Componentes Electronicos Caterpillar

Electronics

PRODUCT DIRECTORY

Table of Contents Proven Reliable in the Real World

Electronic Control Modules

page

A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7

Electrical Components

page

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17


Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

A3:E2FF Controller

Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PS13-20N 12V

A3:E2MD Controller

Control Handles . . . . . . . . . . . . . . . . . . . 18-19

PS12-20N 24V

A3:E2HD Controller

Column Mounted Shifter

PS19-60N 24V

A3:E2IE Controller

Electronic Joystick

PS19-50N 12V

A3:E3HD Controller

Prophet Handle Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21

A3:E3GE Controller A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9

HID Flood Lights

On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27 EHC13-12V EHC13-24V

A4:E1 Controller

LED Indicators

A4:E2 Controller

LED Signals

C19-12P

A4:E4FF Controller

Rotating Beacon

C19-24P

A4:E4HD Controller

Shock Resistant Lights

C19-12RP

Sensors

A4:E4MD Controller

Liquid Level Sensors . . . . . . . . . . . . . 22-23

A4:E4IE Controller A4 & A2:M1 Machine Controllers. . . . . 10-11

Fuel Level Sensor

Coils for Proportional E/H Valves . . . . . . . 27

C19-24RP C13-12RP C13-24RP

A4:M1 Controller

Pressure Sensors . . . . . . . . . . . . . . . . 22-23

A4:M2 Controller

High Pressure PWM Pressure Sensors

PS19LDA

A4:M3 Controller

Integral Connector Pressure Sensors

PS13SDA

A2:M1 Controller

Wire Leaded PWM Pressure Sensors

PS13TEHC

Speed/Timing Sensors . . . . . . . . . . . . 22-24

Displays and Monitors

page

Instrument Clusters & Displays . . . . . . 13-14 Advisor Display Dash Instrument Cluster

Hall Effect Active Speed Sensors High Accuracy Timing Sensors Low Speed Timing Sensors Temperature Sensors . . . . . . . . . . . . . 22&24

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PS13TTV PS13ETAC Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30 Electronic Key Switch Filter By-Pass Switch

PWM Exhaust Gas Temperature Sensors

Liquid Level Switch

Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15

Exhaust Gas Thermocouples

Relay Switch

Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15

PWM Temperature Sensors

Robust Arm Bar Switch

Active Temperature Sensors

Rocker Switch

Messenger Display

page

Passive Temperature Sensors Position Sensors . . . . . . . . . . . . . . . 22&25

Communications

page

Cylinder Position Sensors

Customer Communication Module . . . . . . 32

Heavy Duty Rotary Position Sensors

Customer Communication Module III . . . . 33

Medium Duty Rotary Position Sensors

Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34

Steering Wheel Position Sensors

Pocket Technician™ . . . . . . . . . . . . . . . . . . . 35

Cat Electronics Product Directory

3

Defining the Possible Welcome to Cat Electronics ®

Caterpillar Inc. is more than big, heavy equipment — and much more than yellow iron. Our products have evolved from simple mechanical workhorses to sophisticated, electronically controlled work-site solutions. At the heart of this transformation is Cat® Electronics. We “Define the Possible” for our customers every day with our industry-leading components, software, and electronic and electrical systems. Proven Experience For more than 25 years, Cat Electronics has been providing real-world electronic and electrical

Components Software Systems

solutions for the markets Caterpillar serves. From on-highway to mining, construction to electric power, marine to agriculture, Cat Electronics offers value-added electronic solutions that stand up to the world’s harshest environments. With annual shipments of more than 300,000 controls, 14-million components and 20-billion lines of production software,

Our Vision

Caterpillar is not just an iron company, Caterpillar is a world-class electronics company.

We will be the global leader in providing

This broad experience and understanding of heavy-duty application environments — like

motion and power control solutions.

severe vibration, shock, extreme operating temperature ranges, thermal cycle, thermal shock, humidity, corrosion and excessive dust — has resulted in several hundred U.S. and foreign patents in components, software features and algorithms.

Forward Thinking 4

Electronics

Electronic Control Modules

Our Engine and Machine Controllers have been developed for today’s robust engines and varied machine applications. They are capable of advanced engine control and diagnostics. This is the most comprehensive line of versatile, configurable and rugged controllers in use around the world today.

5

A3

Engine Controllers

Electronics Proven Reliable in the Real World

A3:E2 Controllers: The A3:E2 line of controllers is appropriate for use in any application of heavy and medium duty diesel engines. Capable of advanced engine control and diagnostics, the A3:E2 controllers are available in an air cooled, fuel cooled, or military housing.

A3:E2 Controller

With the ability to be configured in several hardware arrangements and programmable software for different applications, this is the most comprehensive line of configurable, rugged controllers in the world today.

A3:E3 Controllers:

A3:E3 Controller

Based on our popular A3:E2 controllers, the A3:E3 has been developed for larger diesel and spark ignited gas engines up to 16 cylinders. Capable of advanced control and diagnostics, this controller is available in the same housings as our A3:E2 version, making it one of the most compact and versatile engine controllers available today.

Environmental Specifications Operating Temperature Range Fuel Temperature* Fuel Flow Rate* Radiated Immunity Storage Temperature Range (normal) Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment *Fuel Cooled housing only

6

www.catelectronics.com

A3:E2 & A3:E3 -40°C to +120°C 80°C 10 L/min (max) 15.0KHZ to 1.0 GHZ @100 V/M -50°C to +120°C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35°C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

A3

Engine Controllers Proven Reliable in the Real World

Operating Characteristics/ Specifications

A3 ECM Model A3:E2FF

A3:E2MD

A3:E2HD

A3:E2IE

A3:E3HD

A3:E3GE

Air Cooled Fuel Cooled Military Housing Inputs

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Switch to Ground Switch to Battery (+Bat) Key Switch On/Boot (+Bat) Analog Input (Active) Analog Input (Passive) Analog Input (Active/Passive) Analog Input (Detonation/Passive) PWM Input (Differential) PWM Input (Single Ended) Analog Input 4-20mA Sensor Power Supplies

18 2 1 7 5 1 — 4 4 —

18 2 1 7 5 1 — 4 4 —

18 2 1 6 6 1 — 4 4 —

18 2 1 7 5 1 — 4 4 —

12 1 1 8 7 1 — 2 7 2

14 1 1 8 — — 8 2 8 2

1 1 1 1

1 1 1 1

1 1 1 —

1 1 1 1

1 1 1 —

1 1 1 —

3

2

2

2

3

3

7 (1.5A) 2 (3.0A)

7 (1.5A) 2 (3.0A)

7 (1.5A) 2 (3.0A)

7 (1.5A) 2 (3.0A)

4 (1.5A)

4 (1.5A)

4 (300mA) 1 (2.0A)

4 (300mA) 1 (2.0A)

4 (300mA) 1 (2.0A)

4 (300mA) 1 (2.0A)

4 (300mA) 1 (2.0A)

4 (300mA) 1 (2.0A)

PWM Voltage Out PWM Current Drivers (3.75A) Analog 4-20mA Driver Frequency Drivers (Speedo/Tacho) Injector Drivers (high sides) Injector Returns (low sides) Engine Brake Drivers (low sides) Ignition Coils Processing Elements

— 3 (3.75A) — 2 6 6 6 —

— 3 (3.75A) — 2 6 6 6 —

— 1 (3.75A) — 2 6 6 — —

— 3 (3.75A) — 2 6 6 — —

2 3 (3.75A) 2 — 16 16 — —

3 3 (3.75A) 2 2 — — — 16

Microprocessor Processor Speed Flash ROM SRAM EEPROM

68336 24 MHz 1 MB 256kB 8kB

68336 24 MHz 1 MB 256kB 8kB

68336 24 MHz 1 MB 256kB 8kB

68336 24 MHz 1 MB 256kB 8kB

68336 24 MHz 1 MB 256kB 2kB

68336 24 MHz 512kB 256kB 2kB

Standard Housing

Analog Sensor Supply (5V, 400mA) Analog Sensor Supply - OEM (5V, 80mA) Digital Sensor Supply (8V, 400mA) Sensor Supply (12V, 30mA) Communication Links On/Off Sourcing Drivers On/Off Sinking Drivers


7

A4

Engine Controllers


A4:E1 Controllers: The A4:E1 controller line offers unsurpassed versatility. Using Power PC technology, this controller can be software programmed for applications as varied as pump + line engine control, machine control, industrial control and as an intelligent remote I/O module.

A4:E1 Controller

A4:E2 Controllers: The A4:E2 range of engine controllers has been developed for the advanced engine control requirements for engines up to 6 cylinders. Using Power PC technology, the A4:E2 is capable of advanced control and diagnostics of direct injection and pump + line fuel systems.

A4:E4 Controllers: Our range of A4:E4 engine controllers has been developed with tomorrow’s requirements for diesel engine control in mind. Using the latest Power PC technology for advanced high speed processing, this range of controllers is capable of advanced combustion control and diagnostics for engines up to 20 cylinders.

A4:E2 Controller

Environmental Specifications Operating Temperature Range* Fuel Temperature* Fuel Flow Rate* Radiated Immunity Storage Temperature Range (normal) Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity A4:E4 Controller

Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment *Fuel Cooled housing only

8


A4:E1, A4:E2 & A4:E4 -40°C to 120°C 80°C 10 L/min (max) 15.0KHZ to 1.0 GHZ @100 V/M -50°C to +120°C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35°C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

A4

Engine Controllers Proven Reliable in the Real World


A4 ECM Model A4:E1

A4:E2

A4:E4FF

A4:E4HD

A4:E4MD

A4:E4IE

Air Cooled Fuel Cooled Military Housing Inputs

Yes — —

Yes Yes —

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Switch to Ground Switch to Battery (+Bat) Key Switch On/Boot (+Bat) Analog Input (Active) Analog Input (Passive) Analog Input (Active/Passive) Analog Input (Detonation/Passive) PWM Input (Differential) PWM Input (Single Ended) High Frequency Input (Turbo) Analog Input 4-20mA Sensor Power Supplies

12 2 1 5 3 — — 2 1 — —

11 2 1 8 5 — 2 1 — 1 —

17 2 1 10 4 10 — 5 8 1 2

17 2 1 10 4 5 — 5 6 1 —

17 2 1 10 4 5 — 4 6 — —

17 2 1 10 4 5 — 5 6 1 —

1 — — 8 — — 3 1 (50mA) 1 (1.0A) 1 (1.5A)

— 1 — — 1 — 3

— 1 1 — 1 1 3

— 1 1 — 1 — 2

— 1 1 — 1 — 2

— 1 1 — 1 — 2

6 (2.0A) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 2 (300mA/PWM) 1 (2.0A)

6 (2.0A) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 2 (300mA/PWM) 1 (2.0A)

6 (2.0A) 6 (2.0A) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM) 1 (3.0A) 1 (2.0A/PWM/Speed) 2 (3.0A) 3 (300mA) 3 (300mA) 2 (300mA/PWM) 2 (300mA/PWM) 1 (2.0A) 1 (2.0A)

3 (2.5A) 1 (3.75A)

2 (2.5A)

2 (2.5A)

Standard Housing

Analog Sensor Supply (5V, 200mA) Analog Sensor Supply (5V, 300mA) Analog Sensor Supply - OEM (5V, 80mA) Analog Sensor Supply - OEM (8V, 70mA) Digital Sensor Supply (8V, 150mA) Sensor Supply (12V, 30mA) Communication Links On/Off Sourcing Drivers

14 (300mA)

14 (300mA) 1 (2.0A)

1 (2.5A)

3 (2.5A)

On/Off Sinking Drivers

PWM Current Drivers (3.75A) Analog 4-20mA Driver Frequency Drivers (Speedo/Tacho) Injector Drivers (high sides) Injector Returns (low sides) Processing Elements Microprocessor Processor Speed Flash ROM SRAM EEPROM

—

3 (2.5A)

— 3 — —

— — 6 —

2 2 12 8

— 2 6 4

— 2 3 2

— 2 6 4

MPC555 40 Mhz 448kB 282kB 8kB

MPC561 56 MHz 2Mb 256kB 64kB






9

A4 & A2:M1

Machine Controllers

Electronics

Proven Reliable in the Real World

A4:M1 Controllers:

A4:M1 Controller

Our range of machine controllers has been developed around our high-speed Power PC technology to offer a configurable, rugged controller capable of use in a wide range of applications. With a high density of built-in I/O and capable of master/slave communication, the A4:M1 can be used as a stand-alone controller, or in a system. These controllers are available in our standard and military housings for even more rugged applications and EMC sensitive systems.

A2:M1 Remote I/O and Valve Controllers: Our range of A2 controllers has been designed for use in systems as rugged remote I/O blocks. The A2 is capable of basic feedback making them ideal for electrohydraulic systems, machine controls, or rugged industrial applications. The controller has four drivers providing easy expandibility.

A4:M2 Controller

Environmental Specifications Operating Temperature Range Radiated Immunity Storage Temperature Range (normal) A2:M1 Controller

Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance Chemical Splash Immunity Vibration (shock isolated components tolerance) Moisture Leakage (sealant pressure tolerance) Electrostatic Environment

10


A4 & A2:M1 -40°C to +85°C 15.0KHZ to 1.0 GHZ @100 V/M -50°C to +120°C 75% to 133% (NSV) Nominal System Voltage Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 38°C Diesel fuel, engine/machine oil, & SAE J1455 chemical agents 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes +/- 35 kPa against water and water vapor Zero damage during exposure to electrostatic painting process

A4 & A2:M1

Machine Controllers Proven Reliable in the Real World

Operating Characteristics/ A4 & A2:M1 ECM Model Specifications A4:M1 A4:M2

A4:M3

A2:M1

Standard Housing Air Cooled Military Housing Inputs Switch to Ground Switch to Battery (+Bat) Key Switch (+Bat) Neutral Start Input Analog Input (Active) Analog Input (Passive) PWM / Frequency Input PWM Input (High Accuracy) Speed Input Battery Monitor R-Terminal Input Sensor Power Supplies One 5v Sensor Supply (200mAdc) One 8v Sensor Supply (400mAdc) One 10v Sensor Supply (3A) Communication Links CAN Data Link Outputs On/Off Sourcing Drivers (2.0A) On/Off Sinking Drivers (300mA) PWM Driver, 1 wire (2.0A) PWM Driver, 2 wire (2.0A) Low Level Sinking Driver Processing Elements Microprocessor Processor Speed Flash ROM SRAM EEPROM

Yes Yes

Yes Yes

Yes Yes

Yes No

35 3 1 1 2 3 16 4 6 1 1

35 3 1 1 2 3 16 4 6 1 1

25 — 1 1 2 3 11 — 4 1 1

1 — — — 2 — — — — 1 —

1 1 1 3 2

1 1 1 3 2

1 1 — 2 1

1 (100mA) — — 1 —

6 8 10 2 —

6 8 2 2 —

4 8 8 — —

— — — 4 1

MPC555 40 MHz 2 mb 256 kb 32 kb

Star 12 14 MHz 128 kb 5 kb 2 kb

MPC555 40 MHz 2 mb 256 kb 32 kb

MPC555 40 MHz 2 mb 256 kb 32 kb


11

Displays and Monitors Our highly flexible line of displays and monitoring products is comprised of both systems and components to allow the operator to monitor vital information and to provide critical operating information to the user while the machine or engine is operating.

12

Instrument Clusters and Display Units

Electronics


Dash Instrument Cluster

Caterpillar’s highly flexible Dash Instrument Cluster has five gauges, 18 LED indicator lights, and two LCD digital displays. Communicating on the SAE J1939 data link, the cluster is able to provide critical operating information to the user while the machine or engine is in use. The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ based hardened PC designed for use in rugged outdoor environments. The system incorporates a 10.4˝ transflective LCD for superior viewing in high light conditions with a broad-range dimmable back-light for viewing in low light conditions. The integrated high-light rejection infrared touch-screen provides a means for reliable operator input in extreme operating conditions. The Cat® Messenger operator information dashboard display provides real-time, visual feedback on engine or machine operating conditions to help ensure the best performance possible from an engine or machine. Messenger uses a full graphics information display with transflective LCD technology. Multiple communication data links can be utilized to provide real-time performance and operating information while the vehicle is in use. The information can be displayed in either multilingual text (even graphical languages) or a graphical format.

Navigator Rugged PC

Messenger Display Unit

Advisor 6.0m2 is a monochrome, transflective graphical information display capable of displaying real time operating information on parameters such as engine speed, ground speed, and fuel consumption, and is targeted for use on heavy-duty engines and machines operating in adverse conditions. The displayed data can be obtained from an existing data link that connects engines, transmissions, and hydraulic systems.

Advisor Display Unit

Environmental Specifications Operating Temperature Storage Temperature Range Vibration

Sealing/Protection

13

-20°C to 70°C -40°C to 85°C -40°C to 85°C -50°C to 85°C 8g RMS random from 20-2000Hz 9.8g 24-2000Hz Splash proof enclosure Sealed to +/- 35kPag case, IP68/NEMA 13 Environmentally sealed to 34.48kPa IP68/NEMA 13 Ingress Protection


Dash Cluster

Navigator 10.4 cTS

Advisor 6.0m2

Messenger

—

Yes

—

—

Yes Yes — Yes — Yes —

— — Yes — Yes — Yes

Yes Yes — — Yes — Yes

Yes — Yes — Yes — Yes

—

Yes

Yes

Yes

Instrument Clusters and Display Units Proven Reliable in the Real World


Instrument Clusters and Display Units Dash Cluster

Navigator 10.4 cTS

Advisor 6.0m2

Messenger

Generic Switch to Battery Keyswitch Input Output Horn Driver High Side Drivers PWM Switch to Ground Analog Voltage Switch to Ground R-terminal Alternator Input PWM Inputs Digital Ports Communication

4 1 1 — — — — — —

— 1 — — — — — 5 8

1 1 — 2 8 4 1 — —

— 1 — — — — — 1 —

External PC Keyboard Ethernet RS 232 Data Links Processing Elements

— — — 1

1 1 7 8

1 — 1 3

— — — 2

Processor

—

P166 Tillamuk

Operating System RAM/SRAM Flash Memory EEPROM Electrical

— —

Windows/NTCE 64 mb

68376 Mot. 32 bit @ 24 MHz — 1 mb

68376 Mot. 32 bit @ 24 MHz — 512 kb

—

128MB + external

1 mb

1 mb

—

—

32 kb

32 kb

12V/24V — —

9V-32V Yes Yes

9V-32V Yes Yes

9V-32V — —

Dimensions Weight Mounting Type Monochrome Transflective LCD Display 10.4˝ Transflective Color VGA LCD Display LED Indicators Backlight Ratio Backlighting Buttons Connectors

— — — — — 18 — — —

315 x 261 x 93 mm 8.5 lbs Bracket — Yes — 200:1 — Touch Screen

71 x 140 x 221 mm 3.5 lbs. Panel/Gimbal Yes — Yes — White/Red 10

60.5 x 66 x 119.5 mm 0.6 lbs. Panel/Gimbal Yes — — — White/Red 4

70 pin mating harness 70 pin environmentally sealed 8 pin environmentally sealed integral DT

— — —

Yes Yes —

— Yes —

— — Yes

Inputs/Outputs

Power Supply 10 +/- 1V Supply (Output) 5V Regulated Supply (Output) Physical Characteristics


14

Data Link Gauges and Gauge Controller

Electronics


This SAE J1939 Data Link system is composed of electronically controlled analog gauges that combine the accuracy and dependability of electronics with the simplicity and visual clarity of conventional analog gauges. The system is designed for “plug and play” installation on various applications in many harsh environments including building, construction, agricultural, and marine. The Gauge Controller receives, translates, and resends the J1939 information via a local data link to the appropriate gauge while providing a single interface to the data link for the gauge system. The user can mount the controller on the rear of any 3˝ gauge or in a separate location if the panel location does not allow space for the gauge controller and harnessing to be attached.


Data Link Gauges 2˝Gauge

3˝Gauge

Auxiliary Pressure (0 -3447kPa) Auxiliary Temperature (-40°C to 49°C) Boost Pressure (0-345kPa) Engine Coolant (-18°C to 120°C) Exhaust Temperature (49°C to 872°C) Fuel Level (0 - 4/4) Fuel Pressure (0 - 862kPa) Fuel Rate (0 - 7571ph) Fuel Temp (-18°C to 120°C) Inlet Manifold Temp (-18°C to 120°C) Oil Pressure (0 - 689 kPa) Oil Temperature (-18°C to 120°C) Percent Load (0 -100%) Speedometer (0-70mph, 0-110km, 0-60knots) Tachometer w/LCD (0-3000rpm, 0-3600rpm and 0-4000 rpm gauges are available

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes —

— — Yes Yes Yes — Yes Yes Yes Yes Yes Yes Yes Yes

—

Yes

Transmission Oil Pressure (0 - 3447kPa) Transmission Oil Temperature (-18°C to 120°C) Volt (0V-16V) Volt (9V-32V)

Yes Yes Yes Yes

Yes Yes — Yes

Features

Environmental Specifications Operating Temperature Range

-40°C to +85°C

Storage Temperature Range

-55°C to +85°C

Vibration

9.8g RMS random vibration from 24 Hz to 2000 Hz

Seal

Sealed to +/- 35 kPa against water and water vapor

Output Shortage Tolerance Input Shortage Tolerance Humidity Tolerance Salt Spray Tolerance

75% to 133% (NSV) Nominal System Voltage Between Input and Batt+ 115% NSV, 90% relative humidity over operating temperature range 115% NSV with 5% salt spray for 48 hours at 35°C

Chemical Splash Immunity

Diesel fuel, engine/machine oil, & SAE J1455 chemical agents

Electrostatic Environment

Zero damage during exposure to electrostatic painting process

15


Operating Characteristics/Specifications Gauge Controller Supply Voltage: Gauge Controller Operating Supply Voltage Range (+Bat Input) Gauge Operating Supply Voltage (Supplied by Gauge Controller) Communication: J1939 CAN Data Link Gauge Data Link

9V-32V 9V-18V 1 1


Cat® Electronics takes great pride in offering to the world a line of electrical components that are the most durable on earth. Our components are developed to withstand the harshest environments – and they’re tested to do so in our own facilities. The components operate successfully in environments ranging from the chill of the Antarctic to the heat of the Arabian Peninsula. The electrical component line includes products such as heavy-duty connectors, ergonomically designed handles and joysticks, HID and LED lights, and robust and durable lines of sensors, solenoids, valves, and switches.

16

Connectors Proven Reliable in the Real World

The Caterpillar Connector Series is a heavy-duty plastic electrical connection system for use with inline, bulkhead and device applications. Applications include wire to wire and wire to PC applications. The sealing plugs can be molded into the plug connectors’ wire seal cover. Bulkhead connectors are available in multiple sizes along with a wire dress cover providing wire seal protection from pressure wash spray.

Operating Characteristics/Specifications Current Rating:

Environmental Specifications Operating Temperature Fluid Compatibility Sealing

-40°C to +120°C Diesel fuel, brake fluid, engine oil, engine coolant

Environmentally sealed to 1m of water (mated pair plug & receptacle) 14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins

13 amps per terminal*

Wire Range:

14-18 AWG

Mechanical: Keying:

6 key ways plus a universal

Mating:

Jackscrew mating; M6 thread with M4 Allen head

Connector Sizes Available: 26, 70 & 120 position (plug & receptacle; standard length PC pins) 34 & 48 position (header only; long PC pins) * Consult Cat Electronics for maximum total current carrying capability and application assistance

Fans The Advanced Fan Motor (HVAC) blower motor assembly is an environmentally sealed, compact package that provides increased airflow and excellent performance over a wide range of temperatures. The assembly provides long life performance in high vibration environments and provides outstanding protection against EMI/RFI.

Environmental Specifications

Operating Characteristics/Specifications

Operating Temperature

-40°C to +85°C

Storage Temperature

-40°C to +85°C

Sealing Sinusoidal Vibration EMI/RFI

Vented at shaft end to improve air circulation within motor. Sealed on exposed endframe 10g 18-2000 three axis ISO13766 compliant

Inputs: Supply Voltage Supply Current Outputs: Speed Torque Power Rotation

13V-27V 20 A and 13 A max 4800RPM and 5100RPM .37Nm and .45Nm .19kW and .23kW CWLE


17

Control Handles


Operators want their machines to look, feel, drive, and ride more like their personal vehicles. The Caterpillar line of Handles, Joysticks, and Shifters has been developed using highly reliable electronic components to satisfy that operator requirement. Column Mounted Shifter

The product line is comprised of the following: Column Mounted Shifters have a five-million cycle life expectancy and 2-million cycle speed capability. The reliable electronic shifters and shuttles for transmission direction and speed input are data link ready and exhibit excellent environmental performance. The Prophet Handle and Electronic Joystick are modularly designed allowing for application customization while minimizing development time, cost, and tooling. Both products have a long life expectancy. The handle and joystick are ruggedly designed making them more reliable than other commercially available products and the serviceable modules reduce customer costs.

Electronic Joystick

Prophet Handle

18


Control Handles Proven Reliable in the Real World


Control Handles Column Mounted Shifter

Prophet Handle

Electronic Joystick

9V-16V

9V-32V

9V-32V

100mA max

105mA

<30mA at 32V <100mA at 9V

—

500 Hz

500 Hz 4 outputs available

Output Switched Output Signal (20mA-2.0A direct drive) Resolution Mechanical

Yes Yes —

3 available — 1 degree

5 available — .3 degree

Rotation Force

— —

— —

+/- 20 degrees 3Nm torque

Inputs Supply Voltage Supply Current Outputs Output Signal (PWM)

Environmental Specifications Chemical Compatibility

Temperatures Vibration EMI/RFI Sealing Life Connector

Diesel Fuel Water Engine Oil Tri-Sodium Phosphate Cleaners Operating Storage 9.8g random, three axis 8g (rms) 24-2000Hz, three axis Meets EU requirements 100V/m radiated (15kHz to 1GHz) +/- 35kPa 10.4kPa water spray Direction Speed Integral 12 pin DT

Column Mounted Shifter

Prophet Handle

Electronic Joystick

Yes Yes Yes Yes -40°C to +85°C -50°C to +85°C — Yes — Yes — Yes 5 million cycles 2 million cycles Yes

Yes Yes Yes Yes -40°C to +85°C -40°C to +85°C Yes — Yes — Yes — — — —

Yes Yes Yes Yes -40°C to +85°C -40°C to +85°C Yes — Yes — Yes — 2.5 million cycles — —


19

Lights


Today, operators demand well-lit work areas using highly reliable lights for safety and performance. The Caterpillar Lighting product line satisfies these user requirements by offering the following: HID Flood Lights

LED Indicator Lights

LED Signal Lights

High Intensity Discharge (HID) Gas Lights are used for exterior flood lighting. The color of the light is closer to sunlight than traditional halogen thus providing an increase in operator safety. The HID light is more efficient as it can produce the equivalent of several halogen lights of the same wattage. The gas tube in HID lights has a life expectancy of 2000 to 6000 hours. LED Indicator and Signal Lights are designed implementing LED technology instead of traditionally used incandescent lighting. The LED technology extends the life of the light and emits brilliant color against EMI/RFI. The LED light also is very cost effective as there is no risk of a filament breaking in high vibration conditions. LED signal lights are now available in amber, red, or blue for off-highway and construction equipment. Life expectancy has been extended to approximately 25,000 hours, a greater than 25X improvement over traditional incandescent technology. The light is designed with the lens sonic welded to the housing for 100% sealing. Rotating Beacons are the newest in the Caterpillar lighting family. The rotating beacon is a warning beacon that uses electronics to emit light using a gas tube. As with our other lights, the rotating beacon is designed to withstand high vibration conditions.

Rotating Beacon

Shock Resistant Lights

20


Shock Resistant Head/Flood Lights are designed for general flood lighting. The lens and halogen burner are shock mounted for long-life in high vibration applications and can be mounted either vertically or suspended. Another operator benefit to the shock resistant light is that no tools are required to service the halogen burner.

Lights Proven Reliable in the Real World


Lights LED Indicator Lights

LED Signal Lights

Shock Resistant Light

HID Flood Lights

Rotating Beacon

12V and 24V 30mA/15mA

18V to 32V 350 mA

12V and 24V 4.7 and 3.4 Amps

18V to 32V 3.5 Amps

12V and 24V 4.7 and 3.4 Amps

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

LED Indicator Lights

LED Signal Lights

Shock Resistant Light

HID Flood Lights

Rotating Beacon

Inputs Supply Voltage Supply Current Chemical Compatibility Diesel Fuel Water Engine Oil Ethylene Glycol

Environmental Specifications Operating Temperature Storage Temperature

-40°C to +85°C

-40°C to +85°C

-40°C to +85°C

-40°C to 65°C

-40°C to +85°C

-55°C to +120°C

-55°C to +120°C

-55°C to +120°C

-55°C to 85°C

-55°C to +120°C

EMI/RFI

—

Class B Region II

—

Class B Region II

ISO 13766

Environmentally Sealed to:

—

+/- 35kPa

+/- 20.6kPa

+/- 35kPa

—


21

Sensors


Fuel Level Sensor

Caterpillar offers a robust and durable family of sensors for industrial, off-highway, diesel, and engine applications. Our product line includes such sensor types as liquid level sensors, pulse width modulated pressure sensors, active speed sensors, high accuracy speed timing sensors, position sensors, and temperature sensors. Our sensor offerings include: Liquid Level Sensors Fuel Level Sensors

High Pressure PWM Sensor

Heavy Duty Rotary Position Sensor

Position Sensors Cylinder Position Sensors Heavy Duty Rotary Position Sensors Medium Duty Rotary Position Sensors Steering Wheel Position Sensors Pressure Sensors High Pressure PWM Sensors Integral Connector Pressure Sensors Wire Leaded PWM Pressure Sensors Speed/Timing Sensors Hall Effect Active Speed Sensors High Accuracy Timing Sensors Low Speed Timing Sensors

Active Temperature Sensor Temperature Sensors PWM Exhaust Gas Temperature Sensors Exhaust Gas Thermocouples PWM Temperature Sensors Active Temperature Sensors Passive Temperature Sensors Hall Effect Active Speed Sensor

Integral Connector Pressure Sensor

22


Sensors Proven Reliable in the Real World


Fuel Level Sensor

High Pressure PWM Pressure Sensor



Hall Effect Active Speed Sensors

High Accuracy Timing Sensors

18V-32V 80mA — — —

8V-32V 35mA 2X 3X 3000kPaG to 70MPaG

5V +/- .25V 20mA max 2X 3X 116 lPaG to 6394kPaA

8V +/- .25V 20mA max 2X 3X 197kPaA to 1135kPaA

8V-13V — — — —

— — — — —

PWM-500Hz 305-2286mm — — — 12.7-25.4mm

PWM-500Hz — — — — —

Analog — — — — —

PWM-500Hz — — — — —

0-15Hz — 2.3 to .5 — — —

— — — 140 Ohms 55mH @ 1000Hz —

—

15ms

15ms

15ms

—

—

Inputs Supply Voltage Supply Current Proof Pressure Burst Pressure Pressure Range Outputs Output Signal Sensing Range Output Range Resistance Inductance Resolution (Short-Tall Tank) Response to Step input change (10% to 90% of full scale step) Total Error Band Max Sink Current Max Source Current Short to Ground or Vs Protection

— — — Yes

20mA 20mA Yes

1.5mA 1.5mA Yes

1.5mA 1.5mA Yes

— — — Yes

— — — —

Fuel Level Sensor

High Pressure PWM Pressure Sensor



Hall Effect Active Speed Sensors

High Accuracy Timing Sensors


-40°C to +125°C

-40°C to +110°C

-40°C to +125°C

-40°C to +125°C

-40°C to +120°C

-40°C to +120°C

Storage Temperature

-60°C to +58°C

-55°C to +135°C

-55°C to +135°C

-55°C to +135°C

-55°C to +150°C

-55°C to +150°C

Vibration

10g (18-2kHz)

26grms (20-2kHz)

26Grms (20-2kHz)

26grms (20-2kHz)

26grms (20-2kHz)

26grms (20-2kHz)

EMI/RFI

100v/m Radiated

100v/m

100v/m

100v/m

100v/m

—

Sealing

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa


+/-3% of max pres.(-40°C to125°C) 3% of max pres. (-40°C to125°C) 3% of max pres. (-40°C to125°C)


23

Sensors



Temperature Sensors

Low Speed Timing Sensors




Active

Passive

— —

8V +/- .25V 20mA max

— —

8V or 24V 3mA

5V-8V 3mA

— 10mA

—

<60s

<25s

<20s

<60s

<15s

—

-40°C to 1095°C

-40 to 1095 C

-60°C to 120°C

—

-50°C to 150°C

— — — 1056 Ohms 420mH @1000Hz

PWM 500 MHz 20 to 80% duty cycle — —

Type K Thermocouple — — — —

PWM 500 MHz or 5kHz 9 to 90% duty cycle — —

Active Analog Voltage — .2 to 4.5V — —

Variable Resistance — — 1000 Ohms @25°C —

Low Speed Timing Sensors




Active

Passive


-40°C to +120°C

-40°C to +1095°C

-40°C to +1095°C

-60°C to +120°C

-40°C to +120°C

-50°C to +150°C

Storage Temperature

-55°C to +150°C

-55°C to +125°C

-55°C to +125°C

-55°C to +125°C

-55°C to +125°C

-55°C to +150°C

Vibration

—

20grms (20 to 2kHz)

10g (20 to 2kHz)

20grms (20 to 2kHz)

20grms (20 to 2kHz)

20grms (20 to 2kHz)

EMI/RFI

—

100v/m

100v/m

100v/m

100v/m

—

Sealing

—

+/-35kPa

+/-35kPa

35kPa (housing), 1000kPa (probe)



Inputs Supply Voltage Supply Current Response Time from 10% to 90% of a Temperature Change Sensed Temperature Outputs Output Signal Frequency Output Range Resistance Inductance


24


Temperature Sensors

Sensors Proven Reliable in the Real World


Cylinder Position Sensor

Rotary Position Sensor

Class 2

Class 3

Heavy Duty

Medium Duty

Steering Wheel Position Sensor

10V +1/-3V 100mA max —

10V +1/-3V 100mA max —

18V-32V 40mA max 140 and 120 deg.

9V-32V or 8V 30mA max 72, 102, & 310 deg.

8V-12V 90mA max +/- 170 deg.

PWM 500 Hz +/-100 Hz — —

PWM 115 Hz +/-15 Hz — —

PWM 350-700 Hz < 1V @15mA sink >3.3V @ 1.4mA source

PWM 350-700 Hz < 1.0V @ 9mA sink 3.5-10V @ 9mA source

PWM 380-620 Hz < 1V @ 10mA sink >4V @ 1.4mA source

Yes

Yes

—

—

—

2000 mm/s < 1.5 X resolution +.6 mm <4 mm @1 MHz, and <1 mm @ 5MHz

2000 mm/s < .12 X resolution +0.004% or 0.15 mm <0.5 mm @1 MHz, and <0.1 mm @ 5MHz

—

— 1% for sensors with spring return

—

+/-0.1% of full stroke or +/- resolution 50 mm to 1200 mm 2 million strokes — — —

+/-0.05% of full stroke or +/- resolution 50 mm to 2000 mm 2 million strokes — — —

Inputs Supply Voltage Supply Current Angular Range Outputs Output Signal Frequency Output Low (Sink) Output High (Source) Output (PWM) V (low) maximum<1.0V and V (high) minimum >3.9V Maximum Velocity Hysteresis Resolution Position Accuracy Displacement Range Sensor Life Max Sink Current Linearity Short to Ground or Vs Protection


Cylinder Position Sensor

2%

1.5%

—

—

—

—

—

—

— 3 million cycles 10Ma +/- 2.5% Full scale Yes



Rotary Position Sensor

Class 2

Class 3

Heavy Duty

Medium Duty

Steering Wheel Position Sensor


-40°C to +120°C

-40°C to +120°C

-40°C to +85°C

-40°C to +85°C

-40°C to +85°C

Storage Temperature

-55°C to +150°C

-55°C to +150°C

-55°C to +85°C

-55°C to +85°C

-55°C to +85°C

Vibration

15.3 grms (20 to 2kHz)

15.3 grms (20 to 2kHz)

20 grms (24 to 2kHz)

20 grms (50 to 2kHz)

9 grms (24 to 2kHz)

EMI/RFI

100 v/m

100 v/m

100 v/m Rad Immunity



Stop Strength

—

—

< 60Nm

—

—

Actuation Force

—

—

> 2Nm

—

—

Axial Load

—

—

1000 N max

—

—

Radial Load

—

—

1000 N max

—

—

41,358kPa / 82,717kPa

41,358kPa / 82,717kPa

—

—

—

+/-35kPa

— +/-35kPa when mounted per specifications

— not sealed - must be mounted inside a sealed assembly

Hydraulic Pressure Limits: Continuous/Transient Sealing


25

Solenoids


Our lightweight, compact Proportional Solenoids provide force output proportional to applied current over a stroke range. Many thousands of hours in tough engine and machine applications have proven the performance and durability of our solenoids.

Operating Characteristics/ Specifications Nominal Voltage

26

Proportional Solenoids PS13-20N 12V

PS13-20N 24V

PS19-60N 24V

PS19-50N 12V

12V

24V

24V

12V

0 to 2

0 to 1

0 to 1.9

0 to 1.8

14

14

28

28

<3%

<3%

<3%

<3%

Current Range

Amps:

Wattage

(maximum):

Hysteresis

%:

Proof Pressure

(34,465kPa)

345 bar

345 bar

345 bar

345 bar

Burst Pressure

(68,931kPa)

Over 690 bar

Over 690 bar

Over 690 bar

Over 690 bar

Duty Rating

@ 100% Voltage

Continuous

Continuous

Continuous

Continuous

Usable Stroke

Millimeters:

1.6

1.6

3

3

Rated Force

Newtons:

20

20

60

50

Ambient Temperature

Degrees

Mating Connector

Standard DT Plug Assembly Lead Wire

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Mating Port

Custom Face Seal, 28 threads

Yes

Yes

—

—

Wire Class

“H” Class

Yes

Yes

Yes

Yes

Package Size

Length: mm Width: mm Height: mm

67.3 35 54.5

67.3 35 54.5

75 42 65

75 42 65

Coil

IP69 rated Certified to CSA Standard C22.2

Yes

Yes

Yes

Yes


-40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C

Coils Proven Reliable in the Real World

Our On/Off E/H Coils are designed for use in the electronic control of valves in both on/off and proportional applications. The coils are designed to meet Caterpillar’s tough standards with respect to vibration, thermal shock, thermal cycling, and endurance.


On/Off Coils EHC13-12V

EHC13-24V

12V

24V

Nominal Voltage Resistance

(Ohms at 25°C)

10.5

55

Windings

Turns

995

2160

Ambient Temperature

Degrees

Wire Rating

Wire Rating

Mating Connector

Package Size

-40°C to 121°C -40°C to 121°C

Deutsch 2 pin DT Standard DT Plug Assembly Lead Wire Length: mm Width: mm Height: mm I.D.: mm


200°C

200°C

Yes

Yes

Yes Yes 45 35 55 13.2

Yes Yes 45 35 55 13.2

Coils for Proportional E/H Valves C19-12P

C19-24P

C19-12RP

C19-24RP

C13-12RP

C13-24RP

Nominal Voltage

12V

24V

12V

24V

12V

24V

Resistance (Ohms at 25º C)

4.75

5.0

4.75

5.0

—

—

Rated Current

1.8A

1.9A

1.8A

1.9A

2A

1A

Housing Shape

Rectangular

Rectangular

Round

Round

Round

Round

Connector Type

Integral DT

Integral DT

Integral DT

Integral DT

Integral DT

Integral DT


27

Valves


Pressure Control Reducing Valve


Valves PS19LDA

PS13SDA

PS13TEHC

PS13TTV

PS13ETAC

Fluid

Hydraulic fluid at viscosities of 6 to 420 cSt (45 to 2000 SSU)

Yes

Yes

Yes

Yes

Yes

Filtration

ISO 4406 (18/15) cleanliness

Yes

Yes

Yes

Yes

Yes

Ambient Temperature

Degrees

Weight

Grams:

Typical Supply Pressure

kPa:

Wattage Wire Class

Coils and Connectors

-40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C

-40°C to 121°C

550

315

343

390

387

5,500kPa

3,300kPa

2,500kPa

1,600kPa

3,800kPa

Yes

—

—

—

—

—

Yes

—

—

—

—

—

Yes

—

—

—

—

—

Yes

—

—

—

—

—

Yes

Yes — — — Yes

Yes — — — Yes

— Yes — — Yes

— — Yes — —

— — — Yes Yes

—

—

—

Yes

—

Yes

—

—

—

—

— —

Yes Yes

Yes Yes

Yes Yes

Yes —

14 Watts (Maximum)

Yes

Yes

Yes

Yes

Yes

“H” Class for all voltages

Yes

Yes

Yes

Yes

Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

Yes Yes Yes Yes

11.6 lpm (3.06 gpm) @ 500kPa control pressure 3.5 lpm (.924 gpm) @ 500kPa control pressure 24 lpm (5.28 gpm) @ 80kPa Flow Rate to Control with Full Current control pressure 41 lpm (10.8 gpm) @ 1500kPa control pressure 16.3 lpm (4.3gpm) @ 1,180kPa control pressure .20 lpm (.052 gpm) @ max current .920 lpm (.202 gpm) @ min current Maximum Internal Leakage to Tank .73 lpm (.19 gpm) @ min current 1.14 lpm (.30 gpm) @ min current 3% with dither signal Hystersis 6 and 3.5% with 1,600 and 3,800kPa pressures respectively with dither signal 0 to 9 amps (100% duty @ maximum Controlled Current Range current @ 121°C ambient) 0 to 2 amps (12V coil) 0 to 1 amps (24V coil)

28

Our family of Pressure/Control Reducing Valves consists of products with such characteristics as proportional/reducing capability, a closed 3-way cartridge valve, solenoid operated, and direct acting.

IP 69 rated Certified to CSA Standard Duetsch DT standard Others available: lead or integral


Switches


Rocker Switches

Caterpillar’s family of switches offers components such as the Rocker Switch to allow the operator to transfer input, such as activation of a locking mechanism, to the electronic control module or component in a cost effective manner. The Liquid Level Switch allows the operator to detect fluid levels in various systems.

Liquid Level Switch

The Filter-By-Pass Switch provides information when dirty oil is by-passed around the filter element and into the system. The Robust Arm Bar Switch indicates position of the arm bar.

Filter By-Pass Switch

The Relay Switch allows the operator to electronically “relay” engine start-up information. The Electronic Key Switch operates the on-off switch via a removable key.


Electronic Key Switch

Relay Switch

29


Switches Proven Reliable in the Real World


Rocker Switch




Liquid Level Switch

Relay Switch

Gold 5V, Silver 12V — — — — — — — —

9V-16V — 6mA max — — — — — —

12V-24V — — .5A — — — — —

12V-24V 100V max — .5A — — — — —

— — — — — — — 100 mV @ 2.5mA max 5V-28V

12V max — — — 35A 40A 133mA — —

Output Signal Protection Mechanical

— —

Switch to +Battery 5 Amp fuse

— —

— —

— —

— —

Number of Poles Number of Throws Life Contact Configuration Medium (Hydraulic oil) Medium (Lubricant) Medium (Ethanol) Schematics

— — — — — — —

— — — — — — —

— — 10,000 cycles — — — —

— — 50,000 cycles — — — —

Single Single 100,000 cycles — Yes Yes Yes

— — 100,000 cycles SPDT — — —

Pin 1 Pin 2 Max Load

— —

— —

N/O side of contact —

— —

N/O side of contact Common

— —

Resistive Inductive Lamp

20 Amp 15 Amp 7 Amp

— — —

— — —

— — —

— — —

— — —

Rocker Switches



Arm Bar Switch

Liquid Level Switch

Relay Switch

-60°C to +85°C -40°C to +85°C — 10.34kPa — — — —

-50°C to +85°C -40°C to +85°C — — — Yes — —

— -40°C to +121°C — 35kPa — — — Yes

— -40°C to +85°C — 10.34kPa — — Yes —

— -40°C to +125°C — Impervious to oil, fuel, salt Yes — — —

— -40°C to +85°C Engine Isolated — — — — —

Inputs Supply Voltage Switching Voltage Leakage Current Contact Rating Max Contact Current (normally closed) Max Contact Current (normally open) Coil Current Voltage Drop Voltage Actuation Outputs

Environmental Specifications Standard Spec’s Protection Vibration

Storage Temperature Operating Temperature Mounting Sealing 18 to 500 Hz, 10 G 9.8g (rms) 24-2000 Hz three axis 15.3g, 24 to 2000Hz 10g, 20 to 2000 Hz


30

Communications Information technologies from Cat Electronics are powerful enough to transform the way users manage their operations. Our communication solutions provide both single and two-way communication links. Operators can remotely control, monitor, or program the engine in much the same way that an operator does from the panel inside the vehicle. The Gateway product line allows the operator to connect the on-board machine or engine standard data link with off-board data networks. The Pocket Tec device is an easy-to-install and easy-access information product that plugs into your Palm hand-held organizer to read and capture engine data in real time. Data can be saved and downloaded to your personal computer.

31

Customer Communication Module Proven Reliable in the Real World

The Customer Communication Module (CCM) provides a means to remotely control and monitor single or multiple packaged generator sets (PGS) at a common site. By accessing the CCM from a personal computer or other RS-232C device, each PGS can be remotely started and stopped, and engine and generator parameters can be monitored on a “real time” basis.

Converts proprietary Cat data link to an industry standard RS-232C serial data link


Up to eight-packaged generator sets can be linked at a common site

Power Supplies: One Battery +/- Input (15V - 45V)

Software provided with the CCM can be used for all control and monitoring functions available on the EMCPII and EMCPII+ control panels

Communication: One RS-232 Data Link One High Speed Proprietary Data

Allows communication with a remote customer PC via direct connection or Hayes compatible modem Remote monitoring of all “real time” engine and generator parameters Remote monitoring of all alarms, shutdowns, and diagnostic codes

Processing and Memory: One 4MHz MC68HC11F1 RAM Battery Backed Flash Real-time Clock Displays: One 3-digit 7-segment

Remote start/stop Remote fault set Remote control of flow / high idle relay / fault relay Cool down timer override


32

Customer Communication Module III

Electronics


The Customer Communications Module (CCM) III provides a remote two-way communication link between the electronic controller (Generator Set Control/GSC or Electronic Control Module/ECM) and a host device (Personal Computer or a Programmable Logic Controller). The operator of the host device is able to remotely control, monitor, or program the engine equipped with electronic engine control in much the same way that an operator does from the panel. During normal operation, the CCM display shows the status of the data link, the transmit/receive status of the RS-232C port, and the status/fault codes.


Remote communication

Power Supplies: Power Source Genset (GSC) Battery Battery Voltage Input 15V - 45V Battery Connections 16 AWG Wire

Windows based PC software

Communication: One RS-232C Port Data Link One High Speed proprietary Data Link Processing and Memory: 68HC11K1 – 16 MHz 1 RAM 32K FLASH 128K

Rugged design Data Terminal Equipment (DTE) classed for RS-232C closed communication Easy to read 3-Digit display Replaceable internal battery for backup memory (5 year expected life) Rubber pads for freestanding use Predrilled holes for mounting use Low cost, small size


33


Operating Temperature Range

-40°C to +70°C

Operating Temperature Range (normal)

-40°C to +85°C

Gateway Explorer Proven Reliable in the Real World

The Gateway Explorer connects the on-board machine or engine standard data link with offboard data networks. The Gateway provides the capability to communicate quickly and seamlessly with systems using serial ports, data link networks, or ethernet. Gateway Explorer enables network access to information and operating parameters. Explorer provides the capability to access and communicate with Caterpillar controllers and includes numerous interfaces and protocols that enable communications between dissimilar devices and extend network capabilities to mobile and stationary equipment.

Operating Characteristics/Specifications Communication: Data Link – support with an optional software enabled hardware boost Two CAN ports – Galvanically isolated CAN data link supports both standard (11-bit) and extended (29-bit) message frames, DeviceNet devices including master/slave and peer-to-peer connections CAN data link (CAN_J1939)

Allows for custom and personal design flexibility and configuration of a product Allows user to display and analyze vital engine performance and health information from any system quickly and accurately

Three EIA RS-232 Serial ports – Two supported data links include: MODBUS, PPP, NMEA183, Cat SIP, Optically Isolated EIA RS-232 data link, Supported data links include: MODBUS, M50/M5X, PPP, NMEA183, Cat SIP, IrDA

Provides an on-board web server and data protocol translator for embedded controllers

Programmable EIA RS485/RS422 Serial port Supported data links include: MODBUS

View status and parameters using a web browser to display the current ECM configuration and much more View status and parameters using custom centralized site software to monitor engines or machines Use as a communication adapter to connect to ET; check operating conditions to display parameter status (temperatures, pressures, etc.) simultaneously, view and clear active and logged diagnostics Offers a network enabler for Caterpillar engine/machine controls to interface with other control or display equipment

Ethernet (IEEE 802.3 10Base-T) - full duplex, high speed port capable of communicating at distances up to 130 meters One 70-pin connector - Connections to a control is made using 14-18AWG wire type SXL or GXL Module dimensions: 194mm X 170mm X 54mm Operating voltage range: 9V - 32V Operating temperature range: -40°C to 85°C Processor: Motorola MPC555 Memory: 2M Flash, 2M SRAM, 2M Battery backed RAM Sealed enclosure, machine and engine mountable with shock isolation


34

™

Pocket Tec


Want a tool that helps organize trip information, tailor engine electronics and parameter settings, and diagnose problems?

Operating Characteristics/Specifications Theft Deterrent Protect your vehicle from theft when idling or shutdown Configuration Programmable engine parameters allow you to customize the configuration of your engine

The Caterpillar® Pocket Tec™ solution is an easy-toinstall and easy-access information product for Cat and other electronic engines. Pocket Tec plugs into your Palm™ hand-held organizer to read and capture engine data in real time. You can save information and download it to your personal computer later. Pocket Tec has a plug-in dash adapter for communicating directly to the engine control whenever you need to perform diagnostics. Just plug it in, and you’re on your way to basic business management of your vehicle or fleet. Caterpillar has put business management tools in the palm of your hand.

Status Review the status of electronic engine conditions. For example, you can view pressures, temperatures, and speeds as well as information like engine load factor, fuel economy, desired engine speed, estimated fuel rate, vehicle speed limit, and more Diagnostic Quickly access active and logged diagnostic codes and advice on what to do or how to proceed Lifetime and Trip Review the lifetime totals for fuel economy, distance, average speed, fuel consumption, engine hours, and more. Trip accesses the same data and it can be reset Maintenance Easily track your oil change preventive maintenance intervals Fleet Management Driver reward-view and program targets, factors and scores Manage trip data for multiple vehicles

35


SAVE TRIP DATA for a vehicle or fleet, with ability to synchronize to a PC for review SAVE TO MEMO function that allows user to save configuration data for use at a later time View logged diagnostic codes or events read and change capability on 54 engine parameters allows changes instantly and routinely view engine operating information for up to 40 status parameters

Cat Electronics

Building AC 6130, P.O. Box 610

Mossville, IL 61552-0610

[888] 598-8186

fax: [309] 578-8534


Electronic & Electrical Systems Caterpillar Inc.

EEDE2600 ©2004 Caterpillar Printed in USA

Componentes Electronicos Caterpillar

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