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C o r us Tube Tube s
EN 10255 transition from BS 1387 S tructural & C onv eyance B us i ness
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EN 10255 A smooth transition with Corus Install
You're Reading a Preview Unlock full access with a free trial.
Download With Free Trial
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The finished product to BS 1387 is, for all practical purposes unchanged when supplied to the equivalent type or series from the new EN 10255 standard. The new standard contains minor changes to detail but maintains the same overall technical performance
EN 10255
EN 10058
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Addition al Informatio n
The following information is applicable to Corus I tubes supplied to EN 10255:
For sizes 17.2mm to 114.3mm OD (10DN to 100 galvanised coating will be in accordance with EN quality B2.
requirements for the finished tube. The principal difference is the introduction in EN 10255 of
For sizes 13.5, 139.7 and 165mm OD (8, 12.5 150DN) the galvanised coating will be in accorda
new type L and L1 light tubes, in addition to L2, Medium and Heavy which correspond to the Light, Medium and
EN ISO 1461:1999.
Heavy tubes as used in BS 1387.
When required, tubes will be screwed in accordan
The following table gives the directly corresponding types in BS 1387 and EN 10255.
EN10226-1 and fitted with a steel socket type he accordance with EN 10241:2000.
EN 10255 L EN 10255 L1 BS 1387 Light BS 1387 Medium BS 1387 Heavy
EN 10255 L2 You're Reading a Preview EN 10255 Medium EN 10255 Heavy Unlock full access with a free trial.
Corus Install tube will be supplied as EN 10255 Download L2, With Free Trial Medium and Heavy and will fully comply with the requirements of both BS 1387 and EN 10255.
Corus Tubes Transition
To facilitate specification and use of the new standard, for the period whilst the products are in transition, Corus Tubes will, from the 1st of June 2005, dual reference EN 10255 and BS 1387 in the product descriptions and inspection documents of its Install tubes. On withdrawal of BS 1387 (expected in August 2006)
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The new standard
EN 10255:2004 is the new European standard giving
o t he r pages i nc l u d e d i n t he na t i on a l e d i t i on
technical delivery requirements for the range of
N a t i ona l f o r e wo r d Thus i n t he UK t he s t anda
general purpose steel tube, commonly known as gas
pub li shed as BS E N 10255 The ma i n t ex t
list, previously specified in the UK as BS 1387:1985.
s t anda r d howeve r r ema i ns unchanged and
This versatile material has a diverse range of uses in
t echn i ca l r e qu i r emen t s
the industrial and general engineering sector, either
coun t ri es ( a l t hough t he documen t i s no r m
above or below ground, for conveying liquids and
i n t o t he l anguage o f t he coun t r y conce r ne
.
.
,
,
a r e t hus i d en t i ca l i
gases or carrying cables. Some typical applications include tube for heating and ventilation, process
As EN 10255 i s a ha r mo n i sed Eu r opean s
pipework and sprinkler systems in buildings.
a s t anda r d t ha t m e e t s t he essen t i a l r e qu ir an EC Manda t e
t he r eby
enab li ng CE ma r
C o r us Tubes i s a ma j o r manu f ac t u r e r o f w e l ded ho t
ap p li e d
f i n i shed
i t can be phased i n ove r a p e r i o d o f 21 mon
t h is
gene r a l p u r pose t ube and t he i n f o r ma t i on i n
documen t i s i n t ended t o o ff e r some gu i dance on
how t he new Eu r opean s t anda r d d i ff e r s f r om BS 1387
,
t he
,
Eu r opean Comm i ss i on has ag
Du ri ng t h i s t r an s i t i on pe ri o d t o s t a r t soon a ,
2005 e i t he r EN 10255 o r BS 1387 can be sp ,
p a r t i cu l a r l y i n r e s p e c t o f t he i n f o r ma t i on t o be p r ov i d ed
C E m a r k i ng w ill be manda t o r y 12 mon t hs
by t he cus t ome r and t he va ri ous op t i ons ava il a b l e
f o r EN
.
10255 t ube supp li e d i n t o ma i n l and Eu
t i on a l f o r m a t e r i a l supp li e d i n t o t he UK Re Howeve r a s o t he r s t anda r ds r e f e r enced i n You're BS 1387 Reading ao pPreview ,
have a l so been changed
I r e l and o r S w e d e n pu r poses r emen tfull p l ease r e f e r t o EN 10255 f o r s p e c i f i c r equ iUnlock s access with a free trial.
i n mo r e d e t a il
,
f o r o r d e r i ng
,
.
F r om Sep t embe r 2006 EN 10255 w ill t o t a
.
,
Download With BS Free Trial 1387 and t he o t he r co-ex i s t i ng Na t i on Eu r opean s t anda r ds a r e p r oduced by CEN
,
t he
i n Eu r op e such as t he Ge r man s t anda r ds ,
Eu r opean s t anda r ds o rg an i sa t i on and mus t b e
D I N 2441 and t he F r ench s t anda r d NF A 49-
i mp l emen t ed by t he na t i on a l s t anda r ds bod i es o f a ll t he
w ill a l so be w i t hd r awn
,
.
EU and E FTA membe r coun t ri es When pub li shed by t he .
na t i ona l b o d y e g ,
i n t he UK
,
t he
.
.
t he
B r i t i sh S t anda r ds I ns t i t u t i on ( B S I)
Eu r opean s t anda r d i s g i ven t he s t a t us o f
a na t i on a l s t anda r d and a na t i on a l r e f e r ence i s added t o t he
Eu r opean s t anda r d numbe r o n t he cove r and on any
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EN 10058
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Summary of the main differences between EN 10255 and BS 1387 General
Title EN 10255 ineeded s w i en a ound r tt
r
Delivery Conditions t he
supp l y o f p l a i n
end t ubes i n t he ba r e and uncoa t ed cond i t i on
EN 10255 r equ ir es we l d e d t ube t o be de li ve r ex t e r na l w e l d bead
.
t r i mmed
o ff and a l so i mpos
con t r o l s on t he he i gh t o f t he i n t e r na l w e l d b e a d BS 1387 was w r i tt en a r ound t he supp l y o f e i t he r sc r ewed and socke t e d o r p l a i n end t ubes i n t he
BS 1387 i mposed no r equ ir emen t s f o r e x t e r n
va r n i shed cond i t i on
t ri mm i ng
.
t ubes
EN 10255 has a spec i f i c g r a d e S195T a ll ow i ng ,
t r i mmed
o
p r oduced by Co r us ) o r any r es t r i c t i ons on
i n t e r na l bead
,
scope f o r o t he r s t o be added a t a l a t e r d a t e
( a l t hough t h i s was no r ma ll y
he i gh t
.
.
EN 10255 de fi nes t he bas i c supp l y cond i t i on BS 1387 has no spec i f i c g r ade as such b u t
t ubes
,
as ba r e and uncoa t e d w i t h o p t i ons ava
equa t es t o S195T
.
BS 1387 de fi ned t he bas i c supp l y cond i t i on t ubes
Size Range
as va r n i shed w i t h o p t i ons ava il a b l e
.
EN 10255 de f i nes t ube s i ze by OD x t h i ckness ( o r t h r ead s i ze and se ri es )
EN 10255 de fi nes t he bas i c end supp l y cond
.
as p l a i n end a g a i n w i t h o p t i ons ava il a b l e ,
BS 1387 de f i ned t ube s i ze by nom i na l ( bo r e ) You're Reading a Preview s i ze DN x se r i es
.
fi ned t he bas i c end supp l y cond i Unlock full accessBS with1387 a freede trial. as e i t he r s c r ewed and socke t ed o r p l a i n end
.
Types and Series
Download With Free Trial
EN 10255 has t h r ee L i gh t s e r i es t ypes – L L1 and
Certification
L2 as we ll as a Med i um ( M ) and Heavy ( H ) s e ri es
EN 10255 r equ ir es t es t c e r t ifi c a t i on t o be supp
,
.
w i t h t he o r d e r w i t h op t i ons ava il ab l e ,
BS 1387 had on l y L M and H ,
.
.
BS 1387 d i d no t r equ ir e any t es t c e r t ifi ca t i on supp li e d w i t h t he o r d e r u n l ess spec ifi ca ll y r equ by t he cus t ome r
.
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Detailed Comparison between EN 10255:2004 & BS 1387:1985 BS EN 10255:2004
BS 1387:1985
Notes
Full title
Non-Alloy steel tubes suitable for welding and threading — Technical delivery conditions.
Screwed and socketed steel tubes and tubulars for plain end steel tubes suitable for welding or for screwing to BS 21 pipe threads.
EN 10255 is written aro supply of plain end tub Threaded ends and so option. Tube threads s taper per EN 10226-1 Sockets shall be steel i with EN 10241 or malle in accordance with EN Does not contain any d Tubulars or fittings. Ga option. Where specified be either suitable for ga or supplied galvanized EN ISO 1461 or EN 10 coating qualities.
Status
Published August 2004. Co-existence with BS 1387 up to end of May 2006. CE marking may be applied after OJEC (Official Journal of the European Community) announcement (after May 2005).
Will be replaced by EN 10255. BS 1387 will be withdrawn at the end of May 2006, after a 21-month transition period following the publication of EN 10255.
EN 10255 is prepared Mandate M/131 and w become a harmonised under the CPD. As suc meets essential require marking may be applie page 8 , shows the sch implementation of EN 1
Steel name
S 195 T
Composition
Carbon Manganese Phosphorus Sulphur
Delivery condition
Welded tube only. Supply condition Seamless or (longitudinally) welded and heat treatment at discretion of tube. Cold formed type L tubes with a freeSockets trial. either by manufacturer. must be heat treated. AllUnlock other full access welded or seamless process. series and types can be heat treated at the manufacturer's discretion.
EN 10255 also allows s Sockets can be either (steel) or EN 10242 (ma (Only steel sockets spe BS 1387).
OD 10.2 to 165.1mm.
Nominal (bore) size DN 8 – DN 150
See Table 1 on page 7 , for size range and tolerances plus comparison between OD and DN sizes.
See Table 1 on page 7 , for size range and tolerances plus comparison between DN and OD sizes.
EN 10255 defines tube specified outside diame thickness rather than b (bore) size (DN) x series permitted to order tube size and series. A com showing the correlation specified outside diame size (R) and nominal di given in Table 1 on pag
Light Series – 3 types L, L1 and L2 Medium and Heavy series - M and H See Table 1 on page 7 for size range and tolerances plus comparison between OD and DN sizes. See Table 2 on page 7 for
Sign to vote on thisLtitle and L1 in EN 10255 Light (L), Medium (M)up and ISO 65, L1 to the light Heavy (H). Useful Not useful NF A 49-145 and L2 to series in BS 1387. M a See Table 1 on page 7 for size thickness ranges are g range and tolerances plus similar to those in BS 1 comparison between DN and OD
“S” (for structural) steel “195” for min. yield stre “ T ” (for tube) steel nam 0.20% Max 1.40% Max 0.035% Max 0.030% Max
Carbon Manganese Phosphorus Sulphur
0.20% Max 1.20% Max 0.045% Max 0.045% Max
EN 10255 allows a hig Manganese content, an reduced maximum leve Phosphorus and Sulph
You're Reading a Preview
Download With Free Trial
Size range
Type designations
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Detailed Comparison between EN 10255:2004 & BS 1387:1985 (cont BS EN 10255:2004
BS 1387:1985
Notes
1/8 – 6 per EN 10226-1 / prEN10226-2
1/4 – 6 per BS 21:1985
BS EN 10226-1 (Taper exte threads and parallel interna was published in July 2004 Dimensions of external tape and internal parallel threads 10226-1 are generally cons BS 21. EN 10226-2 (taper threads and taper internal t is yet to be published.
Welded Tubes: For M, H & L, ± 7.5% for bundles larger than 10t. For L1 and L2, +10% / -8% for individual tubes. Seam less Tubes: See thickness tolerance on page 3.
Only welded tubes specified ±4% for consignments larger than 150m +10% / -8% for individual tubes.
Available lengths (m)
Standard Length: 6 or 6.4 Random length: 4 – 16, with 2 range Exact L ength: No limits set.
Rando m Length: 4m - 7m but can include up to 7.5% of short randoms (1.8 – 4m) and 5 / 7.5% (depending on diameter) of joined lengths. Mill Length: 6.4 m Approximate Length: By agreement Exact Length: By agreement
Length tolerances (mm)
Rando m Length: See details above Standard Length: Mill length: - 0 +150 max. Welded +150 / -50 Approxim ate Length: ±150 Seamless ± 500 Exact Length:+6 -0 Random Length: 10% can be below range, but none of these to be less than 3m long You're Reading a Preview (0.75 x 4m minimum) Exact L ength: L ! 6m +10 -0 Unlock full access with a free trial. 6 < L !12m +15 -0 L > 12m +by agreement –0
Weld bead
Exter nal bead: trimmed flush. Inter nal bead: not trimmed, height
Thread size
Mass tolerance
No With requirement bead trimming. Download FreeforTrial
60% of wall thickness. For tubes to be galvanised, the internal bead to be no higher than 0.3mm + (0.05 x wall thickness). !
Straightness
33 7 mm OD : deviation over tube length L (in mm) not to exceed 0.002 x L. < 33 7 mm OD : reasonably straight. "
.
EN 10255 has: Longer random lengths. No approximate lengths. Standard lengths equating mill lengths.
EN 10255 has: Changes to length toleranc
EN 10255 has: New external weld bead trim requirement and control on bead height. No option to t internal bead.
Generally similar requireme
1 in 500
.
Testing requirements
Tensile test
Tensile test, plus bend test or flattening test (depending on OD), leak tightness test, dimensional / visual inspection.
Tensile test, plus bend test or flattening test (depending on OD), leak tightness test, bore test on Sign up to vote on this title small diameter galvanised tube, dimensional / visual inspection. Useful Not useful
To EN10002-1
To BS18: part 4
EN10002-1 has replaced BS
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Detailed Comparison between EN 10255:2004 & BS 1387:1985 (continu BS EN 10255:2004
BS 1387:1985
Notes
End condition
Supplied plain end unless customer chooses options for threaded ends or tube with socket. Customer may also choose option to specify socket type.
Supplied either plain end or screwed and socketed. Customer may specify screwed tube with no sockets or sockets with a taper thread.
EN 10255 has: Basic supply condition Options available.
End / thread protection
Supplied without unless customer chooses options: Plain end - end caps or plugs (types at manufacturer’s discretion). Threaded end - thread var nished or with thread protection (types at manufacturer's discretion).
No reference to end caps or plugs. Customer option for thread protection on threaded bare tube. Threads on galvanized and varnished tubes to be given a protective coating (type to be at manufacturer's discretion).
EN 10255 has: Option to supply plain with end caps or plugs
Inspection / certification
Non-specific in accordance with EN10021. Certificate of compliance with the order 2.1 in accordance with EN10204. Customer option to specify test report 2.2 in accordance with EN10204.
Non-specific. No certificate sent with order unless specifically requested by the customer. Where requested, certificate type supplied would be equivalent of EN10204 type 2.1.
EN 10255 requires cer with order.
Documents may incorporate CE marking after August 2005. Marking on tube
Procedure for symbols not specified, only that it should be by a suitable and durable method
Only painted bands required.
50 mm wide colour band Manufacturers m ark W or S, for welded or seamless. Tubes < 4m long, - one band only. Thickness series / type: H M L Tubes > 4m long, - two bands, one L1 or L2. At the manufacturer's close to each end. discretion, the series / type You're Brown designation can be replaced by a Reading Light a(L)Preview M ed iu m (M ) Blue 50 mm wide colour band as follows: Heavy (H) R ed Unlock full access with a free trial. G reen L L1 White L2 Brown M Blue Download With Free Trial H R ed Each tube to be marked as a minimum within one metre of one end. .
.
,
,
,
-
-
-
-
-
-
-
-
Bundle labelling
Each bundle to have a label attached with the following information: Manufacturer’s nam e or m ark EN 10255 W or S, for welded or seamless The specified outside diameter or thread size. Series or type or specified wall thickness.
No reference to labelling.
EN 10255 requires bun
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Table 1: Comparison of Outside Diameters and Tolerances between EN 10255 & BS 13
– showing correlation between specified outside diameter (D), nominal diameter (DN) and thread
EN 10255 Specified Outside Diameter
(D) (mm)
EN 10255 &
BS 1387
EN 10255
EN 10255
EN 10255/
BS 1387
EN 10255
BS 1387
Nominal Diameter
Thread Designation
(DN)
(R)
Type L
Type L1
(mm)
(mm)
Min
Max
Min
Max
EN 10255 Type L2 & BS 1387 L (mm)
Series M&H
Min
Min
Max
9.8
10.6
Max
(mm)
6
1
8
1
/ 4
13.2
13.9
13.2
13.9
13.2
13.6
13.2
14.0
10
3
/ 8
16.7
17.4
16.7
17.4
16.7
17.1
16.7
17.5
15
1
/ 2
21.0
21.7
21.0
21.7
21.0
21.4
21.0
21.8
26.9
20
3
/ 4
26.4
27.1
26.4
27.1
26.4
26.9
26.5
27.3
33.7
25
1
33.2
34.0
33.2
34.0
33.2
33.8
33.3
34.2
42.4
32
11 / 4
41.9
42.7
41.9
42.7
41.9
42.5
42.0
42.9
48.3
40
11 / 2
47.8
48.6
47.8
48.6
47.8
48.4
47.9
48.8
60.3
50
2
59.6
60.7
59.6
60.7
59.6
60.2
59.7
60.8
76.1
65
21 / 2
75.2
76.0
75.2
76.3
75.2
76.0
75.3
76.6
88.9
80
3
10.2 13.5 17.2 21.3
/ 8
87.9
88.7
87.9
89.4
87.9
88.7
88.0
89.5
31 / 2
100.3
101.2
-
-
-
-
-
-
101.6
-
114.3
100
4
113.0
113.9
113.0
114.9
113.0
113.9
113.1
115.0
139.7
125
5
138.5
140.8
-
-
-
-
138.5
140.8
165.1
150
6
163.9
166.5
-
-
-
-
163.9
165.1
Notes:
1) EN 10255 can be ordered by Outside Diameter (D) and thickness ORabyPreview thread size (R) and Series / Type (L, L1, L2, M, H). You're Reading 2) BS 1387 is ordered by Nominal Diameter (DN) x L, M or H.
Unlock full access with a free trial.
Download With Trial& BS 1387 Table 2: Comparison of wall thickness between ENFree 10255
– also showing correlation between specified outside diameter (D), nominal diameter (DN) and th EN 10255 S pec ifie d Outside Diameter (D) (mm)
10.2 13.5 17.2 21 3
BS 1387
EN 10255 &
Equ ivale nt Nominal Diameter (DN)
BS 1387
Thread Designation (R)
EN 10255
EN 10255
EN 10255
BS 1387
EN 10255
Type L (mm)
Type L1 (mm)
Type L2 (mm)
L (mm)
Series M (mm) (mm)
BS 1387
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6
1
/ 8
-
-
8
1
/ 4
2.00
2.00
1.80 Useful
10
3
/ 8
2.00
2.00
1.80
2.30
15
1
2 30
2 30
2 00
2 60
/
-
-
2.00
Not useful 2.30
-
E
(m
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Table 3: Details of transition period for adoption of EN 10255 / withdrawal of BS1 38 Approximate Duration 1
Event
Anticipated Date
August 2004
Publication of EN 10255
Introduction Period
9 months
To May 20052
Implementation Period
12 months
To June 2006
2
This period allows time fo necessary changes to be National regulations and f stocks of BS 1387 to be Either BS 1387 or EN 102 be specified. EN 10255 should also be in the Official Journal of th Community during this pe this announcement settin applicability of EN 10255 harmonized standard, i.e. after which CE marking c be applied.
2
1 July 2006
Withdrawal of BS 1387
1
Commen t s
A further period of co-exis BS 1387 and EN 10255 b marking may be applied t products.
EN 10255 is to be used e CE marking applied. (NOTE: CE marking is not the UK, Sweden or Irish R be required elsewhere in
The duration periods shown are approximate and are based on an ideal situation. EN 10255 has not yet been announced in the Official Journal of the European Community and accordingly these dates can only be taken as approximate and may be revised.
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Table 4: Principal Standards referenced in EN 10255 and their equivalents in BS 138 Unlock full access with a free trial.
EN 10255
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BS 1387
Stand ard
Ti t le
Equi va l ent S tand ard
re fer
EN 10002-1
Metallic materials – Tensile testing – Part 1:
BS 18 (Replaced by EN 10002
Method of test at ambient temperature EN ISO 2566-1
Steel – conversion of elongation values – Part 1: carbon and low
BS 3894 (Replaced by EN
alloy steels EN 10204
Metallic products – Types of inspection documents
Manufacturer's certificate o
EN 102321
Metallic materials – Tube (in full section) – Bend test
EN 102332
Metallic materials – Tube – Flattening test
E N 1 02 40
In te rn al an d/ or ex te rna l p ro te ct iv e c oa ti ng s f or st ee l t ube s –
Sp ec if ic at io n f or ho t di p g alv ani ze d c oa ti ng s a pp li ed i n au to ma ti c p la nt s
n ot as a s ep ar at e s ta nd ard .
EN 10241
Steel threaded pipe fittings
ISO 50 (Withdrawn )
compliance (optional). Specified within BS 1387, not as a separate standard. Sign up to vote on this title Specified within BS 1387,
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