094135-PE-SPC-001 Piping Material Specification-REV 4

DOC. NO. : 094135-PE-SPC-001

SPECIFICATION

REV. NO. : 4 PAGE

: COVER

PIPING MATERIAL SPECIFICATION

PROJECT NAME

: LPG REFRIGERATED STORAGE

CLIENT

: PETROVIETNAM GAS JOINT STOCK CORPORATION

CONTRACTOR

: PVC-PEN CONSORTIUM

4

05-Mar-12

Revised A2AF spec. for using GRE/GRV

T.N.M

Y.B.P

J.K.L

T.V.D

3

13-DEC-11

Revised A2AF spec. Revised Pipe A1AC, B1AC NPS 18 – 24

T.N.M

Y.B.P

J.K.L

T.V.D

2

04-Aug-11

A2AD is deleted. CP(hypochlorite) is added in A2AF

T.N.M

W.H.S

C.S.H

T.V.D

REV. NO.

DATE

PREP'N

REVIEW

PEN APPROVAL

PVGAS APPROVAL

REV. NO.

DISCIPLINE

4

PIPING

DESCRIPTION

PREPARATION

REVIEW

PEN APPROVAL

PVGAS APPROVAL

T.N.MINH

Y.B.PARK

J.K.LEE

Tran Van Du

This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third party without permission of an authorized personnel of the PetroVietnam Gas Joint Stock Corporation.

LPG REFRIGERATED STORAGE PROJECT

DOCU. NO.: 094135-PE-SPC-001


REV. NO.: 4 PAGE: 1 of 75

CONTENTS 1.

GENERAL ........................................................................................... 2 1.1 Intent ................................................................................................. 2 1.2 Scope.................................................................................................. 2 1.3 Unit .................................................................................................... 2 1.4 Codes, Standards and References ......................................................... 3

2.

METERIALS ........................................................................................ 7 2.1 Standard Material ................................................................................ 7 2.2 Carbon Content ................................................................................... 7 2.3 Material for Oxygen Senrvice ................................................................ 7 2.4 Environmental Evaluation ..................................................................... 7

3.

REQUIREMENT .................................................................................. 8 3.1 Pipes ................................................................................................... 8 3.2 Valves ................................................................................................. 9 3.3 Flanges ............................................................................................. 11 3.4 Fittings .............................................................................................. 12 3.5 Gaskets ............................................................................................. 12 3.6 Bolts and Nuts for Flange ................................................................... 13 3.7 Threads............................................................................................. 13 3.8 Seal Welding and Thread Sealant........................................................ 13

4.

MARKING ........................................................................................ 14

5.

INSPECTION AND TEST ................................................................... 14

6.

RECORDS AND CERTIFICATION ..................................................... 14

7.

INDEX OF PIPING MATERIALS CLASSIFICATION .......................... 15

APPENDICES APPENDIX 1-

PIPING MATERIAL CLASS ............................................. 17

APPENDIX 2-

PIPING STANDARD ASSEMBLIES .................................. 49

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DOCU. NO.: 094135-PE-SPC-001



1. GENERAL 1.1

Intent This specification defines the minimum technical and material requirements for pipe, fitting component and valves for LPG Refrigerated Storage Project.

1.2

Scope This specification shall be applied to piping materials indicated on Piping and Instrument Diagram (hereafter referred to as P&ID). However, piping system furnished as a regular part of equipment or package shall be in accordance with design conditions of equipment manufacture’s standards. When the piping is connected to the equipment, this specification shall be applied to the extent as indicated below: (1) Companion flanges, gaskets, bolts and nuts at equipment nozzle (2) First block valve (*) with companion flanges, gaskets, bolts and nuts in the instrument connecting line. (3) Companion flanges, gaskets, bolts and nuts for relief valves (4) Companion flanges, gaskets, bolts and nuts at the matching point between the piping furnished as of equipment by its manufacturers and that provided by Vendor. (*) First block valve: in the instrument connecting line as used herein shall mean the nearest valve to a line to which the instrument is connected. This specification shall not be applied to specifically designed companion flanges, gaskets, bolts and nuts at the equipment nozzle.

1.3

Unit The International System of Units (S.I.) shall be used unless otherwise specified. However, nominal sizes of piping components shall be in accordance with inch system, which abbreviation is in. or inch.

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DOCU. NO.: 094135-PE-SPC-001


1.4


Codes, Standards and References The design of piping system and the piping material selection shall be in accordance with the latest edition of the codes and standards listed below. ASME B1.1

Unified Inch Screw Threads (UN and UNR Thread Form)

ASME B1.20.1

Pipe Threads, General Purpose

ASME B16.5

Pipe Flanges and Flanged Fittings

ASME B16.9

Factory Made Wrought Steel Butt Welding Fittings

ASME B16.10

Face to Face and End to End Dimensions of Valves

ASME B16.11

Forged Steel Fittings, Socket Welding and Threaded

ASME B16.20

Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed

ANSI B16.21

Nonmetallic Flat Gaskets for Pipe Flanges

ASME B16.25

Butt Welding Ends

ASME B16.34

Valves - Flanged, Threaded and Welding End

ASME B16.36

Orifice Flanges

ASME B16.47

Large Diameter Steel Flanges NPS 26” through NPS 60”

ASME B16.48

Steel Line Blanks

ASME B18.2.1

Square and Hex Bolts and Screws

ASME B18.2.2

Square and hexagonal nuts

ASME B31.3

Process Piping

ASME B31.8

Gas Transmission and Distribution Systems

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

ASME B36.19M

Stainless Steel Pipe PVC-PEN CONSORTIUM


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ASME Section V

Boiler and Pressure Vessel Code, Section V - Non Destructive Examination

ASME Section VIII

Boiler and Pressure Vessel Code, Section VIII Rules for Construction of Pressure Vessel

ASME Section IX

Boiler and Pressure Vessel Code, Section IX Welding and Brazing Qualifications

ASTM A53

Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zin-Coated, Welded and Seamless

ASTM A105

Forgings, Carbon Steel for Piping Components

ASTM A106

Seamless Carbon Steel Pipe for High Temperature Service

ASTM A182

Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, Valves and Parts for High Temperature Service

ASTM A193

Alloy Steel and Stainless Steel Bolting Materials for High Temperature

ASTM A194

Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service or Both

ASTM A216

Carbon Steel Castings Suitable for Fusion Welding for High Temperature Service

ASTM A234

Pipe Fittings for Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures

ASTM A333

Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service

ASTM A671

Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures

API 5L

Line Pipe

API 6D

Specification for Pipeline Valves

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API 6FA

Fire Test for Valves

API 594

Wafer and Wafer Lug Check Valves

API 598

Valve Inspection and Test

API 599

Metal Plug Valves : Flanged & Welded Ends

API 600

Steel Gate Valves – Flanged and Butt Welding Ends

API 602

Compact Carbon Steel Gate Valves

API 603

Class 150, Cast, Corrosion Resistant, Flanged End Gate Valves

API 607

Fire Test for Soft Seated Ball Valves

API 608

Metal Ball Valves: Flange, Threaded & Welding End

API 609

Butterfly Valves: Double Flanged, Lug & Wafer Type

BS EN ISO 17292

Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries for sizes DN100 and smaller

BS EN ISO 15761

Steel Wedge gate, globe and check valves for sizes DN100 and smaller for the Petroleum and natural gas Industries.

MSS SP 25

Standard Marking System for Valves, Flanges, Fittings and Unions.

MSS SP 55

Standard for steel castings for Valves, Flanges, Fittings and Other piping components.(Visual Methods)

MSS SP 67

Butterfly Valves

MSS SP 75

Specification for High Test Wrought Butt Welding Fittings

MSS SP-80

Gate, Globe, Angle and Check Valves

EN 10204

Metallic Materials : Types of Inspection Documents

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DOCU. NO.: 094135-PE-SPC-001


AWWA C950

Fiberglass Pressure Pipe

AWWA M45

Fiberglass Pipe Design


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2. METERIALS 2.1

Standard Material Materials shall be generally in accordance with ASTM standards. All materials, including non-metallic parts for valves, seal gaskets and diaphragms shall be suitable for LPG service with stated conditions. Carbon steel shall be fully killed and normalized according to the applied code and related specification. Appendix 1- Piping Material Class contains material specification which is classified in accordance with the pressures and temperatures for each line and the medium in the line.

2.2

Carbon Content Carbon steel containing carbon content more than 0.35% shall not be used in construction which involves welding or shaping by oxygen cutting or thermal cutting process.

2.3

Material for Oxygen Se rvice All materials for oxygen service require special condition and are governed by specific material classes.

2.4

Environmental Evaluation Environmental pollution, disruption and sanitation shall be considered in selecting piping materials.

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3. REQUIREMENT 3.1

Pipes All pipe shall comply with ASTM material specifications and the technical requirement for the purchase of pipe. Pipe dimensions and wall thickness shall be in accordance with ANSI B36.10M for wrought steel and wrought iron pipe and with ANSI B36.19M for stainless steel pipe. Minimum pipe size shall be ¾” (20mm) unless stated otherwise in the individual piping classes. Smaller sizes may be permitted for instrument connections and steam tracing etc., only where specifically stated. Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall be made by open hearth, electric furnace or basic oxygen process. Hot dip galvanized process shall be done (refer to ASTM A123, A153, A385). All pipes wall thickness specified in individual pipe classes shall be suitable for the full range of pressure / temperature combinations tabulated. Calculation is based on maximum flange rated pressure for the class in accordance with ASME B16.5. Pipe thickness shall be calculated in accordance with ASME B31.3. The thickness of threaded nipples shall be calculated in accordance with ASME B31.3. Pipe tolerances shall be in accordance with applicable material code. Butt-welding end preparation shall be in accordance with ANSI B16.25. The use of threaded joints and unions (where permitted by the Pipe Class) shall be kept to a minimum consistent with ease of pipework fabrication, installation and maintenance. With the exception of galvanized piping, straight lengths of small bore piping 2” (50mm) and smaller shall be joined together by butt welding. Couplings shall not be used for this purpose

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3.2


Valves Gate valves shall conform to API 602 (1/2” to 1.1/2”) and API 600 (2” and above) Ball valves shall conform to BS EN ISO 17292 (1/2” to 1.1/2”) and API 6D (2” and above). Globe valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”) and BS 1873 (2” and above). Piston/Ball type Check valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”), Swing type check valves (2” and above) shall conform to BS 1868, Wafer type check valves (2” and above) shall conform to API 594. Plug valves shall conform to API 599. Butterfly valves shall conform to API 609. Pressure seal for gate, globe and check valves shall be in accordance ANSI B16.34, if required. Valve trim numbers for gate, globe and check valves are as API 600 table 3, all trim shall be 13Cr based unless stated otherwise. Sour service shall have 13Cr heat treated trim in accordance with NACE MR01-75 requirements. Corrosion resistant valves (normally austenitic stainless steel) shall be in accordance with API 603, unless otherwise specified. Face-to-face and end-to-end dimensions of steel valves shall conform to ASNI B16.10 to the extent covered. Valve supplier shall furnish certified dimension drawings for all valves. Butt-welding end valves shall be furnished with ends to match pipe schedule. End preparation shall be in accordance with ANSI B16.25. End connection of threaded valves shall be in accordance with ANSI B1.20.1. End connection of socket welding valves shall be in accordance with ANSI B16.11.

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Bonnet gasket materials shall be compatible with the gasket materials specified in the individual material class, unless otherwise specified. Features not covered by the valve descriptions shall be in accordance with manufacturer’s standard suitable for the intended application. Bonnet, cap or gland bolts are normally furnished in accordance with ASTM A307, unless otherwise specified in the individual class. Where carbon steel bonnet, cap or gland bolts are normally furnished in accordance with ASTM A193 grade B7, they shall be furnished in the liquid quenched and tempered condition. Unless otherwise specified in the individual class, manual gear operators shall be supplied for the following sizes and larger (see table). When the operating force at half opening position of the hand wheel or lever exceeds 35kgf, the valves shall be equipped with gear operator. ANSI Class

Gate

Globe

Ball

Plug

Butterfly

150

14”

10”

8”

4”

8”

300

12”

8”

6”

4”

-

The gate valve with 2-piece or split wedge shall not be used, unless specific approval is obtained. The gate valve with 2-piece or split wedge shall not be used in steam service. Swing check valves shall be provided with a boss at location “G” when the wall thickness is insufficient to permit a drain tap (3/4” for valve size 2” and larger). Bosses and taps shall comply with the requirements of para. 6.3 of ANSI B16.34. Valves shall not be tapped, unless otherwise specified on the purchase order. Swing check valves shall be provided with limit stop to prevent disc from remaining in the open position and also suitable for horizontal as well as vertical installation. The operating levers or handles on ball valves and plug valves shall indicate, by their position, whether the valve is open or closed. The open position shall be indicated when the lever or handle points in a direction parallel to the flow through the valve. In addition, it shall be

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impossible to reserve the indicating position inadvertently during reassembly of the valve. Ball valves are not permitted as drain or bleed valves in hydrocarbon service. All wrench operated ball valves in insulated lines shall have 120mm extended spindle (measured from the valve bonnet) to ensure that the wrench clears valve insulation. The spindle to have an outer stationary tube welded to the valve bonnet and having a weather seal at the wrench end. The stationary tube enables the insulation to be properly sealed around it. Lubricated plug valves shall not be used, unless otherwise specified. Fire-safe ball valves design shall be in accordance with API 607, where fire-safe design specified in the individual material class. 3.3

Flanges Flanges shall be as follows: (1) ANSI class 25, 125, 250 (all sizes)

ANSI B16.1

(2) ANSI class 150 – 1500 (1/2” – 24”)

ANSI B16.5

(3) ANSI class 150 – 900 (26” and above)

ANSI B16.47 Series A

Unless otherwise specified, steel flange faces shall be in accordance with ANSI B16.5. Flange facing finish shall be per ASME B16.5 unless otherwise stated in the project specification Flanges not conforming to ANSI B16.5, ANSI 16.47, ANSI B16.1, MSS SP-44 or API 605 shall be specified on drawings. Sizes for reducing or blind flanges are indicated by normal pipe sizes. End preparation of welding neck flange shall be in accordance with ANSI B16.25. The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe or fitting, permitting a thickness difference up to 1.6 mm. When the difference in wall thickness between the two components being joined exceeds 1.6mm, taper boring shall be performed on the component having the heavier wall per ANSI B16.25. PVC-PEN CONSORTIUM


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Flat face flanges with full-face gaskets shall be used against flat face cast iron equipment and valve flanges. 3.4

Fittings All fittings shall be as follows: (1) Forged steel socket welding and threaded fittings ANSI B16.11 (2) Malleable iron threaded fittings (class 150, 300)

ANSI B16.3

(3) Cast iron threaded fitting (class 125, 250)

ANSI B16.4

(4) Butt-welding fittings and stud ends

ANSI B16.9

(5) Butt-welding short radius elbows and returns

ANSI B16.28

(6) Steel flanged fittings

ANSI B16.5

(7) Gray iron flanged fittings

ANSI B16.1

End preparation of the pipe butt-welding fittings shall be in accordance with ANSI B16.25. When butt-welding fittings are specified with a wall thickness larger than that of the pipe and this results in misalignment greater than 1.6mm between the inside surface of the parts to be joined, the fitting shall be taper bored per ANSI B16.25. All lines which connect to another line or header (including instrument connections, vents and drains) are considered as branch connections. The basis for design of branch connection is the applicable ANSI code. Reinforcement requirements shall be determined by ASME B31.3. Branches shall be made with un-reinforced or reinforced stub-ins with the following exceptions. a) Full size tees shall be used in all pressure ratings b) Reducing tees shall be used where specified in the job specification c)

Branches 1” – 1 ½” reinforced fittings

and smaller shall be made with integrally

Special consideration shall be taken for branch connection in cyclic service such as temperature cycling. 3.5

Gaskets All gaskets shall be as follows: PVC-PEN CONSORTIUM


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(a) Spiral wound gaskets

ANSI B16.20

(b) Non-metallic gaskets

ANSI B16.21

(c) Ring-joint gaskets

ANSI B16.20

(d) Gasket dimensions for flanges 26” and large Applicable flange code (e) Gaskets not conforming above codes shall be specified on drawings. 3.6

Bolts and Nuts for Flange Bolts and nuts shall be as follows: (1) Bolts and nuts shall be galvanized heavy hexagon bolts and nuts; and shall conform to ANSI B18.2.1 and B18.2.2 respectively. (2) Threads shall be of coarse thread series, ANSI B1.1. Number of threads shall be 8 per one inch for bolt size U1-1/8” and larger. (3) Accuracy of threads and fineness of finish:

Item

Accuracy of thread

Bolt

2A

Nut

2B

Fineness of finish Semi-finish or better

Stud bolts shall be threaded in their full length. Stud bolt with two nuts shall be used rather than bolt with one nut. Number, diameter and length of bolts for flange connection shall be in accordance with ANSI B16.5. 3.7

Threads All screwed connections shall have taper threads in accordance with ASME B1.20.1 (NPT) and limited to 2” (50mm) NPS or less.

3.8

Seal Welding and Thread Sealant As a general design policy to reduce the incidence of leakage the use of threaded joints and unions (where permitted by the pipe class) shall PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



be kept to a minimum consistent with ease of pipe work fabrication, installation and maintenance. Seal welding when required shall be specified in the individual material class. All threaded connections that require seal welding, shall meet the requirements of the relevant fabrication standard. Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded after testing has been carried out. 4.

MARKING Marking which identifies the material, type and dimension of individual piping components shall be accomplished in accordance with related codes and standards.

5.

INSPECTION AND TEST Inspection and tests of individual piping components shall be accomplished in accordance with related codes & standard.

6.

RECORDS AND CERTIFIC ATION All tests and inspection shall be reported. Test reports and shall be submitted to buyer in the seller’s data book when has been completed. All certificates shall be originals authenticated by the buyer’s authorized agent, be legible English language.

certificates production or copies and in the

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7. NO.

CLAS

SYMBOL

A1AC

A1AE 2

PAGE: 15 of 75

INDEX OF PIPING MATE RIALS CLASSIFICATION FLUID NAME

S

1

REV. NO.: 4

DESIGN

DESIGN

PRESS.

TEMP.

(Barg)

(ºC)

17.6

-45/120

C.A. (mm)

1.5

FLANGE

PIPE

CLASS

MATERIAL

REMARK

150, RF

1/2” – 16” :

PL

Process Liquid

PG

Process Vapour

A333 Gr.6

HL

Refrigerated Process Liquid

18” – 24” :

HV

Refrigerated Process Vapour

A671

VV

Vapour Vent

VL/VH

LP/HP Flare

ANSI / ASME

Gr.CC60 CL.12

LNG

18.4

-196/65

Nil

150, RF

A312-TP304

ANSI / ASME

13

0/75

1.5

150, FF

A106

ANSI / ASME

NG LN2

3

4

A2AA

A2AA

PW

Potable Water

SW

Service Water

IA

Instrument Air (2” and below)

FW

Firewater (Dry system)

Galvanized

14

0/75

1.5

150, FF

(FW)

5

A2AF

Gr.B

A53

Gr.B

ANSI / ASME

Galvanized

SW

Service Water

CP

Chemical

13

0/65

Nil

125, FF

GRE/GRV

ANSI / ASME

13

0/180

1.5

150, RF

1/2” – 16” :

ANSI / ASME

(Sodium

Hypochlorite)

6

A2AB

IA

Instrument Air (3” and above)

NT

Nitrogen

A106 Gr.B

WC

Cooling Medium

18” – 30” :

FD

Diesel Fuel

API 5L Gr.B

DN

Open Drain

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7

A2AB

FW

Firewater (Wet system)

14

0/180

1.5

150, RF


1/2” – 16” :

ANSI / ASME

(FW) A53 Gr.B 18” – 30” : API 5L Gr.B 8

A2AE

CP

Chemical Solvent (Odorant)

ATM

0/65

Nil

150, RF

A312

TP

ANSI / ASME

316L 9

10

11

B1AB

B1AC

B2AE

PL

Process Liquid

25.0

-20/70

1.5

300, RF

A106 Gr.B

ANSI / ASME

PG

Process Vapour

PL

Process Liquid

28.0

-45/65

1.5

300, RF

1/2” – 16” :

ANSI / ASME

PG

Process Vapour

A333 Gr.6

HL

Refrigerated Process Liquid

18” – 24” :

HV

Refrigerated Process Vapour

A671

VL/VH

LP/HP Flare

CP

Chemical Solvent (Odorant)

Gr.CC60 CL.32 27.5

0/65

Nil

300, RF

A312

TP

ANSI / ASME

316L

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APPENDIX 1 -


PIPING MATERIAL CLASS

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CLASS A1AC Rating: ANSI Class 150

Corrosion Allowance:

Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent, LP/HP Flare

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) Pipes

Swage Nipple Fittings

½ -1½ 2-6 8 - 16 18 - 24 ½ -1½

½ -1½ 2 - 24

PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.20, BE LTCS, SAW, Sch.STD, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 150 Forged LTCS, WN, RF, Class 150, WT to match pipe Forged LTCS, RF, Class 150

Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg

Dimensional

Material

Standard

Specification

ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95

A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr. CC60 CL.12 A333 Gr. 6

ANSI B16.11

A350 Gr. LF2 CL.1

ANSI B16.9

A420 Gr. WPL6

MSS SP-97 MSS SP-97 ANSI B16.11

A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1

ANSI B16.5 ANSI B16.5

A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1

ANSI B16.5

A350 Gr. LF2 CL.1

ANSI B16.36

A350 Gr. LF2 CL.1

ANSI B16.48

A516 Gr.70

Sockolet Weldolet Coupling

½ -1½ 2-8 ½ -1½

Flanges

½ -1½ 2 – 24

Blind Flange Orifice Flange

½ - 24

Spectacle Blind Paddle Blank Paddle Spacer

½ - 12

Forged LTCS, WN, RF, Class 300, with jackbolts and 2 off ½” NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate LTCS, RF, Class 150

14 -24

Plate LTCS, RF, Class 150

ANSI B16.48

A516 Gr.70

14 -24


ANSI B16.48

A516 Gr.70

Gaskets

½ - 24

ANSI B16.20

Graphite with SS inner ring and CS outer ring

Bolting

All Sizes

ANSI B18.2.1 ANSI B18.2.2

A320 Gr. L7 A194 Gr. 4+S3

Gate Valve

½ -1½

API 602

Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12

2 - 24

2–3 4 – 12

BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 150 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.150 RF

API 600

API 600

Body: A352 Gr.LCC Trim No.: 12

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CLASS A1AC Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refrigerated Process Vapour, Vapour Vent, LP/HP Flare

Item

Size

Description

(NPS) 14 – 24

Globe Valve

½ -1½ 2–8

Check Valve

Dimensional

Material

Standard API 600

Specification Body: A352 Gr.LCC Trim No.: 12

BS EN 15761

ISO

Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE

Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 150 RF Flange Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

BS 1868

2–6

Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

API 6D

8 – 24

Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Flange Ends, RF, Class 150, RB, Gear operated. Fire safe design with antistatic device

API 6D

Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE

3/4

Forged LTCS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device

Manufacturer Standard

Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE

½ -1½

3–6 8 – 24

Double block and bleed valve

Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.150 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.150 RF

Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg

BS 1873

8 - 24

Ball Valve (Note 4)

Service Limits:

Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 150 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 150 RF

2-6

Butterfly Valve

range

1.5 mm

½ -1½

BS EN 15761

ISO

API 594 API 609 API 609 BS EN 17292

ISO

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS ½

TS TR ¾

TS TR TR 1

TS TR TR TR 1½

T,G RT,G RT S S S 3

T RT RT S S 2

RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET

T,G RT,G RT,G S S S S 4

T,G RT,G RT,G RT S S S S 6

T,G RT,G RT,G W W S S S S 8

RT: REDUCING TEE (BW) W: WELDOLET

T,G RT,G RT,G RT W W S S S S 10

T,G RT,G RT,G RT,G W W W S S S S 12

T,G RT,G RT,G RT,G RT,G W W W S S S S 14

T,G RT,G RT,G RT,G RT,G RT W W W S S S S 16

T,G RT,G RT,G RT,G RT,G RT,G W W W W S S S S 18

T,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 20

T,G RT,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 24

24 20 18 16 14 12 10 8 6 4 3 2 1 ½ 1 ¾ ½

TS: EQUAL TEE (SW) TR: REDUCING T (SW) G: PIPE TO PIPE WITH REINFORCED PAD

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs

Piping Standard Details

PIPING ASSEMBLY

STANDARD DETAIL (See Appendix 2)

Hydrostatic Vent & Drain

Detail 2

Process Vent & Drain

Detail 4

Pressure Connection

Detail 6, 8

Temperature Connection

Detail 9

Orifice Flange Connection

Detail 11

PVC-PEN CONSORTIUM

BRANCH SIZE (Inch)

BRANCH CONNECTIONS FOR 450 / 900 ANGLE


DOCU. NO.: 094135-PE-SPC-001



CLASS A1AE Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: LNG, NG, LN2

Item

Size

Description

range

0 mm

Service Limits: Design Temp.: -196 to 65 0C Design Pressure: 18.4 Barg

Dimensional

Material

Standard

Specification

ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 MSS SP-95

A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304

Seamless, Sch.80S, PBE, L=100mm Seamless, Sch.80S, POE/TOE, L=100mm FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300

ANSI B36.19

A312-TP304

ANSI B16.11

A182-F304

ANSI B16.9

A403-WP304


A182-F304 A182-F304 A182-F304

ANSI B16.5 ANSI B16.5 ANSI B16.5

A182-F304 A182-F304 A182-F304

ANSI B16.36

A182-F304

ANSI B16.48

A240-304

(NPS) Pipes

Swage Nipple Nipple

Fittings

½ -1½ 2-3 4-6 8 - 20 24 - 24 ½ -1½ ½ -1½

½ -1½ 2 - 24

Sokolet Weldolet Coupling

½ -1½ 2-8 ½ -1½

Flanges

½ -1½ 2 – 24 ½ - 24


2 - 24

PIPE Seamless, Sch.80S, PE Seamless, Sch.40S, BE Seamless, Sch.10S, BE EFW, Sch.10S, BE EFW, Sch.10S, BE Seamless, Sch.80S (L) x Sch.80S (S), PE


½ - 12

Forged SS, WN, RF, Class 300, with jackbolts and 2 off ½” NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate, RF, Class 300

14 -24

Plate, RF, Class 300

ANSI B16.48

A240-304

14 -24

Plate, RF, Class 300

ANSI B16.48

A240-304

Gaskets

½ - 24

ANSI B16.20

Graphite with SS inner ring and outer ring

Bolting

All Sizes


A320 Gr. B8M-CL.2 A194 Gr. 8MA

Globe Valve

½ -1½

API 602

Body: A182 - F304L Trim: 316+HF BB OS&Y

ANSI B16.34

Body: A351 Gr.CF3 Trim: 316+HF

2–8

BOLTS & GASKETS 4.5 mm Thick Spiral Wound 316SS, Graphite Filler, 316 SS inner ring and outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Socket Welded Globe Valve, Class 800# Per API 602; 304L Stainless Steel Body & Bonnet (ASTM A182 GR F304L Forging), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Bolt A320-B8M CL2; OS&Y. Bolted Bonnet, Handwheel Operated; Valve to be Suitable for Cryogenic service Operating at -196 Deg C; Socketweld ends to ANSI B16.11 Buttwelded Globe Valve, Class 150# Per ANSI B16.34; 304L Stainless Steel Body & Bonnet (ASTM

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001





Design Code:

ANSI B31.3


Item

Size

Description

range

0 mm


(NPS)

Check Valve

½ -1½

2-6

8 - 24

Ball Valve (Note 4)

½ -1½

PIPE A351 Gr CF3 Casting), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316+ Gaphite Filler, 316 Inner Ring, Bolt A320 B8M CL.2; OS&Y, Bolted Bonnet, Renewable Seats, Loose Plug Type Disc, Extended Bonnet, Gear and Handwheel Operated; Valve shall be Suitable for Cryogenic Service Operating at -196 Deg C; Buttweld end (SCH40S) to ANSI B16.25, End to End As Per ANSI B16.10 socket Welded Check Valve, Class 800#; 304l Stainless Steel Body, Disc & Cover (ASTM A182 Gr F304L Forging), 316 Stainless Steel Trim With Stellite On Discs And Seats, Spiral Wound Gasket:316SS+ Graphite Filler, 316SS Inner Ring, Spring-Manufacture's Standard, Bolt A320 B8M CL2; T-Body, Piston Lift Type, Bolted Cover, Spring Arrested For Use In The Horizontal And Vertical; Valve To Be Suitable For Cryogenic Service AT-196 Deg C; Socketweld Ends To ANSI B16.11; Buttwelded Check Valve, Class 150#, 304L Stainless Steel Body, Disc & Cover (ASTM A351 Gr Cf3 Casting); 316 Stainless Steel Trim With Stellite On Discs And Seats, Bolt A320 B8M CL2, Spiral Wound Gasket: 316ss+ Graphite Filler, 316ss Inner Ring; Swing Check Type, Bolted Cover, Internal Hinge Design (Noexternal Plugs), Renewable Seats, Suitable For Use In The Horizontal And Vertical Positions, Valve To Be Suitable For Cryogenic Service Operating at196 deg c; Buttweld End(sch40s) to ANSI B16.25, End To End As Per ANSI B16.10; Wafer Check Valve, Class 300#; 304 Stainless Steel Body, Disc & Cover (ASTM A351 Gr CF8 Casting), 316 Stainless Steel Trim ,Spring Inconel 600, Bolt A320 B8M CL2, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Dual Plate Wafer Type, For Use In The Horizontal And Vertical Positions; Valve To Be Suitable For Cryogenic Service Operating At-196 Deg C; Raised Face Flange Dimension: As Per ANSI B16.5 Mating Flange Rating 300# RF(125AARH); Socket Welded Ball Valve, Class 800# Fire Safe, Anti Static Design, Floating Ball, With Extended Stem And Vapour Space, Wrenched Operated, 3 Pieces Type, Basically Reduced Port, But In Case Of Full Port - Be Defined In B/M. A 1/8"(inch) Vent Hole Shall Be Drilled In Upstream Face Of Ball To Relieve Excess Body Pressure, Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Mounting With Stem In A Horizontal Position, And Cryogenic Service Operating At-196 Deg C; 100mm Nipple Welded On Each End, PBE + PBE; Socket Welding Ends Preparation Per ANSI B16.11;

Dimensional

Material

Standard

Specification

API 602

Body: A182 Gr.F304L Trim: 316+HF

ANSI B16.34

Body: A351 Gr.CF3 Trim: 316+HF

API 594

Body: A351 Gr.CF8M Trim: 316L

API 602

Body: A182 Gr. F304 Ball: SS 316 Stem: A182 Gr. F316 Seats: PTFE Seals: Graphite

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001





Design Code:

ANSI B31.3


Item

Size

Description

range

0 mm


(NPS) 2-6

8 – 24


3/4

PIPE Buttwelded Ball Valve, Class 150# Per API 6D; 304L Stainless Steel Body, Bolt A320-B8M CL2; One Piece Body, Top Entry, Extended Stem & Vapour Space, Wrench Operated, Basically Reduced Port, But In Case Of Full Port Be Defined In B/M, Fire Safe Design, Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Floating Ball Type ; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld Ends(SCH10s) Per ANSI B16.25, End To End Dimension Per ANSI B16.10; Buttwelded Ball Valve, Class 150# Per API 6D; 304l Stainless Steel Body One Piece Body, Top Entry, Extended Stem & Vapour Space, Gear And Hanwheel Operated, Basically Reduced Port, But In Case Of Full Port-Be Defined In B/M, 8" & Larger - Trunnion Ball, 6" & Smaller - Floating Ball Type ; Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Fire Safe Design; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld ends(sch10s) per ANSI B16.25, End To End Dimension Per ANSI B16.10; Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever Operated. Fire Safe Design With Antistatic Device

Dimensional

Material

Standard

Specification

API 6D

Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite

API 6D

Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite


Body: A182 Gr.F316L Trim: 316L

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS TR ¾

TS ½

TS TR TR 1

TS TR TR TR 1½

T RT RT S S 2

RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET

T RT RT S S S 3

T RT RT S S S S 4

T RT RT RT S S S S 6

T RT RT W W S S S S 8


T RT RT RT W W S S S S 10

T RT RT RT W W W S S S S 12

T RT RT RT RT W W W S S S S 14

T RT RT RT RT RT W W W S S S S 16

TS: EQUAL TEE (SW)

T RT RT RT RT RT W W W W W S S S S 20

T RT RT RT RT RT W W W W S S S S 18

T RT RT RT RT RT RT W W W W W S S S S 24

24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&Ids Piping Standard Details

PIPING ASSEMBLY



Detail 1


Detail 3

Pressure Connection

Detail 5,7


Detail 9


Detail 10

PVC-PEN CONSORTIUM

BRANCH SIZE (Inch)

BRANCH CONNECTIONS FOR 450 / 900 ANGLE


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AA Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Potable Water, Service water, Instrument Air (2” and below)

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) Pipes

Swage Nipple

Fittings

Specification

½ -2

ANSI B36.10

3-6 8 - 12 ½ -2

CS, Seamless, Sch.STD, BE CS, Seamless, Sch.20, BE CS, Seamless, Galvanized, NPTM

ANSI B36.10 ANSI B36.10 MSS SP-95

A106 Gr.B, Galvanized as per A153 A106 Gr.B (Note 1) A106 Gr.B (Note 1) A106 Gr.B, Galvanized as per A153

FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000

ANSI B16.11

3

/8 - 2

½ -2 3-4 ½ -2

Flanges

½ -2

Spectacle Blind

Gaskets

Material

Standard

Threadolet Weldolet Coupling

Orifice Flange

Dimensional

PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM

3 - 12

Blind Flange

Design Temp.: 0 to 75 0C Design Pressure: 13 Barg

CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000

ANSI B16.9

A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1)


A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153

FLANGES CS, Threaded, FF, Class 150

ANSI B16.5

3 – 12 ½ -2

CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150


3 – 12 2 - 12


½ -2

CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off ½” NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges

A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)

3 - 12

Plate CS, to suit Class 150, ASME B16.5 Flanges

½ - 12 ½ - 12

Bolting

All Sizes

Gate Valve

½ -2

BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF

ANSI B16.48

A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)

ANSI B16.21

Non-asbestos Fiber

ANSI B16.21

Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H

ANSI B1.1 ANSI B18.2.2 MSS SP-80

Body: B62 Cl.C83600 Trim No.:Bronze

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AA Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Potable Water, Service water, Instrument Air (2” and below)

Item

Size

Description

(NPS) 3 – 12

Butterfly Valve

3–6 8 – 12

Check Valve

½ -2 3-6 8 - 12

Globe Valve

½ -2 3–6

Ball Valve (Note 6)

½ -2

3-6

range

1.5 mm

Service Limits:

Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.


Dimensional

Material

Standard API 600

Specification Body: A216 Gr.WCB Trim No.: 1

API 609

Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze

API 609 MSS SP-80 BS 1868 API 594 MSS SP-80

BS 1873

BS EN 17292 API 6D

Body: A216 Gr.WCB Trim: 13 Cr ISO

Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AA(FW) Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Firewater (Dry system)

Item

Size

Description

range

1.5 mm

Service Limits: Design Temp.: 0 to 75 0C Design Pressure: 14 Barg

(NPS) Pipes


Standard

Specification

½ -2

ANSI B36.10

3-6 8 - 12 ½ -2

CS, ERW, Sch.STD, BE CS, ERW, Sch.20, BE CS, Seamless, Galvanized, NPTM


A53 Gr.B, Galvanized as per A153 A53 Gr.B (Note 1) A53 Gr.B (Note 1) A53 Gr.B, Galvanized as per A153

FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000

ANSI B16.11

3

/8 - 2

Threadolet Weldolet Coupling

½ -2 3-4 ½ -2

Flanges

½ -2

Orifice Flange Spectacle Blind

Gaskets

Material

PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM

3 - 12

Blind Flange

Dimensional

CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000

ANSI B16.9

A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1)


A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153

FLANGES CS, Threaded, FF, Class 150

ANSI B16.5

3 – 12 ½ -2

CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150


3 – 12 2 - 12


½ -2

CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off ½” NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges

A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)

3 - 12

Plate CS, to suit Class 150, ASME B16.5 Flanges

½ - 12 ½ - 12

Bolting

All Sizes

Gate Valve

½ -2

BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF

ANSI B16.48

A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)

ANSI B16.21

Non-asbestos Fiber

ANSI B16.21

Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H

ANSI B1.1 ANSI B18.2.2 MSS SP-80


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AA(FW) Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Firewater (Dry system)

Item

Size

Description

(NPS) 3 – 12

Butterfly Valve

3–6 8 – 12

Check Valve

½ -2 3-6 8 - 12

Globe Valve

½ -2 3–6

Ball Valve (Note 6)

½ -2

3-6

range

1.5 mm


Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.

Dimensional

Material

Standard API 600

Specification Body: A216 Gr.WCB Trim No.: 1

API 609

Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze

API 609 MSS SP-80 BS 1868 API 594 MSS SP-80

BS 1873

BS EN 17292 API 6D

Body: A216 Gr.WCB Trim: 13 Cr ISO

Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TT RTT RTT ¾

TT RTT RTT RTT 1

TT RTT RTT RTT RTT 1½

TT RTT RTT RTT RTT D 2

T D D D D D D 3

T RT D D D D D D 4

T RT RT D D D D D D 6

T RT RT W D D D D D D 8

T RT RT RT W D D D D D D 10

T RT RT RT W W D D D D D D 12

12 10 8 6 4 3 2 1½ 1 ¾ ½ 3 /8

BRANCH SIZE (Inch)

BRANCH CONNECTIONS FOR 900 ANGLE

TT TT 3 /8 ½ LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TT: EQUAL TEE (THREADED) RTT: REDUCING TEE (THREADED) W: WELDOLET D:THREADOLET

Notes: 1. To be galvanized as per ASTM A153 after welding. 2. Use for 300# connection only. 3. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 4. Pipe joints for sizes up to 2” shall be full coupling. Pipe size 3” and above shall be joint by buttweld and Galvanized after welding. 5. Branch connections shall be as per Branch Table 6. Full Bore ball valves shall only be used when indicated on P&IDs


PIPING ASSEMBLY



Detail 12


Detail 13

Pressure Connection

Detail 14


Detail 9


Detail 15

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001 REV. NO.: 4


PAGE: 30 of 75

CLASS A2AF Rating: ANSI Class 125


Design Code:

ANSI B31.3

Service: Service Hypochlorite)

Item

Size

Description

range

0.0 mm Water,

Service Limits: Chemical

(NPS) Pipes

½ - 24

90 Ell 45 Ell Tee Reducer (Con, Ecc) Cap

½ - 24

Flanges

½ - 24


½ - 24

Gaskets

½ - 24

Bolting

½ - 24

Gate Valve

½ - 1 1/2

2 - 14

2-4 6-24 Butterfly Valve

3–8 10 – 24

Check Valve

2-24

Ball Valve

½ -6

8- 24


(Sodium

Dimensional

Material

Standard

Specification

PIPE Fiberglass piping (Filament Wound), Seamless, Butt/Wrap or Bonding FITTINGS Fiberglass piping, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness

FLANGES Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, Class 300, with jackbolt, WT to match pipe BOLTS & GASKETS Gasket, FF as per B16.5, Class 150, 3.2mm thick, O-Ring Stud Bolt Fully Threaded with Two Hex Nuts and washer VALVES Al Bronze Body, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Gear Oper., Flange CL.150 FF DI Body W/AL BR DISC, BU-N ST. Lever Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST. Gear Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST,Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange DI Body, W/AL BR Floating Ball, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated DI Body, W/AL BR Floating Ball, Reduced Bore, Trunnion Mounted, Class 150 FF, Flanged Ends, Gear operated

AWWA C950

AWWA C950

ANSI B16.5

AWWA C950

ANSI B16.5

AWWA C950

ANSI B16.36

AWWA C950

-

- (Note3)

ANSI B1.1 ANSI B18.2.2

A193 Gr. B7 A194 Gr. 2H, GALV (Note1,2)

API 602


API 600

Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze

API 600 API 609 API 609 MSS SP-80

BS EN 17292 / API 6D API 6D

ISO

Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



T RT RT 1

T T RT ½ ¾ LEGEND: T: EQUAL TEE

T RT RT RT 1½

T RT RT RT RT 2

T R R R R R 3

T RT R R R R R 4

T RT RT R R R R R 6

RT: REDUCING TEE

T RT RT R R R R R R 8

T RT RT RT R R R R R R 10

T RT RT RT R R R R R R R 12

T RT RT RT RT R R R R R R R 14

14 12 10 8 6 4 3 2 1½ 1 ¾ ½

BRANCH SIZE (Inch)


R: RAINFORCING PAD

Notes: 1. Hot dip galvanizing method shall be applied to galv. 2. Bolt & nut contractor should supply with washers (2EA, 3.2 mm WROUGHT STEEL) 3. RTR: Reinforced thermoset resin


PIPING ASSEMBLY



Detail 19


Detail 20

Pressure Connection

Detail 21


Detail 22


Detail 23

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AB Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Instrument Air (3” and above), Nitrogen, Cooling Medium, Diesel Fuel

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) Pipes

Swage Nipple

½ -1½ 2-6 8 - 12 14 - 16 18 - 20 24 30 ½ -1½

PIPE CS, Seamless, Sch.80 , PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch. 20, BE CS, Seamless, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE

Design Temp.: 0 to180 0C Design Pressure: 13 Barg

Dimensional

Material

Standard

Specification

ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95

A106 Gr. B A106 Gr. B A106 Gr. B A106 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A106 Gr. B

ANSI B16.11

A105N

ANSI B16.9

A234 Gr. WPB

ANSI B16.11

A105N

MSS SP-97 MSS SP-97

A105N A105N

ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5

A105N A105N A105N

ANSI B16.36

A105N

Coupling

½ -1½

Sockolet Weldolet

½ -1½ 2-8

Flanges

½ -1½ 2 – 24 30

FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe

Blind Flange Orifice Flange (Pair)

½ - 12

Forged CS, RF, Class 150

2 - 30

Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2” NPTF tappings. WT to match pipe


½ - 12

SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150

ANSI B16.48

A516 Gr.70

14 - 20

Plate CS, RF, Class 150

ANSI B16.48

A516 Gr.70

14 - 30


ANSI B16.48

A516 Gr.70

Gaskets Bolting

½ - 30 All Sizes

BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts

ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2

Expanded Graphite A193 Gr. B7 A194 Gr. 2H

Gate Valve

½ -1½

API 602

Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.

Fittings

½ -1½ 2 - 30

2 – 12 14 – 24

30

VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class

API 600

A105N

API 600

Body: A216 Gr. WCB Trim: 13% Cr.

API 600


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AB Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Instrument Air (3” and above), Nitrogen, Cooling Medium, Diesel Fuel

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) Globe Valve

½ -1½ 2-8

Check Valve

½ -1½ 2-6 8 - 24 30

Ball Valve (Note 4)

½ -1½

2–6

8 – 24

30

Butterfly Valve (Note 5)

150, Gear operated Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated

Design Temp.: 0 to180 0C Design Pressure: 13 Barg

Dimensional

Material

Standard

Specification

BS EN 15761 BS 1873

ISO

BS EN 15761 BS 1868

ISO

API 594 API 594 BS EN 17292

ISO

Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE

API 6D

Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE

Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated

API 6D


Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated

API 6D


3–6

Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated

API 609

Body: A216 Gr. WCB Trim: 13% Cr

8 – 24

Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated

API 609

Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr

30

API 609

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AB(FW) Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Firewater (Wet system)

Item

Size

Description

range

1.5 mm


(NPS) Pipes

Swage Nipple

½ -1½ 2-6 8 - 12 14 - 16 18 - 20 24 30 ½ -1½

PIPE CS, Seamless, Sch.80 , PE CS, ERW, Sch. STD, BE CS, ERW, Sch. 20, BE CS, ERW, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE

Dimensional

Material

Standard

Specification

ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95

A53 Gr. B A53 Gr. B A53 Gr. B A53 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A53 Gr. B

ANSI B16.11

A105N

ANSI B16.9

A234 Gr. WPB

ANSI B16.11

A105N

MSS SP-97 MSS SP-97

A105N A105N

ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5

A105N A105N A105N

ANSI B16.36

A105N

Coupling

½ -1½

Sockolet Weldolet

½ -1½ 2-8

Flanges

½ -1½ 2 – 24 30

FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe


½ - 16

Forged CS, RF, Class 150

2 - 30

Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2” NPTF tappings. WT to match pipe


½ - 12

SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150

ANSI B16.48

A516 Gr.70

14 - 20


ANSI B16.48

A516 Gr.70

14 - 30


ANSI B16.48

A516 Gr.70

Gaskets Bolting

½ - 30 All Sizes




Gate Valve

½ -1½

API 602

Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.

Fittings

½ -1½ 2 - 30

2 – 12 14 – 24

30

VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class 150, Gear operated

API 600

A105N

API 600


API 600


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS A2AB(FW) Rating: ANSI Class 150


Design Code:

ANSI B31.3

Service: Firewater (Wet system)

Item

Size

Description

Globe Valve

(NPS) ½ -1½ 2-8

Check Valve

½ -1½ 2-6 8 - 24 30

Ball Valve (Note 4)

½ -1½

2–6

8 – 24

30

Butterfly Valve (Note 5)

range

1.5 mm


Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated

Dimensional

Material

Standard BS EN ISO 15761 BS 1873

Specification Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE

BS EN 15761 BS 1868

ISO

API 594 API 594 BS EN 17292

ISO

API 6D


Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated

API 6D


Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated

API 6D


3–6

Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated

API 609

Body: A216 Gr. WCB Trim: 13% Cr

8 – 24

Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated

API 609

Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr

30

API 609

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS 1/2

TS TR 3/4

TS TR TR 1

TS TR TR TR 1 ½

T S S S S 2

LEGEND: T: EQUAL TEE (BW) S: SOCKOLET

T RT S S S S 3

T RT RT S S S S 4

T RT RT W S S S S 6








T RT RT RT RT RT RT W W W W S S S S 20

TS: EQUAL TEE (SW)

T RT RT RT RT RT RT W W W W W S S S S 24

T RT RT RT RT RT RT RT W W W W W S S S S 30

30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

BRANCH SIZE (Inch)


TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. To be used for Cooling Medium service only


PIPING ASSEMBLY



Detail 1


Detail 3

Pressure Connection

Detail 5, 7


Detail 9


Detail 10

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001





Design Code:

ANSI B31.3

Service: Chemical, Solvent

Item

Size

Description

range

Nil

Service Limits: Design Temp.:0 to 65 0C Design Pressure: ATM Barg

(NPS) Pipes Swage Nipple

½ -1½ 2-6 ½ -1½

PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE

Dimensional

Material

Standard

Specification


A312 TP316L A312 TP316L A312 TP316L

ANSI B16.11

A182 F316L

ANSI B16.9

A403 WP316L

ANSI B16.11

A182 F316L

MSS SP-97 MSS SP-97

A182 F316L A182 F316L


A182 F316L A182 F316L A182 F316L

Coupling

½ -1½

Sockolet Weldolet

½ -1½ 2-6

Flanges

½ -1½ 2–6 ½ -6

FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 150 Forged SS, WN, RF, Class 150, WT to match pipe Forged SS, RF, Class 150

2-6

Forged SS, WN, RF, Class 300, WT to match pipe

ANSI B16.36

A182 F316L

Spectacle Blind

½ -6

SPECTACLE BLINDS Plate SS, RF, Class 150

ANSI B16.48

A240 Gr.TP316L

Gaskets Bolting

½ -6 All Sizes



Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M

Gate Valve

½ -1½

API 602

Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE

Fittings

½ -1½ 2-6


2–6 Globe Valve

½ -1½ 2-6

Check Valve

½ -1½ 2-6

Ball Valve (Note 4)

½ -1½

VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,

API 600 BS EN 15761 BS 1873

ISO

BS EN 15761 BS 1868

ISO

BS EN 17292

ISO

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001





Design Code:

ANSI B31.3


Item

Size

Description

(NPS) 2–6

range

Nil

Service Limits: Design Temp.: 0 to 65 0C Design Pressure: ATM Barg

Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 150, Lever operated

Dimensional

Material

Standard

Specification Body: A351 CF8M Trim: 316L Seat: PTFE

API 6D

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS 1/2

TS RT 3/4

TS RT RT 1

TS RT RT RT 1½

T S S S S 2

T RT S S S S 3

T RT RT S S S S 4

T RT RT W S S S S 6

6 4 3 2 1½ 1 3/4 1/2

BRANCH SIZE (Inch)


RUN PIPE (Inch)



TS: EQUAL TEE (SW)

TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs


PIPING ASSEMBLY



Detail 1


Detail 3

Pressure Connection

Detail 5, 7


Detail 9


Detail 10

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS B1AB Rating: ANSI Class 300


Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour

Item

Size

Description

range

1.5 mm

Service Limits: Design Temp.: -20 to 70 0C Design Pressure: 25 Barg


½ -1½ 2-6 ½ -1½

PIPE CS, Seamless, Sch.80, PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE

Dimensional

Material

Standard

Specification


A106 Gr. B A106 Gr. B A106 Gr. B

ANSI B16.11

A105N

ANSI B16.9

A234 Gr. WPB

ANSI B16.11

A105N

MSS SP-97 MSS SP-97

A105N A105N


A105N A105N A105N

Coupling

½ -1½

Sockolet Weldolet

½ -1½ 2-6

Flanges

½ -1½ 2–6 ½ -6

FITTINGS Forged CS, SW, 90 / 45 Deg. Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 300 Forged CS, WN, RF, Class 300, WT to match pipe Forged CS, RF, Class 300

2-6

Forged CS, WN, RF, Class 300, WT to match pipe

ANSI B16.36

A105N

Spectacle Blind

½ -6

SPECTACLE BLINDS Plate CS, RF, Class 300

ANSI B16.48

A516 Gr.70

Gaskets Bolting

½ -6 All Sizes




Gate Valve

½ -1½

API 602

Body: A105N Trim: 13% Cr.

API 600

Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.

Fittings

½ -1½ 2-6


2–3 4–6

Globe Valve

½ -1½ 2-6

Check Valve

½ -1½ 2-6

Ball Valve (Note 4)

½ -1½

2–6

VALVES Forged CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange Class 300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.300 RF Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Forged CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, Flange CL.300 RF. Cast CS Body, Swing Type, Bolted Cover, Flange CL.300 RF. Forged CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300, Lever Oper. Fire safe design with antistatic device Cast CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300,

API 600

BS EN 15761 BS 1873

ISO

BS EN 15761 BS 1868

ISO

BS EN 17292

ISO

API 6D

Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: RPTFE Body: A216 Gr. WCB Trim: 13% Cr

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS B1AB Rating: ANSI Class 300


Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour

Item

Size

Description

range

1.5 mm

Service Limits: Design Temp.: -20 to 70 0C Design Pressure: 25 Barg

(NPS) Double block and bleed valve

3/4

Lever Oper. Fire safe design with antistatic device Forged CS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device

Dimensional

Material

Standard

Specification Seat: RPTFE Body: A105N Trim: 13% Cr Seat: RPTFE


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS 1/2

TS TR 3/4

TS TR TR 1

TS TR TR TR 1½

T RT RT S S 2

T RT RT S S S 3

T RT RT S S S S 4

T RT RT W S S S S 6

6 4 3 2 1½ 1 3/4 1/2

BRANCH SIZE (Inch)


RUN PIPE (Inch)



TS: EQUAL TEE (SW)

TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs


PIPING ASSEMBLY



Detail 2


Detail 4

Pressure Connection

Detail 6, 8


Detail 9


Detail 11

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS B1AC Rating: ANSI Class 300


Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) Pipes


½ -1½ 2 - 14 16 18 - 20 ½ -1½

½ -1½ 2 – 20

PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.XS, BE LTCS, SAW, Sch.XS, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 300 Forged LTCS, WN, RF, Class 300, WT to match pipe Forged LTCS, RF, Class 300

Design Temp.: -45 to 65 0C Design Pressure: 28 Barg

Dimensional

Material

Standard

Specification

ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95

A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr.CC60 CL.32 A333 Gr. 6

ANSI B16.11

A350 Gr. LF2 CL.1

ANSI B16.9

ASTM A420 Gr. WPL6


A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1


A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1

ANSI B16.5

A350 Gr. LF2 CL.1

ANSI B16.36

A350 Gr. LF2 CL.1

ANSI B16.48

A516 Gr.70

Sokolet Weldolet Coupling

½ -1½ 2–6 ½ -1½

Flanges

½ -1½ 2 – 20


½ - 20


½ - 10

Forged LTCS, WN, RF, Class 300, with jackbolt and 2 off 1/2” NPTF tappings, WT to match pipe SPECTACLE BLINDS, SPADES & SPACERS Plate LTCS, RF, Class 300

12 - 20


ANSI B16.48

A516 Gr.70

12 - 20


ANSI B16.48

A516 Gr.70

Gaskets

½ - 20

ANSI B16.20

Graphite with SS inner ring and CS outer ring

Bolting

All Sizes


A320 Gr. L7 A194 Gr. 4+S3

Gate Valve

½ -1½

Bonnet, Rising Oper., Flange

API 602

Bonnet, Rising Oper., Flange

API 600

Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12

2 - 20

2–3

BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF Cast LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS B1AC Rating: ANSI Class 300


Design Code:

ANSI B31.3

Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent

Item

Size

Description

range

1.5 mm

Service Limits:

(NPS) 4 – 10 12 - 20

Globe Valve

½ -1½ 2–6

Specification Body: A352 Gr.LCC Trim No.: 12

API 600

Body: A352 Gr.LCC Trim No.: 12

BS EN 15761

ISO

Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A350 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE

Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 300 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 300 RF Flange Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device

BS 1868

2–4

Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device

API 6D

6 – 20

Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Gear Operation. Fire safe design with antistatic device

API 6D

Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE

3/4

Forged LTCS Body, Integral double block and bleed valve, Reduced Bore, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device


Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE

½ -1½

8 - 20


Material

Standard API 600

BS 1873

2-6

Ball Valve (Note 4)

Dimensional

Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Gear Oper., Flange Class 300 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 300 RF

8 Check Valve

Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.300 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.300 RF

Design Temp.: -45 to 65 0C Design Pressure: 28 Barg

½ -1½

BS 1873 BS EN 15761

ISO

API 594 BS EN 17292

ISO

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS TS TR TS TR TR 1/2 3/4 1 RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET

TS TR TR TR 1½

T S S S S 2

T RT S S S S 3

T RT RT S S S S 4

T RT RT W S S S S 6






TS: EQUAL TEE (SW)



T RT RT RT RT RT RT W W W W S S S S 20

20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2

TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs


PIPING ASSEMBLY



Detail 2


Detail 4

Pressure Connection

Detail 6, 8


Detail 9


Detail 11

PVC-PEN CONSORTIUM

BRANCH SIZE (Inch)



DOCU. NO.: 094135-PE-SPC-001



CLASS B2AE Rating: ANSI Class 300


Design Code:

ANSI B31.3


Item

Size

Description

range

Nil

Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg


½ -1½ 2-6 ½ -1½

PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE

Dimensional

Material

Standard

Specification


A312 TP316L A312 TP316L A312 TP316L

ANSI B16.11

A182 F316L

ANSI B16.9

A403 WP316L

ANSI B16.11

A182 F316L

MSS SP-97 MSS SP-97

A182 F316L A182 F316L


A182 F316L A182 F316L A182 F316L

Coupling

½ -1½

Sockolet Weldolet

½ -1½ 2-6

Flanges

½ -1½ 2–6 ½ -6

FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300

2-6

Forged SS, WN, RF, Class 300, WT to match pipe

ANSI B16.36

A182 F316L

Spectacle Blind

½ -6

SPECTACLE BLINDS Plate SS, RF, Class 300

ANSI B16.48

A240 Gr.TP316L

Gaskets Bolting

½ -6 All Sizes



Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M

Gate Valve

½ -1½

API 602

Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE

Fittings

½ -1½ 2-6


2–6 Globe Valve

½ -1½ 2-6

Check Valve

½ -1½ 2-6

Ball Valve (Note 4)

½ -1½

VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 300 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,

API 600 BS EN 15761 BS 1873

ISO

BS EN 15761 BS 1868

ISO

BS EN 17292

ISO

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



CLASS B2AE Rating: ANSI Class 300


Design Code:

ANSI B31.3


Item

Size

Description

(NPS) 2–6


3/4

range

Nil

Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg

Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 300, Lever operated Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device

Dimensional

Material

Standard

Specification Body: A351 CF8M Trim: 316L Seat: PTFE Body: A182 F316L Trim: 316L Seat: PTFE

API 6D Manufacturer Standard

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



TS 1/2

TS RT 3/4

TS RT RT 1

TS RT RT RT 1½

T S S S S 2

T RT S S S S 3

T RT RT S S S S 4

T RT RT W S S S S 6

6 4 3 2 1½ 1 3/4 1/2

BRANCH SIZE (Inch)


RUN PIPE (Inch)



TS: EQUAL TEE (SW)

TR: REDUCING T (SW)

Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs


PIPING ASSEMBLY



Detail 1


Detail 3

Pressure Connection

Detail 6, 8


Detail 9


Detail 10

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001


APPENDIX 2-


PIPING STANDARD ASSEMBLIES

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 1 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AB, A2AE, B2AE) HYDROSTATIC VENTS

3/4'' NPTF Cap (seal weld after testing) 3/4’’ SW Equal /Reduced Tee as per branch table

3/4'' Nipple POE/TOE

Header size 3/4'' to 1-1/2''

3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE

3/4'' Sockolet

Header size 2'' and above

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 1 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) HYDROSTATIC DRAINS

3/4'’ SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 3/4'' to 1-1/2''

3/4'' Sockolet

3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 2'' and above

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 2 – HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC VENTS

3/4'' NPTF Cap (seal weld after testing) 3/4’’ SW Equal /Reduced Tee as per branch table

3/4'' Nipple POE/TOE


3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE

3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 2 – HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC DRAINS

3/4'' Nipple PBE

3/4'' SW Equal /Reduced Tee as per branch table

3/4'' SW Flange 3/4'' Ball Valve, Flanged

3/4'' Blind Flange Header size 3/4'' to 1-1/2''

Bracing

3/4'' Nipoflange 3/4'' Ball Valve, Flanged

3/4'' Blind Flange Header size 2'' and above

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 3 – PROCESS VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) PROCESS VENTS/ DRAINS 3/4'' Blind Flange 3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table

Header size 3/4''-1-1/2''

3/4'' Blind Flange

3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 4 – PROCESS VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) PROCESS VENTS/ DRAINS 3/4'' Blind Flange 3/4'' Gate Valve, Flanged 3/4'' SW Flange 3/4'' Nipple PBE 3/4'' SW Equal /Reduced Tee as per branch table


3/4'' Blind Flange

3/4'' Gate Valve, Flanged

3/4'' Nipoflange

Bracing


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 5 - PRESSURE CONNECTION – REMOTE TYPE (Utility Classes A1AE, A2AB, A2AE) 3/4'' Blind Flange with 1/2'' NPTF Tapping

Instrument

3/4'' SW Flange

Piping

3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table


Instrument

3/4'' Blind Flange with 1/2'' NPTF Tapping

Piping

3/4'' SW Flange

3/4'' Ball Valve With Nipples 3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 6 - PRESSURE CONNECTION – REMOTE TYPE (Classes A1AC, B1AB, B1AC, B2AE)

3/4'' Blind Flange with 1/2'' NPTF Thread

Instrument

Piping

3/4'' Integral Double Block and Bleed Valve, Flanged

3/4'' SW Flange 3/4'' Nipple PBE

Equal /Reduced Tee SW as per branch table


3/4'' Blind Flange with 1/2'' NPTF Thread 3/4'' Integral Double Block and Bleed Valve, Flanged

Instrument Piping

3/4'' SW Flange 3/4'' Nipple PBE

3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 7 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE (Utility Classes A1AE, A2AB, A2AE)

Instrument 3/4'' SW Flange Piping 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table


Instrument 3/4'' SW Flange

Piping

3/4'' Ball Valve With Nipples 3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 8 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE (Process Classes A1AC, B1AB, B1AC, B2AE)

Instrument


Piping

3/4'' SW Flange

3/4'' Nipple PBE

Equal /Reduced Tee SW as per branch table


Instrument


Piping

3/4'' SW Flange

3/4'' Nipple PBE

3/4'' Sockolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 9 - TEMPERATURE CONNECTION (All Classes except the A2AF Spec) Instruments 1-1/2'' Nipoflange Piping (Note 1)

150 (typical)

Bracing

300mm max

4’’ x line size Ecc. reducers

Note 1: Bracing required for Olet branches Header size 2'' and 3’’

Instruments

1-1/2 Nipoflange

Piping 150 (typical) (Note 1)

Note 1: Bracing required for Olet branches Header size 4'' and above

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 10 - ORIFICE FLANGE ASSEMBLY (Utility Classes A1AE, A2AB, A2AE, B2AE) 1/2'' SW Flange Instruments Piping

1/2'' Nipple PBE

1/2'' Nipple TOE x POE

1/2'' SW Gate Valve

Inst.

Gases

Gases 45 degree

Liquids

Liquids

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 11 - ORIFICE FLANGE ASSEMBLY (Process Classes A1AC, B1AB, B1AC)

Instruments

Piping

1/2'' SW Flange

1/2'' Flanged Gate Valve

1/2'' Nipple TOE x POE

Inst.

Gases

Gases 45 degree

Liquids

Liquids

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 12 – HYDROSTATIC VENTS AND DRAINS (Classes A2AA) HYDROSTATIC VENTS/ DRAINS

3/4'' Threaded NPTF Cap

3/4'' Nipple TBE 3/4'' Equal /Reduced Threaded Tee as per branch connection

Header size 3/4''-2''

3/4'' NPTF Cap

3/4'' Threadolet

3/4'' Nipple TBE


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 13 – PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS VENTS 3/4'' NPTM Plug

3/4'' Screwed Ball Valve

3/4'' Equal /Reduced Tee as per branch table

3/4'' Nipple TBE

Header size 3/4'' - 2''

3/4'' NPTM Plug

3/4'' Screwed Ball Valve 3/4'' Nipple TBE 3/4'' Threadolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 13 – PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS DRAINS

3/4'' Equal /Reduced Tee as per branch table 3/4'' Nipple TBE 3/4'' Screwed Ball Valve

3/4'' NPTM Plug Header size 3/4'' to 2''

3/4'' Threadolet 3/4'' Nipple TBE 3/4'' Screwed Ball Valve

3/4'' NPTM Plug Header size 3'' and above

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 14 - PRESSURE CONNECTION (Classes A2AA)

1/2'' NPTM Plug Instrument Piping 1/2'' Screwed Ball Valve 3/4'' x 1/2'' Swage Nipple TBE

3/4'' Equal /Reduced Tee as per branch table

Header size 3/4'' - 2''

1/2'' NPTM Plug

Instrument Piping

1/2'' Screwed Ball Valve

3/4'' x 1/2'' Swage Nipple TBE

3/4'' Threadolet


PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 15 - ORIFICE FLANGE ASSEMBLY (Classes A2AA) Instrument Piping

1/2'' Screwed Flange

1/2'' Screwed Gate Valve

1/2'' Nipple TBE

Orifice Plate by Instrument

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 16 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AD) HYDROSTATIC VENTS

3/4'' Blind Flange

3/4’’ SW Equal /Reduced Tee as per branch table

Header size 3/4'' to 4''

HYDROSTATIC DRAINS


3/4'' Blind Flange

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 17 – PROCESS VENTS AND DRAINS (Utility Classes A2AD) PROCESS VENTS 3/4'' Blind Flange

3/4'' Ball Valve


PROCESS DRAINS

3/4'' Ball Valve


3/4'' Blind Flange

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 18 – PRESSURE CONNECTION (Utility Classes A2AD)

3/4'' Blind Flange

3/4’’ SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 19 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AF) HYDROSTATIC VENTS

3/4'' Blind Flange

as per branch table

HYDROSTATIC DRAINS

as per branch table

3/4'' Blind Flange

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 20 – PROCESS VENTS AND DRAINS (Utility Classes A2AF) PROCESS VENTS 3/4'' Blind Flange

3/4'' Ball Valve

as per branch table

PROCESS DRAINS

as per branch table 3/4'' Ball Valve 3/4'' Blind Flange

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 21 – PRESSURE CONNECTION (Utility Classes A2AF)

2'' Blind Flange

as per branch table 2'' Ball Valve

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 22 - TEMPERATURE CONNECTION (Utility Classes A2AF) Instruments

Piping

As per branch table

150 (typical)

PVC-PEN CONSORTIUM


DOCU. NO.: 094135-PE-SPC-001



DETAIL 23 - ORIFICE FLANGE ASSEMBLY (Utility Classes A2AF)

Instruments Piping 1/2'' Gate Valve

Inst.

Gases

Gases 45 degree

Liquids

Liquids

PVC-PEN CONSORTIUM

094135-PE-SPC-001 Piping Material Specification-REV 4

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