kx21

To Cover

–Table of Contents– Appendix A KX-21 Parts List 3 3

A A A 3 3

Page KX-21 Front View...........................................................................................................A-1-02 KX-21 Right Side View...................................................................................................A-1-04 KX-21 Left Side View ...................................................................... .....................................................................................................A-1-06 ...............................A-1-06 Valve Unit A & B.............................................................................................................A-1-08 Regulator Unit ........................................................................... ................................................................................................................A-1-10 .....................................A-1-10 Printer Unit ........................................................................................... .....................................................................................................................A-1-11 ..........................A-1-11 Detector Block................................................................................................................A-1-12 Pneumatic Unit KX-21 (with/PSL-21Z)...........................................................................A-1-14 KX-21 Pneumatic Replace Kit........................................................................................A-1-15 Pneumatic Unit KX-21 (with/PSL-21)..................................................................... (with/PSL-21) .............................................................................A ........A-1-16 -1-16 PCB No. 4087 Assembly........................................ Assem bly................................................................................................A-1-17 ........................................................A-1-17 Wiring Cord No. 2967/2969/2970/2971/2996 ................................................................A-1-18 Drive Mechanism No. 58................................................................................................A-1-20 KX-21 Recommended Parts ........................................................................ ..........................................................................................A-2..................A-2- 01 Alphabetical Order ............................................................................... .........................................................................................................A-3-01 ..........................A-3-01 Code No. Order..............................................................................................................A-4-01

A Revised by ECR 399B017R-2

KX-21 S/M

A-1-1

Revised May 2001

KX-21 Front View

21

A by TB99003

KX-21 S/M

A-1-2

Revised January 2003

KX-21 Front View Code No.

21 21

1 1

15

A

A A A B 3

B 3 15

*:

Drawing No.

973-2891-3 923-5151-0 973-2761-6 021-0381-7

1 2 3 3

441-1634-7 973-3001-8 983-0271-4 973-2821-2 013-4493-1 973-2991-9 263-9534-9 953-1211-8 973-2991-9 228-3755-1 228-3755-1 228-9154-6 228-9154-6 322-3574-1 322-3583-4 322-3573-7 322-3582-1 322-3586-5

4 5* 5 6 6 7-10 7 8 9 9 10 10 11 11# 11$ 12# 12$ 12%

#: $:

FOR CHINESE MARKET ONLY. KX-21 KX-21N

%:

For Europe/UK

Description

Q’ty per Unit

REGULATOR UNIT KX-21 SWITCH NO.83 ASSY SRV UNIT KX-21 KX-21 SRV REPLACEMENT KIT (SYSMEX) PIPETTE NO.57 PRINTER UNIT KX-21 KX-21 PRINTER UNIT DETECTOR BLOCK KX-21 DETECTOR BLOCK KX-21(EU/UK) OPERATION PANEL KX-21 PANEL KEYBOARD KX-21 VOLUME WITH WIRING NO.14 OPERATION PANEL KX-21 LCD UNIT LSUBL 6131 A LCD UNIT LSUBL 6131 A DC-AC INVERTER CXA-L0612-VJL DC-AC INVERTER CXA-L0612-VJL COVER UPPER/SIDE KX-21 COVER UPPER/SIDE KX-21N FRONT COVER KX-21 FRONT COVER KX-21N FRONT COVER KX-21 -1

UNSALABLE 1 UNSALABLE 1 1 UNSALABLE 1 UNSALABLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1

A by TB 99003 B by TB 99045

KX-21 S/M

A-1-3


KX-21 Right Side View

KX-21 S/M

A-1-4

Revised May 2001

KX-21 Right Side View Code No.

13 13 3 13

A 3

12

3

3

3

3

13 13

3

¥: $: #: *: %: &:

Drawing No.

973-2931-5 973-2901-3 261-0701-0 261-0703-7 261-0702-3 261-0800-1 261-0805-0 933-4591-2 973-3311-1 011-0021-1 973-3011-5 993-2781-1 973-3012-9 993-2782-5 973-3013-2 993-2783-9 973-3014-6 993-2784-2 289-9642-9 289-9641-5 241-2108-9 241-2109-2 261-0758-1 261-0766-1 322-3577-1 662-0168-8 973-4531-1 266-5109-1 266-5292-6 993-2811-6

1 2 3% 3 3& 4% 4& 5 6% PM 7¥% 7¥& 7$% 7$& 7#% 7#& 7*% 7*& 8 9 10$¥ 10#* 11 11 12 13 14 15$¥ 15#* 16&

Description

Q’ty per Unit

VALVE UNIT-B VALVE UNIT-A PCB NO.2135 PCB NO.2135 PCB NO.2150 PCB NO.6363 PCB NO.6370 FAN ASSEMBLY NO.19 ROM 1KX2F ASSY ROM 1KX2F (01-XX) ASSY PM FOR JAPANESE MARKET FOR JAPANESE MARKET POWER SUPPLY UNIT KX-21 (C2/117V) POWER SUPPLY UNIT KX-21N (C2/117V) POWER SUPPLY UNIT KX-21 (C3/220V) POWER SUPPLY UNIT KX-21N (C3/220V) POWER SUPPLY UNIT KX-21 (C4/240V) POWER SUPPLY UNIT KX-21N (C4/240V) SWITCHING REGULATOR VS50B-12 SWITCHING REGULATOR VS15B-5 TRANSFORMER POWER PT-094 TRANSFORMER POWER PT-095 PCB NO.4087 PCB NO.4087 PRINTER UNIT COVER KX-21 PCB NO.6350 WITH ROM OUTPUT UNIT NO. 1 KX-21 FUSE 250V3.15A ST4-3.15A-N1 FUSE 250V2A NO.19195 (EUROPE) PROGRAM CARD 1KXNH ASSY

UNSALABLE UNSALABLE 1 1 1 1 1 1 1 1 UNSALABLE UNSALABLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 1

FOR 100 VAC. FOR 117 VAC. FOR 220 VAC. FOR 240 VAC. FOR KX-21 FOR KX-21N

A ECR 398G031

KX-21 S/M

A-1-5

Revised May 2001

KX-21 Left Side View

Shaft Fixture No.40 For KX-21S/N 3204 and before

Shaft Fixture No.60 For KX-21S/N 3205 and thereafter

7

KX-21 S/M

OPTION

A-1-6


KX-21 Left Side View Code No.

A A B 5

8

21 21 21

3 3

7 7 7 7 7 7 7

973-2981-1 973-2982-5 973-2941-2 973-2911-1 923-5541-4 973-2911-1 873-0647-7 973-2921-8 973-2951-0 443-3169-1 973-2811-5 973-2813-2 973-2791-8 973-2793-5 973-2801-8 973-2803-5 363-5382-6 363-5022-6 443-2537-1 973-2891-3 973-2971-4 963-3342-1 913-0927-0 973-2781-1 973-2771-3 442-3460-8 441-1634-7 443-1290-9 341-1432-5 341-1210-2 001-0331-0 001-0341-7 341-1389-1 341-1209-8 461-8438-7

Drawing No. 1 1 2 3 3 3 4 4 5 6 7% 7$ 8% 8$ 9% 9$ 10 11 12 13 14 14 15 16 17 18 19 20 21# 21* 22 23 24# 24* 25

Description

Q’ty per Unit

PNEUMATIC UNIT KX-21 PNEUMATIC UNIT KX-21 (W/PSL-21 DIAPHRAGM PUMP ASSY NO.51 (0.2) DIAPHRAGM PUMP ASSY NO.49 (2.0) DIAPHRAGM PUMP ASSY NO.34 (2.0) DIAPHRAGM PUMP ASSY NO.49 (2.0) DIAPHRAGM PUMP ASSY NO.5 (1.0) DIAPHRAGM PUMP ASSY NO.50 (1.0) DIAPHRAGM PUMP ASSY NO.52 (0.05) AIR CYLINDER T-2437 SRV FIXED VALVE NO.28-R ASSY SRV FIXED VALVE NO.28-R ASSY (SYSMEX) SAMPLE ROTOR VALVE NO.17 ASSY SAMPLE ROTOR VALVE NO.17 ASSY (SYSMEX) SRV FIXED VALVE NO.28-L ASSY SRV FIXED VALVE NO.28-L ASSY (SYSMEX) FIXING MATERIAL NO.639 FIXING MATERIAL NO. 22 GLASS CHAMBER GC-37 REGULATOR UNIT KX-21 WASTE CHAMBER NO.39 ASSY WASTE CHAMBER NO.35 ASSY DILUENT CHAMBER NO.10 ASSY (C7) SAMPLE ROTOR FIXTURE NO. 6 DRIVE MECHANISM NO.58 (C1/KX21) FITTING NO. 9-A PIPETTE NO.57 PINCH VALVE K-1 ASSY SHAFT NO.249 SHAFT NO.277 SAMPLE ROTOR FIXTURE NO. 7 (PM) SAMPLE ROTOR FIXTURE NO. 7 SHAFT NO.207 SHAFT NO.276 SAMPLE ROTOR FIXTURE NO. 7 REPLACE PROC.

UNSALABLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 UNSALABLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#: *: $: %:

for KX-21 S/N 3904 and before 7 for KX-21 S/N 3905 and thereafter 7 for KX-21N S/N A2967 and thereafter 21 for KX-21, KX-21N S/N A2966 and before 21 7 Important: Drawing No. 22 thru 25 are the option for Sample Rotor Fixture No. 6. When replacing Sample Rotor Fixture No. 6 (lock-on type) with Sample Rotor Fixture No. 7 (screw type), Drawing No. 22 is needed at first. You can order Drawing No. 23, 24, 25 separately from the next time. Be sure to confirm the KX-21 S/N indicated above (as # and *), when replacing Drawing No. 21 (for lock-on type) to Drawing No. 24 (for screw type). A ECR399B017R-2 B ECR 398J015

KX-21 S/M

A-1-7


Valve Unit A & B

KX-21 S/M

A-1-8

Revised May 2001

Valve Unit A & B Code No.

Drawing No.

Description

Q’ty per Unit

973-2901-3

1

VALVE UNIT-A

5

443-9657-6 443-9650-1 443-8655-5 443-8657-2 443-9658-0 443-8656-9 443-8660-4 443-8663-5 443-8662-1 973-2921-8 873-0647-7 973-2921-8 973-2911-1 923-5541-4 973-2911-1

2 3 4 5 6 7 8 9 10 11 11 11 12 12 12

AIR VALVE WTKV023-4E1-PLL-DC12 AIR VALVE WTKV014 AIR VALVE WTKV012 AIR VALVE WTKV013 AIR VALVE WTKV024-4E1-PLL-DC12 AIR VALVE WTKV012-E1-PLL-DC12 AIR VALVE WTKV011-E1-PLL-DC12 END PLATE WTKV010-L END PLATE WTKV010-R DIAPHRAGM PUMP ASSY NO.50 (1.0) DIAPHRAGM PUMP ASSY NO.5 (1.0) DIAPHRAGM PUMP ASSY NO.50 (1.0) DIAPHRAGM PUMP ASSY NO.49 (2.0) DIAPHRAGM PUMP ASSY NO.34 (2.0) DIAPHRAGM PUMP ASSY NO.49 (2.0)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

B

973-2931-5 443-8656-9 443-8655-5 443-9658-0 443-9657-6 443-9650-1 443-8663-5 443-8662-1 973-2941-2 973-2951-0

20 21 22 23 24 25 26 27 28 29

VALVE UNIT-B AIR VALVE WTKV012-E1-PLL-DC12 AIR VALVE WTKV012 AIR VALVE WTKV024-4E1-PLL-DC12 AIR VALVE WTKV023-4E1-PLL-DC12 AIR VALVE WTKV014 ENDPLATE WTKV010-L END PLATE WTKV010-R DIAPHRAGM PUMP ASSY NO.51 (0.2) DIAPHRAGM PUMP ASSY NO.52 (0.05)

UNSALABLE 1 1 1 1 1 1 1 1 1

A A

8

8

A A

5

UNSALABLE

A ECR 398J015 B TB 99003

KX-21 S/M

A-1-9

Revised May 2001

Regulator Unit

19

Code No.

19 19

A A

Drawing No.

367-8202-2 367-8207-1

1 1

443-1971-6 443-1972-0 323-3713-1 893-5012-3 365-1617-0 443-1411-5 443-0836-6 933-3431-0 365-1617-0 443-1362-0 443-0836-6 443-2455-2

2 2 3 4-6 4 5 6 7-9 7 8 9 10

KX-21 S/M

Description BELLOWS NO.2 WITH METAL BELLOWS WITH METAL NO.7 RELIEF VALVE 247L-1V-1/8Z171 RELIEF VALVE 247L4-1VZH REGULATOR UNIT CHASSIS TRAP CHAMBER NO. 9 ASY (C2/K45) SUPPORT NO.104 FLOAT NO. 1 CHAMBER NO.17 PU PROTECTION FILTER NO.1 ASSY SUPPORT NO.104 FILTER NO. 9 CHAMBER NO.17 AIR FILTER F1000-6-B

A-1-10

Q’ty per Unit 1 1 1 1 1 UNSALABLE 1 1 1 UNSALABLE 1 1 1 1


Printer Unit

Code No.

A A 13

323-3719-3 662-0168-8 281-7226-1 281-7226-1B 266-5046-3

Drawing No. 1 2 3 3 3-1

Description

PRINTER UNIT CHASSIS PCB NO.6350 WITH ROM PRINTER FTP-421MCL001 PRINTER FTP-421MCL571 FUSE 120V0.5A UL-TSC-0.5A

Q’ty per Unit

UNSALABLE 1 1 1 10

A ECR 398C005

KX-21 S/M

A-1-11

Revised May 2001

Detector Block

KX-21 S/M

A-1-12

Revised May 2001

Detector Block

Code No.

3 3

A 16 B B B B B C 2 3

973-2841-7 973-2881-6 903-2291-2 973-2831-0 973-2871-9 963-3661-9 442-8503-9 973-2851-4 973-2861-1 442-3575-9B 973-3141-2 973-3131-5 973-3121-8 266-7179-9 266-7126-1 973-4581-7 442-5055-4 993-0261-2

Drawing No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Description

Q’ty per Unit

HGB UNIT KX-21 THERMISTOR ASSY NO.37 TRANSDUCER NO. 3 ASSY (RBC) TRANSDUCER NO.8 ASSY DIAPHRAGM PUMP ASSY NO.48 (0.25) DIAPHRAGM PUMP ASSY NO.45 (0.5) TUBING NO.103 MASTER VALVE 3MV14-AF ASSY MASTER VALVE 3MV17-C ASSY NIPPLE NO. 73 WIRING CORD NO.2365 WIRING CORD NO.2364 WIRING CORD NO.2363 FERRITE CLAMP TFC-23-11-14 FERRITE CLAMP SFC-5 KX-21 SHIELD TUBE ASSY TUBE POLYURETHANE 1.8MMX3.4MM MASTER VALVE 3MV31 ASSY

1 1 1 1 1 1 1 1 1 10 1 1 1 1 1 1 1 1

A TB 99003 B TB 99045 C ECR 399K024

KX-21 S/M

A-1-13

Revised August 2002

A Pneumatic Unit KX-21 (with PSL-21Z)

Code No.

A A A A A A A A A A B

281-0120-9 443-6954-1 443-6880-2 266-8577-7 443-6881-6 442-5338-7 348-3812-1 442-3029-0 346-3614-2 443-0872-1 366-0780-4 348-3911-2 442-4145-9 365-6401-8 368-5760-2 981-0771-7

Drawing No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PM

Description

Q’ty per Unit

FAN FBA09A12HAZ PISTON PUMP PSL-21Z VACUUM PARTS SET FOR 21Z-PSV THERMAL PROTECTOR T70AR1U1N PRESSURE PARTS SET FOR 21Z-PSP TUBE POLYURETHANE 4MMIDX6MMOD SCREW BINDING M3X6 (SUS) ADAPTOR NO.29 O-RING IN-20 CHAMBER NO.48 CHAMBER MOUNTING PLATE NO.60 SCREW BINDING M3X4 (SUS) FITTING BN-6 X 4 X PT 1/8 BSN SLEEVE METAL MS-06 ANTI-NOISE SPONGE NO.49-J KX-21 PNEUMATIC REPLACE KIT

1 1 1 1 1 10 M 100 1 10 1 1 100 5 10 1 1

A ECR 398G045

KX-21 S/M

A-1-14

B 399B017

Revised May 2001

A KX-21 Pneumatic Replace Kit

Code No.

Drawing No.

981-0771-7 973-2982-5 461-9367-3

11 2

442-5418-8 266-4461-8

3 4

Description

KX-21 PNEUMATIC REPLACE KIT PNEUMATIC UNIT KX-21 (W/PSL-21 KX COMPRESSOR (PSL-21) REPLACE PROCEDURE TUBE TEFLON 0.8MMIDX1.8MMOD TIE WRAP CV-100

Q’ty per Unit

1 1 1 5M 1000 A ECR399B017R-2

KX-21 S/M

A-1-15

Revised May 2001

22

A Pneumatic Unit KX-21 (with PSL-21)

Old type

18

New type

Code No.

18 18 18 18 18

281-0120-9 442-5338-7 442-4603-0 442-4575-2 442-4149-3 449-1508-2 443-0705-5 365-1617-0 443-0836-6 346-3611-1 366-0798-1

Drawing No. 1 6 7 8 9 10 11 67 68 69 71

Description FAN FBA09A12HAZ TUBE POLYURETHANE 4MMIDX6MMOD FITTING UK 6M FITTING TSM6-02 FITTING BL-6 X 4 X PT 1/8 BSN SILENCER SLW-8A (SL-1/4) TANK NO. 29 SUPPORT NO.104 CHAMBER NO.17 O-RING IN-30 (NITRIL) CHAMBER MOUTING PLATE NO.76

Q'ty per Unit 1 10 M 1 5 5 1 1 1 1 10 1 A ECR 399B017R-2

KX-21 S/M

A-1-16-1

Revised April 2003 22 ECR302J062

22

Piston Pump PSL-21

1 6

Head (Vacuum)

2 3

9

4 5 Head (Pressure)

10

15 22

11

16

12

17

7

18 13 14 21

19 22

20 27 26 25

24 23

8

KX-21 S/M

A-1-16-2

Added April 2003 22 ECR302J062

22

Piston Pump PSL-21

Code No.

443-6953-7 348-4670-0 348-9315-6 348-9305-9 443-6872-2 443-6873-6 443-6875-3 443-6862-5 266-8577-7 443-6863-9 443-6864-2 443-6861-1 443-6860-8 443-6857-6 443-6859-3 22 443-6871-9 443-6870-5 443-6858-0 443-6878-4 443-6867-3 443-6868-7 348-4933-8 443-6869-1 348-3860-0 443-6874-0 443-6877-1 348-9514-3 348-3827-6 443-6865-6 443-6866-0

NOTES:

Item No.

Description

Unit Q’ty

1 2 3 4 5 6 7# 8 9$# 10$ 11$# 12$# 13$# 14$# 15$# 16 17$# 18 19 20 21 22 23 24 25 26 27 ($)* (#)**

PISTON PUMP PSL-21 SCREW HEX-BOLT M5X45 (SCM) WASHER SPRING M5 (SWRH4) WASHER FLAT M5 (FE) HEAD A01B01529 PLUG A01P00918 NIPPLE A01P01526 VALVE FIXTURE A01B01530 THERMAL PROTECTOR T70AR1U1N GASKET A01B01524 VALVE FIXTURE A01B01523 LEAF VALVE A01B01260 CYLINDER HEAD A01B01372 PACKING A01B01110 CYLINDER A01B01110 FLAT BOLT A01P01525 RING FIXTURE A01C01315 PISTON RING A01B01318 SPACER A01B01522 PISTON A01B01092 BEARING A01P01132 SCREW HEX-SOCKET M6X10 (SWRM) ECCENTRIC CAM A01B01317 SCREW ROUND M6X15 (SUS) BALANCE WEIGHT A01B01294 WASHER TOOTH M4 A01P01505 WASHER SPRING M4 (SUS) SCREW ROUND M4X8 (SUS) VACUUM PARTS SET FOR PSL-21 PRESSURE PARTS SET FOR PSL-21

1 5 100 100 1 5 1 UNSALABLE 1 UNSALABLE UNSALABLE UNSALABLE UNSALABLE UNSALABLE UNSALABLE UNSELABLE 1 UNSALABLE 1 1 1 100 1 10 1 10 100 100 1 1

22

Vacuum ($)*:

When replacing one or more of Drawing No. 10, 11 or 12, replace with “VACUUM PARTS SET FOR PSL-21 (P/N 443-6865-6)” which includes Drawing Nos. 9, 10, 11, 12, 13, 14,15 and 17.

Pressure (#)**: When replacing one or more of Drawing No. 7, 11 or 12, replace with “PRESSURE PARTS SET FOR PSL-21 (P/N 443-6866-0)” which includes Drawing Nos. 7, 9, 11, 12, 13, 14 15 and 17.

KX-21 S/M

A-1-16-3

Added April 2003 22 ECR302J062

PCB No. 4087 Assembly

Code No.

266-5377-5 266-5433-7 266-5434-1 266-5375-8 266-5435-4

KX-21 S/M

Drawing No. 1 2 3 4 5

Description

FUSE 0.5A K19374 FUSE 1.6A K19374 FUSE 3.15A K19374 FUSE 0.05A K19374 FUSE 4A K19374

A-1-17

Q’ty per Unit

10 10 10 10 10

Revised May 2001

3 Wiring Cord No. 2967 / 2969 / 2970 / 2971 / 2996

*NOTE: Grounding wire between Front Cover and Main Unit

KX-21 S/M

A-1-18

Revised May 2001

3 Wiring Cord No. 2967 / 2969 / 2970 / 2971 / 2996 J1

J1

J1

J3

J9

J12

16Pin

22Pin

10Pin

n i P 0 2

J1 J7 DC+24 V

3 J

4 J

J1

J2

J6

J5

1 N C

DC+5 V

2 N C

2 J

No.2969

2 N C

3 1 J

DC+12V DC+5 V 5Pin

Digital Board (PCB No.6370)

n i P 0 5

3 J

n i P 2 3

5 J AC1 00V

Relay Control

3 J

993-2821-3 265-1250-5 993-2841-8 993-2831-1 993-3701-7

KX-21 S/M

n i P 6 1

2 J

Power Supply Unit

Code No.

1 J

2 J

Hand-held Type Bar Code Reader

1 J

HOST O utput

2 J

2 J

5 J

DC+12V

1 1 J

No.2970

4 1 J

DC+/-15V, AC1 00 V DC100 V 1 N C

No.2967

2 J

Drawing No. 1 2 3 4 5

6 J

5Pin

14Pin

3Pin

J5

J4

J1

J1

Description

WIRING WIRING WIRING WIRING WIRING

CORD NO.2969 CORD NO.2967 CORD NO.2971 CORD NO.2970 CORD NO.2996

A-1-19

n i P 4 1

0 1 J

SERVICE Interface

Ticket Printer

No.2971 1 J

3 J

7 J

1 J

8 J

1 J

Graphic/Line Printer

2 J

Q’ty per Unit

1 1 1 1 1

Revised May 2001

3

Drive Mechanism No. 58

Code No.

Q’ty per Unit

1 1 1 1 1

441-8378-0 4 RINSING CUP NO.35 342-1516-8 5 PULLEY NO.184 342-1517-1 6 PULLEY NO.185 342-1733-2 7 TIMING BELT 144MXL-6.4 443-3169-1 8 AIR CYLINDER T-2437 281-1160-1 9 MOTOR STP-42D213 228-4164-5 10 PHOTO-INTERRUPTER TLP-1204(C3) #: for KX-21 S/N 3904 and before 7 *: for KX-21 S/N 3905 and thereafter 7

1 1 1 1 1 1 1

17 7 17 17

KX-21 S/M

12# 2* 2* 3

Description

DRIVE MECHANISM NO.58 (C1/KX-21) SHAFT NO.249 SHAFT NO.277 SHAFT NO.318 ASSY SHAFT FIXTURE NO.60

7

973-2771-3 341-1432-5 341-1210-2 023-1391-2 365-2804-6

Drawing No.

A-1-20


kx21

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