Catalogue Title:
AX115Y (AX115Y E71) 5/9/2018
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 1 of 51
FIG1 Suzuki CYLINDER Despiece AX100-115-slidepdf.com Ref No Part No Description
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
1 2 3 4 5 6 7 8 9 9 10 11 11 11 11 12 13
11111-23402 11141-23450 11151-40900 11210-23450-0F0 11241-23411 11251-36500 09108-08056 08316-10083 01421-06208 01421-06203 08316-10063 09482-00239 09482-00240-111 09482-00091 09482-00092 13150-23400 02112-03083
Cylinder Head Gasket, Cylinder Head Rubber Pad Cylinder Gasket, Cylinder Rubber Pad (n9->6) Stud Bolt (l:120) Nut Stud Bolt (white) Stud Bolt (green) Nut Spark Plug (ngk,bpr8es) Spark Plug (denso,w24epr) Spark Plug (ngk,b8es) Spark Plug (denso,w24es) Valve Assy, Reed • . Screw, Reed Valve
14 15 16 17 18 19
13156-23411 02112-06123 13110-23401 09402-36208 02112-36163 11400-23860
Gasket Screw Pipe, Intake Clamp Screw Gasket Set
1/51
Catalogue Title:
AX115Y (AX115Y E71) 5/9/2018
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 2 of 51
FIG2 Suzuki CRANKCASE Despiece AX100-115-slidepdf.com
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
Part No
Description
1 2 3 4 5 6 7 8 9 10 11 12
11300-23860 04211-09129 02112-06653 02112-06603 02112-06553 02112-06453 09103-08098 09103-08158 08319-31087 09247-10001 09168-10002 13680-35000
Crankcase Set • . Pin • . Screw • . Screw • . Screw • . Screw Bolt, Engine Mounting (8x115) Bolt, Engine Mounting (8x75) Nut Plug, Oil Drain Gasket Hose, Breather
2/51
Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG3
CRANKCASE COVER
5/9/2018
Suzuki Worldwide Motorcycle-ATV
Page: 3 of 51
DespieceSuzukiAX100-115-slidepdf.com Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
11341-23402 11482-23410 04211-09129 02112-06307 02112-06357 02112-06807 09200-20810 09128-06044 09168-06004 11351-23403 02112-05457 02112-05557 11387-23403 02122-05123
Cover, Clutch Gasket Pin Screw Screw Screw Plug, Oil Filler Plug, Oil Level Gasket (6.2x11x1.2) Cover, Magneto Screw Screw Cap, Clutch Release Screw
3/51
Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG4
CRANKSHAFT
5/9/2018
Suzuki Worldwide Motorcycle-ATV
Page: 4 of 51
DespieceSuzukiAX100-115-slidepdf.com Ref No Part No Description
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15
12110-23460-0F0 12140-234A0 12140-234A0-050 12140-234A0-100 12151-23400 09381-14001 09263-14022 12200-23460 12161-05B00 09160-22010 12211-05B00 09263-22046 12221-23460 12261-23460-0A0 09283-20034 09262-25070-0A0 09262-20073
Piston (std) Ring Set, Piston (std) Ring Set, Piston (os:0.5) Ring Set, Piston (os:1.0) Pin, Piston Circlip Bearing Crankshaft Assy • . Rod, Connecting • . W asher (22x35x1) • . Pin, Crank • . Bearing (14x18x19.8) • . Crankshaft, Rh • . Crankshaft, Lh Oil Seal, Lh Bearing, Lh Bearing, Rh
16 17 18 19 20 21 22 22 23
09283-26007 21111-07001-0A0 09180-20037 09140-14002 09166-14008 09420-04008 12100-23460-050 12100-23460-100 12105-23820
Oil Seal, Rh Drive (nt:16) Gear, Primary Spacer Nut Washer Key Piston Set (os:0.5) Piston Set (os:1.0) Con Rod Set (including Ref.no.5,7,8,9,10)
4/51
Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG5
CARBURETOR
5/9/2018
Suzuki Worldwide Motorcycle-ATV
Page: 5 of 51
DespieceSuzukiAX100-115-slidepdf.com Ref No Part No Description
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24
13200-23490 13200-23491 13200-234B0 13251-23010 13250-04700 13382-03110 09491-97003 09494-00418 09494-00924 13383-23400 13394-10010 13551-23400 09492-20008 13392-01010 13370-23420 13370-23010 13254-01010 09352-30503-600 13601-04148 13693-30010 13684-40A00 13267-95110 13268-48700 13269-95110 13268-01010 13573-36110 13581-09210 13247-02340 13411-01010
Carburetor Assy Carburetor Assy Carburetor Assy • . Gasket • . Float • . Washer • . Jet, Main (97.5) • . Jet, Needle (o-8) • . Jet, Needle (o-9) • . Needle, Jet (4d01-2) • . E Ring • . Throttle Valve (ca:1.5) • . Jet, Pilot (20) • . Washer • . Valve Assy, Needle • . Valve Assy, Needle • . Pin • . Hose, Air Vent (3x5x600) • . Screw • . Plate, Hose Clip • . Hose, Over Flow (3x5x650) • . Screw, Throttle Stop • . Spring • . Screw, Air (1,1/2) • . Spring • . Spring, Throttle Valve Return • . Plate • . Screw, Drain • . Valve, Starter
25 26 27 28 29 30 31
13418-03110 13661-16600 13577-22600 13681-33010 13417-01010 09355-25705-600 09355-35755-600
• . Cap, Starter • . Nut • . Adjuster, Cable • . Cap • . Spring, Starter • . Hose (2.5x7x600) • . Hose (3.5x7.5x600)
5/51
Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG6
AIR CLEANER
5/9/2018
Page: 6 of 51
DespieceSuzuki AX100-115 Ref No Part No -slidepdf.com Description 1 2 3 4 5 6 7 8 9 10
13700-23400 13780-23401 13740-23400 02142-05257 13881-23400 13826-23400 09402-50306 09136-06017 15770-23401 01570-06163
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Suzuki Worldwide Motorcycle-ATV
Block No.
Cleaner Assy, Air • . Filter • . Cap • . Screw • . Tube, Outlet • . Clamp, Cleaner Side • . Clamp, Carburetor Side Screw (6x16) Compensator Assy, Altitude Bolt
6/51 Block Title.
Suzuki Worldwide Motorcycle ATV AX115Y (AX115Y E71) 5/9/2018
FIG7
DespieceSuzuki AX100-115 Ref No Part No -slidepdf.com Description 1 2 3 4 5 6
14181-01D00 01570-08257 14301-23411 14510-39150 02112-35083 09160-12082
Gasket Bolt Muffler Assy • . Pipe, Baffle • . Screw Washer
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Page: 7 of 51
MUFFLER
Block No.
7/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 8 of 51
Suzuki Worldwide Motorcycle ATV AX115Y (AX115Y E71) 5/9/2018
FIG8
DespieceSuzuki AX100-115 Ref No Part No -slidepdf.com Description 1 2 3 4 5 6
11385-23403 02112-05083 16100-23404 16292-03112 16731-03101 16391-05031
Cap, Oil Pump, Inspection Screw Pump Assy, Oil Terminal, Cable Gasket, Oil Pump Piece, Drive
7 8 9 10 11 12 13 14
02112-35163 02112-35303 09404-06432 09119-08014 08310-00083 16820-23404 09401-04401 09401-08401
Screw Screw Clamp (l:60) Bolt Nut Hose (l:440->50) Clip Clip
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Page: 8 of 51
OIL PUMP
Block No.
8/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 9 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG9
CLUTCH
Ref No Part No -slidepdf.com Description DespieceSuzuki AX100-115 1 2 3 4 5 6
21200-12012 09380-30005 08211-17282 21411-23010 21441-12020 21451-23000
Gear Assy, Primary Driven Clip Washer Hub, Clutch Plate, Clutch Drive Plate, Clutch Driven
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
21460-23000 09443-12010 09261-02001 09140-16005 09167-17002 23121-09210 23111-12000 09285-05004 23211-36200 09134-06010 09140-06023 23212-07202 09160-06066 23222-36A00 09443-08001
Plate, Clutch Pressure Spring, Clutch Pin Nut Washer Piece, Clutch Release Rod, Clutch Push Oil Seal (5.5x16x8) Screw ,clutch Release Screw Nut Arm, Release Washer (6.5x20x1.6) Piece, Arm End Spring
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title:
Block No.
9/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 10 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG10
TRANSMISSION
Ref No Part No -slidepdf.com Description DespieceSuzuki AX100-115 1 2 3 4 5 6
24121-12003 24221-23001 24231-12021 09181-17139 09380-17001 24241-12021
Countershaft (nt:11) Gear, 2nd Drive (nt:15) Gear, 3rd Drive (nt:18) Washer (17x24x1.0) Circlip Gear, 4th Drive (nt:22)
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
09399-14001 09380-26001 09262-12001 26280-23010 09263-21007 09160-21007 09262-30003 24741-12010 02122-06123 24131-12022 24321-12021 08331-31206 24331-12021 24310-12021 08211-15301 26260-23010 09303-15004 09262-20069 09283-25003 27511-08720 09180-20016 09140-20012 09167-20009
Ring, 4th Drive Gear Circlip Bearing, Countershaft Lh Gear, Kick Starter Driven Bearing (21x32x2) Washer (21x30x0.8) Bearing, Countershaft Rh Plate, Countershaft Bearing Screw Driveshaft (nt:21) Gear, 2nd Driven (nt:27) Circlip Gear, 3rd Driven (nt:23) Gear 1st Driven (nt:32) Washer Gear, Kick Starter Idle Bushing, Driveshaft Bearing (20x47x14) Oil Seal (25x40x9) Sprocket, Engine (nt:14) Spacer (20x25x15.5) Nut Lock Washer
30 31 31 32
09280-20001 27600-20910-126 27600-20910-112 27620-20910
O Ring Drive (d:1 ,id:19.5) Chain, (did 428) Chain, Drive (did 428) • . Joint (did)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title:
Block No.
10/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 11 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG11
GEAR SHIFTING
Ref No Part No -slidepdf.com Description DespieceSuzuki AX100-115 1 2 3 3 4 5
25211-23001 25221-03601 09209-10002 09209-10017 09180-06086 04111-25208
Fork, Gear Shifting No.1 Fork, Gear Shifting No.2 Pin (l:19.5) Pin (l:22.5) Roller Cotter Pin
6 7 8 9 10 11 12 13a 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
25311-03602 09261-04003 25322-46000 02122-06203 25341-03000 01500-06163 25350-12000 09111-06054 08322-01063 09443-07014 25510-12102 09180-12083 09443-06008 09444-26008 25671-19000 09285-12002 37721-05101 37712-01000 02112-03047 08322-01037 37711-05101 02122-06123 02112-74203
Cam, Gear Shifting Pin Retainer, Drive Pin Screw Guide, Gear Shifting Cam Bolt Stopper, Cam Bolt (6x14.6) Washer Spring Shaft, Gear Shifting Spacer, Gear Shift Spring Spring Stopper, Gear Shifting Arm Oil Seal (12x22x9) Body, Switch Gasket Screw Washer Contact Screw Screw
29 30 31
25600-23400 25652-16500 01500-06203
Lever Assy, Gear Shifting • . Rubber Bolt
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title:
Block No.
11/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 12 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG12
KICK STARTER
Ref No Part No Description DespieceSuzukiAX100-115-slidepdf.com
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
1 2 3 4 5 6
26211-23401 26221-46000 26231-20000 09209-05011 09440-04010 26232-01000
Shaft, Kick Starter Guide, Spring Pawl, Kick Starter Pin, Pawl Spring Stopper, Kick Starter
7 8 9 10 11 12 13 14 15 16 17
02122-06163 26241-12010 09448-41003 09164-12024 08211-12302 09160-16016 09285-16002 26237-20400 26300-23401 26352-01000 01500-08253
Screw Gear, Kick Starter Drive Spring Washer, Wave Washer (12x30x1.5) Washer (16x30.5x0.5) Oil Seal (16x30x8) Hook Lever Assy, Kick Starter • . Rubber Bolt
12/51 Block Title.
Suzuki Worldwide Motorcycle-ATV
Page: 13 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG13
MAGNETO
Ref No Part No Description DespieceSuzukiAX100-115-slidepdf.com
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
1 2 3 4 5 6
32101-23410 32120-48710 09125-04023 08321-01043 32140-35410 02112-04163
Stator Assy • . Coil, Lighting • . Screw (4x30) • . Lock Washer • . Coil, Primary • . Screw
7 8 9 10 11
08321-01043 32102-35330 02142-05123 08316-10103 08341-31039
• . Lock Washer Rotor Assy Screw Nut Key
Block Title.
Suzuki Worldwide Motorcycle-ATV
13/51
Page: 14 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG13A
MAGNETO (P36)
Ref No Part No Description DespieceSuzukiAX100-115-slidepdf.com 1 2 3 4 5 6
32101-23420 32120-23420 02112-04253 08321-01043 32140-23420 02112-04203
Stator Assy • . Coil, Lighting • . Screw • . Lock Washer • . Coil, Primary • . Screw
7 8 9 10 11
08321-01043 32102-23420 02142-05123 08316-10103 08341-31039
• . Lock Washer Rotor Assy Screw Nut Key
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
Block Title.
AX115Y (AX115Y E71)
ELECTRICAL
FIG14
Suzuki Worldwide Motorcycle-ATV
14/51
Page: 15 of 51
AX115Y (AX115Y E71) 5/9/2018
FIG14
ELECTRICAL
Ref No Part No Description DespieceSuzukiAX100-115-slidepdf.com 1 2 3 4 5 6
33410-48710 02112-06203 08321-01067 33510-22010 33541-69010 33542-38B00
Unit & Coil Assy, Ignition Screw Lock Washer Cap, Spark Plug Seal, Spark Plug Seal, Hightension Cord
7 8 9 10 11 12 13 14 15
33610-03010 33651-43200 32800-16A00 02112-05207 08321-01057 08322-01057 41540-23451 01550-06123 33651-37000
Battery (6v,4ah) Band, Battery Rectifier Screw Lock Washer Washer Holder, Battery Bolt Protector (170x95x3.0)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
Block Title.
AX115Y (AX115Y E71)
ELECTRICAL (P36)
FIG14A
Suzuki Worldwide Motorcycle-ATV
15/51
Page: 16 of 51
5/9/2018
Ref No Part No Description DespieceSuzukiAX100-115-slidepdf.com 1 32900-23420 Cdi Unit Assy 2 02112-06123 Screw 3 33410-23420 Coil Assy, Ignition 4 09129-06003 Screw 5 33510-22010 Cap, Spark Plug 6 33541-69010 Seal, Spark Plug 7 8 9 10 11 12 13
33542-38B00 33610-03010 33651-43200 32800-16A00 41540-23451 01550-06123 33651-37000
Seal, Hightension Battery (6v,4ah) Cord Band, Battery Rectifier Holder, Battery Bolt Protector (170x95x3)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
Block Title.
AX115Y (AX115Y E71)
SPEEDOMETER
FIG15
Suzuki Worldwide Motorcycle-ATV
16/51
Page: 17 of 51
Ref No
5/9/2018
Part No
Description
DespieceSuzukiAX100-115-slidepdf.com 1 34110-23440 Speedometer 2 34150-23410 Hood, Meter 3 34111-23410 Case, Meter 4 03212-04169 Screw 5 36386-23410 Plate, Pilot Lens 6 34173-23410 Socket 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
09471-06053 09471-06052 02112-03103 08321-21033 08322-01033 34950-23411 34189-28310 36384-34510 34193-23410 03212-04169 08322-01043 02112-04203 08321-01043 08322-01043 01560-06123 34910-48990
Bulb Bulb (6v,3w) (6v,1.7w) Screw Lock Washer Washer Bracket, Meter Cushion Cushion Cover, Lower Screw Washer Screw Lock Washer Washer Bolt Cable, Speedometer
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
Block Title.
AX115Y (AX115Y E71)
HEADLAMP
FIG16
Suzuki Worldwide Motorcycle-ATV
17/51
Page: 18 of 51
Ref No
5/9/2018
Part No
Description
DespieceSuzukiAX100-115-slidepdf.com 1 35100-23400-999 Headlamp Assy 2 35111-23400 • . Rim 3 35121-23400 • . Unit 4 35171-48700 • . Socket 5 35172-33630 • . Spring, Support 6 09471-06072 Bulb (6v,25/25w) 7
02112-75123
Screw
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
AX115Y (AX115Y E71)
FIG17
Block Title.
TURN SIGNAL LAMP (MODEL W P9)
Suzuki Worldwide Motorcycle-ATV
18/51 Page: 19 of 51
Ref No
5/9/2018
Part No
DespieceSuzukiAX100-115-slidepdf.com 1 35601-23460 1 35602-23460 2 35612-35300 3 02112-03258 4 09471-06021 5 01570-08163 6 7 8 8 9 10 11 12 13 14
35628-23400 36660-33000 35603-23460 35604-23460 35612-35300 02112-03258 09471-06021 01570-08163 38610-09400 38621-23400
Description Lamp Assy, Front Turnsignal Rh Lamp Assy, Front Turnsignal Lh • . Lens • . Screw • . Bulb (6v,8w) Bolt Spacer, Front Turnsignal Lead Wire, Earth Lamp Assy, Rear Turnsignal Rh Lamp Assy, Rear Turnsignal Lh • . Lens • . Screw • . Bulb (6v,8w) Bolt Relay, Turn Signal Bracket, Relay
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
AX115Y (AX115Y E71)
FIG17A
Suzuki Worldwide Motorcycle-ATV TURNSIGNAL LAMP (MODEL X E71,E94,P36,P94,MODEL Y E71) Block Title.
Page: 19/51 20 of 51
Ref No
5/9/2018
Part No
DespieceSuzukiAX100-115-slidepdf.com 1 35601-26401 2 35602-26401 3 35612-35300 4 35623-35300 5 09471-06021 6 09103-06064 7 7 8 9 10 11 12 13 14
35603-39201 35604-39201 35612-35300 35623-35300 09471-06021 09103-06064 38610-09400 38621-23400 36660-33000
Description Lamp Assy, Front Turnsignal Rh Lamp Assy, Front Turnsignal Lh • . Lens • . Screw (3x28) • . Bulb (6v,8w) Bolt (6x60) Lamp Lamp Assy, Assy, Rear Rear Turnsignal Turnsignal Rh Lh • . Lens • . Screw (3x28) • . Bulb (6v,8w) Bolt (6x60) Relay Assy, Turnsignal Bracket, Turnsignal Relay Lead Wire, Turnsignal Earth
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 Catalogue Title: Block No.
AX115Y (AX115Y E71)
FIG18
Block Title.
REAR COMBINATION LAMP
Suzuki Worldwide Motorcycle-ATV
Page:20/51 21 of 51
Ref No
5/9/2018
Part No
Description
DespieceSuzuki AX100-115 -slidepdf.com Lamp Assy, Rear Combination 1 35710-23430 2 35712-35350 • . Lens 3 35719-35340 • . Under Lens 4 35713-35300 • . Gasket 5 03212-04359 • . Screw 6 09471-06008 • . Bulb (6v,10/3w) 7 8 9 10 11 12 13 14 15 16
35764-26451 35765-05300 09160-05501 09160-05037 09180-06263 08316-20053 35927-36510 01550-06163 08316-20063 09308-09004
Cushion Cushion Washer (5.5x20x1.2) Washer (5.5x16x1.2) Spacer (6.5x9x9) Nut Bracket Bolt Nut Grommet, Lead Wire
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
AX115Y (AX115Y E71)
FIG19
Block Title.
WIRING HARNESS
Suzuki Worldwide Motorcycle-ATV
Page:21/51 22 of 51
Ref No
5/9/2018
Part No
Description
DespieceSuzuki AX100-115 -slidepdf.com 1 36610-234E0 Wiring Harness 1a 09481-10001 • . Fuse (10a) 2 09407-05403 Clamp 3 09407-18402 Clamp (l:165) 3 09407-14403 Clamp (l:125) 4 36510-30600 Resistor Assy 5 6 7 8 9 10 11 12 13 14 16 17
36512-48500 09116-06011 09180-06286 09320-10015 02112-06103 37102-46810 37110-46122 37146-49300 37740-48071 09443-06016 38500-23412 38500-39371
Bracket, Resistor Bolt (6x20) Spacer (6.5x10x9.4) Cushion Screw, Resistor Lock Set • . Switch Assy, Ignition Key, Blank Switch, Stop Lamp Spring Horn Assy Horn Assy
18
01560-06103
Bolt
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
AX115Y (AX115Y E71)
FIG20
Block Title.
FRAME
Suzuki Worldwide Motorcycle-ATV
Page:22/51 23 of 51
Ref No
5/9/2018
Part No
Description
DespieceSuzuki AX100-115 -slidepdf.com 1 41100-23452-019 Frame (black) 1 41100-23470-019Frame (black) 2 47430-23401 Holder, Tool 3 09320-04006 Cushion 4 47435-23400 Band, Tool 5 09800-21031 Tool Set 6 7
46310-23451 01580-08163
Carrier, Sport Bolt
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
AX115Y (AX115Y E71)
FIG21
Suzuki Worldwide Motorcycle-ATV
Block Title.
CENTER STAND Ref No
Part No
Description
Page:23/51 24 of 51
5/9/2018
1 42100-39311 Stand, Center DespieceSuzuki AX100-115 -slidepdf.com 2 42211-03001 Spacer 3 09103-10148 Bolt 4 09443-16007 Spring 5 42251-39000 Hook, Spring 6 09321-10001 Cushion 7 8 9 10 11 12 13 14 15
08310-00103 08321-01103 43510-23455 43551-39100 01570-08163 42310-23450 09443-14017 09100-10287 09140-10043
Nut Lock Washer Bar, Front Footrest Rubber Bolt Stand, Prop Spring Bolt (10x27) Nut
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 AX115Y (AX115Y E71) FIG22
Suzuki Worldwide Motorcycle-ATV
Block Title.
REAR BRAKE Ref No
Part No
Description
Page:24/51 25 of 51
5/9/2018
1 43110-23453 Pedal, Brake DespieceSuzuki AX100-115 -slidepdf.com 2 09448-31026 Spring 3 09160-15002 Washer 4 04111-30308 Cotter Pin 5 43610-03001 Bar, Pillion Footrest 6 43612-03001 Rubber 7 8 9
09160-19024 09200-06033 04111-20208
Washer Pin Cotter Pin
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 AX115Y (AX115Y E71) FIG23
Block Title.
FUEL TANK (MODEL W) Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page:25/51 26 of 51
5/9/2018
1 44100-23590-019 Tank Assy, Fuel (black) DespieceSuzukiAX100-115-slidepdf.com 1 44100-23590-20F Tank Assy, Fuel (maroon) 1 44100-23590-1ZV Tank Assy, Fuel (green) 1 44100-23590-Y0P Tank Assy, Fuel (blue) 2 68110-23590-K6N • . Tape Set 2 68110-23590-K6P • . Tape Set 2 68110-23590-K6R • . Tape Set 2 68110-23590-L5F • . Tape Set 3 44100-235A0-20F Tank Assy, Fuel (maroon) 3 44100-235A0-Y98 Tank Assy, Fuel (green) 3 44100-235A0-019 Tank Assy, Fuel (black) 4 68110-23580-K6V • . Tape Set 4 68110-23580-K6W • . Tape Set 4 68110-23580-K6U • . Tape Set 5 68111-11400 Emblem 6 02122-03063 Screw 7 44200-49810 Cap Assy, Fuel Tank 8 09329-10016 Cushion, Front 9 10 11 12 13
44541-47000 09320-10020 09320-14013 09180-06271 09116-06172
Cushion, Center Cushion, Rear Lower Cushion, Rear Upper Spacer Bolt (6x30)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. http://slidepdf.com/reader/full/despiece-suzuki-ax100-115 AX115Y (AX115Y E71) FIG23A
Block Title.
FUEL TANK (MODEL X/Y) Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page: 27 of 51 26/51
5/9/2018
1 44100-23590-28V Tank Assy, Fuel (red) DespieceSuzuki AX100-115 -slidepdf.com 1 44100-23590-1ZV Tank Assy, Fuel (green) 1 2 2 2 3 3 3 4 5 6 6 7 8 9 10 11
44100-23590-Y0P 68110-23590-L5E 68110-23590-K6R 68110-23590-L5F 44100-235D0-28V 44100-235D0-1ZV 44100-235D0-Y0P 68111-11400 02122-03063 44200-49810 44200-36702 09329-10016 44541-47000 09320-10020 09320-14013 09180-06271
Tank Assy, Fuel (blue) • . Tape Set • . Tape Set • . Tape Set Tank Assy, Fuel (red) Tank Assy, Fuel (green) Tank Assy, Fuel (blue) Emblem Screw Cap Assy, Fuel Tank Cap Assy, Fuel Tank Cushion, Front Cushion, Center Cushion, Rear Lower Cushion, Rear Upper Spacer
12
09116-06172
Bolt (6x30)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. AX115Y (AX115Y E71) FIG24 http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Block Title.
FUEL COCK Ref No
Part No
Description
Page: 28 of 51 27/51
5/9/2018
1 44300-13273 Cock Assy, Fuel DespieceSuzuki AX100-115 -slidepdf.com 2 44348-28070 • . O Ring, Joint 3 44347-28071 • . Cup 4 44346-28070 • . Gasket, Cup 5 44357-32470 • . Spring 6 44353-12C01 • . Gasket, Lever 7 44343-41370 • . Screw 8 09352-50823-600 Hose, Fuel 9 09401-08401 Clip, Fuel Hose 10 09128-06057 Bolt (6x20) 11 09168-06026 Gasket
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. AX115Y (AX115Y E71) FIG25 http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Block Title.
OIL TANK Ref No
Part No
Description
Page: 29 of 51 28/51
5/9/2018
1 44611-23400 Oil Tank DespieceSuzuki AX100-115 -slidepdf.com 2 44651-05003 Cap, Oil Tank 3 44600-30832 Gasket Set, Oil Tank Cap 4 09116-06006 Bolt 5 37880-43002 Guage Assy, Oil Level 6 44643-31000 Gasket
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title: Block No. AX115Y (AX115Y E71) FIG26 http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
FRAME COVER (MODEL W) Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page: 30 of 51 29/51
5/9/2018
1 47111-23400-019 Cover, Frame Rh (black) 1 47111-23400-20F Cover, Frame Rh (maroon) DespieceSuzuki AX100-115 -slidepdf.com 1 47111-23400-1ZV Cover, Frame Rh (green) 1 47111-23400-1ZZ Cover, Frame Rh (gray) 1 47111-23400-17U Cover, Frame Rh (gray) 1 47111-23400-Y0P Cover, Frame Rh (blue) 2 47211-23400-019 Cover, Frame Rh (black) 2 47211-23400-20F Cover, Frame Rh (maroon) 2 47211-23400-1ZV Cover, Frame Rh (green) 2 47211-23400-1ZZ Cover, Frame Rh (gray) 2 47211-23400-17U Cover, Frame Rh (gray) 2 47211-23400-Y0P Cover, Frame Rh (blue) 3 68135-23570-Z3K Tape, Rh 3 68135-23570-Z3L Tape, Rh 3 68135-23570-Z3M Tape, Rh 3 68135-23570-Y8T Tape, Rh 4 68135-23560-Z3P Tape, Rh 4 68135-23560-Z3R Tape, Rh 4 5 5 5 5 6 6 6 7 8 9
68135-23560-Z3N 68145-23570-Z3K 68145-23570-Z3L 68145-23570-Z3M 68145-23570-Y8T 68145-23560-Z3P 68145-23560-Z3R 68145-23560-Z3N 09320-08018 02142-06453 09125-06042
Tape, Tape, Rh Lh Tape, Lh Tape, Lh Tape, Lh Tape, Lh Tape, Lh Tape, Lh Cushion Screw, Rh Screw, Lh
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No. FIG26A http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
AX115Y (AX115Y E71)
Block Title.
FRAME COVER (MODEL X/Y) Ref No
Part No
Suzuki Worldwide Motorcycle-ATV
Description
Page: 31 of 51 30/51
5/9/2018
1 47111-23400-28V Cover, Frame Rh (red) 1 47111-23400-1ZV Cover, Frame Rh (green) DespieceSuzuki AX100-115 -slidepdf.com 1 47111-23400-Y0P Cover, Frame Rh (blue) 2 47211-23400-28V Cover, Frame Rh (red) 2 47211-23400-1ZV Cover, Frame Rh (green) 2 47211-23400-Y0P Cover, Frame Rh (blue) 3 68135-23570-Y8S Tape, Rh 3 68135-23570-Z3M Tape, Rh 3 68135-23570-Y8T Tape, Rh 4 68145-23570-Y8S Tape, Lh 4 68145-23570-Z3M Tape, Lh 4 68145-23570-Y8T Tape, Lh 5 09320-08018 Cushion 6 02142-06453 Screw, Rh 7 09125-06042 Screw, Lh
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
AX115Y (AX115Y E71)
Block No.
FIG27
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV HEADLAMP HOUSING - FRONT FENDER Block Title. Ref No
Part No
Description
Page: 32 of 51 31/51
5/9/2018
1 51811-23451 Housing, Headlamp 2 01264-08307 Bolt DespieceSuzukiAX100-115-slidepdf.com 3 09180-08187 Spacer 4 09329-12002 Cushion 5 51860-45000 Plate, Housing 6 53110-23490 Fender, Front 7 01570-06103 Bolt
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
AX115Y (AX115Y E71)
Block No.
FIG28
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
HANDLE BAR - CONTROL CABLE Ref No
Part No
Suzuki Worldwide Motorcycle-ATV
Description
Page: 33 of 51 32/51
5/9/2018
1 56110-23450 Handlebar 2 56500-04710 Mirror Assy, Rear View Rh DespieceSuzuki AX100-115 slidepdf.com 3 56600-04710 Mirror Assy, Rear View Lh 4 5 6 7 8 9 10 11 12 13 14 15 16
58110-23480 09287-07001 09440-06003 09209-10001 09150-05101 58200-23480 58300-23480 09287-07002 09407-14403 58410-23480 09408-00025 09408-00002 95700-04113
Cable Assy, Front Brake Dust Seal Spring Pin Nut Cable Assy, Clutch Cable Assy, Throttle Dust Seal Clamp, Throttle Cable Cable, Starter Clip, Cable Clip, Cable Lock Assy, Helmet
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
AX115Y (AX115Y E71)
Block No.
FIG29
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
RIGHT HANDLE LEVER Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page: 34 of 51 33/51
5/9/2018
1 57110-13610 Grip, Throttle 2 57100-13601 Case Assy, Throttle DespieceSuzuki AX100-115 -slidepdf.com 3 57122-13600 • . Piece, Guide 4 57129-13601 • . Cover 5 02122-04103 • . Screw 6 02112-05167 • . Screw 7 57300-23480 Brake Lever / Switch Assy 8 57420-48700 • . Lever, Brake 9 57431-11013 • . Bolt 10 08319-21068 • . Nut 11 57441-26010 • . Adjuster, Cable 12 57442-11010 • . Nut, Cable Adjuster Lock 13 02112-06207 • . Screw 14 57460-10400 • . Stop Switch 15 57341-25601 Dust Seal 16 09407-12402 Clamp
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
AX115Y (AX115Y E71)
Block No.
FIG30
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Block Title.
LEFT HANDLE LEVER Ref No
Part No
Description
Page: 35 of 51 34/51
5/9/2018
1 57211-46111 Grip, Lh 2 57500-48701 Lever Assy, Clutch DespieceSuzuki AX100-115 -slidepdf.com 3 57620-48701 • . Lever, Clutch 4 57431-11013 • . Bolt 5 08319-21068 • . Nut 6 57441-26010 • . Adjuster, Cable 7 57442-11010 • . Nut, Cable Adjuster Lock 8 01500-06207 • . Bolt 9 37400-01D30 Switch, Handle Lh 10 02112-05455 • . Screw 11 57341-40001 Cover, Brake/clutch Lever Dust 12 09407-12402 Clamp
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
AX115Y (AX115Y E71)
Block No.
FIG31
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
REAR FENDER Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page: 36 of 51 35/51
5/9/2018
1 63112-23450 Body, Rear Fender Front 2 63113-23451 Fender, Rear 3 63120-23450 Reinforcement DespieceSuzuki AX100-115 -slidepdf.com 4 01580-06163 Bolt 5 02142-06163 Screw 6 08319-31067 Nut 7 01550-08503 Bolt 8 08316-10083 Nut 9 68319-33E50 Label, General Warning 9 68319-33E01 Label, General Warning 10 99011-04645-01S Manual, Owner's 10 99011-04650-01P Manual, Owner's
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG32
COWLING (MODEL W P9)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Ref No
Part No
Suzuki Worldwide Motorcycle-ATV Description
Page: 37 of 51 36/51
5/9/2018
1 94400-23500-019 Cowling Assy (black) 1 94400-23500-20F Cowling Assy (maroon) 1 94400-23500-1ZV Cowling Assy (green) DespieceSuzuki AX100-115 -slidepdf.com 1 94400-23501-Y0P Cowling Assy (blue) 1 94400-23450-20F Cowling Assy (maroon) 1 94400-23450-Y98 Cowling Assy (green) 1 94400-23450-019 Cowling Assy (black) 2 68270-23510-K6N • . Tape Set 2 68270-23510-K6P • . Tape Set 2 68270-23510-K6R • . Tape Set 2 68270-23510-L5F • . Tape Set 3 68270-23500-K6V • . Tape Set 3 68270-23500-K6W • . Tape Set 3 68270-23500-K6U • . Tape Set 4 94611-36500 • . Window, Cowling 5 94591-23E00 • . Molding 6 94631-44110 • . Molding 7 09139-05021 • . Screw 8 9 10 11 12 13 14 15 16 17 18
09320-05008 08322-01053 08310-00053 94510-05310 94530-05310 94521-23450 94561-23450 94550-23450 09118-06067 01570-06123 02142-06163
•• .. Cushion Washer • . Nut Brace, Cowling Rh Brace, Cowling Lh Bracket, Cowling Rh Bracket, Cowling Lh Bracket, Cowling Lower Bolt Bolt Screw
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG33
SEAT
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Ref No
Suzuki Worldwide Motorcycle-ATV Part No
Description
Page: 38 of 51 37/51
1 2
5/9/2018
45100 23451 48H 09321-10002
Seat Assy (black) • . Cushion
DespieceSuzukiAX100-115-slidepdf.com
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG34
SEAT TAIL COVER
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
45510-23500-1ZZ
Cover, Seat Tail (gray)
Page: 39 of 51 38/51
5/9/2018
1 45510-23500-3NX Cover, Seat Tail (gray) 1 45510-23500-17U Cover, Seat Tail (gray) DespieceSuzuki AX100-115 slidepdf.com 2 68160-23500-K6V • . Tape Set, Seat Tail Cover 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 6 7 8
68160-23500-K6W 68160-23500-K6U 45510-23510-019 45510-23510-20F 45510-23510-1ZV 45510-23510-28V 45510-23510-1ZV 45510-23510-Y0P 68160-23510-2YP 68160-23510-K6S 68160-23510-K6T 68160-23510-L5G 68160-23510-K6T 68160-23510-L5H 45512-23450 03111-15123 09409-06306 45513-23450
• . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover Cover, Seat Tail (black) Cover, Seat Tail (maroon) Cover, Seat Tail (green) Cover, Seat Tail (red) Cover, Seat Tail (green) Cover, Seat Tail (blue) • . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover • . Tape Set, Seat Tail Cover Lid, Seat Tail Cover Screw Clip Cushion, Seat Tail Cover
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG35
FRONT FORK DAMPER (P9)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
51103-234B0
Damper Assy, Front Fork Rh
Page: 40 of 51 39/51
5/9/2018
51104-234B0 Damper Assy, Front Fork Lh 1 51130-234B0 • . Tube, Outer Rh DespieceSuzuki AX100-115 -slidepdf.com• . Tube, Outer Lh 2 51140-234B0 3 51110-23451 • . Tube, Inner 4 51153-39140 • . Oil Seal 5 51156-39140 • . Stopper Ring, Oil Seal 6 51158-23720 • . Washer 7 51181-22011 • . O Ring 8 51152-23490 • . Slide Metal 9 51171-234B0 • . Spring 10 51172-234B0 • . Guide, Spring Upper 11 51178-23720 • . Guide, Spring Lower 12 51351-29400 • . Bolt 13 51356-07010 • . Washer
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG35A
Suzuki Worldwide Motorcycle-ATV FRONT FORK DAMPER (E71,E94,P36,P94)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Ref No
Part No
Description
51103-234C0
Damper Assy, Front Fork Rh
Page: 41 of 51 40/51
5/9/2018
51104-234C0 Damper Assy, Front Fork Lh 1 51130-23451 • . Tube, Outer Rh DespieceSuzuki AX100-115 -slidepdf.com• . Tube, Outer Lh 2 51140-23451 3 51110-23451 • . Tube, Inner 4 51153-39140 • . Oil Seal 5 51156-39140 • . Stopper Ring, Oil Seal 6 7 8 9 10 11 12 13 14
51158-23720 51181-22011 51152-23490 51171-234C0 51172-23721 51178-23720 51351-29400 51356-07010 51179-234C0
• . Washer • . O Ring • . Slide Metal • . Spring • . Guide, Spring Upper • . Guide, Spring Lower • . Bolt • . Washer • . Guide, Spring Lower
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG36
STEERING STEM (P9)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
51410-23410
Stem, Steering
Page: 42 of 51 41/51
5/9/2018
2 51622-20001 • . Race, Steering Outer Lower 3 51452-08010 Clip 4 01570-10303 Bolt DespieceSuzuki AX100-115 -slidepdf.com 5 51453-05110 Clip 6 02112-36107 Screw 7 51311-23450 Head, Steering Stem 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
56211-27100 51351-29400 51356-22012 01204-08357 08321-01087 56221-23450 51321-05380 56241-23450 51356-26920 08319-31087 51530-234B0-799 51540-234B0-799 51551-21010 51553-20610 51511-234B0 51571-234B0 51631-28000 51611-20002 51621-28000 06111-06003 51643-25001 51910-25311 02112-35123
Holder, Handle Upper Bolt Washer Bolt Lock Washer Holder, Handle Lower Bolt Damper, Rubber Washer Nut Bracket, Headlamp Rh Bracket, Headlamp Lh Guede, Cover Gasket Cover, Outer Boot (black) Nut, Steering Stem Race, Steering Inner Race, Outer Upper Ball, Steel Dust Seal, Upper Lock Assy, Steering Screw
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG36A
STEERING STEM (E71,E94,P36,P94) Suzuki Worldwide Motorcycle-ATV Ref No
Part No
Description
1
51410-23410
Stem, Steering
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Page: 43 of 51 42/51
5/9/2018
2 51622-20001 • . Race, Steering Outer Lower 3 51452-08010 Clip 4 01570-10303 DespieceSuzuki AX100-115 -slidepdf.com Bolt 5 51453-05110 Clip 6 02112-36107 Screw 7 51311-23450 Head, Steering Stem 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
56211-27100 51351-29400 51356-22012 01204-08357 08321-01087 56221-23450 51321-05380 56241-23450 51356-26920 08319-31087 51530-23461-13L 51540-23461-13L 51551-21010 51553-20610 51511-23510 51631-28000 51611-20002 51621-28000 06111-06003 51643-25001 51910-25311 02112-35123
Holder, Handle Upper Bolt Washer Bolt Lock Washer Holder, Handle Lower Bolt Damper, Rubber Washer Nut Bracket, Headlamp Rh (silver) Bracket, Headlamp Lh (silver) Guede, Cover Gasket Cover, Outer Nut, Steering Stem Race, Steering Inner Race, Outer Upper Ball, Steel Dust Seal, Upper Lock Assy, Steering Screw
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG37
FRONT WHEEL
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
54110-46002
Drum, Front Wheel Hub
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Page: 44 of 51 43/51
5/9/2018
2 54210 23452 Panel, Front Brake Anchor 3 54401-35880 Shoe Set, Brake 4 09443-07044 • . Spring (l:37.8) DespieceSuzukiAX100-115-slidepdf.com 5 54441-29305 Shaft, Brake Cam 6 09280-14011 Dust Seal (id:13.8,dd:2.50) 7 54451-46110 Lever, Brake Cam 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
08316-10063 09103-06045 09160-14055 54611-23202 54621-23201 54632-02201 09160-05001 54661-03000 09160-16005 08331-31156 54711-03602 09141-10006 04111-20208 54751-22C00 09180-10148 09284-15001 08143-63007 08113-62007 09285-43001 55100-14012 55200-14010 55261-11010 55311-12120
Nut Bolt (6x32) Washer, Dust Seal Gear, Speedometer (nt:26) Pinion, Speedometer Bushing, Pinion Outer Thrust Washer (5.1x9x0.4) Driver, Speedometer Thrust Washer (16x22x1) Circlip Axle, Front Nut Cotter Pin Spacer, Axle (10x15x13) Spacer, Hub (10.2x16x51) Oil Seal (15x31x9.50) Bearing, Lh Bearing, Rh Oil Seal (43x58x7) Tire, Front (2.50-18 40l Nf2) Tube Assy, Wheel Inner Protector, Inner Tube Rim, Wheel (1.40x18)
31
55320-21200
Spoke Set, Front Wheel
(14.5x22x1.6)
(irc)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
AX115Y (AX115Y E71)
FIG38
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
Suzuki Worldwide Motorcycle-ATV REAR SWINGING ARM (E71,E94,P9,P94) Ref No
Part No
Description
1 2
61100-23824-019 09319-12018
Swinging Arm Set, Rear (black) • . Bushing (12x24x44)
Page: 45 of 51
44/51
5/9/2018
3 61211-39002 Shaft, Pivot 4 09160-12073 Washer, Lh DespieceSuzuki AX100-115 slidepdf.com 5 08322-01127 Washer 6 08319-21128 Nut 7 61273-23400 Buffer, Chain Touch Defense 8 9 10 11 12 13
64310-23450-019 09111-08012 09111-08057 09162-08008 09140-08008 04111-20208
Torqre Link, Rear (black) Bolt, Front (8x22.5) Bolt, Rear (8x22.5) Lock Washer Nut Cotter Pin
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG38A
REAR SWINGING ARM (P36)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1 2
61100-23833-019 09319-12018
Swinging Arm Set (black) • . Bushing (12x24x44)
Page: 46 of 51
45/51
5/9/2018
3 61211-39002 Shaft, Pivot 4 09160-12073 Washer, Lh DespieceSuzuki AX100-115 -slidepdf.comWasher 5 08322-01127 6 08319-21128 Nut 7 61273-23400 Buffer, Chain Touch Defense 8 9 10 11 12 13
64310-23450-019 09111-08012 09111-08057 09162-08008 09140-08008 04111-20208
Torqre Link, Rear (black) Bolt, Front (8x22.5) Bolt, Rear (8x22.5) Lock Washer Nut Cotter Pin
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
AX115Y (AX115Y E71)
FIG39
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Block Title.
Suzuki Worldwide Motorcycle-ATV REAR SHOCK ABSORBER (E71,E94,P9,P94) Ref No
Part No
Description
1 2
61310-23461-13L 09116-06019
Chain Case (silver) Bolt, Front (6x8)
Page: 47 of 51
46/51
5/9/2018
3 09116-06019 Bolt, Rear (6x8) 4 62100-234B0-799 Absorber Assy, Rear Shock DespieceSuzuki AX100-115 -slidepdf.com 4 62100-234C0 Absorber Assy, Rear Shock 5 09160-10127 Washer, Upper (10.5x24x2.30) 6 09160-10112 Washer, Upper (10.5x24x3.20) 7 8 9
08322-01127 08313-10107 09160-10112
Washer, Upper Inner Nut Washer, Lower (10.5x24x3.20)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG39A
REAR SHOCK ABSORBER (P36)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1 2
61300-23811-13L 09116-06019
Case Set, Chain (silver) Bolt (6x8)
Page: 48 of 51
47/51
5/9/2018
3 09117-06002 Bolt (6x14) 4 09250-30001 Cap 5 62100-234C0 Absorber Assy, Rear Shock DespieceSuzuki AX100-115 -slidepdf.com 6 09160-10127 Washer, Upper (10.5x24x2.30) 7 09160-10112 Washer, Upper (10.5x24x3.20) 8 9 10
08322-01127 08313-10107 09160-10112
Washer, Upper Nut Washer, Lower (10.5x24x3.20)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG40
REAR WHEEL (E71,E94,P9,P94)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1 2
64110-35002 64210-46013
Drum, Rear Wheel Hub Panel, Rear Brake Anchor
Page: 49 of 51
48/51
5/9/2018
3 54401-35880 Shoe Set, Brake 4 09443-07044 • . Spring (l:37.8) 5 54441-29305 Cam, Brake DespieceSuzuki AX100-115 -slidepdf.com 6 64451-39100 Lever, Cam 7 09160-14055 Washer (14.5x22x1.60) 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
09280-14011 08316-10063 09103-06045 64611-39200 64651-010B1 64711-39201 09180-12065 64733-43000 08319-31128 09180-12145 09180-12131 09285-25003 08143-62017 08143-63017 08113-62037 64511-23472 09105-08001 08310-00083 09169-08011 61410-23450 09104-08034 08310-00083 65100-36011
Dust Seal (id:13.8,dd:2.50) Nut Bolt (6x32) Drum, Rear Sprocket Cushion, Hub Shock Axle, Rear Spacer, Rh (12.2x22x39) Shaft, Sprocket, Drum Nut Spacer, Hub Bearing Spacer, Lh (12x25x25) Oil Aeal (25x40x6) Bearing, Lh Bearing, Rh Bearing, Sprocket Drum Sprocket, Rear (nt:44) Bolt (8x33.5) Nut Lock Washer Adjuster, Chain Bolt (8x50) Nut Tire, Rear (2.75-18 42p) Irc
31 32 33 34 35 36 37 38 39 40 41
55200-11601 55261-11010 55311-12120 65320-12121 43300-23450 08322-01063 09440-09004 09150-06014 09209-11002 08322-01053 04111-20208
Tube Assy, Wheel Inner Proector, Inner Tube Rim, Wheel (1.40x18) Spoke Set, Rear Wheel Rod Assy, Rear Brake • . Washer • . Spring • . Nut • . Pin • . Washer • . Cotter Pin
(12.5x19x58)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG40A
REAR WHEEL (P36)
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1 2
64110-35002 64210-46013
Drum, Rear Wheel Hub Panel, Rear Brake Anchor
Page: 50 of 51
49/51
5/9/2018
3 54401 35880 Shoe Set, Brake 4 09443-07044 • . Spring (l:37.8) 5 54441-29305 Cam, Brake DespieceSuzukiAX100-115-slidepdf.com 6 64451-39100 Lever, Cam 7 09160-14055 Washer (14.5x22x1.60) 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
09280-14011 08316-10063 09103-06045 64611-39200 64651-010B1 64711-39001 09180-12065 64761-39000 09141-10006 09180-12145 09140-16005 09180-17041 09285-25003 08143-62017 08143-63017 08113-62037 04111-20208 64511-23472 09105-08001 08310-00083 09169-08011 61410-23450 61420-23450
Dust Nut Seal (id:13.8,dd:2.50) Bolt (6x32) Drum, Rear Sprocket Cushion, Hub Shock Axle, Rear Spacer, Rh (12.2x22x39) Shaft, Sprocket, Drum Nut Spacer, Hub Bearing Nut, Lh Spacer, Lh (12x25x25) Oil Aeal (25x40x6) Bearing, Lh Bearing, Rh Bearing, Sprocket Drum Cotter Pin Sprocket, Rear (nt:44) Bolt (8x33.5) Nut Lock Washer Adjuster, Chain Rh Adjuster, Chain Lh
31 32 33 34 35 36 37 38 39 40 41 42
09104-08034 08310-00083 65100-36011 55200-11601 55261-11010 55311-05300 65320-12121 43300-23450 08322-01063 09440-09004 09150-06014 09209-11002
Bolt Nut (8x50) Tire, Rear (2.75-18 42p) Irc Tube Assy, Wheel Inner Proector, Inner Tube Rim, Wheel (1.60x18) Spoke Set, Rear Wheel Rod Assy, Rear Brake • . Washer • . Spring • . Nut • . Pin
43 44
08322-01053 04111-20208
• . Washer • . Cotter Pin
(12.5x19x58)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Catalogue Title:
Block No.
Block Title.
AX115Y (AX115Y E71)
FIG41
OPTIONAL
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1 2 3
99000-31030 99000-32040 99000-32030
Suzuki Bond, No.4 Cement, Thread Lock Thread Lock, Super (1303b)
Page: 51 of 51
50/51
5/9/2018
3 99000-32020 3 99000-32050 DespieceSuzuki AX100-115 -slidepdf.com 3 99000-32110 3
99000-32120
Thread Lock, Super (1333b) Thread Lock, Super (1342) Thread Lock, Super (1322) Thread Lock, Super (1324)
4 5 5 5 5 5 6 6 6 6 6 6
99000-25030 99000-10109-019 99000-10209-13L 99000-10209-1ZV 99000-10209-28V 99000-10209-Y0P 99000-21145 99000-21460 99000-21021 99000-21150 99000-21250 99000-21260
Grease, Super Paint (black) Paint (blight Silver) Paint (candy Teal Blueish Paint (marble Italian Red) Paint (candy Moon Shadow Blue) Cci Oil (1lx24) Cci Oil (1lx24) Cci Oil (4lx6) Cci Oil (200l) Cci Super Oil (1lx24) Cci Super Oil (4lx6)
Green)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
http://slidepdf.com/reader/full/despiece-suzuki-ax100-115
51/51