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03. RH200 Engine & Pump Drive Gearbox
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03. RH200 Engine & Pump Drive Gearbox
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Luis jopi
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TEREX RH200 MAINTENANCE TRAINING ENGINE & PUMP DRIVE
RH200 ENGINE & PUMP DRIVE Engine Specifications
NOTES: Engine
SERVICE TRAINING
2
RH200 ENGINE & PUMP DRIVE Engine Specifications
SERVICE TRAINING
3
RH200 ENGINE & PUMP DRIVE Hydraulic Pumps NOTES: Hydraulic Pumps
Main Pump A7V-SL-1000 HD x 4 •
•
•
•
Variable Displacement Bent Axis Piston Working Pressure 320/360 Bar Operating Speed 924 Max. Oil Flow 925 l / m
Cooling Pump x 4 Gear Pump KP5-250E Working Pressure 65 bar Operating Speed 1950 RPM Max. Oil Flow 468 L/min • • • • •
Swing Charge Pump A10 VO 100 x 2 Variable Displacement. Axial Piston Operating Speed 1950 RPM Max Oil Flow 187 l / m Working Pressure 50 bar • •
Slew Pump A4V-G-250 2 x 2 = 4 •
•
•
•
•
Variable Displacement, Bi-Directional Axial Piston Working Pressure 350 bar Operating Speed 1950 RPM Max. Oil Flow 337 l / m
• • •
Fan Drive, Water Cooling x 2 Variable Displacement. Axial Piston Operating Speed 1950 RPM Max. Oil Flow 187 l / m Working Pressure 280 bar • • • • •
Servo Pumps x 4 •
•
•
•
•
Kracht Double Gear Pump Working Pressure 70 bar
GearBox Oil Circulation x 1 Kracht Gear Pump Working Pressure 10 bar Operating Speed 2308 RPM Output 12.58 cm3/rev
Operating Speed 1950 RPM Max Oil Flow 2 x 35 l / m
SERVICE TRAINING
4
RH200 ENGINE & PUMP DRIVE Hydraulic Pumps Servo Pump on Rear of Gearbox
Radiator Fan Drive Pump Cooling Pumps
Slew Charge Pump
Slew Pumps
Main Pumps
SERVICE TRAINING
5
RH200 ENGINE & PUMP DRIVE Hydraulic Pumps
SLEW PUMPS SERVO PUMPS ENGINE FAN DRIVE PUMP
SLEW CHARGE PUMP
COOLING PUMPS
MAIN PUMPS
SERVICE TRAINING
6
RH200 ENGINE & PUMP DRIVE Hydraulic Pumps
SERVICE TRAINING
7
RH200 ENGINE & PUMP DRIVE Pump Drive Gearbox Cooling
Oil Coolers
Thermostatic Flow Control Valve
40 Micron Filter Screen
Pump Drive Lube Pumps
Oil Temperature Below 48C Oil Temperature Above 55C
SERVICE TRAINING
8
RH200 ENGINE & PUMP DRIVE Pump Drive Gearbox Check Tubes Pump Drive Shafts
Lube Pump
Oil Level Check Plugs
SERVICE TRAINING
9
RH200 ENGINE & PUMP DRIVE Pump Drive Gearbox
SERVICE TRAINING
10
RH200 ENGINE & PUMP DRIVE Engine Coupling
Engine Coupling
SERVICE TRAINING
11
RH200 ENGINE & PUMP DRIVE Pump Drive Gearbox
Input shaft Seal and Bearing Carrier
Sleeves
SERVICE TRAINING
12
RH200 ENGINE & PUMP DRIVE Filters
Engine Coolant Filters
Engine Fuel Filters
Engine Oil EliminatorFilter
SERVICE TRAINING
13
RH200 ENGINE & PUMP DRIVE Fuel Filters
Level Sensor
Separator
SERVICE TRAINING
14
RH200 ENGINE & PUMP DRIVE Filters
SERVICE TRAINING
15
RH200 ENGINE & PUMP DRIVE Filters
System Design
Filter •
•
•
Protects the engine Full flow Automatic self-cleaning
SERVICE TRAINING
Centrifuge
Cleans the lube oil
Bypass flow
Disc stack centrifuge
16
RH200 ENGINE & PUMP DRIVE Filters
NB : Keep this area clean
CHECK ROTATION HERE:
SERVICE TRAINING
CENTRIFUGE FILTER:
17
RH200 ENGINE & PUMP DRIVE Filters
CENTRIFUGE FILTER
Filter Outlet
Filter Inlet
Return to Sump SERVICE TRAINING
18
RH200 ENGINE & PUMP DRIVE Engine Oil Reserve
Engine Sump
Oil Pump
Reserve Tank
SERVICE TRAINING
19
RH200 ENGINE & PUMP DRIVE Engine Air Intake
SERVICE TRAINING
20
RH200 ENGINE & PUMP DRIVE Engine Exhaust
SERVICE TRAINING
21
RH200 ENGINE & PUMP DRIVE Engine Cooling System
MURPHY LEVEL SWITCH
SERVICE TRAINING
22
RH200 ENGINE & PUMP DRIVE Engine Cooling Fan Drive Pumps
SERVICE TRAINING
23
RH200 ENGINE & PUMP DRIVE Engine Cooling Fan Drive Pumps
SERVICE TRAINING
24
RH200 ENGINE & PUMP DRIVE Cooling Schematic < 58 deg
580Ma to Proportional valve
SERVICE TRAINING
25
RH200 ENGINE & PUMP DRIVE Cooling Schematic > 95 deg
150Ma to Proportional valve
SERVICE TRAINING
26
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