 FP32 27.94 FP33 26.035 FP33 33.528 FP35 33.53 FP35 38.1 FP35 44.45 FP37 42.037 FP36 56.388 P310L 53.59 FP39 53.594 FP39 36.322 FP35 45.72 FP37 53.594 FP39 58.928 P310L 56.896 P310L 73.914 FP313 72.644 FP312 17.907 FP21 17.907 FP31 19.177 FP31 19.177 FP21 21.971 FP22 21.971 FP32 25.908 FP33 33.782 FP35 42.672 FP37 19.05 FP31 19.05 FP21 22.86 FP32 22.86 FP22 26.416 FP33 34.544 FP35 42.672 FP37 16.129 FP31 19.05 FP31 19.05 FP21 20.066 FP31 20.066 FP21 21.59 FP22 26.289 FP33 29.3116 FP34 35.306 FP35 59.563 FP310 18.796 FP31 18.796 FP21 17.78 FP31 17.78 FP21 16.256 FP31 22.733 FP32 22.733 FP22 21.971 FP32 21.971 FP22 19.431 FP21
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings only. 3 The 310L die supersedes the 310 die. 4 Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
97
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
6 J2AT² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 4 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 6 J2AT-MTF² 12 LW 12 LW 12 LW 16 LW 16 LW 16 LW 12 LW-MTF 12 LW-MTF 12 LW-MTF 16 LW-MTF 16 LW-MTF 16 LW-MTF 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 4 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 6 M2T 8 M2T 8 M2T 8 M2T 8 M2T 8 M2T 10 M2T 10 M2T 10 M2T 10 M2T 10 M2T 12 M2T 12 M2T 12 M2T 12 M2T 16 M2T 16 M2T 16 M2T
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
98
3/8 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/4 3/4 3/4 1 1 1 3/4 3/4 3/4 1 1 1 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 1 1 1 2
Ferrule
Description
06PC 06PC2F-2 04G MegaCrimp 04G MegaCrimp 04PC 04PC1FS 04PC 04PC1FS 04PC 04PC2F-2 06G MegaCrimp 06G MegaCrimp 06PC 06PC1FS 06PC 06PC1FS 06PC 06PC2F-2 06PC 06PC2F-2 12GS 12GS1F-4 12PCS 12PCS1F 12PCS 12PCS2F 16GS 16GS1F-4 16PCS 16PCS1F-M3K 16PCS 16PCS2F 12GS 12GS1F-4 12PCS 12PCS1F 12PCS 12PCS2F 16GS 16GS1F-4 16PCS 16PCS1F-M3K 16PCS 16PCS2F 04G MegaCrimp 04G MegaCrimp 04PC 04PC1F-M2S 04PC 04PC1F-M2S 04PC 04PC2F-2 04PC-SS 04PC1F-M2SS 06G MegaCrimp 06G MegaCrimp 06PC 06PC1F-M2S 06PC 06PC1F-M2S 06PC 06PC2F-2 06PC 06PC2F-2 06PC-SS 06PC1F-M2SS 06PC-SS 06PC1F-M2SS 08G MegaCrimp 08PC 08PC1F-M2S 08PC 08PC2F-2 08PC 08PC2F-2 08PC-SS 08PC1F-M2SS 10G MegaCrimp 10PC 10PC1F-M2A 10PC 10PC1F-M2S 10PC 10PC2F-2B 10PC-SS 10PC1F-M2SS 12G MegaCrimp 12PC 12PC1F-M2S 12PC 12PC2F-2 12PC-SS 12PC1F-M2SS 16G MegaCrimp 16PC 16PC1F-M2S 16PC 16PC2F-2
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
80418 --------------80482 80482 80416 --------------80484 80484 80418 80418 G20995-0412 81392 80754 G20995-0416 81393 80755 G20995-0412 81392 80754 G20995-0416 81393 80755 --------------80468 80468 80416 85027 --------------81512 81512 80418 80418 85028 85028 -------80474 80419 80419 85029 -------80443 80477 80476 85030 -------80475 80423 85031 -------80480 80424
0.800 ------------------------0.785 ------------------------0.800 0.800 ------------1.595 ------------1.595 ------------1.595 ------------1.595 ------------------------0.835 ------------------------------0.785 0.785 ------------------------0.970 0.970 ------------------------0.940 ------------------1.095 ------------------1.595
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------------------------WIRE ---------------------------------------------WIRE WIRE ------------------------------------WIRE WIRE ------------------------------------WIRE ---------------------------WIRE ---------------------------WIRE 4
---------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------------------------------------------------------------------------------------------------------------------0.93 0.93 ------------------------------------0.93 0.93 ------------------------------------------------------1.25 ------------------------------------1.12 ------------------------------------1.50 ---------------------------1.75 -------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
19.431 18.796 18.796 17.78 17.78 16.256 22.733 22.733 21.971 21.971 19.431 19.431 37.592 34.163 32.131 44.45 42.164 39.624 37.592 34.163 32.131 44.45 42.164 39.624 18.161 18.161 17.145 17.145 16.002 16.764 22.098 22.098 21.844 21.844 18.669 18.669 20.574 20.574 26.289 26.035 23.876 23.876 25.4 29.337 28.702 28.194 27.305 28.194 34.798 33.782 30.353 33.782 43.815 42.672 38.354
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting FP31 FP21 FP31 FP31 FP21 FP31 FP32 FP22 FP22 FP32 FP21 FP31 FP35 FP35 FP34 FP37 FP36 FP36 FP35 FP35 FP34 FP37 FP36 FP36 FP21 FP31 FP31 FP21 FP31 FP31 FP22 FP32 FP22 FP32 FP21 FP31 FP22 FP32 FP33 FP33 FP32 FP22 FP33 FP34 FP33 FP33 FP33 FP33 FP35 FP35 FP34 FP35 FP37 FP36 FP36
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
16 M2T 10 M2TH 10 M2TH-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 4 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 6 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 8 M2T-MTF 10 M2T-MTF 10 M2T-MTF 10 M2T-MTF 12 M2T-MTF 12 M2T-MTF 12 M2T-MTF 16 M2T-MTF 16 M2T-MTF 16 M2T-MTF 10 M2TN 8 M2T PLUS 10 M2T PLUS 12 M2T PLUS 16 M2T+ 16 M2T+-MTF 8 M2T PLUS-MTF 10 M2T PLUS-MTF 12 M2T PLUS-MTF 4 M3K 4 M3K 4 M3K 4 M3K 5 M3K 6 M3K 6 M3K 6 M3K 6 M3K 6 M3K 6 M3K 8 M3K 8 M3K 8 M3K 8 M3K 8 M3K 10 M3K 10 M3K 10 M3K
Stem Size Size (in)(in) Type Type
Ferrule
Description
1 16PC-SS 16PC1F-M2SS 5/8 10G MegaCrimp 5/8 10G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 1/4 04PC 04PC1F-M2S 1/4 04PC 04PC1F-M2S 1/4 04PC 04PC2F-2 3/8 06G MegaCrimp 3/8 06G MegaCrimp 3/8 06PC 06PC1F-M2S 3/8 06PC 06PC1F-M2S 3/8 06PC 06PC2F-2 3/8 06PC 06PC2F-2 1/2 08G MegaCrimp 1/2 08PC 08PC1F-M2S 1/2 08PC 08PC2F-2 1/2 08PC 08PC2F-2 5/8 10G MegaCrimp 5/8 10PC 10PC1F-M2S 5/8 10PC 10PC2F-2B 3/4 12G MegaCrimp 3/4 12PC 12PC1F-M2S 3/4 12PC 12PC2F-2 1 16G MegaCrimp 1 16PC 16PC1F-M2S 1 16PC 16PC2F-2 5/8 10G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1 16G MegaCrimp 1 16G MegaCrimp 1/2 08G MegaCrimp 5/8 10G MegaCrimp 3/4 12G MegaCrimp 1/4 04G MegaCrimp 1/4 04G MegaCrimp 1/4 04PC 04M3KPC 1/4 04PC 04M3KPC 5/16 05G MegaCrimp 3/8 06G MegaCrimp 3/8 06G MegaCrimp 3/8 06PC 06M3KPC 3/8 06PC 06M3KPC 3/8 06PC 06PC2F-2 3/8 06PC 06PC2F-2 1/2 08G MegaCrimp 1/2 08PC 08M3KPC 1/2 08PC 08M3KPC 1/2 08PC 08PC2F-2 1/2 08PC 08PC2F-2 5/8 10G MegaCrimp 5/8 10PC 10PC1FA-M3K 5/8 10PC 10PC1FS-M3K
Part Part No. No. 85032 ----------------------------80468 80468 80416 --------------81512 81512 80418 80418 -------80474 80419 80419 -------80477 80476 -------80475 80423 -------80480 80424 -----------------------------------------------------------------------------80584 80584 ---------------------80585 80585 80418 80418 -------80586 80586 80419 80419 -------80436 80486
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm) ------------------------------------------0.835 ------------------------0.785 0.785 ------------0.970 0.970 ------------0.940 ------------1.095 ------------1.500 ------------------------------------------------------------------------------------------------------------0.835 0.835 ------------------0.970 0.970 -------------------
Adjustment Procedures on page 5. 2 MPLN Couplings only. 3 The 310L die supersedes the 310 die.
1
---------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ------------------WIRE ------------------WIRE ------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE WIRE ---------------------------WIRE WIRE ---------------------------4
---------1.12 1.12 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ------------------1.50 ------------------1.75 ------------------1.12 1.25 1.12 1.50 1.75 1.75 1.25 1.12 1.50 0.93 0.93 ------------------0.93 0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 -------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
42.037 29.083 29.08 18.161 18.161 17.145 17.145 16.002 22.098 22.098 21.844 21.844 18.669 18.669 26.289 26.035 23.876 23.876 29.337 28.194 27.305 34.798 33.782 30.353 43.815 42.672 38.354 29.08 26.29 28.58 34.8 43.434 43.434 26.29 28.58 34.8 17.78 17.78 17.272 17.272 20.066 20.574 20.574 19.558 19.558 17.907 17.907 25.4 24.892 24.892 23.622 23.622 29.718 28.575 28.575
Crimper User's Die Actual Set Setting
G e n e r a l
FP36 FP34 FP34 FP31 FP21 FP31 FP21 FP31 FP32 FP22 FP22 FP32 FP31 FP21 FP33 FP33 FP22 FP32 FP34 FP33 FP33 FP35 FP35 FP34 FP37 FP36 FP36 FP34 FP33 FP34 FP35 FP37 FP37 FP33 FP34 FP35 FP31 FP21 FP31 FP21 FP32 FP32 FP22 FP21 FP31 FP31 FP21 FP33 FP22 FP32 FP32 FP22 FP34 FP34 FP34
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
99
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
10 M3K 12 M3K 12 M3K 12 M3K 12 M3K 16 M3K 16 M3K 16 M3K 16 M3K 20 M3K 20 M3K 20 M3K 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 4 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 6 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 8 M3K-MTF 10 M3K-MTF 10 M3K-MTF 10 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 16 M3K-MTF 16 M3K-MTF 16 M3K-MTF 16 M3K-MTF 4 M3K-XTF 4 M3K-XTF 5 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 6 M3K-XTF 8 M3K-XTF 8 M3K-XTF 8 M3K-XTF 10 M3K-XTF 10 M3K-XTF 10 M3K-XTF 12 M3K-XTF 12 M3K-XTF 12 M3K-XTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
100
5/8 10PC 3/4 12GS 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16GS 1 16PCS 1 16PCS 1 1/4 20GS 1 1/4 20PCS 1 1/4 20PCS 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12GS 3/4 12G 3/4 12PC 3/4 12PC 3/4 12PCS 1 16G 1 16GS 1 16PCS 1 16PCS 1/4 04G 1/4 04G 5/1 05G 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12GS 3/4 12G 3/4 12PC 2
Ferrule
Description 10PC2F-2C 12GS1F-2 MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16GS1F-2 16PCS1F-M3K 16PCS2F 20GS1F-4 20PCS1F-M3K 20PCS2F MegaCrimp MegaCrimp 04M3KPC 04M3KPC MegaCrimp MegaCrimp 06M3KPC 06M3KPC 0 6PC2F-2 0 6PC2F-2 MegaCrimp 08M3KPC 08M3KPC 0 8PC2F-2 0 8PC2F-2 MegaCrimp 10PC1FS-M3K 10PC2F-2C 12GS1F-2 MegaCrimp 12PC1FS-M3K 12PC2F-2 12PCS2F MegaCrimp 16GS1F-2 16PCS1F-M3K 16PCS2F MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 06PC2F-2 06PC2F-2 MegaCrimp 08PC2F-2 08PC2F-2 MegaCrimp 10PC1FA-M3K 10PC2F-2C 12GS1F-2 MegaCrimp 12PC2F-2
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
80447 G20995-0212 -------80487 80423 --------------81393 80755 G20995-0420 81394 80756 --------------80584 80584 --------------80585 80585 80418 80418 -------80586 80586 80419 80419 -------80486 80447 G20995-0212 -------80487 80423 80754 --------------81393 80755 -----------------------------------80418 80418 -------80419 80419 -------80436 80447 G20995-0212 -------80423
1.220 ------------------1.062 ------------------1.559 ------------2.187 ------------------------------------------------0.835 0.835 ------------------0.970 0.970 ------------1.220 ------------------1.062 1.595 ------------------1.559 ------------------------------0.835 0.835 ------0.970 0.970 ------------1.220 ------------1.062
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
WIRE ---------------------------WIRE ---------------------------WIRE ------------------WIRE ------------------------------------------------------------------------WIRE WIRE ---------------------------WIRE WIRE ------------------WIRE ---------------------------WIRE WIRE ---------------------------WIRE ---------------------------------------------WIRE WIRE ---------WIRE WIRE ------------------WIRE ------------------WIRE 4
------------------1.50 ------------------1.75 ------------------------------------------------------0.93 0.93 ------------------0.93 0.93 ------------------------------------1.25 ------------------------------------1.12 ---------------------------1.50 ---------------------------1.75 ---------------------------0.93 0.93 0.93 0.93 0.93 ------------------1.25 ------------------1.12 ---------------------------1.50 ----------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
27.432 33.02 35.433 33.274 30.988 45.72 40.894 42.164 40.386 52.07 51.562 51.054 17.78 17.78 17.272 17.272 20.574 20.574 19.558 19.558 17.907 17.907 25.4 24.892 24.892 23.622 23.622 29.718 28.575 27.432 33.02 35.433 33.274 30.988 31.75 45.72 40.894 42.164 40.259 17.78 17.78 20.066 20.574 20.574 17.907 17.907 25.4 23.622 23.622 29.718 28.575 27.432 33.02 35.433 30.988
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting FP33 FP35 FP35 FP35 FP34 FP37 FP36 FP36 FP36 FP39 FP38 FP38 FP21 FP31 FP21 FP31 FP32 FP22 FP21 FP31 FP21 FP31 FP33 FP32 FP22 FP32 FP22 FP34 FP34 FP33 FP35 FP35 FP35 FP34 FP34 FP37 FP36 FP36 FP36 FP31 FP21 FP22 FP32 FP22 FP21 FP31 FP33 FP22 FP32 FP34 FP34 FP33 FP35 FP35 FP34
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose Dash Size
Description
16 M3K-XTF 16 M3K-XTF 16 M3K-XTF 4 M3KH 4 M3KH 6 M3KH 6 M3KH 6 M3KH 8 M3KH 10 M3KH 12 M3KH 12 M3KH 5 M4K 10 M4K 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 4 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 6 M4K+ 8 M4K+ 8 M4K+ 8 M4K+ 8 M4K+ 10 M4K+ 10 M4K+ 10 M4K+ 12 M4K+ 12 M4K+ 12 M4K+ 12 M4K+ 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 4 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 6 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 12 M4K+-MTF
Stem Size Size (in)(in) Type Type 1 16G 1 16GS 1 16PCS 1/4 04G 1/4 04G 3/8 04G 3/8 04G 3/8 06G 1/2 08G 5/8 10G 3/4 12G 3/4 12GS 5/16 05G 5/8 10G 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12GS 3/4 12G 3/4 12PCS 3/4 12PCS 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 3/8 06G 3/8 06G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08G 1/2 08PC 1/2 08PC 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12GS
Ferrule
Description
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
MegaCrimp -------------16GS1F-2 -------------16PCS2F 80755 1.560 MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------12GS1F-2 G20995-0212 ------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------04PC1F-M2S 80468 ------04PC1F-M2S 80468 ------04PC2F-2 80416 0.835 MegaCrimp -------------MegaCrimp -------------06PC1F-M2S 81512 ------06PC1F-M2S 81512 ------06PC2F-2 80418 0.785 06PC2F-2 80418 0.785 MegaCrimp -------------08PC1FS 80485 ------08PC2F-2 80419 0.880 08PC2F-2 80419 0.880 MegaCrimp -------------10PC1FS-M3K 80486 ------10PC2F-2C 80447 1.220 12GS1F-2 G20995-0212 ------MegaCrimp -------------12PCS1F 81392 ------12PCS2F 80754 1.600 MegaCrimp -------------MegaCrimp -------------04PC1F-M2S 80468 ------04PC1F-M2S 80468 ------04PC2F-2 80416 0.835 MegaCrimp -------------MegaCrimp -------------06PC1F-M2S 81512 ------06PC1F-M2S 81512 ------06PC2F-2 80418 0.785 06PC2F-2 80418 0.785 MegaCrimp -------------08PC1FS 80485 ------08PC2F-2 80419 0.880 08PC2F-2 80419 0.880 MegaCrimp -------------10PC1FS-M3K 80486 ------10PC2F-2C 80447 1.220 12GS1F-2 G20995-0212 -------
Adjustment Procedures on page 5. 2 MPLN Couplings only. 3 The 310L die supersedes the 310 die.
1
------------------WIRE ---------------------------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ---------------------------WIRE ------------------------------------WIRE ------------------------------------WIRE WIRE ------------------WIRE WIRE ------------------WIRE ---------4
1.75 ------------------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 1.12 0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ---------------------------1.50 ------------------0.93 0.93 ---------------------------0.93 0.93 ------------------------------------1.25 ---------------------------1.12 ----------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
45.72 40.894 40.386 17.78 17.78 17.78 17.78 20.57 25.4 29.72 35.43 33.02 20.19 29.46 18.161 18.161 17.145 17.145 16.002 22.098 22.098 22.098 22.098 18.669 18.669 26.924 24.892 24.384 24.384 29.591 28.067 27.432 33.02 35.433 33.782 32.004 18.161 18.161 17.145 17.145 16.002 22.098 22.098 22.098 22.098 18.669 18.669 26.924 24.892 24.384 24.384 29.591 28.067 27.432 33.02
Crimper User's Die Actual Set Setting FP37 FP36 FP36 FP21 FP31 FP21 FP31 FP32 FP33 FP34 FP35 FP35 FP32 FP34 FP21 FP31 FP31 FP21 FP31 FP32 FP22 FP22 FP32 FP31 FP21 FP33 FP33 FP22 FP32 FP34 FP33 FP33 FP35 FP35 FP35 FP34 FP21 FP31 FP21 FP31 FP31 FP22 FP32 FP32 FP22 FP21 FP31 FP33 FP33 FP22 FP32 FP34 FP33 FP33 FP35
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
101
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
Description
Stem Size Size (in)(in) Type Type
12 M4K+-MTF 12 M4K+-MTF 12 M4K+-MTF 4 M4K+-XTF 4 M4K+-XTF 4 M4K+-XTF 6 M4K+-XTF 8 M4K+-XTF 10 M4K+-XTF 12 M4K+-XTF 12 M4K+-XTF 4 M4KH 4 M4KH 12 M4KH 12 M4KH-MTF 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 4 M5K 5 M5K 6 M5K 8 M5K 8 M5K 4 MCPB+ 4 MCPB+ 6 MCPB+ 6 MCPB+ 8 MCPB+ 12 MCPB+ 12 MCPB+ 12 MCPB+ 12 MCPB+ 16 MCPB+ 16 MCPB+ 20 MCPB+ 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 4 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 8 MCPB+-MTF 8 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
102
3/4 12G 3/4 12PCS 3/4 12PCS 1/4 04G 1/4 04PC 1/4 04PC 3/8 06G 1/2 08G 5/8 10G 3/4 12GS 3/4 12G 1/4 04G 1/4 04G 3/4 12G 3/4 12G 1/4 04G 1/4 04G 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 1/4 04PC 1/4 04PC-SS 5/16 05G 3/8 06G 1/2 08G 1/2 08G 1/4 04G 1/4 04G 3/8 06G 3/8 06G 1/2 08G 3/4 12GS 3/4 12G 3/4 12PCS 3/4 12PCS 1 16G 1 16GS 1 1/4 20G 1/4 04G 1/4 04G 1/4 04PC 1/4 04PC 3/8 06G 3/8 08G 3/8 06PC 3/8 06PC 3/8 06PC 3/8 06PC 1/2 08PC 1/2 08PC 3/4 12G 3/4 12GS 3/4 12PCS 3/4 12PCS 2
Ferrule
Description
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
MegaCrimp -------------12PCS1F 81392 ------12PCS2F 80754 1.600 MegaCrimp -------------04PC1F-M2S 80468 ------04PC1F-M2S 80468 ------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------12GS1F-2 G20995-0212 ------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------04PC1F-M2S 80468 ------04PC1F-M2S 80468 ------04PC2F-2 80416 0.835 04PC1F-M2SS 85027 ------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------12GS1F-2 G20995-0212 ------MegaCrimp -------------12PCS1F 81392 ------12PCS2F 80754 1.595 MegaCrimp -------------16GS1F-2 -------------MegaCrimp -------------MegaCrimp -------------MegaCrimp -------------04PC1FS 80482 ------04PC2F-2 80416 0.785 MegaCrimp -------------MegaCrimp -------------06PC1FS 80484 ------06PC1FS 80484 ------06PC2F-2 80418 0.800 06PC2F-2 80418 0.800 08PC1FS 80485 ------08PC2F-2 80419 0.880 MegaCrimp -------------12GS1F-2 G20995-0212 ------12PCS1F 81392 ------12PCS2F 80754 1.595
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
------------------WIRE ------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE ---------------------------------------------------------------------------------------------------------------------WIRE ------------------------------------------------------WIRE ------------------------------------WIRE WIRE ---------WIRE ---------------------------WIRE 4
1.50 ------------------0.93 ------------------0.93 1.25 1.12 ---------1.50 0.93 0.93 1.50 1.50 0.93 0.93 0.93 0.93 ------------------------------------0.93 0.93 1.25 1.25 0.93 0.93 0.93 0.93 1.25 ---------1.50 ------------------1.75 ---------1.75 0.93 0.93 ------------------0.93 1.25 ------------------------------------------------------1.50 ----------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
35.433 33.782 32.004 18.161 17.145 17.145 22.098 26.289 29.591 33.02 35.433 18.16 18.16 35.433 35.433 18.161 18.161 18.16 18.16 17.145 17.145 16.002 16.764 20.19 21.84 26.416 26.42 18.796 18.796 22.733 22.733 26.924 33.02 35.433 33.782 32.004 45.72 40.894 53.975 18.796 18.796 17.78 16.256 22.733 26.924 21.971 21.971 19.431 19.431 24.892 24.638 35.433 33.02 33.782 32.004
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper User's Die Actual Set Setting FP35 FP35 FP34 FP31 FP31 FP21 FP32 FP33 FP34 FP35 FP35 FP21 FP31 FP35 FP35 FP31 FP21 FP31 FP21 FP31 FP21 FP31 FP31 FP32 FP32 FP33 FP33 FP21 FP31 FP32 FP22 FP33 FP35 FP35 FP35 FP34 FP37 FP36 FP39 FP31 FP21 FP31 FP31 FP22 FP33 FP22 FP32 FP31 FP21 FP33 FP33 FP35 FP35 FP35 FP34
Hydraulic Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Dash Size
g n i g a w S
7 0 7
Description
Stem Size Size (in)(in) Type Type
Ferrule
Description
Part Part No. No.
Skive / Buff Crimp Length Insertion Crimp Crimp +/- Diameter Length Length OD +/.03(in) (in) +/- .03(in) .254(mm)
12 RLA 16 RLA 16 RLA
3/4 12PC 1 16G 1 16PC
12PC2F-4 MegaCrimp 16PC2F-2
80422 -------80424
-------------------
----------------------------
---------1.75 ----------
FULL FULL FULL
33.528 42.926 39.878
FP35 FP37 FP36
8 S/R-XH 10 S/R-XH 12 S/R-XH 32 SHR 32 SHR 4 TR500 4 TR500 6 TR500 8 TR500 10 TR500 12 TR500 16 TR500 16 TR500
1/2 5/8 3/4 2 2 1/4 1/4 3/8 1/2 5/8 3/4 1 1
MegaCrimp MegaCrimp MegaCrimp 32PCS1F-G3K 32PCS2F MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp
---------------------81282 80758 ---------------------------------------------------------
------------------------2.875 -------------------------------------------------
------------------------------------WIRE -------------------------------------------------------------------------
1.25 1.12 1.50 ------------------0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
25.4 28.96 35.05 74.93 70.739 17.272 17.272 20.574 24.892 28.702 33.02 40.13 40.132
FP33 FP33 FP35 FP313 FP312 FP21 FP31 FP22 FP33 FP34 FP35 FP36 FP36
08G 10G 12G 32PCS 32PCS 04G 04G 06G 08G 10G 12G 16G 16G
®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
Adjustment Procedures on page 5.
1
104
Crimper User's Die Actual Set Setting
2
MPLN Couplings only. 3 The 310L die supersedes the 310 die.
4
Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Industrial Hose Crimp Data PC 2001 Crimpers Hose
Stem
Crimp Hose Auto Length Diameter Insertion Length Working Pressure Dash Part +/(in) Length +/ (psi) Size Type Description No. .03(in) +/- .03(in) .03(in) 250 16 PC 16PC2F-2 80424 Full 500 16 PC 16PC2F-4 80425 Full 500 8 PC 10PC2F-2B 80476 Full 250 4 PC 4PC2F-2 80416 Full 500 4 PC 4PC2F-2 80416 Full 250 12 PC 12PC2F-4 80422 Full 500 12 PC 12PC2F-4 80422 Full 250 6 PC 6PC2F-4 80462 Full 500 6 PC 6PC1FA 80434 Full 250 16 PC 16PC2F-2 80424 Full 500 16 PC 16PC2F-4 80425 Full 250 8 PC 8PC2F-2 80419 Full 500 8 PC 8PC2F-4 80463 Full 250 4 PC 4PC2F-2 80416 Full 500 4 PC 4PC2F-2 80416 Full 250 20 PC 20PC2F-4 80426 Full 500 3 PC 3PC2F-2 80415 Full 250 12 PC 12PC2F-4 80422 Full 500 12 PC 12PC1FA 80437 Full 250 6 PC 6PC2F-2 80418 Full 500 6 PC 6PC2F-4 80462 Full 250 5 PC 5PC1FA 80433 Full 500 5 PC 6PC2F-2 80418 Full 250 10 PC 10PC2F-2C 80447 Full 500 10 PC 10PC1FA 80436 Full 350 16 PC 16PC2F-4 80425 Full 350 8 PC 10PC2F-2B 80476 Full 350 4 PC 4PC2F-2 80416 Full 350 24 PC 24PCBHB1F Full 350 20 PC 20PC2F-4 80426 Full 350 32 PC 32PCBHB1F Full 350 12 PC 12PCBHB1F Full 350 6 PC 6PC2F-2 80418 Full 1000 16 PC 16PC2F-2 80424 1.50 WIRE Full 1000 8 PC 8PC2F-2 80419 0.88 WIRE Full 1000 4 PC 4PC2F-2 80416 0.75 WIRE Full 1000 24 PC 24PC2F-4 2.28 WIRE Full 1000 20 PC 20PC2F-2 80427 2.19 WIRE Full 1000 32 PC 32PC2F-4 2.75 WIRE Full 1000 12 PC 12PC2F-4 80422 1.56 WIRE Full 1000 6 PC 6PC2F-2 80418 0.69 WIRE Full 1000 16 PC 16PC2F-2 80424 1.50 WIRE Full 1000 16 G MegaCrimp 1.75 Full 1000 8 PC 8PC2F-2 80419 0.88 WIRE Full 1000 24 PC 24PC2F-4 2.28 WIRE Full 1000 20 PC 20PC2F-2 80427 1.12 WIRE Full 1000 20 G MegaCrimp 1.75 Full 1000 32 PC 32PC2F-4 2.75 WIRE Full 1000 12 PC 12PC2F-2 80423 1.63 WIRE Full 1000 12 G MegaCrimp 1.50 Full 315 16 PC 16PC2F-4 80425 Full 200 8 PC 8PC2F-2 80419 Full
Description Size 1 119B 1 119B 1/2 119B 1/4 119B 1/4 119B 3/4 119B 3/4 119B 3/8 119B 3/8 119B 1 19B 1 19B 1/2 19B 1/2 19B 1/4 19B 1/4 19B 1-1/4 19B 3/16 19B 3/4 19B 3/4 19B 3/8 19B 3/8 19B 5/16 19B 5/16 19B 5/8 19B 5/8 19B 1 20B-HB 1/2 20B-HB 1/4 20B-HB 1-1/2 20B-HB 1-1/4 20B-HB 2 20B-HB 3/4 20B-HB 3/8 20B-HB 1 319MB 1/2 319MB 1/4 319MB 1-1/2 319MB 1-1/4 319MB 2 319MB 3/4 319MB 3/8 319MB 1 3619M 1 3619M 1.2 3619M 1-1/2 3619M 1-1/4 3619M 1-1/4 3619M 2 3619M 3/4 3619M 3/4 3619M 1 6B 1/2 6B Adjustment Procedures on page 5.
1
2
Ferrule
Skive / Buff
Crimper Crimp OD +/.254(mm) 41.402 42.545 27.051 16.459 17.907 33.020 34.671 19.558 22.479 39.624 42.545 25.273 27.051 16.459 17.272 50.546 16.129 33.020 34.671 19.558 22.479 19.304 18.923 27.813 28.956 42.291 27.051 17.145 62.230 51.816 76.962 34.417 20.066 39.243 23.876 16.256 55.880 47.752 71.120 33.401 17.526 39.116 44.323 23.622 55.880 47.752 51.943 71.120 30.226 34.163 43.434 25.400
Die Set 36 36 33 31 31 34 35 31 32 36 36 32 33 31 31 38 31 34 35 31 32 31 31 33 34 36 33 31 311 39 313 35 32 36 32 31 310L² 37 312 35 31 36 37 32 310L² 37 39 312 34 35 36 33
User's Actual Setting
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
MPLN Couplings only. 3 The 310L die supersedes the 310 die. 4 Required if hose OD prohibits insertions.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
105
Industrial Hose Crimp Data PC 2001 Crimpers Hose l a r e n e G
Description Size 1/2 6B 1/2 6B 1/4 6B 1/4 6B 1-1/4 6B 3/4 6B 3/4 6B 3/8 6B 3/8 6B 1 Adapta Flex™ 1 Adapta Flex™ 1 Adapta Flex™ 1/2 Adapta Flex™ 1/2 Adapta Flex™ 1/2 Adapta Flex™ 1/4 Adapta Flex™ 1/4 Adapta Flex™ 1/4 Adapta Flex™ 3/4 Adapta Flex™ 3/4 Adapta Flex™ 3/4 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 3/8 Adapta Flex™ 5/16 Adapta Flex™ 5/8 Adapta Flex™ 5/8 Adapta Flex™ 1/2 Cyclone™ 3/4 Cyclone™ 3/8 Cyclone™ 1 Duro Flex® 1/2 Duro Flex® 1/2 Duro Flex® 1/4 Duro Flex® 1/4 Duro Flex® 1-1/4 Duro Flex® 3/4 Duro Flex® 3/4 Duro Flex® 3/8 Duro Flex® 3/8 Duro Flex® 5/8 Duro Flex® 5/8 Duro Flex® 3/4 Heat Master® (Aramid) ¹ 1/2 PC2500 1/2 PC2500 1/2 PC2500 1/2 PC2500 3/8 PC3000 3/8 PC3000 3/8 PC3000 3/8 PC3000 1/4 PC3500
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Stem
Working Pressure Dash (psi) Size Type Description 250 315 250 315 200 250 315 200 250 150 200 300 200 250 300 200 250 300 200 250 300 200 250 300 200 200 250 1000 1000 1000 250 250 300 250 300 200 250 300 250 300 250 300 500 2500 2500 2500 2500 3000 3000 3000 3000 3500
8 PC 8 PC 4 PC 4 PC 20 PC 12 PC 12 PC 6 PC 6 PC 16 PC 16 PC 16 PC 8 PC 8 PC 8 PC 4 PC 4 PC 4 PC 12 PC 12 PC 12 PC 6 PC 6 PC 6 PC 5 PC 10 PC 10 PC 8 PC 12 PC 6 PC 16 PC 8 PC 8 PC 4 PC 4 PC 20 PC 12 PC 12 PC 6 PC 6 PC 10 PC 10 PC 12 PC 8G 8 PC 8 PC 8 PC 6 PC 6 PC 6 PC 6G 4 PC
Crimp data is only for aramid-reinforced Heatmaster ® hose.
106
Ferrule
8PC2F-2 8PC2F-4 4PC2F-2 4PC2F-2 20PC2F-2 12PC2F-2 12PC2F-4 6PC2F-2 6PC2F-2 16PC2F-2 16PC2F-4 16PC2F-4 8PC2F-2 8PC2F-2 8PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 6PC2F-2 6PC2F-2 6PC2F-2 5PC2F-2 12PC2F-2 12PC2F-2 10PC2F-2B 12PC2F-4 6PC2F-2 16PC2F-4 8PC2F-2 10PC2F-2B 4PC2F-2 4PC2F-4 20PC2F-2 12PC2F-4 12PC2F-4 6PC2F-2 6PC2F-2 12PC2F-2 12PC2F-2 12PCBHB1F MegaCrimp 8PC1FS 8PC2F-2 8PC1FA 6PC1FA 6PC2F-2 6PC1FS MegaCrimp 4PC2F-2
Skive / Buff
Crimp Crimper Hose Auto Length Diameter Insertion Length Crimp OD User's Part +/(in) Length +/+/Die Actual No. .03(in) +/- .03(in) .03(in) .254(mm) Set Setting 80419 80463 80416 80416 80427 80423 80422 80418 80418 80424 80425 80425 80419 80419 80419 80416 80416 80416 80423 80422 80422 80418 80418 80418 80417 80423 80423 80476 80422 80418 80425 80419 80476 80416 80461 80427 80422 80422 80418 80418 80423 80423 80485 80419 80435 80434 80418 80484 80416
0.970 0.835 0.910
WIRE WIRE WIRE
1.25 0.93 -
Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full Full
The 310L die supersedes the 310 die.
2
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
24.892 27.559 17.145 17.018 50.673 31.496 34.798 19.558 20.320 40.640 41.910 42.037 25.146 25.400 25.400 16.460 16.460 17.400 33.530 34.290 34.290 19.050 19.690 20.320 18.415 28.580 28.580 26.416 34.290 19.939 43.586 25.273 27.178 16.637 18.288 50.673 34.442 33.020 20.828 21.463 30.099 29.972 34.290 25.654 24.384 23.876 24.384 21.209 18.669 21.209 21.463 15.875
33 33 31 31 38 34 35 31 31 36 36 36 32 33 33 31 31 31 34 34 35 31 31 31 31 34 34 33 35 31 37 33 33 31 31 37 35 34 32 32 34 34 35 33 33 32 33 32 31 32 32 31
Industrial Hose Crimp Data PC 2001 Crimpers Hose
Description Size
Stem
Ferrule
Working Pressure Dash (psi) Size Type Description
Skive / Buff
Crimp Crimper Hose Auto Length Diameter Insertion Length Crimp OD User's Part +/(in) Length +/+/Die Actual No. .03(in) +/- .03(in) .03(in) .254(mm) Set Setting
1/4 PC3500
3500
4 PC
4PC1FS
80482
-
-
-
Full
17.272
31
1/4 PC3500
3500
4 PC
4PC1FA
-
-
-
Full
17.272
31
1/4 PC3500
3500
4G
MegaCrimp
80432 -
-
-
0.93
Full
17.907
31
1/2 PC4000
4000
8G
MegaCrimp
-
-
-
1.25
Full
26.670
33
1/2 PC4000
4000
8 PC
8PC1FA
80435
-
-
-
Full
24.892
33
1/2 PC4000
4000
8 PC
8PC1FS
80485
-
-
-
Full
24.892
33
1/2 PC4000
4000
8 PC
8PC2F-2
80419 0.970
WIRE
-
Full
24.638
33
3/8 PC4000
4000
6 PC
6PC2F-2
80418 0.835
WIRE
-
Full
18.669
31
3/8 PC4000
4000
6G
MegaCrimp
-
-
-
0.93
Full
21.463
32
3/8 PC4000
4000
6 PC
6PC1FA
80434
-
-
-
Full
21.209
32
3/8 PC4000
4000
6 PC
6PC1FS
80484
-
-
-
Full
21.209
32
3/8 PC5000
5000
6 PC
6PC1FA
80434
-
-
-
Full
22.352
32
3/8 PC5000
5000
6 PC
6PC1FS
-
-
Full
22.352
32
5000
6G
MegaCrimp
80484 -
-
3/8 PC5000
-
-
0.93
Full
22.606
32
3/8 PC5000
5000
6 PC
6PC2F-2
80418 0.785
WIRE
-
Full
19.685
31
1/4 PC6000
6000
4 PC
4PC2F-2
80416 0.785
WIRE
-
Full
17.399
31
1/4 PC6000
6000
4 PC
4PC1FS
80482
-
-
-
Full
17.780
31
1/4 PC6000
6000
4G
MegaCrimp
1/4 PC6000
6000
4 PC
4PC1FA
1
-
-
-
0.93
Full
18.796
31
80432
-
-
-
Full
17.780
31
Premo Flex®
250
16 PC
16PC2F-4
80425
-
-
-
Full
42.545
37
1/2 Premo Flex®
250
8 PC
8PC1FA
80435
-
-
-
Full
24.892
33
1/2 Premo Flex®
315
8 PC
8PC1FA
80435
-
-
-
Full
25.273
33
1/4 Premo Flex®
250
4 PC
4PC2F-2
80416
-
-
-
Full
16.383
31
4PC2F-2
80416
-
-
-
Full
17.145
31
20PC2F-4
80426
-
-
-
Full
50.546
38
3PC2F-2
80415
-
-
-
Full
16.637
31
12PC2F-4
80422
-
-
-
Full
34.290
35
1/4 Premo Flex®
315
4 PC
1-1/4 Premo Flex®
250
20 PC
3/16 Premo Flex®
250
3 PC
3/4 Premo Flex®
250
12 PC
3/4 Premo Flex®
315
12 PC
12PC2F-4
80422
-
-
-
Full
34.163
35
3/8 Premo Flex®
250
6 PC
6PC2F-2
80418
-
-
-
Full
19.177
31
3/8 Premo Flex®
315
6 PC
6PC2F-2
80418
-
-
-
Full
20.701
32
5/16 Premo Flex®
250
5 PC
5PC2F-2
80417
-
-
-
Full
18.288
31
5/16 Premo Flex®
315
5 PC
6PC2F-2
80418
-
-
-
Full
19.177
31
5/8 Premo Flex®
250
10 PC
12PC2F-2
80423
-
-
-
Full
29.083
34
5/8 Premo Flex®
80436
-
-
-
Full
28.448
34
-
-
-
1.75
Full
45.339
37
315
10 PC
10PC1FA
1
Terminator®
400
16 G
MegaCrimp
1
Terminator®
400
16 PC
80425
-
-
-
Full
42.164
36
1/2 Terminator®
400
8G
MegaCrimp
16PC2F-4
-
-
-
1.25
Full
26.670
33
1/2 Terminator® 1/4 Terminator® 1/4 Terminator® 1-1/2 Terminator® 1-1/4 Terminator® 1-1/4 Terminator® 2 Terminator® 3/4 Terminator® 3/4 Terminator® 3/8 Terminator® 3/8 Terminator®
400 400 400 400 400 400 400 400 400 400 400
8 PC 4 PC 4G 24 PC 20 PC 20 G 32 PC 12 G 12 PC 6 PC 6G
8PC2F-4 4PC2F-2 MegaCrimp 24PC2F-4 20PC2F-2 MegaCrimp 32PC2F-4 MegaCrimp 12PC2F-4 6PC2F-4 MegaCrimp
80463 80416 80428 80427 80429 80422 80462 -
-
-
0.94 1.75 1.50 0.94
Full Full Full Full Full Full Full Full Full Full Full
26.924 17.272 18.796 57.404 50.038 52.832 73.914 36.322 34.544 22.098 23.368
33 31 31 39 38 38 313 35 35 32 32
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
Crimp data is only for aramid-reinforced Heatmaster ® hose.
The 310L die supersedes the 310 die.
2
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
107
GLP Coupling Crimping Instructions Power Crimp® 2001 (FP-120) l a r e n e G
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
0.75
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
108
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
GL Coupling Crimping Instructions Power Crimp® 2001 To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimping (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes.
G e n e r a l
Align hose end of uncrimped ferrule flush with internal ridge on dies.
Crimp Dies
Crimp Diameter (Front Crimp)
Figure 1- For
FP81, FP82 and FP83 dies
S w a g i n g
Tail Length
Figure 2-
and FP
Measure Crimp Here (Front Crimp)
nd of rrule flush with on dies.
P o w e r C r i m p
Align hose end of uncrimped ferrule flush with internal ridge on dies.
®
7 0 7
Crimp Diameter (Center Crimp)
Figure 2- For
FP84 and FP85 dies
Dash Description Size 12 16
GMV GMV
20
GMV
24 32
GMV GMV
Dash Size
Size (in.)
Type
M o b i l e C r i m p
Tail Length
®
4 -2 0
Measure Crimp Here (Front Crimp)
Description Part No.
Length Diameter Insertion Tail Length Crimp OD Die User's +/(in.) Length +/- 0.10(in) +/Set Actual .03(in.) +/- .03(in) 0.010(in.) Setting
3/4
12GL
1-pc GL
------ ---------
----------
1.75
0.50
1.12
FP81
1 1 1/4 1 1/2 2
16GL 20GL 24GL 32GL
1-pc GL 1-pc GL 1-pc GL 1-pc GL
---------------------
------------------- ------------------
2.125 2.25 2.375 2.75
0.60 0.50 0.50 0.50
1.36 1.66 1.915 2.43
FP82 FP83 FP84 FP85
Description
---------------------------------
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
Size Type Description Part Length Diameter Insertion Tail Length Crimp OD Die User's (in.) No. +/(in.) Length +/+/Set Actual .03(in.) +/- .03(in) 0.020(in) .010(in.) Setting
24 MEGATECH ACR 1 1/2 24GL 32 M EGATECH ACR 2 32GL
1-pc GL 1-pc GL
------ -------------- ---------
-------------------
2.375 2.75
0.50 0.50
1.915 2.41
FP84 FP85
Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020(in.)! G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
109
GL Coupling Crimping Instructions Power Crimp® 2001 To achieve proper tail length, line up the hose end of ferrule with top of die (See Figure 1) prior to crimping. l a r e n e G
Align hose end of uncrimped ferrule flush with back of die.
Crimp Dies
g n i g a w S
Crimp Diameter (Center Crimp)
Figure 1- For FP86,
Tail Length
FP87, FP88 and FP89 dies 7 0 7
Dash Size
®
p m i r C r e w o P
40
GMV
48 56
GMV GMV
64
GMV
Dash Size
0 2 4 ®
p m i r C e l i b o M
Description Size (in.)
MEGATECHACR
48
MEGATECH ACR
Description
Part Length Diameter Insertion Tail Crimp Die No. +/(in.) Length Length+/- OD +/- Set .03(in.) +/- .03(in) 0.10(in.) .010(in.)
1/2 40G4H 1-pc GL/G4H ------ --------221/2 3 48G4H 1-pc GL/G4H ------ --------3 1/2 56G4H 1-pc GL/G4H ------ --------4 64G4H 1-pc GL/G4H ------ ---------
Description Size (in.)
40
Type
Measure Crimp Here (Front Crimp)
Type
Description No.
-------------------------------------
2.375 2.750 3.64 4.04
0.425 0.460 0.625 0.550
2.900 FP86 3.470 FP87 4.000 FP88 4.500 FP89
Length Diameter Insertion Tail Crimp Die +/(in.) Length Length+/- OD +/- Set .03(in.) +/- .03(in) 0.020(in.) .010(in.)
2 1/2 40G4H 1-pc GL/G4H ------ --------3 48G4H 1-pc GL/G4H ------ ---------
-------------------
2.375 2.750
0.400 0.420
2.800 FP86 3.410 FP87
Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020(in.)!
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
110
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
User's Actual Setting
User's Actual Setting
GC32-XDTM G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
GC32-XD Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
TM
G C 3 2 -X D T M
111
Calibration & Adjustment Procedure GC32-XD
TM
Check calibration every 100 crimps. (See operator’s manual for more details.) l a r e n e G
g n i g a w S
Calibration Procedure Before crimping a hose assembly, check calibration. Calibration is the proper relationship between a setting and the crimp diameter. It should be checked at least monthly, weekly or daily, if crimper has been used heavily or abused. 1. Retract die shoes to fully open position. 2. Load the GC32-33 die set into crimper for calibration. Press the Quick Change Tool (QCT) down until you feel it bottom out on the die shoe surface. Twist the QCT clockwise until it engages the die fingers,
!
WARNING: To prevent serious injury:
• Keep away from all moving parts! If bodily contact should occur with a moving part, immediately release CRIMP button, foot pedal or press emergency stop. • Do not operate crimper with hand, fingers, or any body part in crimper mouth.
7 0 7
• Keep additional personnel away from crimper while operating.
®
p m i r C r e w o P
6. Remove coupling and measure crimp diameter. Crimp diameter must measure 1.000" +/- .003". To properly measure crimp diameter, refer to Hose Assembly Guide, #9, at the beginning of this manual.
0 2 4
• If the crimp diameter is acceptable, no adjustment is necessary. • If crimp diameter is not acceptable, crimper must be calibrated. Proceed as follows:
®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
NOTE: CRIMP button and foot pedal operate on a "dead man" control. It only operates as long as you depress the CRIMP button or hold foot pedal down. It stops immediately when switch is released.
then pull out of crimper head, aligning red with red decal on the QCT. 3. Set the dial vernier to 1.23 to calibrate. 4. While holding the thread end of an 8G MegaCrimp® coupling, insert coupling into crimper so that ferrule is 1/8" from front edge of die shoe. 5. Press and hold top blue CRIMP button. Crimper will close down to position set on dial vernier. Once it reaches that position, crimper will automatically shut off.
a. Lock setting to 1.23 by using black locking lever on top of dial vernier.
M T
D X 2 3 C G
112
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Calibration & Adjustment Procedure GC32-XD
TM
Calibration Procedure - Continued b. Use Calibration equation to determine approximate new setting.
G e n e r a l
Target Published Adjusted (Actual COD - COD ) x 22 + Setting = Setting Example: (1.010 - 1.000) X 22 + 1.23 = 1.45 Changing the dial vernier number by approximately .02 will change crimp diameter .001". c. Using the Allen head wrench included in the Accessory Kit, remove the dial vernier by loosening the set screw located at bottom on black knob of dial vernier.
S w a g i n g
d. Reinstall dial vernier and tighten set screw using Allen wrench. P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
• If crimp was too tight, unlock dial vernier and lower setting according to above calibration equation. Lock in place. • If crimp was too loose, unlock and raise setting. Lock in place.
e. Unlock and reset dial vernier to 1.23. 7. Repeat calibration steps until published crimp diameter is achieved. Crimper is now calibrated.
Adjustment Procedure Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller crimp diameter, change the digital readout to a smaller number, or vice versa. Changing the digital readout by .05 (Example: 5.50 to 5.55) will change the crimp diameter by .001".
Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D
Target Published Adjusted (Actual COD - COD ) x 22 + Setting = Setting
T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
113
Crimp Tooling GC32-XD Dies Die Sets TM
l a r e n e G
g n i g a w S
7 0 7
Die Set
32-21
32-22
Part No.
78860
78861
Product No.
7482-7128
7482-7129
Die Set
32-38
32-39
32-310L
32-311
32-312
32-313
32-314
Part No.
78868 78896*
78869 78897*
78870 78898*
78871 78899*
78872 78900*
78873 78901*
78874 78902*
Product No.
7482-7136 7482-7164*
7482-7137 7482-7165*
7482-7138 7482-7166*
7482-7139 7482-7167*
7482-7140 7482-7168*
7482-7141 7482-7169*
7482-7142 7482-7170*
32-33
32-34
32-35
32-36
78862 78890*
78863 78891*
78864 78892*
78865 78893*
78866 78894*
78867 78895*
7482-7130 7482-7158*
7482-7131 7482-7159*
7482-7132 7482-7160*
7482-7133 7482-7161*
7482-7134 7482-7162*
7482-7135 7482-7163*
32-301
Specialty and Automotive Dies Die Set
32-40
32-41
32-42
32-43
32-44
32-45
32-46
Part No.
78875
78876
78877
78878
78879
78888
78880 78904*
Product No.
7482-7143
7482-7144
7482-7145
7482-7146
7482-7147
7482-7156
7482-7148 7482-7157 7482-7172* 7482-7174*
Use
Air Air Air Air Power Conditioning Conditioning Conditioning Conditioning Steering
Grease
Battery Cable
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
32-37
* ID Slug Die Finger
®
p m i r C r e w o P
32-31
78889 78906*
Clamp Collar
GLP Dies Die Set
32-71
32-72
32-73
32-74
32-75
Part No.
78666
78667
78668
78669
78670
Product No.
7482-1372
7482-1373
7482-1374
7482-1375
7482-1376
GL Dies Die Set
32-81
32-82
32-83
32-84
32-85
32-86
Part No.
78881
78882
78883
78884
78885
78886
Product No.
7482-7149
7482-7150
7482-7151
7482-7152
7482-7153
7482-7154
Die Tooling Supplies M T
D X 2 3 C G
Item
114
Part No.
Product No.
3oz Jar Molykote G Paste
78755
7482-0311
Digital Caliper
78241
7369-0322
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hydraulic Hose Crimp Data GC32-XD Hose Dash Size
Stem
Description
16 BOP 4 C5C 5 C5C 5 C5C 6 C5C 6 C5C 8 C5C 10 C5C 12 C5C 4 C5E 5 C5E 6 C5E 8 C5E 10 C5E 12 C5E 24 C12 24 C12 32 C12 32 C12 6 C12M 8 C12M 12 C12M 16 C12M 20 C12M 6 C12M-MTF 8 C12M-MTF 12 C12M-MTF 16 C12M-MTF 20 C12M-MTF 24 C12-MTF 24 C12-MTF 32 C12-MTF 32 C12-MTF 6 CM2T 8 CM2T 16 CPS 20 CPS 24 CPS 32 CPS 12 CPSGS 12 CPSGS-MTF 16 CPS-MTF 16 CPS-MTF 20 CPS-MTF 20 CPS-MTF 24 CPS-MTF 32 CPS-MTF 20 EFG3K 20 EFG3K-MTF 6 EFG4K 8 EFG4K 10 EFG4K 12 EFG4K 16 EFG4K 20 EFG4K 6 EFG4K-MTF 8 EFG4K-MTF 10 EFG4K-MTF 12 EFG4K-MTF 16 EFG4K-MTF 20 EFG4K-MTF 6 EFG5K 8 EFG5K 10 EFG5K 12 EFG5K 1
Size (in)
Type
1 3/16 1/4 1/4 5/16 5/16 13/32 1/2 5/8 3/16 1/4 5/16 13/32 1/2 5/8 1 1/2 1 1/2 2 2 3/8 1/2 3/4 1 1 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 1 1/2 2 2 3/8 1/2 1 1 1/4 1 1/2 2 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 2 1 1/4 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4
16GS 03PC 04PC 04PC 05PC 05PC 06PC 08PC 10PC 03PC 04PC 05PC 06PC 08PC 10PC 24PCS 24PCS 32PCS 32PCS 06GS 08GS 12GS 16GS 2 0GS 06GS 08GS 12GS 16GS 20GS 24PCS 24PCS 32PCS 32PCS 6G 8G 16GS 20GS 24PCM 32PCM 12GS 12GS 16GS 16PCM 20GS 20PCM 24PCM 32PCM 2 0GS 20GS 06GS 08GS 10GS 12GS 16GS 2 0GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS
Ferrule
Description
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
---------------------------------------------------------------------------------------------------2.093 ------2.875 ------------------------------------------------------------------2.093 ------2.875 ------------------------2.750 2.875 ------------------1.785 ------2.220 2.750 2.875 -------------------------------------------------------------------------------------------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
Part No.
16GS1F-4 G20995-0416 04PC2F-2 80416 04PC2F-2 80416 04PC2F-2 80416 06PC2F-2 80418 06PC2F-2 80418 06PC1FS 80484 10PC2F-2B 80476 12PC1FS-M3K 80487 03PC2F-2 80415 04PC2F-2 80416 05PC1FS 80483 06PC1FS 80484 08PC2F-2 80419 10PC1FS-M3K 80486 24PCS1F 81395 24PCS2F 80757 32PCS1F-G3K 81282 32PCS2F 80758 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 24PCS1F 81395 24PCS2F 80757 32PCS1F-G3K 81282 32PCS2F 80758 MegaCrimp -------MegaCrimp -------16GS1F-4 G20995-0416 20GS1F-6 G20995-0620 24PCM-2F 83402 32PCM-2F 83403 12GS1F-4 G20995-0412 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 16PCM-2F 83400 20GS1F-6 G 20995-0620 20PCM-2F 83405 24PCM-2F 83402 32PCM-2F 83403 20GS1F-4 G20995-0420 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412 16GS1F-4 G20995-0416 20GS1F-4 G20995-0420 06GS1F-4 G20995-0406 08GS1F-4 G20995-0408 10GS1F-4 G20995-0410 12GS1F-4 G20995-0412
TM
------------------------------------------------------------------------------------------------------------------------------------------------WIRE ---------WIRE ---------------------------------------------------------------------------------------------------WIRE ---------WIRE ------------------------------------WIRE WIRE ---------------------------WIRE ---------WIRE WIRE WIRE -------------------------------------------------------------------------------------------------------------------------------------------------------------------
------------------0.93 0.93 0.93 0.93 ------------------------------------0.93 0.93 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.93 1.25 ------------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimp Crimp OD +/- .010(in)
Die Set
1.750 32-37 0.620 32-31 0.690 32-21 0.690 32-31 0.765 32-21 0.765 32-31 0.860 32-22 1.050 32-33 1.230 32-34 0.660 32-31 0.660 32-31 0.795 32-22 0.890 32-22 0.990 32-33 1.140 32-34 2.350 32-311 2.245 32-310L 2.950 32-313 2.785 32-312 0.980 32-33 1.100 32-33 1.480 32-3 5 1.750 32-37 2.050 32-3 9 0.980 32-33 1.100 32-33 1.480 32-3 5 1.750 32-37 2.050 32-3 9 2.350 32-311 2.245 32-310 L 2.950 32-313 2.785 32-312 0.880 32-22 1.040 32-33 1.750 32-37 2.220 32-310L 2.470 32-311 3.110 32-314 1.500 32-3 5 1.500 32- 35 1.750 32-37 1.655 32-36 2.220 32-310L 2.110 32-39 2.470 32-311 3.110 32-314 2.050 32-39 2.050 32-39 0.980 32-33 1.080 32-33 1.320 32-3 5 1.480 32-3 5 1.750 32-37 2.050 32-3 9 0.980 32- 33 1.080 32- 33 1.320 32- 35 1.480 32- 35 1.750 32-37 2.050 32-3 9 0.980 32-33 1.080 32-33 1.320 32-3 5 1.480 32-3 5
Crimper Approx. User's Digital Actual Readout Setting 1.54 0.28 0.51 1.88 2.22 3.59 1.95 2.22 2.61 1.19 1.19 0.49 2.62 0.84 0.58 0.41 1.31 3.21 1.95 0.61 3.38 4.31 1.54 0.46 0.61 3.38 4.31 1.54 0.46 0.41 1.31 3.21 1.95 2.40 1.99 1.54 0.71 3.08 1.91 4.76 4.76 1.54 3.64 0.71 1.76 3.08 1.91 0.46 0.46 0.61 2.92 0.72 4.31 1.54 0.46 0.61 2.92 0.72 4.31 1.54 0.46 0.61 2.92 0.72 4.31
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
See Adjustment Procedure at beginning of GC32-XD™ section. .
. .
.
,
.
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
115
Hydraulic Hose Crimp Data GC32-XD Hose l a r e n e G
Dash Size
Stem
Description
16 EFG5K 20 EFG5K 6 EFG5K-MTF 8 EFG5K-MTF 10 EFG5K-MTF 12 EFG5K-MTF 16 EFG5K-MTF 20 EFG5K-MTF 6 EFG6K 8 EFG6K 10 EFG6K 12 EFG6K 16 EFG6K 20 EFG6K 6 EFG6K-MTF 8 EFG6K-MTF 10 EFG6K-MTF 12 EFG6K-MTF 16 EFG6K-MTF 20 EFG6K-MTF 3 G1 3 G1 3 G1 3 G1 4 G1 4 G1 5 G1 6 G1 8 G1 8 G1 10 G1 10 G1 10 G1 12 G1 12 G1 12 G1 16 G1 16 G1 16 G1 20 G1 20 G1 20 G1 24 G1 32 G1 3 G1H 4 G1H 4 G1H 6 G1H 8 G1H 10 G1H 10 G1H 10 G1H 12 G1H 12 G1H 12 G1H 16 G1H 16 G1H 16 G1H 20 G1H 20 G1H 20 G1H 24 G1H 24 G1H 32 G1H 4 G2
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
1
. .
116
Ferrule
Size (in)
Type
Description
Part No.
1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/8 1/2 5/8 3/4 1 1 1/4 3/16 3/16 3/16 3/16 1/4 1/4 5/16 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 11 1 1 1 1/4 1 1/4 1 1/4 1 1/2 2 3/16 1/4 1/4 3/8 1/2 5/8 5/8 5/8 3/4 3/4 3/4 1 1 1 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 1/4
16GS 2 0GS 06GS 08GS 10GS 12GS 16GS 20GS 06GS 08GS 10GS 12GS 16GS 2 0GS 06GS 08GS 10GS 12GS 16GS 20GS 03PC 03PC Grease Grease 04G 04G 05G 06G 08G 08PC 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 20PC 20PC 24PC 32PC 06G 04G 04G 06G 08G 10G 10PC 10PC 12G 12PC 12PC 16G 16PC 16PC 20G 20PC 20PC 24PC 24PC 32PC 04G
16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 06GS1F-4 08GS1F-4 10GS1F-4 12GS1F-4 16GS1F-4 20GS1F-6 03PC1FS 03PC2F-2 03MPG 03MPGB MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 32PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC1FS-M3K 10PC2F-2B MegaCrimp 12PC1FS-M3K 12PC2F-2 MegaCrimp 16PC1FS 16PC2F-2 MegaCrimp 20PC1FS 20PC2F-2 24PC1FS 24PC2F-4 32PC1FS MegaCrimp
G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 G20995-0406 G20995-0408 G20995-0410 G20995-0412 G20995-0416 G20995-0620 80481 80415 -------------------------------------------------80485 -------80486 80476 -------80487 80423 -------80488 80424 -------80489 80427 80491 80492 ------------------------------------------80486 80476 -------80487 80423 -------80488 80424 -------80489 80427 80491 80428 80492 --------
See Adjustment. Procedure at beginning of, GC32-XD™ section. . . . .
.
,
TM
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
------------------------------------------------------------------------------------------------------------------------------0.835 0.625 0.625 ------------------------------------------------0.970 ------------1.095 ------------1.535 ------------2.315 ------------------------------------------------------0.970 ------------1.095 ------------1.595 ------------2.315 ------2.280 -------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL 0.500 0.500 FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.750 2.220 0.980 1.080 1.320 1.480 1.750 2.220 0.980 1.080 1.320 1.480 1.750 2.220 0.980 1.080 1.320 1.480 1.750 2.220 0.620 0.620 0.450 0.450 0.705 0.705 0.790 0.845 1.010 0.960 1.135 1.100 1.075 1.350 1.275 1.170 1.760 1.650 1.545 2.050 1.975 1.920 2.240 2.845 0.845 0.720 0.720 0.845 1.020 1.135 1.085 1.070 1.350 1.275 1.190 1.760 1.635 1.540 2.050 1.975 1.920 2.240 2.140 2.845 0.740
32-37 3 2-310L 32- 33 32- 33 32- 35 32-3 5 32-37 32-310L 32-33 32-33 32-3 5 32-3 5 32-37 3 2-310L 32- 33 32- 33 32- 35 32-3 5 32-37 32-310L 32-31 32-31 32-301 32-301 32-31 32-21 32-22 32-22 32-33 32-33 32-34 32-33 32-3 3 32-35 32-34 32-3 4 32-37 32-36 32-36 3 2-39 32-38 32-38 32-310L 32-313 32-22 32-31 32-21 32-22 32-33 32-34 32-33 32-33 32-35 32-34 32-34 32-37 32-36 32-36 32-39 32-38 32-38 32-310L 32-3 9 32-313 32-31
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE WIRE WIRE ------------------------------------------------------------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------------------------------------------------------------------------------WIRE ------------------WIRE ------------------WIRE ------------------WIRE ---------WIRE -------------------
---------- ------------------------------------ ------------------------------------------------------------------------ ------------------------------------ --------------------------------------------------------------0.93 0.93 0.93 0.93 1.25 ---------1.12 ------------------1.50 ------------------1.75 ------------------1.75 ------------------------------------0.93 0.93 0.93 0.93 1.25 1.12 ------------------1.50 ------------------1.75 ------------------1.75 ---------------------------------------------0.93
.
.
.
.
.
.
Crimp
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper Approx. User's Digital Actual Readout Setting 1.54 0.71 0.61 2.92 0.72 4.31 1.54 0.71 0.61 2.92 0.72 4.31 1.54 0.71 0.61 2.92 0.72 4.31 1.54 0.71 0.28 0.28 0.93 0.93 2.22 0.85 0.38 1.61 1.30 0.20 0.47 3.38 2.79 1.39 2.59 1.26 1.77 3.28 1.38 0.46 2.47 1.26 1.19 0.85 1.61 2.56 1.19 1.61 1.53 0.47 2.92 2.68 1.39 2.59 1.75 1.77 2.95 1.32 0.46 2.47 1.26 1.19 2.41 0.85 3.02
Hydraulic Hose Crimp Data GC32-XD Hose Dash Size
Stem
Description
4 G2 4 G2 6 G2 8 G2 10 G2 12 G2 16 G2 20 G2 24 G2 32 G2 8 G2AT-HMP 10 G2AT-HMP 10 G2AT-HMP 12 G2AT-HMP 12 G2AT-HMP 16 G2AT-HMP 16 G2AT-HMP 5 G2 8 G2 8 G2 10 G2 10 G2 12 G2 12 G2 16 G2 16 G2 20 G2H 24 G2H 32 G2H 20 G2H-MTF 24 G2H-MTF 32 G2H-MTF 3 G2L 4 G2L 4 G2L 6 G2L 8 G2L 10 G2L 12 G2L 16 G2L 20 G2L 24 G2L 32 G2L 4 G2XH 4 G2XH 6 G2XH 8 G2XH 10 G2XH 12 G2XH 16 G2XH 8 G3H 12 G3H 16 G3H 20 G3H 4 G3H (C3H) 4 G3H (C3H) 5 G3H (C3H) 5 G3H (C3H) 8 G3H (C3H) 10 G3H (C3H) 12 G3H (C3H) 16 G3H (C3H) 20 G3H (C3H) 20 G3K 24 G3K 1
.
Size (in)
Type
1/4 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 1/2 5/8 5/8 3/4 3/4 1 1 5/16 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/2 2 1 1/4 1 1/2 2 3/16 1/4 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 1/4 1/4 3/8 1/2 5/8 3/4 1 1/2 3/4 1 1 1/4 1/4 1/4 5/16 5/16 1/2 5/8 3/4 1 1 1/4 1 1/4 1 1/2
04G 04PC 06G 08G 10G 12G 16G 20G 24PC 32PC 08G 10G 10PC 12G 12PC 16G 16PC 05G 08PC 08PC 10PC 10PC 12PC 12PC 16PC 16PC 20G 24PC 32PC 20G 24PC 32PC 06G 04G 04G 06G 08G 10G 12G 16G 20G 24PC 32PC 04G 04G 06G 08G 10G 12G 16G 08PC 12PC 16PC 20PC 04PC 04PC 05PC 05PC 06PC 08PC 12PC 16PC 20PC 20GS 24PCS
Ferrule
Description
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.187 WIRE ---------------1.095 WIRE ---------------1.500 WIRE ------------------------------0.970 WIRE ---------------1.220 WIRE ---------------1.062 WIRE ---------------1.535 WIRE ------------------------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------0.880 0.900 1.562 1.200 1.500 1.450 ---------------0.785 0.540 0.785 0.540 0.750 0.620 0.750 0.620 0.785 0.690 0.880 0.900 1.562 1.200 1.500 1.450 ---------------------- -------------------------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
0.740 0.655 0.890 1.050 1.170 1.395 1.790 2.125 2.345 2.960 1.050 1.170 1.085 1.395 1.205 1.790 1.585 0.810 0.980 0.970 1.125 1.080 1.310 1.220 1.675 1.585 2.125 2.345 2.960 2.125 2.345 2.960 0.880 0.730 0.730 0.880 1.040 1.160 1.385 1.790 2.125 2.345 2.960 0.740 0.740 0.890 1.050 1.170 1.395 1.760 1.035 1.365 1.615 1.985 0.670 0.670 0.775 0.775 0.785 1.035 1.365 1.615 1.985 2.050 2.350
32-21 32-31 32-22 32-33 32-34 32-35 32-37 32-39 32-310L 32-313 32-33 32-34 32-33 32-35 32-34 32-37 32-36 32-22 32-33 32-3 3 32-34 32-3 3 32-35 32-3 4 32-36 32-36 32-39 32-310L 32-313 32-39 32-310L 32-313 32-22 32-21 32-31 32-22 32-33 32-34 32-35 32-37 32-39 32-310L 32-313 32-21 32-31 32-22 32-33 32-34 32-35 32-37 32-3 3 32-3 5 32-36 32-38 32-21 32-31 32-21 32-31 32-22 32-3 3 32-3 5 32-36 32-38 32-39 32-311
Part No.
MegaCrimp -------04PC1FS 80481 MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------24PC1FS 80491 32PC1FS 80492 MegaCrimp -------MegaCrimp -------10PC2F-2C 80447 MegaCrimp -------12PC2F-2 80423 MegaCrimp -------16PC2F-2 80424 MegaCrimp -------08PC1FS 80485 08PC2F-2 80419 10PC1FS-M3K 80486 10PC2F-2C 80447 12PC1FS-M3K 80487 12PC2F-2 80423 16PC1FS 80488 16PC2F-2 80424 MegaCrimp -------24PC1FS 80491 32PC1FS 80492 MegaCrimp -------24PC1FS 80491 32PC1FS 80492 MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------24PC1FS 80491 32PC1FS 80492 MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------MegaCrimp -------10PC2F-2B 80476 12PC2F-4 80422 16PC2F-2 80424 20PC2F-2 80427 04PC2F-2 80416 04PC2F-2 80416 05PC2F-2 80417 05PC2F-2 80417 06PC2F-2 80418 10PC2F-2B 80476 12PC2F-4 80422 16PC2F-2 80424 20PC2F-2 80427 20GS1F-4 G20995-0420 24PCS1F 81395
TM
0.93 ---------0.93 1.25 1.12 1.50 1.75 1.75 ------------------1.25 1.12 ---------1.50 ---------1.75 ---------0.93 ------------------------------------------------------------------------1.75 ------------------1.75 ------------------0.93 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75 ------------------0.93 0.93 0.93 1.25 1.12 1.50 1.75 ------------------------------------0.93 0.93 0.93 0.93 ----------------------------------------------------------------
Crimp
Crimper Approx. User's Digital Actual Readout Setting 1.65 1.08 2.62 2.22 1.26 2.40 2.46 2.08 3.67 3.44 2.22 1.26 2.92 2.40 2.04 2.46 2.05 0.83 0.61 0.41 0.25 2.92 0.50 2.37 4.08 2.05 2.08 3.67 3.44 2.08 3.67 3.44 2.40 1.42 2.79 2.40 1.99 1.03 2.18 2.46 2.08 3.67 3.44 1.65 3.02 2.62 2.22 1.26 2.40 1.77 1.88 1.73 2.73 2.69 0.05 1.42 2.45 3.82 0.27 1.88 1.73 2.73 2.69 0.46 0.41
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
See Adjustment Procedure at beginning of GC32-XD™ section. . .
.
,
.
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
G e n e r a l
117
Hydraulic Hose Crimp Data GC32-XD Hose l a r e n e G
Dash Size ize
Stem Size (in)
Descr escrip ipti tion on
24 G3K 32 G3K 32 G3K 20 G3K-MTF 24 G3K-MTF 24 G3K-MTF 32 G3K-MTF 32 G3K-MTF 12 G4H 12 G4H 16 G4H 16 G4H 20 G4H 10 G4K 12 G4K 16 G4K 20 G4K 6 G4K-MTF 8 G4K-MTF 12 G4K-MTF 16 G4K-MTF 20 G4K-MTF 8 G5K 10 G5K 12 G5K 16 G5K 20 G5K 24 G5K 32 G5K 8 G5K-MTF 10 G5K-MTF 12 G5K-MTF 16 G5K-MTF 20 G5K-MTF 24 G5K-MTF 32 G5K-MTF 6 G6K 8 G6K 10 G6K 12 G6K 16 G6K 20 G6K 24 G6K 6 G6K-MTF 8 G6K-MTF 10 G6K-MTF 12 G6K-MTF 16 G6K-MTF 20 G6K-MTF 12 GMV 16 GMV 20 GMV 24 GMV 32 GMV 4 GT7/GT7NC 4 GT7/GT7NC 5 GT7/GT7NC 5 GT7/GT7NC 6 GT7/GT7NC
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Type
Ferrule
Description
TM
Skive / Buff Crimp Length Insertion +/Diameter Length Crimp Crimp OD .03(in) (in) +/- .03(in) Length +/- .010(in)
Part No.
1 1/2 24PCS 24PCS2F 80757 2 32PCS 32PCS1F-G3K 81282 2 32PCS 32PCS2F 80758 1 1/ 4 20GS 20GS1F-4 G2 G20995-0420 1 1/2 24PCS 24PCS1F 81395 1 1/2 24PCS 24PCS2F 80757 2 32PCS 32PCS1F-G3K 81282 2 32PCS 32PCS2F 80758 3/ 4 12 12PC 12PC1FS-M3K 80487 3/ 4 12PC 12PC2F-4 80422 1 16PC 16PC1FS 80488 1 16PC 16PC2F-4 80425 1 1/ 4 20PC 20PC2F-2 80427 5/ 8 1 0G 0GS 10GS1F-4 G20995-0410 3/ 4 1 2G 2GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20 20GS 20GS1F-4 G20995-0420 3/ 8 06GS 06GS1F-4 G20995-0406 1/ 2 08GS 08GS1F-4 G20995-0408 3/ 4 12GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20GS 20GS1F-4 G2 G20995-0420 1/ 2 0 08 8GS 08GS1F-4 G20995-0408 5/ 8 1 0G 0GS 10GS1F-4 G20995-0410 3/ 4 1 2G 2GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20 20GS 20GS1F-6 G20995-0620 1 1/2 24PCM 24PCM-2F 83402 2 32 3 2PCM 32 32PCM-2F 83403 1/ 2 08GS 08GS1F-4 G20995-0408 5/ 8 10GS 10GS1F-4 G20995-0410 3/ 4 12GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20GS 20GS1F-6 G 20 20995-0620 1 1/2 24PCM 24PCM-2F 83402 2 32PCM 32 3 2PCM-2F 83403 3/ 8 0 06 6GS 06GS1F-4 G20995-0406 1/ 2 0 08 8GS 08GS1F-4 G20995-0408 5/ 8 1 0G 0GS 10GS1F-4 G20995-0410 3/ 4 1 2G 2GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20 20GS 20GS1F-6 G20995-0620 1 1/2 24PCM 24PCM2F-G6K -------3/ 8 06GS 06GS1F-4 G20995-0406 1/ 2 08GS 08GS1F-4 G20995-0408 5/ 8 10GS 10GS1F-4 G20995-0410 3/ 4 12GS 12GS1F-4 G20995-0412 1 16GS 16GS1F-4 G20995-0416 1 1/ 4 20GS 20GS1F-6 G 20 20995-0620 3/ 4 12G 12 MegaCrimp -------1 16G MegaCrimp -------1 1/ 4 2 0G 20 MegaCrimp -------1 1/ 2 24PC 24PC1FS 80491 2 32PC 32PC1FS 80492 1/4 04G MegaCrimp -------1/4 04G MegaCrimp -------5/16 05G 05 MegaCrimp -------5/16 05G 05 MegaCrimp -------3/ 8 06G MegaCrimp --------
2.093 ------2.875 ------------2.093 ------2.875 ------------------------------------------------------------------------------------------------------------------2.750 2.875 ------------------------------2.750 2.875 ------------------------------------2.750 ------------------------------------1.375 -------------------------------------------------------
W IRE ---------W IRE ------------------W IRE ---------W IRE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------W IRE W IRE ---------------------------------------------W IRE W IRE ------------------------------------------------------W IRE ------------------------------------------------------1.200 ----------------------------------------------------------------------------------
- --------------------------- ---------------------------------------- ------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------------1.50 1.75 1.75 ------------------0.93 0.93 0.93 0.93 0.93
FU F ULL FULL FULL FULL FULL FULL FULL FU FULL FU FULL FULL FULL FULL FU F ULL FULL FULL FU F ULL FULL FULL FULL FULL FULL FULL FU F ULL FULL FULL FU F ULL FULL FULL FU FULL FULL FULL FULL FULL FULL FULL FU FULL FU F ULL FU F ULL FULL FULL FU F ULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU FULL FULL FULL FULL FULL FULL
M T
D X 2 3 C G
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
. .
.
,
.
.
.
.
.
.
.
.
.
. . .
118
1
See Adjustment. Procedure at beginning of ,GC32-XD™ section. . . . .
.
,
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Die Set
2.245 32-310L 2.950 32 3 2-313 2.785 32-312 2.050 32- 39 2.350 32-311 2.245 32-310L 32 2.950 32-313 2.785 32 32-312 1.330 32- 35 1.320 3 2- 35 32 1.700 3 2-36 32 1.680 32-36 1.960 32-38 1.320 32- 35 1.480 32- 35 1.750 32-37 2.050 32- 39 0.980 32- 33 1.100 32- 33 1.480 32- 35 1.750 32-37 2.050 32-39 32-39 1.100 32- 33 1.320 32- 35 1.500 32- 35 1.750 32-37 2.220 32 32-310L 2.470 32 3 2-311 3.110 32-314 1.100 32- 33 1.320 32- 35 1.500 32- 35 1.750 32-37 2.220 32-310L 2.470 32-311 3.110 32 32-314 0.980 32- 33 1.100 32- 33 1.320 32- 35 1.500 32- 35 1.750 32-37 2.220 32 32-310L 2.470 32-311 0.980 32- 33 1.100 32- 33 1.320 32- 35 1.500 32- 35 1.750 32-37 2.220 32-310L 1.430 32- 35 1.800 32 32-37 2.110 32- 39 2.320 32-310 L 2.910 32-313 0.705 32-31 0.705 32-21 0.755 32-21 0.755 32-31 0.865 32-22
Crimper Approx. User's Digital Actual Readout Setting 1.31 3.21 1.95 0.46 0.41 1.31 3.21 1.95 0.94 0.72 4.66 4.20 2.14 0.72 4.31 1.54 0.46 0.61 3.38 4.31 1.54 0.46 3.38 0.72 4.76 1.54 0.71 3.08 1.91 3.38 0.72 4.76 1.54 0.71 3.08 1.91 0.61 3.38 0.72 4.76 1.54 0.71 3.08 0.61 3.38 0.72 4.76 1.54 0.71 3.19 2.69 1.76 3.08 2.31 2.22 0.85 1.99 3.36 2.06
Hydraulic Hose Crimp Data GC32-XD Hose Dash Siz Size
Stem Size (in)
Desc Descri rip ption tion
8 GT7/GT7NC 12 GT7/GT7NC 16 GT7/GT7NC 4 GT8/GT8NC 4 GT8/GT8NC 6 GT8/GT8NC 8 GT8/GT8NC 12 GT8/GT8NC 16 GT8/GT8NC 4 GTH 4 GTH 5 GTH 5 GTH 6 GTH 8 GTH 10 GTH 12 GTH 3 GTH (C6H) 4 GTH (C6H) 4 GTH (C6H) 5 GTH (C6H) 5 GTH (C6H) 6 GTH (C6H) 8 GTH (C6H) 10 GTH (C6H) 12 GTH (C6H) 24 HO 4 J2AT² 4 J2AT² 6 J2AT² 4 J2AT-MTF² 4 J2AT-MTF² 6 J2AT-MTF² 12 LW 16 LW 12 LW -MTF 16 LW -MTF 4 M2T 4 M2T 4 M2T 6 M2T 6 M2T 8 M2T 8 M2T 8 M2T 10 M2T 10 M2T 10 M2T 10 M2T 12 M2T 12 M2T 12 M2T 12 M2T 16 M2T 16 M2T .
1/2 3/4 1 1/ 4 1/ 4 3/ 8 1/ 2 3/ 4 1 1 /4 1 /4 5/16 5/16 3 /8 1 /2 5/ 8 3/ 4 3/16 1/4 1/4 5/16 5/16 3/8 1/2 5/8 3/4 1 1/2 1/ 4 1/ 4 3/ 8 1/4 1/4 3/8 3/ 4 1 3/4 1 1/ 4 1/ 4 1/4 3/ 8 3/8 1/ 2 1/2 1/ 2 5/ 8 5/8 5/ 8 5/ 8 3/ 4 3/4 3/ 4 3/ 4 1 1 . .
.
Ferrule
Type
Description
08G 12G 16G 04G 04G 06G 08G 12G 16G 0 4G 04 0 4G 04 05G 05G 0 6G 06 0 8G 08 10 10G 12 12G 03PC 04G 04G 05G 05 05G 05 06G 08G 10G 12G 24PC 0 4G 04 0 4G 04 0 6G 06 04G 04G 06G 12 12GS 16GS 12GS 16GS 04 0 4G 04 0 4G 04PC-SS 06 0 6G 06PC-SS 08 0 8G 08PC-SS 08PC 10G 10 10PC-SS 10PC 10 10PC 12G 12 12PC-SS 12PC 12 12PC 16G 16PC
MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 03PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 24PC1FS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-4 16GS1F-4 12GS1F-4 16GS1F-4 MegaCrimp MegaCrimp 04PC1F-M2SS MegaCrimp 06PC1F-M2SS MegaCrimp 08PC1F-M2SS 08PC1F-M2S MegaCrimp 10PC1F-M2SS 10PC1F-M2S 10 10PC2F-2B MegaCrimp 12PC1F-M2SS 12PC1F-M2S 12 12PC2F-2 MegaCrimp 16PC1F-M2S
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Part No.
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------80415 0.687 --------------------------------------------------------------------------------------------------------80491 ------------------------------------------------------------------------------------G20995-0412 ------G20995-0416 ------G20995-0412 ------G20995-0416 --------------------------------85027 -------------------85028 -------------------85029 ------80474 -------------------85030 ------80477 ------80476 0.940 -------------85031 ------80475 ------80423 1.095 -------------80480 -------
,
TM
.
---------------------------------------------------------------------------------------------------------------------------------------------------------0.410 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------W IRE ---------------------------W IRE ------------------.
1.25 1.50 1.75 0.93 0.93 0.93 1.25 1.50 1.75 0.93 0.93 0.93 0.93 0.93 1.25 1. 1 .12 1. 1 .50 ---------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 0.93 0.93 0.93 0.93 -------------------------------------0.93 0.93 0.93 0.93 ---------1.25 ------------------1. 1 .12 ---------------------------1. 1 .50 ---------------------------1.75 ----------
Crimp Crimp Length
Crimp OD +/- .010(in)
Die Set
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU FULL FU FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU FULL FULL FULL FU FULL FULL FULL FULL FU FULL FULL FULL FU FULL
1.020 1.330 1.680 0.750 0.750 0.900 1.040 1.360 1.680 0 .7 5 0 0 .7 5 0 0.790 0.790 0 .8 5 0 1 .0 3 5 1.154 1.390 0.635 0.750 0.750 0.790 0.790 0.850 1.035 1.154 1.390 2.345 0 .7 4 0 0 .7 4 0 0 .8 9 5 0.740 0.740 0.895 1.480 1.750 1.480 1.750 0 .7 1 5 0 .7 1 5 0.660 0 .8 7 0 0.810 1 .0 3 5 1.000 1.025 1.155 1.110 1.110 1 .0 7 5 1.370 1.330 1.330 1 .1 9 5 1.725 1.680
32 - 33 32 - 35 32-37 32-21 32-31 32-22 32 - 33 32 - 35 32-37 32-21 32 32-31 32 3 2-31 32 3 2-21 32 32-22 32 32- 33 32 32 - 34 32 - 35 32-31 32-21 32-31 32-31 32-21 32-22 32 - 33 32 - 34 32 - 35 32-310L 32-31 32 32-21 32 32-22 32 32-21 32-31 32-22 32 - 35 32-37 32 - 35 32-37 32 32-31 32 32-21 32-31 32 32-22 32-22 32 32- 33 32- 33 32 - 33 32 - 34 32 - 33 32 - 33 32 3 2 - 33 32 - 35 32 - 35 32 - 35 32 3 2 - 34 32-37 32 32-36
Crimper Approx. User's Digital Actual Readout Setting 1.53 0.94 0.05 1.88 3.25 2.84 1.99 1.61 0.05 1.88 3.25 4.16 2.79 1.72 1.88 0.90 2.29 0.62 1.88 3.25 4.16 2.79 1.72 1.88 0.90 2.29 3.67 3.02 1.65 2.73 1.65 3.02 2.73 4.31 1.54 4.31 1.54 2.45 1.08 1.19 2.17 0.83 1.88 1.07 1.65 0.92 3.61 3.61 2.79 1.84 0.94 0.94 1.85 0.96 4.20
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
.
G C 3 2 -X D T M
1
.
See Adjustment Procedure at beginning of GC32-XD™ section. . .
.
,
.
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
119
Hydraulic Hose Crimp Data GC32-XD Hose l a r e n e G
Dash Siz Size
Stem Size (in)
Descr escrip ipti tion on
16 M2T 16 M2T 10 M2TH 10 M2TH-MTF 4 M2T-MTF 4 M2T-MTF 6 M2T-MTF 8 M2T-MTF 8 M2T-MTF 10 M2T-MTF 10 M2T-MTF 10 M2T-MTF 12 M2T-MTF 12 M2T-MTF 12 M2T-MTF 16 M2T-MTF 16 M2T-MTF 16 M2T-MTF 10 M2TN 8 M2T PLUS 10 M2T PLUS 12 M2T PLUS 16 M2TPLUS 16 M2T+ 16 M2T+-MTF 8 M2T PLUS-MTF 10 M2T PLUS-MTF 12 M2T PLUS-MTF 16 M2TPLUS-MTF 4 M3K 4 M3K 5 M3K 6 M3K 8 M3K 10 M3K 12 M3K 12 M3K 16 M3K 16 M3K 20 M3K 10 M3K 10 M3K 12 M3K 12 M3K 4 M3KH 4 M3KH 6 M3KH 6 M3KH 6 M3KH 8 M3KH 10 M3KH 12 M3KH 12 M3KH 4 M3K-MTF 4 M3K-MTF 6 M3K-MTF 8 M3K-MTF 10 M3K-MTF 10 M3K-MTF 10 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 12 M3K-MTF 16 M3K-MTF
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
1
.
120
Type
1 16PC 1 16 16PC-SS 5/8 1 0G 10 5/8 10G 1/4 04G 1/4 04G 3/8 06G 1/2 08G 1/2 08PC 5/8 10G 5/8 10PC 5/8 10PC 3/4 12G 3/4 12PC 3/4 12PC 1 16G 1 16PC 1 16PC 5/8 10G 1/2 08G 5/8 10G 3/4 12G 1 16G 1 16G 1 16G 1/2 08G 5/8 10G 3/4 12G 1 16G 1/4 0 4G 04 1/4 0 4G 04 5/16 05G 3/8 0 6G 06 1/2 08 0 8G 5/8 10G 10 3/4 12G 12 3/4 12 12GS 1 16G 1 16GS 1 1/ 4 2 20 0GS 5/8 10PC 5/8 10 1 0PC 3/4 12PC 3/4 12 1 2PC 1/4 0 4G 04 1/4 0 4G 04 3/8 0 4G 04 3/8 0 4G 04 3/8 06G 1/2 08G 5/8 10G 3/4 12G 3/4 12GS 1/4 04G 1/4 04G 3/8 06G 1/2 08G 5/8 10G 5/8 10PC 5/8 10PC 3/4 12G 3/4 12GS 3/4 12PC 3/4 12PC 1 16G
Ferrule
Description
Part No.
16PC2F-2 16PC1F-M2SS MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08 08PC1F-M2S MegaCrimp 1 10 0PC1F-M2S 10PC2F-2B MegaCrimp 1 12 2PC1F-M2S 12PC2F-2 MegaCrimp 16 16PC1F-M2S 16PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp 16GS1F-2 20GS1F-4 10PC1FS-M3K 10PC2F-2C 12PC1FS-M3K 12PC2F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC1FS-M3K 10PC2F-2C MegaCrimp 12GS1F-2 12PC1FS-M3K 12PC2F-2 MegaCrimp
80424 85032 ------------------------------------------80474 -------80477 80476 -------80475 80423 -------80480 80424 ------------------------------------------------------------------------------------------------------------------------------G20995-0212 --------------G2 G20995-0420 80486 80447 80487 80423 --------------------------------------------------------G20995-0212 -----------------------------------80486 80447 -------G20995-0212 80487 80423 --------
TM
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
1.595 ------------------------------------------------------------0.940 ------------1.095 ------------1.500 ------------------------------------------------------------------------------------------------------------------------------------------------1.220 ------1.062 ---------------------------------------------------------------------------------------------1.220 ---------------------1.062 -------
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU FULL FULL FULL FULL FU FULL FULL FU FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU F ULL FU FULL FULL FULL FU F ULL FULL FULL
1.510 1.655 1.145 1.145 0.715 0.715 0.870 1.035 1.025 1.155 1.110 1.075 1.370 1.330 1.195 1.725 1.680 1.510 1.145 1.035 1.125 1.370 1.710 1.710 1.710 1.035 1.125 1.370 1.710 0.700 0.700 0.790 0.810 1.000 1.170 1.395 1.300 1.800 1.610 2.050 1.125 1.080 1.310 1.220 0.700 0.700 0.700 0.700 0.810 1.000 1.170 1.395 1.300 0.700 0.700 0.810 1.000 1.170 1.125 1.080 1.395 1.300 1.310 1.220 1.800
32 3 2-36 32-36 32- 34 32 32- 34 32-31 32-21 32-22 3 2- 33 32- 33 32 3 2- 34 32- 33 32- 33 32 3 2- 35 32- 35 32- 34 32-37 32-36 32-36 32 3 2- 34 32- 33 32- 34 32- 35 32-37 32-37 32 32-37 32- 33 32- 34 32- 35 32-37 32-21 32 32-31 32 3 2-22 32 32-22 32 32 32- 33 32- 34 32- 35 32- 35 32-37 32 32 3 2-36 32- 39 32- 34 32 3 2- 33 32- 35 32 3 2- 34 32-31 32 32-21 32 32-31 32 32-21 32 32 3 2-22 32 3 2- 33 32 3 2- 34 32 3 2- 35 32- 35 32-31 32-21 32-22 32- 33 32 3 2- 34 32- 34 32- 33 32 3 2- 35 32- 35 32- 35 32- 34 32-37
W IRE ------------------------------------------------------------------------------------------W IRE ------------------W IRE ------------------W IRE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------W IRE ---------W IRE ---------------------------------------------------------------------------------------------------------------------------------------W IRE ---------------------------W IRE ----------
------------------1.12 1.12 0.93 0.93 0.93 1.25 ---------1.12 --------------------1.50 -------------------1.75 -------------------1.12 1.25 1.12 1.50 1.75 1.75 1.75 1.25 1.12 1.50 1.75 0.93 0.93 0.93 0.93 1.25 1. 1 .12 1. 1 .50 ---------1.75 --------------------------------------------------------0.93 0.93 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 0.93 1.25 1.12 ---------------------1.50 ------------------------------1.75
Crimp
See Adjustment Procedure at beginning of GC32-XD™ section. . .
.
,
.
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper Approx. User's Digital Actual Readout Setting 0.60 3.64 0.70 0.70 2.45 1.08 2.17 1.88 1.65 0.92 3.61 2.79 1.84 0.94 1.85 0.96 4.20 0.60 0.70 1.88 0.25 1.84 0.63 0.63 0.63 1.88 0.25 1.84 0.63 0.73 2.10 0.38 0.83 1.07 1.26 2.40 0.27 2.69 2.62 0.46 0.25 2.92 0.50 2.37 2.10 0.73 2.10 0.73 0.83 1.07 1.26 2.40 0.27 2.10 0.73 0.83 1.07 1.26 0.25 2.92 2.40 0.27 0.50 2.37 2.69
Hydraulic Hose Crimp Data GC32-XD Hose Dash Siz Size
Stem
Desc Descri rip ption tion
16 M3K-MTF 4 M3K-XTF 4 M3K-XTF 5 M3K-XTF 6 M3K-XTF 8 M3K-XTF 10 M3K-XTF 10 M3K-XTF 12 M3K-XTF 12 M3K-XTF 12 M3K-XTF 16 M3K-XTF 16 M3K-XTF 4 M4K+ 4 M4K+ 6 M4K+ 8 M4K+ 8 M4K+ 10 M4K+ 10 M4K+ 10 M4K+ 12 M4K+ 12 M4K+ 4 M4K+-MTF 4 M4K+-MTF 6 M4K+-MTF 8 M4K+-MTF 8 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 10 M4K+-MTF 12 M4K+-MTF 12 M4K+-MTF 4 M4K+-XTF 4 M4K+-XTF 6 M4K+-XTF 8 M4K+-XTF 10 M4K+-XTF 12 M4K+-XTF 12 M4K+-XTF 4 M4KH 4 M4KH 8 M4KH 10 M4KH 12 M4KH 12 M4KH 12 M4KH-MTF 4 M4K-MTF 4 M4K-MTF 6 M4K-MTF 8 M4K-MTF 8 M4K-MTF 10 M4K-MTF 10 M4K-MTF .
. .
.
Ferrule
Size (in)
Type
Description
Part No.
1 1/4 1/4 5/16 3/8 1/2 5/8 5/ 8 3/4 3/4 3/ 4 1 1 1 /4 1 /4 3 /8 1 /2 1/ 2 5/ 8 5/ 8 5/ 8 3/ 4 3/ 4 1/4 1/4 3/8 1/2 1/ 2 5/8 5/ 8 5/ 8 3/4 3/4 1/ 4 1/ 4 3/ 8 1/ 2 5/ 8 3/ 4 3/ 4 1/ 4 1/ 4 1/ 2 5/ 8 3/ 4 3/ 4 3/4 1/ 4 1/ 4 3/ 8 1/ 2 1/ 2 5/ 8 5/ 8
16GS 04G 04G 05G 06G 08G 10G 10PC 12G 12GS 12PC 16G 16GS 0 4G 04 0 4G 04 0 6G 06 0 8G 08 0 8PC 08 1 0G 10 10PC 10PC 1 2G 12 1 2GS 12 04G 04G 06G 08G 08PC 10G 10PC 10PC 12G 12GS 04G 04G 06G 08G 10G 12G 12GS 04G 04G 08 0 8G 10G 12 1 2G 1 2G 12 12G 04G 04G 06G 08G 08PC 10G 10PC
16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 10PC2F-2C MegaCrimp 12GS1F-2 12PC2F-2 MegaCrimp 16GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC1FS- M3K 10PC2F-2C MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC1FS- M3K 10PC2F-2C MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 12GS1F-2 MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp MegaCrimp 08PC1FS MegaCrimp 10PC1FS- M3K
-------------------------------------------------80447 -------G20995-0212 80423 ------------------------------------------80485 -------80486 80447 -------G20995-0212 ----------------------------80485 -------80486 80447 -------G20995-0212 ------------------------------------------G2 G20995-0212 -----------------------------------------------------------------------------80485 -------80486
,
TM
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Crimp Length
Crimp OD +/- .010(in)
Die Set
------------------------------------------1.220 ------------1.062 ------------------------------------------------------------1.220 ------------------------------------------------------------1.220 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
FU FULL FULL FULL FULL FULL FULL FULL FU FULL FULL FULL FULL FULL FU FULL FULL FULL FULL FULL FU FULL FULL FULL FU FULL FULL FU F ULL FULL FULL FULL FULL FU F ULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FU F ULL FULL FULL
1.610 0.700 0.700 0.790 0.810 1 .0 0 0 1 .1 7 0 1.080 1 .3 9 5 1.300 1.220 1.800 1.610 0.715 0.715 0.870 1.040 0.980 1 .1 6 0 1.105 1.080 1 .3 9 5 1.300 0.715 0.715 0.870 1 .0 6 0 0.980 1.160 1.105 1.080 1.395 1.300 0.715 0.715 0.870 1.035 1.165 1.395 1.300 0.715 0.715 1.065 1.165 1.395 1.395 1.395 0.715 0.715 0.870 1.060 0.980 1.165 1.105
32-36 32-31 32-21 32-22 32-22 3 2 - 33 32 3 2 - 34 32 32 - 33 3 2- 3 5 32 32 - 3 5 32 - 34 32-37 32-36 32-21 32 32-31 32 32-22 32 32- 33 32 32 - 33 32- 34 32 32 - 33 32 - 33 32- 35 32 32- 3 5 32-21 32-31 32-22 32 3 2- 3 3 32 - 3 3 32 - 34 32 - 3 3 32 - 3 3 3 2- 3 5 32 32 - 3 5 32-21 32-31 32-22 32- 33 32 - 34 32 - 3 5 32 - 3 5 32 3 2-21 32 3 2-31 32 3 2- 33 32 3 2 - 34 35 32- 35 32 32 - 3 5 32-31 32-21 32-22 32 - 33 32 - 33 32 - 34 32 - 33
.
---------------------------------------------------------------W IRE ------------------W IRE ---------------------------------------------------------------------------------W IRE ---------------------------------------------------------------------------------W IRE ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------.
---------0.93 0.93 0.93 0.93 1.25 1.12 -----------1.50 -------------------1.75 ---------0.93 0.93 0.93 1.25 ---------1.12 -------------------1.50 ---------0.93 0.93 0.93 1.25 ---------1.12 -------------------1.50 ----------0.93 0.93 0.93 1.25 1.12 1.50 -- --------0.93 0.93 1.25 1.12 1.50 1.50 1.50 0.93 0.93 0.93 1.25 ---------1.12 -----------
Crimp
Crimper Approx. User's Digital Actual Readout Setting 2.62 2.10 0.73 0.38 0.83 1.07 1.26 2.92 2.40 0.27 2.37 2.69 2.62 1.08 2.45 2.17 1.99 0.61 1.03 3.49 2.92 2.40 0.27 1.08 2.45 2.17 2.46 0.61 1.03 3.49 2.92 2.40 0.27 1.08 2.45 2.17 1.88 1.14 2.40 0.27 1.08 2.45 1.65 1.14 1.363 2.40 2.40 2.45 1.08 2.17 2.46 0.61 1.14 3.49
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
.
G C 3 2 -X D T M
1
.
See Adjustment Procedure at beginning of GC32-XD™ section. . .
.
,
.
.
.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
121
Hydraulic Hose Crimp Data GC32-XD Hose l a r e n e G
Dash Size
Stem Size (in)
Description
10 M4K-MTF 12 M4K-MTF 12 M4K-MTF 8 M4K-XTF 4 M4K-XTF 4 M4K-XTF 6 M4K-XTF 6 M4K-XTF 10 M4K-XTF 12 M4K-XTF 12 M4K-XTF 4 M5K 4 M5K 4 M5K 5 M5K 6 M5K 4 M6K 4 M6K 4 MCPB PLUS-MTF 4 MCPB PLUS-MTF 6 MCPB PLUS-MTF 8 MCPB PLUS-MTF 8 MCPB PLUS-MTF 8 MCPB PLUS-MTF 12 MCPB PLUS-MTF 12 MCPB PLUS-MTF 16 MCPB PLUS-MTF 16 MCPB PLUS-MTF 20 MCPB PLUS-MTF 4 MCPB+ 4 MCPB+ 6 MCPB+ 8 MCPB+ 12 MCPB+ 12 MCPB+ 16 MCPB+ 16 MCPB+ 20 MCPB+ 4 MCPB+-MTF 4 MCPB+-MTF 6 MCPB+-MTF 6 MCPB+-MTF 8 MCPB+-MTF 8 MCPB+-MTF 12 MCPB+-MTF 12 MCPB+-MTF 16 MCPB+-MTF 16 MCPB+-MTF 20 MCPB+-MTF 4 MEGATECH 1000 4 MEGATECH 1000 6 MEGATECH 1000 8 MEGATECH 1000 10 MEGATECH 1000 12 MEGATECH 1000 16 MEGATECH 1000 20 MEGATECH 1000
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Type
Ferrule
Description
TM
Skive / Buff Length Insertion +/Diameter Length .03(in) (in) +/- .03(in)
Part No.
5/8 10PC 10PC2F-2C 80447 1.220 WIRE 3/4 12G MegaCrimp ----------------- ---------3/4 12GS 12GS1F-2 G20995-0212 ---------- ---------1/2 08G MegaCrimp ----------------- ---------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------3/8 06G MegaCrimp ----------------------3/8 08G MegaCrimp ----------------------5/8 10G MegaCrimp -------------- ---------3/4 12G MegaCrimp -------------- ---------3/4 12GS 12GS1F-2 G20995-0212 ------- ---------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------1/4 04PC-SS 04PC1F-M2SS 85027 ------- ---------5/16 05G MegaCrimp ----------------------3/8 06G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------- ---------1/4 04G MegaCrimp ----------------- ---------3/8 06G MegaCrimp ----------------- ---------1/2 08G MegaCrimp ----------------- ---------1/2 08PC 08PC1FS 80485 ---------- ---------1/2 08PC 08PC2F-2 80419 0.880 WIRE 3/4 12G MegaCrimp ----------------- ---------3/4 12GS 12GS1F-2 G20995-0212 ---------- ---------1 16G MegaCrimp ----------------- ---------1 16GS 16GS1F-2 ----------------- ---------1 1/4 20G MegaCrimp ----------------- ---------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------3/8 06G MegaCrimp ----------------------1/2 08G MegaCrimp ----------------------3/4 12G MegaCrimp ----------------------3/4 12GS 12GS1F-2 G20995-0212 ------- ---------1 16G MegaCrimp ----------------------1 16GS 16GS1F-2 -------------- ---------1 1/4 20G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------1/4 04G MegaCrimp ----------------------3/8 06G MegaCrimp ----------------------3/8 08G MegaCrimp ----------------------1/2 08PC 08PC1FS 80485 ------- ---------1/2 08PC 08PC2F-2 80419 0.880 WIRE 3/4 12G MegaCrimp ----------------------3/4 12GS 12GS1F-2 G20995-0212 ------- ---------1 16G MegaCrimp ----------------------1 16GS 16GS1F-2 -------------- ---------1 1/4 20G MegaCrimp -------------- ---------1/4 04G MegaCrimp -------------- ---------1/4 04G MegaCrimp -------------- ---------3/8 06G MegaCrimp -------------- ---------1/2 08G MegaCrimp -------------- ---------5/8 10G MegaCrimp -------------- ---------3/4 12G MegaCrimp ----------------- ---------1 16G MegaCrimp ----------------- ---------1 1/4 20G MegaCrimp ----------------- ----------
4 MEGATECH 250 4 MEGATECH 250
1/4 1/4
04G 04G
MegaCrimp MegaCrimp
---------------
-------------
-------------------
Crimp Crimp Length
Crimp OD +/- .010(in)
Die Set
---------1.50 ----------1.25 0.93 0.93 0.93 1.25 1.12 1.50 ---------0.93 0.93 0.93 0.93 0.93 .93 0.93 .93 0.93 0.93 0.93 0.93 1.25 --------------------1.50 ----------1.75 ----------1.75 0.93 0.93 0.93 1.25 1.50 ---------1.75 ---------1.75 0.93 0.93 0.93 1.25 ------------------1.50 ---------1.75 ---------1.75 0.93 0.93 0.93 1.25 1.12 1.50 1.75 1.75
FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL
1.080 1.395 1.300 1.035 0.715 0.715 0.870 1.035 1.160 1.395 1.300 0.715 0.715 0.660 0.795 0.860 0.74 0.74 0.740 0.740 0.895 1.060 0.980 0.970 1.395 1.300 1.800 1.610 2.125 0.740 0.740 0.895 1.060 1.395 1.300 1.800 1.610 2.125 0.740 0.740 0.895 1.060 0.980 0.970 1.395 1.300 1.800 1.610 2.125 0.700 0.700 0.810 0.980 1.160 1.380 1.700 2.020
32-33 32-35 32-35 32-33 32-31 32-21 32-22 3 2-33 32-34 32-35 32-35 32-21 32-31 32-31 32-22 32-22 32-31 32-21 32-21 32-31 32-22 32-33 32-33 32-33 32-35 3 2-35 32-37 32-36 32-39 32-21 32-31 32-22 32-33 32-35 32-35 32-37 32-36 32-39 32-31 32-21 32-22 32-33 32-33 3 2-33 32-35 32-35 32-37 32-36 32-39 32-31 32-21 32-22 32-33 32-34 32-35 32-37 32-38
2.92 2.40 0.27 1.88 2.45 1.08 2.17 1.88 1.03 2.40 0.27 1.08 2.45 1.19 0.49 1.95 3.02 1.65 1.65 3.02 2.73 2.46 0.61 0.41 2.40 0.27 2.69 2.62 2.08 1.65 3.02 2.73 2.46 2.40 0.27 2.69 2.62 2.08 3.02 1.65 2.73 2.46 0.61 0.41 2.40 0.27 2.69 2.62 2.08 2.10 0.73 0.83 0.61 1.03 2.00 0.39 0.13
0.93 0.93
FULL FULL
0.680 0.680
32-21 32-31
0.73 2.10
M T
D X 2 3 C G
..
.. ..
..
,,
..
..
..
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
. .
.
,
.
.
.
.
122
1
See Adjustment Procedure at beginning of GC32-XD™ section.
Crimper Approx. User's Digital Actual Readout Setting
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Hydraulic Hose Crimp Data GC32-XD
TM
G e n e r a l
1.730
S w a g i n g
16 G1 16 G1 16 G1
11 1 1
16G 16PC 16PC
MegaCrimp 16PC1FS 16PC2F-2
-------80488 80424
------------1.535
------------------WIRE
1.75 -------------------
FULL FULL FULL
1.760 1.650 1.545
32-37 32-36 32-36
P o w e r C r i m p
1.77 3.28 1.38
®
7 0 7
M o b i l e C r i m p ®
4 -2 0
.
. .
.
,
.
.
.
.
. .
.
,
.
.
.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
1
See Adjustment Procedure at beginning of GC32-XD™ section.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
123
GLP Coupling Crimping Instructions GC32-XD l a r e n e G
TM
To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimping (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. Align hose end of uncrimped ferrule flush with internal ridge on dies.
Crimp Dies
Crimp Diameter (Front Crimp)
g n i g a w S
Figure 1- Crimping
Tail Length
from rear
7 0 7 p m i r C r e w o P
fro
Measure Crimp Here (Front Crimp) Align hose end of uncrimped ferrule flush with internal ridge on dies.
e flush with dies.
®
Figure 2-
Crimp Diameter (Center Crimp)
0 2 4
Figure 2- Crimping
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
Tail Length
from front
®
Dash Description Size 12 16 20 24 32
GMV GMV GMV GMV GMV
Size (in.)
Type
3/4 1 1 1/4 1 1/2 2
12GL 16GL 2 0GL 24GL 32GL
Dash Size
Description
24 32
MEGA TECH 500 (ACR) MEGAT ECH 500 (ACR)
Measure Crimp Here (Front Crimp)
Description Part No. 1-pc GL 1-pc GL 1-pc GL 1-pc GL 1-pc GL
--------------------------
Length Diameter Insertion Tail Length Crimp OD +/(in.) Length +/- 0.10(in) +/.03(in.) +/- .03(in) 0.010(in.) -----------------------------------------
----------------------------------------------
1.750 2.125 2.250 2.375 2.750
0.50 0.60 0.50 0.50 0.50
Die Set
1.120 GC81 1.21 1.360 GC82 0.84 1.660 GC83 1.27 1.915 GC84 1.71 2.430 GC85 1.75
Size Type Description Part Length Diameter Insertion Tail Length Crimp OD (in.) No. +/(in.) Length +/+/.03(in.) +/- .03(in) 0.020(in) .010(in.) 1 1/2 24GL 2 32GL
1-pc GL 1-pc GL
------ -------------- ---------
-------------------
2.375 2.750
GC32 User's Setting Actual Setting
0. 50 0.50
Die Set
1. 915 GC84 1.71 2.410 GC85 0.78
Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020(in.)!
M T
D X 2 3 C G
124
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
GC32 User's Setting Actual Setting
GLP Coupling Crimping Instructions GC32-XD
TM
See Figure 1 for proper alignment of coupling in die prior to cr imping. Align fitting end of staking collar of uncrimped ferrule flush with top of the die
Figure 1 Dash Size
Hose Description
4 6 8 10 12
LOC LOC LOC LOC LOC
4 6
LOL
8 10 12 4 6 8 10 12
LOL LOL LOL LOL M500 M500 M500 M500 M500
G e n e r a l
S w a g i n g
Measure Crimp Here
Stem Ferrule Crimp Size (in.) Type Description Prod. No. Insertion Crimp Length OD +/- .03(in) 1/4 GLP1 1-pc GLP1 ----------0.66 0.470 3/8 GLP1 1-pc GLP1 ----------0.77 0.620 1/2 GLP5 1-pc GLP1 ----------0.72 0.740 5/8 GLP1 1-pc GLP1 ----------0.75 0.920 3/4 GLP1 1-pc GLP1 ----------0.75 1.000 1/4 GLP1 1-pc GLP1 ----------0.66 0.470 3/8 GLP1 1-pc GLP1 ----------0.77 0.620 1/2 GLP1 1-pc GLP1 ----------0.72 0.740 5/8 GLP1 1-pc GLP1 ----------0.75 0.910 3/4 GLP1 1-pc GLP1 ----------0.98 1.040
Crimper Die Set GC32-XD User's Digital Actual Setting Setting GC32-71 1.24 GC32-72 0.85 GC32-73 1.25 GC32-74 0.59 GC32-75 1.02 GC32-71 1.24 GC32-72 0.85 GC32-73 1.25 GC32-74 0.59 GC32-75 1.80
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP5 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.75
0.460 0.615 0.750 0.910 1.015
GC32-71 GC32-72 GC32-73 GC32-74 GC32-75
1.10 1.10 1.60 1.08 1.20
4 MEGATECH 250 6 MEGATECH 250 8 MEGATECH 250 10 MEGATECH 250 12 MEGATECH 250
1/4 3/8 1/2 5/8 3/4
GLP1 GLP1 GLP1 GLP1 GLP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.500 0.640 0.740 0.900 1.020
GC32-71 GC32-72 GC32-73 GC32-74 GC32-75
1.96 1.48 1.25 0.88 1.41
4 6
RLA RLA
1/4 3/8
GLP1 1-pc GLP1 ----------GLP1 1-pc GLP1 -----------
0.66 0.77
0.500 GC32-71 0.660 GC32-72
1.96 1.95
8 10
RLA RLA
1/2 5/8
GLP1 1-pc GLP1 ----------GLP1 1-pc GLP1 -----------
0.72 0.75
0.740 GC32-73 0.920 GC32-74
1.25 1.32
12 8 10 12
RLA S/R-XH S/R-XH S/R-XH
3/4 1/2 5/8 3/4
GLP1 GLP1 G LP1 G LP1
1-pc GLP1 1-pc GLP1 1-pc GLP1 1-pc GLP1
-----------------------------------------
0.98 0.72 0.75 0.98
1.040 0.760 0.920 1 .080
GC32-75 GC32-73 GC32-74 GC32-75
1.80 1.18 0.82 2.74
4 6 8 10 12
TR500 TR500 TR500 TR500 TR500
1/4 3/8 1/2 5/8 3/4
GLP5 GLP5 GLP5 GLP5 GLP5
1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5 1-pc GLP5
---------------------------------------------------
0.66 0.77 0.72 0.75 0.98
0.470 0.610 0.720 0.880 1.020
GC32-71 GC32-72 GC32-73 GC32-74 GC32-75
1.24 0.71 0.71 0.36 1.41
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
125
GL Coupling Crimping Instructions GC32-XD l a r e n e G
TM
To achieve proper tail length, line up hose end of ferrule with “locating step” on die inside diameter (I.D.) prior to crimping (See Figure 1 or 2 depending on die). Be sure die fingers are all the way forward and locked in place in die shoes. Align hose end of uncrimped ferrule flush with back of die.
Crimp Dies
Crimp Diameter (Center Crimp)
g n i g a w S
Figure 1- Crimping
from rear
7 0 7
Tail Length Measure Crimp Here (Front Crimp)
Align hose end of uncrimped ferrule flush with back of die.
Crimp Dies
®
p m i r C r e w o P
Crimp Diameter (Center Crimp)
0 2 4
Figure 2- Crimping
from front
®
p m i r C e l i b o M
Dash Description Size Size (in.) B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
40
Dash Size 40
GMV
Description
Type
Tail Length Measure Crimp Here (Front Crimp)
Description Part Length Diameter Insertion Tail Crimp Die No. +/(in.) Length Length+/- OD +/- Set .03(in.) +/- .03(in) 0.10(in.) .010(in.)
2 1/2 40G4H 1-pcGL/G4H ------ ---------
Size (in.)
----------
2.375
0.425
2.900
FP86
Type Description Part Length Diameter Insertion Tail Crimp No. +/(in.) Length Length+/- OD +/.03(in.) +/- .03(in) 0.020(in.) .010(in.)
MEGATECH 500 (ACR) 2 1/2 40G4H 1-pc GL/G4H ------ ---------
----------
2.375
0.425
GC32 Setting
2.800
2.94
Die Set
GC32 Setting
FP86
0.55
Note: The Tail Length Tolerance for the MEGATECH ACR HOSE IS +/- 0.020(in.)!
M T
D X 2 3 C G
126
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
User's Actual Setting
User's Actual Setting
Clamping Collars Clamp Collar Crimping Instructions GC32-XD TM
Care must be taken when crimping clamp collars onto a hydraulic hose. If crimp is too tight, hose will be crushed, dramatically reducing its service life. If crimp is too loose, collar could slide along hose’s length causing abrasion and eventual hose cover failure. Remember :
G e n e r a l
Clamp collars must be crimped before the hose couplings.
Use the following instructions to determine crimp diameter, which can then be used to find crimping setting in Table 2. The required clamp collar for a specific hydraulic hose is provided in Table 1. 1. Measure hose’s outside diameter at the location where clamp collar will be crimped. This can be accomplished by using a pie tape or by using the average hose outside diameter measured with a dial caliper. 2. Measure wall thickness of clamp collar with a dial caliper. 3. Obtain crimp diameter by adding hose outside diameter to twice the clamp collar wall thickness (see formula below).
S w a g i n g
Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] P o w e r C r i m p
When crimping clamp collar, the crimp die should be located in the collar center, which will result in a 1/8” flare on each side of the collar.
Description CC1.12 CC1.25 CC1.37
Part Number 80276 80277 80278
Table 1 Product Hydraulic Hose Number Applications 7334-45805 10M2T, 10G2 7334-45885 12M2T, 12G2, 12M4K 7334-45895 12C12, 12G4K
®
GC32-XD Die 32-331 32-331 32-331
7 0 7
M o b i l e C r i m p
Table 2 32-331 Die Crimp Diameter
Approx. Setting
1.050 1.055 1.060 1.065 1.070 1.075 1.080 1.085 1.090 1.095 1.100 1.105 1.110 1.115 1.120 1.125 1.130 1.135 1.140 1.145 1.150 1.155 1.160
3.30 3.40 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50
Crimp Approx. Diameter Setting 1.165 1.170 1.175 1.180 1.185 1.190 1.200 1.205 1.210 1.215 1.220 1.225 1.230 1.235 1.240 1.245 1.250 1.255 1.360 1.365 1.370 1.375 1.380
5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.60 6.70 6.80 6.90 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80
Crimp Approx. Diameter Setting 1.385 1.390 1.395 1.400 1.405 1.410 1.415 1.420 1.425 1.430 1.435 1.440 1.445 1.450 1.455 1.460 1.465 1.470 1.475 1.480 1.485 1.490
®
4 -2 0
7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 8.90 9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
127
Power Steering Male Flareless Assembly Instructions GC32-XD
TM
l a r e n e G
g n i g a w S
Mark 7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
128
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Power Steering Male Flareless Assembly Instructions GC32-XD
TM
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
129
Gates PolarSeal® Hose G45 Series (ACA) Coupling Crimping Instructions GC32-XD l a r e n e G
TM
Gates recommends only those hose and coupling combinations specified in the Gates Hydraulic Products Catalogs. Gates disclaims any liability for any hose assemblies which have not been produced in conformance with Gates' assembly recommendations.
Changing Digital Readout g n i g a w S
Rotating the knob on front of the dial vernier clockwise will increase the number; counterclockwise will decrease the number. When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 1.00 to 1.50, move dial up to 2.00 then down to 1.50.
7 0 7
Crimp Diameter
®
p m i r C r e w o P
0 2 4
Should the actual crimp diameter NOT be within the recommended crimp tolerance, check the proper calibration. (See Operator's Manual.) If the calibration is correct, a slight adjustment to the setting or digital readout may be necessary. To obtain a smaller crimp diameter, change setting or digital readout to a larger number. Changing the vernier readout by .05 (Example 1.50 to 1.55) will change the crimp diameter by .002".
®
p m i r C e l i b o M
IMPORTANT To assure a quality assembly, check the FIRST assembly of each run. Measure the crimped O.D. and compare it to the figure listed in the "Crimp Diameter" column.
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G
If ACTUAL crimped dimensions are within specification, you have made a good assembly.
Hose Type
I.D. (In.)
Fitting Type
Crimp Diameter (±.010")
Ferrule Position
Die Set
Setting
6AC134a
5/16
6ACA
.690
Centered
32-40
0.80
8AC134a
13/32
8ACA
.780
Centered
32-41
0.96
10AC134a
1/2
10ACA
.890
Centered
32-42
0.63
12AC134a
5/8
12ACA
1.020
Centered
32-43
0.87
130
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Actual Crimper Setting
Automotive Service Hose Crimp Data GC32-XD
TM
G e n e r a l
S w a g i n g
P o w e r C r i m p
LP350 Hose Crimp Data GC32-XD
®
7 0 7
TM
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
PowerClean™ Hose Crimp Data GC32-XD
TM
G C 3 2 -X D T M
1
See Adjustment Procedures at beginning of GC32-XD section.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
131
Industrial Hose Crimp Data GC32-XD Hose l a r e n e G
Size (In.) 1/2 3/4 3/4 1 1 1 1/2 1 1/4 1 1 /4 2 1/2 1/2 1/4 1/4 1/4 3/4 3/4 3/8 3/8 1 1 3/16 1/4 1/4 1/4 5/16 5/16 1/2 1/2 1/2 3/4 3/8 3/8 3/8 3/8 5/8 1 1 1 1/4 1/4 1/4 3/8 3/8 1/2 3/4 1 1 1/2 1 1/4 2 1/4 3/8 3/8 1/2 1/2 3/4 1 1 1/4 1 1/2 2 1/4 1/4
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
Type 1000MP/ Mine Spray 1000MP/ Mine Spray 1 000 MP/ M in e S pr ay 1000MP/ Mine Spray 1000MP/ Mine Spr ay 1000MP/ Mine Spray 1000MP/ Mine Spray 10 00 MP/ M in e S pr ay 1000MP/ Mine Spray 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 119B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 19B 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 20B-HB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 319MB 6B 6B
Stem
Work Press. Dash (psi) Size Type Description 1000 8 PC 8PC2F-2 1000 12 PC 12PC2F-2 10 00 12 G Me gaC ri mp ® 1000 16 PC 16PC2F-2 1000 16 G MegaC rimp® 1000 24 PC 24PC2F-4 1000 20 PC 20PC2F-2 1 000 20 G Me gaC ri mp ® 1000 32 PC 32PC2F-4 250 8 PC 8PC2F-2 500 8 PC 10PC2F-2B 250 4 PC 4PC2F-2 500 4 PC 4PC2F-2 500 4 PC 4PC2F-2 250 12 PC 12PC2F-4 500 12 PC 12PC2F-4 250 6 PC 6PC2F-4 250 6 PC 6PC2F-4 250 16 PC 16PC2F-2 500 16 PC 16PC2F-4 500 3 PC 3PC2F-2 250 4 PC 4PC2F-2 500 4 PC 4PC2F-2 500 4 PC 4PC2F-2 500 5 PC 6PC2F-2 500 5 PC 6PC2F-2 250 8 PC 8PC2F-2 250 8 PC 8PC2F-2 500 8 PC 8PC2F-4 250 12 PC 12PC2F-4 250 6 PC 6PC2F-2 250 6 PC 6PC2F-2 500 6 PC 6PC2F-4 500 6 PC 6PC2F-4 250 10 PC 10PC2F-2C 250 16 PC 16PC2F-2 500 16 PC 16PC2F-4 250 20 PC 20PC2F-4 350 4 PC 4PC2F-2 350 4 PC 4PC2F-2 350 6 PC 6PC2F-2 350 6 PC 6PC2F-2 350 8 PC 10PC2F-2B 350 12 PC 12PCBHB1F 350 16 PC 16PC2F-4 350 24 PC 24PCBHB1F 350 20 PC 20PC2F-4 350 32 PC 32PCBHB1F 1000 4 PC 4PC2F-2 1000 6 PC 6PC2F-2 1000 6 PC 6PC2F-2 1000 8 PC 8PC2F-2 1000 8 PC 8PC2F-2 1000 12 PC 12PC2F-4 1000 16 PC 16PC2F-2 1000 20 PC 20PC2F-2 1000 24 PC 24PC2F-4 1000 32 PC 32PC2F-4 315 4 PC 4PC2F-2 315 4 PC 4PC2F-2
See Adjustment Procedures at beginning of GC32-XD section.
132
Ferrule
2
Part No. 80419 80423 --- -80424 ----80428 80427 --- -80429 80476 80476 80416 80416 80416 80422 80422 80462 80462 80424 80425 80415 80416 80416 80416 80418 80418 80419 80419 80463 80422 80418 80418 80462 80462 80447 80424 80425 80426 80416 80416 80418 80418 80476 ----80425 ----80426 ----80416 80418 80418 80419 80419 80422 80424 80427 80428 80429 80416 80416
TM
Skive / Buff
Product No. 7266-0002 7266-0018 -- --7266-0013 ----7266-0035 7266-0022 -- --7266-0037 7266-0046 7266-0046 7266-0034 7266-0034 7266-0034 7266-0014 7266-0014 7266-0040 7266-0040 7266-0013 7266-0017 7266-0007 7266-0034 7266-0034 7266-0034 7266-0033 7266-0033 7266-0002 7266-0002 7266-0041 7266-0014 7266-0033 7266-0033 7266-0040 7266-0040 7266-0810 7266-0013 7266-0017 7266-0021 7266-0034 7266-0034 7266-0033 7266-0033 7266-0046 ----7266-0017 ----7266-0021 ----7266-0034 7266-0033 7266-0033 7266-0002 7266-0002 7266-0014 7266-0013 7266-0022 7266-0035 7266-0037 7266-0034 7266-0034
Length ±0.03 (In.) 0.88 1.63 - --- 1.50 ---- 2.28 1.12 - --- 2.7 5 ------------------------------------------------------------------------------------------------------------------------------------------------------------0.75 0.69 0.69 0.88 0.88 1.56 1.50 2.19 2.28 2.7 5 ---------
Dia. (In.) WIRE WIRE -- --WIRE ----WIRE WIRE -- --W IRE ------------------------------------------------------------------------------------------------------------------------------------------------------------WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE W IRE ---------
Crimp Crimper Hose Crimp Insertion User Length Length OD ±0.03 ±0.03 ±0.010 Approx. Actual (In.) (In.) Die Set Setting1 Setting (In.) ----Ful l 0.930 32- 32 3.52 ----Ful l 1.190 32- 34 1.71 1.5 0 Ful l 1.3 45 32- 35 1.2 8 ----Ful l 1.540 32- 36 0.97 1.75 Ful l 1.745 32- 37 1.38 2 ----Full 2.200 32-310L 0.29 ----Ful l 1.880 32- 37 4.68 1.7 5 Ful l 2.0 45 32- 39 0.3 5 - -- -Ful l 2.8 00 32- 312 2.3 1 ----Ful l 1.065 32- 33 2.59 ----Ful l 1.065 32- 33 2.59 ----Ful l 0.648 32- 31 0.92 ----Ful l 0.705 32- 21 0.85 ----Ful l 0.705 32- 31 2.22 ----Ful l 1.300 32- 34 4.19 ----Ful l 1.365 32- 35 1.73 ----Ful l 0.770 32- 21 2.34 ----Ful l 0.770 32- 31 3.71 ----Ful l 1.630 32- 36 3.09 ----Ful l 1.675 32- 36 4.15 ----Ful l 0.635 32- 31 0.62 ----Ful l 0.648 32- 31 0.92 ----Ful l 0.680 32- 21 0.28 ----Ful l 0.680 32- 31 1.65 ----Ful l 0.745 32- 21 1.76 ----Ful l 0.745 32- 31 3.13 ----Ful l 0.995 32- 22 4.97 ----Ful l 0.995 32- 32 4.97 ----Ful l 1.065 32- 33 2.59 ----Ful l 1.300 32- 34 4.19 ----Ful l 0.770 32- 21 2.34 ----Ful l 0.770 32- 31 3.71 ----Ful l 0.885 32- 22 2.51 ----Ful l 0.885 32- 32 2.51 ----Ful l 1.095 32- 33 3.27 ----Ful l 1.560 32- 36 1.44 ----Ful l 1.675 32- 36 4.15 ----Ful l 1.990 32- 38 2.90 ----Ful l 0.675 32- 21 0.16 ----Ful l 0.675 32- 31 1.53 ----Ful l 0.790 32- 22 0.38 ----Ful l 0.790 32- 32 0.38 ----Ful l 1.065 32- 33 2.59 ----Full 1.355 32-35 1.50 ----Ful l 1.665 32- 36 3.91 ----Full 2.450 32-311 2.64 ----Ful l 2.040 32- 39 0.24 ----Full 3.030 32-313 5.01 ----Ful l 0.640 32- 31 0.73 ----Ful l 0.690 32- 21 0.51 ----Ful l 0.690 32- 31 1.88 ----Ful l 0.940 32- 22 3.74 ----Ful l 0.940 32- 32 3.74 ----Ful l 1.315 32- 35 0.60 ----Ful l 1.545 32- 36 1.08 ----Ful l 1.880 32- 37 4.68 2 ----Full 2.200 32-310L 0.29 - -- -Ful l 2.8 00 32- 312 2.3 1 ----Ful l 0.670 32- 21 0.05 ----Ful l 0.670 32- 31 1.42
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Industrial Hose Crimp Data GC32-XD
TM
Hose Size (In.) 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 1 1 1 3/8 3/8 3/4 1/2 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1/4 1/2 3/4 3/16 1/4 1/4 1/4 5/16 1
Type 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B 6B Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Adapt a Flex™ Adapt a Flex™ Adapt a Flex™ Adapt a Flex™ Adapt a Flex™ Adapta Flex™ Adapta Flex™ Adapta Flex™ Cyclone™ Cyclone™ Cyclone™ Cyclone™ Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Duro Flex® Heat Master® (Aramid)2 Heat Master® (Aramid)2 Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex®
Stem
Work Press. Dash (psi) Size Type 250 4 PC 250 4 PC 250 6 PC 200 6 PC 200 6 PC 250 6 PC 250 8 PC 315 8 PC 250 12 PC 315 12 PC 315 16 PC 200 20 PC 250 4 PC 200 4 PC 300 4 PC 200 5 PC 200 5 PC 200 6 PC 200 6 PC 250 6 PC 300 6 PC 250 6 PC 300 6 PC 300 8 PC 200 8 PC 250 8 PC 200 10 PC 250 10 PC 200 12 PC 300 12 PC 250 12 PC 150 16 PC 200 16 PC 300 16 PC 1000 6 PC 1000 6 PC 1000 12 PC 1000 8 PC 250 4 PC 300 4 PC 300 4 PC 250 6 PC 250 6 PC 300 6 PC 300 6 PC 250 8 PC 300 8 PC 300 10 PC 250 10 PC 300 12 PC 250 12 PC 250 16 PC 200 20 PC 500 8 PC 500 12 PC 250 3 PC 250 4 PC 315 4 PC 315 4 PC 250 5 PC
Ferrule
Description 4PC2F-2 4PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-4 12PC2F-2 12PC2F-4 16PC2F-4 20PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2 5PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 8PC2F-2 8PC2F-2 12PC 2F- 2 12PC 2F- 2 12PC 2F- 2 12PC 2F- 4 12PC 2F- 4 16PC2F-2 16PC2F-4 16PC2F-4 6PC2F-2 6PC2F-2 12PC2F-4 10PC2F-2B 4PC2F-2 4PC2F-4 4PC2F-4 6PC2F-2 6PC2F-2 6PC2F-2 6PC2F-2 8PC2F-2 10PC2F-2B 12PC2F-2 12PC2F-2 12PC2F-4 12PC2F-4 16PC2F-4 20PC2F-2 8PC2F-4 12PC BHB1F 3PC2F-2 4PC2F-2 4PC2F-2 4PC2F-2 5PC2F-2
See Adjustment Procedures at beginning of GC32-XD section.
2
Part No. 80416 80416 80418 80418 80418 80418 80419 80463 80423 80422 80425 80427 80416 80416 80416 80417 80417 80418 80418 80418 80418 80418 80418 80419 80419 80419 80423 80423 80423 80422 80422 80424 80425 80425 80418 80418 80422 80476 80416 80461 80461 80418 80418 80418 80418 80419 80476 80423 80423 80422 80422 80425 80427 80463 -----80415 80416 80416 80416 80417
Skive / Buff
Product No. 7266-0034 7266-0034 7266-0033 7266-0033 7266-0033 7266-0033 7266-0002 7266-0041 7266-0018 7266-0014 7266-0017 7266-0022 7266-0034 7266-0034 7266-0034 7266-0038 7266-0038 7266-0033 7266-0033 7266-0033 7266-0033 7266-0033 7266-0033 7266-0002 7266-0002 7266-0002 7266-0018 7266-0018 7266-0018 7266-0014 7266-0014 7266-0013 7266-0017 7266-0017 7266-0033 7266-0033 7266-0014 7266-0046 7266-0034 7266-0039 7266-0039 7266-0033 7266-0033 7266-0033 7266-0033 7266-0002 7266-0046 7266-0018 7266-0018 7266-0014 7266-0014 7266-0017 7266-0022 7266-0041 ---- 7266-0007 7266-0034 7266-0034 7266-0034 7266-0038
Length ±0.03 (In.) -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimp Hose Crimp Insertion Length Length OD Dia. ±0.03 ±0.03 ±0.010 (In.) (In.) (In.) (In.) --------Full 0.675 --------Full 0.675 --------Full 0.800 --------Full 0.770 --------Full 0.770 --------Full 0.800 --------Full 0.980 --------Full 1.085 --------Full 1.240 --------Full 1.370 --------Full 1.710 --------Full 1.995 --------Full 0.630 --------Full 0.635 --------Full 0.645 --------Full 0.725 --------Full 0.725 --------Full 0.750 --------Full 0.750 --------Full 0.775 --------Full 0.775 --------Full 0.775 --------Full 0.775 --------Full 0.980 --------Full 0.990 --------Full 1.000 --------Full 1.120 --------Full 1.125 --------Full 1.285 --------Full 1.335 --------Full 1.345 --------Full 1.600 --------Full 1.650 --------Full 1.655 --------Full 0.785 --------Full 0.785 --------Full 1.350 --------Full 1.040 --------Full 0.655 --------Full 0.720 --------Full 0.720 --------Full 0.820 --------Full 0.820 --------Full 0.845 --------Full 0.845 --------Full 0.995 --------Full 1.070 --------Full 1.180 --------Full 1.185 --------Full 1.300 --------Full 1.356 --------Full 1.716 --------Full 1.995 --------Full 1.115 --------Full 1.350 --------Full 0.655 --------Full 0.645 --------Full 0.675 --------Full 0.675 --------Full 0.720
Crimper
Die Set 32- 21 32- 31 32- 31 32- 21 32- 31 32- 21 32- 33 32- 33 32- 34 32- 35 32- 36 32- 38 32- 31 32- 31 32- 31 32- 21 32- 31 32- 21 32- 31 32- 21 32- 21 32- 31 32- 31 32- 33 32- 32 32- 33 32- 34 32- 34 32- 34 32- 35 32- 34 32- 36 32- 36 32- 36 32- 21 32- 31 32- 35 32- 33 32- 31 32- 21 32- 31 32- 22 32- 32 32- 22 32- 32 32- 33 32- 33 32- 34 32- 34 32- 34 32- 35 32- 37 32- 37 32- 33 32- 35 32- 31 32- 31 32- 21 32- 31 32- 21
User Approx. Actual Setting1 Setting 0.16 1.53 4.39 2.34 3.71 0.60 0.65 3.04 2.84 1.84 4.97 3.02 0.50 0.62 0.85 1.31 2.68 1.88 3.25 2.45 2.45 3.82 3.82 0.65 4.86 1.11 0.13 0.24 3.85 1.05 5.21 2.38 3.56 3.68 2.68 4.05 1.39 2.02 1.08 1.19 2.56 1.05 1.05 1.61 1.61 0.99 2.70 1.49 1.60 4.19 1.52 0.68 7.49 3.72 1.39 1.08 0.85 0.16 1.53 1.19
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
133
G e n e r a l
S w a g i n g
P o w e r C r i m p ®
7 0 7
M o b i l e C r i m p ®
4 -2 0
O m n i C r i m p ® 2 1 / P o w e r C r i m p ® 3 0 0 0 B
G C 3 2 -X D T M
Industrial Hose Crimp Data GC32-XD Hose l a r e n e G
Size (In.) 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 5/8 3/4 3/4 1 1 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 2 3/8 3/8 1/2 3/4 3/8 3/8 1/2 3/4
g n i g a w S
7 0 7 ®
p m i r C r e w o P
0 2 4 ®
p m i r C e l i b o M
Type Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Premo Flex® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator® Terminator ® Terminator® Terminator® Terminator® Ter minator ® Terminator ® Ter minator ® Terminator® T hermo AG ® 570 T hermo AG ® 570 T hermo AG ® 570 The rm o AG ® 57 0 T hermo AG ® 800 T hermo AG ® 800 T hermo AG ® 800 The rm o AG ® 80 0
Stem
Ferrule
TM
Skive / Buff
Work Length Part Product ±0.03 Press. Dash (psi) Size Type Description No. No. (In.) 250 5 PC 5PC2F-2 80417 7266-0038 ----315 5 PC 6PC2F-2 80418 7266-0033 ----315 5 PC 6PC2F-2 80418 7266-0033 ----250 6 PC 6PC2F-2 80418 7266-0033 ----250 6 PC 6PC2F-2 80418 7266-0033 ----315 6 PC 6PC2F-2 80418 7266-0033 ----315 6 PC 6PC2F-2 80418 7266-0033 ----315 8 PC 8PC2F-2 80419 7266-0002 ----250 10 PC 12PC2F-2 80423 7266-0018 ----315 12 PC 12PC2F-4 80422 7266-0014 ----250 12 PC 12PC2F-4 80422 7266-0014 ----250 16 PC 16PC2F-4 80425 7266-0017 ----250 20 PC 20PC 2F- 4 80426 7266-0021 ----501 4 PC 4PC2F-2 80416 7266-0034 ----501 4 PC 4PC2F-2 80416 7266-0034 ----501 4G MegaCrimp® ------------501 4G MegaCrimp® ------------501 6 PC 6PC2F-4 80462 7266-0040 ----501 6 PC 6PC2F-4 80462 7266-0040 ----501 6G MegaCrimp® ------------501 6G MegaCrimp® ------------501 8G MegaCrimp® ------------501 8 PC 8PC2F-4 80463 7266-0041 ----501 12 PC 12PC2F-4 80422 7266-0014 ----501 12 G MegaCrimp® ------------501 16 PC 16PC2F-4 80425 7266-0017 ----501 16 G MegaCrimp® ------------501 20 PC 20PC 2F- 2 80427 7266-0022 ----501 20 G MegaC rimp® ------------501 24 PC 24PC 2F- 4 80428 7266-0035 ----501 32 PC 32PC2F-4 80429 7266-0037 ----570 6 PC 6PC2F-2 80418 7266-0033 ----570 6 PC 6PC2F-2 80418 7266-0033 ----570 8 PC 8PC2F-2 80463 7266-0041 ----570 12 PC 12PC 2F- 4 80 422 7266-0014 ----800 6 PC 6PC2F-2 80418 7266-0033 ----800 6 PC 6PC2F-2 80418 7266-0033 ----800 8 PC 8PC2F-2 80463 7266-0041 ----800 12 PC 12PC 2F- 4 80 422 7266-0014 -----
Dia. (In.) -------------------------------------------------------------------------------------------------------------------------------------------------------------
Crimp Hose Crimp Insertion Length Length OD ±0.03 ±0.03 ±0.010 (In.) (In.) (In.) ----Full 0.720 ----Full 0.755 ----Full 0.755 ----Full 0.755 ----Full 0.755 ----Full 0.815 ----Full 0.815 ----Full 0.995 ----Full 1.145 ----Full 1.345 ----Full 1.350 ----Full 1.675 ----Full 1.990 ----Full 0.680 ----Full 0.680 0.94 Full 0.740 0.94 Full 0.740 ----Full 0.870 ----Full 0.870 0.94 Full 0.920 0.94 Full 0.920 1.25 Full 1.050 ----Full 1.060 ----Full 1.360 ----Full 1.430 ----Full 1.660 1.75 Full 1.785 ----Full 1.970 1.75 Full 2 .080 ----Full 2.260 ----Full 2.910 ----Full 0.750 ----Full 0.750 ----Full 0.960 ----Full 1.290 ----Full 0.780 ----Full 0.780 ----Full 0.960 ----Full 1.315
B 0 0 0 3 ® p m i r C r e w o P / 1 2 ® p m i r C i n m O
M T
D X 2 3 C G 1
See Adjustment Procedures at beginning of GC32-XD section.
134
2
For aramid-reinforced Heatmaster® hose only.
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
Crimper
Die Set 32- 31 32- 21 32- 31 32- 21 32- 31 32- 22 32- 32 32- 33 32- 34 32- 35 32- 35 32- 37 32- 38 32- 21 32- 31 32-21 32-31 32- 22 32- 32 32-22 32-32 32-33 32- 33 32- 35 32-35 32- 36 32-37 32- 38 32-38 32- 39 32- 313 32- 21 32- 31 32- 33 32- 35 32- 22 32- 32 32- 33 32- 35
User Approx. Actual Setting1 Setting 2.56 1.99 3.36 1.99 3.36 0.94 0.94 0.99 0.70 1.28 1.39 -0.33 2.90 0.28 1.65 1.65 3.02 2.17 2.17 3.29 3.29 2.24 2.47 1.61 3.19 3.79 2.36 2.42 5.07 5.00 2.31 1.88 3.25 0.20 0.04 0.15 0.15 0.20 0.60
Notes
Gates Corporation Visit www.gates.com/ecrimp for hose crimp specs not listed in this catalog.
135