DOC. NO. : 094135-PE-SPC-001
SPECIFICATION
REV. NO. : 4 PAGE
: COVER
PIPING MATERIAL SPECIFICATION
PROJECT NAME
: LPG REFRIGERATED STORAGE
CLIENT
: PETROVIETNAM GAS JOINT STOCK CORPORATION
CONTRACTOR
: PVC-PEN CONSORTIUM
4
05-Mar-12
Revised A2AF spec. for using GRE/GRV
T.N.M
Y.B.P
J.K.L
T.V.D
3
13-DEC-11
Revised A2AF spec. Revised Pipe A1AC, B1AC NPS 18 – 24
T.N.M
Y.B.P
J.K.L
T.V.D
2
04-Aug-11
A2AD is deleted. CP(hypochlorite) is added in A2AF
T.N.M
W.H.S
C.S.H
T.V.D
REV. NO.
DATE
PREP'N
REVIEW
PEN APPROVAL
PVGAS APPROVAL
REV. NO.
DISCIPLINE
4
PIPING
DESCRIPTION
PREPARATION
REVIEW
PEN APPROVAL
PVGAS APPROVAL
T.N.MINH
Y.B.PARK
J.K.LEE
Tran Van Du
This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third party without permission of an authorized personnel of the PetroVietnam Gas Joint Stock Corporation.
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 1 of 75
CONTENTS 1.
GENERAL ........................................................................................... 2 1.1 Intent ................................................................................................. 2 1.2 Scope.................................................................................................. 2 1.3 Unit .................................................................................................... 2 1.4 Codes, Standards and References ......................................................... 3
2.
METERIALS ........................................................................................ 7 2.1 Standard Material ................................................................................ 7 2.2 Carbon Content ................................................................................... 7 2.3 Material for Oxygen Senrvice ................................................................ 7 2.4 Environmental Evaluation ..................................................................... 7
3.
REQUIREMENT .................................................................................. 8 3.1 Pipes ................................................................................................... 8 3.2 Valves ................................................................................................. 9 3.3 Flanges ............................................................................................. 11 3.4 Fittings .............................................................................................. 12 3.5 Gaskets ............................................................................................. 12 3.6 Bolts and Nuts for Flange ................................................................... 13 3.7 Threads............................................................................................. 13 3.8 Seal Welding and Thread Sealant........................................................ 13
4.
MARKING ........................................................................................ 14
5.
INSPECTION AND TEST ................................................................... 14
6.
RECORDS AND CERTIFICATION ..................................................... 14
7.
INDEX OF PIPING MATERIALS CLASSIFICATION .......................... 15
APPENDICES APPENDIX 1-
PIPING MATERIAL CLASS ............................................. 17
APPENDIX 2-
PIPING STANDARD ASSEMBLIES .................................. 49
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 2 of 75
1. GENERAL 1.1
Intent This specification defines the minimum technical and material requirements for pipe, fitting component and valves for LPG Refrigerated Storage Project.
1.2
Scope This specification shall be applied to piping materials indicated on Piping and Instrument Diagram (hereafter referred to as P&ID). However, piping system furnished as a regular part of equipment or package shall be in accordance with design conditions of equipment manufacture’s standards. When the piping is connected to the equipment, this specification shall be applied to the extent as indicated below: (1) Companion flanges, gaskets, bolts and nuts at equipment nozzle (2) First block valve (*) with companion flanges, gaskets, bolts and nuts in the instrument connecting line. (3) Companion flanges, gaskets, bolts and nuts for relief valves (4) Companion flanges, gaskets, bolts and nuts at the matching point between the piping furnished as of equipment by its manufacturers and that provided by Vendor. (*) First block valve: in the instrument connecting line as used herein shall mean the nearest valve to a line to which the instrument is connected. This specification shall not be applied to specifically designed companion flanges, gaskets, bolts and nuts at the equipment nozzle.
1.3
Unit The International System of Units (S.I.) shall be used unless otherwise specified. However, nominal sizes of piping components shall be in accordance with inch system, which abbreviation is in. or inch.
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DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
1.4
REV. NO.: 4 PAGE: 3 of 75
Codes, Standards and References The design of piping system and the piping material selection shall be in accordance with the latest edition of the codes and standards listed below. ASME B1.1
Unified Inch Screw Threads (UN and UNR Thread Form)
ASME B1.20.1
Pipe Threads, General Purpose
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.9
Factory Made Wrought Steel Butt Welding Fittings
ASME B16.10
Face to Face and End to End Dimensions of Valves
ASME B16.11
Forged Steel Fittings, Socket Welding and Threaded
ASME B16.20
Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed
ANSI B16.21
Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25
Butt Welding Ends
ASME B16.34
Valves - Flanged, Threaded and Welding End
ASME B16.36
Orifice Flanges
ASME B16.47
Large Diameter Steel Flanges NPS 26” through NPS 60”
ASME B16.48
Steel Line Blanks
ASME B18.2.1
Square and Hex Bolts and Screws
ASME B18.2.2
Square and hexagonal nuts
ASME B31.3
Process Piping
ASME B31.8
Gas Transmission and Distribution Systems
ASME B36.10M
Welded and Seamless Wrought Steel Pipe
ASME B36.19M
Stainless Steel Pipe PVC-PEN CONSORTIUM
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ASME Section V
Boiler and Pressure Vessel Code, Section V - Non Destructive Examination
ASME Section VIII
Boiler and Pressure Vessel Code, Section VIII Rules for Construction of Pressure Vessel
ASME Section IX
Boiler and Pressure Vessel Code, Section IX Welding and Brazing Qualifications
ASTM A53
Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zin-Coated, Welded and Seamless
ASTM A105
Forgings, Carbon Steel for Piping Components
ASTM A106
Seamless Carbon Steel Pipe for High Temperature Service
ASTM A182
Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, Valves and Parts for High Temperature Service
ASTM A193
Alloy Steel and Stainless Steel Bolting Materials for High Temperature
ASTM A194
Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service or Both
ASTM A216
Carbon Steel Castings Suitable for Fusion Welding for High Temperature Service
ASTM A234
Pipe Fittings for Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures
ASTM A333
Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service
ASTM A671
Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures
API 5L
Line Pipe
API 6D
Specification for Pipeline Valves
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API 6FA
Fire Test for Valves
API 594
Wafer and Wafer Lug Check Valves
API 598
Valve Inspection and Test
API 599
Metal Plug Valves : Flanged & Welded Ends
API 600
Steel Gate Valves – Flanged and Butt Welding Ends
API 602
Compact Carbon Steel Gate Valves
API 603
Class 150, Cast, Corrosion Resistant, Flanged End Gate Valves
API 607
Fire Test for Soft Seated Ball Valves
API 608
Metal Ball Valves: Flange, Threaded & Welding End
API 609
Butterfly Valves: Double Flanged, Lug & Wafer Type
BS EN ISO 17292
Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries for sizes DN100 and smaller
BS EN ISO 15761
Steel Wedge gate, globe and check valves for sizes DN100 and smaller for the Petroleum and natural gas Industries.
MSS SP 25
Standard Marking System for Valves, Flanges, Fittings and Unions.
MSS SP 55
Standard for steel castings for Valves, Flanges, Fittings and Other piping components.(Visual Methods)
MSS SP 67
Butterfly Valves
MSS SP 75
Specification for High Test Wrought Butt Welding Fittings
MSS SP-80
Gate, Globe, Angle and Check Valves
EN 10204
Metallic Materials : Types of Inspection Documents
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PIPING MATERIAL SPECIFICATION
AWWA C950
Fiberglass Pressure Pipe
AWWA M45
Fiberglass Pipe Design
REV. NO.: 4 PAGE: 6 of 75
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2. METERIALS 2.1
Standard Material Materials shall be generally in accordance with ASTM standards. All materials, including non-metallic parts for valves, seal gaskets and diaphragms shall be suitable for LPG service with stated conditions. Carbon steel shall be fully killed and normalized according to the applied code and related specification. Appendix 1- Piping Material Class contains material specification which is classified in accordance with the pressures and temperatures for each line and the medium in the line.
2.2
Carbon Content Carbon steel containing carbon content more than 0.35% shall not be used in construction which involves welding or shaping by oxygen cutting or thermal cutting process.
2.3
Material for Oxygen Se rvice All materials for oxygen service require special condition and are governed by specific material classes.
2.4
Environmental Evaluation Environmental pollution, disruption and sanitation shall be considered in selecting piping materials.
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PIPING MATERIAL SPECIFICATION
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3. REQUIREMENT 3.1
Pipes All pipe shall comply with ASTM material specifications and the technical requirement for the purchase of pipe. Pipe dimensions and wall thickness shall be in accordance with ANSI B36.10M for wrought steel and wrought iron pipe and with ANSI B36.19M for stainless steel pipe. Minimum pipe size shall be ¾” (20mm) unless stated otherwise in the individual piping classes. Smaller sizes may be permitted for instrument connections and steam tracing etc., only where specifically stated. Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall be made by open hearth, electric furnace or basic oxygen process. Hot dip galvanized process shall be done (refer to ASTM A123, A153, A385). All pipes wall thickness specified in individual pipe classes shall be suitable for the full range of pressure / temperature combinations tabulated. Calculation is based on maximum flange rated pressure for the class in accordance with ASME B16.5. Pipe thickness shall be calculated in accordance with ASME B31.3. The thickness of threaded nipples shall be calculated in accordance with ASME B31.3. Pipe tolerances shall be in accordance with applicable material code. Butt-welding end preparation shall be in accordance with ANSI B16.25. The use of threaded joints and unions (where permitted by the Pipe Class) shall be kept to a minimum consistent with ease of pipework fabrication, installation and maintenance. With the exception of galvanized piping, straight lengths of small bore piping 2” (50mm) and smaller shall be joined together by butt welding. Couplings shall not be used for this purpose
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PIPING MATERIAL SPECIFICATION
3.2
REV. NO.: 4 PAGE: 9 of 75
Valves Gate valves shall conform to API 602 (1/2” to 1.1/2”) and API 600 (2” and above) Ball valves shall conform to BS EN ISO 17292 (1/2” to 1.1/2”) and API 6D (2” and above). Globe valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”) and BS 1873 (2” and above). Piston/Ball type Check valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”), Swing type check valves (2” and above) shall conform to BS 1868, Wafer type check valves (2” and above) shall conform to API 594. Plug valves shall conform to API 599. Butterfly valves shall conform to API 609. Pressure seal for gate, globe and check valves shall be in accordance ANSI B16.34, if required. Valve trim numbers for gate, globe and check valves are as API 600 table 3, all trim shall be 13Cr based unless stated otherwise. Sour service shall have 13Cr heat treated trim in accordance with NACE MR01-75 requirements. Corrosion resistant valves (normally austenitic stainless steel) shall be in accordance with API 603, unless otherwise specified. Face-to-face and end-to-end dimensions of steel valves shall conform to ASNI B16.10 to the extent covered. Valve supplier shall furnish certified dimension drawings for all valves. Butt-welding end valves shall be furnished with ends to match pipe schedule. End preparation shall be in accordance with ANSI B16.25. End connection of threaded valves shall be in accordance with ANSI B1.20.1. End connection of socket welding valves shall be in accordance with ANSI B16.11.
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Bonnet gasket materials shall be compatible with the gasket materials specified in the individual material class, unless otherwise specified. Features not covered by the valve descriptions shall be in accordance with manufacturer’s standard suitable for the intended application. Bonnet, cap or gland bolts are normally furnished in accordance with ASTM A307, unless otherwise specified in the individual class. Where carbon steel bonnet, cap or gland bolts are normally furnished in accordance with ASTM A193 grade B7, they shall be furnished in the liquid quenched and tempered condition. Unless otherwise specified in the individual class, manual gear operators shall be supplied for the following sizes and larger (see table). When the operating force at half opening position of the hand wheel or lever exceeds 35kgf, the valves shall be equipped with gear operator. ANSI Class
Gate
Globe
Ball
Plug
Butterfly
150
14”
10”
8”
4”
8”
300
12”
8”
6”
4”
-
The gate valve with 2-piece or split wedge shall not be used, unless specific approval is obtained. The gate valve with 2-piece or split wedge shall not be used in steam service. Swing check valves shall be provided with a boss at location “G” when the wall thickness is insufficient to permit a drain tap (3/4” for valve size 2” and larger). Bosses and taps shall comply with the requirements of para. 6.3 of ANSI B16.34. Valves shall not be tapped, unless otherwise specified on the purchase order. Swing check valves shall be provided with limit stop to prevent disc from remaining in the open position and also suitable for horizontal as well as vertical installation. The operating levers or handles on ball valves and plug valves shall indicate, by their position, whether the valve is open or closed. The open position shall be indicated when the lever or handle points in a direction parallel to the flow through the valve. In addition, it shall be
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impossible to reserve the indicating position inadvertently during reassembly of the valve. Ball valves are not permitted as drain or bleed valves in hydrocarbon service. All wrench operated ball valves in insulated lines shall have 120mm extended spindle (measured from the valve bonnet) to ensure that the wrench clears valve insulation. The spindle to have an outer stationary tube welded to the valve bonnet and having a weather seal at the wrench end. The stationary tube enables the insulation to be properly sealed around it. Lubricated plug valves shall not be used, unless otherwise specified. Fire-safe ball valves design shall be in accordance with API 607, where fire-safe design specified in the individual material class. 3.3
Flanges Flanges shall be as follows: (1) ANSI class 25, 125, 250 (all sizes)
ANSI B16.1
(2) ANSI class 150 – 1500 (1/2” – 24”)
ANSI B16.5
(3) ANSI class 150 – 900 (26” and above)
ANSI B16.47 Series A
Unless otherwise specified, steel flange faces shall be in accordance with ANSI B16.5. Flange facing finish shall be per ASME B16.5 unless otherwise stated in the project specification Flanges not conforming to ANSI B16.5, ANSI 16.47, ANSI B16.1, MSS SP-44 or API 605 shall be specified on drawings. Sizes for reducing or blind flanges are indicated by normal pipe sizes. End preparation of welding neck flange shall be in accordance with ANSI B16.25. The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe or fitting, permitting a thickness difference up to 1.6 mm. When the difference in wall thickness between the two components being joined exceeds 1.6mm, taper boring shall be performed on the component having the heavier wall per ANSI B16.25. PVC-PEN CONSORTIUM
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Flat face flanges with full-face gaskets shall be used against flat face cast iron equipment and valve flanges. 3.4
Fittings All fittings shall be as follows: (1) Forged steel socket welding and threaded fittings ANSI B16.11 (2) Malleable iron threaded fittings (class 150, 300)
ANSI B16.3
(3) Cast iron threaded fitting (class 125, 250)
ANSI B16.4
(4) Butt-welding fittings and stud ends
ANSI B16.9
(5) Butt-welding short radius elbows and returns
ANSI B16.28
(6) Steel flanged fittings
ANSI B16.5
(7) Gray iron flanged fittings
ANSI B16.1
End preparation of the pipe butt-welding fittings shall be in accordance with ANSI B16.25. When butt-welding fittings are specified with a wall thickness larger than that of the pipe and this results in misalignment greater than 1.6mm between the inside surface of the parts to be joined, the fitting shall be taper bored per ANSI B16.25. All lines which connect to another line or header (including instrument connections, vents and drains) are considered as branch connections. The basis for design of branch connection is the applicable ANSI code. Reinforcement requirements shall be determined by ASME B31.3. Branches shall be made with un-reinforced or reinforced stub-ins with the following exceptions. a) Full size tees shall be used in all pressure ratings b) Reducing tees shall be used where specified in the job specification c)
Branches 1” – 1 ½” reinforced fittings
and smaller shall be made with integrally
Special consideration shall be taken for branch connection in cyclic service such as temperature cycling. 3.5
Gaskets All gaskets shall be as follows: PVC-PEN CONSORTIUM
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(a) Spiral wound gaskets
ANSI B16.20
(b) Non-metallic gaskets
ANSI B16.21
(c) Ring-joint gaskets
ANSI B16.20
(d) Gasket dimensions for flanges 26” and large Applicable flange code (e) Gaskets not conforming above codes shall be specified on drawings. 3.6
Bolts and Nuts for Flange Bolts and nuts shall be as follows: (1) Bolts and nuts shall be galvanized heavy hexagon bolts and nuts; and shall conform to ANSI B18.2.1 and B18.2.2 respectively. (2) Threads shall be of coarse thread series, ANSI B1.1. Number of threads shall be 8 per one inch for bolt size U1-1/8” and larger. (3) Accuracy of threads and fineness of finish:
Item
Accuracy of thread
Bolt
2A
Nut
2B
Fineness of finish Semi-finish or better
Stud bolts shall be threaded in their full length. Stud bolt with two nuts shall be used rather than bolt with one nut. Number, diameter and length of bolts for flange connection shall be in accordance with ANSI B16.5. 3.7
Threads All screwed connections shall have taper threads in accordance with ASME B1.20.1 (NPT) and limited to 2” (50mm) NPS or less.
3.8
Seal Welding and Thread Sealant As a general design policy to reduce the incidence of leakage the use of threaded joints and unions (where permitted by the pipe class) shall PVC-PEN CONSORTIUM
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be kept to a minimum consistent with ease of pipe work fabrication, installation and maintenance. Seal welding when required shall be specified in the individual material class. All threaded connections that require seal welding, shall meet the requirements of the relevant fabrication standard. Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded after testing has been carried out. 4.
MARKING Marking which identifies the material, type and dimension of individual piping components shall be accomplished in accordance with related codes and standards.
5.
INSPECTION AND TEST Inspection and tests of individual piping components shall be accomplished in accordance with related codes & standard.
6.
RECORDS AND CERTIFIC ATION All tests and inspection shall be reported. Test reports and shall be submitted to buyer in the seller’s data book when has been completed. All certificates shall be originals authenticated by the buyer’s authorized agent, be legible English language.
certificates production or copies and in the
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7. NO.
CLAS
SYMBOL
A1AC
A1AE 2
PAGE: 15 of 75
INDEX OF PIPING MATE RIALS CLASSIFICATION FLUID NAME
S
1
REV. NO.: 4
DESIGN
DESIGN
PRESS.
TEMP.
(Barg)
(ºC)
17.6
-45/120
C.A. (mm)
1.5
FLANGE
PIPE
CLASS
MATERIAL
REMARK
150, RF
1/2” – 16” :
PL
Process Liquid
PG
Process Vapour
A333 Gr.6
HL
Refrigerated Process Liquid
18” – 24” :
HV
Refrigerated Process Vapour
A671
VV
Vapour Vent
VL/VH
LP/HP Flare
ANSI / ASME
Gr.CC60 CL.12
LNG
18.4
-196/65
Nil
150, RF
A312-TP304
ANSI / ASME
13
0/75
1.5
150, FF
A106
ANSI / ASME
NG LN2
3
4
A2AA
A2AA
PW
Potable Water
SW
Service Water
IA
Instrument Air (2” and below)
FW
Firewater (Dry system)
Galvanized
14
0/75
1.5
150, FF
(FW)
5
A2AF
Gr.B
A53
Gr.B
ANSI / ASME
Galvanized
SW
Service Water
CP
Chemical
13
0/65
Nil
125, FF
GRE/GRV
ANSI / ASME
13
0/180
1.5
150, RF
1/2” – 16” :
ANSI / ASME
(Sodium
Hypochlorite)
6
A2AB
IA
Instrument Air (3” and above)
NT
Nitrogen
A106 Gr.B
WC
Cooling Medium
18” – 30” :
FD
Diesel Fuel
API 5L Gr.B
DN
Open Drain
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7
A2AB
FW
Firewater (Wet system)
14
0/180
1.5
150, RF
REV. NO.: 4 PAGE: 16 of 75
1/2” – 16” :
ANSI / ASME
(FW) A53 Gr.B 18” – 30” : API 5L Gr.B 8
A2AE
CP
Chemical Solvent (Odorant)
ATM
0/65
Nil
150, RF
A312
TP
ANSI / ASME
316L 9
10
11
B1AB
B1AC
B2AE
PL
Process Liquid
25.0
-20/70
1.5
300, RF
A106 Gr.B
ANSI / ASME
PG
Process Vapour
PL
Process Liquid
28.0
-45/65
1.5
300, RF
1/2” – 16” :
ANSI / ASME
PG
Process Vapour
A333 Gr.6
HL
Refrigerated Process Liquid
18” – 24” :
HV
Refrigerated Process Vapour
A671
VL/VH
LP/HP Flare
CP
Chemical Solvent (Odorant)
Gr.CC60 CL.32 27.5
0/65
Nil
300, RF
A312
TP
ANSI / ASME
316L
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APPENDIX 1 -
REV. NO.: 4 PAGE: 17 of 75
PIPING MATERIAL CLASS
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CLASS A1AC Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent, LP/HP Flare
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) Pipes
Swage Nipple Fittings
½ -1½ 2-6 8 - 16 18 - 24 ½ -1½
½ -1½ 2 - 24
PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.20, BE LTCS, SAW, Sch.STD, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 150 Forged LTCS, WN, RF, Class 150, WT to match pipe Forged LTCS, RF, Class 150
Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg
Dimensional
Material
Standard
Specification
ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr. CC60 CL.12 A333 Gr. 6
ANSI B16.11
A350 Gr. LF2 CL.1
ANSI B16.9
A420 Gr. WPL6
MSS SP-97 MSS SP-97 ANSI B16.11
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
ANSI B16.5 ANSI B16.5
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
ANSI B16.5
A350 Gr. LF2 CL.1
ANSI B16.36
A350 Gr. LF2 CL.1
ANSI B16.48
A516 Gr.70
Sockolet Weldolet Coupling
½ -1½ 2-8 ½ -1½
Flanges
½ -1½ 2 – 24
Blind Flange Orifice Flange
½ - 24
Spectacle Blind Paddle Blank Paddle Spacer
½ - 12
Forged LTCS, WN, RF, Class 300, with jackbolts and 2 off ½” NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate LTCS, RF, Class 150
14 -24
Plate LTCS, RF, Class 150
ANSI B16.48
A516 Gr.70
14 -24
Plate LTCS, RF, Class 150
ANSI B16.48
A516 Gr.70
Gaskets
½ - 24
ANSI B16.20
Graphite with SS inner ring and CS outer ring
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2
A320 Gr. L7 A194 Gr. 4+S3
Gate Valve
½ -1½
API 602
Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12
2 - 24
2–3 4 – 12
BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 150 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.150 RF
API 600
API 600
Body: A352 Gr.LCC Trim No.: 12
PVC-PEN CONSORTIUM
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 19 of 75
CLASS A1AC Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refrigerated Process Vapour, Vapour Vent, LP/HP Flare
Item
Size
Description
(NPS) 14 – 24
Globe Valve
½ -1½ 2–8
Check Valve
Dimensional
Material
Standard API 600
Specification Body: A352 Gr.LCC Trim No.: 12
BS EN 15761
ISO
Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE
Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 150 RF Flange Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device
BS 1868
2–6
Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device
API 6D
8 – 24
Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Flange Ends, RF, Class 150, RB, Gear operated. Fire safe design with antistatic device
API 6D
Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE
3/4
Forged LTCS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device
Manufacturer Standard
Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE
½ -1½
3–6 8 – 24
Double block and bleed valve
Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.150 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.150 RF
Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg
BS 1873
8 - 24
Ball Valve (Note 4)
Service Limits:
Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 150 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 150 RF
2-6
Butterfly Valve
range
1.5 mm
½ -1½
BS EN 15761
ISO
API 594 API 609 API 609 BS EN 17292
ISO
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 20 of 75
TS ½
TS TR ¾
TS TR TR 1
TS TR TR TR 1½
T,G RT,G RT S S S 3
T RT RT S S 2
RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
T,G RT,G RT,G S S S S 4
T,G RT,G RT,G RT S S S S 6
T,G RT,G RT,G W W S S S S 8
RT: REDUCING TEE (BW) W: WELDOLET
T,G RT,G RT,G RT W W S S S S 10
T,G RT,G RT,G RT,G W W W S S S S 12
T,G RT,G RT,G RT,G RT,G W W W S S S S 14
T,G RT,G RT,G RT,G RT,G RT W W W S S S S 16
T,G RT,G RT,G RT,G RT,G RT,G W W W W S S S S 18
T,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 20
T,G RT,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 24
24 20 18 16 14 12 10 8 6 4 3 2 1 ½ 1 ¾ ½
TS: EQUAL TEE (SW) TR: REDUCING T (SW) G: PIPE TO PIPE WITH REINFORCED PAD
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 2
Process Vent & Drain
Detail 4
Pressure Connection
Detail 6, 8
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 11
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 450 / 900 ANGLE
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 21 of 75
CLASS A1AE Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: LNG, NG, LN2
Item
Size
Description
range
0 mm
Service Limits: Design Temp.: -196 to 65 0C Design Pressure: 18.4 Barg
Dimensional
Material
Standard
Specification
ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 MSS SP-95
A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304
Seamless, Sch.80S, PBE, L=100mm Seamless, Sch.80S, POE/TOE, L=100mm FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300
ANSI B36.19
A312-TP304
ANSI B16.11
A182-F304
ANSI B16.9
A403-WP304
MSS SP-97 MSS SP-97 ANSI B16.11
A182-F304 A182-F304 A182-F304
ANSI B16.5 ANSI B16.5 ANSI B16.5
A182-F304 A182-F304 A182-F304
ANSI B16.36
A182-F304
ANSI B16.48
A240-304
(NPS) Pipes
Swage Nipple Nipple
Fittings
½ -1½ 2-3 4-6 8 - 20 24 - 24 ½ -1½ ½ -1½
½ -1½ 2 - 24
Sokolet Weldolet Coupling
½ -1½ 2-8 ½ -1½
Flanges
½ -1½ 2 – 24 ½ - 24
Blind Flange Orifice Flange
2 - 24
PIPE Seamless, Sch.80S, PE Seamless, Sch.40S, BE Seamless, Sch.10S, BE EFW, Sch.10S, BE EFW, Sch.10S, BE Seamless, Sch.80S (L) x Sch.80S (S), PE
Spectacle Blind Paddle Blank Paddle Spacer
½ - 12
Forged SS, WN, RF, Class 300, with jackbolts and 2 off ½” NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate, RF, Class 300
14 -24
Plate, RF, Class 300
ANSI B16.48
A240-304
14 -24
Plate, RF, Class 300
ANSI B16.48
A240-304
Gaskets
½ - 24
ANSI B16.20
Graphite with SS inner ring and outer ring
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2
A320 Gr. B8M-CL.2 A194 Gr. 8MA
Globe Valve
½ -1½
API 602
Body: A182 - F304L Trim: 316+HF BB OS&Y
ANSI B16.34
Body: A351 Gr.CF3 Trim: 316+HF
2–8
BOLTS & GASKETS 4.5 mm Thick Spiral Wound 316SS, Graphite Filler, 316 SS inner ring and outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Socket Welded Globe Valve, Class 800# Per API 602; 304L Stainless Steel Body & Bonnet (ASTM A182 GR F304L Forging), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Bolt A320-B8M CL2; OS&Y. Bolted Bonnet, Handwheel Operated; Valve to be Suitable for Cryogenic service Operating at -196 Deg C; Socketweld ends to ANSI B16.11 Buttwelded Globe Valve, Class 150# Per ANSI B16.34; 304L Stainless Steel Body & Bonnet (ASTM
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 22 of 75
CLASS A1AE Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: LNG, NG, LN2
Item
Size
Description
range
0 mm
Service Limits: Design Temp.: -196 to 65 0C Design Pressure: 18.4 Barg
(NPS)
Check Valve
½ -1½
2-6
8 - 24
Ball Valve (Note 4)
½ -1½
PIPE A351 Gr CF3 Casting), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316+ Gaphite Filler, 316 Inner Ring, Bolt A320 B8M CL.2; OS&Y, Bolted Bonnet, Renewable Seats, Loose Plug Type Disc, Extended Bonnet, Gear and Handwheel Operated; Valve shall be Suitable for Cryogenic Service Operating at -196 Deg C; Buttweld end (SCH40S) to ANSI B16.25, End to End As Per ANSI B16.10 socket Welded Check Valve, Class 800#; 304l Stainless Steel Body, Disc & Cover (ASTM A182 Gr F304L Forging), 316 Stainless Steel Trim With Stellite On Discs And Seats, Spiral Wound Gasket:316SS+ Graphite Filler, 316SS Inner Ring, Spring-Manufacture's Standard, Bolt A320 B8M CL2; T-Body, Piston Lift Type, Bolted Cover, Spring Arrested For Use In The Horizontal And Vertical; Valve To Be Suitable For Cryogenic Service AT-196 Deg C; Socketweld Ends To ANSI B16.11; Buttwelded Check Valve, Class 150#, 304L Stainless Steel Body, Disc & Cover (ASTM A351 Gr Cf3 Casting); 316 Stainless Steel Trim With Stellite On Discs And Seats, Bolt A320 B8M CL2, Spiral Wound Gasket: 316ss+ Graphite Filler, 316ss Inner Ring; Swing Check Type, Bolted Cover, Internal Hinge Design (Noexternal Plugs), Renewable Seats, Suitable For Use In The Horizontal And Vertical Positions, Valve To Be Suitable For Cryogenic Service Operating at196 deg c; Buttweld End(sch40s) to ANSI B16.25, End To End As Per ANSI B16.10; Wafer Check Valve, Class 300#; 304 Stainless Steel Body, Disc & Cover (ASTM A351 Gr CF8 Casting), 316 Stainless Steel Trim ,Spring Inconel 600, Bolt A320 B8M CL2, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Dual Plate Wafer Type, For Use In The Horizontal And Vertical Positions; Valve To Be Suitable For Cryogenic Service Operating At-196 Deg C; Raised Face Flange Dimension: As Per ANSI B16.5 Mating Flange Rating 300# RF(125AARH); Socket Welded Ball Valve, Class 800# Fire Safe, Anti Static Design, Floating Ball, With Extended Stem And Vapour Space, Wrenched Operated, 3 Pieces Type, Basically Reduced Port, But In Case Of Full Port - Be Defined In B/M. A 1/8"(inch) Vent Hole Shall Be Drilled In Upstream Face Of Ball To Relieve Excess Body Pressure, Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Mounting With Stem In A Horizontal Position, And Cryogenic Service Operating At-196 Deg C; 100mm Nipple Welded On Each End, PBE + PBE; Socket Welding Ends Preparation Per ANSI B16.11;
Dimensional
Material
Standard
Specification
API 602
Body: A182 Gr.F304L Trim: 316+HF
ANSI B16.34
Body: A351 Gr.CF3 Trim: 316+HF
API 594
Body: A351 Gr.CF8M Trim: 316L
API 602
Body: A182 Gr. F304 Ball: SS 316 Stem: A182 Gr. F316 Seats: PTFE Seals: Graphite
PVC-PEN CONSORTIUM
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DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 23 of 75
CLASS A1AE Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: LNG, NG, LN2
Item
Size
Description
range
0 mm
Service Limits: Design Temp.: -196 to 65 0C Design Pressure: 18.4 Barg
(NPS) 2-6
8 – 24
Double block and bleed valve
3/4
PIPE Buttwelded Ball Valve, Class 150# Per API 6D; 304L Stainless Steel Body, Bolt A320-B8M CL2; One Piece Body, Top Entry, Extended Stem & Vapour Space, Wrench Operated, Basically Reduced Port, But In Case Of Full Port Be Defined In B/M, Fire Safe Design, Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Floating Ball Type ; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld Ends(SCH10s) Per ANSI B16.25, End To End Dimension Per ANSI B16.10; Buttwelded Ball Valve, Class 150# Per API 6D; 304l Stainless Steel Body One Piece Body, Top Entry, Extended Stem & Vapour Space, Gear And Hanwheel Operated, Basically Reduced Port, But In Case Of Full Port-Be Defined In B/M, 8" & Larger - Trunnion Ball, 6" & Smaller - Floating Ball Type ; Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Fire Safe Design; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld ends(sch10s) per ANSI B16.25, End To End Dimension Per ANSI B16.10; Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever Operated. Fire Safe Design With Antistatic Device
Dimensional
Material
Standard
Specification
API 6D
Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite
API 6D
Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite
Manufacturer Standard
Body: A182 Gr.F316L Trim: 316L
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 24 of 75
TS TR ¾
TS ½
TS TR TR 1
TS TR TR TR 1½
T RT RT S S 2
RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
T RT RT S S S 3
T RT RT S S S S 4
T RT RT RT S S S S 6
T RT RT W W S S S S 8
RT: REDUCING TEE (BW) W: WELDOLET
T RT RT RT W W S S S S 10
T RT RT RT W W W S S S S 12
T RT RT RT RT W W W S S S S 14
T RT RT RT RT RT W W W S S S S 16
TS: EQUAL TEE (SW)
T RT RT RT RT RT W W W W W S S S S 20
T RT RT RT RT RT W W W W S S S S 18
T RT RT RT RT RT RT W W W W W S S S S 24
24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&Ids Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 1
Process Vent & Drain
Detail 3
Pressure Connection
Detail 5,7
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 10
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 450 / 900 ANGLE
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 25 of 75
CLASS A2AA Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Potable Water, Service water, Instrument Air (2” and below)
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) Pipes
Swage Nipple
Fittings
Specification
½ -2
ANSI B36.10
3-6 8 - 12 ½ -2
CS, Seamless, Sch.STD, BE CS, Seamless, Sch.20, BE CS, Seamless, Galvanized, NPTM
ANSI B36.10 ANSI B36.10 MSS SP-95
A106 Gr.B, Galvanized as per A153 A106 Gr.B (Note 1) A106 Gr.B (Note 1) A106 Gr.B, Galvanized as per A153
FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000
ANSI B16.11
3
/8 - 2
½ -2 3-4 ½ -2
Flanges
½ -2
Spectacle Blind
Gaskets
Material
Standard
Threadolet Weldolet Coupling
Orifice Flange
Dimensional
PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM
3 - 12
Blind Flange
Design Temp.: 0 to 75 0C Design Pressure: 13 Barg
CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000
ANSI B16.9
A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1)
MSS SP-97 MSS SP-97 ANSI B16.11
A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153
FLANGES CS, Threaded, FF, Class 150
ANSI B16.5
3 – 12 ½ -2
CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150
ANSI B16.5 ANSI B16.5
3 – 12 2 - 12
ANSI B16.5 ANSI B16.36
½ -2
CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off ½” NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges
A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)
3 - 12
Plate CS, to suit Class 150, ASME B16.5 Flanges
½ - 12 ½ - 12
Bolting
All Sizes
Gate Valve
½ -2
BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF
ANSI B16.48
A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)
ANSI B16.21
Non-asbestos Fiber
ANSI B16.21
Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H
ANSI B1.1 ANSI B18.2.2 MSS SP-80
Body: B62 Cl.C83600 Trim No.:Bronze
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 26 of 75
CLASS A2AA Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Potable Water, Service water, Instrument Air (2” and below)
Item
Size
Description
(NPS) 3 – 12
Butterfly Valve
3–6 8 – 12
Check Valve
½ -2 3-6 8 - 12
Globe Valve
½ -2 3–6
Ball Valve (Note 6)
½ -2
3-6
range
1.5 mm
Service Limits:
Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.
Design Temp.: 0 to 75 0C Design Pressure: 13 Barg
Dimensional
Material
Standard API 600
Specification Body: A216 Gr.WCB Trim No.: 1
API 609
Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze
API 609 MSS SP-80 BS 1868 API 594 MSS SP-80
BS 1873
BS EN 17292 API 6D
Body: A216 Gr.WCB Trim: 13 Cr ISO
Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 27 of 75
CLASS A2AA(FW) Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Firewater (Dry system)
Item
Size
Description
range
1.5 mm
Service Limits: Design Temp.: 0 to 75 0C Design Pressure: 14 Barg
(NPS) Pipes
Swage Nipple Fittings
Standard
Specification
½ -2
ANSI B36.10
3-6 8 - 12 ½ -2
CS, ERW, Sch.STD, BE CS, ERW, Sch.20, BE CS, Seamless, Galvanized, NPTM
ANSI B36.10 ANSI B36.10 MSS SP-95
A53 Gr.B, Galvanized as per A153 A53 Gr.B (Note 1) A53 Gr.B (Note 1) A53 Gr.B, Galvanized as per A153
FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000
ANSI B16.11
3
/8 - 2
Threadolet Weldolet Coupling
½ -2 3-4 ½ -2
Flanges
½ -2
Orifice Flange Spectacle Blind
Gaskets
Material
PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM
3 - 12
Blind Flange
Dimensional
CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000
ANSI B16.9
A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1)
MSS SP-97 MSS SP-97 ANSI B16.11
A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153
FLANGES CS, Threaded, FF, Class 150
ANSI B16.5
3 – 12 ½ -2
CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150
ANSI B16.5 ANSI B16.5
3 – 12 2 - 12
ANSI B16.5 ANSI B16.36
½ -2
CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off ½” NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges
A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)
3 - 12
Plate CS, to suit Class 150, ASME B16.5 Flanges
½ - 12 ½ - 12
Bolting
All Sizes
Gate Valve
½ -2
BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF
ANSI B16.48
A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)
ANSI B16.21
Non-asbestos Fiber
ANSI B16.21
Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H
ANSI B1.1 ANSI B18.2.2 MSS SP-80
Body: B62 Cl.C83600 Trim No.:Bronze
PVC-PEN CONSORTIUM
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 28 of 75
CLASS A2AA(FW) Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Firewater (Dry system)
Item
Size
Description
(NPS) 3 – 12
Butterfly Valve
3–6 8 – 12
Check Valve
½ -2 3-6 8 - 12
Globe Valve
½ -2 3–6
Ball Valve (Note 6)
½ -2
3-6
range
1.5 mm
Service Limits: Design Temp.: 0 to 75 0C Design Pressure: 14 Barg
Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.
Dimensional
Material
Standard API 600
Specification Body: A216 Gr.WCB Trim No.: 1
API 609
Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze
API 609 MSS SP-80 BS 1868 API 594 MSS SP-80
BS 1873
BS EN 17292 API 6D
Body: A216 Gr.WCB Trim: 13 Cr ISO
Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 29 of 75
TT RTT RTT ¾
TT RTT RTT RTT 1
TT RTT RTT RTT RTT 1½
TT RTT RTT RTT RTT D 2
T D D D D D D 3
T RT D D D D D D 4
T RT RT D D D D D D 6
T RT RT W D D D D D D 8
T RT RT RT W D D D D D D 10
T RT RT RT W W D D D D D D 12
12 10 8 6 4 3 2 1½ 1 ¾ ½ 3 /8
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
TT TT 3 /8 ½ LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TT: EQUAL TEE (THREADED) RTT: REDUCING TEE (THREADED) W: WELDOLET D:THREADOLET
Notes: 1. To be galvanized as per ASTM A153 after welding. 2. Use for 300# connection only. 3. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 4. Pipe joints for sizes up to 2” shall be full coupling. Pipe size 3” and above shall be joint by buttweld and Galvanized after welding. 5. Branch connections shall be as per Branch Table 6. Full Bore ball valves shall only be used when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 12
Process Vent & Drain
Detail 13
Pressure Connection
Detail 14
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 15
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PIPING MATERIAL SPECIFICATION
PAGE: 30 of 75
CLASS A2AF Rating: ANSI Class 125
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Service Hypochlorite)
Item
Size
Description
range
0.0 mm Water,
Service Limits: Chemical
(NPS) Pipes
½ - 24
90 Ell 45 Ell Tee Reducer (Con, Ecc) Cap
½ - 24
Flanges
½ - 24
Blind Flange Orifice Flange
½ - 24
Gaskets
½ - 24
Bolting
½ - 24
Gate Valve
½ - 1 1/2
2 - 14
2-4 6-24 Butterfly Valve
3–8 10 – 24
Check Valve
2-24
Ball Valve
½ -6
8- 24
Design Temp.: 0 to 65 0C Design Pressure: 13 Barg
(Sodium
Dimensional
Material
Standard
Specification
PIPE Fiberglass piping (Filament Wound), Seamless, Butt/Wrap or Bonding FITTINGS Fiberglass piping, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness
FLANGES Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, Class 300, with jackbolt, WT to match pipe BOLTS & GASKETS Gasket, FF as per B16.5, Class 150, 3.2mm thick, O-Ring Stud Bolt Fully Threaded with Two Hex Nuts and washer VALVES Al Bronze Body, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Gear Oper., Flange CL.150 FF DI Body W/AL BR DISC, BU-N ST. Lever Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST. Gear Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST,Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange DI Body, W/AL BR Floating Ball, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated DI Body, W/AL BR Floating Ball, Reduced Bore, Trunnion Mounted, Class 150 FF, Flanged Ends, Gear operated
AWWA C950
AWWA C950
ANSI B16.5
AWWA C950
ANSI B16.5
AWWA C950
ANSI B16.36
AWWA C950
-
- (Note3)
ANSI B1.1 ANSI B18.2.2
A193 Gr. B7 A194 Gr. 2H, GALV (Note1,2)
API 602
Body: B62 Cl.C83600 Trim No.:Bronze
API 600
Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze
API 600 API 609 API 609 MSS SP-80
BS EN 17292 / API 6D API 6D
ISO
Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 31 of 75
T RT RT 1
T T RT ½ ¾ LEGEND: T: EQUAL TEE
T RT RT RT 1½
T RT RT RT RT 2
T R R R R R 3
T RT R R R R R 4
T RT RT R R R R R 6
RT: REDUCING TEE
T RT RT R R R R R R 8
T RT RT RT R R R R R R 10
T RT RT RT R R R R R R R 12
T RT RT RT RT R R R R R R R 14
14 12 10 8 6 4 3 2 1½ 1 ¾ ½
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
R: RAINFORCING PAD
Notes: 1. Hot dip galvanizing method shall be applied to galv. 2. Bolt & nut contractor should supply with washers (2EA, 3.2 mm WROUGHT STEEL) 3. RTR: Reinforced thermoset resin
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 19
Process Vent & Drain
Detail 20
Pressure Connection
Detail 21
Temperature Connection
Detail 22
Orifice Flange Connection
Detail 23
PVC-PEN CONSORTIUM
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DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 32 of 75
CLASS A2AB Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Instrument Air (3” and above), Nitrogen, Cooling Medium, Diesel Fuel
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) Pipes
Swage Nipple
½ -1½ 2-6 8 - 12 14 - 16 18 - 20 24 30 ½ -1½
PIPE CS, Seamless, Sch.80 , PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch. 20, BE CS, Seamless, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE
Design Temp.: 0 to180 0C Design Pressure: 13 Barg
Dimensional
Material
Standard
Specification
ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
A106 Gr. B A106 Gr. B A106 Gr. B A106 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A106 Gr. B
ANSI B16.11
A105N
ANSI B16.9
A234 Gr. WPB
ANSI B16.11
A105N
MSS SP-97 MSS SP-97
A105N A105N
ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5
A105N A105N A105N
ANSI B16.36
A105N
Coupling
½ -1½
Sockolet Weldolet
½ -1½ 2-8
Flanges
½ -1½ 2 – 24 30
FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe
Blind Flange Orifice Flange (Pair)
½ - 12
Forged CS, RF, Class 150
2 - 30
Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2” NPTF tappings. WT to match pipe
Spectacle Blind Paddle Blank Paddle Spacer
½ - 12
SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
14 - 20
Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
14 - 30
Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
Gaskets Bolting
½ - 30 All Sizes
BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2
Expanded Graphite A193 Gr. B7 A194 Gr. 2H
Gate Valve
½ -1½
API 602
Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Fittings
½ -1½ 2 - 30
2 – 12 14 – 24
30
VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class
API 600
A105N
API 600
Body: A216 Gr. WCB Trim: 13% Cr.
API 600
Body: A216 Gr. WCB Trim: 13% Cr.
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 33 of 75
CLASS A2AB Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Instrument Air (3” and above), Nitrogen, Cooling Medium, Diesel Fuel
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) Globe Valve
½ -1½ 2-8
Check Valve
½ -1½ 2-6 8 - 24 30
Ball Valve (Note 4)
½ -1½
2–6
8 – 24
30
Butterfly Valve (Note 5)
150, Gear operated Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated
Design Temp.: 0 to180 0C Design Pressure: 13 Barg
Dimensional
Material
Standard
Specification
BS EN 15761 BS 1873
ISO
BS EN 15761 BS 1868
ISO
API 594 API 594 BS EN 17292
ISO
Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
3–6
Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated
API 609
Body: A216 Gr. WCB Trim: 13% Cr
8 – 24
Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated
API 609
Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr
30
API 609
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 34 of 75
CLASS A2AB(FW) Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Firewater (Wet system)
Item
Size
Description
range
1.5 mm
Service Limits: Design Temp.: 0 to 180 0C Design Pressure: 14 Barg
(NPS) Pipes
Swage Nipple
½ -1½ 2-6 8 - 12 14 - 16 18 - 20 24 30 ½ -1½
PIPE CS, Seamless, Sch.80 , PE CS, ERW, Sch. STD, BE CS, ERW, Sch. 20, BE CS, ERW, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE
Dimensional
Material
Standard
Specification
ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
A53 Gr. B A53 Gr. B A53 Gr. B A53 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A53 Gr. B
ANSI B16.11
A105N
ANSI B16.9
A234 Gr. WPB
ANSI B16.11
A105N
MSS SP-97 MSS SP-97
A105N A105N
ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5
A105N A105N A105N
ANSI B16.36
A105N
Coupling
½ -1½
Sockolet Weldolet
½ -1½ 2-8
Flanges
½ -1½ 2 – 24 30
FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe
Blind Flange Orifice Flange (Pair)
½ - 16
Forged CS, RF, Class 150
2 - 30
Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2” NPTF tappings. WT to match pipe
Spectacle Blind Paddle Blank Paddle Spacer
½ - 12
SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
14 - 20
Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
14 - 30
Plate CS, RF, Class 150
ANSI B16.48
A516 Gr.70
Gaskets Bolting
½ - 30 All Sizes
BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2
Expanded Graphite A193 Gr. B7 A194 Gr. 2H
Gate Valve
½ -1½
API 602
Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Fittings
½ -1½ 2 - 30
2 – 12 14 – 24
30
VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class 150, Gear operated
API 600
A105N
API 600
Body: A216 Gr. WCB Trim: 13% Cr.
API 600
Body: A216 Gr. WCB Trim: 13% Cr.
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 35 of 75
CLASS A2AB(FW) Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Firewater (Wet system)
Item
Size
Description
Globe Valve
(NPS) ½ -1½ 2-8
Check Valve
½ -1½ 2-6 8 - 24 30
Ball Valve (Note 4)
½ -1½
2–6
8 – 24
30
Butterfly Valve (Note 5)
range
1.5 mm
Service Limits: Design Temp.: 0 to 180 0C Design Pressure: 14 Barg
Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated
Dimensional
Material
Standard BS EN ISO 15761 BS 1873
Specification Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE
BS EN 15761 BS 1868
ISO
API 594 API 594 BS EN 17292
ISO
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated
API 6D
Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE
3–6
Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated
API 609
Body: A216 Gr. WCB Trim: 13% Cr
8 – 24
Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated
API 609
Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr
30
API 609
PVC-PEN CONSORTIUM
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PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 36 of 75
TS 1/2
TS TR 3/4
TS TR TR 1
TS TR TR TR 1 ½
T S S S S 2
LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
T RT RT W W S S S S 8
T RT RT RT W W S S S S 10
RT: REDUCING TEE (BW) W: WELDOLET
T RT RT RT W W W S S S S 12
T RT RT RT RT W W W S S S S 14
T RT RT RT RT RT W W W S S S S 16
T RT RT RT RT RT W W W W S S S S 18
T RT RT RT RT RT RT W W W W S S S S 20
TS: EQUAL TEE (SW)
T RT RT RT RT RT RT W W W W W S S S S 24
T RT RT RT RT RT RT RT W W W W W S S S S 30
30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. To be used for Cooling Medium service only
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 1
Process Vent & Drain
Detail 3
Pressure Connection
Detail 5, 7
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 10
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 37 of 75
CLASS A2AE Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Chemical, Solvent
Item
Size
Description
range
Nil
Service Limits: Design Temp.:0 to 65 0C Design Pressure: ATM Barg
(NPS) Pipes Swage Nipple
½ -1½ 2-6 ½ -1½
PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE
Dimensional
Material
Standard
Specification
ANSI B36.19 ANSI B36.19 MSS SP-95
A312 TP316L A312 TP316L A312 TP316L
ANSI B16.11
A182 F316L
ANSI B16.9
A403 WP316L
ANSI B16.11
A182 F316L
MSS SP-97 MSS SP-97
A182 F316L A182 F316L
ANSI B16.5 ANSI B16.5 ANSI B16.5
A182 F316L A182 F316L A182 F316L
Coupling
½ -1½
Sockolet Weldolet
½ -1½ 2-6
Flanges
½ -1½ 2–6 ½ -6
FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 150 Forged SS, WN, RF, Class 150, WT to match pipe Forged SS, RF, Class 150
2-6
Forged SS, WN, RF, Class 300, WT to match pipe
ANSI B16.36
A182 F316L
Spectacle Blind
½ -6
SPECTACLE BLINDS Plate SS, RF, Class 150
ANSI B16.48
A240 Gr.TP316L
Gaskets Bolting
½ -6 All Sizes
BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2
Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M
Gate Valve
½ -1½
API 602
Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE
Fittings
½ -1½ 2-6
Blind Flange Orifice Flange (Pair)
2–6 Globe Valve
½ -1½ 2-6
Check Valve
½ -1½ 2-6
Ball Valve (Note 4)
½ -1½
VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,
API 600 BS EN 15761 BS 1873
ISO
BS EN 15761 BS 1868
ISO
BS EN 17292
ISO
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 38 of 75
CLASS A2AE Rating: ANSI Class 150
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Chemical, Solvent
Item
Size
Description
(NPS) 2–6
range
Nil
Service Limits: Design Temp.: 0 to 65 0C Design Pressure: ATM Barg
Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 150, Lever operated
Dimensional
Material
Standard
Specification Body: A351 CF8M Trim: 316L Seat: PTFE
API 6D
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 39 of 75
TS 1/2
TS RT 3/4
TS RT RT 1
TS RT RT RT 1½
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
6 4 3 2 1½ 1 3/4 1/2
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
RUN PIPE (Inch)
LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
RT: REDUCING TEE (BW) W: WELDOLET
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 1
Process Vent & Drain
Detail 3
Pressure Connection
Detail 5, 7
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 10
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 40 of 75
CLASS B1AB Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour
Item
Size
Description
range
1.5 mm
Service Limits: Design Temp.: -20 to 70 0C Design Pressure: 25 Barg
(NPS) Pipes Swage Nipple
½ -1½ 2-6 ½ -1½
PIPE CS, Seamless, Sch.80, PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE
Dimensional
Material
Standard
Specification
ANSI B36.10 ANSI B36.10 MSS SP-95
A106 Gr. B A106 Gr. B A106 Gr. B
ANSI B16.11
A105N
ANSI B16.9
A234 Gr. WPB
ANSI B16.11
A105N
MSS SP-97 MSS SP-97
A105N A105N
ANSI B16.5 ANSI B16.5 ANSI B16.5
A105N A105N A105N
Coupling
½ -1½
Sockolet Weldolet
½ -1½ 2-6
Flanges
½ -1½ 2–6 ½ -6
FITTINGS Forged CS, SW, 90 / 45 Deg. Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 300 Forged CS, WN, RF, Class 300, WT to match pipe Forged CS, RF, Class 300
2-6
Forged CS, WN, RF, Class 300, WT to match pipe
ANSI B16.36
A105N
Spectacle Blind
½ -6
SPECTACLE BLINDS Plate CS, RF, Class 300
ANSI B16.48
A516 Gr.70
Gaskets Bolting
½ -6 All Sizes
BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2
Expanded Graphite A193 Gr. B7 A194 Gr. 2H
Gate Valve
½ -1½
API 602
Body: A105N Trim: 13% Cr.
API 600
Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Fittings
½ -1½ 2-6
Blind Flange Orifice Flange (Pair)
2–3 4–6
Globe Valve
½ -1½ 2-6
Check Valve
½ -1½ 2-6
Ball Valve (Note 4)
½ -1½
2–6
VALVES Forged CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange Class 300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.300 RF Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Forged CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, Flange CL.300 RF. Cast CS Body, Swing Type, Bolted Cover, Flange CL.300 RF. Forged CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300, Lever Oper. Fire safe design with antistatic device Cast CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300,
API 600
BS EN 15761 BS 1873
ISO
BS EN 15761 BS 1868
ISO
BS EN 17292
ISO
API 6D
Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: RPTFE Body: A216 Gr. WCB Trim: 13% Cr
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 41 of 75
CLASS B1AB Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour
Item
Size
Description
range
1.5 mm
Service Limits: Design Temp.: -20 to 70 0C Design Pressure: 25 Barg
(NPS) Double block and bleed valve
3/4
Lever Oper. Fire safe design with antistatic device Forged CS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Dimensional
Material
Standard
Specification Seat: RPTFE Body: A105N Trim: 13% Cr Seat: RPTFE
Manufacturer Standard
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 42 of 75
TS 1/2
TS TR 3/4
TS TR TR 1
TS TR TR TR 1½
T RT RT S S 2
T RT RT S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
6 4 3 2 1½ 1 3/4 1/2
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
RUN PIPE (Inch)
LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
RT: REDUCING TEE (BW) W: WELDOLET
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 2
Process Vent & Drain
Detail 4
Pressure Connection
Detail 6, 8
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 11
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 43 of 75
CLASS B1AC Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) Pipes
Swage Nipple Fittings
½ -1½ 2 - 14 16 18 - 20 ½ -1½
½ -1½ 2 – 20
PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.XS, BE LTCS, SAW, Sch.XS, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 300 Forged LTCS, WN, RF, Class 300, WT to match pipe Forged LTCS, RF, Class 300
Design Temp.: -45 to 65 0C Design Pressure: 28 Barg
Dimensional
Material
Standard
Specification
ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr.CC60 CL.32 A333 Gr. 6
ANSI B16.11
A350 Gr. LF2 CL.1
ANSI B16.9
ASTM A420 Gr. WPL6
MSS SP-97 MSS SP-97 ANSI B16.11
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
ANSI B16.5 ANSI B16.5
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
ANSI B16.5
A350 Gr. LF2 CL.1
ANSI B16.36
A350 Gr. LF2 CL.1
ANSI B16.48
A516 Gr.70
Sokolet Weldolet Coupling
½ -1½ 2–6 ½ -1½
Flanges
½ -1½ 2 – 20
Blind Flange Orifice Flange
½ - 20
Spectacle Blind Paddle Blank Paddle Spacer
½ - 10
Forged LTCS, WN, RF, Class 300, with jackbolt and 2 off 1/2” NPTF tappings, WT to match pipe SPECTACLE BLINDS, SPADES & SPACERS Plate LTCS, RF, Class 300
12 - 20
Plate LTCS, RF, Class 300
ANSI B16.48
A516 Gr.70
12 - 20
Plate LTCS, RF, Class 300
ANSI B16.48
A516 Gr.70
Gaskets
½ - 20
ANSI B16.20
Graphite with SS inner ring and CS outer ring
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2
A320 Gr. L7 A194 Gr. 4+S3
Gate Valve
½ -1½
Bonnet, Rising Oper., Flange
API 602
Bonnet, Rising Oper., Flange
API 600
Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12
2 - 20
2–3
BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF Cast LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 44 of 75
CLASS B1AC Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent
Item
Size
Description
range
1.5 mm
Service Limits:
(NPS) 4 – 10 12 - 20
Globe Valve
½ -1½ 2–6
Specification Body: A352 Gr.LCC Trim No.: 12
API 600
Body: A352 Gr.LCC Trim No.: 12
BS EN 15761
ISO
Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A350 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE
Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 300 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 300 RF Flange Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device
BS 1868
2–4
Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device
API 6D
6 – 20
Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Gear Operation. Fire safe design with antistatic device
API 6D
Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE
3/4
Forged LTCS Body, Integral double block and bleed valve, Reduced Bore, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Manufacturer Standard
Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE
½ -1½
8 - 20
Double block and bleed valve
Material
Standard API 600
BS 1873
2-6
Ball Valve (Note 4)
Dimensional
Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Gear Oper., Flange Class 300 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 300 RF
8 Check Valve
Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.300 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.300 RF
Design Temp.: -45 to 65 0C Design Pressure: 28 Barg
½ -1½
BS 1873 BS EN 15761
ISO
API 594 BS EN 17292
ISO
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 45 of 75
TS TS TR TS TR TR 1/2 3/4 1 RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
TS TR TR TR 1½
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
RT: REDUCING TEE (BW) W: WELDOLET
T RT RT W W S S S S 8
T RT RT RT W W S S S S 10
T RT RT RT W W W S S S S 12
T RT RT RT RT W W W S S S S 14
TS: EQUAL TEE (SW)
T RT RT RT RT RT W W W S S S S 16
T RT RT RT RT RT W W W W S S S S 18
T RT RT RT RT RT RT W W W W S S S S 20
20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 2
Process Vent & Drain
Detail 4
Pressure Connection
Detail 6, 8
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 11
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 46 of 75
CLASS B2AE Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Chemical, Solvent
Item
Size
Description
range
Nil
Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg
(NPS) Pipes Swage Nipple
½ -1½ 2-6 ½ -1½
PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE
Dimensional
Material
Standard
Specification
ANSI B36.19 ANSI B36.19 MSS SP-95
A312 TP316L A312 TP316L A312 TP316L
ANSI B16.11
A182 F316L
ANSI B16.9
A403 WP316L
ANSI B16.11
A182 F316L
MSS SP-97 MSS SP-97
A182 F316L A182 F316L
ANSI B16.5 ANSI B16.5 ANSI B16.5
A182 F316L A182 F316L A182 F316L
Coupling
½ -1½
Sockolet Weldolet
½ -1½ 2-6
Flanges
½ -1½ 2–6 ½ -6
FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300
2-6
Forged SS, WN, RF, Class 300, WT to match pipe
ANSI B16.36
A182 F316L
Spectacle Blind
½ -6
SPECTACLE BLINDS Plate SS, RF, Class 300
ANSI B16.48
A240 Gr.TP316L
Gaskets Bolting
½ -6 All Sizes
BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2
Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M
Gate Valve
½ -1½
API 602
Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE
Fittings
½ -1½ 2-6
Blind Flange Orifice Flange (Pair)
2–6 Globe Valve
½ -1½ 2-6
Check Valve
½ -1½ 2-6
Ball Valve (Note 4)
½ -1½
VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 300 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,
API 600 BS EN 15761 BS 1873
ISO
BS EN 15761 BS 1868
ISO
BS EN 17292
ISO
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 47 of 75
CLASS B2AE Rating: ANSI Class 300
Corrosion Allowance:
Design Code:
ANSI B31.3
Service: Chemical, Solvent
Item
Size
Description
(NPS) 2–6
Double block and bleed valve
3/4
range
Nil
Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg
Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 300, Lever operated Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Dimensional
Material
Standard
Specification Body: A351 CF8M Trim: 316L Seat: PTFE Body: A182 F316L Trim: 316L Seat: PTFE
API 6D Manufacturer Standard
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 48 of 75
TS 1/2
TS RT 3/4
TS RT RT 1
TS RT RT RT 1½
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
6 4 3 2 1½ 1 3/4 1/2
BRANCH SIZE (Inch)
BRANCH CONNECTIONS FOR 900 ANGLE
RUN PIPE (Inch)
LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
RT: REDUCING TEE (BW) W: WELDOLET
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used. 2. Pipe joints for 2” and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY
STANDARD DETAIL (See Appendix 2)
Hydrostatic Vent & Drain
Detail 1
Process Vent & Drain
Detail 3
Pressure Connection
Detail 6, 8
Temperature Connection
Detail 9
Orifice Flange Connection
Detail 10
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
APPENDIX 2-
REV. NO.: 4 PAGE: 49 of 75
PIPING STANDARD ASSEMBLIES
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 50 of 75
DETAIL 1 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AB, A2AE, B2AE) HYDROSTATIC VENTS
3/4'' NPTF Cap (seal weld after testing) 3/4’’ SW Equal /Reduced Tee as per branch table
3/4'' Nipple POE/TOE
Header size 3/4'' to 1-1/2''
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE
3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 51 of 75
DETAIL 1 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) HYDROSTATIC DRAINS
3/4'’ SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 3/4'' to 1-1/2''
3/4'' Sockolet
3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 52 of 75
DETAIL 2 – HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC VENTS
3/4'' NPTF Cap (seal weld after testing) 3/4’’ SW Equal /Reduced Tee as per branch table
3/4'' Nipple POE/TOE
Header size 3/4'' to 1-1/2''
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE
3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 53 of 75
DETAIL 2 – HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC DRAINS
3/4'' Nipple PBE
3/4'' SW Equal /Reduced Tee as per branch table
3/4'' SW Flange 3/4'' Ball Valve, Flanged
3/4'' Blind Flange Header size 3/4'' to 1-1/2''
Bracing
3/4'' Nipoflange 3/4'' Ball Valve, Flanged
3/4'' Blind Flange Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 54 of 75
DETAIL 3 – PROCESS VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) PROCESS VENTS/ DRAINS 3/4'' Blind Flange 3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Header size 3/4''-1-1/2''
3/4'' Blind Flange
3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 55 of 75
DETAIL 4 – PROCESS VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) PROCESS VENTS/ DRAINS 3/4'' Blind Flange 3/4'' Gate Valve, Flanged 3/4'' SW Flange 3/4'' Nipple PBE 3/4'' SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 1-1/2''
3/4'' Blind Flange
3/4'' Gate Valve, Flanged
3/4'' Nipoflange
Bracing
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 56 of 75
DETAIL 5 - PRESSURE CONNECTION – REMOTE TYPE (Utility Classes A1AE, A2AB, A2AE) 3/4'' Blind Flange with 1/2'' NPTF Tapping
Instrument
3/4'' SW Flange
Piping
3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 1-1/2''
Instrument
3/4'' Blind Flange with 1/2'' NPTF Tapping
Piping
3/4'' SW Flange
3/4'' Ball Valve With Nipples 3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 57 of 75
DETAIL 6 - PRESSURE CONNECTION – REMOTE TYPE (Classes A1AC, B1AB, B1AC, B2AE)
3/4'' Blind Flange with 1/2'' NPTF Thread
Instrument
Piping
3/4'' Integral Double Block and Bleed Valve, Flanged
3/4'' SW Flange 3/4'' Nipple PBE
Equal /Reduced Tee SW as per branch table
Header size 3/4''-1-1/2''
3/4'' Blind Flange with 1/2'' NPTF Thread 3/4'' Integral Double Block and Bleed Valve, Flanged
Instrument Piping
3/4'' SW Flange 3/4'' Nipple PBE
3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 58 of 75
DETAIL 7 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE (Utility Classes A1AE, A2AB, A2AE)
Instrument 3/4'' SW Flange Piping 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 1-1/2''
Instrument 3/4'' SW Flange
Piping
3/4'' Ball Valve With Nipples 3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 59 of 75
DETAIL 8 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE (Process Classes A1AC, B1AB, B1AC, B2AE)
Instrument
3/4'' Integral Double Block and Bleed Valve, Flanged
Piping
3/4'' SW Flange
3/4'' Nipple PBE
Equal /Reduced Tee SW as per branch table
Header size 3/4''-1-1/2''
Instrument
3/4'' Integral Double Block and Bleed Valve, Flanged
Piping
3/4'' SW Flange
3/4'' Nipple PBE
3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 60 of 75
DETAIL 9 - TEMPERATURE CONNECTION (All Classes except the A2AF Spec) Instruments 1-1/2'' Nipoflange Piping (Note 1)
150 (typical)
Bracing
300mm max
4’’ x line size Ecc. reducers
Note 1: Bracing required for Olet branches Header size 2'' and 3’’
Instruments
1-1/2 Nipoflange
Piping 150 (typical) (Note 1)
Note 1: Bracing required for Olet branches Header size 4'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 61 of 75
DETAIL 10 - ORIFICE FLANGE ASSEMBLY (Utility Classes A1AE, A2AB, A2AE, B2AE) 1/2'' SW Flange Instruments Piping
1/2'' Nipple PBE
1/2'' Nipple TOE x POE
1/2'' SW Gate Valve
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 62 of 75
DETAIL 11 - ORIFICE FLANGE ASSEMBLY (Process Classes A1AC, B1AB, B1AC)
Instruments
Piping
1/2'' SW Flange
1/2'' Flanged Gate Valve
1/2'' Nipple TOE x POE
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 63 of 75
DETAIL 12 – HYDROSTATIC VENTS AND DRAINS (Classes A2AA) HYDROSTATIC VENTS/ DRAINS
3/4'' Threaded NPTF Cap
3/4'' Nipple TBE 3/4'' Equal /Reduced Threaded Tee as per branch connection
Header size 3/4''-2''
3/4'' NPTF Cap
3/4'' Threadolet
3/4'' Nipple TBE
Header size 3'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 64 of 75
DETAIL 13 – PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS VENTS 3/4'' NPTM Plug
3/4'' Screwed Ball Valve
3/4'' Equal /Reduced Tee as per branch table
3/4'' Nipple TBE
Header size 3/4'' - 2''
3/4'' NPTM Plug
3/4'' Screwed Ball Valve 3/4'' Nipple TBE 3/4'' Threadolet
Header size 3'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 65 of 75
DETAIL 13 – PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS DRAINS
3/4'' Equal /Reduced Tee as per branch table 3/4'' Nipple TBE 3/4'' Screwed Ball Valve
3/4'' NPTM Plug Header size 3/4'' to 2''
3/4'' Threadolet 3/4'' Nipple TBE 3/4'' Screwed Ball Valve
3/4'' NPTM Plug Header size 3'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 66 of 75
DETAIL 14 - PRESSURE CONNECTION (Classes A2AA)
1/2'' NPTM Plug Instrument Piping 1/2'' Screwed Ball Valve 3/4'' x 1/2'' Swage Nipple TBE
3/4'' Equal /Reduced Tee as per branch table
Header size 3/4'' - 2''
1/2'' NPTM Plug
Instrument Piping
1/2'' Screwed Ball Valve
3/4'' x 1/2'' Swage Nipple TBE
3/4'' Threadolet
Header size 3'' and above
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 67 of 75
DETAIL 15 - ORIFICE FLANGE ASSEMBLY (Classes A2AA) Instrument Piping
1/2'' Screwed Flange
1/2'' Screwed Gate Valve
1/2'' Nipple TBE
Orifice Plate by Instrument
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 68 of 75
DETAIL 16 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AD) HYDROSTATIC VENTS
3/4'' Blind Flange
3/4’’ SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 4''
HYDROSTATIC DRAINS
3/4’’ SW Equal /Reduced Tee as per branch table
3/4'' Blind Flange
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 69 of 75
DETAIL 17 – PROCESS VENTS AND DRAINS (Utility Classes A2AD) PROCESS VENTS 3/4'' Blind Flange
3/4'' Ball Valve
3/4’’ SW Equal /Reduced Tee as per branch table
PROCESS DRAINS
3/4'' Ball Valve
3/4’’ SW Equal /Reduced Tee as per branch table
3/4'' Blind Flange
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 70 of 75
DETAIL 18 – PRESSURE CONNECTION (Utility Classes A2AD)
3/4'' Blind Flange
3/4’’ SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 71 of 75
DETAIL 19 – HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AF) HYDROSTATIC VENTS
3/4'' Blind Flange
as per branch table
HYDROSTATIC DRAINS
as per branch table
3/4'' Blind Flange
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 72 of 75
DETAIL 20 – PROCESS VENTS AND DRAINS (Utility Classes A2AF) PROCESS VENTS 3/4'' Blind Flange
3/4'' Ball Valve
as per branch table
PROCESS DRAINS
as per branch table 3/4'' Ball Valve 3/4'' Blind Flange
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 73 of 75
DETAIL 21 – PRESSURE CONNECTION (Utility Classes A2AF)
2'' Blind Flange
as per branch table 2'' Ball Valve
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 74 of 75
DETAIL 22 - TEMPERATURE CONNECTION (Utility Classes A2AF) Instruments
Piping
As per branch table
150 (typical)
PVC-PEN CONSORTIUM
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
PIPING MATERIAL SPECIFICATION
REV. NO.: 4 PAGE: 75 of 75
DETAIL 23 - ORIFICE FLANGE ASSEMBLY (Utility Classes A2AF)
Instruments Piping 1/2'' Gate Valve
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM