Focus PPT

BOGE air. The air to work.

Focus Controller 

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

03.11.2011

1

Focus Controller 

• Overview of Capabilities

• Base Load Switching

• Focus Hardware

• Leak Detection

• Focus Interface

• Software Updates

• Parameters

• Modules

• Faults

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

03.11.2011

2

Focus Basics General Capabilities All Ratio Capabilities, Plus:

• Control of 1-4 Compressors via Integrated ModBus • Cont Control rol of VFD VFD Setpoint Setpoint in SF Machin Machines es

• Efficiency Display • Leak Detection Mode • Clock/Sequencer Function • More User-Friendly Interface • Two Remote-Switchable Pressure Profiles • Multiple Add-On Modules to Expand Capabilities Further 

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

03.11.2011

3

Focus Basics Focus Hardware Focus TAN Display Module

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Focus Basics Focus Hardware Focus Base Module

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Focus Basics Focus Hardware Additional Modules

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Focus Controller  Focus Interface Net/Line Pressure

Air End Temperature

Compressor Status

Press Right Arrow for Next Screen May 2011 Advanced Training © BOGE KOMPRESSOREN

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Focus Controller  Focus Interface Sump/System Pressure

Net/Line Pressure

Compressor Status

Press Right Arrow for Next Screen May 2011 Advanced Training © BOGE KOMPRESSOREN

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Focus Controller  Focus Interface Hours Until Motor Servicing Due Load Cycles Until Separator Servicing Due Hours Until Compressor Servicing Due

Battery Voltage >2.8v is Normal

Press Right Arrow for Next Screen May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Focus Interface

Efficiency

Total Hours

Idle Hours

Load Cycles

Up Arrow for Leakage Monitor 

Right Arrow for Next Screen

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03.11.2011

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Focus Controller  Focus Interface

ModBus Status Release Type Key Switch Status Auto Restart After Power Loss Delay Press Right Arrow for Next Screen

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03.11.2011

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Focus Controller  Focus Interface

Pressure Range

Net Pressure

Timer Status

Sequencer Status

Press Right Arrow for Next Screen

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03.11.2011

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Focus Controller  Focus Interface Hold Enter to Change Date/Time

Press Right Arrow for Next Screen

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Focus Controller  Focus Interface Software Version

Press Enter for Code Entry

Press Right Arrow for Main Screen May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Focus Interface

Use Navi Keys to Enter Access Code

Press Enter 

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Focus Controller  Focus Interface

Parameter Access

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03.11.2011

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Focus Controller  Focus Interface Parameter Access

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Focus Controller  Focus Parameters

Parameter List in Functional Description

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Focus Controller  Focus Faults

Fault Table

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03.11.2011

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FOCUS base load switch (BLS)

FOCUS base load switch - Integrated BLS for up to 4 machines (via RS485 / optional relay module) - Modular expendability (max. 5 additional modules)

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Focus Controller  Base Load Switching RS485

RS485

RS485

BLS is Intended to Sequence/Cycle 4 Machines of the Same or Similar Size

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Focus Controller  Base Load Switching Wiring

51 GND 52 RS485 +

53 RS485 -

120ohm Termination Resistor Jumper  May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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FOCUS base load switch (BLS)

Base load switch only by RS 485 3

3

3

+ RS485 Interface

+ RS485 Interface

FOCUS

RATIO

FOCUS

RATIO

Bus address “0” MASTER

Bus address “2” SLAVE

Bus address “3” SLAVE

Bus address “4” SLAVE

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03.11.2011

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FOCUS base load switch (BLS)

Base load switch only by contact (Relay module) Contact         2

FOCUS

2

        2

Output release

Output release

Output release

RATIO

BASIC

Other brand

Relay address “2” SLAVE

Relay address “3” SLAVE

Relay address “4” SLAVE

+ 3x Relay module

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03.11.2011

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FOCUS base load switch (BLS)

Base load switch with combination of contact and RS 485 Contact RS 485

        3

Output release

FOCUS

Output release

FOCUS

 Autotronic

Other brand

Bus address “2” SLAVE

Relay address “3” SLAVE

Relay address “4” SLAVE

+ 2x Relay module

Bus address “0” MASTER

2

        2

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Example parameters for base load switch

9.7 bar  9.6 bar  9.5 bar 

C1 C 2 Pressure switch points C 3 BLS

9.0 bar 

Pressure switch points C 1 compressors C2 C3

8.7 bar  8.5 bar  8.3 bar  8.0 bar 

- The cut in and cut off pressures of the compressors must be above the values of the BLS - The machine switching points of the machines should be cascaded - A differential pressure between pressure transducers of machines and BLS must be - considered during adjustment of machine pressure settings May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch

Cut in and cut off characteristic of the BLS

9.0 bar 

•

Priority 1

•

Priority 2

Priority 1 Priority 2 Priority 3 Priority 4

Priority 3

• 8.0 bar 

•

•

•

•

Priority 4

•

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch

Example with only bus-compatible controllers 3

3

3

RS485

FOCUS

FOCUS

+ RS485 Interface

+ RS485 Interface

RATIO

RATIO

- The RATIO controller must be equipped with the RS 485 BUS Interface - The machines need to be connected from controller to controller  - Connection sequence in any direction is possible - the Bus address defines the Compressor  - At great cable length a resistor (120

Ω)

must be set on both ends of the line

- The pressure control must be active on all „Slave-Machines“ (Bridge on X2:18/19) May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch

BLS (Priority change based on hours) by only RS485 connection with FOCUS Requirements: - 4 Machines connected (2x FOCUS and 2x RATIO) - all machines on the same or similar size - 7 hours changeover  - Pressure range of installation 8bar - 9bar 

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch RS485         3

FOCUS FOCUS

MASTER

SLAVE

3

        3

+Interface

+Interface

RATIO

RATIO

SLAVE

SLAVE

Parameter settings of FOCUS “Master” machine P012 P013

9.0bar   8.0bar  

Cut off pressure Cut in pressure

P050 P051 P052

0 9600 8E1

Modbus address Modbus baud rate Modbus communication parameter

P070 P071

4 7hrs

Number of connected machines base-change cycle in hours May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range of base load switch MASTER = „ 0 „ MASTER = SLAVE MASTER = SLAVE

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Example parameters for base load switch RS485         3 3

        3

FOCUS FOCUS

+Interface

+Interface

RATIO

RATIO

SLAVE Parameter settings of FOCUS “Slave” machine P012 P013

9.3bar   8.3bar  

Cut off pressure Cut in pressure

P050 P051 P052

2 9600 8E1

Modbus address Modbus baud rate Modbus communication parameter

P063

2

External release via Bus

May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range for   failure of BLS SLAVE = „ 2 „ MASTER = SLAVE MASTER = SLAVE MASTER controls SLAVE

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Example parameters for base load switch RS485         3         3

        3

+ RS485 Interface

RATIO FOCUS

+Interface

FOCUS

RATIO

SLAVE Parameter settings of RATIO “Slave” machine CODE 360

9.5bar   8.5bar  

Cut off pressure Cut in pressure

CODE 830

3 96 8E1

Modbus address Modbus baud rate Modbus communication parameter

CODE 210

2

External release via Bus

May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range for failure of BLS SLAVE = „ 3 „ MASTER = SLAVE MASTER = SLAVE MASTER controls SLAVE

03.11.2011

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Example parameters for base load switch RS485         3         3

        3

+ RS485 Interface

RATIO

+Interface

FOCUS

FOCUS

RATIO

SLAVE Parameter settings of RATIO “Slave” machine CODE 360

9.7bar   8.7bar  

Cut off pressure Cut in pressure

CODE 830

4 96 8E1

Modbus address Modbus baud rate Modbus communication parameter

CODE 210

2

External release via Bus

May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range for failure of BLS SLAVE = „ 4 „ MASTER = SLAVE MASTER = SLAVE MASTER controls SLAVE

03.11.2011

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Example parameters for base load switch RS485         3

FOCUS

P012 P013 P050 P051 P052 P070 P071

9.0bar  8.0bar  0 9600 8E1 4 7hrs

FOCUS

P012 P013 P050 P051 P052 P063

9.3bar  8.3bar  2 9600 8E1 2

3

        3

+ RS485 Interface

+ RS485 Interface

RATIO

RATIO

Code 360 9.5bar / 8.5bar  Code 830 3 / 96 / 8E1 Code 210 2

May 2011 Advanced Training © BOGE KOMPRESSOREN

Code 360 9.7bar / 8.7bar  Code 830 4 / 96 / 8E1 Code 210 2

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Example parameters for base load switch

BLS (Priority change based on hours) by only relay module connection with FOCUS Requirements: - 4 machines connected (1x FOCUS, 1x RATIO, 1x BASIC and 1x Other brand controller) - all machines on the same or similar size - 23 hours changeover  - Pressure range of installation 8bar - 9bar  May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Signal line Contact         2

FOCUS

        2

2

Output release

Output release

Output release

RATIO

BASIC

Other brand

+ 3x Relay

module

- The FOCUS Master machine must be equipped with the relay modules for the - connected compressors - Every single relay module has to be connected to the output release of the machines - Every single relay module must be configured with it’s own rotary switch - The cable length should not be longer then 50m May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact         2

        2

2

FOCUS RATIO

Other brand

BASIC

MASTER Parameter settings of FOCUS “Master” machine P012 P013

9.0bar   8.0bar  

Cut off pressure Cut in pressure

P070 P071

4 23hrs

Number of connected machines base-change cycle in hours

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Operating range of base load switch

03.11.2011

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Example parameters for base load switch Contact

        2

        2

2

RATIO FOCUS

Other brand

BASIC

SLAVE Parameter settings of RATIO “Slave” machine CODE 360

9.3bar   8.3bar  

Cut off pressure Cut in pressure

CODE 210

1

External release via contact

Operating range for failure of BLS MASTER controls SLAVE

The Relay module in the switch cabinet of the “master machine”, has to be configured to „2“.

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact

        2

        2

        2

BASIC FOCUS

RATIO

Other brand

SLAVE Parameter settings of BASIC “Slave” machine CODE 360

9.5bar   8.5bar  

Cut off pressure Cut in pressure

CODE 210

1

External release via contact

Operating range for failure of BLS MASTER controls SLAVE

The Relay module in the switch cabinet of the “master machine”, has to be configured to „3“.

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact

        2

        2

FOCUS

RATIO

        2

Other brand

BASIC

SLAVE Parameter settings of other brand “Slave” machine 9.7bar  8.7bar 

Cut off pressure Cut in pressure External release via contact

Operating range for failure of BLS MASTER controls SLAVE

The Relay module in the switch cabinet of the “master machine”, has to be configured to „4“.

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Signal line Contact         2

FOCUS

        2

2

Output release

Output release

Output release

RATIO

BASIC

Other brand

+ 3x Relay

module P012 P013 P070 P071

9.0bar  8.0bar  4 23hrs

Code 360: 9.3bar / 8.3bar  Code 210: 1

Code 360: 9.5bar / 8.5bar  Code 210: 1

May 2011 Advanced Training © BOGE KOMPRESSOREN

Pressure settings: 9.7bar / 8.7bar  Output release: active

03.11.2011

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Example parameters for base load switch Contact         2

FOCUS

        2

2

Output release

Output release

Output release

RATIO

BASIC

Other brand

+ 3x Relay

module

Settings of rotary switches of relay modules

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch

BLS (Clock switch based priority change) by combination of contact and RS485 with FOCUS Requirements: - 4 machines connected ( 1x FOCUS 55 kW, 1x FOCUS 37 kW, - 1x Autotronic 22 kW und 1x “other brand” 37 kW - Working time: 6.00Uhr to 19.30Uhr 

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch

BLS (Clock switch based priority change) by combination of contact and RS485 with FOCUS - Pressure range of installation 10.5bar - 11.5bar  - The 55 kW machine is frequency controlled - The 55 kW compressor is base load machine - Both 37 kW compressors are peak load machines - The 22 kW compressor is a reserve machine

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact RS485

FOCUS

        3

FOCUS

        2

2

Output release

Output release

 Autotronic

Other brand

+ 2x Relay

module - The FOCUS machines are connected from controller to controller  - The FOCUS must be equipped with two relay modules - Every single relay module must be configured with it’s own rotary switch - Every single relay module has to be connected to the output release of the machines - The cable length should not be longer then 50m from relay module to machine controller  - On great cable length resistor terminator (120 Ω) has to be set on the end of the bus - The pressure control must be active on all „Slave-Machines“ (Bridge on X2:18/19) May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact RS485

        3

        2

2

FOCUS FOCUS

FOCUS

Other brand

 AutoBASIC tronic

MASTER Parameter settings of FOCUS “Master” machine P012 P013

11.5bar   10,5bar  

Cut off pressure Cut in pressure

P050 P051 P052

0 9600 8E1

Modbus address Modbus baud rate Modbus communication parameter

P070 P071

4 0hrs

Number of connected machines base-change cycle = “0” deactivates BLS based on hours May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range of base load switch MASTER = „ 0 „ MASTER = SLAVE MASTER = SLAVE

03.11.2011

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Example parameters for base load switch Contact RS485

        2

        3

2

FOCUS FOCUS

Other brand

 AutoBASIC tronic

FOCUS

MASTER Clock switch settings of FOCUS “Master” machine Canal A A Channel MO 6:00 1243 Canal B B Channel MO 19:30 3241

Canal C C Channel DI 6:00 TU 6:00 1423 1423 Canal D D Channel DI 19:30 TU 19:30 3421

•••

Channel Canal I I FR 6:00 1423 Channel Canal J J FR 11:00 1243

May 2011 Advanced Training © BOGE KOMPRESSOREN

Channel Canal K K FR 16:00 3241 Channel Canal K K FR 16:00 0000 03.11.2011

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Example parameters for base load switch Contact

        3

RS485

        2

2

FOCUS Other brand

 AutoBASIC tronic

FOCUS

SLAVE Parameter settings of FOCUS “Slave” machine P012 P013

11.5bar   10,5bar  

Cut off pressure Cut in pressure

P050 P051 P052

2 9600 8E1

Modbus address Modbus baud rate Modbus communication parameter

P063

2

External release via bus

May 2011 Advanced Training © BOGE KOMPRESSOREN

Operating range for failure of BLS MASTER = „ 2 „ MASTER = SLAVE MASTER = SLAVE MASTER controls SLAVE

03.11.2011

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Example parameters for base load switch Contact

        2

RS485

        2

        3

 AutoFOCUS

FOCUS

Other brand

tronic

SLAVE Parameter settings of Autotronic “Slave” machine PSset.

12bar   11bar  

Contact to pressure switch

Cut off pressure Cut in pressure External release via Contact

Operating range for failure of BLS MASTER controls SLAVE

The Relay module in the switch cabinet of the “master machine”, has to be configured to „3“.

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Example parameters for base load switch Contact

        2

RS485 FOCUS

        3

FOCUS

        2

Other brand

 AutoBASIC tronic

SLAVE Paramete Parameterr settings settings of other other brand “Slave “Slave”” machine machine 12.2bar  11.2bar 

Cut off pressure Cut in pressure External release via Contact

Operating range for failure of BLS MASTER controls SLAVE

The Relay module in the switch cabinet of the “master machine”, has to be configured to „4“.

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

03.11.2011

50

Example parameters for base load switch Contact RS485 FOCUS

        3

FOCUS

2

        2

Output release

Output release

 Autotronic

Other brand

+ 2x Relay

module P012 P013 P050 P051 P052 P070 P071

11.5bar  10.5bar  0 9600 8E1 4 0hrs

P012 P013 P050 P051 P052 P063

11.8bar  10.8bar  2 9600 8E1 2

Pressure switch 12bar / 11bar  Contact to pressure switch

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

Pressure settings: 12.2bar / 11.2bar  Output release: active

03.11.2011

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Example parameters for base load switch Contact RS485 FOCUS

        3

FOCUS

2

        2

Output release

Output release

 Autotronic

Other brand

+ 2x Relay

module

Settings of rotary switches of relay modules

May 2011 Advanced Advanced Training Training © BOGE KOMPRESS KOMPRESSOREN OREN

03.11.2011

52

Focus Controller  Leak Detection (>v1.15 Only)

Hours of Run Time Used Only for Leaks

Single Measurement

Continuous Measurement

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03.11.2011

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Focus Controller  Leak Detection (v1.15 Only) Conditions:

• All Plant Usage Must be Off  • Compressors Must be Enabled / Green • These conditions must remain for 6 hours

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Leak Detection (v1.15 Only) Starting a Test: 1. Navigate to the Leak Detection Screen 2. Hold Enter for 2 secs, until “Le” starts flashing, then release Enter  3. Hold Enter for another 2 secs to initiate a 6hr test 4. After 6 hours, values will appear showing calculated wasted run hours 5. The system will monitor in 6hr intervals, and will update the values if a lower load period is detected

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Leak Detection (v1.15 Only) Faults:

•

9999 = Power Failure

•

9990 = Loss of “Ready” Status

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03.11.2011

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Focus Controller  Software Updates Potential Damage to Focus Controller and PC

Follow Directions Exactly

NEVER Disconnect Flashing Cables With the Focus Energized

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03.11.2011

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Focus Controller  Software Updates • Focus Flashing Device and Serial Cable Boge P/Ns: 659003101 & 681004805

• CS Manager +

• Laptop w/ Serial Port

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Software Updates Remove Power from the Focus – the Screen Must Turn Off 

Breaker 4F is Sufficient

Main Panel Disconnect is Safest

The E-Stop Will Not Power Down the Focus

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Software Updates Connect Flash Device Ground to Term 32

Connect the Flash Device Cable to the Software Update Port and the Serial Cable to your PC

Disconnect the Digital Outputs

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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Focus Controller  Software Updates Disconnect the Transformer Ground

Power On the Focus Controller 

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03.11.2011

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Focus Controller 

1. Restrict Selection

4

5

2. Identify 3. Ensure “Type” Turns Green – Indicates Comm 4. Select Correct Program and Version

2

1

5. Write to Flash

3

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03.11.2011

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Focus Controller 

Red Indicates a Comm Problem

Check Cables, Port Settings, and Power 

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03.11.2011

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Focus Controller  Software Updates Wait for Flashing to Finish

Ignore Any Faults

De-energize the Focus

Wait 10 Seconds

May 2011 Advanced Training © BOGE KOMPRESSOREN

03.11.2011

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