Fault Codes C13 C15 C18

Monday, September September 23, 2013 20 13 C13, C15, and C18 Engines / Diagnostic Troube Codes

Diagnostic Troube Codes Table Table 1 lists the diagnostic trouble codes that a pply to the engines that are covered in this manual. Use the Caterpillar Electronic Technician (ET) in order to determine the codes that are active or logged. Then refer to the appropriate troubleshooting procedure for more information. !ote" A requirement for all troubleshooting is that the troubleshooting is based on active andor passive diagnostic trouble codes. !o not troubleshoot based on flash codes alone. Table 1 #ist o$ Diagnostic Troube Codes ) as ' C od es

%1&3& Code and Description

CD# Code and Description

"A

#$%&' Engine an everse *+itch , -oltage Above "ormal

efer to the achine Troubleshooting Troubleshooting " /uide A

"A

#$%&# Engine an everse *+itch , -oltage 0elo+ "ormal

efer to the achine Troubleshooting Troubleshooting " /uide A

Troubes'ooting Tr oubes'ooting (rocedure

"A

##&2 Engine Cooling an *peed Troubleshooting3 5Cooling an *peed & *ensor , Erratic3 Test5 4ntermittent3 or 4ncorrect

"A

##&$ Engine Cooling an *peed Troubleshooting3 5Cooling an *peed & *ensor , Abnormal Test5 requency3 6ulse 7idth3 or 6eriod

"A

189%& Engine Cooling an

Troubles Troubleshooti hooting3 ng3 5Cooling 5Cooling an Control & "

0ypass *olenoid , Current 0elo+ "ormal

Test5

A

"A

189%&% Engine Cooling an Troubleshooting3 5Cooling an Control & " 0ypass *olenoid , Current Test5 A Above "ormal

"A

1:'9&2 Engine Coolant lo+ *+itch , Erratic3 4ntermittent3 or 4ncorrect

Troubleshooting3 5*ensor *ignal (Analog3 6assive) & Test5

" A

2:&2 99#&2 Accelerator 6edal *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition 2 , Erratic3 6osition *ensor, Erratic3 A 4ntermittent3 or 4ncorrect 4ntermittent3 or 4ncorrect 2:&' Accelerator 6edal 6osition 2 , -oltage Above "ormal

99#&' *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition *ensor, -oltage A Above "ormal

2:&# Accelerator 6edal 6osition 2 , -oltage 0elo+ "ormal

99#&# *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition *ensor, -oltage A 0elo+ "ormal

2:&$ 99#&$ Accelerator 6edal *econdary Throttle " 6osition 2 , Abnormal 6osition *ensor, Abnormal Troubleshooting3 5*peed Control Co ntrol & Test5 A requency3 6ulse 7idth3 7idth3 requency3 6ulse 7idth3 or 6eriod or 6eriod :1&2 :1&2 Accelerator 6edal Throttle 6osition *ensor , " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition 1 , Erratic3 Erratic3 4ntermittent3 or A 4ntermittent3 or 4ncorrect 4ncorrect :1&' Accelerator 6edal 6osition 1 , -oltage Above "ormal

:1&' " Throttle 6osition *ensor , Troubleshooting3 5*peed Control Co ntrol & Test5 A -oltage Above "ormal

:1&# Accelerator 6edal 6osition 1 , -oltage 0elo+ "ormal

:1&# " Throttle 6osition *ensor , Troubleshooting3 5*peed Control Co ntrol & Test5 A -oltage 0elo+ "ormal

0ypass *olenoid , Current 0elo+ "ormal

Test5

A

"A

189%&% Engine Cooling an Troubleshooting3 5Cooling an Control & " 0ypass *olenoid , Current Test5 A Above "ormal

"A

1:'9&2 Engine Coolant lo+ *+itch , Erratic3 4ntermittent3 or 4ncorrect


" A

2:&2 99#&2 Accelerator 6edal *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition 2 , Erratic3 6osition *ensor, Erratic3 A 4ntermittent3 or 4ncorrect 4ntermittent3 or 4ncorrect 2:&' Accelerator 6edal 6osition 2 , -oltage Above "ormal

99#&' *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition *ensor, -oltage A Above "ormal

2:&# Accelerator 6edal 6osition 2 , -oltage 0elo+ "ormal

99#&# *econdary Throttle " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition *ensor, -oltage A 0elo+ "ormal

2:&$ 99#&$ Accelerator 6edal *econdary Throttle " 6osition 2 , Abnormal 6osition *ensor, Abnormal Troubleshooting3 5*peed Control Co ntrol & Test5 A requency3 6ulse 7idth3 7idth3 requency3 6ulse 7idth3 or 6eriod or 6eriod :1&2 :1&2 Accelerator 6edal Throttle 6osition *ensor , " Troubleshooting3 5*peed Control Co ntrol & Test5 6osition 1 , Erratic3 Erratic3 4ntermittent3 or A 4ntermittent3 or 4ncorrect 4ncorrect :1&' Accelerator 6edal 6osition 1 , -oltage Above "ormal

:1&' " Throttle 6osition *ensor , Troubleshooting3 5*peed Control Co ntrol & Test5 A -oltage Above "ormal

:1&# Accelerator 6edal 6osition 1 , -oltage 0elo+ "ormal

:1&# " Throttle 6osition *ensor , Troubleshooting3 5*peed Control Co ntrol & Test5 A -oltage 0elo+ "ormal

:1&$ :1&$ Accelerator 6edal Throttle 6osition *ensor , " 6osition 1 , Abnormal Troubleshooting3 5*peed Control Co ntrol & Test5 Abnormal requency3 A requency3 6ulse 7idth3 7idth3 6ulse 7idth3 or 6eriod or 6eriod 188&' Engine ;il 6ressure , -oltage Above "ormal

188&' Engine ;il 6ressure *ensor , -oltage Above "ormal

Troubleshooting3 5*ensor *ignal (Analog3 Active) & Test5

" A

188&# Engine ;il 6ressure , -oltage 0elo+ "ormal

188&# Engine ;il 6ressure *ensor , -oltage 0elo+ "ormal


" A

181&' 181&' Engine Cran

" A

181&# 181&# Engine Cran

" A

181&1' Engine Cran
181&1' Cran
18$&' 0arometric 6ressure , -oltage Above "ormal

'2$&' Atmospheric 6ressure *ensor , -oltage Above "ormal


" A

18$&# 0arometric 6ressure , -oltage 0elo+ "ormal

'2$&# Atmospheric 6ressure *ensor , -oltage 0elo+ "ormal


1 2

18$&21 0arometric 6ressure , Calibration equired

'2$ &21 Atmospheric 6ressure *ensor , Calibration equired

Troubleshooting3 5*ensor *upply & Test5 Test5

" A

18:&' Engine Coolant

2'82&' Engine Coolant 6ump


" A

Troubleshooting3 5*ensor Calibration " equired & Test5 A

6ressure , -oltage Above ;utlet 6ressure *ensor , "ormal -oltage Above "ormal 18:&# 2'82&# Engine Coolant Engine Coolant 6ump 6ressure , -oltage 0elo+ ;utlet 6ressure *ensor , "ormal -oltage 0elo+ "ormal


" A

118&' Engine Coolant Temperature , -oltage -oltage Above "ormal

118&' Engine Coolant Temperature Temperature *ensor , -oltage Above "ormal


1' '

118&# Engine Coolant Temperature , -oltage -oltage 0elo+ "ormal

118&# Engine Coolant Temperature Temperature *ensor , -oltage 0elo+ "ormal


1' '

19&' 19:9&' Engine 4n=ector etering uel ail 6ressure ail >1 6ressure , *ensor , -oltage Above -oltage Above "ormal "ormal


1' '

19&# 19:9&# Engine 4n=ector etering uel ail 6ressure ail >1 6ressure , *ensor , -oltage 0elo+ -oltage 0elo+ "ormal "ormal


1' '

1%$&' 1%$&' 0attery 6otential  6o+er Electrical *ystem -oltage , 4nput 1 , -oltage Above -oltage Above "ormal "ormal

Troubleshooting3 5Electrical 6o+er *upply & Test5

#2 2

1%$&# 1%$&# 0attery 6otential  6o+er Electrical *ystem -oltage , 4nput 1 , -oltage 0elo+ -oltage 0elo+ "ormal "ormal


#2 2

192&' Engine Air 4nlet Temperature , -oltage -oltage Above "ormal

22%&' Air 4nlet Temperature Temperature *ensor , -oltage Above "ormal


1' '

192&# Engine Air 4nlet Temperature , -oltage -oltage 0elo+ "ormal

22%&# Air 4nlet Temperature Temperature *ensor , -oltage 0elo+ "ormal


1' '

19#&' 19#&' Engine uel Temperature Temperature uel Temperature *ensor , 1 , -oltage Above -oltage Above "ormal "ormal


1% 

19#&# 19#&# Engine uel Temperature Temperature uel Temperature *ensor , 1 , -oltage 0elo+ -oltage 0elo+ "ormal "ormal


1% 

Troubleshooting3 5*peedTiming & Test5

1# 1

#11&' ''$9&' Engine E?haust /as E/ !ifferential 6ressure ecirculation *ensor , -oltage Above !ifferential 6ressure , "ormal -oltage Above "ormal


" A

#11&# ''$9&# Engine E?haust /as E/ !ifferential 6ressure ecirculation *ensor , -oltage 0elo+ !ifferential 6ressure , "ormal -oltage 0elo+ "ormal


" A

1:8&$ Engine *peed , Abnormal requency3 6ulse 7idth3 or 6eriod

1:8&$ Engine *peed *ensor , Abnormal requency3 6ulse 7idth3 or 6eriod

#11&1' ''$9&1' Engine E?haust /as E/ !ifferential 6ressure ecirculation *ensor , Calibration !ifferential 6ressure , equired Calibration equired


#12&' Engine E?haust /as ''$%&' ecirculation E/ Temperature Temperature *ensor , Temperature , -oltage -oltage -oltage Above "ormal Above "ormal


" A

#12&# Engine E?haust /as ''$%&# ecirculation E/ Temperature Temperature *ensor , Temperature , -oltage -oltage -oltage 0elo+ "ormal 0elo+ "ormal


" A

##1&' Au?iliary Temperature >1 , -oltage Above

1$'%&' Au?iliary Temperature *ensor , -oltage Above


"ormal

"ormal

##1&# Au?iliary Temperature >1 , -oltage 0elo+ "ormal

1$'%&# Au?iliary Temperature *ensor , -oltage 0elo+ "ormal


##2&' '%$'&' Au?iliary Temperature Au?iliary Temperature >2 , -oltage Above *ensor >2 , -oltage Above "ormal "ormal


" A

##2&# '%$'&# Au?iliary Temperature Au?iliary Temperature >2 , -oltage 0elo+ *ensor >2 , -oltage 0elo+ "ormal "ormal


" A

:9&' 0ra
2:$&' *ervice 0ra
efer to the achine Troubleshooting " /uide A

:9&# 0ra
2:$&# *ervice 0ra

%2&1# 2#%&1# 6roprietary !ata @in< , 6roprietary CA" !ata *pecial 4nstruction @in<,*pecial 4nstruction

Troubleshooting3 5!ata @in< Configuration *tatus & Test5

" A

%2%& Engine *tart Enable !evice 1 , Current 0elo+ "ormal

2#19& Ether 4n=ection Control *olenoid , Current 0elo+ "ormal

Troubleshooting3 5Ether *tarting Aid & " Test5 A

%2%&% Engine *tart Enable !evice 1 , Current Above "ormal

2#19&% Ether 4n=ection Control *olenoid , Current Above "ormal

Troubleshooting3 5Ether *tarting Aid & " Test5 A

%'8&2 2%$&2 Calibration emory , 6rogrammed 6arameter Erratic3 4ntermittent3 or ault , Erratic3 4ncorrect 4ntermittent3 or 4ncorrect %'1&2 Calibration odule ,

2'&2 6ersonality odule ,

Troubleshooting3 5Configuration 6arameters5

2 9

Troubleshooting3 5EC *oft+are & 4nstall5

" A

Erratic3 4ntermittent3 or 4ncorrect

Erratic3 4ntermittent3 or 4ncorrect

%'9&11 2%1&11 Engine Timing *ensor , Troubleshooting3 5Timing & Calibrate5 Engine Timing ;ffset fault ;ther ailure ode

1# '

%'9&1' 2%1&1' Engine Timing *ensor , Engine Timing Calibration Troubleshooting3 5Timing & Calibrate5 Calibration equired , Calibration equired

1# '

%':&: 1:': "et+or< >1 , Abnormal Update ate

2#9&: *AE 1:': !ata @in< , Abnormal Update ate

Troubleshooting3 5!ata @in< & Test5

%':&1# 1:': "et+or< >1 , *pecial 4nstruction

2#9&1# *AE 1:': !ata @in< , *pecial 4nstruction


%1& 1& Engine 4n=ector Cylinder Cylinder >1 4n=ector , >81 , Current 0elo+ Current 0elo+ "ormal "ormal %1&% 1&% Engine 4n=ector Cylinder Cylinder >1 4n=ector , >81 , Current Above Current Above "ormal "ormal %2& 2& Engine 4n=ector Cylinder Cylinder >2 4n=ector , >82 , Current 0elo+ Current 0elo+ "ormal "ormal %2&% 2&% Engine 4n=ector Cylinder Cylinder >2 4n=ector , >82 , Current Above Current Above "ormal "ormal %'& '& Engine 4n=ector Cylinder Cylinder >' 4n=ector , >8' , Current 0elo+ Current 0elo+ "ormal "ormal %'&% '&% Engine 4n=ector Cylinder Cylinder >' 4n=ector , >8' , Current Above Current Above "ormal "ormal

Troubleshooting3 54n=ector *olenoid & Test5

11 1 1' :


11 1 1' :


11 2 1' :


11 2 1' :


11 ' 1' :


11 ' 1' :

%#& #& Engine 4n=ector Cylinder Cylinder ># 4n=ector , >8# , Current 0elo+ Current 0elo+ "ormal "ormal %#&% #&% Engine 4n=ector Cylinder Cylinder ># 4n=ector , >8# , Current Above Current Above "ormal "ormal %& & Engine 4n=ector Cylinder Cylinder > 4n=ector , >8 , Current 0elo+ Current 0elo+ "ormal "ormal %&% &% Engine 4n=ector Cylinder Cylinder > 4n=ector , >8 , Current Above Current Above "ormal "ormal %%& %& Engine 4n=ector Cylinder Cylinder >% 4n=ector , >8% , Current 0elo+ Current 0elo+ "ormal "ormal %%&% %&% Engine 4n=ector Cylinder Cylinder >% 4n=ector , >8% , Current Above Current Above "ormal "ormal


11 # 1' :


11 # 1' :


11  1' :


11  1' :


11 % 1' :


11 % 1' :

%9$&' ECU $ -olts !C *upply , -oltage Above "ormal

#1&' $ -olt !C *upply , -oltage Above "ormal

Troubleshooting3 5*ensor *upply & Test5

" A

%9$&# ECU $ -olts !C *upply , -oltage 0elo+ "ormal

#1&# $ -olt !C *upply , -oltage 0elo+ "ormal


" A

92'&$ '#2&$ Engine *peed *ensor *econdary Engine *peed " >2 , Abnormal *ensor , Abnormal Troubleshooting3 5*peedTiming & Test5 A requency3 6ulse 7idth3 requency3 6ulse 7idth3 or 6eriod or 6eriod 1892& Engine (Compression)

2''& Compression 0ra
Troubleshooting3 5etarder & Test5

" A

0ra1 , Current 0elo+ "ormal

@o+Bigh *olenoid >1 , Current 0elo+ "ormal

1892&% Engine (Compression) 0ra1 , Current Above "ormal

2''&% Compression 0ra1 , Current Above "ormal


" A

189'& 2'& Engine (Compression) Compression 0ra2 , ediumBigh *olenoid >1 Current 0elo+ "ormal , Current 0elo+ "ormal


" A

189'&% 2'&% Engine (Compression) Compression 0ra2 , ediumBigh *olenoid >1 Current Above "ormal , Current Above "ormal


" A

119%&' 29'$&' Engine Turbocharger 1 Turbocharger >1 Compressor 4nlet Compressor 4nlet 6ressure 6ressure , -oltage Above *ensor , -oltage Above "ormal "ormal


" A

119%&# 29'$&# Engine Turbocharger 1 Turbocharger >1 Compressor 4nlet Compressor 4nlet 6ressure 6ressure , -oltage 0elo+ *ensor , -oltage 0elo+ "ormal "ormal


" A

12'1&: 2'#$&: 1:': "et+or< >2 , *AE 1:': !ata @in< >2 , Abnormal Update ate Abnormal Update ate


12'1&1# 1:': "et+or< >2 , *pecial 4nstruction

2'#$&1# *AE 1:': !ata @in< >2 , *pecial 4nstruction


12'&: $%&: 1:': "et+or< >' , *AE 1:': !ata @in< Abnormal Update ate >',Abnormal Update ate


12'&1# 1:': "et+or< >' , *pecial 4nstruction

$%&1# *AE 1:': !ata @in< >', *pecial 4nstruction

1'#9& Engine uel 6ump

199:& uel ail >1 6ressure

Troubleshooting3 5!ata @in< & Test5 Troubleshooting3 5uel 4n=ection 6ump & " Test5 A

6ressuriing Assembly >1 , Current 0elo+ "ormal

-alve *olenoid , Current 0elo+ "ormal

1'#9&% Engine uel 6ump 6ressuriing Assembly >1 , Current Above "ormal

199:&% uel ail >1 6ressure Troubleshooting3 5uel 4n=ection 6ump & " -alve *olenoid , Current Test5 A Above "ormal

1'#$& Engine uel 6ump 6ressuriing Assembly >2 , Current 0elo+ "ormal

19$8& uel ail >2 6ressure Troubleshooting3 5uel 4n=ection 6ump & " -alve *olenoid , Current Test5 A 0elo+ "ormal

1'#$&% Engine uel 6ump 6ressuriing Assembly >2 , Current Above "ormal

19$8&% uel ail >2 6ressure Troubleshooting3 5uel 4n=ection 6ump & " -alve *olenoid , Current Test5 A Above "ormal

1'$&' Au?iliary Temperature >1 , -oltage Above "ormal

1$'%&' Au?iliary Temperature *ensor , -oltage Above "ormal


" A

1'$&# Au?iliary Temperature >1 , -oltage 0elo+ "ormal

1$'%&# Au?iliary Temperature *ensor , -oltage 0elo+ "ormal


" A

1'$9&' Au?iliary 6ressure >1 , -oltage Above "ormal

1$'&' Au?iliary 6ressure *ensor , -oltage Above "ormal


" A

1'$9&# Au?iliary 6ressure >1 , -oltage 0elo+ "ormal

1$'&# Au?iliary 6ressure *ensor , -oltage 0elo+ "ormal


" A

19%1&' '1'8&' Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid Tan< Catalyst eagent Tan< >1 @evel , -oltage Above @evel *ensor , -oltage "ormal Above "ormal

Troubleshooting3 5!E Tan< *ensor & Test5

19%1&# '1'8&# Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid Tan< Catalyst eagent Tan< >1 @evel , -oltage 0elo+ @evel *ensor , -oltage "ormal 0elo+ "ormal


2%'8&' ''92&' Engine Charge Air Engine Charge Air Cooler Cooler ;utlet >1 ;utlet Temperature Temperature , -oltage *ensor , -oltage Above Above "ormal "ormal


" A

2%'8&# ''92&# Engine Charge Air Engine Charge Air Cooler Cooler ;utlet >1 ;utlet Temperature Temperature , -oltage *ensor , -oltage 0elo+ 0elo+ "ormal "ormal


" A

29:1& Engine E?haust /as ecirculation (E/) -alve Control , Current 0elo+ "ormal

'#8& E/ -alve Control , Current 0elo+ "ormal

Troubleshooting3 5*olenoid -alve & Test5

" A

29:1&% Engine E?haust /as ecirculation (E/) -alve Control , Current Above "ormal

'#8&% E/ -alve Control , Current Above "ormal

Troubleshooting3 5*olenoid -alve & Test5

" A

2$1'& Engine Air *hutoff Command *tatus , Current 0elo+ "ormal

'2':& Air *hutoff elay , Current 0elo+ "ormal

Troubleshooting3 5Air *hutoff & Test5

" A

2$1'&% Engine Air *hutoff Command *tatus , Current Above "ormal

'2':&% Air *hutoff elay , Current Above "ormal

Troubleshooting3 5Air *hutoff & Test5

" A


1$ 2

2:#$&' 1:2#&' Engine 4nta
1:2#&# 4nta
Troubleshooting3 5*ensor *ignal

Actuation *ystem ;il *ystem ;il 6ressure 6ressure , -oltage 0elo+ *ensor , -oltage 0elo+ "ormal "ormal

(Analog3 Active) & Test5

2:#:& 1:22& Engine 4nta
1:22&9 4nta
2:8& Engine 4nta1 , Current 0elo+ "ormal

1:81& 4nta1 , Current 0elo+ "ormal

2:8&% Engine 4nta1 , Current Above "ormal

1:81&% 4nta1 , Current Above "ormal

2:8&9 1:81&9 Engine 4nta1 , Actuator >1 , "ot "ot esponding 6roperly esponding 6roperly 2:1& Engine 4nta2 , Current 0elo+ "ormal

1:82& 4nta2 , Current 0elo+ "ormal

2:1&% Engine 4nta2 , Current Above "ormal

1:82&% 4nta2 , Current Above "ormal

Troubleshooting3 5-ariable -alve Actuator esponse & Test5

1$ 2

Troubleshooting3 5-ariable -alve Actuator & Test5

11 1 19 :


11 1 19 :


11 1 19 :


11 2 19 :


11 2 19 :

2:1&9 1:82&9 Engine 4nta2 , Actuator >2 , "ot "ot esponding 6roperly esponding 6roperly 2:2& Engine 4nta' , Current 0elo+ "ormal

1:8'& 4nta' , Current 0elo+ "ormal

2:2&% Engine 4nta' , Current Above "ormal

1:8'&% 4nta' , Current Above "ormal

2:2&9 1:8'&9 Engine 4nta' , Actuator >' , "ot "ot esponding 6roperly esponding 6roperly 2:'& Engine 4nta# , Current 0elo+ "ormal

1:8#& 4nta# , Current 0elo+ "ormal

2:'&% Engine 4nta# , Current Above "ormal

1:8#&% 4nta# , Current Above "ormal

2:'&9 1:8#&9 Engine 4nta# , Actuator ># , "ot "ot esponding 6roperly esponding 6roperly 2:#& Engine 4nta , Current 0elo+ "ormal

1:8& 4nta , Current 0elo+ "ormal

2:#&% Engine 4nta , Current Above "ormal

1:8&% 4nta , Current Above "ormal

2:#&9 Engine 4nta , "ot

1:8&9 4nta , "ot esponding 6roperly


11 2 19 :


11 ' 19 :


11 ' 19 :


11 ' 19 :


11 # 19 :


11 # 19 :


11 # 19 :


11  19 :


11  19 :


11  19

esponding 6roperly

:

2:& Engine 4nta% , Current 0elo+ "ormal

1:8%& 4nta% , Current 0elo+ "ormal


11 % 19 :

2:&% Engine 4nta% , Current Above "ormal

1:8%&% 4nta% , Current Above "ormal


11 % 19 :

2:&9 1:8%&9 Engine 4nta% , Actuator >% , "ot "ot esponding 6roperly esponding 6roperly


11 % 19 :

'8'1&' '1'#&' Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid Tan< Catalyst eagent Tan< >1 Temperature , -oltage Temperature *ensor , Above "ormal -oltage Above "ormal


'8'1&# '1'#&# Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid Tan< Catalyst eagent Tan< >1 Temperature , -oltage Temperature *ensor , 0elo+ "ormal -oltage 0elo+ "ormal


'21%&11 '%&11 Aftertreatment >1 4nta1 4nta1 4nta1 4nta
Troubleshooting3 5*ensor (!ata @in< Type) & Test5

'22%&11 '%8:&11 Aftertreatment >1 ;utlet Aftertreatment >1 ;utlet ";? , ;ther ailure >1 ";? @evel *ensor , ode ;ther ailure ode


'%8:&12 '22%&12 Aftertreatment >1 ;utlet Aftertreatment >1 ;utlet >1 ";? @evel *ensor , ";? , ailure ailure


'#$&' '2#1&' Aftertreatment >1 E?haust E?haust /as /as Temperature >1 Temperature 1 , -oltage *ensor , -oltage Above Above "ormal "ormal


1$ 

'#$&# '2#1&# Aftertreatment >1 E?haust E?haust /as /as Temperature >1 Temperature 1 , -oltage *ensor , -oltage 0elo+ 0elo+ "ormal "ormal


1$ 

'2#2&' 6articulate Trap 4nta
2#2&' !6 >1 4nta

" A

'2#2&# 6articulate Trap 4nta
2#2&# !6 >1 4nta

" A

'21&2 2#$&2 6articulate Trap !6 >1 !ifferential !ifferential 6ressure , 6ressure *ensor , Erratic3 Erratic3 4ntermittent3 or 4ntermittent3 or 4ncorrect 4ncorrect


" A

'21&' 6articulate Trap !ifferential 6ressure , -oltage Above "ormal

2#$&' !6 >1 !ifferential 6ressure *ensor , -oltage Above "ormal


" A

'21&# 6articulate Trap !ifferential 6ressure , -oltage 0elo+ "ormal

2#$&# !6 >1 !ifferential 6ressure *ensor , -oltage 0elo+ "ormal


" A

'21&1' 6articulate Trap !ifferential 6ressure , ;ut of Calibration

2#$&1' !6 >1 !ifferential 6ressure *ensor , ;ut of Calibration


''$&' ''$&' Engine E?haust /as E/ 4nta

" A

''$&# ''$&# Engine E?haust /as E/ 4nta

" A

Troubleshooting3 5*ensor Calibration equired & Test5

1: 9

''$&1' Engine E?haust /as ecirculation 4nlet 6ressure , Calibration equired

''$&1' E/ 4nta
''$&21 Engine E?haust /as ''$&21 " ecirculation 4nlet E/ 4nta1 !iesel E?haust luid E?haust luid Controller , Controller , -oltage -oltage Above "ormal Above "ormal


''%8&# '$28&# Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid E?haust luid Controller , Controller , -oltage -oltage 0elo+ "ormal 0elo+ "ormal


''%8&12 '$28&12 Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid E?haust luid Controller , Controller , ailure ailure


''%1& Catalyst !osing Unit , Current 0elo+ "ormal

'$21& Aftertreatment >1 !iesel E?haust luid !osing Troubleshooting3 5*olenoid -alve & Test5 -alve Actuator , Current 0elo+ "ormal

''%1&% Catalyst !osing Unit , Current Above "ormal

'$21&% Aftertreatment >1 !iesel E?haust luid !osing Troubleshooting3 5*olenoid -alve & Test5 -alve Actuator , Current Above "ormal

''%1&9 Catalyst !osing Unit , "ot esponding 6roperly

'$21&9 Aftertreatment >1 !iesel E?haust luid !osing -alve Actuator , "ot esponding 6roperly

Troubleshooting3 5!E odule !oes "ot espond5

''%1&11 Catalyst !osing Unit , ;ther ailure ode

'$21&11 Aftertreatment >1 !iesel E?haust luid !osing -alve Actuator , ;ther ailure ode


''%1&1# Catalyst !osing Unit , *pecial 4nstruction

'$21&1# Aftertreatment >1 !iesel E?haust luid !osing -alve Actuator , *pecial 4nstruction


'12%& ''%'& Aftertreatment >1 *C Aftertreatment 1 !iesel Catalyst eagent Tan< >1 E?haust luid Tan< Troubleshooting3 5*olenoid -alve & Test5 Beater Coolant !iverter Beater , Current 0elo+ *olenoid , Current 0elo+ "ormal "ormal '12%&% ''%'&% Aftertreatment >1 *C Aftertreatment 1 !iesel Catalyst eagent Tan< >1 E?haust luid Tan< Troubleshooting3 5*olenoid -alve & Test5 Beater Coolant !iverter Beater , Current Above *olenoid , Current Above "ormal "ormal '12%&9 ''%'&9 Aftertreatment >1 *C Aftertreatment 1 !iesel Catalyst eagent Tan< >1 Troubleshooting3 5!E Temperature 4s E?haust luid Tan< Beater Coolant !iverter @o+5 Beater , "ot esponding *olenoid , "ot 6roperly esponding 6roperly '#9:& Aftertreatment >1 uel 6ressure Control ,

2#%1& Troubleshooting3 5*olenoid -alve & Test5 " A! uel 6ressure >1 A Control , Current 0elo+

Current 0elo+ "ormal

"ormal

'#9:&% Aftertreatment >1 uel 6ressure Control , Current Above "ormal

2#%1&% A! uel 6ressure >1 " Troubleshooting3 5*olenoid -alve & Test5 Control , Current Above A "ormal

'#$8&' Aftertreatment >1 uel 6ressure >1 , -oltage Above "ormal

2#%8&' A! uel 6ressure >1 *ensor , -oltage Above "ormal


" A

'#$8&# Aftertreatment >1 uel 6ressure >1 , -oltage 0elo+ "ormal

2#%8&# A! uel 6ressure >1 *ensor , -oltage 0elo+ "ormal


" A

'#$#& 2#%& Aftertreatment >1 Aftertreatment >1 4gnition " Troubleshooting3 5A! 4gnition & Test5 4gnition , Current 0elo+ Transformer 6rimary , A "ormal Current 0elo+ "ormal '#$#&% 2#%&% Aftertreatment >1 Aftertreatment >1 4gnition " Troubleshooting3 5A! 4gnition & Test5 4gnition , Current Above Transformer 6rimary , A "ormal Current Above "ormal '#$9& 2#$:& Aftertreatment >1 Air A! Air 6ressure Control Troubleshooting3 5A! Combustion Air " 6ressure Control , Actuator , Current 0elo+ & Test5 A Current 0elo+ "ormal "ormal '#$9&% 2#$:&% Aftertreatment >1 Air A! Air 6ressure Control Troubleshooting3 5A! Combustion Air " 6ressure Control , Actuator , Current Above & Test5 A Current Above "ormal "ormal '#$9&1' 2#$:&1' Aftertreatment >1 Air A! Air 6ressure Control Troubleshooting3 5A! Combustion Air 6ressure Control , ;ut of Actuator , ;ut of -alve & eplace5 Calibration Calibration '#$$&' 2#:8&' Aftertreatment >1 Air A! Air 6ressure Control Troubleshooting3 5A! Combustion Air " 6ressure Actuator Actuator 6osition *ensor , & Test5 A 6osition , -oltage Above -oltage Above "ormal "ormal

'#$$&# 2#:8&# Aftertreatment >1 Air A! Air 6ressure Control Troubleshooting3 5A! Combustion Air " 6ressure Actuator Actuator 6osition *ensor , & Test5 A 6osition , -oltage 0elo+ -oltage 0elo+ "ormal "ormal '8:&' *ensor *upply -oltage 1 , -oltage Above "ormal

2%2&'  -olt *ensor !C 6o+er 1 Troubleshooting3 5*ensor *upply & Test5 *upply , -oltage Above % "ormal

'8:&# *ensor *upply -oltage 1 , -oltage 0elo+ "ormal

2%2&#  -olt *ensor !C 6o+er 1 Troubleshooting3 5*ensor *upply & Test5 *upply , -oltage 0elo+ % "ormal

'18&' 21'1&' *ensor *upply -oltage  -olt *ensor !C 6o+er 1 Troubleshooting3 5*ensor *upply & Test5 2 , -oltage Above *upply >2 , -oltage Above % "ormal "ormal '18&# 21'1&# *ensor *upply -oltage  -olt *ensor !C 6o+er 1 Troubleshooting3 5*ensor *upply & Test5 2 , -oltage 0elo+ *upply >2 , -oltage 0elo+ % "ormal "ormal '11&11 '#$2&11 *ensor *upply -oltage *ensor *upply >' , ;ther ' , ;ther ailure ode ailure ode '1%&12 Catalyst eagent Concentration , ailure

'188&12 Aftertreatment >1 *C Catalyst Tan< eagent Duality *ensor , ailure

Troubleshooting3 5!E 6ump *ensor *upply & Test5


'%'&' 19$&' Engine 4nta1 Absolute 6ressure , *ensor , -oltage Above -oltage Above "ormal "ormal


1: 9

'%'&# 19$&# Engine 4nta1 Absolute 6ressure , *ensor , -oltage 0elo+ -oltage 0elo+ "ormal "ormal


1: 9

Troubleshooting3 5*ensor Calibration equired & Test5

1: 9

'%'&1' 19$&1' Engine 4nta1 Absolute 6ressure , *ensor , Calibration

Calibration equired

equired

'%'&21 19$&21 Engine 4nta1 Absolute 6ressure , A *ensor , !ata !rifted @o+ !ata !rifted @o+ '#%#&' '%8:&' !6 >1 4nta1 4nta

" A

'#%#&# '%8:&# !6 >1 4nta1 4nta

" A

'#%#&1' '%8:&1' !6 >1 4nta1 4nta

'%8:&21 '#%#&21 " !6 >1 4nta1 4nta1 Actuator >2 , Current 0elo+ "ormal

2%82& Cylinder >1 4n=ector Actuator >2 , Current 0elo+ "ormal


11 1 1' :

'%:&% Engine 4n=ector Cylinder >1 Actuator >2 , Current Above "ormal

2%82&% Cylinder >1 4n=ector Actuator >2 , Current Above "ormal


11 1 1' :

'%%8& Engine 4n=ector Cylinder >2 Actuator >2 , Current 0elo+ "ormal

2%8#& Cylinder >2 4n=ector Actuator >2 , Current 0elo+ "ormal


11 2 1' :

'%%8&% Engine 4n=ector Cylinder >2 Actuator >2 , Current Above "ormal

2%8#&% Cylinder >2 4n=ector Actuator >2 , Current Above "ormal


11 2 1' :

'%%1& Engine 4n=ector Cylinder

2%8%& Cylinder >' 4n=ector


11 '

>' Actuator >2 , Current 0elo+ "ormal

Actuator >2 , Current 0elo+ "ormal

1' :

'%%1&% Engine 4n=ector Cylinder >' Actuator >2 , Current Above "ormal

2%8%&% Cylinder >' 4n=ector Actuator >2 , Current Above "ormal


11 ' 1' :

'%%2& Engine 4n=ector Cylinder ># Actuator >2 , Current 0elo+ "ormal

2%8$& Cylinder ># 4n=ector Actuator >2 , Current 0elo+ "ormal


11 # 1' :

'%%2&% Engine 4n=ector Cylinder ># Actuator >2 , Current Above "ormal

2%8$&% Cylinder ># 4n=ector Actuator >2 , Current Above "ormal


11 # 1' :

'%%'& Engine 4n=ector Cylinder > Actuator >2 , Current 0elo+ "ormal

2%18& Cylinder > 4n=ector Actuator >2 , Current 0elo+ "ormal


11  1' :

'%%'&% Engine 4n=ector Cylinder > Actuator >2 , Current Above "ormal

2%18&% Cylinder > 4n=ector Actuator >2 , Current Above "ormal


11  1' :

'%%#& Engine 4n=ector Cylinder >% Actuator >2 , Current 0elo+ "ormal

2%12& Cylinder >% 4n=ector Actuator >2 , Current 0elo+ "ormal


11 % 1' :

'%%#&% Engine 4n=ector Cylinder >% Actuator >2 , Current Above "ormal

2%12&% Cylinder >% 4n=ector Actuator >2 , Current Above "ormal


11 % 1' :

The orced regeneration s+itch is '%:&2 installed and the disable regeneration '1$#&2 6articulate Trap s+itch is held for longer than 1 minute or !6 egeneration 4nhibit " egeneration 4nhibit the orced regeneration s+itch is !*T *+itch , Erratic3 A *+itch , Erratic3 installed and the disable regeneration 4ntermittent3 or 4ncorrect 4ntermittent3 or 4ncorrect input through the !atalin< is received for longer than 1 minute. '%:%&2 6articulate Trap

'1$'&2 The orced regeneration s+itch signal is !6 egeneration orce not recognied by the EC. The s+itch

egeneration orce may not be configured properly for the *+itch , Erratic3 *+itch , Erratic3 application or there is a problem +ith the 4ntermittent3 or 4ncorrect 4ntermittent3 or 4ncorrect module it is connected to. '%:9& 6articulate Trap @amp Command , Current 0elo+ "ormal

18:8& "A

" Troubleshooting3 54ndicator @amp & Test5 A

'%:9&% 6articulate Trap @amp Command , Current Above "ormal

18:8&% "A


'%:$& E?haust *ystem Bigh Temperature @amp Command , Current 0elo+ "ormal

18:1& "A


'%:$&% E?haust *ystem Bigh Temperature @amp Command , Current Above "ormal

18:1&% "A


'#:'&' '$'9&' Aftertreatment >1 Aftertreatment 1 *econdary Air 6ressure *econdary Air 6ressure , *ensor , -oltage Above -oltage Above "ormal "ormal


" A

'#:'&# '$'9&# Aftertreatment >1 Aftertreatment 1 *econdary Air 6ressure *econdary Air 6ressure , *ensor , -oltage 0elo+ -oltage 0elo+ "ormal "ormal


" A

'#:'&1' '$'9&1' Aftertreatment >1 Aftertreatment 1 *econdary Air 6ressure *econdary Air 6ressure , *ensor , Calibration Calibration equired equired


'$'9&21 '#:'&21 Aftertreatment 1 Aftertreatment >1 " Troubleshooting3 5*ensor *upply & Test5 *econdary Air 6ressure , *econdary Air 6ressure A !ata !rifted @o+ *ensor , !ata !rifted @o+ #899&' Aftertreatment >1 uel 6ressure >2 , -oltage Above "ormal

2#:9&' A! uel 6ressure >2 *ensor , -oltage Above "ormal


" A

#899&# Aftertreatment >1 uel 6ressure >2 , -oltage 0elo+ "ormal

2#:9&# A! uel 6ressure >2 *ensor , -oltage 0elo+ "ormal


" A

#212& 2:1& an !rive 0ypass Engine Cooling an Troubleshooting3 5Cooling an Control & " Command *tatus , *olenoid , Current 0elo+ Test5 A Current 0elo+ "ormal "ormal #212&% 2:1&% an !rive 0ypass Engine Cooling an Troubleshooting3 5Cooling an Control & " Command *tatus , *olenoid , Current Above Test5 A Current Above "ormal "ormal #212&1' an !rive 0ypass Command *tatus , ;ut of Calibration

11&1' Engine !emand an *ystem , ;ut of Calibration

Troubleshooting3 5Cooling an & Calibrate5

" A

#21#& #$& Engine an everse Engine an eversing Actuator , Current 0elo+ *olenoid , Current 0elo+ "ormal "ormal


#21#&% #$&% Engine an everse Engine an eversing Actuator , Current Above *olenoid , Current Above "ormal "ormal


#21&' 2%9&' /round&@evel *hutdo+n emote *hutdo+n 4nput , Activated , -oltage -oltage Above "ormal Above "ormal

Troubleshooting3 5*hutdo+n (/round " @evel) & Test5 A

#21&# 2%9&# /round&@evel *hutdo+n emote *hutdo+n 4nput , Activated , -oltage -oltage 0elo+ "ormal

Troubleshooting3 5*hutdo+n (/round " @evel) & Test5 A

0elo+ "ormal #2%& '1$8& Aftertreatment >1 Aftertreatment >1 4gnition " Transformer *econdary Troubleshooting3 5A! 4gnition & Test5 Transformer *econdary , A ;utput , Current 0elo+ Current 0elo+ "ormal "ormal #'81&' '1$2&' Aftertreatment >1 uel Aftertreatment >1 uel 4n=ector >1 Beater 4n=ector >1 Beater , Control , -oltage Above -oltage Above "ormal "ormal

Troubleshooting3 5A! "ole Beater & " Test5 A

#'81&# Aftertreatment >1 uel 4n=ector >1 Beater Control , -oltage 0elo+ "ormal

Troubleshooting3 5A! "ole Beater & " Test5 A

'1$2&# Aftertreatment >1 uel 4n=ector >1 Beater , -oltage 0elo+ "ormal

#'81& '1$2& Aftertreatment >1 uel Aftertreatment >1 uel " 4n=ector >1 Beater Troubleshooting3 5*olenoid -alve & Test5 4n=ector >1 Beater , A Control , Current 0elo+ Current 0elo+ "ormal "ormal #'81&% '1$2&% Aftertreatment >1 uel Aftertreatment >1 uel " 4n=ector >1 Beater Troubleshooting3 5*olenoid -alve & Test5 4n=ector >1 Beater , A Control , Current Above Current Above "ormal "ormal #''#&' '8:8&' Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid !oser !osing eagent 6ressure Absolute 6ressure , *ensor , -oltage Above -oltage Above "ormal "ormal

Troubleshooting3 5!E 6ump 6ressure *ensor & Test5

#''#&# '8:8&# Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid !oser !osing eagent 6ressure Absolute 6ressure , *ensor , -oltage 0elo+ -oltage 0elo+ "ormal "ormal

Troubleshooting3 5!E 6ump 6ressure *ensor & Test5

#''#&9 '8:8&9 Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid !oser !osing eagent 6ressure Absolute 6ressure , "ot *ensor , "ot esponding

Troubleshooting3 5!E 6ressure !oes "ot espond5

esponding 6roperly

6roperly

#''9&$ '8:%&$ Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid !osing !osing eagent Troubleshooting3 5!E 6ump & eplace5 Temperature , Abnormal Temperature >1 *ensor , requency3 6ulse 7idth3 Abnormal requency3 or 6eriod 6ulse 7idth3 or 6eriod #'#& '118& Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater 1 , Current 0elo+ Beater >1 , Current 0elo+ "ormal "ormal

Troubleshooting3 5!E @ine Beater & Test5

#'#&% '118&% Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater 1 , Current Above Beater >1 , Current Above "ormal "ormal


#'& '111& Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater 2 , Current 0elo+ Beater >2 , Current 0elo+ "ormal "ormal


#'&% '111&% Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater 2 , Current Above Beater >2 , Current Above "ormal "ormal


#'%& '112& Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater ' , Current 0elo+ Beater >' , Current 0elo+ "ormal "ormal


#'%&% '112&% Aftertreatment 1 !iesel Aftertreatment >1 *C E?haust luid @ine Catalyst eagent @ine Beater ', Current Above Beater >' , Current Above "ormal "ormal


#'%8&' Aftertreatment >1 *C Catalyst 4nta
'18&' Aftertreatment >1 *C Catalyst 4nta

Temperature , -oltage Above "ormal

Temperature *ensor , -oltage Above "ormal

#'%8&# '18&# Aftertreatment >1 *C Aftertreatment >1 *C Catalyst 4nta

#'9#& '11$& Aftertreatment >1 !iesel Aftertreatment >1 *C E?haust luid 6ump Catalyst eagent 6ump otor *peed , Current otor *peed *ensor , 0elo+ "ormal Current 0elo+ "ormal

Troubleshooting3 5!E 6ump otor & Test5

#'9#&% '11$&% Aftertreatment >1 !iesel Aftertreatment >1 *C E?haust luid 6ump Catalyst eagent 6ump otor *peed , Current otor *peed *ensor , Above "ormal Current Above "ormal

Troubleshooting3 5!E 6ump otor & Test5

#'9#&$ '11$&$ Aftertreatment >1 !iesel Aftertreatment >1 *C E?haust luid 6ump Catalyst eagent 6ump Troubleshooting3 5!E 6ump & eplace5 otor *peed , Abnormal otor *peed *ensor , requency3 6ulse 7idth3 Abnormal requency3 or 6eriod 6ulse 7idth3 or 6eriod #'9%& '$%2& Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid eturn E?haust luid eturn -alve , Current 0elo+ -alve *olenoid , Current "ormal 0elo+ "ormal

Troubleshooting3 5!E eturn -alve & Test5

#'9%&% '$%2&% Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid eturn E?haust luid eturn -alve , Current Above -alve *olenoid , Current "ormal Above "ormal

Troubleshooting3 5!E eturn -alve & Test5

#'9%&9 '$%2&9 Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid eturn E?haust luid eturn Troubleshooting3 5!E 6ump & eplace5 -alve , "ot esponding -alve *olenoid , "ot 6roperly esponding 6roperly 29%& Engine E?haust

'#8:& Troubleshooting3 5*olenoid -alve & Test5 " Engine E?haust anifold

anifold 0an< >1 lo+ 0an< >1 lo+ 0alance 0alance -alve Actuator -alve *olenoid , Current Control , Current 0elo+ 0elo+ "ormal "ormal

A

29%&% '#8:&% Engine E?haust Engine E?haust anifold anifold 0an< >1 lo+ " 0an< >1 lo+ 0alance Troubleshooting3 5*olenoid -alve & Test5 0alance -alve Actuator A -alve *olenoid , Current Control , Current Above Above "ormal "ormal #2'& '#29& Aftertreatment >1 uel Aftertreatment uel 6ump " Troubleshooting3 5*olenoid -alve & Test5 6ump elay Control , elay , Current 0elo+ A Current 0elo+ "ormal "ormal #2'&% '#29&% Aftertreatment >1 uel Aftertreatment uel 6ump " Troubleshooting3 5*olenoid -alve & Test5 6ump elay Control , elay , Current Above A Current Above "ormal "ormal #2#& '#1'& Aftertreatment >1 uel A! uel lo+ !iverter " lo+ !iverter -alve Troubleshooting3 5*olenoid -alve & Test5 Actuator , Current 0elo+ A Control , Current 0elo+ "ormal "ormal #2#&% '#1'&% Aftertreatment >1 uel A! uel lo+ !iverter " lo+ !iverter -alve Troubleshooting3 5*olenoid -alve & Test5 Actuator , Current Above A Control , Current Above "ormal "ormal #2& '':1& Aftertreatment >1 uel A! uel 6ressure >2 " 6ressure >2 Actuator Troubleshooting3 5*olenoid -alve & Test5 Control Actuator , Current A Control , Current 0elo+ 0elo+ "ormal "ormal #2&% '':1&% Aftertreatment >1 uel A! uel 6ressure >2 " 6ressure >2 Actuator Troubleshooting3 5*olenoid -alve & Test5 Control Actuator , Current A Control , Current Above Above "ormal "ormal #:1& '$22& Aftertreatment >1 !E Aftertreatment >1 !iesel

Troubleshooting3 5!E @ine Beater &

@ine Beater elay , Current 0elo+ "ormal

E?haust luid @ine Beater elay , Current 0elo+ "ormal

Test5

'$22&% #:1&% Aftertreatment >1 !iesel Aftertreatment >1 !E Troubleshooting3 5!E @ine Beater & E?haust luid @ine Beater @ine Beater elay , Test5 elay , Current Above Current Above "ormal "ormal '#%$&2 Aftertreatment >1 4dentification "umber odule , Erratic3 4ntermittent3 or 4ncorrect

Troubleshooting3 5Aftertreatment 4dentification odule & Test5

" A

'#%$&$ 9%&$ Aftertreatment >1 Aftertreatment >1 4dentification "umber 4dentification , Abnormal odule , Abnormal requency3 6ulse 7idth3 requency3 6ulse 7idth3 or 6eriod or 6eriod

Troubleshooting3 5Aftertreatment 4dentification odule & Test5

" A

9%&2 Aftertreatment >1 4dentification , Erratic3 4ntermittent3 or 4ncorrect

9%&1# Aftertreatment >1 4dentification , *pecial 4nstruction

'#%$&1# Aftertreatment >1 4dentification "umber odule , *pecial 4nstruction

Troubleshooting3 5!ata @in< Configuration *tatus & Test5

" A

9$&' Engine uel !elivery Absolute 6ressure , -oltage Above "ormal

2$:&' uel 6ressure *ensor & 0efore uel ilter , -oltage Above "ormal


" A

9$&# Engine uel !elivery Absolute 6ressure , -oltage 0elo+ "ormal

2$:&# uel 6ressure *ensor & 0efore uel ilter , -oltage 0elo+ "ormal


" A

9$&21 2$:&21 Engine uel !elivery uel 6ressure *ensor & " Troubleshooting3 5*ensor *upply & Test5 Absolute 6ressure , !ata 0efore uel ilter , !ata A !rifted @o+ !rifted @o+ $8&' #%8&' Engine iltered uel uel 6ressure *ensor & !elivery Absolute After uel ilter , -oltage 6ressure , -oltage Above


" A

"ormal

Above "ormal

$8&# #%8&# Engine iltered uel uel 6ressure *ensor & !elivery Absolute After uel ilter , -oltage 6ressure , -oltage 0elo+ 0elo+ "ormal "ormal


" A

" A

$8&21 Engine iltered uel !elivery Absolute 6ressure , !ata !rifted @o+

#%8&21 uel 6ressure *ensor & After uel ilter , !ata !rifted @o+


9$&11 Aftertreatment >1 4nta
'%21&11 Engine E?haust ";? @evel *ensor 6o+er *upply , ;ther ailure ode


9:&11 '%1:&11 Aftertreatment >1 ;utlet Aftertreatment >1 ;utlet /as *ensor 6o+er >1 ";? @evel *ensor *upply , ;ther ailure 6o+er *upply , ;ther ode ailure ode


:%& '$'$& Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid Control E?haust luid !osing Troubleshooting3 5*olenoid -alve & Test5 odule elay Control , Control odule elay , Current 0elo+ "ormal Current 0elo+ "ormal :%&% '$'$&% Aftertreatment 1 !iesel Aftertreatment >1 !iesel E?haust luid Control E?haust luid !osing Troubleshooting3 5*olenoid -alve & Test5 odule elay Control , Control odule elay , Current Above "ormal Current Above "ormal :%%& ':%& Aftertreatment 1 !iesel Aftertreatment >1 !iesel Troubleshooting3 5!E Control odule E?haust luid Control E?haust luid Control 6o+er & Test5 odule 6o+er *upply , odule 6o+er *upply >1 , Current 0elo+ "ormal Current 0elo+ "ormal :%%&% ':%&% Troubleshooting3 5!E Control odule Aftertreatment 1 !iesel Aftertreatment >1 !iesel 6o+er & Test5 E?haust luid Control E?haust luid Control odule 6o+er *upply , odule 6o+er *upply >1 ,

Current Above "ormal

Current Above "ormal

%'8:&% ':%%&% Aftertreatment >1 !iesel Aftertreatment >1 !iesel E?haust luid Control E?haust luid Control odule 6o+er *upply odule 6o+er *upply >2 , >2 , Current Above Current Above "ormal "ormal

Monday, September 23, 2013 C13, C15, and C18 Engines/ E+ent Codes

E+ent Codes Cross-e$erence .n$ormation $or E+ent Codes Table 1 is a list of the event codes for the engine. The event codes are cross&referenced +ith the appropriate procedure that can be used to troubleshoot the code. Event codes are generated +hen abnormal operating conditions e?ist. A further e?planation of event codes and the engine monitoring system are described after Table 1. !ote" A requirement for all troubleshooting is that the troubleshooting is based on active andor passive diagnostic trouble codes. !o not troubleshoot based on flash codes alone. Table 1 Diagnostic Troube Codes

%1&3& Code and Description

CD# Code and Description

Troubes'ooting (rocedure

) as ' Co de

s

"A

E2% (1) User !efined *hutdo+n

Troubleshooting3 5Engine *hutdo+n ;ccurrence5

" A

"A

E2% (2) User !efined *hutdo+n


" A

"A

E2% (') User !efined *hutdo+n


" A

"A

E2%$ (') Une?pected Engine *hutdo+n


" A

"A

E%' (') @o+ Engine Coolant lo+

Troubleshooting3 5@o+ Engine Coolant lo+5

" A

"A

E1219 (') !elayed Engine *hutdo+n ;verride

The 5!elayed Engine *hutdo+n5 has been overridden. The engine +ill shut do+n3 no troubleshooting required.

" A

:9&1 E2'2 (1) Troubleshooting3 5uel 7ater *eparator Bas " 7ater 4n uel 4ndicator , Bigh uel7ater 7ater5 A Bigh & least severe (1) *eparator 7ater @evel :9&1% E2'2 (2) 7ater 4n uel 4ndicator , Troubleshooting3 5uel 7ater *eparator Bas " Bigh uel7ater Bigh & moderate 7ater5 A *eparator 7ater @evel severity (2) 188&19 Engine ;il 6ressure , @o+ & least severe (1)

E'%8 (1) @o+ Engine ;il 6ressure

Troubleshooting3 5;il 6ressure 4s @o+5

1 9

188&1$ E'%8 (2) Engine ;il 6ressure , @o+ Engine ;il @o+ & moderate severity 6ressure (2)


1 9

188&1 Engine ;il 6ressure , @o+ & most severe (')


1 9

E'%8 (') @o+ Engine ;il 6ressure

181&1 Engine Cran
E18'% (1) Bigh Cran
Troubleshooting3 5Cran
" A

181&1% Engine Cran
E18'% (2) Bigh Cran
Troubleshooting3 5Cran
" A

182&1$ E18# (2) Engine 4nta1 6ressure , @o+ & 6ressure 4s @o+5 6ressure moderate severity (2)

1' 

18&1 E': (1) Engine 4nta1 Temperature , Bigh & Temperature 4s Bigh5 Air Temperature least severe (1)

1' '

18&1% E': (2) Engine 4nta1 Temperature , Bigh & Temperature 4s Bigh5 Air Temperature moderate severity (2)

1' '

18&8 E': (') Engine 4nta1 Temperature , Bigh & Temperature 4s Bigh5 Air Temperature most severe (')

" A

189&1 Engine Air ilter 1 !ifferential 6ressure , Bigh & least severe (1)

E$' (1) Bigh Air 4nlet >1 !ifferential 6ressure

Troubleshooting3 54nlet Air 4s estricted5

" A

189&1% Engine Air ilter 1 !ifferential 6ressure , Bigh & moderate severity (2)

E$' (2) Bigh Air 4nlet >1 !ifferential 6ressure

Troubleshooting3 54nlet Air 4s estricted5

" A

118&1 Engine Coolant Temperature , Bigh & least severe (1)

E'%1 (1) Troubleshooting3 5Coolant Temperature 4s Bigh Engine Coolant Bigh5 Temperature

1% $

118&1% Engine Coolant

E'%1 (2) Troubleshooting3 5Coolant Temperature 4s Bigh Engine Coolant Bigh5

1% $

Temperature , Bigh & moderate severity (2)

Temperature

118&8 Engine Coolant Temperature , Bigh & most severe (')

E'%1 (') Troubleshooting3 5Coolant Temperature 4s Bigh Engine Coolant Bigh5 Temperature

118&19 Engine Coolant Temperature , @o+ & least severe (1)

E1:: (1) @o+ Coolant Temperature

" A

Troubleshooting3 5Coolant Temperature 4s @o+5

111&19 E21#' (1) Engine Coolant @evel , @o+ Engine Coolant @o+ & least severe (1) @evel

Troubleshooting3 5Coolant @evel 4s @o+5

" A

111&1$ E21#' (2) Engine Coolant @evel , @o+ Engine Coolant @o+ & moderate severity @evel (2)


" A

111&1 E21#' (') Engine Coolant @evel , @o+ Engine Coolant @o+ & most severe (') @evel


" A

Troubleshooting3 54dle *peed is Bigh5

" A

1%$&'1 0attery 6otential  6o+er 4nput >1

E##1 (1) 4dle Elevated to 4ncrease 0attery -oltage

19#&1 E'%' (1) Engine uel Bigh uel *upply Temperature 1 , Bigh & Temperature least severe (1)

Troubleshooting3 5uel Temperature 4s Bigh5

19#&1% E'%' (2) Engine uel Bigh uel *upply Temperature 1 , Bigh & Temperature moderate severity (2)

" Troubleshooting3 5uel Temperature 4s Bigh5 A

19#&8 E'%' (') Engine uel Bigh uel *upply Temperature 1 , Bigh & Temperature most severe (')

" Troubleshooting3 5uel Temperature 4s Bigh5 A

1:8&1 Engine *peed , Bigh &

E'%2 (1) Engine ;verspeed

Troubleshooting3 5Engine ;verspeeds5

1% 

1# 1

least severe (1) 1:8&8 Engine *peed , Bigh & most severe (')

E'%2 (') Engine ;verspeed

Troubleshooting3 5Engine ;verspeeds5

2#9&1' Engine Total Bours of ;peration , ;ut of Calibration

E$%1 (1) Cloc< anual Alignment equired

Use Cat ET to synchronie the EC hour meters. At the top menu3 clic< on 5*ervice53 and 5*ynchronie *ervice Bour eters5 from the drop&do+n menu. "e?t3 clic< the " 5*ynchronie5 button to synchronie all the A service hour meters on the machine. A pop&up dialog bo? +ill inform you of a successful synchroniation of each EC.

#11&1 Engine E?haust /as ecirculation !ifferential 6ressure , Bigh & least severe (1)

E18:# (1) Troubleshooting3 5";? eduction *ystem Bigh E/ !ifferential ("*) & Test5 6ressure

" A

#11&19 Engine E?haust /as ecirculation !ifferential 6ressure , @o+ & least severe (1)

E18:' (1) Troubleshooting3 5";? eduction *ystem @o+ E/ !ifferential ("*) & Test5 6ressure

" A

#12&1 Engine E?haust /as ecirculation Temperature , Bigh & least severe (1)

E18:2 (1) Bigh E/ Temperature

Troubleshooting3 5"* E?haust /as Temperature 4s Bigh5

" A

#12&1% Engine E?haust /as ecirculation Temperature , Bigh & moderate severity (2)

E18:2 (2) Bigh E/ Temperature

Troubleshooting3 5"* E?haust /as Temperature 4s Bigh5

" A

##1&1 E## (1) Au?iliary Temperature 1 Bigh Au?iliary , Bigh & least severe (1) Temperature

1# 1

Troubleshooting3 5*ymptom Troubleshooting5 " The troubleshooting procedure +ill depend A on the symptoms.

##1&1% E## (2) Au?iliary Temperature 1 Bigh Au?iliary , Bigh & moderate Temperature severity (2)


##1&8 E## (') Au?iliary Temperature 1 Bigh Au?iliary , @o+ & most severe (') Temperature


:'&'1 E1191 (1) Engine 4dle *hutdo+n Troubleshooting3 5Engine *hutdo+n 7hile " Engine 4dle *hutdo+n has *hutdo+n Engine , 4dling5 A ;ccurred @o+ & most severe (') :#&'1 Engine 4dle *hutdo+n !river Alert ode

E1192 (2) Troubleshooting3 5Engine *hutdo+n 7hile " Engine 4dle *hutdo+n 4dling5 A 6ending

:#&'1 Engine 4dle *hutdo+n !river Alert ode

E1192 (') Troubleshooting3 5Engine *hutdo+n 7hile " Engine 4dle *hutdo+n 4dling5 A 6ending

1'$9&1 E##' (1) Au?iliary 6ressure >1 , Bigh Au?iliary @o+ & most severe (') 6ressure


1'$9&1% E##' (2) Au?iliary 6ressure >1 , Bigh Au?iliary Erratic3 4ntermittent3 or 6ressure 4ncorrect


1'$9&1 E##' (') Au?iliary 6ressure >1 , Bigh Au?iliary -oltage Above "ormal 6ressure


1%%#&'1 E22 (2) Engine Automatic *tart Engine ;vercran< ailed

Troubleshooting3 5Engine ;vercran< ;ccurrence5

19%1&19 Aftertreatment 1 !iesel E?haust luid Tan< @evel , @o+ & least severe (1)

E:# (1) @o+ Aftertreatment >1 Troubleshooting3 5!E Tan< @evel 4s @o+5 *C Catalyst eagent Tan< >1 @evel

19%1&1$ Aftertreatment 1 !iesel E?haust luid Tan< @evel , @o+ & moderate severity (2)

E:# (2) @o+ Aftertreatment >1 Troubleshooting3 5!E Tan< @evel 4s @o+5 *C Catalyst eagent Tan< >1 @evel

19%1&1 Aftertreatment 1 !iesel E?haust luid Tan< @evel , @o+ & most severe (')

E:# (') @o+ Aftertreatment >1 Troubleshooting3 5!E Tan< @evel 4s @o+5 *C Catalyst eagent Tan< >1 @evel

2%:&1 Engine E?haust /as E18:% (1) Troubleshooting3 5";? eduction *ystem ecirculation (E/) Bigh E/ ass lo+ ("*) & Test5 ass lo+ ate , Bigh & ate least severe (1)

" A

2%:&19 Engine E?haust /as E18: (1) Troubleshooting3 5";? eduction *ystem ecirculation (E/) @o+ E/ ass lo+ ("*) & Test5 ass lo+ ate , @o+ & ate least severe (1)

" A

2:#$&9 Engine 4nta
E1181 (2) 4nta1 esponse & Test5 "ot esponding to Command

2:#$&19 Engine 4nta
E#$$ (2)

'8'1&9 Aftertreatment 1 !iesel E?haust luid Tan< Temperature , "ot esponding 6roperly

E1##1 (2) Aftertreatment >1 !iesel E?haust luid Troubleshooting3 5!E Temperature 4s @o+5 Tan< Temperature "ot esponding

'8'1&1% Aftertreatment 1 !iesel E?haust luid Tan< Temperature , Bigh & moderate severity (2)

E:%8 (2) Bigh Aftertreatment >1 Troubleshooting3 5!E Tan< Temperature 4s *C Catalyst eagent Bigh5 Tan< >1 Temperature


'8'1&1$ Aftertreatment 1 !iesel E?haust luid Tan< Temperature , @o+ & moderate severity (2)

E1':$ (2) @o+ Aftertreatment >1 Troubleshooting3 5!E Temperature 4s @o+5 *C Catalyst eagent Tan< >1 Temperature

'21%&9 E1#'1 (2) Aftertreatment >1 4nta1 4nta1 4nta1 Troubleshooting3 5Clean Emissions odule ;2 , Bigh & moderate 4nta1 ;utlet Aftertreatment >1 Troubleshooting3 5";? *ensor & Test5 ";? , "ot esponding ;utlet >1 ";? @evel 6roperly '229&1% E1#8$ (2) Aftertreatment >1 ;utletBigh Aftertreatment >1 Troubleshooting3 5Clean Emissions odule ;2 , Bigh & moderate ;utlet ;2 Bas Bigh ;?ygen @evel5 severity (2) Concentration '2#2&1 E188$ (1) 6articulate Trap 4nta1 4nta
Troubleshooting3 5!iesel 6articulate ilter Temperature 4s Bigh5

" A

'2#2&1% E188$ (2) 6articulate Trap 4nta1 4nta
Troubleshooting3 5!iesel 6articulate ilter Temperature 4s Bigh5

" A

'2#2&1$ E181# (2) 6articulate Trap 4nta1 4nta
Troubleshooting3 5!iesel 6articulate ilter Temperature 4s @o+5

" A

''%2&1# Aftertreatment 1 !iesel E?haust luid !osing Unit 4nput @ines , *pecial 4nstruction

E11# (1) Aftertreatment >1 !iesel E?haust luid !osing Unit 4nput @ines "ot 6urged

Troubleshooting3 5!E !oes "ot 6urge5

'#9'&'1

E182 (2)

Troubleshooting3 5A! ailed to 4gnite5

"

Aftertreatment >1 ailedAftertreatment >1 to 4gnite ailed to 4gnite

A

'#9#&1# E182% (1) Aftertreatment >1 @oss " Aftertreatment >1 @oss Troubleshooting3 5A! @oss of Combustion5 of Combustion , *pecial A of Combustion 4nstruction '#9#&'1 E182% (2) " Aftertreatment >1 @oss Aftertreatment >1 @oss Troubleshooting3 5A! @oss of Combustion5 A of Combustion of Combustion '#$8&1 E188 (1) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s Bigh Aftertreatment >1 6ressure >1 , Bigh & Bigh5 uel 6ressure >1 least severe (1)

" A

'#$8&1% E188 (2) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s Bigh Aftertreatment >1 6ressure >1 , Bigh & Bigh5 uel 6ressure >1 moderate severity (2)

" A

'#$8&19 E182 (1) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s @o+ Aftertreatment >1 6ressure >1 , @o+ & least @o+5 uel 6ressure >1 severe (1)

" A

'#$8&1$ E182 (2) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s @o+ Aftertreatment >1 6ressure >1 , @o+ & @o+5 uel 6ressure >1 moderate severity (2)

" A

'#$'&11 Aftertreatment >1 egeneration *tatus , ;ther ailure ode

E1'8 (1) 4nitial Assembly Aftertreatment >1 6rocedure equired

'#$9&9 Aftertreatment >1 Air 6ressure Control , "ot esponding 6roperly

E18#1 (1) A! Air 6ressure Troubleshooting3 5A! Combustion Air & Control Actuator "ot Test5 esponding to Command

Troubleshooting3 5A! 4s !isabled5

E1'% (2) '1%&1% Aftertreatment 1 Catalyst eagent Troubleshooting3 5!E Concentration 4s !iesel E?haust luid Concentration , Bigh & 4ncorrect5 Concentration , Bigh & moderate severity (2) moderate severity (2)

'1%&1$ Catalyst eagent Concentration , @o+ & moderate severity (2)

E1'%# (2) Aftertreatment 1 Troubleshooting3 5!E Concentration 4s !iesel E?haust luid 4ncorrect5 Concentration , @o+ & moderate severity (2)

''8&'1 E18#8 (2) Aftertreatment >1 A! anually egeneration anually !isabled !isabled


" A

'%8:&1 !6 >1 4nta
E11% (1) Bigh !6 >1 4nta
Troubleshooting3 5!iesel 6articulate ilter Bas Bigh 4nlet 6ressure5

" A

'%8:&19 !6 >1 4nta
E11# (1) @o+ !6 >1 4nta
Troubleshooting3 5!iesel 6articulate ilter Bas @o+ 4nlet 6ressure5

'%8:&1$ !6 >1 4nta
E11# (2) @o+ !6 >1 4nta
Troubleshooting3 5!iesel 6articulate ilter Bas @o+ 4nlet 6ressure5

'%1%&1 !6 Active egeneration 4nhibited !ue to Engine "ot 7armed Up , Bigh & least severe (1)

E1'88 (1) Aftertreatment egeneration Cannot Troubleshooting3 5A! 4s !isabled5 *tart !ue to @o+ Engine Temperature

'98'&'1 6articulate Trap Active egeneration 4nhibited !ue to 4nhibit *+itch

E::' (2) !6 Active Troubleshooting3 5A! 4s !isabled5 egeneration 4nhibited !ue to 4nhibit *+itch

'911&'1 6articulate Trap Active egeneration 4nhibited !ue to @o+ E?haust /as Temperature

E:' (2) Aftertreatment 4nsufficient Temperature to Complete egeneration

" A

" A

" Troubleshooting3 5A! Temperature 4s @o+5 A

'912&1 E1'81 (1) Troubleshooting3 5A! 4s !isabled5 !6 Active Aftertreatment egeneration 4nhibited egeneration Cannot

!ue to *ystem ault Active , Bigh & least severe (1)

*tart !ue to *ystem ault

'91#&'1 6articulate Trap Active egeneration 4nhibited !ue to Temporary *ystem @oc
E::2 (') !6 Active Troubleshooting3 5!iesel 6articulate ilter egeneration 4nhibited Collects E?cessive *oot5 !ue to Temporary *ystem @oc
" A

'91&'1 6articulate Trap Active egeneration 4nhibited !ue to 6ermanent *ystem @oc
E::1 (') !6 Active Troubleshooting3 5!iesel 6articulate ilter egeneration 4nhibited Collects E?cessive *oot5 !ue to 6ermanent *ystem @oc
" A

'91%&'1 !6 Active egeneration 4nhibited !ue to Engine "ot 7armed Up

E1'88 (2) Aftertreatment egeneration Cannot Troubleshooting3 5A! 4s !isabled5 *tart !ue to @o+ Engine Temperature

" A

'91:&1% E:: (2) 6articulate Trap >1 *oot Bigh !6 >1 *oot @oad 6ercent , Bigh & @oading moderate severity (2)

Troubleshooting3 5!iesel 6articulate ilter Collects E?cessive *oot5

" A

'91:&8 E:: (') 6articulate Trap >1 *oot Bigh !6 >1 *oot @oad 6ercent , Bigh & @oading most severe (')

Troubleshooting3 5!iesel 6articulate ilter Collects E?cessive *oot5

" A

'928&1 E::9 (1) 6articulate Trap >1 Ash Bigh !6 >1 Ash @oad 6ercent , Bigh & @oading least severe (1)

Troubleshooting3 5!iesel 6articulate ilter Bas Bigh Ash @oad5

" A

'928&1% E::9 (2) 6articulate Trap >1 Ash Bigh !6 >1 Ash @oad 6ercent , Bigh & @oading moderate severity (2)

Troubleshooting3 5!iesel 6articulate ilter Bas Bigh Ash @oad5

" A

'98&1 !6 >1 Conditions "ot et for Active egeneration , Bigh & least severe (1)

E1'82 (1) Aftertreatment egeneration Cannot Troubleshooting3 5A! 4s !isabled5 *tart !ue to Conditions "ot et

" A

'98&'1 E12': (1) !6 >1 Conditions "ot !6 >1 Conditions et for Active "ot et for Active egeneration egeneration


" A

'98&19 E12': (2) !6 >1 Conditions "ot !6 >1 Conditions et for Active "ot et for Active egeneration , @o+ & egeneration least severe (1)


" A

'98&1$ E12': (') !6 >1 Conditions "ot !6 >1 Conditions et for Active "ot et for Active egeneration , @o+ & egeneration moderate severity (2)


" A

'$'9&19 E1198 (1) Aftertreatment 1 Troubleshooting3 5A! Combustion *upply " @o+ Aftertreatment >1 *econdary Air 6ressure , Air 6ressure 4s @o+5 A *econdary Air 6ressure @o+ & least severe (1) #899&1 E181 (1) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s Bigh Aftertreatment >1 6ressure >2 , Bigh & Bigh5 uel 6ressure >2 least severe (1)

" A

#899&1% E181 (2) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s Bigh Aftertreatment >1 6ressure >2 , Bigh & Bigh5 uel 6ressure >2 moderate severity (2)

" A

#899&19 E18' (1) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s @o+ Aftertreatment >1 6ressure >2 , @o+ & least @o+5 uel 6ressure >2 severe (1)

" A

#899&1$ E18' (2) Aftertreatment >1 uel Troubleshooting3 5A! uel 6ressure 4s @o+ Aftertreatment >1 6ressure >2 , @o+ & @o+5 uel 6ressure >2 moderate severity (2)

" A

#21&'1 /round&@evel *hutdo+n Activated

E%9$ (1) /round @evel *hutdo+n

Troubleshooting3 5*hutdo+n (/round @evel) " & Test5 A

#''#&1% E:'8 (2) Troubleshooting3 5!E 6ressure 4s Bigh5 Aftertreatment 1 !iesel Bigh Aftertreatment >1

E?haust luid !oser Absolute 6ressure , Bigh & moderate severity (2)

*C !osing eagent 6ressure

#''#&1$ Aftertreatment 1 !iesel E?haust luid !oser Absolute 6ressure & moderate severity (2)

E:'1 (2) @o+ Aftertreatment >1 Troubleshooting3 5!E 6ressure 4s @o+5 *C !osing eagent 6ressure

#'%8&1% Aftertreatment >1 *C Catalyst 4nta
E:#% (2) Bigh Aftertreatment >1 Troubleshooting3 5*C Catalyst 4nlet *C Catalyst 4nta
#'%8&19 Aftertreatment >1 *C Catalyst 4nta
E:#9 (1) @o+ Aftertreatment >1 Troubleshooting3 5*C Catalyst 4nlet *C Catalyst 4nta
#'%8&1$ Aftertreatment >1 *C Catalyst 4nta
E:#9 (2) @o+ Aftertreatment >1 Troubleshooting3 5*C Catalyst 4nlet *C Catalyst 4nta
#'%#&2 E1#18 (2) Aftertreatment >1 *C 4nvalid Aftertreatment Catalyst Conversion Troubleshooting3 5";? Conversion 4s @o+5 >1 *C Conversion Efficiency , Erratic3 Efficiency 4ntermittent3 or 4ncorrect #'%#&1$ Aftertreatment >1 *C Catalyst Conversion Efficiency , @o+ & moderate severity (2)

E1'8: (2) @o+ Aftertreatment >1 Troubleshooting3 5";? Conversion 4s @o+5 *C Catalyst Conversion Efficiency

2#%&1 Aftertreatment *C ;perator 4nducement *everity , Bigh & least severe (1)

E1'$: (1) Troubleshooting3 5*C 7arning *ystem Aftertreatment >1 *C 6roblem5 ;perator 4nducement

2#%&1% Aftertreatment *C ;perator 4nducement *everity , Bigh & moderate severity (2)

E1'$: (2) Troubleshooting3 5*C 7arning *ystem Aftertreatment >1 *C 6roblem5 ;perator 4nducement

2#%&8 Aftertreatment *C ;perator 4nducement *everity , Bigh & most severe (')

E1'$: (') Troubleshooting3 5*C 7arning *ystem Aftertreatment >1 *C 6roblem5 ;perator 4nducement

':2&'1 Aftertreatment !iesel E?haust luid !osing Unit @oss of 6rime

E1'98 (2) Aftertreatment >1 !iesel E?haust luid !osing Unit @oss of 6rime

Troubleshooting3 5!E 6ressure 4s @o+5

#$8&1% Aftertreatment 1 !iesel E1#'8 (2) E?haust luid Bigh Aftertreatment >1 Troubleshooting3 5!E Control odule Controller Temperature ,!iesel E?haust luid Temperature 4s Bigh5 Bigh & moderate Controller Temperature severity (2) %2&1 *upplemental an *peed , @o+ & most severe (')

E11:8 (') @o+ Aftertreatment Cooling an *peed

Troubleshooting3 5Aftertreatment Cooling an & Test5

'#%:&2 99&2 Aftertreatment >2 Aftertreatment >2 4dentification "umber Troubleshooting3 5Aftertreatment 4dentification , Erratic3 odule,Erratic3 4dentification odule & Test5 4ntermittent3 or 4ncorrect4ntermittent3 or 4ncorrect 99&$ '#%:&$ Aftertreatment >2 Aftertreatment >2 4dentification "umber 4dentification "umber Troubleshooting3 5Aftertreatment odule,Abnormal odule,Abnormal 4dentification odule & Test5 requency3 6ulse 7idth3 requency3 6ulse or 6eriod 7idth3 or 6eriod 99&1# Aftertreatment >2 4dentification , *pecial 4nstruction

'#%:&1# Troubleshooting3 5!ata @in< Configuration Aftertreatment >2 *tatus & Test5 4dentification "umber odule,*pecial

4nstruction $8&1% Engine iltered uel !elivery Absolute 6ressure , Bigh & moderate severity (2)

E:% (2) Bigh uel 6ressure

Troubleshooting3 5uel 6ressure 4s Bigh5

$8&1$ Engine iltered uel !elivery Absolute 6ressure , @o+ & moderate severity (2)

E1:$ (2) @o+ uel 6ressure

Troubleshooting3 5uel 6ressure 4s @o+5

E11'2 (2) $$&1# 4nconsistent 6roprietary "et+or< Configuration >2 , *pecial 4nstruction !etected

" A

Troubleshooting3 5!ata @in< Configuration " *tatus & Test5 A

9:$&9 Aftertreatment 1 !iesel E?haust luid !osing Unit Beater Temperature , "ot esponding 6roperly

E1#29 (1) Aftertreatment >1 *C " !osing 6ump Troubleshooting3 5!E Temperature 4s @o+5 A Temperature "ot esponding

%'22&'1 Aftertreatment >1 *C !esulfation Too requent

E1#% (1) Aftertreatment >1 *C " Troubleshooting3 5!esulfation 4s requent 5 !esulfation Too A requent

%$$&'1 ;perator *hutdo+n 7ith Bigh E?haust Temperature

E1#%% (1) ;perator orced Troubleshooting3 5Engine *hutdo+n *hutdo+n +ith Bigh ;ccurrence5 E?haust Temperature

(arts o$ t'e E+ent Code E+ent Code & 5E5 identifies the code as an event code. 5()5 represents a numeric identifier for the event code. The fourth 5()5 assigns one of three levels to the active event code according to the severity of the abnormal system condition. "e?t is a code description. efer to the follo+ing e?ample, •

E'%8(1) @o+ ;il 6ressure

•

E'%8(2) @o+ ;il 6ressure

•

E'%8(') @o+ ;il 6ressure

The definition for the levels of severity for an event are defined belo+, #e+e 1 & @evel 1 alerts the operator that an engine system requires attention. The operator should chec< that the involved system condition or the operator should pe rform maintenance on the involved system at the earliest possible time. #e+e 2 & @evel 2 requires a change in the operation of the engine or the performance of a maintenance procedure. ailure to correct the problem that caused this +arning may result in damaged the engine components. #e+e 3 & @evel ' requires an immediate safe shutdo+n of the engine in order to avoid damage to the engine or in=ury to personnel around the engine. The problem that caused the event must be corrected before engine operation can resume.

cti+e E+ent Codes An active event code represents a problem +ith engine operation. Correct t'e probem as soon as possibe Active event codes are listed in ascending numerical order. The code +ith the lo+est number is listed first. 4llustration 1 is an e?ample of the operating range of a sensor.

E?ample of the typical operating range of a sensor (1) This area represents the normal operating range of the engine parameter. (2) 4n these areas3 the engine is operating in an unsafe operating range of the monitored parameter. An event code +ill be generated for the monitored parameter. The sensor circuit does not have an electronic problem.(') 4n these areas3 the signal from the sensor is outside of the operating range of the sensor. The sensor circuit has an electronic problem. A diagnostic code +ill be generated for the sensor circuit. efer to Troubleshooting3 5!iagnostic Trouble Codes5 for additional information on diagnostic codes.

#ogged E+ent Codes 7hen the Electronic Control odule (EC) generates an event code3 the EC logs the code in permanent memory. The EC has an internal diagnostic cloc<. The EC +ill record the follo+ing information +hen an event code is generated, •

The hour of the first occurrence of the code

•

The hour of the last occurrence of the code

•

The number of occurrences of the code

@ogged events are listed in chronological order. The most recent event code is listed first. This information can be helpful for troubleshooting intermittent problems. @ogged cod es can also be used to revie+ the performance of the engine.

Cearing E+ent Codes A code is cleared from memory +hen one of the follo+ing conditions occur, •

The code does not recur for 188 hours.

•

A ne+ code is logged and there are already ten codes in memory. 4n this case3 the oldest code is cleared.

•

The service technician manually clears the code.

Al+ays clear logged event codes after investigating and correcting the problem +hich generated the code.

Troubes'ooting or the basic troubleshooting of the engine3 perform the follo+ing steps in order to diagnose a malfunction, ;btain the follo+ing information about the complaint, •

The event and the time of the event

•

!etermine the conditions for the event. The conditions +ill include the engine rpm and the load.

•

!etermine if there are any systems that +ere installed by the dealer or by the customer that could cause the event.

•

!etermine +hether any additional events occurred.

-erify that the complaint is not due to normal engine operation. -erify that the complaint is not due to error of the operator. "arro+ the probable cause. Consider the operator information3 the conditions of operation3 and the history of the engine.

6erform a visual inspection. 4nspect the follo+ing items, •

uel supply

•

;il level

•

;il supply

•

7iring

•

Connectors

0e sure to chec< the connectors. This step is important for problems that are intermittent. efer to Troubleshooting3 5Electrical Connectors & 4nspect5. 4f these steps do not resolve the problem3 refer to Table 1 for the procedure to troubleshoot the event code.

Monday, September 23, 2013 C13, C15, and C18 Engines/ Diagnostic Capabiities/ Con$iguration (arameters

Diagnostic Capabiities Diagnostic Codes The engines Electronic Control odule (EC) can monitor the circuitry bet+een the EC and the engines components. The EC can also monitor the engines operating conditions. 4f the EC detects a problem3 a code is generated. There are t+o categories of codes, •

!iagnostic code

•

Event code

Diagnostic Code & A diagnostic code indicates an electrical problem such as a short circuit or an open circuit in the engines +iring or in an electrical compone nt. E+ent Code & An event code is generated by the detection of an abnormal engine operating condition. or e?ample3 an event code +ill be generated if the oil pressure is too lo+. 4n this case3 the event code indicates the symptom of a problem. /enerally3 event

codes indicate abnormal operating conditions or mechanical problems rather than electrical problems. Codes can have t+o different states, •

Active

•

@ogged

cti+e Codes An active code indicates that a problem is present. *ervice the active code first. or the appropriate troubleshooting procedure for a particular code3 refer to the follo+ing troubleshooting procedure, •

Troubleshooting3 5!iagnostic Trouble Codes5

•

Troubleshooting3 5Event Codes5

#ogged Codes The codes are logged and stored in the EC memory. The problem may have been repaired andor the problem may no longer e?ist. 4f the system is po+ered3 an active diagnostic code may be generated +henever a component is disconnected. 4f the component is reconnected3 the code is no longer active but the code may become logged. @ogged codes may not indicate that a repair is needed. The problem may have been temporary. @ogged codes may be useful to help troubleshoot intermittent problems. @ogged codes can also be used to revie+ the performance of the engine and of the electronic system. An additional status screen is available for the Enhanc ed Troubleshooting 4ndicator ET4. The screen is accessed through Caterpillar Electronic Technician (ET).

Con$iguration (arameters Use this procedure if the diagnostic code in Table 1 is active. Table 1 Codes T'at -eate to Con$igu ration (aramet ers

%1&3& Code

%'8&2

CD# Code

2%$&2

Code Description code descriptions may +ary

Comments

6rogrammed 6arameter ault , Erratic3 4ntermittent3 or 4ncorrect

The engine Electronic Control odule (EC) detects that one or more of the programmable parameters have not been programmed. The EC may use a default torque map or the EC may limit the engine to lo+ idle. The code is active only.

ollo+ the troubles hooting procedur e in order to identify the root cause of the problem. The Caterpillar Electronic Technician (ET) can be used to vie+ certain parameters that can affect the operation of the engine. Cat ET can also be used to change certain parameters. *ome parameters cannot be changed and some applications do not allo+ any changes to the programmable monitoring system. The parameters are stored in the Electronic Control odule (EC). *ome of the parameters are protected from unauthoried changes by pass+ords. 6arameters that can be changed have a tattletale number. The tattletale number sho+s if a parameter has been changed. The parameters are divided into t+o different types, Customer Speci$ied (arameters & Customer pass+ords may be required to change the values of customer specified parameters. System Con$iguration (arameters & *ystem configuration parameters affect the emissions of the engine or the po+er of the engine. actory pass+ords may be required to change the values of system configuration parameters.

Typical configuration screen Connect to Cat ET. *elect the *ervice tab. *elect the Configuration tab to vie+ the configuration parameters. 4f an EC is replaced3 the appropriate parameters must be copied from the old EC. Copy the parameters +ith the 5Copy Configuration5 feature of the Cat ET. The 5Copy Configuration5 tab is belo+ the 5Configuration5 tab. Alternatively3 the settings can be recorded on paper and then programmed into the configuration screen that is for the ne+ module.

!*T.CE C'anging t'e parameters during engine operation can cause t'e engine to operate erraticay and can cause engine damage*ny c'ange t'e settings o$ t'e parameters 'en t'e engine is ST*((ED

Fault Codes C13 C15 C18

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