Scroll Saw Magic Commando Helicopter

Buyer: Kevin Whaley ([email protected]) Transaction ID: 25C04605423648848

Scroll Saw Magic

Commando Helicopter SCROLL SAW WOOD TOY PLAN SET

Commando Helicopter 18” long

John W. Lewman Cynthia A. Lewman Toymaker Press, Inc. © 2012

Toymaker Press, Inc. © 2012


Scroll Saw Magic

Commando Helicopter

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Painted color toys are hardwoods or MDF. Finish is spray Krylon white primer and color glosses. Krylon brush-on Color Creations also works well. With paints apply 2 coats primer sanding each coat with 220 sandpaper when dry. Apply 3 coats color sanding with 400 sandpaper when dry. Apply final coat of Krylon Clear. All Krylon paints are non-toxic when dry.



Scroll Saw Magic

Warning: Read before copying. The unauthorized reproduction or distribution of this copyrighted work is illegal. Criminal copyright infringement including infringement without monetary gain, is investigated by the FBI and is punishable by up to 5 years in federal prison and a fine of $250,000.

Commando Helicopter

The plans and patterns in this planset can be photo-copied for your personal use when building the toys. Toymaker Press plans and patterns are copyrighted and cannot legally be copied, distributed or shared with anyone for any other purpose. Make as many of each toy as you like! The wood toys in this plan set are royalty-free. You have the right to build any quantity of these toys for any reason. Toymaker Press is dedicated to providing you with the information and ideas you need to develop your skills as a toymaker. We welcome your comments and any suggestions about this collection of toy plans.

Precision Line Parts and Patterns Index............................ 4-5 Scroll Saw Magic Commando Helicopter Pictorials......... 6-12 Scroll Saw Magic Commando Helicopter Exploded View... 13 Scroll Saw Magic Commando Helicopter How-To’s....... 14-15 Scroll Saw Magic Commando Figure How-To’s.................. 16 Scroll Saw Magic Commando Helicopter Orthos........... 17-19

Email: [email protected]

Precision Line Full Size Patterns.................................... 20-26

©2012 Toymaker Press, Inc. - All rights reserved - 052712

Cartoning, Printable Labels and Color Photos............... 27-38

Note to the Readers: Due to different conditions, tools, and individual skills, Toymaker Press assumes no responsibility for any damages, injuries suffered, or losses incurred as a result of following the information published in this plan set. Before beginning any project review instructions carefully. If any doubts or questions remain consult local experts or authorities. Copyright Information: Plans and patterns in this Plan Set can be photo-copied for personal use when building the toys. Toymaker Press plans and patterns are copyrighted and cannot be distributed or shared for free or for any other reason.


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Scroll Saw Magic

Commando Helicopter

Page 20-21

Page 24-25

13

12

11

1a 1

11

Page 26

Page 22-23 10

5

3

6 7

IMPORTANT NOTE

15

8

5a

13

12

3

14

16

15 17

9

6

4

16

4

2

To print out enough paper patterns for the entire plan set from your computer printer only print pages 17 through 26. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.

PARTS LIST 1. 1-1/2” x 4-1/4” x 14-7/8” 1a. 1/8” dia. x 1-7//8” 2. 1/4” x 2-3/16” x 16-1/2” 3. 1/4” x 3-1/4” x 4-1/2” 4. 1/4” dia. x 2-1/8” 5. 1/4” x 2-11/16” x 3” 5a. 1/4” dia. x 1-1/2”

4

6. make 1 7. make 1 8. make 1 9. make 2 10. make 4 11. make 1 12. make 1

1” dia. x 1/2” 1/4” dia. x 3-1/4” 3/4” x 1-1/16” x 1-1/8” 1/4” dia. x 1-3/4” 3/4” dia. x 3/8” 1/4” dia. x 1-3/8” 3/4” x 1-3/4” x 4-5/8” Toymaker Press, Inc. © 2012

make 3 make 1 make 1 make 3 make 1 make 10 make 2

13. 14. 15. 16. 17.

3/4” x 7/8” x 8” 3/4” x 7/8” x 3-3/8” 1/4” x 1/2” x 1-1/4” 1/4” x 7/8” x 1” 3/4” x 1-7/8” x 2-5/8”

make 2 make 1 make 2 make 2 make 1


Scroll Saw Magic

Commando Helicopter

“I love the smell of sawdust in the morning.” Toymaker Press, Inc. © 2012

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Scroll Saw Magic

Commando Helicopter

Swing-Open Canopy Kids have a blast with the Pop-Up Canopy that is pin-hinged at for easy placement of the piilot. Rotating Propellers

APPROXIMATELY ACTUAL SIZE

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Scroll Saw Magic

Commando Helicopter Natural wood toys are made from woods of your choice. The finish is the make-it-yourself Non-Toxic Paste Wax formula created by Cynthia. You can watch her make up a batch with complete instructional how-to’s. Visit our How-To section at: www.toymakerpress.com

APPROXIMATELY ACTUAL SIZE


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Scroll Saw Magic

Commando Helicopter

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Scroll Saw Magic

Commando Helicopter

This Commando is constructed from cherry hardwood finished with 4 coats of polyurethane clear gloss.First two coats sand with 220 grit sandpaper. Third coat sand with 400 grit sandpaper. Do not sand fourth coat.


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Scroll Saw Magic

Commando Helicopter

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Painted toys are built using MDF or finegrained hardwoods. Finish is spray can Krylon white primer and color glosses. Krylon brush-on Color Creations also works well. With both types of paint, apply 2 coats of primer sanding each coat with 220 sandpaper when dry. Apply 3 coats of color sanding with 400 sandpaper when dry. Apply final coat of Krylon Triple Thick Clear. All Krylon paints and finishes are non-toxic when dry.



Scroll Saw Magic

Commando Helicopter


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Scroll Saw Magic

Commando Helicopter

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Scroll Saw Magic

Commando Helicopter

6

12

7 1

11

5

11

5a 11 6

6

13 4 4

3

1a 2 4

12

9

11

3 9

11 8

13 11

10


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Scroll Saw Magic

Commando Helicopter 12 11

Step 1 Assembly 13 12

13

11

1 11

Step 1 Assembly

11

1. Glue four Part 11’s to two Part 13’s. Glue two Part 12’s to two Part 11/13 assemblies. Glue three Part 11’s into holes in two Part 12’s. Let assembly dry thoroughly before proceeding to Step 2.

2. Glue and clamp the two Step 1 Assemblies to the Part 1 Commando Helicopter fuselage. Refer to the full size Precision Line Orthographic drawings on pages 17 thru 19 for exact placement. Let the assembly dry before proceeding to Step 3. 4

Remaining three Part 4’s

Step 2 Assembly

Step 3 Assembly

3

1

1

3

4

9

1a

9 8

10

Note A: Glue two Part 9’s into side-byside holes in Part 8. Let dry. Then drill center hole in Part 8.

3. Glue one Part 9 to Step 2 Assembly Part 1. Glue two Part 9’s into Part 8. See Note A above. Slip Part 8 over the Part 9 glued to Part 1. Part 8 rotates freely on the Part 9. Glue the retainer Part 10 to the end of the Part 9 in Part 1 allowing Part 8 to rotate freely.

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4. Assemble tilting canopy by first inserting one Part 4 in the forward 1/4” dia. hole in Part 1. This Part 4 rotates freely in Part 1. Slip and glue two Part 3’s over this Part 4, insert and glue the remaining three Part 4’s to the two Part 3’s allowing free rotation of the tilting canopy assembly in Part 1. Let dry before proceeding.



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6

6 7

Commando Helicopter 2

5 5a 5

Step 4 Assembly 6

6 5a

Step 5 Assembly 5. Insert and glue Part 7 into Step 4 Assembly. Slip one Part 6 and Part 2 onto Part 7. Bottom Part 6 and 2 rotate on Part 7. Glue the remaining Part 6 onto Part 7 lightly against Part 2 allowing Part 2 to rotate freely. Proceed to Step 6.

6. Insert and glue Part 5a into Step 5 Assembly. Slip Part 5 onto Part 5a. Part 5 rotates on Part 5a. Glue the remaining Part 6 onto Part 5a lightly against Part 5 allowing Part 5 to rotate freely.

The Commando Helicopter shown in the step-by-step instructions is shown in furniture grade Medium Density Fiberboard (MDF). All edges of the toy are rounded with 220 grit sandpaper to remove the sharp edges of every corner. Medium

Density Fiberboard is tough material and will make a toy that lasts a lifetime. The final finish is 3 coats of Krylon Triple Thick Clear sanded with 400 grit sandpaper between the first two coats and then not sanded on the last coat.


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Scroll Saw Magic

Commando Helicopter

COMMANDOS ASSEMBLY

Face Shield cut-out is optional. A painted or stained face shield for Parts 14 and 17 with no cut-out can be substituted.

17

14

16

15

16

SEATED COMMANDO PART 17 Glue the two arms Parts 15 and 16 into place using the Precision Line Drawings on page 26 as a guide.

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STANDING COMMANDO PART 14 Glue the two arms Parts 15 and 16 into place using the Precision Line Drawings on page 26 as a guide.

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0 printer scale

1

2

Scroll Saw Magic

Commando Helicopter

3 7 6

2

6 3

3 4 4

4 4

6 5a

4

4 1a 4

4

12

IMPORTANT NOTE

11


12

8

11

9

9

11

11

11 11

10 9 1

11 13


11 13

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Scroll Saw Magic

Commando Helicopter

0 printer scale

1

2

3 7

6 2

6 3 4

4

4 1a 4

11

12

8

9

11

IMPORTANT NOTE To print out enough paper patterns for the entire plan set from your computer printer only print pages 17 through 26. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.

18

10 9

11 1

11

13


11


0 printer scale

1

2

3

Scroll Saw Magic

Commando Helicopter

7

6 2

6

5

6

5a

1


12 11

13


19


Scroll Saw Magic

Commando Helicopter

0 printer scale

1

2

3


1/8” dia. hole x 3/4”

1/4” dia. hole x 1-3/4”

1a. 1/8” dia. x 1-7//8” make 1

1a

1/4” dia. hole x 1-3/4”

1/4” dia. hole thru 1/4” dia. hole x 1/2”

20

1

1. 1-1/2” x 4-1/4” x 14-7/8” make 1


0 printer scale

1

2

3

Scroll Saw Magic

Commando Helicopter

1/4” dia. hole x 1-3/4”

IMPORTANT NOTE To print out enough paper patterns for the entire plan set from your computer printer only print pages 17 through 26. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings. 1/4” dia. hole x 5/8”

1. 1-1/2” x 4-1/4” x 14-7/8” make 1 1


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Scroll Saw Magic

Commando Helicopter

0 printer scale

1

1/4” dia. hole thru

3

Note: Glue two Part 9’s into side-by-side holes in Part 8. Let dry. Then drill center hole in Part 8.

10. 3/4” dia. x 3/8” make 1 1/4” dia. hole thru

5. 1/4” x 2-11/16” x 3” make 1

7

6 5a

7. 1/4” dia. x 3-1/4” make 1

5

2

1/4” dia. hole thru

6

1/4” dia. hole x 3/4” 2 places 1/4” dia. hole thru 10

8. 3/4” x 1-1/16” x 1-1/8” make 1 9 6 9

1/4” dia. hole thru 5a. 1/4” dia. x 1-1/2” make 1

IMPORTANT NOTE

8

9

6. 1” dia. x 1/2” make 3

9. 1/4” dia. x 1-3/4” make 3


2

2. 1/4” x 2-3/16” x 16-1/2” make 1

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0 printer scale

1

2

3

Scroll Saw Magic

Commando Helicopter

the r for inte s s e r n er r p ag att pute he p erve size p 3 E T per om 6. T ns ted NO pa ur c h 2 to co rin on of T gh yo ug k r p ale e s. AN nou om thro blac inte r sc siz ting T R t e t fr 17 in pr nte ted set PO t ou n se es ngs our pri prin ter M n g f g i n i I pr pla pa aw k y rin r. I pri To tire rint e dr hec easu rule just en ly p ll lin k. C m th a ad on e a r in y by wi 0% ar inte rac tern t 10 pr cu pat no ac ch rn is ea tte pa

3

3. 1/4” x 3-1/4” x 4-1/2” make 2

1/4” dia. hole thru 4 places

1/4” dia. hole thru 4 places 4. 1/4” dia. x 2-1/8” make 4 4

4

4

4

2

2. 1/4” x 2-3/16” x 16-1/2” make 1 1/4” dia. hole thru


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Scroll Saw Magic

Commando Helicopter

0 printer scale

1

2

3


1/4” dia. hole x 5/8” 4 places


12. 3/4” x 1-3/4” x 4-5/8” make 2 12

11


11. 1/4” dia. x 1-3/8” make 10 1/4” dia. hole x 5/8” 4 places

11


12. 3/4” x 1-3/4” x 4-5/8” make 2 12


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0 printer scale

1

2

3

Scroll Saw Magic

Commando Helicopter

13. 3/4” x 7/8” x 8” make 2 1/4” dia. hole x 7/16” 2 places

13


13. 3/4” x 7/8” x 8” make 2 1/4” dia. hole x 7/16” 2 places

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Scroll Saw Magic

IMPORTANT NOTE

Commando Helicopter

0 printer scale

14. 3/4” x 7/8” x 3-3/8” make 1

2

3

15. 1/4” x 1/2” x 1-1/4” make 2 15

14

1

15. 1/4” x 1/2” x 1-1/4” make 2

To print out enough paper patterns for the entire plan set from your computer printer only print pages 17 through 26. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings. 17. 3/4” x 1-7/8” x 2-5/8” make 1

15

16. 1/4” x 7/8” x 1” make 2 16

16. 1/4” x 7/8” x 1” make 2 16

NOTE: Face Shield cut-out is optional. A painted or stained face shield for Parts 14 and 17 with no cut-out can be substituted.

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NOTE: Face Shield cut-out is optional. A painted or stained face shield for Parts 14 and 17 with no cut-out can be substituted.

ACTUAL SIZE Toymaker Press, Inc. © 2012

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Display your Scroll Saw Magic Commando Helicopter in these durable and professional gift boxes at your next Crafts or Woodworking Show. Add a pro-touch to your wood toy masterpieces with a labeled and signatured gift box. The Commando Helicopter fits comfortably in this off-the-shelf corrugate carton available at www.uline.com. It’s easy to order online and in quantities as small as 25 cartons. The cartons are delivered to your door in 3 to 5 days. The box number is S-4313. The carton size is 18” x 8” x 6”. Shipping is extra. Order at www. uline.com. FULL-SIZE PRINTABLE BOX LABELS IN BLACK & WHITE ON PAGE 28. Printable gallery notebook photos on pages 28-38.


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Handcrafted Wood

Commando Helicopter

KIDS LOVE THE FLIP-TOP CANOPY! Commando Helicopter is 18” long

Built By Toymaker Press, Inc. © 2012











Scroll Saw Magic Commando Helicopter

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