Disomat Opus Manual

®

DISOMAT Opus System Manual

BV-H2310GB

Service Quality and reliability form the basis for Schenck’s corporate philosophy all over the world. That’s why we offer you an extensive service strategy starting with our stringent quality control through assembly and commissioning right down to all-round support. We’re always there for you. Free Helpdesk (Monday Helpdesk (Monday through Friday from at least 8 o’clock to 5 p.m. CET) Service specialists are available to you in every department during our normal office hours for analying problems and malfunctions. Heavy Industry Building materials, mining, foundry, steel and cement T +49 61 51 - 32 31 38 F +49 61 51 - 32 32 70 [email protected]

Vibrating & Screening Technology T +49 61 51 - 32 35 25 F +49 61 51 - 32 30 96 [email protected]

Light Industry Chemistry, plastics, foodstuffs and pharmaceuticals T +49 61 51 - 32 25 71 F +49 61 51 - 32 26 68 [email protected] Transport Automation All industries with logistics l ogistics processes and trains T +49 61 51 - 32 24 48 F +49 61 51 - 32 13 69 [email protected] Spare Parts & Components T +49 61 51 - 32 17 58 F +49 61 51 - 32 36 32 [email protected] [email protected] Individual phone consulting (fee required) (Monday through Friday from at least 8 o’clock to 5 p.m. CET) Do you want one of our service specialists to give you phone support in commissioning your system or on-line diagnosis / system optimisation? We’re there for you. Schedule an appointment with us whenever you need it. Free 24 h Customer Service Hotline 24h Emergency-Hotline:

+49 172 – 650 17 00

Transport Automation and Static Weighing Equipment

+49 171 – 225 11 95

Heavy Industry, Light Industry excluding Static Weighing Equipment

Copyright 2006 Schenck Process GmbH Pallaswiesenstraße 100, 64293 Darmstadt, Germany www.schenckprocess.com All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by Schenck Process GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

Service Quality and reliability form the basis for Schenck’s corporate philosophy all over the world. That’s why we offer you an extensive service strategy starting with our stringent quality control through assembly and commissioning right down to all-round support. We’re always there for you. Free Helpdesk (Monday Helpdesk (Monday through Friday from at least 8 o’clock to 5 p.m. CET) Service specialists are available to you in every department during our normal office hours for analying problems and malfunctions. Heavy Industry Building materials, mining, foundry, steel and cement T +49 61 51 - 32 31 38 F +49 61 51 - 32 32 70 [email protected]

Vibrating & Screening Technology T +49 61 51 - 32 35 25 F +49 61 51 - 32 30 96 [email protected]

Light Industry Chemistry, plastics, foodstuffs and pharmaceuticals T +49 61 51 - 32 25 71 F +49 61 51 - 32 26 68 [email protected] Transport Automation All industries with logistics l ogistics processes and trains T +49 61 51 - 32 24 48 F +49 61 51 - 32 13 69 [email protected] Spare Parts & Components T +49 61 51 - 32 17 58 F +49 61 51 - 32 36 32 [email protected] [email protected] Individual phone consulting (fee required) (Monday through Friday from at least 8 o’clock to 5 p.m. CET) Do you want one of our service specialists to give you phone support in commissioning your system or on-line diagnosis / system optimisation? We’re there for you. Schedule an appointment with us whenever you need it. Free 24 h Customer Service Hotline 24h Emergency-Hotline:

+49 172 – 650 17 00

Transport Automation and Static Weighing Equipment

+49 171 – 225 11 95

Heavy Industry, Light Industry excluding Static Weighing Equipment

Copyright 2006 Schenck Process GmbH Pallaswiesenstraße 100, 64293 Darmstadt, Germany www.schenckprocess.com All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by Schenck Process GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

Contents 1

Safe Sa fety ty not notes es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2

Hous Ho usin ing g dim dimen ensi sion ons s . . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .4

3

Conn Co nnec ecti tion on of the the eq equi uipm pmen entt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.1 3.1 3.1. 3. 1.1 1 3.2 3. 2 3.3 3. 3 3.4 3. 4 3.5 3. 5 3.6 3. 6

Load ce Load cell lls s. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 9 Prep Pr epar arin ing g the the load load cel celll plug plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Digi Di gita tall inpu inputs. ts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Impu Im puls lse e outp output ut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Rela Re lay y outp output uts s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Note No te for for con conne nect ctin ing g the the seri serial al int inter erfa face ce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Inst In stal alli ling ng the the leg legal al-f -for or-tr -trad ade e memo memory ry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4

Bus Bu s cou coupl plin ing g mod modul ules. es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 14

4.1 4.1 4.2 4. 2 4.3 4. 3

Profib Prof ibus us VPB VPB 020 020 cou coupl plin ing g modu module le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fiel Fi eldb dbus us mon monit itor orin ing g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 VCB VC B 020 020 devi device ce net net cou coupl plin ing g modu module le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5

Inst In stru ruct ctio ions ns fo forr ope opera rati ting ng th the e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18

5.1 5.1 5.2 5. 2 5.3 5. 3 5.4 5. 4 5.5 5. 5 5.6 5. 6 5.7 5. 7 5.8 5. 8 5.9 5. 9 5.10 5. 10 5.11 5. 11

Serial Seri al con conne nect ctio ion n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19 DISO DI SOMA MAT T Opu Opus s / Satu Satus s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Para Pa rame metri triza zati tion on and and cal calib ibra rati tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Func Fu ncti tion on Var Varia iant nt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 24 Load Lo adin ing g lang langua uage ge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 24 Back Ba ckup up and and Re Rest stor ore. e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25 Load Lo adin ing g fla flash sh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Prod Pr oduc uctt Serv Servic ice e Inte Intern rnet. et. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Read Re adin ing g out out the the lega legal-f l-for or-t -tra rade de mem memor ory. y. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Edit Ed itin ing g lang langua uage. ge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Cont Co ntro roll unit. unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6

Cali Ca libr brat atio ion n / sig signs ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 27

7

Tech Te chni nica call Dat Data a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8

Spar Sp are e par parts ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30

DISOMAT Opus System Manual © SCHENCK PROCESS

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I1

- Reserved for user’s notes -

I2

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System Manual DISOMAT Opus © SCHENCK PROCESS

Safety notes

The Manual This manual describes the DISOMAT ® Opus weighing indicator, designated as DISOMAT or the system below. It explains: – How it works – The connection diagrams – The accessories – for the VKG 20700 and VKG 20701 system version. This manual is valid from firmware version VWW 20700-01 You can find additional information (such as other details on the fieldbus couplings) in the following manuals for the DISOMAT system.  

1

The DISOMAT® Opus Operation Manual BV-H 2313 Data communication DISOMAT®, Bplus, DISOMAT® Opus, Disobox® BV-H 2316

Safety notes Using for the Intended Purpose The measuring system with its connected mechanical components is only intended for weighing and control applications directly associated with them. Any use beyond this is deemed as not as originally intended.

Sources of danger The measuring system does not generate any hazards during the weighing process if the system is properly installed and put into service. Using the measuring system might be dangerous if the system takes on control functions or when the material weighed is transported. Potential sources of danger would then be add-on equipment that the material weighed is transported in or metered through. In such cases, the measuring system may cause residual hazards if untrained staff uses or operates it incorrectly. This measuring system may be a component of a more complex system. The system operator bears the full responsibility for operating safety.


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1

Safety notes

Labelling residual hazards This symbol indicates hazards that could cause personal injury or even death in extreme cases. This symbol indicates hazards that could cause property damage to the measuring system or other system components.

Personnel Only trained technical staff may prepare, assemble, start up, operate, service or maintain the measuring system. Everyone doing work on the measuring system should read the safety instructions and be aware of and follow the parts of the service manual applicable to them. The operator should use the service manual to instruct the operating personnel to comply with all regulations and instructions.

Changing parameters Parameters dictate how the measuring system functions. Only persons familiar with the system’s function should change the parameters (such as persons trained by SCHENCK). Incorrect parameter settings may be dangerous to persons or cause property damage with control systems connected to the system. They may also greatly disturb the weighing process.

Password: Parameters are protected by password from being changed without authorization. The measuring system operator should use the password in a responsible fashion.

Acknowledging fault indications Fault indications may only be acknowledged after the cause of the fault has been rectified. Before acknowledging a fault, please ensure that connected peripheral units are functioning properly. Especially connected control systems should be in a defined and safe state.

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Safety notes

Service and maintenance Please read all of the warning signs on the scale. Please shut off the measuring system before working on the mechanical equipment or peripheral units (particularly control systems). Take appropriate action to ensure that the measuring system cannot be inadvertently restarted. Electrical systems may only be worked on when they are dead (pull the plug).

Moisture and humidity All parts of the scale (particularly the electrical components) have to be protected from moisture and humidity when the casing is open (for instance, during service and maintenance work). Otherwise, please observe the protection class of the casings.

Design modifications If you make design modifications on the measuring system or add components that SCHENCK does not supply, SCHENCK shall not accept any liability or warranty. This especially applies to modifications that may have an impact on operational safety.

Replacing parts Only use original SCHENCK spare parts if parts have to be replaced during repairs. If other spare parts are used, the warranty shall be rendered invalid.


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3

Housing dimensions

2

Housing dimensions The DISOMAT Opus is a complete weighing indicator for a variety of applications. The VKG 20700 / 20710 stainless steel protection class IP65 casing is designed for table installation. It can also be mounted on the wall after rotating the lid (downward cable outlet). Figure 1 shows the system dimensions

Fig.: 1

Figure 2 shows the drilling pattern for wall mounting. The required mounting hardware is included in the system.

Fig. 2:

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Housing dimensions Figure 3 shows the position of the connecting terminals.

Fig. 3: The dimensions of the VEG 20700 top-hat rail machine


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5

Connection of the equipment

3

Connection of the equipment Figure 4 shows the situation of the connecting terminals

Fig. 4

1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12:

Voltage supply (mains voltage) Serial interface S1 (RS 232) Serial interface S2 (RS 232) Serial interface S3 (RS 485) Nanmur input/pulse output Digital outputs Digital inputs Analog output Load cell connection Network connection (Ethernet) USB cable Extension connectors for field bus modules

Note: Some of the interfaces are not equipped in some system designs.

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Fig. 5:

Screened lines (load cell connection, the serial interfaces are stripped in the system and strain relieved on the rail with the attached clamps).


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7


Fig. 6:

System block: 1 PWRST (green): The supply voltage is applied 2 Idle: (yellow) Display of system load Longer ON period = less load 3 Fault (red): Error message 5 Sys-CL (yellow): System clock, flashes in normal operation 4, 6 Diag (green/red): No function Network block: 1 Link (green): 2 DX (yellow): 3 100 (red):

8

Ethernet has connection Full duplex 100 M baud (otherwise 10 M baud)

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System Manual DISOMATOpus © SCHENCK PROCESS


3.1

3.1 Load cells

Load cells

Fig. 7: Schenck RT-weighing cell connection


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9

3.1 Load cells

Connection of the equipment If the scale design provides the ground connection for a load cell body, it is not necessary to connect it via PAS. It is not necessary to contact the cable screen on terminal 50 of the interconnecting control with load cells where the shield of the connecting channel is connected to the load cell body (such as Schenck VBB). In this case, the shield is contacted via the load cell body and PAS or earth. Please refer to the manufacturer’s documentation for details on connecting more load cells.

3.1.1 Preparing the load cell plug The memory chip for adjusting and calibrating data has to be mounted before connecting the load cell cable. – The chip is enclosed in the delivery. – Connection 1 of the chip is removed (refer to the Figure; the flat side is on top). – It is connected on pins 2 and 3 of the plug as shown (refer to the Figure; the flat side is on top) – The parameters are write-protected with a jumper between pins 1 and 3.

Fig. 8

Fig. 9

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3.2

3.3 Impulse output

Digital inputs

Fig. 11: Inputs connection diagram

3.3

Impulse output

Fig. 10: Impulse output connection diagram


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3.5 Note for connecting the serial interface

3.4


Relay outputs

Fig.12 : Relay outputs connection diagram

3.5

Note for connecting the serial interface S3 (RS485) Contacts 1-3 and 2-4 are jumpered for operation as a RS485-2 wire interface. An additional 120 Ohm bus termination resistor should be mounted for the last bus devices.

Fig. 13: Connection diagram S3 as RS485-2

If the interface is operated in the 4-wire mode, the terminal resistor comes onto the reception side (PIN 3-4).

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3.6

3.6 Installing the legal-for-trade memory

Installing the legal-for-trade memory Please do the following for subsequent installation of a legal-for-trade memory:  Attach the module on the XES plug. The module’s plug points to the plugs of the mainboard (refer to the photo).  It makes sense to safeguard the module with some hot glue.  If a fieldbus card is used simultaneously with the legal-for-trade memory, the LEDs on the bus card will push the memory board aside a little. This is safe.

Fig. 14:


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13

4.1 Profibus VPB 020 coupling module

4

Bus coupling modules

Bus coupling modules The VPB 020, VCB 020 and VSS 021 bus coupling modules are fastened to the CPU board with 3 screws each (component side upwards). It is electrically connected via the ribbon cable. All of the parts needed for subsequent mounting are attached to the coupling module.

4.1

Profibus VPB 020 coupling module This module can be attached to the main DISOMAT board to provide an interface to the PROFIBUS-DP. This module is designed and certified as per DIN 19245 or Part 2 of EN 50170 and has automatic baudrate identification to 12 Mbit/s (12 Mbaud). The circuit board has two connections for connecting the bus. You can use both the XP3 plug (clamps) and the XP1 (HD-9 pole) in the DISOMAT. Please remember that the first and last unit on the PROFIBUS-DP system have to have a bus termination. You can do this by setting jumpers W150, W151 and W152 to 1-2. Caution: All jumpers have to be in the same position. Pin assignment XP1

XP3

Pin No.

Pin No.

3 8 5 6 1

1 2 3 4 5

RxD/TxD-P* RxD/TxD-N** DGND VP screen***

* : = -P = B ** : N = A *** : The screen should not be placed on the plug, but on the cable clamp. The HI20 LEDs indicate proper bus operation (transmitting and receiving)

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4.1 Profibus VPB 020 coupling module

Fig. 15: Position of connections and jumpers VPB 020

Caution! W100 has to be in position 2-3 to operate with the DISOMAT. Note: If the last slave that is actively terminated is removed from the bus, this may cause the entire bus to malfunction. This fault occurs particularly often when using alternating scales. This problem can be prevented by using a separate active bus termination such as the one offered by Siemens under order number 6ES7 972-0DA00-0AA0. You can also purchase the bus termination from Schenck Process under material number V014298.B01. External wiring Instructions for setting up external wiring and preventing malfunctions can be found in the Profibus Guideline of the Profibus User Organization (PNO), order number 2.111. Please refer to the BV-H 2316 DISOMAT®, Bplus, DISOMAT Opus, DISOBOX, Data Communication for more details on the Profibus, particularly for setting up transmitted data. Projecting aids (drawings, rules) Part 3 of the Profibus standard DIN 19245 defines a system master data file while the matching Profibus planning file (.gsd) is available on storage medium. You can also download it via Internet from the Schenck Process product page under http://www.schenckprocess.com under Products/Services and Downloads.


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4.3 VCB 020 device net coupling module

4.2


Fieldbus monitoring Fieldbus monitoring (Profibus DP) Since output contacts are set and feed unit drives can be triggered via the fieldbus interface, any breakdown in communication has to be identified and the corresponding outputs have to be put into the safe state. Monitoring is active when the set timeout time 0 and a fieldbus card is connected. If communication to a fieldbus master breaks down, any charging in process is stopped after the time-out time and a fault is indicated. After resuming communication, the fault indication is automatically cleared.

4.3

VCB 020 device net coupling module This module can be attached to DISOMATs to interface it to the DeviceNet. The VCB 020 card has two bus connecting plugs. Both XC1 and XC3 plugs can be used in DISOMAT®.

Pin No.. 1 2 3 4 5

0V CANShielding (please put it on the cable inlet and not on the XC plug) CAN+ +24V

The bus address is set via software. Please remember that the first and last unit on the CAN bus have to have a bus termination. Set the jumper W160 to 1-2. W100 has to be on pos 2-3 to operate on the DISOMAT. You can find more details on Devicenet (particularly on setting up the data transmitted) in the manual DISOMAT®, Bplus, DISOMAT Opus, DISOBOX, Data Communication BV-H 2316.

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Fig. 16: Position of connectors and jumpers VCB 020


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5

Instructions for operating the

Instructions for operating the DISOPLAN DISOBOX The DISOPLAN PC program is available for conveniently configuring and parametering the DISOMAT family scales The instruments that can be interfaced now are: – DISOMAT Opus – DISOMAT Satus – DISOBOX Acceptable operating systems are:  WINDOWS XP  WINDOWS 2000 You can do the following with DISOPLAN: Assign subscriber addresses to the serial bus  Configure interfaced instruments  Display group and channel weights and their status (only with DISOBOX )  Edit the language files and load into DISOMAT  Read out the entire system configuration (back-up) and store in the PC  Load stored data into a DISOMAT (restore) for fast substitute system set-up.  NOTE: Access to the DISOPLAN functions is administered via license levels. They range from the standard operator to the instrument developer. This is the reason why some of the functions shown in this manual may not be visible or accessible in other installations. DISOPLAN installation is self-explanatory.

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5.1

5.1 Serial connection

Serial connection DISOMAT Satus has an explicit diagnosis interface to connect DISOPLAN. The PC is connected via a zero modem cable. Der Anschluss der DISOBOX verwendet Schnittstelle S1 im Gerät. Am einfachsten wird das Schenck-Kabel V052410.B01 verwendet. Alternativ kann auch ein Kabel nach den Plänen im Systemhanbdbuch BV-H 2251 angefertigt werden. Sofern die Schnittstelle S1 nicht von anderen Geräten belegt ist, ist der Anschluss von DISOPLAN jederzeit möglich. Ist die Schnittstelle anderweitig belegt, z.B. durch eine Zweitanzeige, muss die DISOBOX aus- und eingeschaltet werden. Der Start des Einrichtbetriebs mit DISOPLAN ist innerhalb der ersten Minute nach dem Einschalten möglich. Nach dem Beendigen von DISOPLAN wird das Gerät erneut aus- und eingeschaltet und nimmt nach einer Minute den normalen Betrieb auf. The same mechanism is also available with DISOMAT Opus. You can activate setting-up mode at any time in the 5C Start DISOPLAN menu item. All systems can also be configured via Ethernet (the VET 020 option card has to be installed on DISOBOX). This allows access to the system at any time, but the configuration of the PC used has to allow access to the system’s network address. The following figure shows the start screen of DISOPLAN:

Then select the interface used via the Settings/ Interface menu item:


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19



The interface parameters are fixed and DISOPLAN sets them correctly. You can also configure a TCP interface for the appropriate instruments (see above). Select the Fixed Address option. The IP address has to be set locally on the instrument or the instrument default address has to be used (refer to the particular System Manual). Then open the interface via the ‘ Communication’ menu item.

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If you select ‘Serial Connection’, you can assign bus addresses (MODBUS) for interfaced instruments with the serial number on the outside of the instrument. Then the Scan Bus button is used to search the interface for connected instruments The following figure shows an example where a DISOBOX was found on the bus.

Other detected instrument models are shown in the window with other symbols. You either click the symbol twice to configure an instrument or it branches to the appropriate instrument via Show Selection.


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21

5.2 DISOMAT Opus / Satus

5.2


DISOMAT Opus / Satus You come to the following overview fields when you start configuring a DISOMAT Opus Satus from the DISOPLAN start screen. From there you can directly call up the most important functions:

Abb. 17:

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5.3

5.3 Parametrization and calibration

Parametrization and calibration You can use the settings symbol to get to instrument configuration. When you load the data, it shows the internal menu tree of DISOMAT as shown. It offers all instrument parameters and functions in a transparent fashion for editing and executing. Since all of the functions have been explained in the BV-H2313 Operating Manual, we shall not go into them in detail here.

Fig. 18:


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23

5.5 Loading language

5.4


Function Variant You can use this menu item to activate and parameter predefined configurations for the DISOMAT. Please refer to the BV-H2313 Operating Manual for details.

Abb. 19:

5.5

Loading language You can load a predefined language file into DISOMAT under language. You can load it into the instrument after selecting the file (generally db_texte.lng) and selecting a language (Spanish in this example).. Then activate this language under National Settings / Language Loaded.

Fig. 20:

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5.6

5.9 Reading out the legal-for-trade memory

Backup and Restore The items in the Data Security menu are only available at the present if it has serial coupling to DISOMAT. They are: – Data security: reading out the program and data from DISOBOX into a back-up file – Data restoration: restoring data from the back-up file into the instrument

5.7

Loading flash Loading a new software version. Loading is registered in the instrument (logfile)

5.8

Product Service Internet The code issued under Information / Product Service Internet enables you to download current information on DISOBOX such as software updates or the latest manuals.

5.9

Reading out the legal-for-trade memory You can read out the internal legal-for-trade memory of DISOMAT in the Actions / Read Legal-for-trade Memory menu item..

Fig. 21:


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25

5.11 Control unit

Instructions for operating the You can use ‘Information’ to call up data on the oldest / most recent memory input and its assignment. Then you can read the data into a new file or attach it to an existing file. We recommend attaching files especially with greater amounts of data since reading out a full legal-for trade memory can take several hours. The data are filed in a text file and they can be opened with data processing programs or also be imported into Excel.

5.10 Editing language You can not only load prepared language files into DISOMAT as described above. You can also change them and create new languages (under the Actions / Edit Language menu item).

5.11 Control unit You can start a window in the Actions / Control Unit item that shows the entire display of DISOMAT. This allows you to operate the instrument via the built-in keyboard. This function is especially useful when DISOPLAN is operated via modem or network and the instrument is not in view.

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Calibration / signs

6

5.11 Control unit

Calibration / signs The legal-for-trade parameters and the results of adjustment are stored in the scale connector that is called a dongle. The benefit is the fact that it does not have to be adjusted again after exchanging or changing the DISOMAT. Manipulating the dongle causes a loss of adjustment.

Fig. 22:

Please do the following for parametring and adjustment: 1. 2. 3. 4. 5. 6. 7. 8. 9.

Switch the mains voltage off Open the system and the dongle casing by unhinging on the side with a screw driver Remove the wire jumper between clips 1 and 3 of the attaching plug (refer to the photograph) Do calibration as described in the service manual. The relevant data are write proteted when a wire jumper is set between clips 1 and 3. Clip the dongle’s plastic casing components together. If it is calibrated, tape the calibration lead over the casing seam. The instrument casing is not locked A stamping plate is placed on the outside of the casing - preferably on the front side above the keyboard - that has the following data: - Min - Max -e - The accuracy class of the scale (III or IIII) - Its licence number D06-09-xx - CEyy where yy is the last two digits of the year it was built (for instance, CE06 was built in 2006) - The easist way to make the plate is with Schenck’s DISOFORM software and the figure below shows a sample print-out.


BV-H2310GB / 0628

27

5.11 Control unit

Calibration / signs

Fig. 23

10. If the stamping plate is not made of material that is destroyed when removed, it has to be protected by an adhesive stamp. 11. Also mount the EC calibration symbol (the green M).

28

BV-H2310GB / 0628


Technical Data

7

5.11 Control unit

Technical Data

Di splay

LCD 1 li ne 20 c haracters. Character height 12 m m , bac kl ight

Keyboard

21 flexible membrane keys 6 keys

Supply voltage Typ VKG

85-250 VAC (-15/+10%), 50-60Hz, max. 10 VA

Supply voltage Typ VEG

18 - 36 VDC

Housing

S tai nl es s steel, 1.4301, deep drawn, IP 65 ( NEM A XX )

Temperature range

Service temperature: -30 to +60 °C ( legal for trade: -10 to +40C ); storage temperature: -40 to +80 °C

Measuring channels

1

Load cell supply voltage

5 VAC

Sensitivity

0.6 ìV/d

Input signal

0 – 15mV

Unit

kg, g, t, lb, N, kN

Number of increments

Legal-for-trade: max. 6000d Multi-range scale: 3 x 3000d Multi-divisional scale: 3 x 3000d Resolution unlimited in non-legal-for-trade mode

Taring

Up to 100% of full scale

Zero setting function

Max. 20% settable; automatic zero tracking 0.5d/sec ( selectable ) auto-zeroing selectable)

Load cell impedance

Min. 47 Ù ( corresponding to 8 x 380 Ù L/C, or > 20 RT load cells / 4000 Ù )

Date/time

Real-time clock (RTC), min. 7 days backup

Housing

Stainless steel 1.4301; protected to IP 65, desk-top or wall-mount

B inary i nputs

4 x optocoupl er s, 18 - 36 V DC, typ. 5 m A 2 x NAMUR, max. 5V

B inary outputs

4 x Rel ai s, 230 VA C, 60W max. 1 x optocouplers, 18 - 36VDC, max. 50 mA

Analog output

1 x 0(4) – 20mA, 12 Bit, max. impedance 500 

Serial interfaces

Interfaces for printer, EDP or secondary display Interface 1 RS 232, fixed Interface 2: RS 232 fixed Interface 3: RS 485 2/4-wire Max. baud rate: 19,200

Secondary display protocols

DTA DDP 8861 DDP 8850

EDP protocols

Siemens 3964R S5 (RK512) Schenck DDP8672 standard protocol Schenck DDP8785 poll protocol

Ethernet interface

10/100Mbaud, on board

USB interface

On board

Fieldbus protocols (optional)

Profibus DP-V0 Device Net MODBUS

Further Options

PC-Keyboard (USB) Legal-for-trade memory


BV-H2310GB / 0628

29

5.11 Control unit

8

Spare parts

Spare parts

Name

Type

Material No.

DISOMAT Opus Maxi, stainless steel instrument with a flexible membrane keyboard, 21 keys

V KG 20700

V040000.B 01

DISOMAT Opus Mini, stainless steel instrument with a flexible membrane keyboard, 9 keys

V KG 20710

V040001.B 01

DISOMAT Opus top-hat rail machine without a keyboard

VEG 20700

V040002.B01

Connection PROFIBUS

VPB 020

V040030.B01

Connection DeviceNet

VCB 020

V 40031.B01

Displaced PC keyboard (USB), German

VTT28001

V040045.B01

Displaced PC keyboard (USB), English

VTT28002

V040045.B02

Legal-for trade memory

VMM 20490

V029352.B01

Basic units

Options

Accessories

Spare Parts Mainboard incl. CPU

V040011.B01

Display

V023489.B01

Keyboard VTT 700 for DISOMAT , 21 keys

V040040.B01

Keyboard VTT 700 for DISOMAT , 9 keys

V040041.B01

30

BV-H2310GB / 0628


Disomat Opus Manual

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