3 Scroll Saw Projects

#P688 - Peace on Earth Music Box CDCatalog - FREE Bonus Pattern

GREAT AMERICAN

#P688 - Peace on Earth Music Box CD Catalog - FREE Bonus

ORIGINAL DESIGNS BY

© Copyright 2001 All Rights Reserved

Roundover top edge by sanding.

Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws.

Drill 3/8” in Top for turntable shaft and in Bottom for key.

THE BERRY BASKET P.O. BOX 925 CENTRALIA, WA 98531 360-736-7020 Fax 360-736-7336

Small dashed line indicates placement of Foot on Bottom.

Stock: 1/4”, cut 1 each

Top / Bottom (A)

Dashed line indicates placement of Frame.

Cut slot in Top only. Adjust slot, if necessary, for thickness of material used.

SCROLLSAW PATTERNS

Computer Printers Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers, themselves, can cause a slight distortion upon printing.


Angel (D)

Side view of Music Box Metal Turntable

Top Music Box

For music box tune selection and pricing, call THE BERRY BASKET at 1-800-206-9009.

Cut out for music box

Circle indicates position of key and turntable shafts.

Stock: 1/4” - 3/8”

Turntable (C)

Stock: 1 1/2”

Frame (B)

Key

Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.



ORIGINAL DESIGNS BY

SCROLLSAW PATTERNS

Roundover top edge by sanding.

GREAT AMERICAN

Dashed line indicates position of metal turntable on bottomside.

Dashed line indicates placement of Top Overlay.

Foot (H)

Front

Stock: 3/4”, cut 2 Top view Fold on dashed line.

Rear view

Arch Support (E) Stock: 1/4”, cut 2

2

3/4 Back

1”

3 Back

Stock: 1/4”

Arch (F)

Top Overlay (G)

Stock: 1/16” - 1/8”

Top

1

Foot Instructions 1. Attach pattern with repositionable spray. 2. Cut out back shape 3. Cut out the top shape 4. Attach Foot with glue and finishing nails or silicone


THE BERRY BASKET © Copyright 2001 All Rights Reserved

Assembly Diagram 1

Wing Underlay (I)

Dashed line indicates placement of Angel.

Stock: 1/8” - 1/4”

2

#P688 - Assembly Instructions



ORIGINAL DESIGNS BY

SCROLLSAW PATTERNS

GREAT AMERICAN

1. Select your material from a variety of hardwoods or solid core plywood. 2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary. 3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated. 4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or using a small roundover router bit if desired. 5. Assemble by first attaching the Top to the Frame with glue and finishing nails or silicone. Next attach the music box movement to the topside of the Bottom with screws or silicone. Before the silicone sets, be sure to position the Frame over the Bottom to make sure the music box movement is aligned correctly. Then secure the Bottom to the Frame. Next, attach the Feet where indicated, securing with wood glue or silicone. Now attach the metal turntable to the bottom of the wood Turntable with silicone and then attach the Figure to the Top. Finally, attach the turntable and key to the music box, and finish as desired. NOTE: It is important that the music box movement bottom is in contact with the wood (topside of the Bottom) in order to have the best tone. If using silicone, be careful to not use too much as it may squeeze out from between the 2 pieces and get into the movement itself.

4 3

5

#P688 - Peace on Earth Music Box

#P688 - Frame Options Cutting the 1 1/2” thick Frame will probably be the most challenging part of these projects. Using the proper size of scrollsaw blades will make this step easier. A universal #9 or larger blade is highly recommended. This will make cutting quicker and more accurate. Also, depending upon the type of wood you are using for the Frame, you may want to consider using a double skip-tooth or precision blade. Another option for the Frame, is using a bandsaw with a 1/16” - 1/8” blade for cutting the outside shape. Note: that the more teeth per inch on the blade, the smoother the cut will be. Still, another option for cutting the Frame, is to cut two 3/4” thick pieces of wood separately, and then secure them together with wood screws or glue. To start, adhere the paper Frame pattern to one 3/4” thick workpiece. Cut the outer shape and opening for the music box movement following the solid lines. Then, countersink in 2 locations for #6 x 1 1/4” F.H. woodscrews, being careful to NOT countersink where indicated for attaching the Bottom to the Frame. Secure this half of the Frame to the remaining 3/4” thick work piece with the #6 screws. Next trace the shape of the top Frame half onto the bottom half workpiece. Remove the screws and separate the 2 halves. Cut the bottom half on the solid line, then reattach the 2 halves together with the screws, and sand where they meet until flush.

#P688 - Peace on Earth Music Box Description Top /Bottom Frame Turntable Angel Arch Support Arch Top Overlay Foot Wing Underlay

Item Qty A B C D E F G H I

1 ea 1 1 1 2 1 1 2 1

Frame Option Countersink to attach to bottom wood piece.

3/4 Cut on traced lines.

Reattach the 2 halves.

GREAT AMERICAN SCROLLSAW PATTERNS

Stock 1/4”T x 6”W x 9 1/4”L 1 1/2”T x 4 5/8”W x 8 1/4”L 1/4”T x 4 1/4”W x 4 1/4”L 1/4” - 3/8”T x 3 1/2”W x 4 1/4”L 1/4”T x 2 7/8”W x 3 1/2”L 1/4”T x 5 1/2”W x 9”L 1/16” - 1/8”T x 3 1/8”W x 7 7/8”L 3/4”T x 1 7/8”W x 2 3/4”L 1/8” - 1/4”T x 4 1/4” x 4 5/8”L

ORIGINAL DESIGNS BY




#P689 - Patriotic Eagle Lamp CDCatalog - FREE Bonus Pattern

Top

Cut two sides with top slots

Cut two sides with top slots

Top

Stock: 1/4”, cut 4 Bottom

Bottom

Adjust slots, if necessary, for thickness of material you are using.

Cut two sides with bottom slots

Cut two sides with bottom slots

Side (A)

Ornament (C) Stock: 1/4”, cut 4



Top and Bottom (B) Stock: 1/4”, cut 1 each

D A

Drill 3/8" to insert lamp rod.

D

A

C A B

C #P689 - Patriotic Eagle Lamp Ornament (D) Stock: 1/4”, cut 4

Computer Printers GREAT AMERICAN SCROLLSAW PATTERNS

Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers, themselves, can cause a slight distortion upon printing.

ORIGINAL DESIGNS BY




#P689 - Assembly Instructions 1. Select your material from a variety of hardwoods or solid core plywood. 2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary. 3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated. 4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or using a small roundover router bit if desired. 5. Assemble by first inserting the tabs in the Bottom and Top into one Side. Secure with glue. Next attach the opposite Side. Then slide the remaining Sides into position. Now, attach Ornament (C) to the 2 Sides that have the Top and Bottom tabs inserted into the slots. Secure with glue. Then attach Ornament (D) to the two remaining Sides. Assemble the lamp as per instructions. Finish as desired. Option: use contrasting material behind design if desired. Note: order lamp kit #A243 or #A251 to complete.

#P689 - Patriotic Eagle Lamp Description Side Top & Bottom Ornament Ornament

Item Qty A B C D

4 1 ea 4 4

Stock 1/4”T x 7 1/8”W x 9 1/8”L 1/4”T x 4 5 /16”W x 4 3/4”L 1/4”T x 3/4”W x 4 3/8”L 1/4”T x 7/8”W x 4 3/8”L

#P690 - Victorian Mantle Clock CDCatalog - FREE Bonus Pattern

G

E

F

E B L

C A

M

D L

Dial (B)

K

J

I

I

H

K

Stock: 1/8” Drill 5 1/6” hole for clock shaft.

1/4” diameter x 3 5/8” L dowel. Secure with glue.

H

#P690 -Victorian Mantle Clock CDCatalog - FREE Bonus Pattern

o Ro

f(

G)

Ro of (

G)

Dashed line indicates placement of Dial (B).

Front & Back (A) Stock: 1/4”, 1 each Top pattern piece

Pattern Overlap line


Bore 5/16” hole for clock shaft.

Note - Cut a 4” hole in the Back for changing batteries and setting time.

Front & Back (A) Stock: 1/4”, cut 1 each Bottom pattern piece

Side (C) Attach Sides and Spacer with glue and #18 x 5/8”wire brads. Spacer (K)


CDCatalog - FREE Bonus Pattern

#P690 - Victorian Mantle Clock

Side (C)

Edging (M)

Diagram for Attaching Pendulum to Clock Movement 1 Form a hanger by bending a thin

piece of sheet metal 3/8”W x 5/8”L into the following shape

1/8” 1/4”

1/4”

2 Secure one 1/4” side

3

Pendulum of the hanger to the top front of the Pendulum with Hook contact cement or super glue. Insert the remaining 1/4” Front side through the pendulum hook on the Clock Movement. Clock movement Hook

Side (C) Stock: 1/4”, cut Top pattern piece

(E)

Front Clock movement

Hook Pendulum Side view of Pendulum Clock Movement Assembly

Edging (M)

Recommended Pendulum Movement - #C131 Hands - #C137 or #C138

(E)

Pendulum (D) Stock 1/8”

#P690 - Victorian Mantle Clock CDCatalog - FREE Bonus Pattern Pattern Overlap line

Side (C) Stock: 1/4”, cut 2 Bottom pattern piece

Spacer (H)


Side Bracket (E)

Roof (F)

Front

Stock: 1/4”, cut 2


Top Top

GREAT AMERICAN SCROLLSAW PATTERNS

ORIGINAL DESIGNS BY

Back (A)

Front (A)



#P690 - Victorian Mantle Clock Description Item Qty Front & Back Dial Side Pendulum Side Bracket Roof Crest Front & Back Apron End Apron Base Spacer Fence Edging

A B C D E F G H I J K L M

1 ea 1 2 1 2 2 1 1 ea 2 1 2 2 1

Stock 1/4”T x 6”W x 13 1/8”L 1/8”T x 5 3/4”W x 5 3/4”L 1/4”T x 3 3/16”W x 11 3/8”L 1/8”T x 1 5/8”W x 5”L 1/4”T x 2 1/8”W x 10”L 1/4”T x 4 5/16”W x 4 7/16”L 1/8” - 1/4”T x 4 5/8”W x 10 3/8”L 1/4”T x 2 1/8”W x 5 15/16”L 1/4”T x 2”W x 3 3/16”L 1/4”T x 5 5/8”W x 9 5/8”L 1/4”T x 3 3/16”W x 5 7/16”L 1/4”T x 1 7/8”W x 8 5/8”L 1/4”T x 5 5/8”W x 9 5/8”L

Computer Printers #P690 - Victorian Mantle Clock CDCatalog - FREE Bonus Pattern

Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers, themselves, can cause a slight distortion upon printing.

Edging (M)

ORIGINAL DESIGNS BY



Stock: 1/4”, cut 1 each

Stock: 1/8” - 1/4”

Crest (G)

SCROLLSAW PATTERNS

Front & Back Apron (H)

GREAT AMERICAN

Spacer (K)

End Apron (I)



End Apron (I)

Spacer (K) (N)

Attach Crest to Roof with glue and #18 x 5/8” wire brads.

End Apron (I)


Stock: 1/4”

Base (J)

Side (C) topside and End Apron (I) bottom side


Front



Fence (L)

ORIGINAL DESIGNS BY

Fence (L)

SCROLLSAW PATTERNS

Front (A) topside, Front Apron (H) bottom side

Stock: 1/4” - 1/2”, cut 2

Spacer (K)

Back (A)

Cut on these lines for Spacer (K).

Side (C) topside and End Apron (I) bottom side

GREAT AMERICAN

#P690 - Victorian Mantle Clock

CDCatalog - FREE Bonus Pattern


Stock: 1/4”

Edging (M)

Front (A)

Fence (L)

Front

Front (A)

1. Select your material from a variety of hardwoods or solid core plywood. 2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary. 3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated. 4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or using a small roundover router bit if desired. 5. Assemble by first attaching the End Aprons and 1 Spacer to the front Apron. Then attach the Back Apron. Now secure this assembly to the bottomside of the Base where indicated. Next, attach the Sides and Spacer to the Front. Then attach the Back. Now, attach the Base and the Edging. Next, attach the Side Brackets and the Fences. Proceed to attach the Roof and Crest, and the Dial. Finish as desired. Insert the clock movement, attach the hands, and hang the Pendulum.

#P690 - Assembly Instructions

Back (A)

Side (C)

Side (C)

Side Bracket (E)

3 Scroll Saw Projects

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