Tool Estimation Sheet

TOOL cost Estimation Sheet Part Details Tool No :

Caliper/001

Part Description

Pressing Fixture

Tool type

Tool

Date:

11/08/08

Model

*****

Material cost Details (A) Sl. No. Item description

Material

Diameter

Length

Breath

Conversion cost Details (Time in Hrs) (B) Thickn ess

No. off

Wt.( Wt.(Kg Kgs) s)

Rate Rate//kg

Ma Mate teri rial al cost ost

Rough Machining

Surface grinding 1

Coordinate drilling

Bench work 

1.5

1.0

Heat treatment

1

Base Plate

MS

705

330

35

1

63.50

80.00

5,080.00

5.0

2.5

2

Locating Block

MS

225

170

130

1

39.00

80.00

3,120.00

4.0

2.0

1170.0

3

Plain Bush

OHNS

35

75

2

1.12

85.00

95.20

2.0

1.0

33.6

0.5

402.0

4

Clamp Pin

OHNS

90

135

2

13.40

85.00

1,139.00

4.0

5

Clamp Ring

OHNS

6

33

1

1.02

85.00

86.70

2.5

6

Slide Piece

OHNS

1

0.56

85.00

47.77

2.5

0.5

7

Guide Bush

OHNS

1

4.80

85.00

408.00

2.0

2.0

80

110

30

30

65

8a

V-Plate

MS

405

105

25

1

8.35

80.00

668.00

3.0

8b

Ribs

MS

205

125

10

2

4.00

80.00

640.00

3.0

8C

Plate

MS

185

165

25

1

5.60

70.00

392.00

Standard Elements

1

Fast Fasten ener erss

2

Spring Springss & RUBBE RUBBER R

3

Dowels

-

4

BEARI EARING NG

-

Time in Hrs

Design Cost

2

Assembly Cost (Welding)

3

Trial cost

4

Blank Wirecut Cost

WEDM

Milling

blackening

Jig boring

2.5 3.0

16.9

1.0

144.0

3.0

1.0

3.0 9

2

2

60

50

40

40

1797

0

0.5

0

0

0

0

5

50

80

80

20 200

80

15

150

Total cost 425.00

60.00

60.00

11,676.67

1,797.06

-

40.00

-

-

-

Total Conversion Cost (B)

Other Cost Details (C)

1

EDM

30.6 0.5

25.0

1,500.00

Category

CG

Cost per hour

Total Material Cost (A)

Sl.No

SG2

-

675.00 4,557.06

Recovery cost Details (Applicable for obsolescence / Modification Tool) (D) Cost per hr

Cost

Sl.No

0

1

Recovery of RM Cost

Category

150

2

Recovery of other items

Cost

0 3 Total Other Cost (C)

150.00

E

Sub Total Cost (A+B+C-D)

16,383.73

F

Profit 10% on E

1,638.37

Total Recovery Cost (D) Supplier

0

Development Engineer Prepared by: Saravanan P.G P.G Name:

TOOL cost Estimation Sheet Part Details Tool No :

Caliper/001

Part Description

Pressing Fixture

Tool type

Tool

Date:

11/08/08

Model

*****

Material cost Details (A) Sl. No. Item description

Material

Diameter

Length

Breath

Conversion cost Details (Time in Hrs) (B) Thickn ess

No. off

Wt.( Wt.(Kg Kgs) s)

Rate Rate//kg

Ma Mate teri rial al cost ost

Rough Machining

Surface grinding 1

Coordinate drilling

Bench work 

1.5

1.0

Heat treatment

1

Base Plate

MS

705

330

35

1

63.50

80.00

5,080.00

5.0

2.5

2

Locating Block

MS

225

170

130

1

39.00

80.00

3,120.00

4.0

2.0

1170.0

3

Plain Bush

OHNS

35

75

2

1.12

85.00

95.20

2.0

1.0

33.6

0.5

402.0

4

Clamp Pin

OHNS

90

135

2

13.40

85.00

1,139.00

4.0

5

Clamp Ring

OHNS

6

33

1

1.02

85.00

86.70

2.5

6

Slide Piece

OHNS

1

0.56

85.00

47.77

2.5

0.5

7

Guide Bush

OHNS

1

4.80

85.00

408.00

2.0

2.0

80

110

30

30

65

8a

V-Plate

MS

405

105

25

1

8.35

80.00

668.00

3.0

8b

Ribs

MS

205

125

10

2

4.00

80.00

640.00

3.0

8C

Plate

MS

185

165

25

1

5.60

70.00

392.00

Standard Elements

1

Fast Fasten ener erss

2

Spring Springss & RUBBE RUBBER R

3

Dowels

-

4

BEARI EARING NG

-

2

Assembly Cost (Welding) Trial cost

4

Blank Wirecut Cost

Milling

blackening

Jig boring

2.5

16.9

1.0 3.0

1.0

3.0 9

2

2

60

50

40

40

1797

0

0.5

0

0

0

0

5

Time

in Hrs

50

80

80

20 200

80

15

150

Total cost 425.00

60.00

60.00

11,676.67

Design Cost

3

WEDM

3.0

144.0

1,797.06

-

40.00

-

-

-

Total Conversion Cost (B)

Other Cost Details (C)

1

EDM

30.6 0.5

25.0

1,500.00

Category

CG

Cost per hour

Total Material Cost (A)

Sl.No

SG2

-

675.00 4,557.06

Recovery cost Details (Applicable for obsolescence / Modification Tool) (D) Cost per hr

Cost

Sl.No

0

1

Recovery of RM Cost

Category

150

2

Recovery of other items

Cost

0 3 Total Other Cost (C)

150.00

E

Sub Total Cost (A+B+C-D)

16,383.73

F

Profit 10% on E

1,638.37

Total Recovery Cost (D) Supplier

0

Development Engineer Prepared by: Saravanan P.G P.G Name: