Brand ID: 001MC631
Foreward We have pleasure in presenting the Spare Parts Catalogue for ‘Discover DTS-i 135cc’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used.
All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product
In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address :
manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.
Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India
DOC. NO.: 71110430
REV. 00, DEC. 07
Phone : 020-27406557 Fax : 020-27407385 E-mail :
[email protected]
Brand ID: 001MC631
Brand ID: 001MC631
Instructions for using the Catalogue 1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. assly.
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
accl.
Accelerator
Cyl
Cylinder
Comp.
Complete
o/s.
Over size
Fr
Front
Std.
Standard
L
Length
A/t.
Alternate
Rr
Rear
R.H.
Right hand
Hex.
Hexagonal
L.H.
Left hand
AR
As required
INDEX No.
Description
Page No.
1 2 3 4 5 6 7 8 9 10
Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston Crankshaft Transmission Change Drum/ Shift Fork Gear Change Mechanism Engine Assly & Crankcase RH
1 2 3 4 5 6 7 & 8 9 10 11
11 12 13 14 15
Crankcase LH Cover RH Cover Magneto Clutch Kick Starter Mechanism
12 13&14 15 16&17 18
16 17 18 19 20
Carburettor Air Cleaner Comp. Silencer Assly Seat Assly / Seat Lock Oil Pump
19 20 21 22 23
21 22 23 24 25
Magneto/C.D.I./H.T.Coil 24&25 Starter Assly (For Electric Start) 26&27 Engine Mountings 28 Frame & Frame fitting 29 Swing Arm / Rear Shock Absorber 30-32
26 27 28 29 30
Rider Foot rest Pillion Foot rest / Holder Mudguard Front & Rear Stand Assembly Tyre/ Tube /Rim
31 32 33 34
Front Hub Front Master Cylinder Front disc brake Rear Hub
33 34 35 36 37 38-40 41 42 43&44
No.
Description
Page No.
35
Rear Brake Pedal
36 37 38 39
Handle Bar Front Fork Painted Parts & Decals Petrol Cock, Cap Tank & Gauge Fuel Fittings - Petrol Tank, Side Cover & Cover seat
46&47 48&49 50&51
Meter Assly. Control Cables Chain Case Head Lamp & fairing Indicator Light Assly.
54&55 56 57&58 59&60 61
Tail Lamp Assly./Front No. Plate
62 63&64 65 66 67
40
41 42 43 44 45 46 47 48 49
Electrical Equipments Tool Kit Accessories / Grab Handle Kits List For Discover
45
52 53
Amendmend Sheet (Parts Added)
68
Amendmend Sheet (Parts Deleted)
69
Part index
70
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index PLATE NO. : 1 COVER CYLINDER HEAD
PLATE NO. : 3 VALVE
PLATE NO. : 5 CYLINDER & PISTON
Pictorial Index PAGE NO.: 1
PAGE NO.: 3
PLATE NO. : 2 CYLINDER HEAD
PLATE NO. : 4 CAMSHAFT / TENSIONER
PAGE NO.:
PLATE NO. : 7
PAGE NO.:
2
TRANSMISSION
7 & 8
PAGE NO.:
PLATE NO. : 9
PAGE NO.:
4
GEAR CHANGE MECHANISM
10
PAGE NO.:
PLATE NO. : 6
PAGE NO.:
PLATE NO. : 11
PAGE NO.:
5
CRANKSHAFT
6
CRANKCASE LH
12
PLATE NO. : 8 CHANGE DRUM / SHIFT FORK
PLATE NO. : 10 ENGINE ASSLY. & CRANKCASE RH
PLATE NO. : 12 COVER RH
PAGE NO.: 9
PAGE NO.: 11
PAGE NO.: 13 & 14
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index PLATE NO. : 13 COVER MAGNETO
PLATE NO. : 14A CLUTCH
Pictorial Index PAGE NO.: 15
PAGE NO.: 17
PLATE NO. : 16
PAGE NO.:
CARBURETTOR
19
PLATE NO. : 14 CLUTCH
PLATE NO. : 15 KICK STARTER MECHANISM
PLATE NO. : 17 AIR CLEANER COMP.
PAGE NO.: 16
PAGE NO.: 18
PAGE NO.: 20
PLATE NO. : 18 SILENCER ASSEMBLY
PLATE NO. : 20 OIL PUMP
PLATE NO. : 22 STARTER ASSLY.
PAGE NO.: 21
PAGE NO.: 23
PAGE NO.: 26 & 27
PLATE NO. : 19 SEAT ASSEMBLY / SEAT LOCK
PLATE NO. : 21 MAGNETO /C.D.I./H.T. COIL
PLATE NO. : 23 ENGINE MOUNTINGS
PAGE NO.: 22
PAGE NO.: 24 & 25
PAGE NO.: 28
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index PLATE NO. : 24 FRAME & FRAME FITTING
PLATE NO. : 25A SWING ARM / REAR SHOCK ABSORBER
PLATE NO. : 27 PILLION FOOT REST / HOLDER
Pictorial Index PAGE NO.: 29
PAGE NO.: 31 & 32
PAGE NO.: 34
PLATE NO. : 25 SWING ARM / REAR SHOCK ABSORBER
PLATE NO. : 26 RIDER FOOT REST
PLATE NO. : 28 MUDGUARD FRONT & REAR
PAGE NO.: 30
PAGE NO.: 33
PAGE NO.: 35
PLATE NO. : 29 STAND ASSEMBLY
PLATE NO. : 31 FRONT HUB(FOR DRUM BRAKE SYSTEM)
PLATE NO. : 32 FRONT MASTER CYLINDER
PAGE NO.: 36
PAGE NO.: 38 & 39
PAGE NO.: 41
PLATE NO. : 30 TYRE / TUBE / RIM
PLATE NO. : 31A FRONT HUB (FOR DISC BRAKE SYSTEM)
PLATE NO. : 33 FRONT DISC BRAKE
PAGE NO.: 37
PAGE NO.: 40
PAGE NO.: 42
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index PLATE NO. : 34 REAR HUB
PLATE NO. : 36 HANDLE BAR
PLATE NO. : 38 PAINTED PARTS AND DECALS
Pictorial Index PAGE NO.: 43 & 44
PAGE NO.: 46 & 47
PAGE NO.: 50 & 51
PLATE NO. : 35 REAR BRAKE PEDAL
PLATE NO. : 37 FRONT FORK
PLATE NO. : 39 PETROL COCK, CAP TANK & GAUGE FUEL
PAGE NO.: 45
PAGE NO.: 48 & 49
PAGE NO.: 52
PLATE NO. : 40 FITTINGS-PETROL TANK, SIDE COVER & COVER SEAT
PLATE NO. : 42 CONTROL CABLES
PLATE NO. : 43A CHAIN CASE
PAGE NO.: 53
PAGE NO.: 56
PAGE NO.: 58
PLATE NO. : 41 METER ASSEMBLY
PLATE NO. : 43 CHAIN CASE
PLATE NO. : 44 HEAD LAMP & FAIRING
PAGE NO.: 54 & 55
PAGE NO.: 57
PAGE NO.: 59 & 60
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index PLATE NO. : 45 INDICATOR LIGHT ASSEMBLY
Plate No. 1 : COVER CYLINDER HEAD PAGE NO.: 61
PLATE NO. : 46 TAIL LAMP ASSLY. / FRONT NO.PLATE
PAGE NO.: 62
6 9
2
8 4
7
5
3 2
11 PLATE NO. : 47 ELECTRICAL EQUIPMENTS
PAGE NO.: 63 & 64
PLATE NO. : 48 TOOL KIT
PAGE NO.:
10
65
10
1 11
No.
PLATE NO. : 49 ACCESSORIES / GRAB HANDLE
PAGE NO.:
Part No.
1 2 3 4 5
JN 5110 DJ 1012 36 DS10 DS 1011 DS 1010
06 17 01 93 96
6 7 8 9 10 11
39 2647 15 DS 1010 84 39 2532 04 39 1075 04 DH 1012 72 DG 1014 98
Description
1A
1B
Drum Br. Disc Br.
Head Cylinder with Cover Cover Tappet ‘O’ Ring Kit for Cover Cyl. Head Bush Cylinder Head Cover Camshaft Cap
1 2 1 1 1
1 2 1 1 1
Dommed Cap Nut Copper Washer Bolt Flange Small Bolt Flange Small Plug Gasket
4 4 2 4 1 2
4 4 2 4 1 2
Remarks
Ref. Page No. 67
66
: Front Wheel Direction
1
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 2 : CYLINDER HEAD
Plate No. 3 : VALVE
13
5
6
4 2
10 1
5
11 1 7
12
3
2 2
9
6
9
4
8
8
5 3
7 8
2B
Part No.
1 2 3 4 5
JN 5110 06 39 1660 05 DH 1016 80 DH 1015 08 JN 5814 00
Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Intake Pipe
1 2 1 5 1
1 2 1 5 1
1 2 3 4 5
DS DS DS DS 59
6 7 8 9 10
39 1283 21 DS 1210 12 DH 1210 38 39 1674 04 DH 1110 12
‘O’ Ring (Intake Pipe) Carburetor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve Spark Plug
1 1 2 2 1
1 1 2 2 1
6 7 8 9
DG 1010 29 36 DS10 03 36 DS10 02 39 2017 19
11 12 13
39 2608 01 36 DS10 01 39 2181 06
Grub Screw ‘O’ Ring Kit for Cover Cyl. Head Hollow Dowel Pin
1 1 2
1 1 2
2
Description
2A
No.
: Front Wheel Direction
Drum Br. Disc Br.
Remarks
No.
Part No. 1013 1013 1013 1013 1100
35 36 33 66 02
Description
3A
3B
Drum Br. Disc Br.
Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm with Roller Wave washer Plain washer
1 1 2 2 4
1 1 2 2 4
Cotter valve Valve Repair Kit Valve Kit Seal Oil
4 1 1 2
4 1 1 2
Remarks
Ref. Page No. 67 Ref. Page No. 67
Ref. Page No. 67
: Front Wheel Direction
3
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 4 : CAMSHAFT / TENSIONER
Plate No. 5 : CYLINDER AND PISTON
2 2
5
3 15
4
5
6
6
7
1 2
1 3 13
8
14 4 12 9
10
4
11
Part No.
1 2 3 4 5
JN 5112 02 39 1880 20 DH 1014 20 DH 1014 12 DS 1012 76
Camshaft Assly Bearing cam LH side Washer behind small bearing Collar cam Sprocket Sprocket
1 1 1 1 1
6 7 8 9 10
DH 1010 48 DH 1013 87 36 DS10 04 DS 1010 36 39 1674 04
Special camshaft washer Hex. Soc. Head cap Bolt Guide chain Kit Cam Chain (94 Links) Hex Bolt / Flange
11 12 13 14 15
DH 1010 11 DJ 1012 16 39 1014 21 DD 1010 62 39 2542 20
Cam chain Tensioner pivot Bolt Tensioner Assly Ring’O’ Bolt Bearing Ball
4
Description
4A
No.
: Front Wheel Direction
4B
Remarks
Description
5A
5B
No.
Part No.
1 1 1 1 1
1 2 3 4 5
DH 1010 16 39 2181 06 36 DJ40 08 DH 101671 JN 5210 01
Gasket Cylinder Pin dowel Ring Set Piston Ring Snap Cylinder Block / Piston Assly
1 4 1 2 1
1 4 1 2 1
1 1 1 1 2
1 1 1 1 2
6
JF 5212 00
Piston Assembly
1
1
1 1 1 1 1
1 1 1 1 1
Drum Br. Disc Br.
Drum Br. Disc Br.
Remarks
Ref. Page No. 67
Ref. Page No. 67
: Front Wheel Direction
5
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 6 : CRANK SHAFT
Plate No. 7 : TRANSMISSION 13
9
4
6
1
10 16
2 4
12
1
14
13
19 3
5 23
17
12
11
17 15
5 17
14
16
15
8
17
9
7
20 10 11
3
2
8
19
7
18
22 21 18
6
6B
Part No.
1 2 3 4 5
JN 5310 00 DH 101195 39 2200 11 DS 1013 63 DS 1012 75
Crankshaft assly. Comp. Nut Washer Gear primary driver Sprocket cam drive
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
DS 1010 77 DS 1012 60 39 2713 21 DS 1011 54 DH 1010 66
Body centrifugal oil filter Cover centrifugal oil filter ‘O’ Ring Key Joint Oil Delivery - B
1 1 1 1 1
1 1 1 1 1
11 12 13 14 15
DS 31 39 DS 39
1011 1011 2203 1013 2165
12 73 07 55 11
Spring Oil Delivery- B Key woodruff Parallel pin Bolt Plain washer
1 1 1 1 1
1 1 1 1 1
16 17 18 19
28 39 39 DS
1011 2561 2712 1011
10 20 17 52
Damper Ball Bearing Circlip Spacer
1 2 1 1
1 2 1 1
6
Description
6A
No.
: Front Wheel Direction
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
7A
7B
Drum Br. Disc Br.
1 2 3 4 5
DS DS DS 39 DS
1012 1012 1010 0987 1010
91 05 49 17 48
Shaft Input Transmission Collar Gear 4th Drive Ring Snap Gear 3rd Drive
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
39 DS DS DS DS
0337 1010 1011 1099 1012
17 47 29 07 04
External Circlip Gear 2nd drive Thrust washer Shaft output Transmission Washer Plain
1 1 1 1 1
1 1 1 1 1
11 12 13 14 15
DS DH DS DH DS
1010 1010 1010 1011 1010
54 79 55 11 52
Gear 3rd Driven Washer Spline Gear 4th Driven Bush 1st driven Gear 1st driven
1 1 1 1 1
1 1 1 1 1
Remarks
With Plug & Collar
: Front Wheel Direction
7
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 7 : TRANSMISSION
Plate No. 8 : CHANGE DRUM / SHIFT FORK 1
6
10 16
2 4
1
14
13 3 23
12
11
6
3
17 15
5 17 8
5
9
7
4
7
20
19 22 21 18
2
3
7B
Part No.
16 17 18 19 20
DS 1012 03 DH 1012 35 DH 1012 35 DS 1013 55 DH 1013 34 30 1010 61
Washer Plain Circlip Circlip Hex. Socket Bolt Collar Sprocket ‘O’ Ring Sprocket Collar
1 2 1 2 1 1
1 2 1 2 1 1
21 22 23
DS 1011 97 DS 1011 98 DS 1011 07
Sprocket Drive Plate Drive Sproket Spline washer
1 1 1
1 1 1
8
Description
7A
No.
: Front Wheel Direction
Drum Br. Disc Br.
Remarks
For DS 1099 07
No.
Part No.
1 2 3 4 5
DS DS DS DS DS
1010 1010 1010 1010 1011
63 64 62 79 35
6 7
39 2639 04 DS 1011 32
Description
8A
8B
Drum Br. Disc Br.
Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Guide Gear Shifter Drum Assly. Gear Shift
1 1 2 1 1
1 1 2 1 1
Bolt Socket Parallel pin
1 1
1 1
Remarks
: Front Wheel Direction
9
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 9 : GEAR CHANGE MECHANISM
Plate No. 10 : ENGINE ASSEMBLY, CRANKCASE R.H.
3
3 2
13
12 4
10
11 8
9 1
3
7
2 10
8
4
6 7
6
5
8
9
5
No.
Part No.
Description
9A
9B
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
10A
10B
Drum Br. Disc Br.
1 2 3 4 5
DS DS DS DS DS
34 18 73 04 51
Lever comp. Gear Shifter Spring slider arm reset Stopper Comp.gear shifter drum Bolt shift change Lever comp. change with Damper
1 1 1 1 1
1 1 1 1 1
1 1 2 3 4 5
JN 5010 00 JN 5010 01 JN 5410 02 39 2531 05 DG 1210 02 DS 1011 67
Engine Assly. Engine Assly. Crankcase RH Stud Spring Clip Gasket Crankcase
1 1 1 2 1 1
1 1 2 1 1
6 7 8 9 10
31 1011 08 39 1673 04 DH 1012 25 DS 1011 19 DS 1011 03
Damper Flanged Bolt Bolt Gear Shift drum Stopper Spring gear shifter return Spring gear shifter drum stopper
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
39 2583 20 39 2662 20 39 2181 06 DU 1010 85 DH 1012 25
Bearing Ball (For input shaft) Needle Brg. (For Output shaft) Dowel Pin Bushing (For Drum Change) Bolt
1 1 2 1 1
1 1 2 1 1
11 12 13
DS 1012 14 39 0746 01 DS 1010 08
Rubber tube Screw Breather Plate
1 1 1
1 1 1
10
1011 1011 1011 1011 1012
: Front Wheel Direction
Remarks
For KS Drum Brake
For Holding Spring
: Front Wheel Direction
11
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 11 : CRANKCASE LH
Plate No. 12 : COVER RH
10 2
2 13
7
15
3
12 13 17
20
18
4 14
15
3
16
4
6
9
19
2
5 6
10 1
8 9
17
11
12
16
Part No.
Description
11A
11B
Drum Br. Disc Br.
1 2 3 4 5
JN 39 39 39 39
5410 2531 1715 2562 2583
00 05 19 20 20
Crankcase LH Stud Oil Seal Needle Bearing (For Input shaft) Bearing Ball (For Output shaft)
1 2 1 1 1
1 2 1 1 1
6 7 8 9 10
39 39 JN 39 39
2189 2190 5710 1754 1283
19 19 01 21 21
Oil Seal (For Output shaft) Oil Seal (For Shift lever) Cap Strainer ‘O’ ring ‘O’ ring
1 1 1 1 1
1 1 1 1 1
11 12 13 14 15
31 2010 81 DH 1012 64 39 1963 04 39 1677 04 39 1845 04
Switch comp.(Neutral) Gasket Neutral Switch Flanged Bolt Bolt Bolt
1 1 1 6 1
1 1 1 6 1
Bush starter gear inner Mesh Filter oil Comp.
1 1
1 1
16 DH 1011 69 17 DS 1210 04
12
: Front Wheel Direction
5
11
14
No.
8
1
7
Remarks
No.
Part No.
1 2 3 4 5
JN 39 39 DS DS
6 7 8 9 10 11 12 13 14 15
5412 1917 1041 1010 1010
12A
12B
Drum Br. Disc Br.
Cover comp. RH Oil Seal Seal Oil Lever Assly. Clutch Rod Push (For Clutch Lever)
1 1 1 1 1
1 1 1 1 1
DS 1012 63 DH 1011 52 39 1075 04 39 0999 06 DS 1010 73
Dip Stick with O Ring ‘O’ ring Oil level Gauge Bolt Pin Dowel Bracket Clutch Cable
1 1 8 2 1
1 1 8 2 1
DS DS 39 DS 39
Gasket cover RH Spring clutch lever Washer Damper Cover RH Hex. HD Bolt / Flange
1 1 1 1 1
1 1 1 1 1
1010 1011 2443 1012 2544
00 19 19 67 50
Description
72 23 11 11 04
Remarks
: Front Wheel Direction
13
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 12 : COVER RH
Plate No. 13 : COVER MAGNETO
11
10 4
6 7
3
12 13 17
20
13 10
4
18 14
15
9
19
2
3
5 12
6
8
1 16 5
11
No. 16 17 18 19 20
14
Part No. DS DG DS DS DS
1012 1014 1012 1012 1012
52 18 15 12 01
Description ‘bajaj’ Decal Gauge Wire Circlip Plate Cover Damper RH Bushing
: Front Wheel Direction
7
8
12A
1
12B
Drum Br. Disc Br.
1 1 1 1 1
1 1 1 1 1
Remarks Fixed on cover comp. RH
2
Description
9
13A
13B
No.
Part No.
1 2 3 4 5
JN 5412 04 39 1674 04 DG 1014 18 DS 1013 07 39 1075 04
Cover Mag.with gauge & decal Bolt Hex. Gauge Gasket Magneto cover Bolt
1 3 1 1 4
1 3 1 1 4
6 7 8 9 10
39 0999 06 DH 1011 57 39 1283 21 52 JN00 08 DS 1012 10
Pin Dowel Cap Crank Center ‘O’ Ring Cover LH Rear with Decal Damper Cover LH
2 1 1 1 1
2 1 1 1 1
11 12 13
39 2208 04 DS 1012 53 DH 1012 83
Flanged Bolt ‘bajaj’ Decal Plate Damper Cover LH
4 1 1
4 1 1
Drum Br. Disc Br.
Remarks JN 5412 03
JN 5412 06
Fixed on Cover magneto
: Front Wheel Direction
15
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 14 : CLUTCH
Plate No. 14A : ANTI-JUDDER CLUTCH
4
4
5
5
12
12 4
4
2
5 4 11
2
5 4 11
7
5
7
5
8
8
6
6
3
3
9
9 4
4
1
13 10
14A
Part No.
1 2 3 4 5
39 2200 11 DS 1013 19 DH 1013 44 JN 5514 10 DH 1015 57
Plain Washer Clutch Center Plate Clutch pressure Disc Clutch friction Adler (E type) Plate Clutch
1 1 1 4 3
6 7 8 9 10
JN 5514 00 39 1553 04 DH 1014 84 DS 1011 05 DH 1015 20
Spring Clutch Bolt Holder Clutch Guide Plate Clutch Pressure Nut Primary drive lock
11 12 13
JN 5514 01 JN 5514 02 DH 1014 85
Assembly Clutch Complete Clutch Plate Assly Rod Clutch Lifter
: Front Wheel Direction
15 10
No.
16
Description
16 1
14B
Remarks
14B
Part No.
1 1 1 4 3
1 2 3 4 5
39 2200 11 DS 1013 19 DH 1013 44 JN 5514 10 DH 1015 57
Plain Washer Clutch Center Plate Clutch pressure Disc Clutch friction Adler (E type) Plate Clutch
1 1 1 4 3
1 1 1 4 3
6 6 1 1 1
6 6 1 1 1
6 7 8 9 10
JN 5514 00 39 1553 04 DH 1014 84 DS 1011 05 DH 1015 20
Spring Clutch Bolt Holder Clutch Guide Plate Clutch Pressure Nut Primary drive lock
6 6 1 1 1
6 6 1 1 1
1 1 1
1 1 1
11 12 13 14 15
JN JN JN JN JN
Assembly Clutch Complete Clutch Plate Assly Anti Judder Spring Anti Judder Washer Assembly Recess Cup
1 1 1 1 1
1 1 1 1 1
16
JN 1514 14
Rod Push
1
1
LH Thread
5514 5514 5514 5514 5514
17 16 08 09 15
Description
14A
No.
Drum Br. Disc Br.
Drum Br. Disc Br.
Remarks
LH Thread
N.I. N.I.
: Front Wheel Direction
17
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 15 : KICK STARTER MECHANISM
Plate No. 16 : CARBURETTOR
5
13 6
13 10 4
14
2
7
11
16 8 15
16
Description
6
15A
15B
Drum Br. Disc Br.
1 2 3 4 5
DS 1012 DD 1010 36 DS10 DS 1012 DS 1010
06 97 07 09 58
Lever Kick Starter complete Damper Boss Kick Set Bolt Special Collar Spring
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
DS DS 39 39 39
1010 1010 2276 0993 2276
57 60 11 11 11
Spindle Kick Starter Assly Pinion Kick Starter Washer Washer Thrust Plain Washer
1 1 2 1 1
1 1 2 1 1
11 12 13 14 15
DS DH DS DS DH
1010 1013 1010 1011 1011
61 85 59 90 21
Guide Kick Bolt Flanged Spring Kick Starter Ratchet Spring
1 3 1 1 1
1 3 1 1 1
16 17
39 0738 17 39 1373 04
Circlip Bolt
2 1
2 -
18
: Front Wheel Direction
8 10
6
12
Part No.
5 1
8 4
1
No.
11
2
3 9
3
12
7
Remarks
Ref. Page No. 67
For KS qty is 4
9
No.
Part No.
1 2 3 4 5
JN 5812 36 DS12 JN 5812 JN 5812 DS 1210
6 7 8 9 10 11 12 13 14
16A
16B
Drum Br. Disc Br.
Carburetor Assly. Vacuum Piston Kit Jet Holder Kit Jet needle Packing
1 1 1 1 1
1 1 1 1 1
DS 1210 90 DS 1210 80 DH 1211 01 DH 1211 02 39 0899 01
Screw Pan Float Comp. Magnet Assly. Reed Switch Assly. Pan Head Screw
4 1 1 1 2
4 1 1 1 2
JN DS DS JN
Idling Screw Kit Float Valve Comp. Set Plunger
1 1 1 1
1 1 1 1
5812 1210 1211 5812
01 01 08 15 89
Description
07 76 15 12
Choke Plunger Housing with Gasket
Remarks
Ref. Page No. 67 Ref. Page No. 67
Ref. Page No. 67
N.I.
For KS : Front Wheel Direction
19
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 17 : AIR CLEANER COMP
Plate No. 18 : SILENCER ASSEMBLY 6
1
5
8 2
8
7 10
7
6
8 2
2
10
3 9
9
5 3
11 4
1
13
12
4
No. 1
Part No.
Description
17A
17B
Drum Br. Disc Br.
4 5
JN DS DS JN DS DX DX
5810 1211 1610 5810 1211 1210 1210
02 29 69 01 31 07 10
Air Cleaner comp. Air Cleaner comp. Bracket Side Cover Mtg. Connecting Tube Connecting Tube Cartridge Assly. Element Air Filter
-1 1 -1 1 1
1 -1 1 -1 1
6 7 8 9 10
39 39 31 39 DX
0071 1765 1210 1940 1210
04 11 43 04 06
Hex. Bolt Plain Washer Collar Flanged Bolt O ring
3 3 2 2 1
3 3 2 2 1
11 12 13
DS 1211 17 DS 1211 26 DG 1210 02
Drain Tube Plug Spring Clip
1 1 2
1 1 2
2 3
20
: Front Wheel Direction
Remarks
No. 1
Part No.
2 3 4 5
JN DS DH DH DD DJ
5910 1013 1013 1014 1610 1010
00 89 01 68 71 64
6 7 8 9 10
39 1970 15 39 2730 04 DH 1013 02 DH 1014 81 JN 5910 16
Description
18A
18B
Drum Br. Disc Br.
Silencer Assly. Silencer Assly. Seal Shield Muffler Shield Muffler ‘U’ Nut Gasket Exhaust
-1 2 1 1 1
1 -2 1 1 1
Flanged Nut Hexagonal Bolt Truss Screw Grommet Shield Wire Shield Assly.
2 1 2 1 1
2 1 2 1 1
Remarks
: Front Wheel Direction
21
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 19 : SEAT ASSEMBLY / SEAT LOCK
Plate No. 20 : OIL PUMP
5 4
1
4
2
4
3
3
2
No. 1 2 3 4
22
Part No. DS 2110 36 DS21 DS 2110 39 1902
01 01 06 04
Description Seat Assly comp Seat Damper Kit Lock Assly seat Flanged bolt
: Front Wheel Direction
19A
19B
Drum Br. Disc Br.
1 1 1 2
1 1 1 2
Remarks
No.
Part No.
1 2 3 4 5
DS 28 28 39 DS
1211 1210 1210 1674 1013
18 07 08 04 65
6
39 1686 06
6
Description
1
20A
20B
Drum Br. Disc Br.
Oil Pump Body Rotor Oil Pump inner Rotor Oil Pump outer Bolt Gear oil Pump Driven
1 1 1 3 1
1 1 1 3 1
Hollow Dowel Pin
3
3
Remarks
: Front Wheel Direction
23
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 21 : MAGNEO / C.D.I / H.T.COIL
Plate No. 21 : MAGNEO / C.D.I / H.T.COIL
9
9
10 21
19 18
21
19 7
13
12
18 20
11
8
11
8
12
12
6
16
5
3
3
14 4 7
17
1
Description
7
17
21A
21B
Part No.
1
3 4 5
DS 1110 56 DS 1110 18 DS 1110 49 DS 1110 16 39 1674 04 39 0761 01 DH 1011 99
Rotor Assly. Rotor Assly. Stator Assly. comp Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness)
1 1 1 1 2 2 1
1 1 1 1 2 2 1
6 7 8 9 10
39 0746 01 DG 1110 08 DS 1110 43 DS 1110 35 DS 1110 36
Screw Pan head Spark plug (Champion RG4HC) C.D.I Assly H.T. Coil LH with Grommet H.T. Coil RH with Grommet
1 2 1 1 1
1 2 1 1 1
11 12 13 14 14 15
DH 1110 15 DD 1110 12 DH 1110 13 DS 2010 03 DH 2010 18 31 2010 82
Cap Spark Plug Grommet H.T. Cable Grommet Spark Plug Regulator Voltage Regulator Voltage Capacitor
2 2 1 1 1 1
2 2 1 1 ---
: Front Wheel Direction
4
15
2
No.
24
6
16
5
14
2
7
13
12
20
15
10
Drum Br. Disc Br.
2
Remarks
No.
For For For For
16 17 18 19 20
39 39 39 DJ 39
21
DH 1110 16
new vehicle old vehicle new vehicle old vehicle
1
Part No. 1943 0798 1902 1610 1680
04 15 04 67 04
Description
21A
21B
Drum Br. Disc Br.
Flange Bolt Flange Nut Flange Bolt Bracket H.T.Coil Flange Bolt
1 1 2 1 2
1 1 2 1 2
Grommet Sleeve Spark Plug
1
1
Remarks
For KS For KS : Front Wheel Direction
25
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 22 : STARTER ASSEMBLY
Plate No. 22 : STARTER ASSEMBLY (FOR ELECTRCI START)
17
12
17
18
13
12 18
13
19
19
16
14 4
22
16
14 4
1 3
22
11 8 7
11
5
8
9
8
7
10 15
2
21
1 3
6
5
9
8
10 15
20
No. 1
Part No.
22A
22B
Drum Br. Disc Br.
4 5
82 34 64 81 86 01 81
Body comp. starter clutch Body comp. starter clutch Spring Plate roller clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return
1 1 5 1 1 1 1
1 1 5 1 1 1 1
6 7 8 9 10
39 1672 04 DS 1011 01 DS 1011 79 DH 1014 72 39 2152 20
Bolt Shaft starter counter Special Washer starter counter Gear starter counter Needle roller bearing
1 1 2 1 1
1 1 2 1 1
11 12
39 JN DS 39 JN DJ
Bolt socket Motor assly. starter Motor assly. starter Bolt Body Starter Counter Bush for Spring Starter
3 -1 4 1 5
3 1 -4 1 5
13 14 15
26
2437 3516 1110 1074 5514 1011
04 00 51 04 07 09
: Front Wheel Direction
21
6
20
DH DH DH DH DH DH DH
2 3
1017 1015 1011 1017 1011 1014 1015
Description
2
22B
No.
Part No.
For new vehicle For old vehicle
16 17 18 19 20
39 1062 04 DS 1011 44 39 2547 17 39 0999 06 DH 1011 63
Bolt Cap Circlip Dowel Pin Roller
2 1 1 2 5
2 1 1 2 5
21 22 23
DH 1015 33 DS 1012 94 59 1000 02
Bush Spring Starter Clutch Gasket Spring dowel
5 1 1
5 1 1
For new vehicle For old vehicle Stopper plate For stopper plate
Description
22A
Remarks
Drum Br. Disc Br.
Remarks
N.I.
: Front Wheel Direction
27
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 23 : ENGINE MOUNTINGS
Plate No. 24 : FRAME AND FRAME FITTINGS 4
2 4
2 3
4 4 9
5 5 5
3
5
3 4
8 4
3
9
1 6
3
4
10 4
8
5
6
9 7
8
11
5
No.
Part No.
Description
9
23A
23B
Drum Br. Disc Br.
1 2 3 4 5
36 36 39 39 39
DS16 DS16 2312 1970 1556
02 01 04 15 04
Engine Mounting Bracket Set Engine Mounting Plate Set Bolt Flanged Nut Flanged Bolt flanged
1 1 4 7 4
1 1 4 7 4
6 7 8 9
39 39 39 39
2718 1225 2702 2723
04 15 04 15
Bolt Flanged Hex. Nut /Flanged Bolt Flanged Flanged Nut
1 3 2 3
1 3 2 3
28
: Front Wheel Direction
Remarks
24B
Part No.
1 2 3 4 5
DS 1612 57 DS 1611 19 DS 1810 18 DH 1810 14 36 DS18 02 30 1810 06
Frame Assly. comp. Frame Assly. comp. Nut Fork Cup - Steering Bearing cone Kit Ball steel
-1 1 1 1 46
1 -1 1 1 46
6 7 8 9 10
DH DG DS DP DS
Spacer Main Step Screw Side Reflector Silent Bush Bash Plate
4 4 2 2 1
4 4 2 2 1
11
DS 1611 02
Grommet Bash Plate
4
4
1611 1611 2010 1710 1611
00 21 27 06 42
Description
24A
No.
Drum Br. Disc Br.
Remarks Incl bush, races & Cup rear
: Front Wheel Direction
29
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 25 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 25A : SWING ARM / REAR SHOCK ABSORBER
2
2
17 18 9
10
2 2
4
2
6
11
8
17
7
18 9
13
10
2 2
4
6
11
6
1
15
12
19
Description
1
15
14
16
25A
14
16
16
25B
Part No.
1 2 3 4 5
DG 1710 38 39 0714 11 JN 1220 00 39 0258 11 JN 1220 02
Hex. Bolt/ Flange Plain washer Rear Shock Absorber Plain Washer Swing arm assly.
------
2 8 2 2 1
6 7 8 9 10
DS 39 39 DS 39
1710 0712 0737 1710 0553
15 15 12 07 02
Cap Swing Arm Domed Cap Nut Spring Washer Chain slider Screw
------
2 2 2 1 2
11 12 13 14 15
39 DS 39 DJ DJ
0454 1710 1358 1510 1510
11 13 15 36 37
Plain washer Shaft swing arm Flanged Nut Adjuster chain LH Adjuster chain RH
------
2 1 1 1 1
16 17 18 19 20
39 DS 39 39 39
0292 1710 1773 1943 0711
15 14 04 04 11
Hexagon nut Mud Flap Flange Bolt Bolt Washer
------
4 1 2 1 1
Drum Br. Disc Br.
Remarks
16
20
16 19
No.
: Front Wheel Direction
3
5
6
16
20
30
1
3
5
7
13
1
12
8
2
Description
25A
16
16
25B
No.
Part No.
1 2 3 4 5
DG 1710 38 39 0714 11 DX 1710 03 39 0258 11 DS 1710 02
Hex. Bolt/ Flange Plain washer Rear Shock Absorber Plain Washer Swing arm assly.
2 8 2 2 1
------
6 7 8 9 10
DS 39 39 DS 39
1710 0712 0737 1710 0553
15 15 12 07 02
Cap Swing Arm Domed Cap Nut Spring Washer Chain slider Screw
2 2 2 1 2
------
11 12 13 14 15
39 DS 39 DJ DJ
0454 1710 1358 1510 1510
11 13 15 36 37
Plain washer Shaft swing arm Flanged Nut Adjuster chain LH Adjuster chain RH
2 1 1 1 1
------
Drum Br. Disc Br.
Remarks
: Front Wheel Direction
31
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 25 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 26 : RIDER FOOT REST
2
4
17 18 9
10
2 2
4
6
11
8
2
7 8
9 6
13
7
10
11
1 2 12
3
5
6
3
1
15
16
20 19
No. 16 17 18 19 20
32
Part No. 39 DS 39 39 39
0292 1710 1773 1943 0711
5
15 14 04 04 11
Description Hexagon nut Mud Flap Flange Bolt Bolt Washer
: Front Wheel Direction
14
16
25A
25B ------
10
9 6
Remarks
1
4
16
Drum Br. Disc Br.
4 1 2 1 1
11
16
7
Description
26A
26B
No.
Part No.
1 2 3 4 5
DJ 1611 26 39 1940 04 DJ 1611 27 DH 1610 53 DG 1612 24
Assly. Comp.Main step LH Flange bolt Main step RH assly. comp. Rubber Main Step Damper
1 4 1 2 1
1 4 1 2 1
6 7 8 9 10
39 1282 15 39 0897 04 DS 1611 17 DH 1611 00 DH 1610 56
Domed Cap nut Bolt Stay Main Step Spacer Main Step Plate Comp. Lower Mounting
2 2 1 2 2
2 2 1 2 2
11
DJ 1610 90
Damper Footrest
2
2
Drum Br. Disc Br.
Remarks
For Kick stopper
: Front Wheel Direction
33
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 27 : PILLION FOOT REST / HOLDER
Plate No. 28 : MUDGUARD FRONT & REAR
5
6 10
10
7 10
10
4 8 13
9
1
2
8 7
6
16 10
12
17 6
14
1
3 5
4
2
8
11
7
3 5
15 9
9
11
13
No.
Part No.
1 2 3 4 5
DS DS DH DH DH
6 7 8 9 10 11 12 13
34
1610 1610 1613 1613 1613
85 86 13 15 17
Description
27A
27B
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
28A
28B
Drum Br. Disc Br.
Holder LH step Holder RH step Pillion step assly. comp. LH Pillion step assly. comp. RH Rubber pillion step
1 1 1 1 2
1 1 1 1 2
1 2 3 4 5
DS DX 39 39 DX
1611 1610 2310 1507 1610
25 65 04 11 34
Cable Guide Brace fender Flange bolt Plain Washer Fender rear front
1 1 4 4 1
1 1 4 4 1
DD 1613 81 30 1410 31 39 1040 11 39 0784 08 39 2722 04
Pin pillion step ‘O’ ring Plain washer Split pin Soc. Head Bolt
2 2 2 2 4
2 2 2 2 4
6 7 8 9 10
39 39 39 DS 39
2701 0211 0798 1610 1943
04 11 15 62 04
Flange bolt Plain washer Flange nut Fender rear Flange bolt
2 2 2 1 2
2 2 2 1 2
DX 1610 67 DH 1611 00 22 1504 51
Plate Lock Pillion Step Spacer Main Step Bolts- Cylinder
2 2 2
2 2 2
11 12 13 14 15
DS 1611 08 DJ 1610 69 39 0326 15 DS 1611 41 DH 1611 58
Sleeve Front Fender Nail for Cable Guide Nyloc Nut Flap Front fender Grommet Side Cover
4 1 3 1 2
4 1 3 1 2
16 17 18
39 0211 11 JN 1814 03 DX 1610 66
Plain Washer Hose Clamp Damper
2 1 1
2 1 1
: Front Wheel Direction
N. I.
Remarks
Fender front mtg.
N.I.
: Front Wheel Direction
35
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 29 : STAND ASSEMBLY
Plate No. 30 : TYRE / TUBE / RIM
3
3
2
2
8
1 OGRIP
5
EU
10
R
4
9
1 6
5
7
4 EU
R
OGRIP
6
29B
Part No.
1 2 3 4 5
DS 1611 13 DS 1611 12 39 0797 08 DH 1611 21 DH 1611 45
Center Stand Shaft stand Pin cotter Spring main stand Cover spring main stand
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
DS 1610 77 DH 1612 40 DF 1611 02 39 0422 15 DG 1611 24
Stand side Spring side stand with cover Bolt Nut Damper Main Stand
1 1 1 1 1
1 1 1 1 1
36
Description
29A
No.
: Front Wheel Direction
Drum Br. Disc Br.
Remarks
30B
Part No.
1
DJ 1510 77 DS 1510 86 DS 1510 48
Wheel rim front Wheel rim front Tyre front
-1 1
1 -1
5
DS DJ DS DS
Tube front Wheel rim rear Wheel rim rear Tyre rear
1 -1 1
1 1 -1
6
DS 1510 29
Tube rear
1
1
2 3 4
1510 1510 1510 1510
49 87 84 31
Description
30A
No.
Drum Br. Disc Br.
Remarks
Proprietary items Not to service
Proprietary items service
: Front Wheel Direction
37
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM)
2
Plate No. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM)
2
8
24
7
1
8
24
7
1
6
6
25
25
3 1
3 1
16 17
15
10
14
13
12
17
19 5
23 20
9
No.
Part No.
Description
10
18
17
19
21 9
4
30A
23 20
30B
Drum Br. Disc Br.
Remarks
No.
Part No.
23
21
4
Description
31A
31B
Drum Br. Disc Br.
1 2 3 4 5
39 DS 30 39 39
2688 1510 1510 0840 0798
20 56 32 01 15
Bearing Ball Dusct Seal Collar Bearing Screw pan cross Nut
2 1 1 1 1
------
16 17 18 19 20
30 30 30 36 30
1510 1510 1511 DS15 1511
35 69 05 02 18
Oil seal Spring Shoe brake Speedometer gear Kit Stopper for bushing
1 2 1 1 1
------
6 7 8 9 10
39 39 39 DJ 39
0781 0786 0787 1510 0775
11 15 08 41 04
Plain washer Nut castle Pin cotter Axle Bolt
1 1 1 1 1
------
21 22 23 24 25
JA 39 30 30 DS
1316 1013 1510 1510 1510
06 21 42 33 42
Bushing Speedo Cable Ring ‘O’ Washer ‘A’ Oil Seal Spacer
1 1 2 1 1
------
11 12 13 14 15
JA 1316 07 DD 1510 09 30 1510 38 DS 1510 87 DD 1510 08
Lever brake cam Indicator Ring ‘O’ Panel front brake Cam brake
1 1 1 1 1
------
38
: Front Wheel Direction
18
22
11 5
23
17
14
13
12
22
11
16 15
Remarks
Ref. Page No. 67
: Front Wheel Direction
39
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 31A : FRONT HUB (FOR DISC BRAKE SYSTEM) 2
Plate No. 32 : FRONT MASTER CYLINDER
4 8
3
3
2 10
6
5
9
10
10 E : US -4 NG NI DOT3 OM R WAR NLY D F R O FLUI AINE NT AKE CO CAP BR R VING ED AL FILLE MO SE RE A AN CLE FORE BE
9
13
1 15
5 7
4
5 14
1
7
7
2
8
13
12
11
5
12
No.
Part No.
Description
31A
31B
Drum Br. Disc Br.
4
Remarks
6
11
No.
Part No.
5
Description
32A
32B
Drum Br. Disc Br.
1 2 3 4 5
39 39 DE 30 DE
0787 2688 1510 1510 1510
08 20 06 33 12
Pin cotter Bearing ball Spacer assly. Seal oil Plate drive
------
1 2 1 1 1
1 2 3 4 5
DJ DJ DJ DE DJ
1910 1510 1910 1910 1910
23 76 06 11 26
Major Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper
------
1 1 1 2 4
6 7 8 9
DE DJ 39 39
1510 1510 0781 2038
08 14 11 04
Seal oil Disc Plain washer Hex. soc. hd. bolt
-----
1 1 1 6
6 7 8 9 10
DJ DJ DJ DJ DJ
1910 1910 1910 1910 1910
27 28 29 30 31
Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw
------
1 1 1 1 2
10 11 12 13
DJ DS DJ 39
1510 1510 1510 0786
57 58 41 15
Case meter gear Assly Spacer Axle Hex. Slotted Nut
-----
1 1 1 1
11 12 13 14 15
DJ 1910 DJ 2011 DJ 1910 DJ 1910 36 DH19
32 00 34 35 02
Cylinder Master Front brake switch Reservoir Cover Diaphragm Oil Window Kit
------
1 1 1 1 1
40
: Front Wheel Direction
Remarks
Ref. Page No. 67
: Front Wheel Direction
41
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 33 : FRONT DISC BRAKE
Plate No. 34 : REAR HUB 1 21 29 9
4 5 8
11A 11B 12A
PISTON SEAL
11B
DUST SEAL
3 6
15 21
19
2 23
INSULATOR 4
CALIPER PISTON
12A 4
1
20
25
PROTECTION BOOT
7 2
26 18
BLEEDER CAP
5 8
7
x
28
11A
3
33A
33B
1 2 3 4 5
DG 1510 89 39 1769 04 DJ 1510 68 DJ 1510 69 DJ 1510 70
Caliper Assly. Front Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap
------
1 2 1 1 1
6 7 8 9 10
DJ DJ DJ DJ DJ
Disc Pad Set Insulator Protection Boot Minor Kit - Caliper Major Kit - Caliper
------
1 1 1 1 1
1510 1510 1510 1510 1510
71 72 73 74 75
Drum Br. Disc Br.
Remarks
: Front Wheel Direction
24
11
13
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
42
22
14
14
Part No.
5
12
PAD SPRING
No.
27
3
BLEEDER SCREW
10
Description
17
16
Part No. DJ JN 39 39 30 DJ
1510 1410 2686 2687 1510 1510
34A
34B
Drum Br. Disc Br.
Drive Chain Lock Drive Chain Lock Bearing ball Bearing ball Collar bearing Damper
1 -1 1 1 1
-1 1 1 1 1
DJ 1510 92 JN 1316 00 DD 1510 08 30 1510 38 30 1510 05 DJ 1510 59 DS 1510 23
Panel rear brake Panel rear brake Cam brake Ring ‘O’ Indicator Lever brake Lever brake
-1 1 1 1 -1
1 -1 1 1 1 --
39 39 30 30 JN DS
Bolt Nut Shoe brake assly. Spring Coupling Coupling
1 1 1 2 -1
1 1 1 2 1 --
2447 0798 1510 1510 1312 1510
53 02 20 20 75 88
Description
8
6
7
04 15 68 69 03 68
9
10
Remarks
: Front Wheel Direction
43
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 34 : REAR HUB
Plate No. 35 : REAR BRAKE PEDAL
1 21 29
28
17
1
16
26
8
20 18
4
7
19
5
2
4
6
5
24
14 11
12
13
39 DJ 30 30 DJ
21 22 23 24 25 26 27 28 29
44
2240 1510 1510 1510 1510
20 33 82 81 48
8
6
7
34A
34B
Drum Br. Disc Br.
9
Remarks
12
10
11
No.
Part No.
Bearing ball Sleeve Seal oil Lock washer ‘D’ Bolt
1 1 1 3 6
1 1 1 3 6
1 2 3 4 5
DS DS DS 30 39
39 0694 15 DJ 1510 32 DH 1710 19 39 2567 11 39 0801 15
Hex. lock nut Axle ‘U’ nut Plain washer Nut
6 1 1 1 1
6 1 1 1 1
6 7 8 9 10
DJ 1510 DX 1510 39 2566 36 JN00 36 DS40
Collar Collar Plain washer Chain sprocket kit Chain sprocket kit
1 1 1 -1
1 1 1 1 --
35 22 11 06 07
: Front Wheel Direction
9
14
14
Description
16
13
22 12
Part No.
3
27
3
14
15
10 23
16 17 18 19 20
5
21
25
No.
2
15
1910 1910 1910 1910 0219
35A
35B
Drum Br. Disc Br.
Brake Pedal Brake Pedal Spring Rod brake Pin Plain washer
1 1 1 1 2
1 1 1 1 2
39 0808 08 30 1910 35 39 1680 04 DS 1510 25 DH 1510 29
Split pin Spring Hex. Bolt Rod torque Hex. bolt
1 1 1 1 1
1 1 1 1 1
11 12 13 14 15
30 39 39 39 15
Hex. bolt Spring washer Nut hex. Pin snap Pin
1 2 2 2 1
1 2 2 2 1
16
30 1910 36
Brake Adjuster Nut
1
1
1510 0789 0694 0807 1910
02 11 03 38 11
Description
95 12 15 08 26
Remarks
: Front Wheel Direction
45
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 36 : HANDLE BAR
Plate No. 36 : HANDLE BAR
24
24 21
21
2 23
20
2
29
4
1
23
20
28
29
22
3
11
30
26
10
27
25
9
12 13
3
15
8
11
No. 1 2 3 4 5
DS 39 DJ DS DS DJ DS
1810 1714 2010 2010 2010 1910 1910
6
44 04 24 28 33 53 36
Description
36A
36B
Drum Br. Disc Br.
Handle Flanged bolt Control switch LH Control switch RH Control switch RH Holder Assly. LH Holder Assly. LH
1 4 1 1 1 1 1
1 4 1 1 -1 --
6 7 8 9 10
DS 1910 38 DJ 1910 55 29 2011 17 DD 1911 42 DS 1810 08
Holder Assly. RH Lever grip Left Front Brake Switch Lever Brake RH Damper handle upper
1 1 1 1 2
1 1 1 1 2
11 12 13 14 15
DS DS 39 DS DS
Damper handle lower Washer handle lower Nylock Nut Grip LH Grip Assly. RH
2 2 2 1 1
2 2 2 1 1
46
1810 1810 0422 1910 1910
19
18
09 10 15 15 16
: Front Wheel Direction
8
14
17
19
18
5
Part No.
15
9
12 13
7
17
19
18
27
16
7
14
26
25
16
19
28
22
30 10
4
1
5
36B
No.
Part No.
For KS
16 17 18 19 20
DS 1910 52 DH 1810 22 39 2427 04 DJ 2010 35 DJ 2210 03
Boot for lever LH Handle bar weight Hex. soc.hd. cap screw Clutch Switch Mirror assly. LH
1 2 2 1 1
1 2 2 1 1
21 22 23 24 25
DJ 30 DS 39 DS
Mirror assly. RH Band Switch assly.ignition Flange bolt Holder Fork Upper
1 2 1 2 1
1 2 1 2 1
26 27 28
DS 1810 07 DS 1910 18 DU 2010 46
Washer handle Upper Boot For Lever RH Plunger with Spring
2 1 1
2 1 1
29 30
DS 1810 06 DS 1810 19
Holder Up Holder lower
1 1
1 1
2210 1910 1810 1943 1810
04 48 22 04 05
Description
36A
Remarks
For KS
18
6
Drum Br. Disc Br.
Remarks
Part of Ride Control Switch
: Front Wheel Direction
47
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 37 : FRONT FORK
Plate No. 37 : FRONT FORK
12
12
21 8
21
11 8
13
1
1
14
2
24
3
14
2
15
24
20
22
22 10
4/5
10
4/5
9
6 23
16
1 2 3 4
DJ DJ DJ JN DS JN DS
1810 1810 1810 1510 1811 1510 1811
89 88 87 04 20 06 21
Seal dust Ring snap Oil seal Outer Tube Outer Tube Outer Tube Outer Tube
6 7 8 9 10
31 31 DS DS DS
1811 1811 1810 1810 1810
05 06 77 83 84
11 12 13 14 15
DS DS 31 DS DS
1810 1810 1811 1810 1810
15 75 02 85 05
5
48
37B
Drum Br. Disc Br.
2 2 2 -1 -1
2 2 2 1 -1 --
Gasket Bolt Cylinder comp. fork Pipe comp. suspension inner Spring front fork
2 2 2 2 2
2 2 2 2 2
Cap Nut Fork Bolt fork O ring Seat fork spring Holder fork upper
1 2 2 2 1
1 2 2 2 1
LH LH RH RH
: Front Wheel Direction
20 23
Remarks
No. 16
Part No.
Description
17
18
19
16
37A
Description
7
17
18
19
9
6
20
7
Part No.
15
3
20
No.
11
13
37A
37B
Drum Br. Disc Br.
17 18 19 20
JN DS DS 39 39 DS
1510 1811 1810 0789 1813 1810
02 17 20 12 04 72
Fork front Fork front Holder fork under Assly. Spring washer Bolt Guide Bush Washer
-1 1 2 2 2
1 -1 2 2 2
21 22 23 24
DS DS DS DS
1810 1810 1810 1810
12 70 71 86
Bolt Fork Guide Bush Slide Bush Plain Washer
2 2 2 2
2 2 2 2
Remarks
: Front Wheel Direction
49
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 38 : PAINTED PARTS AND DECALS
Plate No. 38 : PAINTED PARTS AND DECALS
6
6
1
1
3
3
5
5
4
2
7
No.
Part No.
7
38A
Description
1
JN JN DS DS
7104 7104 7134 7134
3B 3C 3F 3E
Fuel Fuel Fuel Fuel
Tank Tank Tank Tank
with with with with
2
JN JN DS DS
7303 7303 7413 7413
3B 3C 3F 3E
Side Side Side Side
cover cover cover cover
3
JN JN DS DS
7304 7304 7414 7414
3B 3C 3F 3E
Side Side Side Side
4
JN JN DS DS
7302 7302 7422 7422
3B 3C 3F 3E
Seat Seat Seat Seat
50
4
2
38B
Drum Br. Disc Br.
No.
Part No.
Description
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
5
DS DS DS DS
7302 7302 7307 7307
X3 X4 X4 X6
Fender Fender Fender Fender
LH LH LH LH
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
6
JN JN DS DS
7301 7301 7411 7411
3B 3C 3F 3E
cover cover cover cover
RH RH RH RH
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
7
36 JN00 02 36 JN00 04
Cowl Cowl Cowl Cowl
Assly. Assly. Assly. Assly.
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
: Front Wheel Direction
Decal Decal Decal Decal
Remarks
Front Front Front Front
38A
38B
Drum Br. Disc Br.
Remarks
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
Fairing Fairing Fairing Fairing
1 1 1 1
1 1 ---
Black with Blue Black with Red Red with Red Blue with Blue
Decal Set Decal Set
1 1
1 1
Black with Blue Black with Red
: Front Wheel Direction
51
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 39 : PETROL COCK ,CAP TANK & GAUGE FUEL
Plate No. 40 : FITTINGS-PETROL TANK, SIDE COVER & COVER SEAT
5
6
2 1
3 7
14 4
1
4
2
9 10
6
5 3 8
5 7
13
9
12 11 8
No.
Part No.
1 2 3 4 5
DS 39 39 DS DS
6 7 8 9 10 11 12 13 14
52
1410 0761 2179 1410 1810
39A
39B
Drum Br. Disc Br.
Cap Assly. Tank Screw Pan Cross Washer Fuel Tap Assly 3 In 1 Lock set With Key
1 2 2 1 1
1 2 2 1 1
30 1410 39 DD 1410 22 39 0740 11 DS 2010 55 DS 1410 13
Packing Bolt flanged Washer (Non-Metallic) Gauge Fuel Seat Tape
1 2 2 1 1
1 2 2 1 1
39 DS 30 39
Bolt Tube fuel Pipe clip ‘O’ Ring
4 1 2 2
4 1 2 2
1972 1410 1410 2758
09 01 24 18 36
Description
15 14 15 21
: Front Wheel Direction
Remarks
40B
Part No.
1 2 3 4 5
36 DS14 01 DG 1611 21 39 1943 04 DS 1810 36 JN 1710 00 39 1789 24
Grommet Kit for Side Cover Screw Flanged Bolt Lock Set (3 in 1) with Key Damper Front Washer Nylon
1 1 2 1 1 3
1 1 2 1 1 3
6 7 8 9
39 39 DS DJ
Pin Snap Plain Washer Grommet Side Cover Damper
1 1 2 1
1 1 2 1
0983 1054 1610 1410
08 11 82 08
Description
40A
No.
Drum Br. Disc Br.
Remarks Ref. Page No. 67
N.I.
: Front Wheel Direction
53
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 41 : METER ASSEMBLY
Plate No. 41 : METER ASSEMBLY
10
7
10
7
15
15
5 9
12
5
13 3
11
6
9 8
13 3
11
6
2
4
12
2
4 14
14
1
No. 1
2 3 4 5
6 7 8
54
Part No.
Description
1
41A
41B
Drum Br. Disc Br.
41B
No.
Part No.
9 10
DG 2010 40 DS 1910 45 DS 1910 29
Lamp 12V - 3.4W Cover (white) Cover (White)
2 1 1
2 1 1
For Speedometer For Pricol For VDO
11 12 13 14 15
DS DS DS 39 DS DS
Grommet special Knob for Tripmeter Screw for ‘Tripmeter Knob’ Nut Tachometer Tachometer
2 1 1 2 1 1
2 1 1 2 1 1
For Pricol For VDO
1910 1910 1910 1910 1910 1910 1910 1910 2010 1910 1910 1910 1910
39 14 49 05 40 22 41 23 34 42 26 50 24
Meter Assly Meter Assly Meter Assly Meter Assly Cover Meter case upper Cover Meter case Upper Speedometer Speedometer Harness Speedo Console Meter Fuel Meter Fuel Meter Fuel Meter Fuel
1 1 --1 1 1 1 1 1 1 ---
--1 1 1 1 1 1 1 --1 1
For For For For For For For For
Pricol VDO Pricol VDO Pricol VDO Pricol VDO
For For For For
Pricol VDO Pricol VDO
GH DS DS DS DS
2010 1910 1910 1910 1910
12 43 27 44 28
Lamp 12 V-1.7W Cover meter lower Cover meter lower Bracket meter Bracket meter
4 1 1 1 1
4 1 1 1 1
For For For For
Pricol VDO Pricol VDO
1910 1910 1910 0798 1910 1910
30 31 32 15 50 24
Description
41A
Remarks
DS DS DS DS DS DS DS DS DS DS DS DS DS
: Front Wheel Direction
8
Drum Br. Disc Br.
Remarks
: Front Wheel Direction
55
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 42 : CONTROL CABLES
Plate No. 43 : CHAIN CASE
1
2
3
2
5 3 1 2 4
No. 1 2 3 4 5
56
Part No. DS DS DS DS DS
1910 1910 1910 1910 1910
12 01 13 53 56
Description Cable Accelerator Cable Clutch Cable Starter (Choke) Cable Speedometer Inner cable Speedometer
: Front Wheel Direction
42A
42B
Drum Br. Disc Br.
1 1 1 1 1
1 1 1 1 1
Remarks
No. 1 2 3
Part No. JN JN JN 39
1812 1812 1812 1942
00 04 02 04
Description Chain Cover Chain Cover Stepped bolt Bolt
43A
43B
Drum Br. Disc Br.
-----
1 1 2 1
Remarks
For 3 point mtg. For 3 point mtg.
: Front Wheel Direction
57
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 43A : CHAIN CASE
Plate No. 44 : HEAD LAMP & FAIRING
5
22 8 10
3
7
4
9 13
3
15
2
12 4
14 10
18
6
3
1
17 19
1
14
10
3
10 11
5 5
4
16 4
2
20
4
21
3 5
No. 1 2 3 4 5
58
Part No. 36 DS40 15 1610 39 0711 39 0897 DS 1611
20 69 11 04 64
Description Case Chain Assly Kit Rubber Cap Plain Washer Bolt Rubber Strip
: Front Wheel Direction
43A
43B
Drum Br. Disc Br.
1 1 4 4 2
------
Remarks
Front & Rear side Mtg.
No.
Part No.
Description
44A
44B
Drum Br. Disc Br.
1 2 3 4 5
DS 39 39 CL DJ
2010 1778 0716 2010 2010
35 02 01 23 72
Head Lamp Housing with Lens Self Tapping Screw Pan Head Screw Lamp 12V 35/35W-HS1 Lamp 12V 5W
1 4 2 1 2
1 4 2 1 2
6 7 8 9 10
39 DS DF DL 39
1961 1810 1810 1810 2141
04 66 98 10 24
Hex. Flange Bolt Wind Shield Screw SS Well Nut Non Metallic Washer
1 1 4 4 9
1 1 4 4 9
11 12 13 14 15
DS 39 35 39 DS
1810 0817 1610 1907 1810
31 15 60 01 45
Flap Cowling Hex. Flange Nut Clip Nut Screw Fairing mounting upper bracket
1 1 5 3 1
1 1 5 3 1
Remarks
: Front Wheel Direction
59
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 44 : HEAD LAMP & FAIRING
Plate No. 45 : INDICATOR LIGHT ASSEMBLY
22 8 10
1/2 7 9 13
15
2
12
14 10
18
5 6
1
17 19
14
10
3
10 11
3/4
5 5
4
6
16 20 21
44B
Part No.
16 17 18 19 20
DG 1611 21 39 1943 04 DS 1810 29 DS 1810 27 DS 2010 36
Screw Flange Bolt Bracket Cowling Number Plate Bracket Head Lamp Bulb Clip
2 2 1 1 1
2 2 1 1 1
21 22
DS 2010 39 DS 1810 69
Head lamp Harness Branch ‘B’ Monogram
1 1
1 1
60
Description
44A
No.
: Front Wheel Direction
Drum Br. Disc Br.
Remarks
No.
Part No.
1 2 3 4 5
DJ DJ DJ DJ GH
2011 2011 2011 2011 2010
48 49 46 47 12
6
39 1970 15
45A
Description Indicator Assly FR. Indicator Assly FR. Indicator Assly RR. Indicator Assly RR. Lamp 12 V - 10W
45B
Drum Br. Disc Br.
LH RH LH RH
Hex. nut with flange
1 1 1 1 4
1 1 1 1 4
4
4
Remarks
On Wind shield
: Front Wheel Direction
61
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 46 : TAIL LAMP ASSLY. / FRONT NO.PLATE
Plate No. 47 : ELECTRICAL EQUIPMENTS
17 6
1 20
2
3
2 21
3 1
15
7
7
15
15
8
10
9
18
22 19
14 13 12 4 5
13
10
Description
46A
46B
Part No.
1 2 3 4 5
DS 2010 08 DS 2010 09 30 2010 06 DD 2010 11 DJ 1810 83
Tail light with Lamp Lens tail light Lamp 12 V 21/5 W Damper Collar
1 1 1 2 2
1 1 1 2 2
6 7 8 9 10
39 39 DJ 39 DP
0817 1972 1610 1062 1611
15 15 72 04 45
Nut/Flange Flange Nut Bracket Rear No. Plate Bolt flange Number plate Rear
4 1 1 2 1
4 1 1 2 1
11 12 13 14 15
39 DP DS 39 DS
1943 1611 1810 1783 2010
04 44 26 01 15
Hex Flanged Bolt Number plate front Front No. Plate Mounting Bkt. Truss Screw (For Front No. Plate) Reflector Reflex
2 1 1 2 1
2 1 1 2 1
16 17
39 1972 15 JN 1510 09
Flanged Nut Hose Clamp
2 --
2 1
Drum Br. Disc Br.
Remarks
5 13/14
11
No.
: Front Wheel Direction
4
16
8
9
62
6
16
No.
Part No.
Description
47A
47B
Drum Br. Disc Br.
1 2 3 4 5
DS 39 39 DS 39
2010 1507 1956 1611 1942
16 11 04 23 04
Horn LH with Stay Plain Washer Flange Bolt Bracket Battery Arrestor Flanged Bolt
1 1 1 1 1
1 1 1 1 1
6 7 8 9 10
JN DS DS DS DH DS
4022 2010 2010 1910 2010 1611
00 57 29 07 19 06
Wiring Harness Wiring Harness Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch Band Battery II
1 1 1 1 1 1
1 -1 1 1 1
11 12 13 14 15
DS DS DS DS DS
2010 1611 1611 1611 2010
82 18 05 16 25
Battery 5AH Base Battery II Band Battery I Base Battery I Assly DC flasher / damper
1 1 1 1 1
1 1 1 1 1
Remarks
For KS
N.I. & N.S. N.I.
: Front Wheel Direction
63
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 47 : ELECTRICAL EQUIPMENTS
Plate No. 48 : TOOL KIT 2
1
17 1 20 2 21
3 7
15
15
8
10
9
18
22 19
6
4
16 13
5 13/14 16
No.
Part No.
16 17 18 19 20
39 AP 30 30 DS
21 22
DS 2010 23 DS 1611 04
64
2208 2010 2011 2010 2010
04 29 04 85 22
Description
47A
47B
Drum Br. Disc Br.
Mushroom head Screw Starter Relay / Fuse box Assly. Fuse Cable assly. (Battery to St.Relay)
2 1 1 1 1
2 1 1 1 1
Cable assly. (Battery to Earth) Battery Arrestor
1 1
1 1
: Front Wheel Direction
Remarks
No.
Part No.
1 * * * *
DS 2210 02
* * * * 2
DP 2210 24
Description Tool Tool Tool Tool Tool
Kit Driver Wrench (Box 16 mm) Wrench (10 X 13) Wrench (14 X 17)
Tool wrench (27 A/F) Tool wrench (22 A/F) Extension Rod Tool Bag Band Tool Kit
48A
48B
Drum Br. Disc Br.
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
Remarks
For reference only. Not serviced separately
: Front Wheel Direction
65
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 49 : ACCESSORIES / GRAB HANDLE
KIT LIST Sr. Kit Part No. Kit Description No.
8 6
2
No. 1 2 3
Part No.
4 5
JN DS JN JN 39 39
6 7 8
39 1681 04 DS 1611 88 39 2214 04
66
2312 1610 2312 2312 1714 2495
02 89 11 00 04 04
Description
49A
49B
Drum Br. Disc Br.
Leg Guard kit Leg guard Bracket Sari Guard Sari Guard Flange Bolt Soc. Head Bolt
1 2 -1 2 1
1 2 1 -2 1
Flange Bolt Grab Handle with foam Bolt
4 1 4
4 1 4
: Front Wheel Direction
Remarks
39239121 39128321
2
36DS1002 Valve Kit
DS101023 Valve Intake DS101024 Valve Exhaust
1 1
3
36DS1003 Valve Repair Kit
DS101083 DS101110 DS101111 DH101026
2 2 2 2
4
36DS1004 Guide Chain Kit
DS101012 Guide chain (Tight) DS101011 Guide Chain (slack)
1 1
5
36DJ4008 Ring Set Piston
DH101666 Ring piston top DH101667 Ring piston second DH101669 Ring piston oil
1 1 1
6
36DS1007 Boss Kick Set
DH101185 DH101068 DS101208 DH101320 39204501
1 1 1 1 1
7
36DS1201 Carb. Vaccum Piston Kit
DS121055 Vaccum Piston Comp. DS121057 Diaphragm DS121058 Diaphragm Plate
1 1 1
8
JN581208 Jet Holder Kit
DS121071 Jet DS121069 Jet Comp. DS121067 Needle Jet Holder
1 1 1
9
JN581207 Idling Screw Set
DS121097 DS121094 DS121095 DS121096
1 1 1 1
10
36DS2101 Seat Damper Kit
DS211004 Damper Seat - I DS211005 Damper Seat - II
7 2
11
36DS1601 Eng. Mtg.Plate Set
DS161031 Bkt. Engine Hanger LH DS161128 Bkt. Engine Hanger RH DS161056 Bkt. RH eng.rear Mounting II
1 1 2
12
36DS1602 Eng. Mtg.Bkt. Set With Silent Bush
DS161130 Bkt. LH eng.mtg.front Assly. DS161131 Bkt. RH eng.mtg.front Assly.
1 1
13
36DS1802 Bearing cone kit
DH181025 Bearing cone DH181026 Bearing race DH181024 Upper bearing race
1 1 1
14
36DS1801 Holder Handle Set
DS181019 Holder handle DS181006 Holder handle
2 2
15
36DS1401 Grommet Kit-Side Cover
DS141012 Grommet side cover Front DS161082 Grommet side cover Rear
2 2
with cover
For Mounting Leg Guard
O Ring (Cover tappet) O ring
Qty./Kit
36DS1001 Cyl.Head O Ring Kit
5 3
Description
1
1
7
Consisting of Following Parts Part No.
Retainer valve spring Spring valve inner Spring valve outer Seat valve spring
Spring Kick Starter Arm Ball steel Base kick lever Hex. bolt with flange(N.I.) C’sunk Head Screw
Coil Spring (CO) Adjust Screw Adjust Holder Plain Washer
: Front Wheel Direction
2 2
67
Brand ID: 001MC631
Brand ID: 001MC631
Amendment Sheet (Parts Added) Sr.No.
68
Part No.
: Front Wheel Direction
Description
Amendment Sheet (Parts Deleted) Qty.
Page No. Fig.No.
Sr.No.
Part No.
Description
Qty.
Page No. Fig.No.
: Front Wheel Direction
69
Brand ID: 001MC631
Part No.
70
Brand ID: 001MC631
Figure No.
Page No.
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
71
Brand ID: 001MC631
Part No.
72
Brand ID: 001MC631
Figure No.
Page No.
Part No.
Figure No.
Page No.
3
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
73
Brand ID: 001MC631
Part No.
74
Brand ID: 001MC631
Figure No.
Page No.
Part No.
Figure No.
Page No.
3
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
75
Brand ID: 001MC631
Part No.
76
Brand ID: 001MC631
Figure No.
Page No.
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
Part No.
Figure No.
Page No.
77
Brand ID: 001MC631
Part No.
78
Figure No.
Page No.
Part No.
Figure No.
Page No.
3
