C N C Co N tro Ls
D rI vE systE Ms
LA sEr syst EM s
s ErvIC E
MANUAL GUIDE i Turning made easy ea sy
©2010 FANUC FA Eupe s.A., Echenach, Luxembug technical pecifcain can be aleed wihu pi nifcain. All igh eeed. the cping aneing een indiidual ex ecin, image dawing i n pemiible wihu he pi wien ageemen he publihe. thi i al ue phcping an he pcedue a well a aneing he ex flm, ape, dic, wk anpaencie he media. the aining bk wa cmpiled b:
FANUC FA Europe S.A. Zne Induielle – L-6468 Echenach www.anuccnc.eu CTDT – Centre Technique et de Formation Le Lièe 13 – CH-2720 tamelan www.cd-cip.ch CNC-Technologie CNC-Technologie Service Elbinge s. 21 – D-41812 Ekelenz
©2010 FANUC FA Eupe s.A., Echenach, Luxembug technical pecifcain can be aleed wihu pi nifcain. All igh eeed. the cping aneing een indiidual ex ecin, image dawing i n pemiible wihu he pi wien ageemen he publihe. thi i al ue phcping an he pcedue a well a aneing he ex flm, ape, dic, wk anpaencie he media. the aining bk wa cmpiled b:
FANUC FA Europe S.A. Zne Induielle – L-6468 Echenach www.anuccnc.eu CTDT – Centre Technique et de Formation Le Lièe 13 – CH-2720 tamelan www.cd-cip.ch CNC-Technologie CNC-Technologie Service Elbinge s. 21 – D-41812 Ekelenz
Manual Guide i – Trg
Pg
1
Introction
5
2
Th CNC contror n oprting pn
6
3
Min scrn of MaNual GuIde i
7
4
Bsic progrm fnctions
8
4.1
4.1 ediT oprtg mo 4.1.1 4.1.1 4.1.2 4.1 .2 4.1.3 4.1 .3
4.2
4.3
5
Crt g w progr Crtg progrm m Progrm st Chgg th progrm
8 10 15 16
MeM oprtg mo
16
4.2.1 4.2.2 4.2.3
17 18 18
Grphcy smtg th progrm Covrtg th progrm to iSO ormt Chgg th progrm
JOG oprtg mo
Gnr informtion
18 19
5.1
lth co-ort systm
19
5.2
Zro pot scto
20
6
ISO progrmming
21
7
Toos n offstting off stting
25
8
Progrmming xmps
27
8.1
exmp 1
29
8.2
exmp 2
57
8.3
exmp 3
96
8.4
exmp 4
143
3
4
1. itrocto usr-friny shop foor progrmming Manual Guide i, th sr-ry sotwr or shop oor progrmmg, mks t sr or yo to oprt th mch. Th ovtv progrmmg bs vopmt rom rwg to procto prt vry short tm. Thks to Manual Guide i, FanuC CnCs c b progrmm, vry sy qcky, or trg, mg compo mchg. S-xptory ms grphc smtos g th sr throgh th progrmmg, procg hghy ct rsts v or compx mchg procsss. Th FanuC Manual Guide
i
sotwr s bs o th iSO co ormt hs rgoomc CnC
sr trc or progrmmg cycs. it ss Grphc usr itrc wth sr-ry cos whch ow yo to trctvy crt prt progrms jst w stps. a o th rvt ormto s spy o o CnC scr. Hvg to costty chg btw scrs s ths vo s s th rsk o gttg ost th mros pop-p scrs. Ths trg book w gv yo ovrvw o Manual Guide
i
sotwr or th progrmmg
o th ppctos, cg thr prctc progrmmg xmps. it ws vop by spcsts w ctt yor trocto to Manual Guide i sotwr. Yo w b ry to progrm v compct prts wth Manual Guide
i
oc yo hv work yor wy throgh th
thr xmps. W wsh yo ots o sccss wh progrmmg. W wo b ght to hr rom yo yo hv y sggstos rtg to ths trg ocmt.
5
2. Th CnC cotror oprtg p Th progrmmg softwr Manual Guide i rs o Srs i CnC cotrors from FanuC. i ths wy w
Sris 16i /18i /21i-Mo B CNC
Sris 30i /31i /32i CNC
hv comb th hghst rbty wth compct shop foor progrmmg. Th trgt rst s hgh mch vbty s w s qckr work progrss.
FaNuC oprting pn
Th oowg CnC cotror kys tht r ot s wh workg wth Manual Guide
etrg t Cormg tr t Moyg xstg t dtg try to th t dtg t, .g. Scrog pg p/ow Movg th crsor th rcto o th rrow Manual Guide
6
i
s strt by prssg
ky.
i
:
3. M scr o Manual Guide
i
Th prso sg th CnC cotror wth Manual Guide i w tht o th mportt ormto s w ot sy to s o th m scr. Th scr s sbv to or rs:
Mchin informtion
Progrm inpt
Posto o th xs
Hgh qty tor
Rs pth
axry cto
Sp sp
arm cto
lo spy F Mo G co
Trning simtion in 2d n 3d
Soft kys lth-spcfc S-xptory ittv
7
4. Bsc progrm ctos Th oowg thr m oprtg mos r vb to th sr:
edIT (crt or chg w progrm) MeM (xct or grphcy smt progrm) JOG (m oprto).
4.1 edIT oprting mo Th ediT oprtg mo hs cr s-xptory ms. Th sr c sct rom mog th oowg: crt, chg, copy, t w progrm s w s pt or spy th progrm o xtr t crrr. usg th sot kys, yo c sct othr ms rom th m m.
ucompct scto thks to th sot kys:
exmps
8
Sctg v th ms, th xmp o th mchg cycs. Cyc scto or oprtg mos, .g.:
Trning
Rsi Mchining Grooving Thring driing
S-xptory, sy-to-s t pt m or th trg cyc:
9
4.1 ediT oprtg mo
4.1.1 Creating a new program To crt w progrm, prss th sot ky “nw Progrm”
Th tr progrm mbr btw 1 9999, .g.: 100 prss th sot ky “CReaTe”. Th progrm o. 100 s op.
i progrm mbr hs ry b oct, t s ct by corrspog mssg. Th w progrm s tr s oows:
STaRT CYCle eNd ech cyc cossts o th oowg two prts: Cttg cotos Gomtrc t (workpc cotor)
10
Progrm strt:
STaRT
a prso tmpt c b pr or th progrm strt b smpy c p by prssg th sot ky “STaRT“ th Scto m.
Th rqr t for workpc mchg s tr stp by stp. Th grm of th progrm strt wth th scrpto of th bk prt for grphc smto s w s too fcto or rpcmt r rpt wth mor mofctos.
Th cotror ows yo to stor rcrrg progrm prts s tmpt th strt m to sy c thm p s rqr. Typc ppcto xmps r: progrm strt, too fcto or too rpcmt progrm . Th bk prt to hs ts ow scto pt m.
11
4.1 ediT oprtg mo
Mchining:
CYCle
Thr r w vrty o mchg cycs vb or th mchg. To sct th rqr cyc prss th sot ky CYCle.
Scto s compct s c b s th strto bow. i ths xmp th xtror o cyrc bk prt s bg mch. Th corrspog m s sct v th crsor corm by prssg th sot ky “SeleCT”. Th cttg cotos m th pprs o th scr.
Ctting conitions Th cttg cotos r tr to th oowg scr msk:
atr th cttg cotos hv b tr, th cotor scrpto scr msk tomtcy pprs.
12
exmp of workpic Th workpc cotor to b mch s gomtrcy scrb s pr th rwg. normy ths gr c oy b progrmm by xprc progrmmr. Ths probm c b sy sov wth th Manual Guide i.
Workpic contor for th cyc Th workpc cotor s scrb wth th hp o th oowg sot kys:
i th strto bow yo c s th trs or rs 40 o th prvos xmp. Oy th postos s th rwg or th ctr pot th rs r tr. Th sh pots r kow.
13
4.1 ediT oprtg mo
Th jct grphcs tomtcy ppr, oc th try s compt. Yo c trck th prvosy tr cotor mts t th top o th scr. ukow trstos r tomtcy cct by th CnC.
Th sh workpc cotor spy o th scr.
Th oowg trs wr rqr or th xmp:
1. Contor strt X20 Z0
5. en X70 Z-70
2. en Z-15 6. 3.
4.
Ris R40 Cntr X100 Z-15 lst connction TanGenTS Nxt connction TanGenTS
7.
Cos Z0
Contr X20 Z0
Ris R14 Nxt connction TanGenTS
Th bov workpc cotor s scrb wth w smp trs!
Th workpc cotor so hs th opto o bg stor s sprt sbprogrm so tht th gr c b s or mtp oprtos, .g. roghg shg. Ths cosrby rcs progrmmg.
14
4.1.2 Program list a th progrms th progrm st r spy wh th sot ky “0 lIST” s prss.
Th oowg ormto s spy: progrm mbr, commt, t o crto or trto, tm, sz o th progrm cyc tm.
Progrm st optos:
NeW COPY deleTe edCOM SeaRCH
nw progrm Copy progrm dt progrm et commt
M-CaRd all del SRTORd OPeN
Mmory cr dt Sort progrms Op progrm
Srch progrm
Progrm inpt n ispy Th CnC cotror covty ows yo, by ms o str mmory cr, to rpy r /ot progrms othr t sch s too ost, s w s mch cotror t. Th rg /ot o t s y cotro by th m sg th sot kys.
Th cott o th mmory cr c so b spy o th CnC cotror scr. Ths grts rstrct, compct bov qck t xchg.
15
4.1 ediT oprtg mo
4.1.3 Changing the program Prss th sot ky “OPeN” to spy sbsqty mk chgs to th progrm. By prssg th sot ky “alTeR”‚ cycs r rcovrt to th org pt m.
i th oowg xmp, th cyc G1120: TURNING (OUTER ROUGH) s sct. Th prcs mg o th rspctv cto s spy th mrk .
Th chgs r m th pt m r ccpt by prssg th sot ky “alTeR”.
16
4.2 MeM oprtg mo
4.2 MeM oprting mo Progrms c b grphcy smt, xct covrt to din/iSO ths oprtg mo.
4.2.1 Graphically simulating the program a progrm s grphcy smt ths oprtg mo. Thr r two rt typs o spy:
) So boy grphc mto
b) Too pth- grphcs
Th mchg s rstcy spy so boy mto. Yo s th mtr rmov by th corrspog mchg too. Th movmt o th too tp s spy s th too pth- grphcs.
Zoom Fnction By sctg th r sg sot kys, t mgctos c b sy chv.
it s s sy to oprt s dVd pyr.
17
4.3 JOG oprtg mo
4.2.2 Converting the program into ISO format a “Manual Guide i” progrm c b y covrt to str iSO progrm. Sch progrm s hc ot pt o th mk o th CnC cotror. as rst yo hv th opto o vrsy sg th “Manual Guide i” progrm th tr procto r.
4.2.3 Executing the program a progrm crt sg th “Manual Guide i” c b xct rcty th org ormt. Yo o ot hv to covrt th progrm to xct t.
4.3 JOG oprting mo Th mch c b my oprt ths oprtg mo. usg th JOG kys or h wh, th o th xs bg procss c b thr my sct or t rp. amogst othr thgs, th workpc zro pot ost r trm th mch os ot hv tomtc msrg vc or hs o xtr too pr-sttg.
18
5. Gr ormto Th workpc rotts str th. it s cmp chck or cot chck. Th mchg toos r scr th too hor (xr/trrt) r mov two xs, th Z rcto (ogt moto, pr to th hstock sp xs) th X rcto (trsvrs moto).
5.1 lth co-orint systm Thr r so ths wth mor th two xs. Th work sp c b sg s th “C” xs. it c th b posto t y g or ts c b cotro so tht t s possb to r m wth rottg toos t th c or tr src.
i th too hor (xr/trrt) c so b jst hghtws t s th “Y” xs. Thr r so mchs wth cotr sp, whr th workpcs c b tomtcy mch rom two ss.
Th rt mchg vs r rtt by G cos:
G18 = Movmt th xs XZ G17 = drg mg o th c t th c XY G19 = drg mg t th tr src YZ
19
5.2 Zro pot scto
5.2 Zro point sction ech movg xs o CnC mch hs msrg systm. Oc th mch hs b swtch o, ths msrg systms mst b sychros wth th CnC cotror. Thr r rrc pots or ths prpos th msrg systms, whch r o t th postv o th xs’s trvrs pth r sy strt my. Thr r so mchs wth bsot msrg systms whrby th rrc pots r spros.
Symbo for th rfrnc point
Th workpc zro pot c b ry sct rom th tr postog rg. Th sr ogcy sts th zro pot to b progrmm t th pc t s sst to progrm. Ths s ry wys th Z xs (th rot o th workpc grm) th cs o th, s th ctr o th work pc th X xs. Th X xs msos r progrmm mtr.
Symbo for th workpic zro point
20
6. iSO progrmmg Mm kowg o iSO progrmmg s rqr or progrm pttg wth “Manual Guide i ”. Mchg cycs r c p v 4-gt G ctos. Th G-co ts s rrvt to th sr s th t s tr by grphc pt spys. Thr r vry w G-ctos whch th sr mst kow orr to b b to work wth “Manual Guide i ”. Ths r xp bow.
G0 = Rpi Trvrs Wth th comm “G0”, o or svr mch xs c smtosy b mov. Th xs qsto mov t hgh sp from th strt to th trgt pot wthot trpotg,
e.g.: G0 X100 Z2 .
G1 = F Wth th comm “G1” o or svr mch xs c smtosy b mov t progrmm rt. i ths cs, th xs qsto mov og strght trpotg rom th strt to th trgt pot. For ths th s ormy progrmm mm/rvs,
e.g.: G1 X100 Z-50 F0.3 (F = rt).
G90 = absot progrmming i th cs o bsot progrmmg, o th progrmm postos rr to th sct workpc zro pot.
Example
G90 G0 Z-50 Z-70 Z-110 Z-140 Z-170 Z-200
21
6. iSO progrmmg
G91 = Incrmnt progrmming i th cs o crmt progrmmg, ch mso rrs to th prvos posto.
Example:
G91 G0 Z-50 Z-20 Z-40 Z-30 Z-30 Z-30
Th ctos G90/G91 G0/G1 r “s-mtg (mo)”, whch ms tht thy rm ctv t thy r ovr wrtt by th corrspog “cotr cto”.
G96 = Constnt ctting sp Ths fcto srvs to kp th cttg sp, for ch workpc mtr, costt t th too tp. Throgh th G96 fcto, th CnC cotror tomtcy ccts th corrspog sp for ch mtr posto (X xs). Th work sp sp s costty tr th cs of fcg, tpr trg or rs trg. Th cttg sp s progrmm m/m s rss “S”. as th mtr crss th sp crss; for smr mtrs th sp c crs p to th mxmm possb sp. To vo mg to ctrfg forcs, th sp c b mt to th rspctv progrm throgh th corrspog comm (s G92 sp mtto).
Example: G96 S250 s [m/min]
G97 = dirct sp progrmming (R.P.M.) drg, mg or othr toos, whos mtrs o ot tr rg mchg, r oprt t costt sp. it s so vsb to work t costt sp wh thrg. Th jct orm s s to cct th sp. = Sp rpm Vc = Cttg sp m/m
(255)
= dmtr mm
(18,0)
Example: G97 S4509 s [rpm]
22
G92 = Sp imittion Th cto “G92” togthr wth th rss “S” brg bot sp mtto. Vry hgh sps occr wh trg t costt cttg sp, prtcry wh cg th rcto o th work sp ctr (X xs). Whr prts r bc v rtvy ow sp c b gros.
Example: G92 S3500 s [rpm] Th rss “S” s s or thr rt ctos. Th corrspog G cto ssgs costt cttg sp, rct sp or sp mtto. Th G cto th S comm mst b th sm bock.
G94 = F in mm/min G94 progrms th mm/m or rg or mg toos. Th jct orm s s to cct th mm/m: V = F mm/m = Sp rpm (4509) Z = nmbr o tth (or r bt 1) Sz = F pr tooth mm/tooth or mm/rv (0.25)
Example: F1127 F [mm/min]
G95 = F in mm/rv G95 progrms th mm/rvs or gr th toos. Ths toos work t rt mtrs o th workpc. Th sp o th work sp chgs to th costt cttg sp t th too tp. Th pr rvoto, howvr, rms th sm.
Example: G95 F0.25 F [mm/revs]
M cos (xiiry fnctions)) M cos r chrctrs s xry ctos, wth whos hp th grtst rg o mch ctos c b trggr. M ctos r strs to som xtt r hc th sm CnC mch toos. Thr r so r M ctos, whch r s rty by ch mch mctrr. Ps py prtcr ttto hr to th oprtg strctos o th mch mctrr. Th most mportt M ctos r st bow:
M00 = Progrm stop coto M01 = Progrm stop opto M03 = Work sp On, cockws M04 = Work sp On, tcockws M05 = Work sp STOP M07 = Coot 1 On M08 = Coot 2 On M09 = Coot OFF M30 = Progrm wth rsttg to progrm strt M98 = Sbprogrm c-p
23
6. iSO progrmmg
“MaNual GuIde i ” progrm n G cos a progrm crt by “Manual Guide i” s spy th oowg strtos: O th t, th tr progrm or th prvos xmp “workpc cotor”, wth th cotor roghg shg. Th ct workpc cotor s sv s sbprogrm o. 71. i ths wy th cotor scrpto t c b s or roghg shg.
Oy th stcs mrk yow r tr iSO co. Thy hv th oowg mg:
G92 S4000:
Progrmmb sp mtto (G92) to mx. (S) 400 0 rpm.
G0 X200 Z200 T0202:
Rp (G0) o th xs X Z to X200 Z200, chg posto too cto o. 2 wth too ost o. 2 (T0202).
G96 S100 M4:
Costt cttg sp (G96) (S) 100 m/m sp On tcockws rcto(M4).
G0 X200 Z200 T0:
Rp (G0) o th xs X Z to X200 Z200 t too ost o. 2 (T0202).
M30:
Progrm rst progrm to strt.
Ths bocks r rpt prctcy vry progrm, too rpcmt s v rpt svr tms. at th most, t s th too mbr, sp cttg sp tht chg. Ths trs r thrby optmy st to b stor s tmpt whrby thy c b c p s rqr, t th prss o ky, rom th strt m.
24
7. Toos osttg
Too offst ows yo to progrm workpcs wthot hvg to tk to cosrto ffrg too msos. Th too offst sy rfrs to rfrc too tht ws s to trm th workpc zro pot.
Too mmoryr Th CnC cotror hs too mmory whch cots vros too-rt t. Th mmory cots t o th typ shp o th too s w s ost or th X Z xs, rs vrt tp posto. Bow yo w s toos or gr trg, thrg, groovg s w s toos or cotor trg:
i th mch s qpp wth th so-c powr toos or rg mg th th toos or ths oprtg mos r so vb.
Th jct too st cots th ost or th X Z xs, th rs vrt tp posto
s w s th too shp typ.
25
7. Toos osttg
Th motg posto of th toos w s th gomtrc vs for th too g for gr toos, th wth possb groovg pth th cs of groovg toos, th mtr tp g of r bts tc.
Prss sot ky “T-ofs” to b th too cto
e.g.: T01 01
– – Too ost o.
Too mbr
26
8. Progrmmg xmps Crting MaNual GuIde i progrm a Manual Guide i progrm s crt th foowg stps. Yo mst py prtcr ttto to th corrct pprochg of th cyc strt pot rtrg to f wthrw pot. 1)
Bk prt fto (oy f progrm smto s rqr)
2)
approchg th too xg pot
3)
Too scto
4)
isrtg th rqr G F fctos (.g. sp On, sp, coot, f)
5) approching th cyc strt point 6)
Cyc: Cttg cotos (.g. trg, rg, thr cttg, groovg)
7)
Cyc: Fgr formto (svr fgrs .g. rg fgrs c b progrmm ftr cyc)
8) Moving to fin withrw point 9)
Rptg stps 2 to 8, to to mchg procsss
10) Progrm , tr th rqr M G fctos nOTe: actvts scrb t pot 5 c b xct vc (btw pots 2 4) ccorg to th oprtor s.
27
8. Progrmmg xmp
exmp: G1902 B120. d120. H40. i0. J0. K0.; G0 X200 Y200 Z200; T0101;
Bk prt fto
approchg th too rpcmt pot
Too scto
G95 G96 M3 S2000 F1000; G0 X0 Y0 Z2;
isrtg th rqr G, M, S, F fctos
approchg th cyc strt pot
G1030 S80. T20. l4. J10. K2. H2. C2. W2. F1000. V1000. e100. P1. R10. Q1. X10. Z2.;
Cyc: Cttg cotos
G1200 T2. H0. V0. B0. l-20.; G1201 H0. V75. K3. d80. l0. M0. T1.; G1204 H5.V80.C5.T1.; G1201 H47.596876 V80. K1. C50. l0. M0. T1.; G1205 H51.50122 V78.123475 R5. i47.596876 J75. K2. T1.; G1201 H59.77582 V67.780225 K8. a51.340192 l0. M0. T1. S3.; G1205 H56.697181 V59.7254 R5. i55.871476 J64.656749 K2. T1.; G1203 H73.257314 V25.025234 R20. i60. J40. e20. P60. Q40. l0. M0. T1. S4.; G1205 H80.475986 V24.405017 R5.i76.571642 J21.281542 K2. T1.; G1201 H93.50122 V8.123475 K8. C100. d0. a51.340192 l0. M0. T1.; G1205 H89.596876 V0. R5. i89.596876 J5. K2. T1.; G1201 H0. V0. K5. C0. l0. M0. T1.; G1206;
G0 X100 Y100 Z100; M30;
28
Progrm
Movg to f wthrw pot
Cyc: Fgr
8.1 exmp 1 i ths xmp workpc, whch hs ovr rsg cotor for whch gomtrc mts r kow or hv b trm, s progrmm wth th Manual Guide i. Th foowg mchg cycs r progrmm: extr trg: roghg fshg (cotor s sbprogrm) Thrg Groov
Too t T0101
Mchining stps extr trg-roghg extr trg-shg
T0202
Thr cttg M10
T0303
Groovg 4 x 4
29
8.1 exmp 1
Nw progrm Sct oprtg mo ediT
Nw progrm
entr th progrm nmbr sing th kybor
en th progrm inpt by prssing th soft ky “Crt”
eiting th commnts
Prss th soft ky to ntr commnt
30
Commnt or workpic nm
Finish iting by prssing th soft ky “alTeR”
Opning th progrm
Opning th sct progrm
Sction of frthr soft kys
31
8.1 exmp 1
Bnk prt finition
Prss th soft ky “Strt”
Sct th bnk prt sing th rrow kys
Confirm th sction by prssing “Sct”
not: Th Th bk prt fto tr hr s oy s for th grphc smto hs o fc o th too pth.
entr th foowing vs: d: 40 l: 42 K: 0.1
Confirm t ntry by prssing th soft ky “Insrt”
32
Sction of tmpt
Prss th soft ky “Strt”
Sction of sitb tmpt G95 = f/rvotion G96 = constnt ctting sp S200 = 200 m/min.
Prss th soft ky “Insrt”
Mny compt th positions mrk by “?”. atr th progrm s foows: T0101
2x
Prss th soft ky “Cyc”
33
8.1 exmp 1
Sction of th mchining cyc Sct th mchining cyc sing th rrow kys: 1x
Prss th soft ky “Sct”
Compt th t
Compt th t
en ntry by prssing th soft ky “Insrt”
34
Gomtric finition entr th foowing vs sing th kybor: dX: 10-1.5*2 = 7 Z: 0
Prss th soft ky “OK”
Sction of th gomtric mnt: “lin”
Sct th irction of th in
35
8.1 exmp 1
entr th foowing vs sing th kybor: dX: 10 Z: -1.5
Prss th soft ky “OK”
Sction of th gomtric mnt: “lin”
entr th foowing vs sing th kybor: dirction: ft Z: -15
Prss th soft ky “OK”
36
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: dirction: up dX: 16
Prss th soft ky “OK”
not: Wh progrmmg chmfr, s f p to th thortc trscto of both s cosg th bv. etr th sqc for , chmfr, .
Sction of th gomtric mnt “Chmfr”
37
8.1 exmp 1
entr th foowing vs sing th kybor: C: 1
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: dirction: ft Z: -22
Prss th soft ky “OK”
38
not: Wh progrmmg rs, s f p to th thortc trscto of both s cosg th rs. etr th sqc for , rs, .
Sction of th gomtric mnt “Ris”
entr th foowing vs sing th kybor: R: 4
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
39
8.1 exmp 1
entr th foowing vs sing th kybor: dirction: up dX: 30.15
Prss th soft ky “OK”
Sction of th gomtric mnt “Chmfr”
entr th foowing vs sing th kybor: C: 1
Prss th soft ky “OK”
40
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: dirction: lft Z: -40
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
41
8.1 exmp 1
entr th foowing vs sing th kybor: dirction: up dX: 38
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: dX: 40 a: 45
Prss th soft ky “OK”
42
Sction of th gomtric mnt “lin”
not: i orr to f th mchg r th gomtrc procss mst b cos. Th bk prt f t th progrm strt s soy s for th grphc smto. if smto s ot rqr th th bk prt fto c b omtt t th progrm strt.
entr th foowing vs sing th kybor: dirction: Right Z: 0 Element – attribute
Prss th soft ky “Bnk”
Prss th soft ky “OK”
43
8.1 exmp 1
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: dirction: down dX: 7
Prss th soft ky “OK”
not: Th strt pot mst corrspo wth th fsh pot. Th gomtrc procss mst b cos.
Prss th soft ky “Crt”
44
Sct “Crt s sbprogrm”
entr: Sb-prog-no.: 789 Contor nm: Profi
Prss th soft ky “OK”
en of th gomtric inpt Th roghing cyc is progrmm Mny ntr th too withrw point
G0 x 41 Z1
4x
Prss th soft ky “Cyc”
Finishing cyc 1x
6x
Sct xtrn trning finishing
Prss th soft ky “Sct”
45
8.1 exmp 1
Finishing f
Prss th soft ky “Insrt”
Prss th soft ky “Cnc”
Prss th soft ky “Cnc”
46
2x
Sct sbsqt sot kys, prss thm 4x
4x
Prss th soft ky “Copy” to copy th contro sction M98 P888 to th cipbor.
Th sction contins th sbprogrm fnction of th gomtric t ry fin in th roghing cyc.
Prss th soft ky “Copy”
2x
47
8.1 exmp 1
2x
To ntr th sbprogrm fnction tht hs ry bn copi to th cipbor immity ftr th finishing cyc G1126.
Prss th soft ky “Pst”
Finishing cyc
en of th finishing cyc
Sct th sbsqnt soft kys, prss thm 1x
Prss th soft ky “Strt”
Too rpcmnt
Sct th sitb tmpt
Prss th soft ky “Insrt”
48
not: i thr s o stb tmpt vb, tr th cotro sctos my or crt w tmpt (s sr m).
a to th progrm s foows: T0202 G97 S2000 X11 Z3
2x
en of th too rpcmnt Prss th soft ky “Cyc”
Thr ctting cyc
3x Sct: “extrn thr ctting”
Prss th soft ky “Sct”
Sct: Typ of f
49
8.1 exmp 1
Compt th t
Compt th t
Prss th soft ky “Insrt”
1x
Sct: Mtric thring
Prss th soft ky “Sct”
50
Compt gomtric t ccoring to th workpic rwing
Th soft ky “Cct” ows yo to cct th thr pth
Prss th soft ky “Insrt”
en of thr ctting
Too rpcmnt
Prss th soft ky “Strt”
Sct th sitb tmpt
Prss th soft ky “Insrt”
51
8.1 exmp 1
a to th progrm s foows: T0303
1x 2x
Grooving Prss th soft ky “Cyc”
2x
3x
Prss th soft ky “Sct”
Compt th t
Prss th soft ky “Nothing”
52
Prss th soft ky “Insrt”
Prss th soft ky “Sct”
Compt th t
53
8.1 exmp 1
Compt th t
Prss th soft ky “Insrt”
Prss th soft ky “en”
54
Sct th tmpt for th progrm n
Prss th soft ky “Insrt”
Progrm n
en of th progrm Simtion Select the operating mode: AUTO (MEM)
Sct th oprting mo: auTO (MeM)
55
8.1 exmp 1
Prss th soft ky “Rwin”
Prss th soft ky “Strt”
en of th simtion
56
8.2 exmp 2 Ths xmp cots th progrmmg of workpc wth Manual Guide i, whch hs fg cotor two kow pcs of gomtrc t. Th foowg mchg cycs r progrmm: extr trg (roghg fshg) Mg drg
57
8.2 exmp 2
Too t T0101
Mchining stps extr trg-roghg extr trg-shg
58
T0404
Cttr
T0505
dr
Nw progrm Sct oprtg mo ediT
Nw progrm
entr progrm nmbr sing th kybor
en th progrm inpt by prssing th soft ky “Crt”
Sct progrm ist by prssing th soft ky “O ist”
59
8.2 exmp 2
eiting th commnt
Prss th soft ky to ntr th commnt
entr commnt or workpic nm
en commnt ntry by prssing th soft ky “atr”
Opn th progrm
Opn th sct progrm
60
To sct frthr soft kys, prss 1x
Bnk prt finition
Prss th soft ky “Strt”
Sct th rw prt sing th rrow kys
Confirm sction by prssing “Sct”
61
8.2 exmp 2
not: Th bk prt to tr hr s oy s or th grphc smto hs o c o th too pth.
entring th foowing vs: d: 80 l: 75 K: 0
Confirm t ntry by prssing th soft ky “Insrt”
Sct tmpt
Prss th soft ky “Strt”
not: i thr s o stb tmpt vb, tr th cotro scto my or crt w tmpt (s sr m).
Sction of sitb tmpt: G95 = F/rvotion G96 = Constnt ctting sp S200 = 200 m/min.
Prss th soft ky “Insrt”
62
Mny compt th posi tions mrk by “?” atr th progrm s foows: T0101 Moifying th strt point: X = 82 Z=1 not: Th rt mst b tr mm/rvoto, s G95 /rvoto ws progrmm bor th cyc. For G94 th s tr mm/m.
Prss th soft ky “Cyc”
Sction of th mchining cyc Sct th mchg cyc sg th rrow kys:
1x
Prss th soft ky “Sct”
not: Th CnC mst b t G40 bor th cyc. Th rs compsto s try ccot th cyc.
Compt th t
63
8.2 exmp 2
1x
Compt th t
en ntry by prssing th soft ky “Insrt”
Gomtric finition
entr th foowing vs sing th kybor: dX = 27.7 Z=0
Prss th soft ky “OK”
Sction of th gomtric mnt “arc”
64
entr th foowing vs sing th kybor: R: 16 CdX: 0 CZ: -8
Th rc n is “Tngnti”
Prss th soft ky “OK”
Sction of th gomtric mnt: “lin”
entr th foowing vs sing th kybor: dirction: lft-own dX: 12
Th nxt trnsition is “Tngnti”
Prss th soft ky “OK”
65
8.2 exmp 2
Sction of th gomtric mnt “Ris”
Compt th t
1x
entr th finishing f not: a sprt shg c b tr or ch gomtrc mt. i o v s tr hr th th v tr th cyc s v.
Prss th soft ky “OK”
66
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
67
8.2 exmp 2
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “Chmfr”
Compt th t
Prss th soft ky “OK”
68
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Prss soft ky 1 x
69
8.2 exmp 2
Sction of th gomtric mnt “dIN 76”
Compt th t
not: Th groov pth d s tr s mtr mso.
Prss th soft ky “OK”
Prss soft ky 1x
70
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “Ris”
71
8.2 exmp 2
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “arc” (cockwis)
Compt th t not: Th t pt spports pockt cctor ctos.
Cntr point of th rc: x = 90 Ris of 20 mm corrspons to imtr imtr of 40 mm
Prss th soft ky “OK”
72
not: Sct th owr trscto pot s spy th strto.
Prss th soft ky “Sct”
Sction of th gomtric mnt “Ris”
Compt th t
Prss th soft ky “OK”
73
8.2 exmp 2
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
not: Sct th owr trscto pot s spy th strto.
Prss th soft ky “Sct”
74
Sction of th gomtric mnt “lin”
not: Yo trtvy hv th opto to progrm vrtc whr th mx. v of X = 80 to s th gomtrc mt "chmfr".
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
75
8.2 exmp 2
Compt th t
1x
Prss th soft ky “Bnk”
Prss th soft ky “OK”
76
Sction of th gomtric mnt “lin”
not: Th strt pot mst b th sm s th sh pot. Th gomtrc procss mst b cos.
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
77
8.2 exmp 2
1x Chng from “Insrt in crrnt progrmm” to “Crt s sbprogrmm” entr: Sb-prog-no.: 1102 Contor nm: thrott profi
Prss th soft ky “OK”
en of th gomtric inpt Strt of th finishing cyc at ths posto, sct th xt cyc (shg) or my tr th cyc iSO co s xp bow.
entring th foowing withrw position: G0 X82 Z1
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t. e.g. o th mbr sct.
78
not: Th shg cyc s progrmm ogos to xmp 1.
entr th foowing contro sctions ftr th cyc: G0 X30 Z0 G1 X0 F0.02 G0 Z2
Prss soft ky 1x
en of th finishing cyc
Prss th soft ky “Strt”
not: “Tmpt” or powr toos (mg cyc-ms)..
Sct th sitb tmpt T? Sction of th too nmbr M48: Sction of th C xis G28 C0: Rfrncing th C xis not: i thr s o stb tmpt vb, tr th cotro sctos my or crt w tmpt (s sr m).
Prss th soft ky “Insrt”
79
8.2 exmp 2
Compt th t
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t.
Prss th soft ky “Cyc”
Pockt miing cyc
3x
Sct pockt miing cyc on th ing n fc
Prss th soft ky “Sct”
Compt th t Importnt: dt fis “T” n “S” •
•
•
80
Whr pockt is pr-mchin, th yr thicknsss, rting to th pockt bs, of th rsi mtri sti to b mchin is fin in th “T” n “S” t fis. Whr pockt is NOT prmchin, th t fis “T” n “S” r not fi in (o not ntr ny v). do not mistk th t fis “T” n “S” with th finishing imnsion “K” n “H”.
Compt th t
Prss th soft ky “Insrt”
Strt of th pockt gomtry – finition on th ing n fc
11 x
Prss th soft ky “Sct”
not: Scto o r gr o th X-C v.
Compt th t
Prss th soft ky “OK”
nots: 1. Th pockt pth s wys tr gtvy. 2. Th grs whch r prt o pockt mg cyc r wys “cocv”.
81
8.2 exmp 2
Sction of th gomtric mnt “lin”
dirction: up Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “Ris”
82
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
dirction: lft Compt th t
Prss th soft ky “OK”
83
8.2 exmp 2
Sction of th gomtric mnt “Ris”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “arc” (cockwis)
84
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Nxt”
Prss th soft ky “Sct”
not: Sct th rght trscto pot
Sction of th gomtric mnt “Ris”
85
8.2 exmp 2
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
86
not: Sct th owr trscto pot
Prss th soft ky “Sct”
Prss soft ky 1x
Prss th soft ky “Mirror”
87
8.2 exmp 2
Prss th soft ky “ang”
entr th foowing v sing th kybor: K = 180˚
Prss th soft ky “OK”
To sct prvosy progrmm gomtrc mts, prss th t rrow ky o th kybor.
88
Prss th soft ky “Sct”
not: Th gomtry s mrror mg.
Chck th mirror-img gomtry
Prss th soft ky “Ys”
Prss th soft ky 1x
89
8.2 exmp 2
Prss th soft ky “Crt”
1x Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1203 Contor nm: pockt
Prss th soft ky “OK”
Th pockt gomtry is fin on th ing n fc
Prss th soft ky “Strt”
90
Prss th soft ky “Insrt”
not: i thr s o stb tmpt vb, tr th cotro sctos my or crt w tmpt (s sr m).
a mny: T0505 dting from M48 n G28 not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t.
Prss th soft ky “Cyc”
1x
Prss th soft ky “Sct”
91
8.2 exmp 2
Compt th t
Prss th soft ky “Insrt”
16 x
Prss th soft ky “Sct”
Compt th t
92
Compt th t
Prss th soft ky “Insrt”
Prss soft ky 4x
Prss th soft ky “en”
93
8.2 exmp 2
not: i thr s o stb tmpt vb, tr th cotro sctos my or crt w tmpt (s sr m).
Prss th soft ky “Insrt”
en of th mchining progrm Simtion Sctg th oprtg mo: MeM (auTO)
Prss th soft ky “Simtion”
94
Prss th soft ky “Rwin”
Prss th soft ky “Strt”
en of th simtion
95
8.3 exmp 3
8.3 exmp 3 i ths xmp th bk prt s pr-mch hoow cyr. a pockt s to b m ot o th tr srfc. Th foowg mchg cycs r progrmm: Fcg extr trg (roghg) itr trg (roghg) Cotor mg Pockt mg
96
BlaNK PaRT
Too t
Mchining stps
T0606
Fcg xtr trg
T0707
itr trg
97
8.3 exmp 3
Top vw
T0909
Mg
S vw
Top vw
98
Nw progrm Select operating mode EDIT
Nw progrm
entr progrm nmbr sing th kybor
en th progrm inpt by prssing th soft ky “Crt”
Sct progrm ist by prssing th soft ky “O ist”
99
8.3 exmp 3
eiting th commnts
Prss th soft ky to ntr commnts
entr commnts or workpic nm
en commnts ntry by prssing th soft ky “atr”
Opn th progrm
Opn th sct progrm
100
Sction of frthr soft kys Prss 1 x
Rw prt finition
Prss th soft ky “Strt”
Sct th rw prt sing th rrow kys
1x 3x
Confirm sction by prssing “Sct”
101
8.3 exmp 3
not: Th bk prt to tr hr s oy s or th grphc smto hs o c o th too pth.
Compt th t
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
102
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
103
8.3 exmp 3
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
104
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
105
8.3 exmp 3
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
106
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
107
8.3 exmp 3
1x
Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1040 Contor nm: Bnk prt
Prss th soft ky “OK”
en of rw prt gomtric inpt Sction of tmpt
Prss th soft ky “Strt”
Sction of sitb tmpt G95 = F/rvotion G96 = Constnt ctting sp S200 = 200 m/min.
Prss th soft ky “Insrt”
108
Mny moifying th progrm
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t.
Prss th soft ky “Cyc”
Fcing 1x
2x
Prss th soft ky “Sct”
not: i oy o cg stp s rqr, t s rcomm tht G01 scto s s st o cyc.
Compt th t
Prss th soft ky “Insrt”
109
8.3 exmp 3
Compt th t
Prss th soft ky “Insrt”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
110
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
111
8.3 exmp 3
Prss th soft ky “Bnk”
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
112
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
113
8.3 exmp 3
1x
Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1041 Contor nm: Pn profi
Prss th soft ky “OK”
en of th fcing gomtric inpt
extrn trning with th sm too X82 Z1 not: i ths cs, th wthrw pot th pproch pot o th oowg cyc r tc.
Prss th soft ky “Cyc”
1x
Prss th soft ky “Sct”
114
Compt th t
Compt th t
Prss th soft ky “Insrt”
Compt th t
Prss th soft ky “OK”
115
8.3 exmp 3
Sction of th gomtric mnt “arc” (nticockwis)
Compt th t
Prss th soft ky “OK”
not: Yo trtvy hv th opto to progrm vrtc whr th mx. v o X = 58 to tr rs R = 2 mm oow by gog to th t.
Sction of th gomtric mnt “lin”
116
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
117
8.3 exmp 3
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “Bnk”
Prss th soft ky “OK”
118
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
119
8.3 exmp 3
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
120
Sction of th gomtric mnt “lin”
not: Th strt pot mst corrspo wth th cotor sh pot. Th gomtrc procss mst wys b cos.
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
121
8.3 exmp 3
1x
Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1042 Contor nm: extrn profi
Prss th soft ky “OK”
en of xtrn trning gomtric inpt Too rpcmnt
Prss th soft ky “Strt”
Sct tmpt
Prss th soft ky “Insrt”
122
Mny moifying th progrm
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t.
Prss th soft ky “Cyc”
Intrn trning
1x
1x
Prss th soft ky “Sct”
Compt th t
123
8.3 exmp 3
Compt th t
Prss th soft ky “Insrt”
not: Strt cotor t th strt o th chmr.
Compt th t dX = 45+2*1.5 Z=0
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
124
Compt th t
Prss th soft ky “OK”
not: Yo trtvy hv t h opto to progrm vrtc whr th mx. v o X = 45, st o st , to tr bv C = 1.5 mm oow by gog to th t.
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
125
8.3 exmp 3
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
126
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
127
8.3 exmp 3
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
128
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
129
8.3 exmp 3
Sction of th gomtric mnt “lin”
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
130
Compt th t
1x
Prss th soft ky “Bnk”
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
131
8.3 exmp 3
not: Th strt pot mst corrspo wth th sh pot. Th gomtrc procss mst wys b cos.
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
1x Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1043 Contor nm: Intrn profi
Prss th soft ky “OK”
en of intrn trning gomtric inpt 132
C th rivn too
Prss soft ky 1x
not: i mg cycs (cycs wth powr too) th X co-orts r wys tr rs msos.
Prss th soft ky “Strt”
not: • • •
M48: Switching on th C xis G28 C0: Rfrncing th C xis M103: Strting th powr too
Th M cos gv hr r xmps, s th octo of th M fcto s th rsposbty of th mch mfctrr. dt formto o M cos c b fo th mch too sr m.
Sct tmpt
Prss th soft ky “Insrt”
133
8.3 exmp 3
Mny moifying th progrm
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t .
Prss th soft ky “Cyc”
Miing on th tr srfc (Y/Z v) Selection of the cycle using the arrow keys
2x
8x not: Th cyc "fcg-mchg" c b s st of th cyc "cotor-prt mchg" (op cotor).
Prss th soft ky “Sct”
importt: •
•
•
•
Th t fis “T” n “S" spcify th yr thicknss rt to th progrmm in of th rsi mtri sti to b mchin. Th t fi “T” spcifis th yr thicknss, in th xi irction of th workpic, of th rsi mtri to b mchin. Th t fi “S” spcifis th yr thicknss, in th ri irction of th workpic, of th rsi mtri to b mchin (istnc btwn th progrmm in n th g of th rw prt). do not mistk th t fis “T” n “S” with th finishing imnsion tht is fin in th t fis “K” n “H”.
Compt th t
134
Sct th mchining irction
Sct pproch n withrw strtgy
Prss th soft ky “Insrt”
not: Sct gr wth r op cotor o th Y-Z v. a op cotor ms tht th strt pot os ot hv to corrspo wth th sh pot o th cotor.
1x
Prss th soft ky “Sct”
135
8.3 exmp 3
not: Th pth s wys tr gtvy.
Compt “Opn”
Compt th t
Sct: Right
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
136
Compt th t
Prss th soft ky “OK”
Prss th soft ky “Crt”
1x Sct from: “Crt s sbprogrm” entr: Sb-prog-no.: 1044 Contor nm: fr in
Prss th soft ky “OK”
en of th miing cyc gomtric inpt on th tr srfc 137
8.3 exmp 3
Pockt miing 13 x 25
Mny moifying th progrm
not: To sct th tr t th o m t pt, th crsor mst b posto t th vry top t.
Prss th soft ky “Cyc”
Pockt miing Sct th cyc sg th rrow kys
3x
Prss th soft ky “Sct”
138
Importnt: dt fis “T” n “S” Whr pockt is pr-mchin, th yr thicknsss, rting to th pockt bs, of th rsi mtri sti to b mchin is fin in th “T” n “S” t fis. Whr pockt is NOT prmchin, th t fis “T” n “S” r not fi in (o not ntr ny v). do not mistk th t fis “T” n “S” with th finishing imnsion “K” n “H”. •
•
•
Compt th t
Compt th t
Prss th soft ky “Insrt”
4x
not: Sct pr rctgr gr o th Y-Z v.
Prss th soft ky “Sct”
139
8.3 exmp 3
Compt th t
Prss th soft ky “Insrt”
en of pockt miing
Prss th soft ky “en”
Sct tmpt
Prss th soft ky “Insrt”
140
Simtion
Selection of the operating mode: AUTO (MEM)
Prss th soft ky “Simtion”
Prss th soft ky “Rwin”
Prss th soft ky “Strt”
141
8.3 exmp 3
en of th simtion
142
8.4 exmp 4 i ths xmp w w s th prt progrm crt xmp 3. W w progrm mchg o th sb sp g otr trg roghg, rg, thrs by mg too pocktg wth th too st. Th foowg mchg cycs r progrmm: Otr trg (roghg) drg Thrs mg Pockt wth st too
143
8.4 exmp 4
144
Too t
Mchining stps
T0303
Otr trg
T0808
drg
T1010
Thr Mg
5 Cttg egs
T1111
Mg
145
8.4 exmp 4
Contintion of prt progrm in xmp 3
dt th bock with“M30”
Sct tmpt
Prss soft ky “Strt”
Note: In case the appropriate template is not available, program the blocks manually or create a template (refer to the Operator Manual).
Sct tmpt for th mchining on sb spin
Prss soft ky “Insrt”
146
Rpc mny G? with G55
5x
Prss soft ky “Strt”
Sct tmpt for th too chng
Prss soft ky “Insrt”
Rpc mny T? with T0303
2x
Prss th soft ky “Cyc”
147
8.4 exmp 4
Sction of th mchining cyc
Sct with th crsor kys th mchining cyc TuRNING (OuTeR ROuGH)
Prss th soft ky “Sct”
Compt th t
Compt th t
Prss soft ky “Insrt”
148
Gomtric finition
entr th foowing vs sing th kybor: dX: 66.5 Z: 0
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
Sct th irction of th in
entr th foowing vs sing th kybor: dX: 79 a: 45
Prss th soft ky “OK”
149
8.4 exmp 4
Sction of th gomtric mnt “lin”
entr th foowing vs sing th kybor: lin dirction d: Right Z: 8
Prss th soft ky “OK”
Sction of th gomtric mnt “lin”
150
entr th foowing vs sing th kybor: lin dirction d: up dX: 80
Prss th soft ky “OK”
1x
Prss soft ky “BlCONT”
Prss soft ky “FIG. 1”
151
8.4 exmp 4
Confirm th choic prssing soft ky “Ys”
Prss soft ky “Crt”
Sct “CReaTe aS SuB PROGRaM”
Insrt th nm of th sb progrm TuRNING-SuB-OuTeR
Prss th soft ky “OK”
152
en of th gomtry progrmming, th trning cyc is compt
Positioning for nxt cyc
1x
Prss soft ky “Strt”
Sct tmpt for mchining on th sb spin
Prss soft ky “Insrt”
Rpc mny T? with T0808
2x
Prss th soft ky “Cyc”
153
8.4 exmp 4
driing Sction of th mchining cyc
Sct with th crsor kys th mchining cyc “driing”
Prss th soft ky “Sct”
Compt th t
Prss soft ky “Insrt”
Sction of th figr for riing
4x
Sct “C aXIS HOle ON FaCe(aRC POINTS)”
Prss th soft ky “Sct”
154
Compt th t
Compt th t
Compt th t
155
8.4 exmp 4
Compt th t
Prss soft ky “Insrt”
en of th riing oprtion Positioning for nxt cyc
Prss soft ky “Strt”
Sct tmpt for miing oprtion on th sb spin
Prss soft ky “Insrt”
156
Rpc mny T? with T1010
2x
Prss th soft ky “Cyc”
Thr miing cyc Selection of the machining cycle
1x
Sct with th crsor kys th mchining cyc “Thr Miing”
Prss th soft ky “Sct”
Compt th t
157
8.4 exmp 4
Compt th t
Compt th t
Prss soft ky “Insrt”
Sction of th figr
5x
Sct th figr “XY-CIRCle POINTS”
Prss soft ky “Sct”
158
Compt th t
Compt th t
Prss soft ky “Insrt”
en of thr miing cyc
Prss soft ky “FIXFRM”
159
8.4 exmp 4
Pockt mchining with snt too
Sct tmpt for too chng
Prss soft ky “Insrt”
Rpc mny T? with T1111
1x
Prss soft ky “Strt”
Coorint convrsion
1x Sct “dIReCT ORIGIN POINT TYPe (ROT. CeNTeR aXIS-Y)”
Prss th soft ky “Sct”
160
Compt th t
Prss soft ky “Insrt”
Prss soft ky “FIXFRM”
Sct tmpt for snting th too
Prss soft ky “Insrt”
161
8.4 exmp 4
To cty rott th B xis to snt th too insrt mny th commn B45
Prss th soft ky “Cyc”
Pockting cyc (snt too)
3x Sct “POCKeTING (ROuGH)”
Prss th soft ky “Sct”
Compt th t
162
Compt th t
Prss soft ky “Insrt”
Gomtry finition
9x
Sct “YZ-FRee CONCaVe FIGuRe”
Prss th soft ky “Sct”
Compt th t
Prss th soft ky “OK”
163
8.4 exmp 4
Sction of th gomtric mnt “arc” (cockwis)
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “arc” (cockwis)
164
Compt th t
Prss th soft ky “OK”
Sction of th gomtric mnt “arc” (nticockwis)
Compt th t
Prss th soft ky “OK”
165
8.4 exmp 4
1x
Prss soft ky “Mirror”
Compt th t
Prss th soft ky “OK”
2x
Prss th soft ky “Sct”
166
Prss soft ky “YeS”
1x
Prss soft ky “Crt”
Sct “CReaTe aS SuB PROGRaM”
Insrt th nm of th sb progrm POCKeT_FIG
Prss th soft ky “OK”
en of gomtry progrmming, th pockting oprtion is compt
167
8.4 exmp 4
Prss soft ky “en”
Sct tmpt
Prss soft ky “Insrt”
Simtion Selection of the operating mode: AUTO (MEM)
Prss th soft ky “Simtion”
168
Prss th soft ky “Rwin”
Prss th soft ky “Strt”
Th smto strts
dti of th simtion with th snt too.
169