Workshop 7 Projectile Impacting Pre-stressed Container
ANSYS AUTODYN Update
ANSYS, Inc. Proprietary © 2009 ANSYS, ANSYS, Inc. All rights reserved.
WS 7-1
February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Workshop Goal and Procedure
Training Manual
Goal: Model a projectile impacting a pre-stressed container
Procedure: Pre-stress a container in Static Structural (ANSYS) Link to Explicit Dynamics (ANSYS) and set up impact problem Transfer the setup to AUTODYN Run the pre-stressed analysis in AUTODYN ANSYS, Inc. Proprietary © 2009 ANSYS, ANSYS, Inc. All rights reserved.
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 1 – Start Workbench
Training Manual
Start ANSYS Workbench and follow the sequenced steps using the abbreviations shown below: – DC
= Double Click with Left Mouse Button
– SC
= Single Click with Left Mouse Button
– RMB = Right Mouse Button Selection – D&D = Drag and Drop = Hold Left Mouse Button down on item while dragging it to new location and then release it (i.e., Copy or Move)
Throughout these Workshops, the procedures shown are not always the only way to accomplish the desired tasks, so feel free to investigate other methods via the documentation when outside of this course • The workshops consistently use RMB in the Outline tree to access options whenever possible • Often these options can also be accessed through the “Context” Toolbar • Sometimes these options can also be accessed using RMB in the View area ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 2 – Initiate a Static Structural (ANSYS) Project
Training Manual
2.a Create a Static Structural (ANSYS) Project SC
DC
2.b Select MKS for the Project Units and request Native Applications in Workbench have their values Displayed in the Project Units ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 3 – Import the Geometry
Training Manual
3.a Import the geometry database pre-stress_impact.agdb as shown below
SC
RMB
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 4 – Edit the Model in Mechanical
Training Manual
4.a Edit the model in Workbench Mechanical
RMB
SC
4.b Select the MKS Units system – Recall that Mechanical is not native in Workbench, so the Units here may not match the Project Units
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 5 – Generate the Mesh
Training Manual
5.d Generate the mesh
RMB 5.a Select Mesh 5.b Select Explicit for the Physical Preference 5.c Enter an Element Size of “2.5e-3” meters ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 6 – Define a Symmetry Plane
Training Manual
RMB
6.a Insert a Symmetry Object 6.b Insert a Symmetry Region 6.c Select the 11 faces shown and then select Apply 6.d Select Z Axis as the Symmetry Normal
RMB Select 11 faces
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 7 – Apply an Internal Pressure 7.a Insert a Pressure Boundary
Training Manual
RMB
7.b Select the 3 faces internal faces shown and then select Apply 7.c Enter 1.0e6 Pa for the Magnitude of the pressure
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
Select 3 faces
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 8 – Apply Fixed Supports to Container 8.a Insert a Fixed Support
Training Manual
RMB
8.b Select the 2 faces shown and then select Apply
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 9 – Apply a Fixed Support to the Projectile 9.a Insert a Fixed Support
Training Manual
RMB
9.b Select the face shown and then select Apply
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 10 – Define a Result Object 10.a Insert an Equivalent (vonMises) Stress Result object
Training Manual
RMB
10.b Apply the Geometry Selection to All bodies 10.c Save the Project from the Project Page with the name “prestress_impact”
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 11 – Solve to obtain Static Pre-stressing 11.a Solve the static problem
11.b View the prestressed solution
Training Manual
11.c Displacements are magnified by default. Change the magnification as desired
RMB
SC
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 12 – Link to Explicit Dynamics (ANSYS) 12.a From the Project Page drag and drop an Explicit Dynamics (ANSYS) Analysis System onto the Model cell of the Static Structural (ANSYS) System
Training Manual
D&D
\
12.b Notice that Engineering Data, Geometry and Model (Mesh) have been linked
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 13 – Review the Mechanical Project
Training Manual
13.a Return to ANSYS Mechanical and you will see that the project now has an Explicit Dynamics branch in addition to the Static Structural branch \
13.b Notice also, that a default Body Interaction has automatically been added to the project, defining Frictionless contact between All Bodies. This is exactly what is required to compute the impact of the projectile on the container
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 14 – Copy the BCs to Explicit Dynamics
Training Manual
14.a Select the Pressure and Fixed Support boundary conditions in the Static Structural branch (use ) and drag and drop them onto the Explicit Dynamics branch. (They are copied into the Explicit Dynamics branch) \
D&D 14.b Do not copy Fix Support 2 as this is not required for the Explicit Dynamics Solve (the next steps assigns a velocity to the projectile instead)
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 15 – Assign a Velocity to the Projectile
Training Manual
15.a Create a Velocity Initial Condition \
15.b Select the Projectile body and then select Apply 15.c Choose Define by Components 15.d Enter “-10.0” m/s for the Y Component ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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February 27, 2009 Inventory #002665
Workshop 7. Projectile Impacting Pre-stressed Container
Step 16 – Define the Analysis Settings SC
Training Manual
16.a Select Analysis Settings in the tree 16.b Set the End Time to 4.0e-4 seconds in the Details View 16.c Set the Hourglass Damping to Flanagan Belytschko 16.d Keep the remaining default settings 16.e Save the model on the Workbench Project page
At this point, in order to apply the pre-stressing to the Dynamic analysis, the model must be transferred to AUTODYN for solution ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 17 – Create (Link to) an AUTODYN Project 17.a From the Project Page drag and drop an AUTODYN Component System onto the Setup cell of the Explicit Dynamics (ANSYS) System
Training Manual
D&D
\
17.b Open the AUTODYN project, importing the model set up in the Explicit Dynamics project
ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved.
RMB
SC
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 18 – Pre-stress the Container
Training Manual
18.a Select Init. Cond. On Navigation Bar 18.b Check Activate 18.c Browse to the results file “file.rst” for the static structural system (containing the pre-stress solution)
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18.d Return to the Project Page and Save the Project
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Workshop 7. Projectile Impacting Pre-stressed Container
Step 19 – Run the Pre-stressed Analysis 19.a Select Run to start the solve
Training Manual
The calculation takes approximately 10 minutes to run to completion (about 10,000 cycles)
19.b Once the calculation is running, Select Stop at any time to stop the calculation (you can then press Run again to continue the calculation)
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February 27, 2009 Inventory #002665