Datos Tecnicos Kia.pdf

2010

Tab l e o f Co Co n t en t s Picanto

SA

Rio Ri o

JB

Cerato

LD

cee'd*

ED

Al A l l New Cerat Cer ato o / For Fo r t e*

TD

Magent agentis is / Optima Optim a

MG

Opirus

GH

Soul*

AM A M

Carens

UN

Sportage

KM

Sorento

BL

Moha oh ave / Borrego* Borr ego*

HM

Carn Carniv ival al / Sedo Sedona na

VQ

K 2500 / K2700 K 2700 / K3000 K 3000

PU

General General Inf Infor ormatio mation n

GI

Tab l e o f Co Co n t en t s Picanto

SA

Rio Ri o

JB

Cerato

LD

cee'd*

ED

Al A l l New Cerat Cer ato o / For Fo r t e*

TD

Magent agentis is / Optima Optim a

MG

Opirus

GH

Soul*

AM A M

Carens

UN

Sportage

KM

Sorento

BL

Moha oh ave / Borrego* Borr ego*

HM

Carn Carniv ival al / Sedo Sedona na

VQ

K 2500 / K2700 K 2700 / K3000 K 3000

PU

General General Inf Infor ormatio mation n

GI

Pi c an t o (SA ) Engine Mechanical System…………………… System…………………… SA-2 Engine Electrical System……………………… System……………………… SA-9 Fuel System……………………………..……… SA-10 System……………………………..……… SA-10 SA-10 Clutch…………………………………….……… SA-10 Clutch…………………………………….……… Manual Transaxle……………………….……… SA-11 Transaxle……………………….……… SA-11 Automatic Transaxle…………………………… SA-12 Transaxle…………………………… SA-12 Driveshaft………………………………..……… SA-12 Driveshaft………………………………..……… Suspension System…………………….……… SA-13 System…………………….……… SA-13 Steering System………………………………… SA-14 Restraints…………………………………………SA-15 Restraints…………………………………………SA-15 Brake System…………………………………… SA-16 System…………………………………… SA-16 Body (Interior & Exterior)……………….……… SA-19 Exterior)……………….……… SA-19 Body Electrical System………………………… SA-21 System………………………… SA-21 Heating, Ventilation & Air Conditioning..………SA-22 Conditioning..……… SA-22

SA-1

General neral Specificatio pecifi cations ns - Picanto Picanto Engine

GSL ε 1. 1.0

GSL ε 1.1

DSL U 1.1

Engine Type Number of cylinders

In-line, SOHC 4

Bore x Stroke Total displacement Compression ratio Firing order Ignition Timing A/C OFF Idle Speed A/C ON Engine oil Oil quantity

Neutral,N,PD-range Neutral,N,PD-range Total Oil pan Oil filter

3

mm (in.)

66 (2.5984) x 73 (2.8740)

67 (2.6378) x 73 (2.8740)

75 (2.9528) x 84.5 (3.3268)

cc

999

1.086

1.120

9.7:1

10.0: 1

17.8:1

1-3-4-2

1-2-3 -

rpm

BTDC 7˚ ± 5˚ 750 ± 100

890 ± 100

rpm

750 ± 100

890 ± 100

rpm

800 ± 100

890 ± 100

rpm

800 ± 100

890 ± 100

ℓ (lmp.qt)

3.3 (2.90)

5.3 (5.10)

ℓ (lmp.qt)

3.0 (2.64)

4.8 (4.22)

ℓ (lmp.qt)

Oil quality Oil pressure (Idle)

In-line, DOHC

kPa (kg/cm²)

0.3 (0.26)

0.5 (0.44)

Above SG

Above CH-4 or B4

78.45 (0.8)

147.1 (1.5) [at 1000rpm,100°C(212°F)]

SA-2

General neral Specificatio pecifi cations ns - Picanto Picanto Engine

GSL ε 1. 1.0

GSL ε 1.1

DSL U 1.1

Engine Type Number of cylinders Bore x Stroke Total displacement Compression ratio Firing order Ignition Timing A/C OFF Idle Speed A/C ON Engine oil Oil quantity

In-line, SOHC

In-line, DOHC

4

3

66 (2.5984) x 73 (2.8740)

67 (2.6378) x 73 (2.8740)

cc

999

1.086

1.120

10.0: 1

17.8:1

9.7:1

Neutral,N,PD-range Neutral,N,PD-range Total Oil pan Oil filter

1-3-4-2

1-2-3

rpm

BTDC 7˚ ± 5˚ 750 ± 100

890 ± 100

rpm

750 ± 100

890 ± 100

rpm

800 ± 100

890 ± 100

rpm

800 ± 100

890 ± 100

ℓ (lmp.qt)

3.3 (2.90)

5.3 (5.10)

ℓ (lmp.qt)

3.0 (2.64)

4.8 (4.22)

ℓ (lmp.qt)

0.3 (0.26)

0.5 (0.44)

Above SG

Above CH-4 or B4

78.45 (0.8)

147.1 (1.5) [at 1000rpm,100°C(212°F)]

Oil quality kPa (kg/cm²)

Oil pressure (Idle)

75 (2.9528) x 84.5 (3.3268)

mm (in.)

-

SA-2

Valve Valve ti ming Intake valve Exhaust valve

Opens (ATDC) Closes (ABDC) Opens (BBDC) Closes (ATDC)

Cylinder head Flatness of gasket surface Intake Flatness of manifold mounting surface Exhaust Camshaft Intake

5° 35°

10° ~ 18°

43°

19° ~ 27°

5°

(BTDC)16° ~ 24°

mm (in.)

Less than 0.03 (0.0012)

Less than 0.05 (0.0020)

mm (in.)

Less than 0.03 (0.0012)

Less than 0.025 (0.0010) for width

mm (in.)

Less than 0.15 (0.0059)

Less than 0.1(0.0039)

mm (in.)

33.941 ~ 34.141 (1.3363 ~ 1.3441)

Cam height Exhaust

13° ~ 21°

mm (in.)

34.055 ~ 34.255 (1.3407 ~ 1.3486)

Journal outer Diameter (Intake, Exhaust) mm (in.) 40.940 ~ 40.955 (1.6118 ~ 1.6124)

:

.

:

.

~ . 1.4036) ~ . ~

.

~

.

~ ~

1.4134) ~ 20.944 ~ 20.960 (0.8246 ~ 0.8252)

Bearing oil clearance

mm (in.)

0.045 ~ 0.085 (0.0018 ~ 0.0033)

0.040 ~ 0.077 (0.0016 ~ 0.0030)

End play

mm (in.)

0.07 ~ 0.19 (0.0028 ~ 0.0075)

0.10 ~ 0.20 (0.0039-0.0079)

~

SA-3

Valve Valve ti ming Intake valve Exhaust valve

Opens (ATDC) Closes (ABDC) Opens (BBDC) Closes (ATDC)

Cylinder head Flatness of gasket surface Intake Flatness of manifold mounting surface Exhaust Camshaft Intake

5°

13° ~ 21°

35°

10° ~ 18°

43°

19° ~ 27°

5°

(BTDC)16° ~ 24°

mm (in.)

Less than 0.03 (0.0012)

Less than 0.05 (0.0020)

mm (in.)

Less than 0.03 (0.0012)

Less than 0.025 (0.0010) for width

mm (in.)

Less than 0.15 (0.0059)

Less than 0.1(0.0039)

mm (in.)

33.941 ~ 34.141 (1.3363 ~ 1.3441)

Cam height Exhaust

mm (in.)

34.055 ~ 34.255 (1.3407 ~ 1.3486)

Journal outer Diameter (Intake, Exhaust) mm (in.) 40.940 ~ 40.955 (1.6118 ~ 1.6124)

:

.

:

.

~ . 1.4036) ~ . ~

.

~

.

~ ~

1.4134) ~ 20.944 ~ 20.960 (0.8246 ~ 0.8252)

Bearing oil clearance

mm (in.)

0.045 ~ 0.085 (0.0018 ~ 0.0033)

0.040 ~ 0.077 (0.0016 ~ 0.0030)

End play

mm (in.)

0.07 ~ 0.19 (0.0028 ~ 0.0075)

0.10 ~ 0.20 (0.0039-0.0079)

~

SA-3

General neral Specificatio pecifi cations ns - Picanto Picanto Engine Valve Valve length

GSL ε 1. 1.0

GSL ε 1.1

Intake Exhaust

mm (in.)

99.55 (3.9193)

93.0 (3.6614)

mm (in.)

99.05 (3.8996)

93.7 (3.6890)

Intake

mm (in.)

5.465 ~ 5.480 (0.2152 ~ 0.2157)

5.455 ~ 5.470 (0.2148 ~ 0.2154)

Exhaust

mm (in.)

5.430 ~ 5.450 (0.2138 ~ 0.2146)

5.435 ~ 5.450 (0.2140 ~ 0.2146)

45° ~ 45°30'

45.58° ~ 45.75°

mm (in.)

0.8 (0.0315)

1.1 (0.0433)

mm (in.)

1.2 (0.0472)

1.2 (0.0472)

Intake

mm (in.)

0.020 ~ 0.047 (0.0008 ~ 0.0019)

0.030 ~ 0.057 (0.0012 ~ 0.0022)

Exhaust

mm (in.)

0.050 ~ 0.082 (0.0020 ~ 0.0032)

0.050 ~ 0.077 (0.0020 ~ 0.0030)

Intake

mm (in.)

-

5.500 ~ 5.512 (0.2165 ~ 0.2170)

Exhaust

mm (in.)

-

5.500 ~ 5.512 (0.2165 ~ 0.2170)

Intake Exhaust

mm (in.)

46.0 (1.8110)

mm (in.)

48.0 (1.8898)

Stem outer diameter Face angle Thickness of valve head Intake (margin) Exhaust Valve stem to valve guide clearance Valve guide Inner diameter

Length

DSL U 1.1

31.3 ~ 31.7 (1.2323 ~ 1.2480)

SA-4

General neral Specificatio pecifi cations ns - Picanto Picanto Engine Valve Valve length

GSL ε 1. 1.0

GSL ε 1.1

Intake Exhaust

mm (in.)

99.55 (3.9193)

93.0 (3.6614)

mm (in.)

99.05 (3.8996)

93.7 (3.6890)

Intake

mm (in.)

5.465 ~ 5.480 (0.2152 ~ 0.2157)

5.455 ~ 5.470 (0.2148 ~ 0.2154)

Exhaust

mm (in.)

5.430 ~ 5.450 (0.2138 ~ 0.2146)

5.435 ~ 5.450 (0.2140 ~ 0.2146)

45° ~ 45°30'

45.58° ~ 45.75°

mm (in.)

0.8 (0.0315)

1.1 (0.0433)

mm (in.)

1.2 (0.0472)

1.2 (0.0472)

Intake

mm (in.)

0.020 ~ 0.047 (0.0008 ~ 0.0019)

0.030 ~ 0.057 (0.0012 ~ 0.0022)

Exhaust

mm (in.)

0.050 ~ 0.082 (0.0020 ~ 0.0032)

0.050 ~ 0.077 (0.0020 ~ 0.0030)

Intake

mm (in.)

-

5.500 ~ 5.512 (0.2165 ~ 0.2170)

Exhaust

mm (in.)

-

5.500 ~ 5.512 (0.2165 ~ 0.2170)

Intake Exhaust

mm (in.)

46.0 (1.8110)

mm (in.)

48.0 (1.8898)

Stem outer diameter Face angle Thickness of valve head Intake (margin) Exhaust Valve stem to valve guide clearance Valve guide Inner diameter

Length

DSL U 1.1

31.3 ~ 31.7 (1.2323 ~ 1.2480)

SA-4

Valve seat Width of seat contact

Intake Exhaust

Seat angle Valve spr ing Free length Load Out of squareness Rocker arm and r ocker arm s haft Rocker arm inner diameter Rocker arm shaft outer diameter Cylinder block

mm (in.)

0.9 ~ 1.3 (0.0354 ~ 0.0512)

0.8~1.4 (0.0315~0.0551)

mm (in.)

0.9 ~ 1.3 (0.0354 ~ 0.0512)

1.2~1.8 (0.0472~0.0709)

43°30' ~ 44°

44.5° ~ 45°

mm (in.)

40.50 (1.5945)

44.9 (1.7677)

mm (in.)

15.6±0.9kg / 32.0 (1.2598) 33.3±1.8kg / 24.5 (0.9646)

17.5±0.9kg/ 32.0(1.2598) 31.0±1kg/ 23.5(0.9252)

Less than 1.5°

Less than 1.5°

mm (in.) 17.010 ~ 17.028 (0.6697 ~ 0.6704) mm (in.) 16.985 ~ 16.998 (0.6687 ~ 0.6692)

75.00 ~ 75.03 (2.9528 ~ 2.9539)

Cylinder bore

mm (in.) 67.000 ~ 67.030 (2.6378 ~ 2.6390)

Flatness of gasket surface Piston

mm (in.)

Less than 0.05 (0.002)

Less than 0.05 (0.0020)

Piston outer diameter

mm (in.)

66.000 ~ 67.030 66.970 ~ 67.000 (2.5984 ~ 2.5996) (2.6366 ~ 2.6378)

74.93 ~ 74.96 (2.9500 ~ 2.9512)

Piston to cylinder clearance

mm (in.)

0.020 ~ 0.040 (0.0008 ~ 0.0016)

0.060 ~ 0.080 (0.0024 ~ 0.0031)

No. 1 ring groov mm (in.)

1.22 ~ 1.24 (0.0480 ~ 0.0488)

1.83 ~ 1.85 (0.0720 ~ 0.0728)


1.21 ~ 1.23 (0.0476 ~ 0.0484)

1.82 ~ 1.84 (0.0717 ~ 0.0724)

2.51 ~ 2.53 2.01 ~ 2.03 (0.0988 ~ 0.0996) (0.0791 ~ 0.0799)

3.02 ~ 3.04 (0.1189 ~ 0.1197)

Ring groove width

Oil ring groove

mm (in.)

SA-5

Valve seat Width of seat contact

Intake Exhaust

mm (in.)

0.9 ~ 1.3 (0.0354 ~ 0.0512)

0.8~1.4 (0.0315~0.0551)

mm (in.)

0.9 ~ 1.3 (0.0354 ~ 0.0512)

1.2~1.8 (0.0472~0.0709)

43°30' ~ 44°

44.5° ~ 45°

Seat angle Valve spr ing Free length

mm (in.)

40.50 (1.5945)

44.9 (1.7677)

Load

mm (in.)

15.6±0.9kg / 32.0 (1.2598) 33.3±1.8kg / 24.5 (0.9646)

17.5±0.9kg/ 32.0(1.2598) 31.0±1kg/ 23.5(0.9252)

Less than 1.5°

Less than 1.5°

Out of squareness Rocker arm and r ocker arm s haft Rocker arm inner diameter Rocker arm shaft outer diameter Cylinder block

mm (in.) 17.010 ~ 17.028 (0.6697 ~ 0.6704) mm (in.) 16.985 ~ 16.998 (0.6687 ~ 0.6692)

75.00 ~ 75.03 (2.9528 ~ 2.9539)

Cylinder bore

mm (in.) 67.000 ~ 67.030 (2.6378 ~ 2.6390)

Flatness of gasket surface Piston

mm (in.)

Less than 0.05 (0.002)

Less than 0.05 (0.0020)

Piston outer diameter

mm (in.)

66.000 ~ 67.030 66.970 ~ 67.000 (2.5984 ~ 2.5996) (2.6366 ~ 2.6378)

74.93 ~ 74.96 (2.9500 ~ 2.9512)

Piston to cylinder clearance

mm (in.)

0.020 ~ 0.040 (0.0008 ~ 0.0016)

0.060 ~ 0.080 (0.0024 ~ 0.0031)


1.22 ~ 1.24 (0.0480 ~ 0.0488)

1.83 ~ 1.85 (0.0720 ~ 0.0728)


1.21 ~ 1.23 (0.0476 ~ 0.0484)

1.82 ~ 1.84 (0.0717 ~ 0.0724)

2.51 ~ 2.53 2.01 ~ 2.03 (0.0988 ~ 0.0996) (0.0791 ~ 0.0799)

3.02 ~ 3.04 (0.1189 ~ 0.1197)

Ring groove width

Oil ring groove

mm (in.)

SA-5

General Specifications - Picanto Engine Piston ri ng

Side clearance

GSL ε 1.0

DSL U 1.1


0.03 ~ 0.07 (0.0012 ~ 0.0028)

0.09 ~ 0.13 (0.0035 ~ 0.0051)


0.02 ~ 0.06 (0.0008 ~ 0.0024)

0.08 ~ 0.12 (0.0031 ~ 0.0047)

Oil ring groove

End gap

GSL ε 1.1

mm (in.)

0.01 ~ 0.13 (0.0003 ~ 0.0011)

. ~ . (0.0024 ~

0.03 ~ 0.07 (0.0012 ~ 0.0028)


0.15 ~ 0.30 (0.0059 ~ 0.0118)

0.20 ~ 0.35 (0.0079 ~ 0.0138)


0.25 ~ 0.40 0.30 ~ 0.50 (0.0098 ~ 0.0157) (0.0098 ~ 0.0157)

0.35 ~ 0.50 (0.0138 ~ 0.0197)

0.20 ~ 0.70 (0.0079 ~ 0.0276)

0.20 ~ 0.40 (0.0079 ~ 0.0157)

Oil ring groove

mm (in.)

Piston pin Piston pin outer diameter

mm (in.) 17.000 ~ 17.003 (0.6693 ~ 0.6694)

27.995 ~ 28.000 (1.1022 ~ 1.1024)

Piston pin hole inner diameter

mm (in.) 17.011 ~ 17.015 (0.6697 ~ 0.6699)

28.004 ~ 28.010 (1.1025 ~ 1.1028)

Piston pin hole clearance

mm (in.)

. ~ . 0.008 ~ 0.015 (0.0003 ~ 0.0006 (0.0003 ~ 0.0005)

0.004 ~ 0.015 (0.0002 ~ 0.0006)

Connecting rod small end inner diameter mm (in.) 16.974 ~ 16.985 (0.6683 ~ 0.6687)

28.022 ~ 28.034 (1.1032 ~ 1.1037)

Connecting rod small end hole clearance mm (in.) -0.029 ~ -0.015 (-0.0006 ~ -0.0003)

0.022 ~ 0.039 (0.0009 ~ 0.0015)

SA-6

General Specifications - Picanto Engine Piston ri ng

Side clearance

GSL ε 1.0

DSL U 1.1


0.03 ~ 0.07 (0.0012 ~ 0.0028)

0.09 ~ 0.13 (0.0035 ~ 0.0051)


0.02 ~ 0.06 (0.0008 ~ 0.0024)

0.08 ~ 0.12 (0.0031 ~ 0.0047)

Oil ring groove

End gap

GSL ε 1.1

mm (in.)

. ~ . (0.0024 ~

0.01 ~ 0.13 (0.0003 ~ 0.0011)

0.03 ~ 0.07 (0.0012 ~ 0.0028)


0.15 ~ 0.30 (0.0059 ~ 0.0118)

0.20 ~ 0.35 (0.0079 ~ 0.0138)


0.25 ~ 0.40 0.30 ~ 0.50 (0.0098 ~ 0.0157) (0.0098 ~ 0.0157)

0.35 ~ 0.50 (0.0138 ~ 0.0197)

0.20 ~ 0.70 (0.0079 ~ 0.0276)

0.20 ~ 0.40 (0.0079 ~ 0.0157)

Oil ring groove

mm (in.)

Piston pin Piston pin outer diameter

mm (in.) 17.000 ~ 17.003 (0.6693 ~ 0.6694)

27.995 ~ 28.000 (1.1022 ~ 1.1024)

Piston pin hole inner diameter

mm (in.) 17.011 ~ 17.015 (0.6697 ~ 0.6699)

28.004 ~ 28.010 (1.1025 ~ 1.1028)

Piston pin hole clearance

. ~ . 0.008 ~ 0.015 mm (in.) (0.0003 ~ 0.0006 (0.0003 ~ 0.0005)

0.004 ~ 0.015 (0.0002 ~ 0.0006)

Connecting rod small end inner diameter mm (in.) 16.974 ~ 16.985 (0.6683 ~ 0.6687)

28.022 ~ 28.034 (1.1032 ~ 1.1037)

Connecting rod small end hole clearance mm (in.) -0.029 ~ -0.015 (-0.0006 ~ -0.0003)

0.022 ~ 0.039 (0.0009 ~ 0.0015)

SA-6

Connecting rod 49.000 ~ 49.018 (1.9291 ~ 1.9298)

Connecting rod big end inner diameter

mm (in.) 41.000 ~ 41.015 (1.6142 ~ 1.6148)

Connecting rod bearing oil clearance

mm (in.)

0.012 ~ 0.041 (0.0005 ~ 0.0016)

0.025 ~ 0.043 (0.0010 ~ 0.0017)

End play

mm (in.)

0.10 ~ 0.25 (0.0039 ~ 0.0098)

0.050 ~ 0.302 (0.0020 ~ 0.0119)

Crankshaft Main journal outer diameter

mm (in.) 41.982 ~ 42.000 (1.6528 ~ 1.6535)

53.972 ~ 53.990 (2.1249 ~ 2.1256)

Pin journal outer diameter

mm (in.) 37.980 ~ 38.000 (1.4953 ~ 1.4961)

45.997 ~ 46.015 (1.8109 ~ 1.8116)

Main bearing oil clearance

mm (in.)

0.020 ~ 0.038 (0.0008 ~ 0.0015)

0.024 ~ 0.042 (0.0009 ~ 0.0017)

End play

mm (in.)

0.05 ~ 0.25 (0.0020 ~ 0.0098)

0.08 ~ 0.28 (0.0031 ~ 0.110)

Flywheel Runout Oil pump

mm (in.)

0.13 (0.0051 )

-

Relief valve opening pressure

kPa (kg/cm²)

490.33 ± 49.03 (5 ± 0.5)

490.33 ~ 588.40 (5.0 ~ 6.0)

Cooling system Cooling method Coolant quantity

Forced circulation with cooling fan ℓ

(lmp.qt)

-

5.3 (4.66)

SA-7

Datos Tecnicos Kia.pdf

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